LIFT TRUCKS
THE NEW ACE IN THE GAME
TEREX LIFTACE 5-31 REACH STACKER
PLAY YOUR WINNING CARD
TEREX LIFTACE 5-31 REACH STACKER COST-EFFECTIVE, SERVICEABLE AND ERGONOMIC
Terex Port Solutions (TPS) is a leading manufacturer
of lift trucks for ports, terminals and industry.
Our Terex reach stackers have always been trendsetters
in their markets. The model range covers the most diverse
needs of operators. Our reach stackers together with our
Terex spreader systems designed and manufactured
inhouse can stack 20 to 45 containers to a height
of six high-cube (96") containers. A field-proven stacking
ability that is unsurpassed in the market.
Our entire reach stacker know-how has been brought
together and supplemented with many new innovations in
one state-of-the-art machine: the Terex Liftace 5-31.
A smooth blend of performance
With the Liftace 5-31 reach stacker, we have made good
technology even better. You can benefit from a reach
stacker which works more efficiently because it is more
maneuverable as it moves around your terminal and stacks
containers even faster.
Expressed in figures, the Liftace 5-31 reach stacker offers:
AA Maximum load capacity: 45 / 31 / 15 t in row 1, 2 or 3
AA Stacking height: five standard (86) or high-cube (96)
containers in the first row
AA Maximum lifting speed: 0.45 m/s
We respond to operators input
Job satisfaction is improved when stacker drivers harmonize
with their equipment and that also applies to your service
team: the Liftace 5-31 reach stacker provides good accessibility
for uncomplicated maintenance.
All in all the Liftace 5-31 reach stacker is a state-of-the-art
product designed to meet demanding customer requirements.
A versatile ace that wins every hand, not only in ports, but also
in other working environments. A real Terex machine, and the
first in a line of a new generation of lift trucks from TPS.
The Liftace reach stacker is a real top performer, and a
cost-effective one: you will also appreciate its low overall
operating costs.
The machine makes work a pleasure
The human factor was one of our main goals in developing
the Liftace reach stacker. An ergonomic concept developed
by experts ensures that the driver feels at ease in the cab,
enabling him to work safely and productively
supported by a smart control system.
TEREX LIFTACE 5-31 REACH STACKER AT A GLANCE
AA PRODUCTIVE:
HIGH WORKING SPEEDS FOR HIGH HANDLING RATES
AA ECONOMICAL:
LOW FUEL CONSUMPTION AND LOW TIRE WEAR
AA EASY:
OPERATION AND MAINTENANCE
AA COMFORTABLE:
ERGONOMICS CONCEPT DEVELOPED BY EXPERTS
AA PROVEN TECHNOLOGY:
AGILE, MANEUVERABLE, ROBUST AND RELIABLE
AA SAFE:
SMART MONITORING AND VISUALIZATION SYSTEM
3
EXPERIENCE THE BEST OF TWO
COMBINED EXPERTISE FOR YOUR BENEFIT
A genuine Terex machine, the Liftace 5-31 reach stacker is
the result of team performance, developed by an international
engineering team with a clear assignment: to combine proven
technology and supplement it with new.
The Liftace 5-31 reach stacker is far more than only the
sum of the former product lines originating from our legacy
brands PPM and Fantuzzi. It combines their advantages and
provides additional potential for your handling requirements
in a machine with a familiar yet totally unique character.
The combination is the key
The new Liftace 5-31 reach stacker has many features
that you are familiar with, while at the same time
you will quickly come to appreciate its innovative
side. To name just a few examples, the
Liftace 5-31 reach stacker is equipped with a:
AA state-of-the-art Tier 4 final (Stage IV)
engine from Volvo or Cummins,
AA Dana TE30 transmission,
AA complete LED working and traffic
light system as standard,
AA lift-truck-specific
control system.
There are many more examples but it is also this balanced
combination of the tried and tested with the new and
innovative that makes the difference and results in a reach
stacker which will also impress you with its versatility.
For versatility is one of the essential characteristics
of the Liftace reach stacker and it is built on our modular
design principle. This has been designed for various wheelbases and forms a sustainable platform for future innovations.
WORLDS
Interplay decides
The Liftace 5-31 reach stacker sets the pace for all future
representatives of its generation. This pace is also determined
by the interplay of components from our own premium
manufacture with components from renowned manufacturers.
You will appreciate how our reach stackers help you to
boost the productivity of your operations. And, on balance,
our product range offers you everything from a standard
machine to a comprehensively equipped reach stacker.
TPS REACH STACKER
COMPETENCE CENTER
At our reach stacker Competence Center in
Montceau-les-Mines, France, we have combined
our entire expertise, covering not only every aspect
but every phase in the service life of the equipment.
Engineering expertise
AA Development & design
AA Manufacture
Training expertise
AA Courses for drivers
AA Training for service staff
Service expertise
AA Spare parts store
AA Head office of our global dealer and service network
With this approach, we also combine the benefits
to help you achieve your goal of low operating costs,
high availability and to maintain the value of your
equipment to the best possible degree.
Developed by an international Terex engineering team
which has combined the legacy of our PPM and Fantuzzi
brands with new and innovative features
GET PERFORMANCE AND DURAB
STATE-OF-THE-ART TECHNOLOGY AND DESIGN
Our Terex Liftace 5-31 reach stacker offers high performance
and reliability. Special high-grade components result in a precise
and cost-effective operation with a long machine service life.
The machine is also a pleasure to operate: the driver works
in comfort and safety in an ergonomic cab designed for
productivity. Your service team will appreciate the lowmaintenance, easily accessible assemblies.
PRODUCT DESIGNATION
liftace 5-31
Reach stacker
Max. stacking height
in the 1st row
Max. stacking capacity
in the 2nd row
S NI G
N
R
U
T
DAY
IN T O
Lighting system
AA LED technology: energy saving,
durable, high-intensity lighting
AA Excellent working area visibility
SLIDING CAB EASY ACCESS, EXCELLENT VIEW
The position of the Liftace 5-31 reach stacker cab can be changed:
AA Manually for easy access to the engine compartment (standard)
AA With the powered sliding cab function for a free choice of
viewing angle (optional)
HT
ILITY
Telescopic boom
AA Up to 5 high-cube containers
in the first row
AA Precise handling thanks to
torsionally rigid, robust design
AA Better lifting height clearance
thanks to increased radius
OMIC
N
O
G
ER
L A CE
P
K
R
WO
Drivers cab
AA Comfortable, ergonomically
designed and quiet
AA Good visibility thanks to smart design
AA Clear view of front working area
thanks to powered sliding cab option
To
ched
tou
be re
Chassis
AA Economical operation thanks
to low total weight
AA Excellent maneuverability thanks
to compact design with good
weight distribution
AA Reversing sensors and cameras
(optional)
Wheels
AA Rugged and low-wearing
for long service life
AA Convenient tire pressure
monitoring (optional)
FEEL THE SMOOTH INTERACTION
HIGH-GRADE COMPONENTS AND SMART SOLUTIONS
The inner values are also impressive: a high-performance
drive train, a load-sensitive hydraulic system and first class
axle assemblies coordinated by a control system with
numerous integrated monitoring functions for the safety
of operating personnel, machine and cargo, specially
developed for lift truck applications.
Hydraulic system
AA High lifting speeds thanks
to large power reserves
AA Load sensing with intelligent
power management
AA Automatic overload cut-out
AA State-of-the-art pumps for
energy-saving and quiet operation
W
L O W-
Drive axle
AA Kessler D102,
Terex heavy duty specification
AA Long service life thanks
to rugged design
8
E AR
Automatic transmission
AA Dana TE30, specially designed
for reach stackers, optionally with
lock-up clutch
AA Low fuel consumption
AA Electronically regulated gear change
for precise and smooth operation
AA Very easy to operate
5 forward gears
3 reverse gears
STATE-OF-THE-ART ELECTRONICS
For smooth interaction of all components:
AA Fault-tolerant with fully integrated system monitoring through redundant components
AA CAN bus system (optionally with integrated spreader functions)
AA Automatic adjustment of operating status
AA Reliability through protected position in the drivers cab
SPM
HMI
ECU
LMI
TM
HSM
EM
ECU
Electronic Control Unit
EM
Engine Management
HMI
Human-Machine Interface
(Joystick, keyboards, display)
TM
Transmission Management
LMI
Load Moment Indicator
ALLY
T
N
E
O NM
ENVIR MPATIBLE
CO
HSM
Hydraulic System Management
SPM
Spreader and Tools Management
Steering axle
AA Precise steering with double-acting
steering cylinders
AA Allows for space-saving arrangement
of container stacks thanks to small
turning circle
Diesel engine
AA Economical and environmentally
compatible thanks to excellent
fuel efficiency and low emissions
AA State-of-the-art Tier 4 final
(Stage IV) engines from Volvo
or Cummins
TAKE YOUR SEAT
A CAB FOR ENJOYING WORK SAFELY
The potential of a machine can only be fully utilized if the
driver feels comfortable. To make sure that the man/machine
interface in the Terex Liftace 5-31 reach stacker works
harmoniously, we not only consulted industrial designers
and ergonomists, but also asked the opinion of experienced
reach stacker drivers. The result: a cab in which you can
work safely, comfortably and productively and which can
be adjusted exactly to your needs.
Everything in view
In this cockpit, you always have an overview: the cab
provides excellent visibility and, as an option, its position
can also be adjusted by the powered sliding function to give
you a free choice of viewing angle. And to make you work in
peace and quiet, the cab of the Liftace 5-31 reach stacker
is insulated to provide a particularely low noise level.
Jack hammer
Todays motor bikes
Todays cars
10
Terex Liftace
Low noise levels in the reach stacker cab
Cars in 2024
Slewing machine
Q U IE T
Everything within reach
Take a seat and, in a few minutes, you can adjust the
Terex Liftace 5-31 reach stacker to meet your own needs:
AA Adjust the drivers seat to your own body size
AA Adjust the height and angle of the steering wheel
AA Keep your reach stacker under control with the
ergonomically shaped joystick
Everything under control
Easily keep control via the control and visualization system
with its intuitive operation. It offers:
AA a clearly laid out control panel with a 7-inch graphic display
to show the most important machine parameters at all times,
AA an automatic driver identification system (optional).
The smart system also includes:
AA Engine and transmission protection system
AA Automatic overload cut-out
AA Operative and diagnostic black box
AA Vertical lifting control
AA Various spreader safety functions
AA Reversing sensors (optional)
AA Camera system (optional)
GET TO KNOW YOUR REACH STACKER EVEN BETTER
IN OUR TRAINING CENTER IN MONTCEAU-LES-MINES,
FRANCE, WE OFFER TRAINING COURSES FOR
REACH STACKER DRIVERS IN WHICH OUR EXPERIENCED
INSTRUCTORS TEACH YOU EVERYTHING YOU NEED
TO KNOW ABOUT THE SAFE AND COST-EFFECTIVE
OPERATION OF YOUR MACHINE.
11
COUNT ON OUR ALL-ROUNDER
THE VERSATILE TEREX TOP PICK SPREADER
With your reach stacker, much hangs on the Terex top
pick spreader. The big advantage here is that, at this crucial
juncture, we are the only manufacturer of reach stackers
able to supply you with technology from our own plant.
Tilting
AA +/- 10
Equipment in perfect harmony
The top pick spreader of the Liftace 5-31 reach stacker is
manufactured in the TPS Competence Center for spreaders
in Lentigione, Italy. And because our engineers at this location
also know our reach stackers inside-out, the two pieces of
equipment work perfectly together. As a combination, the
versatile spreader and powerful reach stacker also perform
well in particularly challenging situations when the container
stack is located in a tight space and the terrain is sloping
or uneven, for example.
ON THE SAFE SIDE
The Terex top pick spreader is designed for working fast, so
we have paid attention to providing equipment that increases
protection for man, machine and cargo such as:
AA twistlock position indicator showing correct positioning
and locking status of twistlocks,
AA twistlock safety system,
AA damage prevention system helping to avoid collision
between spreader and container.
Slewing
AA +210/-125 within 65 s
Damage prevention system
Twistlock position indicator
12
Pile slope
AA Mechanical: +/- 4
AA Powered: +/- 5 (optional)
Operators benefit
The smooth interplay between Terex
spreaders and Terex reach stackers
provides further advantages for you:
AA high dynamics and low fuel consumption
thanks to low spreader weight and good
kinematics,
AA spreaders and reach stackers configured
according to your requirements,
AA a durable and rugged overall package.
The Terex top pick spreader is state-ofthe-art and maintenance-friendly.
Telescoping
AA 20 to 40 within 12 s
AA Automatic stop at 30
AA Synchronous beam adjustment
thanks to simultaneous chain drive
powered by hydraulic motor
Side shift
AA +/- 800 mm within 15 s
AA Reliable operation and long
service life thanks to guide
arrangement featuring
steel rollers
13
CUSTOMIZE TO YOUR NEEDS
STANDARD AND OPTIONAL EQUIPMENT
The standard version is already well equipped. In addition,
a comprehensive range of optional equipment and features
Section
Standard
Option
Section
Controls
Chassis, boom and spreader (continued)
Control system
7'' TFT color display (type A6)
Operative and diagnostic black box
Container counter
Load measurement with pressure sensors
EcoPower fuel saving mode
Data download via USB
My Service system
Top pick spreader
CAN bus for engine, transmission and hydraulics
ISO containers (20' / 40') with mechanical pile slope
Vertical lifting control
Automatic lifting cut-off in case of overload detection
Engine and transmission protection system
Automatic engine speed adjustment
Reverse driving audio signal
Automatic driver identification system
Tire pressure monitor
Printer for load measurement data
Seat heating
Additional trainer seat
Auxiliary independant heating
Powered sliding (hydraulically driven)
Front emergency access
(only available with powered sliding option)
CD/radio system
Mounting stand for electronic devices
10 t towing hook (front & rear)
Heated external rear view mirrors
Mud flaps on front fenders
Additional 12 t lifting eyes on spreader
60 t hook, free slewing
60 t hook, powered slewing
Additional design features
Marker lights
Additional LED working lights for
20' and 40' twistlock positions
Lighting inside engine compartment
Master battery disconnect
Fire suppression system
Low temperature kit
24 V fuel heater
2-stage heavy duty air intake filter
Primary cyclonic heavy duty air intake filter
Tool kit for maintenance
40 t hydraulic jack
Customer paint finish (RAL colors only)
More information about additional options on request.
Chassis, boom and spreader
Wheel nut protection
12 t lifting eye on each spreader corner
LED working lights
Reading lights
12 V & 24 V plugs
Special lifting gear
LED traffic lights
Internal rear mirror
Front, rear and top wipers
Lighting
Second door
Rear emergency window
Damage prevention system on spreader
(only available with spreader CAN bus integration option)
Automatic lubrication system
High comfort seat with pneumatic suspension
and adjustments
Manual sliding
Additional mechanical twistlock safety device
Container guides
Cab
Air conditioning and heating systems
Spreader slewing limitation with bypass function
Rear parking sensors
2-point driver safety belt
ISO and WTP containers (20' / 40')
Twistlock safety system
Option
ISO containers (20' / 40') with powered pile slope
Automatic stop at 30
Camera system
Ergonomically designed, in accordance with
FOPS standard (level 1)
Standard
ISO containers (20' / 40') and trailer handling (piggyback)
Integration of spreader functions in CAN bus system
14
offers you the opportunity to configure your Terex
Liftace 5-31 reach stacker precisely to your needs.
Section
Standard
Option
Volvo TAD1170VE
Cummins QSL9
Make
Tier 4 final
(Stage IV)
Tier 4 final
(Stage IV)
Section
Transmission
Diesel engines
Emission standard
Make
Dana TE30
(Optionally with lock-up clutch)
Type
Automatic powershift control
Gears, forward / reverse
5/3
Inline 6 cylinders,
turbocharged
Inline 6 cylinders,
turbocharged
Cooling system
Water
Water
Make
Kessler D102
Displacement [l]
11
Type
Double reduction
Type
Maximum power [kW @ rpm]
235 @ 1,800
247 @ 1,600
Maximum torque [Nm @ rpm]
1,550 @ 1,400
1,465 @ 1,400
Alternator
110 A - 24 V
70 A - 24 V
Batteries
2 x 12 V - 200 Ah
2 x12 V - 200 Ah
Terex top pick spreader
Lifting system
4 vertical twistlocks, ISO pendular
Driving axle
Braking system
Maintenance free wet disc brakes
Steering system
Fully hydrostatic with double acting
steering cylinders
Hydraulic system
Main system
Load sensing control
Main pump
Variable displacement double piston pump
(145 cm3 + 125 cm3)
Maximum working pressure [bar]
320
Telescoping, 20 to 40 [s]
12
Tank capacities
Side shift, +/- 800 mm [s]
15
Hydraulic oil [l]
750
Slewing, +210/-125 [s]
65
Fuel [l]
700
Mechanical pile slope []
+/- 4
Powered pile slope (optional) []
+/- 5
Tilting []
+/- 10
Weight [t]
15
BE SMART, STAY GREEN
BRINGING OPERATING COSTS DOWN
Save money, protect the environment
Keep control of your total operating
costs with the Terex Liftace 5-31
reach stacker while also playing your
part for the environment. Cost-effective
ness and environmental awareness
belong together at TPS and they are
both expressed in an innovative and responsible approach.
The best examples: factors such as fuel consumption
and tire wear.
16
Tire wear down
The Liftace 5-31 reach stacker offers
considerably reduced wear versus prior
model stackers, providing significant
potential for savings in this area.
And long tire service life is also another
powerful benefit for the environment.
In addition to the compact chassis with its excellent load
distribution and low overall weight, this is facilitated by:
AA excellent engine/transmission tuning with its smooth
delivery of effective power,
AA six premium tires from leading manufacturers,
AA optional tire pressure monitoring system.
Fuel consumption down
Low fuel consumption is good
for your budget and the environment.
That is why we have focussed on two
areas in the Liftace 5-31 reach stacker:
in addition to our state-of-the-art drive
train and load-sensitive hydraulic system,
the smart standard and optional features of the vehicle offer
the potential for significant fuel savings. Among other things,
these features include:
AA the Terex EcoPower operating mode for a balanced power
and consumption ratio,
AA the automatic engine speed adjustment.
17
PROFIT FROM EASE OF SERVICING
KEYS TO ECONOMICAL OPERATION
We combine rugged design and good accessibility with
our global service network to maintain a high level of reliability
and availability for your Terex Liftace reach stackers.
Rugged design, durable components
The Terex Liftace 5-31 reach stacker is designed on the
principle that the best service is the service you do not need.
This is why, in addition to our rugged design, we rely on
first-class components for a long service life and long
service intervals.
18
Good accessibility for ease of servicing
If a service team still has to work on your machine, it
needs to be back in operation fast. This is why we have
built the Terex Liftace reach stacker in such a way that
you can access all service points quickly and easily:
AA in the engine compartment,
AA on the hydraulic system and
AA the electric components.
Local presence, global service expertise
For the Terex Liftace reach stacker we combine local
presence with global service expertise. Our global network
of Regional Service Centers offers you:
AA direct access to all services,
AA fast access to spare parts from our Competence Center
in Montceau-les-Mines, France.
EXCELLENT DESIGN FOR SIMPLE AND FAST SERVICE
Fast control of fluid
levels thanks to plainly
visible indicators
Easy maintenance of drive
train thanks to access via
large maintenance hatches
Good access to
hydraulic system and
electric components
19
PLAY YOUR ACE ON VARIED TER
SOLUTIONS FOR CONTAINERS, GENERAL AND PROJECT CARGO
Terex Liftace reach stackers are all-rounders. They clearly
demonstrate their versatility all over ports, but are also in
their element away from the water.
Handle containers with ease
Their versatility begins with the spreaders: in addition
to the standard top pick spreader from our own production,
TPS also supplies:
AA wide top pick (WTP) and
AA intermodal (piggyback) spreaders.
Due to their high performance Terex Liftace reach stackers
cope easily with the demands of intermodal handling
20
Suitably equipped, the reach stackers can handle a wide
variety of container standards and also swap bodies, even
coping easily with the demands of intermodal handling.
RRAIN
Benefit in other areas
Terex reach stackers also show their capabilities as tool
carriers and tractors, successfully handling heavy and bulky
goods away from ports and intermodal facilities for example,
in the handling of semi-finished steel products, timber products
or even chemical plant and wind turbine components.
Consequently, Terex reach stackers can also be equipped
with matching lifting equipment, including:
AA hooks,
AA C hooks for coil handling,
AA magnetic or
AA scissor-type grabs.
More flexibility with multistacker configuration
The optional multistacker configuration allows the flexible
mounting of various lifting devices via a universal coupling
at the top of the boom. A convenient feature, for example,
in the steel industry when different semi-finished products
have to be handled.
21
BENEFIT IN BOTH TERMINALS AN
THE TEREX LIFT TRUCK FAMILY
As a provider of system solutions for handling all kinds of
cargo in terminals of all types and sizes, we support you
with machines which are designed to meet application
requirements and which:
AA complement each other perfectly,
AA open up potential for further applications.
22
For all eventualities: our lift truck family
Besides the Terex reach stackers, industrial enterprises
as well as all types of port and intermodal terminals
benefit from:
AA Terex full container handlers for handling
standard full containers up to 1-over-5,
AA Terex empty container handlers for handling
standard empty containers up to 2-over-7,
AA Terex forklift trucks for handling
general project cargo up to 52 t.
ND INDUSTRY
PLATFORM DESIGN
MANY COMMON FEATURES
Our family of lift trucks, as is usual in families, not only
has common roots but is based on the same platform,
uses the same technologies and many of the same
configurations and components a modular design for
optimized stocks of spare parts and to simplify service
and maintenance.
Terex Port Solutions offers the full lift truck product range:
reach stackers, empty and full container handlers and forklift trucks
23
THE BROADEST RANGE OF CARGO HANDLING EQUIPMENT FOR PORTS AND TERMINALS
From ship-to-shore cranes and mobile harbour cranes
to reach stackers through to integrated systems for fully
automated container handling or professional bulk handling
Terex Port Solutions offers you the right solution from
a single source.
With our broad portfolio of products, services and software,
sound planning and advisory expertise and a global network,
we are your expert for efficient, safe and environmentally
aware cargo handling in ports and terminals.
www.terexportsolutions.com
Effective date: March, 2015. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings
in this document are for illustrative purposes only. Refer to the appropriate Operators Manual for instructions on the proper use of this equipment.
Failure to follow the appropriate Operators Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death.
The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes
no other warranty, express or implied. Terex, the Terex Crown design, Liftace and Works For You are trademarks of Terex Corporation or its subsidiaries.
All other trademarks are property of their respective owners. 2015 Terex Corporation.
Terex Cranes France S.A.S.
Z.I. de la Saule, B.P. 106
71304 Montceau-les-Mines Cedex
France
Phone: +33 38567 3800
Fax:
+33 38567 3935
tps.info@terex.com
TPS-RS-Liftace-EN-01
TEREX PORT SOLUTIONS
