Positioning in Automation
General Positioning of ABBs Control Systems
Size
Complexity
ABB Group
April 1, 2013 | Slide 33
Positioning in Automation
ABB Internal Positioning PLC vs. DCS
AC500
low footprint,
fast
fast
AC 700F
Compact
AC 800M
DigiVis
Compact
HMI
redundant, drives
integration
high end
Pre-Engineered
pre-engineered
micro
DigiVis
AC 800F
pre-engineered
basic
Extended Automation
800xA
AC 800M*
pre-eng.+ extended
extended
* AC870P for large utilities in CEU
ABB Group
April 1, 2013 | Slide 11
System 800xA
Introduction
ABB Group
April 1, 2013 | Slide 1
System 800xA Market Acceptance
Widely embraced by both new
customers and ABB installed base
Used to extend automation
functionality in a wide variety
of applications
Oil & Gas
Utilities
More than 4,700 systems
sold worldwide since
release in January 2004!
Chemicals / Fine Chemicals
Biotech/Pharmaceutical
Pulp and Paper
Metals
Mining
Marine
ABB Group
April 1, 2013 | Slide 2
System 800xA Value Propositions
Built for Continuous Productivitiy Improvement!
Reducing Time to Decision and Action
Engineering for Maximum Performance
Reducing Risk through High Integrity Automation
Integrating Information for Improved Visibility
Optimizing Plant Asset Availability and Performance
Investment Enhancement through Evolution
ABB Group
April 1, 2013 | Slide 3
System Architecture
One common platform for all software products
ABB Group
April 1, 2013 | Slide 4
Information that Follows the Asset
Control
The System 800xA platform
lets you monitor, control,
optimize, and maintain from
one powerful interface.
Faceplates
Aspect Object
Technology
Zoom in to any level for fast
answers, action, or asset
management
Trend
Graphics
Logical, object-based access to
every component
Attach information just once for
instantiation across multiple
systems
CMMS /
Calibration
Video
Asset
Health
Reports
Documentation
ABB Group
April 1, 2013 | Slide 5
xA = eXtended Automation
Redefining the Automation System Standard
Predefined process objects
Enter configuration only
once
Faceplates, Graphic
Symbols
Alarm management
Trend, History
Documentation
Device Management
Asset Monitor, CMMS
Etc.
Object types and instances
One change automatically
affects all instances
ABB Group
April 1, 2013 | Slide 6
System 800xA Architecture
MES and Business Systems
Remote
Workplace(s)
Batch and IM
Workplace(s)
Asset Optimization
Workplace(s)
Engineering
Workplace(s)
Operator
Workplace(s)
Router /
Firewall
System
servers
Router /
Firewall
AC 800M
Controller(s)
Universal
Motor
Controller
Positioner
Electrical Integration
Smart MCCs
Frequency converters
Drives
Transformers
Switchgears
IEC 61850
Grids
Variable
Speed Drives
Panel 800
S800L &
S800 I/O
S800L &
S800 I/O
Motor
AC 800M
High-integrity
Controller(s)
S800 I/O w.
High-integrity
Module(s)
ABB
controller
3rd party
PLC
S800 I/O w.
High-integrity
Module(s)
S900 I/O for use
in hazardous
environments
Motor
Profibus
Optical Modulebus
Fieldbus
ABB Group
April 1, 2013 | Slide 7
Enhance your traditional ABB DCS
Batch and IM
Workplace(s)
Asset Optimization
Workplace(s)
Engineering
Workplace(s)
Operator
Workplace(s)
System
servers
AC 800M
Universal
Motor
Controller
Positioner
Variable
Speed Drives
Motor
S800L &
S800 I/O
S800L &
S800 I/O
S900 I/O for use
in hazardous
environments
More on Evolution, on the Evolution overview session, tomorrow
ABB Group
April 1, 2013 | Slide 8
System 800xA Core Functional Areas
Operations
Engineering
Control and I/O
Device Management
Electrical Integration
Safety
Asset Optimization
Information Management
Production Management
ABB Group
April 1, 2013 | Slide 9
System 800xA Operations
Reducing Time to Decision and Action
Quick, flexible and secure access to
information
Extensive functionality for handling
abnormal conditions
Customized user environment to meet
individual needs
Re-defining the meaning of operator
workplace
More, today in the What does ABBs Extended Automation really mean?
session
ABB Group
April 1, 2013 | Slide 10
System 800xA Operations
Reducing Time to Decision and Action
Seamless Integration Capabilities
Multi Monitor support
Extended Operator Workplace
Multi-System Integration
Extended
Operator
Workplace
Integrated live Video
More, next in the Key Differentiators of System 800xA session
ABB Group
April 1, 2013 | Slide 11
Engineering with Control Builder
All languages can be used
simultaneously in the same controller
Control Modules
Instruction List
Can consist of a mix of IEC 61131-3
languages
Hide control logic details inside
Control Modules
Store Control Modules as proven
solution system library
Reduced engineering effort and
improved quality through reuse
Function Block
Sequential
Function Charts
Structured
Text
Ladder Logic
ABB Group
April 1, 2013 | Slide 12
Control
Modules
Engineering with Function Designer
Value added engineering instead of
programming
Graphical design of entire control loop
Enabling easier engineering
Seamless navigation
Graphical representation of the
system
Aspect Object Technology
Monitoring and Tuning
Self Documenting
Intuitive Graphical
Function Design
ABB Group
April 1, 2013 | Slide 13
Graphics Engineering with Process Graphics 2
More, today in the 800xA new graphic engine session
ABB Group
April 1, 2013 | Slide 14
Multi-user and Distributed Engineering
Flexible cooperation in work groups
On-site Engineering
Sandbox Engineering
Improved Multi User Engineering
based on reservation of Entities
Off-site Engineering
Integrate distant co-workers for
isolated tasks
Synchronize results when appropriate
Deploy changes to
Production System
ABB Group
April 1, 2013 | Slide 16
Deploy Changes to
Production System
Production System
800xAs Control and I/O
Flexible and scalable in size and performance
Controllers ranging from
8 to 64Mb
Max 12 Communication
modules on CEX bus
Max 12 S800 modules
on electrical Modulebus
Control Network
(Ethernet TCP/IP)
Remote S800 I/O via
PROFIBUS DP/V1
Max 12 S800 modules
per I/O cluster
Max 24 S800 modules
per remote I/O station
Max 12 S800 modules
per I/O cluster
Max 12 S800 modules
per I/O cluster
Max 99 remote
I/O stations
Max 7 S800 I/O clusters
ABB Group
April 1, 2013 | Slide 17
MB300
S100 I/O
INSUM
DriveBus
FF HSE
TRIO I/O
Satt I/O
Modbus TCP
IEC61850
CI854A
CI855
CI856
CI857
CI858
CI860
CI862
CI865
CI867
CI868
800xAs Control and I/O
AC 800M Open Architecture
PROFIBUS DP
CI853
Communications Interfaces (CI)
RS232
PM8xx
Control Network, MB300, SattBus
on TCP/IP
Control
Network
RS232
S100,200,800,900 I/O
PROFIBUS DP, FOUNDATION
Fieldbus HSE, ...
COMLI, Modbus RTU/TCP,
Siemens 3964R
INSUM Switchgear,
ABB Drives
Intelligent Electrical Devices (IEDs):
IEC61850
ABB Group
April 1, 2013 | Slide 18
S800 I/O Modular three part design
Fieldbus Communication Interface (FCI)
ModuleBus
PROFIBUS, also redundant
I/O module
Full range of signal types including AI, AO, DI, DO, Temp, Pulse, Freq,
HART, IS interface, SOE
High Integrity
Hot-swap
Redundancy
Termination unit
2-wire Compact design
3-wire Extended design, also with fuses
Mechanical key and locking/activation tab
ABB Group
April 1, 2013 | Slide 19
Fieldbus Freedom of choice in 800xA
HART, Profibus and Foundation Fieldbus
800xA Device Management enabling
Parameterization and Commissioning from control room
Efficient maintenance
With a high level of Integration and pre-tested Libraries
Developed by ABBs Device Integration Center
Added to 800xA via the Device Library Wizard
Securing the complete system lifecycle
Basis for Instrumentation Asset Optimization
Taking full advantage of the opportunities in each
Technology
More, today in the Fieldbus Update session
ABB Group
April 1, 2013 | Slide 23
Electrical Integration in System 800xA
Process Electrification
Integration of Motor Starters, Circuit Breakers, Switchgear,
Variable Speed Drives
Libraries for easy and thorough integration, including
Function Blocks
Faceplates
Graphic Elements
Documentation
DTMs
Asset Monitors
Providing efficient Engineering and Maintenance
ABB Group
April 1, 2013 | Slide 24
Electrical Integration in System 800xA
Power Distribution and Management IEC61850
Integration of High and Medium Voltage Generators,
Transformers, Circuit Breakers, Protection Relays
One protocol
International standard in Substation Automation
Enabling PMS (Power Management System) in the DCS
PMS Libraries (owned by BU O&G)
Load Shedding in AC 800M
Power Control
Peak Shaving, etc.
Better energy management and power relliability
ABB Group
April 1, 2013 | Slide 25
Electrical Integration in System 800xA
Process Electrification and Power Distribution
One system for Process and Electrical Automation
Common operator environment Unified Operations
Access to all Process Displays on a common workplace
Common Event List for whole plant
Combined Power & Process management reduced energy
costs
Efficient Engineering and Maintenance
Cross-discipline cooperation
800xA Value added applications
Information Management
Reports
Asset Management
ERP interface,
Decisions based on dollars, not just temperatures and
voltages
ABB Group
April 1, 2013 | Slide 26
Electrical and Automation Integration
Process Automation
Process Electrification
Power Distribution
More, today in the Introduction to Electrical Integration session
ABB Group
April 1, 2013 | Slide 27
Safety High Integrity up to SIL3
More, in the Safety High Integrity up to SIL3 session, tomorrow
ABB Group
April 1, 2013 | Slide 28
System 800xA Asset Optimization
Optimizing Plant Asset
Availability and Performance
Maintenance
Workplace
Asset Tree
Viewer
Asset
Reports
More, next in the Key Differentiators of System 800xA session
ABB Group
April 1, 2013 | Slide 29
System 800xA Production Management
Improving batch profitability, consistency and traceability
System 800xA
Production
Management
Configuring recipes and
procedures
Scheduling, monitoring and controlling
batches and
campaigns
Automatic arbitration of
resources between
batches at runtime
Collecting and storing batch historical
information
ABB Group
April 1, 2013 | Slide 30
Industrial IT Enabled Products
Industrial IT solutions leverage best-in-class products from
ABB and partners to deliver value in every solution area.
Infrastructure components
Software
Intelligent Devices
800xA
Core Functional Areas
Calibration / DMS
All devices in the device
PLC
Connect
integration library
ECS
Production
Planning
>230 HART types Connector
>150 FF types cpmPlus Suite
>350 Profibus typesEnterprise Connectivity
Partner / 3rd Party
ABB and other vendors
Intergraph SPI
Fisher
Maximo Integration
RosemountHardware
SAP/PM
Integration
Samson
Westlock
Flowserve
Siemens
Hirschmann switches
Cisco switches
MOXA switches
OnTime switches
Phoenix switches
Dell PC / Server
HP PC / Server
IBM PC / Server
IBM Blade Server
Lenovo ThinkPad
Panasonic Toughbook
Plantguard Connect
IFS CMMS Integration
ABB INSUM
Matrikon
Alarm
Manager
Metso Valve
Positioner
VideONet
800xA for HSM
(TDC3000)
ABB Group
April 1, 2013 | Slide 32
Summary System 800xA Overview
Widely embraced by both new
customers and ABB installed base
Extended value Propositions for our
customers
Best Phase of Life Cyle:
Modern and yet widely proven system
More than 4,700 systems
sold worldwide since
release in January 2004!
ABB Group
April 1, 2013 | Slide 33
ABB Group
April 1, 2013 | Slide 35
