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100% found this document useful (1 vote)
308 views57 pages

BGAS Images

good to see.

Uploaded by

danish
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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B.G.A.S.

PAINTING INSPECTION
SURFACE PREPARATION
DRY ABRASIVE BLASTING

ABRASIVES

COPPER SLAG.
EXPENDABLE.
USE
ONCE ONLY, IT
SHATTERS ON
IMPACT. IT IS
NON METALLIC
Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PREPARATION
DRY ABRASIVE BLASTING,

ABRASIVES

CONTAMINATED
COPPER SLAG.
MUST NOT BE
RE-USED.

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PREPARATION
DRY ABRASIVE BLASTING,

ABRASIVES

GARNET. MINERAL,
CAN BE
EXPENDABLE
OR CAN BE RECYCLED , AS
DESIRED. MUST BE
CLEANSED BEFORE
RE-USE
Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PREPARATION
DRY ABRASIVE BLASTING

ABRASIVES

METALLIC GRIT.
MUST BE
RECYCLED
FOR ECONOMIC
REASONS. NOT
USED FOR SITE
WORK MUST BE
CLEANSED
BEFORE RE-USE
Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


DRY ABRASIVE BLASTING

ABRASIVES

METALLIC SHOT
USED IN
ENCLOSED
SYSTEMS,
NEEDS TO BE
CLEANSED
BEFORE RE-USE.
GRADUALLY
WEARS DOWN
CYCLE BY CYCLE.

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


DRY ABRASIVE BLASTING

ABRASIVES

METALLIC GRIT AND


SHOT MIXED. RATIO
DEPENDS ON SPEC.
AS DOES THE
PARTICLE SIZES.
USED IN ENCLOSED
SYSTEMS. GRIT
CUTS THE PROFILE,
SHOT CONTROLS
THE PEAKS

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PROFILE MEASUREMENT, DIAL
MICROMETER AND SURFACE REPLICA TAPE

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S PAINTING INSPECTION


RUST GRADES

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


RUST GRADES

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World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


BLASTING GRADES

Copyright 2003, TWI Ltd

A Sa 2.5 and Sa 3

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B.G.A.S. PAINTING INSPECTION


BLASTING GRADES

Copyright 2003, TWI Ltd

Sa 1 and Sa 2

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B.G.A.S. PAINTING INSPECTION


BLASTING GRADES

Copyright 2003, TWI Ltd

B Sa 2.5 and Sa 3

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B.G.A.S. PAINTING INSPECTION


BLASTING GRADES, COMPARISONS

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


BLASTING GRADES

Copyright 2003, TWI Ltd

C Sa 1 and Sa 2

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B.G.A.S. PAINTING INSPECTION


BLASTING GRADES

Copyright 2003, TWI Ltd

C Sa 2.5 and Sa 3

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B.G.A.S. PAINTING INSPECTION


BLASTING GRADES

Copyright 2003, TWI Ltd

Sa 1 and Sa 2

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B.G.A.S. PAINTING INSPECTION


BLASTING GRADES

Copyright 2003, TWI Ltd

D Sa 2.5 and Sa 3

World Centre for Materials Joining

B.G.A.S. PAINT INSPECTION


DRY ABRASIVE BLASTING
MEASURING PRESSURE AT THE NOZZLE
HYPODERMIC NEEDLE
GAUGE
INSERT THE NEEDLE
THROUGH THE HOSE
WITH THE NEEDLE
TOWARDS THE
NOZZLE, AT AN
ANGLE OF APP.
45 DEGREES
Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PREPARATION
HAND AND POWER TOOL CLEANING B St 2 and
St 3

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PREPARATION
HAND AND POWER TOOL CLEANING C St 2 and
St 3

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PREPARATION
HAND AND POWER TOOL CLEANING D St 2 and
St 3

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


SURFACE PREPARATION

Copyright 2003, TWI Ltd

FLAME CLEANING

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B.G.A.S. PAINTING INSPECTION


PAINT TESTING VISCOSITY.

Copyright 2003, TWI Ltd

FORD FLOW CUP

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B.G.A.S. PAINTING INSPECTION


PAINT FILM MEASUREMENT, WET FILM
ECCENTRIC WHEEL

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


DESTRUCTIVE TEST GAUGES

Copyright 2003, TWI Ltd

THE P.I.G.

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B.G.A.S. PAINTING INSPECTION


DRY FILM THICKNESS MEASUREMENT,
MAGNETIC.
THE TINSLEY PENCIL

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


DRY FILM THICKNESS MEASUREMENT, MAGNETIC,
HORSESHOE GAUGE

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


DRY FILM THICKNESS MEASUREMENTS,
MAGNETIC
THE BANANA GAUGE MODEL 211
SCALE
MOVES TO
THE CURSER

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


DRY FILM THICKNESS MEASUREMENT
COLOUR CODED CALIBRATION SHIMS
PURPLE
25um
BLUE
50um
BROWN
125um
WHITE
250um
Copyright 2003, TWI Ltd

YELLOW
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Joining

B.G.A.S. PAINTING INSPECTION


FLEXIBILITY TEST

Copyright 2003, TWI Ltd

CONICAL MANDREL

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B.G.A.S. PAINTING INSPECTION


DRYING AND CURING TESTS.
BK DRYING TIME RECORDERS
GLASS PLATES
INSERTED INTO
FRONT SLOT.
STYLUS DRAWN
ACROSS.

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


MECHANICAL THUMB TEST, THROUGH DRYING

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World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


HIDING POWER CHARTS AND ADJUSTABLE
APPLICATOR

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World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


ADHESION TESTS CROSS CUT ( CROSS HATCH )
TEST SPECIAL CUTTER TOOL

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World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


ADHESION TESTS

Copyright 2003, TWI Ltd

THE DOLLY TEST

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B.G.A.S. PAINTING INSPECTION


ADHESION TESTS
TESTER

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THE HYDRAULIC ADHESION

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B.G.A.S. PAINTING INSPECTION


WEATHER CONDITIONS WHIRLING HYGROMETER

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World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


WEATHER CONDITIONS
DEW POINT
CALCULATOR

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


WEATHER CONDITIONS . DEW POINT
CALCULATIONS
DRY BULB = 15
WET BULB = 10
ALIGN 10 WET
(RED) WITH 15 DRY
(BLACK) READ OFF
DP TEMP INSIDE THE
ELIPTICAL WINDOW
OPPOSITE THE WET
BULB TEMPERATURE
OF 10
Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


WEATHER CONDITIONS
DEW POINT
CALCULATOR
DRY BULB TEMP
15, OPPOSITE
DEW POINT
TEMP 5.5, READ
OFF RH FROM
TIP OF BLACK
ARROW, IN THE
SMALL
ELIPTICAL
WINDOW

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


WEATHER CONDITIONS
MAGNETIC, CONTACT

Copyright 2003, TWI Ltd

STEEL TEMPERATURES
THERMOCOUPLE

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B.G.A.S. PAINTING INSPECTION


HOLIDAY/PINHOLE DETECTION
TYPICAL H/V SET
FOR PINHOLE
DETECTION.
OPERATES UP TO
5 Kv. TOO HIGH
FOR NORMAL
PAINT SYSTEMS

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


PINHOLE/HOLIDAY DETECTION
SPONGE
DETECTOR
VOLTAGE RANGE 3
TO 90v. SOME
HAVE ONLY 2
SETTINGS.
INTERMEDIATE
67.5v. Sponge is
wetted in water
with a drop of
detergent, excess
squeezed out, then
passed
methodically over
Copyright
2003, TWI Ltd
World Centre for Materials Joining
the substrate

B.G.A.S. PAINTING INSPECTION


PAINT FAULTS, BITTINESS
INCLUSIONS,
EITHER AIRBORN
OR FROM THE
PAINT ITSELF.
COULD BE
PARTIALLY CURED
PAINT, OUT OF
SHELF LIFE.

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

Copyright 2003, TWI Ltd

BLEEDING
THE SOLVENT
FROM THE TOP
COAT SOFTENS THE
UNDER LYING
MATERIAL AND
ALLOWS IT TO
PASS INTO AND
THROUGH THE
LAYER, CAUSING
DISCOLOURATION.
BROWN FOR
BITUMEN, YELLOW
FOR COAL TARS.

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

BLISTERING

BLISTERS CAN BE FILLED WITH GAS,LIQUID OR


CRYSTALS

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

CHALKING

DEGRADATION OF A
BINDER DUE TO
DISRUPTIVE
FACTORS IN THE
ENVIRONMENT

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

CISSING

CAUSED BY
INADEQUATE
SURFACE
PREPARATION.
A DIFFERENCE IN
SURFACE ENERGY
CAUSES LOCAL LACK
OF ADHESION.
Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

CRACKING

COATING AGE AND


DIFFERENTIAL
EXPANSION

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

CRATERING
BOWL SHAPED
DEPRESSIONS.
CAUSED BY ESCAPING
SOLVENT OR GASES.
PAINT IS OF TOO LOW
A VISCOSITY TO FLOW
AND FILL THE
DEPRESSIONS

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS CURTAINS, SAGS, RUNS AND
TEARS
CAUSED BY OVER
APPLICATION. REMOVE
OFFENDING EXCESS
MATERIAL, LIGHTLY
ABRADE, RECOAT.

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

FLAKING
MATERIAL
PROGRESSIVELY
GETS BRITTLE
WITH AGE,
CRACKS AND
BEGINS TO
DETACH

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS HOLIDAYS

DEFINED AS BEING
:- A VOID, A MISS,
OR AN UNCOATED
AREA

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

LIFTING

CAUSED BY SOLVENT STRENGTH AND ALSO


LACK OF OBSERVANCE OF STATED
OVERCOATING TIME

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS

ROPINESS

BRUSHMARKS

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


COATING FAULTS WRINKLING AND
RIVELLING

Copyright 2003, TWI Ltd

World Centre for Materials Joining

B.G.A.S. PAINTING INSPECTION


HEALTH AND SAFETY DRAGER TUBE AND
BELLOWS

Copyright 2003, TWI Ltd

World Centre for Materials Joining

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