Technical Guide for Fan Engineers
Technical Guide for Fan Engineers
An external rotor motor is essentially constructed like a normal non-synchronous motor, with one difference: the stator and the rotor have
swapped places. The stator with its windings is at the centre of the
motor, while the rotor is located in the casing itself. The motor shaft
(connected to the rotor) turns on sealed ball bearings inside the stator,
and the impeller or fan blades are fitted to the rotor casing. With this
design, the motor and fan form a compact unit at the centre of the air
stream.
Because the external rotor motor's unique construction allows it to be
cooled by the transported air, the motor speed can be controlled by
voltage regulation.
Casing
Most of the fans have an outer casing made
of hot-rolled galvanised sheet steel complying with EN 10 142/10 147. The sheet steel
has a layer of 20 m zinc which provides
excellent protection against corrosion. The
galvanised sheet-metal parts are either spotwelded, screwed or riveted together.
Fans with powder-coated surfaces are
well protected against corrosion. The powder
coating is at least 40 m thick and produces
a hard and impact-resistant surface. To avoid
environmental pollution, no solvents are
used at the Systemair powder-coating plant.
Insulation
The material used in our insulated fans is
water-repellent, non-capillary mineral wool
whose stability is unaffected by steam and
moisture. The insulation is classified as noncombustible material which tolerates 200C.
Rating
Rated voltage/ Frequency
Maximum permitted voltage variation: +6%, 10% in accordance with DIN IEC 38, plus
maximum permitted frequency.
Power rating
Maximum power used by the fan from the
mains supply.
Rated current
Rated current means the maximum current
used by the fan from the mains supply at
nominal mains voltage. When the fan speed
is controlled by lowering the voltage, the current in the motor may exceed the specified
rated current when the voltage is low. (The
recommended speed controllers are
Room volume
Room's equiv.
absorption area
Distance from fan (r)
Direction factor (Q)
Difference between -7 dB
sound power (LW) and
sound pressure (Lp)
4/10 m
1
23/-31 dB
The relationship between the sound pressure level and sound power level is
described in the Theory Section on page 509.
Speed control
Choosing a speed control method
Both economical and technical aspects should
be taken into consideration when selecting
speed control. When assessing the most
economical option, both the investment cost
and the operating cost should be included in
the calculations. The most important technical aspects that need to be considered are
noise and life-expectancy.
Most of the electrical means for varying a
motor's speed cause some degree of noise
in the motor, with the exception of transformercontrolled speed. Power dissipation increases when running at lower speeds. This dissipation is transformed into heat in the motor.
If the power dissipation is substantial, the operating temperature for the bearings will alter
significantly, which will reduce their lifeexpectancy.
Suitable operating conditions and characteristics of the different speed control methods:
Transformers
No increased motor noise when the speed is
regulated. Life-expectancy of the motor bearings can be shortened when operating at low
voltages for long periods (voltage steps 1 and
2). Suitable range for speed control: steps 1-5.
Several fans can be run via the same transformer without special procedures.
The five curves in the fan diagram show
the different voltage outputs from our transformers.
Step (curve) 1
Voltage, 1~
80
Voltage, 3~
95
2
105
145
3
4
130 160
190 240
5
230
400
10
Explosion-proof fans
The owner of the property and the installation
engineer are responsible for ensuring that all
equipment that is installed in explosive areas
is approved by a recognised testing laboratory and installed correctly. Fans must be
installed and protected so that no foreign
object can come into contact with the impeller
or cause hazardous sparking. Both the motorprotection relay and the transformer must be
positioned outside the risk area.
EX series
These fans are fitted with specially-made EX
motors. Single-phase fans use a special EXapproved motor capacitor encased in sand
which complies with the requirements for
Fire Class T5.
The fans casings are cast in silumin alloy,
and the impeller is made of aluminium. The
certificate of compliance refers to explosionproof versions in accordance with EN 50014,
EN 50017, EN 50019, EN 1127-1 and
EN13463-1. Improved safety versions comply with EEx e II T3.
This series must always be connected to
an over-current relay which protects the motor
against overheating or short-circuiting (for
instance with a seized rotor). The motor protection must break the circuit within 15 seconds of a short circuit. The current must be
disconnected definitively. This means that the
motor-protection relay must require manual
resetting. Fans in the EX series are not
speed-controllable.
The DKEX and KTEX series
These fans are supplied as 400 V threephase models. Permissible ambient temperature range: from -20C to +40C. The fan
casing and impeller are manufactured in galvanised steel plate and the inlet cone is made
of copper. The certificate of compliance refers
to explosion-proof versions in accordance
with EN 50014, EN 50019, EN 1127-1 and
EN13463-1. Improved safety versions comply with EEx e II T3.
The fans are fitted with specially-made
external rotor motors which allow their speeds
to be adjusted from 100% to 15% by lowering the voltage. These motors must be connected to the U-EK230E thermistor motor
protection unit.
Step (curve)
Voltage, 3~
1
90
2
3
140 180
4
5
230 400
DVEX series
These fans can be speed-controlled from
100% to 15% by lowering the voltage. These
motors must be connected to the U-EK230E
thermistor motor protection unit.
The fan motors have six series-connected
thermistors (two per phase winding) whose
resistance is determined by the motor temperature. When the motor temperature
exceeds the permitted limit, the resistance
rises sharply and the connected motor protector is triggered to break the circuit.
DVEX fans are supplied as 400 V threephase models. Permissible ambient temperature range: from -20C to +40C. The casing is manufactured in galvanised steel plate
and the impeller is made of aluminium. The
inlet cone is made of copper. The certificate
of compliance refers to explosion-proof versions in accordance with EN 50014, EN
50019, EN1127-1 and EN 13463-1. Improved
safety versions comply with EEx e II T3.
Installation
All fans can be installed in any position, but
roof fans should be installed horizontally.
Smaller roof fans can be installed on the
roof pitch. To avoid the transfer of vibrations
to the duct system, we recommend that fans
are installed with mounting clips or flexible
sleeve couplings. All fans are designed for
continuous operation.
Fitting a straight duct or silencer onto the
inlet and outlet of the fan will help to prevent
pressure-drop and system efficiency losses
caused by turbulent air flow. The straight
section must have no filter or similar, and its
length must be at least 1 x the duct diamater
on the fan's inlet side and at least 3 x the
duct diameter on the fan's outlet side. (See
figure 1.)
Figure 1. Correctly installed duct fan.
Diagram
200E2-K to 450E4-K . . . . . . . . . . . . . . . . . . . . . . . . . .5
315D4-2K to 450D4-K . . . . . . . . . . . . . . . . . . . . . . . .16
630E6, 710E6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
450E4 to 560E4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
450D4 to 710D4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
630D6 to 1000D6 . . . . . . . . . . . . . . . . . . . . . . . . . . .18
1000D8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fan type
Diagram
KD 200L to 355S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KD single phase (other models) . . . . . . . . . . . . . . . . . . . . . . .6
KD three phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CE (other models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CE 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
KDRD 50 to 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
KDRE 45 to 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
KE (other models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
KE 40-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CT (other models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CT 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
KT (other models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
KT 40-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
DKEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
KTEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
DVC-S
DVC-S
DVC-P
DVC-P
DVC-S
DVC-S
DVC-P
KVK 125-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
KVK 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
315-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
225-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
450K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
450K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
450-630 3~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
450-630 3~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
KVKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
KVKF 125-250L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
KVKF 315M/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
KVKF 355-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
DVEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
DVN/DVNI
DVN/DVNI
DVN/DVNI
DVN/DVNI
DVN/DVNI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVS/DHS/DVSI
DVV
DVV
DVV
DVV
DVV
DVV
DVV
DVV
DVV
DVV
DVV
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
MUB
025
025
042
042
042
042
042
042
042
062
062
062
062
100
100
025
042
042
355DV-A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
355E4-A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
400E4-A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
450DS-A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
400DV-A2, 499DV-A2 . . . . . . . . . . . . . . . . . . . . . . .18
499E4-A2-500E4-A2 . . . . . . . . . . . . . . . . . . . . . . . .6
400DV-K2 to 500DV-K2 . . . . . . . . . . . . . . . . . . . . .17
500DS-A2 to 630DS-A2 . . . . . . . . . . . . . . . . . . . . .17
500DV-A2, 560DV-A2 . . . . . . . . . . . . . . . . . . . . . . .17
560DV-K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
630D4-A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
630D4-K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
630DV-B2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
630D4-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
710D6-A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
315EC-A2 to 400EC-A2 . . . . . . . . . . . . . . . . . . . . .23
450EC-A2-K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
450EC-A2 to 630EC-A2 . . . . . . . . . . . . . . . . . . . . .26
RS 30-15 to 50-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
RS/RSI single phase (other models) . . . . . . . . . . . . . . . . . . . .6
RS/RSI three phase 60-35 to 100-50 . . . . . . . . . . . . . . . . . . .8
RVF 100M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
RVF 100XL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
RVK 100 E2-A1, 125 E2-A1 . . . . . . . . . . . . . . . . . . . . . . . . . . .1
RVK 125 E2L1 to 315E2-L1 . . . . . . . . . . . . . . . . . . . . . . . . . . .2
RVK 315Y4-A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TFSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
TFSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
EX
EX
EX
EX
EX
EX
TOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TOV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
140-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
140-2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
140-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
140-4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
180-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
180-4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
WVA/WVI
WVA/WVI
WVA/WVI
WVA/WVI
WVA/WVI
WVA/WVI
WVA/WVI
WVA/WVI
WVA/WVI
WVA/WVI
11
blue
brown
12
3
7
11
10
230V3~ (D)
(white)
yellow/green
black
brown
blue
yellow/green
(white)
yellow/green
black
yellow/green
black
brown
blue
black
blue
14
13a
15a
Star connection
15b
13b
Star connection
High speed connection
13
16
Delta connection
Delta connection
Star connection
Star connection
20
17
High speed
Delta connection
High speed connection
U1 = blue
U2 = black
Z = brown
Star connection
Low speed connection
18
Delta connection
Star connection
14
21
Low speed
23
Net voltage
Black
Blue
Green-yellow
1-200-277V PE
Net voltage
Black
Blue
Green-yellow
1-200-277V PE
PE
White
NC
White
White
Red
+
Yellow
0-10V -
P1
External signal
10k
Blue
Potentiometer
Tacho
COM
Red
+10V Exit
0-10V Inlet
GND
Motor
Alarm
+10V Exit
0-10V Inlet
Yellow
P1
PE
Blue
GND
10k
Potentiometer
Motor
24
Fan, ECmotor
PE
N
L
Alarm relay
1
2
1
2
PE
N
L
EC-motor
Alarm relay
Normally
closed contact
1
2
3
1
2
3
Mains
Mains 1
100-177 VAC
50/60 Hz
Input
Operatione
mode
Pressure control
GND 10
Night 9
GND 8
Day 7
GND 6
0-10V in 5
+10V 4
GND 3
0-10V out 2
Tacho in 1
3
2
1
GND 2
+20V in 1
Fan (EC-motor)
074/084
Red
Blue
Yellow
White 1
White 2
Blue
Black
Green/yellow
+10V
GND
0-10V
NC
COM
L
N
PE
15
Alarm relay
Normally
closed contact
Fan, ECmotor
Alarm relay
1
2
1
2
Fan, ECmotor
PE
N
L
PE
N
L
Mains
1
2
3
1
2
3
Input
Operatione
mode
Pressure control
GND 10
Fan (EC-motor)
Night 9
GND 8
7
GND 6
0-10V in 5
+10V 4
GND 3
0-10V out 2
Tacho in 1
112/150
Day
3
2
1
26
Kl. 3 / class 3
+
P1
10k
Potentiometer
12
RS A
11
RS B
10
RS A
RS B
GND
GND
0-10V
6 4-20mA
+20V
+10V
0-10V
GND
GND
OUT
NO
Kl. 2 / class 2 2
Kl. 1 / class 1
COM
NC
L1
Net, L1
L2
Net, L2
L3
Net, L3
PE
Protective conductor
Art.-Nr.: 305332
16
RS B
RS A
RS B
GND
0-10V
4-20mA
KL.3
+20V
+10V
0-10V
GND
OUT
3 NO
2 COM KL.2
1 NC
2 L
1 N
PE
PE
External signal
RS A
GND 2
+20V in 1
L
N
0-10V -
12
11
10
9
8
7
6
5
4
3
2
1
KL.1
Kl. 3 / class 3
+
0-10V -
External signal
P1
10k
Potentiometer
12
RS A
11
RS B
10
RS A
RS B
GND
GND
0-10V
6 4-20mA
+20V
+10V
0-10V
GND
GND
OUT
NO
Kl. 2 / class 2 2
COM
Kl. 1 / class 1
NC
Net, L
Net, N
PE
Protective conductor
Art.-Nr.: 305386
28
YellowGreen
( )
(L)
(N)
Black (L)
Blue (N)
Brown
17
Theory
THEORY SECTION
The intention of this Theory Section is to explain the basic principles
of acoustics and ventilation.
The theory section concludes with a description of the parts which
are integral to a ventilation unit or an air-handling unit, i.e. fans,
heaters, heat exchangers and filters.
Explanatory texts and further information are provided in the margin.
Some diagrams and formula also feature in the margins, together with
examples of their application.
Contents
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
Heat recovery units, heaters and filters . . . . . . . . . . . . . .page
Acoustics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
Air terminal devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
500
506
509
515
499
Theory
Fans
Blade profiles for radial fans
The arrow indicates the impeller's direction of
rotation.
Fans are used in ventilating units to transport the air from various air intakes
through the duct system to the room which is to be ventilated. Every fan must
overcome the resistance created by having to force the air through ducts, bends
and other ventilation equipment. This resistance causes a fall in pressure, and
the size of this fall is a decisive factor when choosing the dimensions of each
individual fan.
Fans can be divided into a number of main groups determined by the
impeller's shape and its operating principle: radial fans, axial fans, semi-axial
fans and cross-flow fans.
Radial fan
Radial fans are used when a high total pressure is required. The particular
characteristics of a radial fan are essentially determined by the shape of the
impeller and blades.
Backward curved
Figure 24: The air stream through a radial fan with forward-curved blades
Backward-curved blades (B impeller): The air volume which can be delivered
by backward-curved blades varies considerably according to the pressure conditions. The blade form makes it less suitable for contaminated air. This type of
fan is most efficient in a narrow range to the far left of the fan diagram. Up to
80% efficiency is achievable while keeping the fan's sound levels low.
Backward-angled straight blades (P impeller): Fans with this blade shape are
well suited for contaminated air. Up to 70% efficiency can be achieved.
Straight radial blades (R impeller): The blade shape prevents contaminants
from sticking to the impeller even more effectively than with the P impeller. No
more than 55% efficiency can be achieved with this type of fan.
Straight radial
Forward curved
500
Theory
Mixed flow fan
Radial impellers produce a static pressure increase because of the centrifugal
force acting in a radial direction. There is no equivalent pressure increase with
axial impellers because the air flow is normally axial. The mixed flow fan is a
mixture between radial and axial fans. The air flows in an axial direction but
then is deflected 45 in the impeller. The radial velocity factor which is gained
by this deflection causes a certain increase in pressure by means of the centrifugal force. Efficiency of up to 80% can be achieved.
Cross-flow fan
In a cross-flow fan the air flows straight across the impeller, and both the in
and out flow are in the periphery of the impeller. In spite of its small diameter,
the impeller can supply large volumes of air and is therefore suitable for building into small ventilation units, such as air curtains for example. Efficiency of
up to 65% can be achieved.
501
Theory
Fan curves
The fan diagram indicates the fan's capacity at different pressures. Each pressure corresponds to a certain air flow, which is illustrated by a fan curve.
Sys
tem
line
Pressure
where
P = the fan's total pressure (Pa)
qv = air flow (m3/h or l/s)
k = constant
Example
A certain fan produces an air flow of 5000 m3/h
at a pressure of 250 Pa.
Fa
n
Working point
cu
rv
e
Pressure
Sy
ste
m
Each change of pressure in the ventilation system gives rise to a new system
line. If the pressure increases, the system line will be the same as line B. If the
pressure reduces, the system line will be the same as line C instead. (This only
applies if the rotational speed of the impeller, i.e. the revolution count, remains
constant).
lin
eC
System lines
The duct system's pressure requirement for various air flows is represented by
the system line. The fan's working point is indicated by the intersection between
the system line and the fan curve. This shows the air flow which the duct system
will produce.
Sy
ste
m
line
B
Flow
Flow
502
Theory
Pressure
B. What will happen if the pressure in the system increases by 100 Pa, (for example
because of a clogged filter)?
m
ste
Sy
eC
lin
n)
rve tio
cu rota
n)
n
io
e
Fa ster
rv tat
cu r ro
(fa
n
e
Fa low
(s
em
st
Sy
e
lin
Flow
To obtain the same air flow as calculated, one can in the first case (where the
system line corresponds to B) quite simply increase the fan speed. The working point (4) will then be at the intersection of system line B and the fan curve
for a higher rotational speed. In the same way, the fan speed can be reduced if
the actual system line corresponds to line C.
Pressure
Flow
In both cases, there will be a certain difference in pressure from that of the system for which the dimensioning has been calculated, and this is shown as DP1
and DP2 respectively in the figure. This means that if the working point for the
calculated system has been chosen so as to give the maximum degree of efficiency, any such increase or decrease of the fan's rotational speed will reduce
the fan's efficiency.
503
Theory
Pressure
where
L = the fan's system line
pd = dynamic pressure (Pa)
pt = total pressure (Pa)
Flow
Each fan's efficiency remains constant along one and the same system line.
Fans with backward-curved blades frequently have a greater efficiency than fans
with forward-curved blades. But these higher levels of efficiency are only achievable within a limited area where the system line represents a weaker air flow at
a given pressure than is the case with fans with forward-curved blades.
To achieve the same air flow as for a fan with forward-curved blades, while
at the same time maintaining a high level of efficiency, a fan with backwardcurving blades in a larger size would have to be selected.
Efficiency ()
max (backward-curved)
max (forward-curved)
System line
Figure 33. Efficiency values for the same size of radial fan with backwardcurved and forward-curved blades respectively
504
Theory
Fan application
It is assumed in the fan diagram that the fan's connections to the inlet and outlet are designed in a specific way. There must be at least 1 x the duct diameter
on the suction side (inlet) and 3 x the duct diameter on the pressure side (outlet).
Efficiency of a fan
where
Pt = total pressure change (Pa)
q = air flow (m3/s)
P = power (W)
Figure 34. Correctly installed duct fan
If the connections are different from this, there could be a greater pressure
reduction. This extra pressure drop is called the system effect or system dissipation, and can cause the fan to produce a smaller volume of air than indicated in the fan diagram. The following factors must be considered in order to avoid
system dissipation:
At the inlet
The distance to the nearest wall must be more than 0.75 x the inlet's diameter
The inlet duct's cross-section must not be greater than 112% or less than
92% of the fan inlet
The inlet duct must not have any obstacles to the air flow (dampers,
branching or similar)
At the outlet
The angle at the reduction of the duct cross-section must be less than 15
The angle at the enlargement of the duct cross-section must be less than 7
A straight length of at least 3 x the duct diameter is required after a duct fan
Bends must be shaped so that they follow the air stream after the fan
SFPE =
Ptf + Pff
(kW/m3/s)
qf
where
Ptf = total power for air supply fans (kW)
Pff = total power for air exhaust fans (kW)
qf = dimensioned air flow (m3/s)
where
P = the fan's consumption of electric power
from the network (kW)
pt = the fan's total pressure (Pa)
q = air flow (m3/s)
fan = the fan's efficiency
belt = efficiency of the transmission
motor = efficiency of the fan motor
505
Theory
Heat recovery units
Thermal efficiency
where
tu = outside air temperature
Used air
Supply air
Exhaust air
Fresh air
506
Theory
Heating batteries
In most cases the outside air is colder than the required temperature for the
supply air, so it is often necessary to warm the air before it enters the building.
The air can be warmed in a heating battery, by using either a hot water, or an
electric heating battery.
Electric-heating battery
An electric-heating battery consists of a number of enclosed metal filaments or
wire spirals. They create an electrical resistance which converts the energy to
heat. The advantages of the electric battery are: it has a small pressure drop, it
is easy to calculate the power and it is inexpensive to install. The disadvantage
is that the metal filaments have a considerable heat inertia so the electric battery has to be fitted with overheating protection.
Water-heating battery
Crossflow water-heating batteries are the most common type of water-heating
batteries in ventilation units. The water flows at right angles and in the opposite
direction to the air stream. The water is conducted from below and flows upwards
through the battery, and this allows any air bubbles to collect at the highest point
where they can be easily drawn off via a ventilating pipe.
Water-heating batteries have to be protected against ice formation to ensure
they do not crack as the result of freezing. The greatest risk of this happening
is actually when the air temperature is immediately below 0C. Most water batteries therefore have a frost guard which stops the intake of fresh air when there
is a risk of freezing. Because still water freezes faster than flowing water, it is
also usual to fit an internal pump which keeps the water flowing through the
battery.
The air velocity through the battery, calculated for the entire front area, should
be dimensioned to 2-5 m/s. The water velocity should not be below 0.2 m/s, as
this could cause difficulties with venting. Nor should the water velocity be higher
than 1.5 m/s in copper pipes or 3 m/s in steel pipes, as this could lead to erosion
of the metal pipes.
Filters
There are two reasons for using filters in an air-handling unit: to prevent impurities in the outside air from entering the building and to protect the unit's components from contamination.
An analysis of the impurities in the air indicates that among other things the
air contains soot particles, smoke, metallic dust, pollen, viruses and bacteria.
The particles vary in size from less than 1 m to whole fibres, leaves and insects.
It is thought that these pollutants are a significant contributing factor in the cause
of many asthmatic and allergic conditions, and it is therefore important for people
to protect themselves against them.
Since as much as 99.99% of all particles in the air are smaller than 1 m, it
is necessary to use filters in a ventilation system that are adequately fine-meshed.
The filter's capacity to trap particles is called its Dust Holding Capacity and filters are often divided into three classes depending on this capacity: coarse filters, fine filters and absolute filters.
Filter classes
Coarse filter
Fine filter
Absolute filter
Water-heating battery
The power input (kW) to a water-heating battery
in a ventilating unit is:
where
L = the air flow (m3/h)
ti = required supply air temperature (C)
tu = dimensioned outside temperature (C)
= the efficiency of the heat recovery unit
Water battery
The hot water should be conducted in the
opposite direction to the air, otherwise it will
cool too quickly and the water battery's warming of the air will not be as efficient.
Air
Water
EU1 to EU4
EU5 to EU9
EU10 to EU14
The coarse filter essentially only traps particles larger than 5 m, and has virtually no effect at all on particles smaller than 2 m. This means, therefore, that
it does not trap soot particles, which are the most prevalent impurities in the outside air. Fine filters should be fitted in a ventilation unit instead. The best fine
filters work effectively with particles larger than 0.1 m, and therefore trap the
most important impurities in the outside air.
507
Theory
Pressure drop
The pressure drop caused by a completely clean filter is called the start pressure drop, and this is somewhere between 80 and 120 Pa for fine filters. After
impurities have been trapped by the filter, the pressure drop will increase and
the air flow will be reduced. Eventually there will be a pressure drop which makes
the filter no longer usable. For fine filters this will be between 200 and 250 Pa.
It is usual for filters in a unit to be fitted with some kind of filter monitor which
constantly measures the pressure drop caused by the filter. This can give a signal
when a pre-set pressure drop has been reached and it is time to replace the
filter. In any event it is advisable to replace the filter twice a year, irrespective of
whether or not the final pressure drop has been reached, so as to prevent the
dirt in the filter becoming a breeding ground for bacteria.
Suppliers of filters have been debating for a long time as to whether glass fibre
or synthetic fibre provides the best filter material. Some research has been carried out, but without any clear results. It appears, however, that glass fibre filters maintain a better Dust Holding Capacity throughout their working life.
Just as important as the selection of the filter material is the need to ensure
that there is a good seal around the filter to prevent dirt and dust passing around
the edge. The filter housing should be designed so that repeated filter replacements can be made without any space developing between the filter and the
housing. It is also important to protect the filter from moisture as this can alter
the characteristics of the filter fibres and impair its Dust Holding Capacity. Glass
fibre filters are more susceptible to the effects of moisture than synthetic filters.
508
Theory
ACOUSTICS
Basic principles of sound
Before we discuss the connection between the sound power level and the sound
pressure level, we must define certain basic concepts such as sound pressure,
sound power and frequency.
Sound pressure
Sound pressure is the pressure waves with which the sound moves in a medium,
for instance air. The ear interprets these pressure waves as sound. They are
measured in Pascal (Pa).
The weakest sound pressure that the ear can interpret is 0.00002 Pa, which is
the threshold of hearing. The strongest sound pressure which the ear can tolerate without damage is 20 Pa, referred to as the upper threshold of hearing.
The large difference in pressure, as measured in Pa, between the threshold of
hearing and the upper threshold of hearing, makes the figures difficult to handle. So a logarithmic scale is used instead, which is based on the difference
between the actual sound pressure level and the sound pressure at the threshold of hearing. This scale uses the decibel (dB) unit of measurement, where
the threshold of hearing is equal to 0 dB and the upper threshold of hearing is
120 dB.
The sound pressure reduces as the distance from the sound source increases, and is affected by the room's characteristics and the location of the sound
source.
Sound power
Sound power is the energy per time unit (Watt) which the sound source emits.
The sound power is not measured, but it is calculated from the sound pressure.
There is a logarithmic scale for sound power similar to the scale for sound
pressure.
The sound power is not dependent on the position of the sound source or
the room's sound properties, and it is therefore easier to compare between different objects.
Frequency
Frequency is a measurement of the sound source's periodic oscillations.
Frequency is measured as the number of oscillations per second, where one
oscillation per second equals 1 Hertz (Hz). More oscillations per second, i.e. a
higher frequency, produces a higher tone.
Frequencies are often divided into 8 groups, known as octave bands: 63 Hz,
125 Hz, 250 Hz, 500 Hz, 1000 Hz, 2000 Hz, 4000 Hz and 8000 Hz.
where
2
S = Size of surface (m )
a = Absorption factor, depending
on the material
n = Number of surfaces
Q
Q
Q
Q
=
=
=
=
1
2
4
8
In centre of room
On wall or ceiling
Between wall or ceiling
In a corner
509
Theory
With the following values
r=1
Q = 2 (fig.1)
and information about the room's dimensions,
you can calculate the equivalent absorption area
with the help of figure 2.
LpA - LWA = 0
LpA = 0 + LWA
Enter the LWA value which has already been
calculated.
LpA = 0 + 37 = 37 dB(A)
Type of room
Radio studios, music rooms
0.15 - 0.25
0.10 - 0.15
0.05 - 0.10
0.03 - 0.05
510
Theory
Calculation of sound pressure level
With the help of the factors previously described, it is now possible to calculate
the sound pressure level if the sound power level is known. The sound pressure level can be calculated by means of a formula incorporating these factors,
but this equation can also be reproduced in the form of a diagram.
When the diagram is used for calculating the sound pressure level, you must
start with the distance in metres from the sound source (r), apply the appropriate directional factor (Q), and then read off the difference between the sound
power level and the sound pressure level next to the relevant equivalent
absorption area (Aeqv). This result is then added to the previously calculated
L = LpA-LWA
where
LpA = sound pressure level (dB)
LwA= sound power level (dB)
Q = direction factor
r = distance from sound source (m)
Aeqv = equivalent absorption area (m2 Sabine)
where
T= Reverberation time (s). Time for a 60 dB
reduction of the sound pressure value
V= Room volume (m3)
Aeqv=The room's equivalent absorption area, m2
511
Theory
Example of addition
There are two sound sources, 40 dB and 38 dB
respectively.
Addition
The input value for the diagram is the difference in dB between the two sound
levels which are to be added. The dB value to be added to the highest sound
level can then be read off they scale.
Example of subtraction
The total sound level is 34 dB in a room fitted
with both supply and exhaust ventilation systems.
It is known that the supply system produces 32
dB, but the value for the exhaust system is not
known.
Subtraction
The input value for the diagram is the difference in dB between the total sound
level and the known sound source. The y scale then shows the number of dB
that have to be deducted from the total sound level to obtain the value for the
unknown sound source.
To deduct from the total level (dB)a
512
Theory
Adjustment to the ear
Because of the ear's varying sensitivity at different frequencies, the same
sound level in both low and high frequencies can be perceived as two different
sound levels. As a rule, we perceive sounds at higher frequencies more easily
than at lower frequencies.
NR curves
A filter
The sensitivity of the ear also varies in response to the sound's strength. A
number of so called weighting filters have been introduced to compensate for
the ear's variable sensitivity across the octave band. A weighting filter A is
used for sound pressure levels below 55 dB. Filter B is used for levels between
55 and 85 dB, and filter C is used for levels above 85 dB.
Attenuation (dB)
63
-26,2
125
-16.1
250
-8.6
500
-3.2
1k
0
2k
+1.2
4k
+1.2
8k
-1.1
513
Theory
Sound attenuation
Sound attenuation is principally achieved in two ways: either by absorption or
by reflection of the sound.
Attenuation by absorption is achieved by internal insulation in ducts, by special silencers or by means of the room's own sound absorption. Attenuation by
reflection is achieved by forking or bending, or when the sound bounces back
from a supply-air device into the duct, which is referred to as end reflection.
The degree of sound attenuation can be calculated by using tables and diagrams presented in the relevant suppliers technical documentation.
514
Theory
Air terminal devices
There are essentially two ways of ventilating a building: ventilation by
displacement and ventilation by diffusion.
Ventilation by diffusion is the preferable method for supplying air in situations
requiring what is known as comfort ventilation. This is based on the principle of
supplying air outside the occupied zone which then circulates the air in the entire
room. The ventilation system must be dimensioned so that the air which circulates in the occupied zone is comfortable enough, in other words the velocity must
not be too high and the temperature must be more or less the same throughout the zone.
Ventilation by displacement is chiefly used to ventilate large industrial premises, as it can remove large volumes of impurities and heat if properly dimensioned. The air is supplied at low velocity directly into the occupied zone. This
method provides excellent air quality, but is less suitable for offices and other
smaller premises because the directional supply-air terminal device takes up a
considerable space and it is often difficult to avoid some amount of draught in
occupied areas.
Ventilation by diffusion
The air is blown in from one or more
air streams outside the occupied
zone.
The theory section which follows will discuss what happens to the air in rooms
ventilated by diffusion, how to calculate air velocity and displacement in the
room, and also how to select and position a directional supply-air terminal
device correctly in the premises.
Ventilation by diffusion
An air stream which is injected into a room will attract, and mix together with,
large volumes of ambient air. As a result, the air stream's volume increases
while at the same time the air velocity is reduced the further into the room it
travels. The mixing of the surrounding air into the air stream is termed 'induction'.
Ventilation by displacement
Air which is somewhat cooler than
the ambient air flows at low velocity
into the occupied zone.
The air movements caused by the air stream very soon mix all the air in the
room thoroughly. Impurities in the air are not only attenuated but also evenly
distributed. The temperatures in the different parts of the room are also evened
out.
When dimensioning for ventilation by diffusion, the most important consideration is to ensure that the air velocity in the occupied zone will not be too high,
as this will be experienced as a draught.
Occupied zone
The occupied zone is that part of the
room normally occupied by people.
This is usually defined as being a
space 50 cm from an outer wall with
windows, 20 cm from other walls,
and up to 180 cm above the floor.
515
Theory
Air stream theory
= the discharge angle
The discharge angle
According to ASHRAEs Handbook (AHRAE
[The American Society of Heating, Refrigerating
and Air-Conditioning Engineers], 1996) the distribution of an air stream has a constant angle
of 20-24 (22 on average).
The shape of the vent, the geometry of the
room and also the number of vents all have an
effect on the discharge angle. Diffusers and
valves with plates or other details which spread
the air can produce a wider discharge angle,
but even after a relatively short distance from
the valve opening, these air streams have a distribution of between 20 and 24.
The figure below shows an air stream that is formed when air is forced into a
room through an opening in the wall. The result is a free air stream. If it also has
the same temperature as the rest of the room, it is referred to as a free isotherm
stream. To begin with, this section will only deal with streams of this type.
The shape of the diffuser or valve opening determines the shape of the air stream.
Circular or rectangular openings produce a conic (axial) stream, and this also
applies to very long and narrow openings.
To produce a completely flat air stream, the opening must be more than ten
times as wide as it is high, or nearly as wide as the room so that the walls prevent the stream widening out laterally.
Radial air streams are produced by completely circular openings where the
air can spread in all directions, as is the case with a supply-air diffuser.
Conical
Flat
516
Theory
Velocity profile
It is possible to calculate mathematically the air velocity in each part of the
stream. To calculate the velocity at a particular distance from the diffuser or
valve, it is necessary to know the air velocity at the diffuser/valve outlet, the
shape of the diffuser/valve and the type of air stream produced by it. In the
same way, it is also possible to see how the velocities vary in every cross section of the stream.
Using these calculations as the starting point, velocity curves for the entire
stream can be drawn up. This enables one to determine the areas which have
the same velocity. These areas are called isovels. By checking that the isovel
corresponding to 0.2 m/s is outside the occupied zone, one can ensure that
the air velocity will not exceed this level in the normally occupied areas.
shows that
The K factor is described on page 389.
when
vx
v0
A line should now be drawn from the intersection of the angle coefficient and 1 on the y scale
to produce a value for the diffuser coefficient K.
517
Theory
The diffuser coefficient when the Coanda effect
is influencing the air stream:
Coanda effect
If a directional supply-air terminal device is fitted close enough to a flat surface,
usually the ceiling, the air stream will cling to the surface. This is due to the fact
that the ambient air will be drawn into the stream, but close to the flat surface,
where no new air can flow from above, an underpressure forms instead, and
this causes the stream to be sucked to the surface. This is known as the Coanda
effect.
Deflection
The deflection from the ceiling to the central
axis of the air stream (Y) can be calculated
using
Figure 12. The Coanda effect
where
t0 = the temperature difference between the
air stream and the ambient air
x = distance from the diffuser/valve (m)
vx = centre velocity at distance x (m/s)
v0 = velocity at the diffuser/valve outlet (m/s)
K = the diffuser coefficient
Aeff = the diffuser or valve's effective outlet
area (m2)
Point of separation
The point where a conical air stream leaves the
ceiling (xm) will be:
Practical experiments have shown that the distance between the diffuser or
valve's upper edge and the ceiling ('a' in figure12) must not be greater than 30 cm
if there is to be any suction effect.
The Coanda effect can be used to make a cold air stream stick to the ceiling and
travel further into the room before it reaches the occupied zone.
The diffuser coefficient will be somewhat greater in conjunction with the suction effect than for a free air stream. It is also important to know how the diffuser
or valve is mounted when using the diffuser coefficient for different calculations.
Non-isothermal air
The flow picture becomes more complex when the air that is blown in is nonisothermal air, in other words warmer or colder than the ambient air. A thermal
energy, caused by differences in the air's density at different temperatures, will
force a cooler air stream downwards and a warmer air stream upwards.
This means that two different forces affect a cooler stream that is sticking close
to the ceiling: both the Coanda effect which attempts to adhere it to the ceiling
and the thermal energy which attempts to force it towards the floor. At a given
distance from the diffuser or valve's outlet, the thermal energy will dominate and
the air stream will eventually be dragged down from the ceiling.
The stream's deflection and point of separation can be calculated using formulae which are based on the temperature differentials, the type of diffuser or
valve and the size of its outlet, together with air velocities etc.
where
t0 = the temperature difference between the
air stream and the ambient air
v0 = velocity at the diffuser/valve outlet (m/s)
K = the diffuser coefficient
Aeff = the diffuser or valve's effective outlet area
(m2)
After the stream has left the ceiling, a new path
can be calculated with the aid of the formula for
deflection (above). The distance x is then calculated as the distance from the point of separation.
518
Figure 13. The air stream's point of separation (Xm) and deflection (Y)
Theory
Important considerations when dimensioning air supply
It is important to select and position the directional supply-air terminal device
correctly. It is also important that the air temperature and velocity are as
required for producing acceptable conditions in the occupied zone.
Effective penetration
The most common method for selecting the
correct directional supply-air terminal device is
to consider the throw l0,2. But since the desired
end velocity in the air stream depends on both
the room's geometry and the required air velocity in the occupied zone, this can sometimes be
rather misleading. Therefore the concept of the
air stream's effective penetration has been
introduced instead.
The effective penetration is the distance to
the point where an end velocity is to be calculated. This can be the distance along the centre
of the air stream from the diffuser itself to the
furthest point in the room where the supply air
is required. For wall-mounted diffusers, this
means that the effective penetration is the
same as the room's depth, while for ceiling diffusers the penetration is half the room's depth.
The velocity of the return air stream is
approximately 30% slower than the air stream's
velocity when it meets the wall. If the maximum
air velocity in the occupied zone is to be 0.18
m/s, this means that the air stream must have a
maximum velocity of 0.26 m/s when it meets
the wall.
where
vx = velocity at the effective penetration (m/s)
v0 = velocity at the diffuser outlet (m/s)
Return air stream
This method enables one to dimension the ventilation system more precisely than is possible
when only using the throw data, and is therefore frequently used in different diffuser selection programmes.
519
Theory
The penetration of the air stream
The shape of the room can affect the flow picture. If the cross section of the air
stream is more than 40% of the cross section of the room, all induction of air in
the room will stop. As a result, the air stream will deflect and start to suck in the
induction air itself. In such a situation it does not help to increase the velocity
of the supply air, as the penetration will remain the same while the velocity of
both the air stream and the ambient air will increase.
Other air streams, secondary vortices, will start to appear further into the room
where the main air stream does not reach. However, if the room is less than three
times as long as it is high, it can be assumed that the air stream will reach all
the way in.
Figure 16. Secondary vortices are formed at the furthest point in the room,
where the air stream does not reach.
Avoid obstacles
Unfortunately, it is very common for the air stream to be obstructed by light fittings on a ceiling. If these are too close to the diffuser and hang down too far,
the air stream will deflect and descend into the occupied zone. It is therefore
necessary to know what distance (A in the diagram) is required between an air
supply device and an obstacle for the air stream to remain unimpeded.
520
Theory
Installing several directional supply-air terminal devices
If a single ceiling diffuser is intended to service an entire room, it should be
positioned as close to the centre of the ceiling as possible, and the total surface should not exceed the dimensions indicated in Figure 18 below.
If the room is larger than this, it usually has to be divided into several zones,
with each zone ventilated by its own diffuser.
521
Theory
Blowing in warm air
Blowing supply air horizontally from the ceiling works excellently for most rooms,
including those with very high ceilings. If the supply air is above ambient temperature and also used to heat the premises, practical experiments have shown
that this works well in rooms with ceiling heights of no more than 3.5 metres.
This assumes that the maximum temperature difference is 10-15C.
In very high rooms, however, the supply air has to be jetted vertically if it is also
used for heating. If the temperature difference is no more than 10C, the air
stream should flow down to approximately 1 metre above the floor in order to
produce a satisfactory evenness of temperature in the occupied zone.
522
Theory
Blowing in cold air
When supplying air that is colder than the ambient air, it is particularly important to make use of the Coanda effect to prevent the air stream from falling
down into the occupied zone too early. The ambient air will then be sucked in
and mixed more effectively, and the temperature of the air stream will have a
better chance to increase before it reaches the occupied zone.
If the sub-ambient-temperature air is directed along the ceiling in this way, it
is also important that the air stream velocity is high enough to ensure that
there is sufficient adherence to the ceiling. If the velocity is too low there is
also a risk that the thermal energy will push the air stream down towards the
floor too early.
At a certain distance from the supply-air diffuser, the air stream will in any
case separate from the ceiling and deflect downwards. This deflection occurs
more rapidly in an air stream that is below the ambient temperature, and therefore in such cases the throw will be shorter.
(non-isothermal)
(isothermal)
523
Theory
Selecting the correct supply-air terminal device
A supply-air terminal device for ventilation by diffusion can be fitted on either
the ceiling or the wall. Diffusers are often equipped with nozzles or perforations
which facilitate the admixture of ambient air in the air stream.
Nozzle diffusers are the most flexible devices because they allow individual
fitting of each nozzle. They are ideal for supplying air that is well below ambient temperature, particularly if they are fitted in the ceiling. The throw pattern
can be altered by turning the nozzles in different directions.
Perforated diffusers have a positive effect where the air stream temperature
is significantly below that of the ambient air. They are not as flexible as nozzle
diffusers, but by shielding off the air supply in different directions it is still possible to change the distribution pattern.
Wall-mounted grilles have a long throw. They have limited possibilities for
altering the distribution pattern, and they are not particularly suitable for the
supply of air that is below ambient air temperature.
Ceiling
Nozzle
diffuser
Wall
Perforated
diffuser
Short throw
Long throw
(x)
(x)
Conical air
distributor
(x)
Perforated
diffuser
x
(x)
524
Nozzle
diffuser
x
x
Grille
(x)