Waste Water
We Chart a Responsible Course
Introduction
Our World of Waste Water
Treatment
KSB has been successfully manufacturing pumps and valves for
Wherever in the world waste water is to be transported, future-
over 140 years. The expertise acquired over this time has been
oriented communities make KSB their partner of choice. We not
applied to our designs and can be seen in the build quality and
only supply advanced technology for sewage treatment, pumping
attention to detail of our waste water products. Whether in
stations, sludge transport and many other applications. Our cus-
municipal, industrial or domestic waste water applications, the
tomers also benefit from our specialist expertise should customised
absolute reliability of components is an essential prerequisite
all-in solutions be required. These include energy efficient drive
to efficient overall process operation. Our pumps, valves and
systems and intelligent automation. Sewage lifting units, pumped
systems are in use everywhere water is to be transported, purified
drainage systems, special solutions for buildings in groundwater
or processed.
protection areas and residential areas with high groundwater level
KSB waste water pumps keep the beaches in Rio de Janeiro clean.
... KSB has offered a proven product range and innovative con-
They give reliable service along the river Nile and can be found
sultation for domestic waste water applications for many years.
in New York waste water treatment systems.
Our systems expertise offers plant operators, consultants and
municipal authorities decisive advantages in the development of
Our products are in use in the steel, cellulose, paper, textile and
turn-key solutions.
food industries and offer all-in solutions for applications such as
waste water transport, stormwater stand-by systems, drainage,
World-wide demand for waste water treatment products and the
tank cleaning and the removal of surface water. The corrosive and
number of restrictions imposed by environmental considerations
abrasive qualities of waste water may require the use of extremely
are both increasing. KSBs staff of over 14,000 are committed not
durable materials. The efforts of the KSB materials research specia-
only to the highest standards of product and service quality but
lists and our own foundry enable our pumps to provide decades
also to the natural environment in which we all live.
of economically efficient service under the most adverse conditions.
Waste water treatment: vital to our future
Water is synonymous with life and is the motor of modern
civilisation. Sustainable supplies of fresh water, keeping water
clean, and careful waste water processing are essential in a world
with an ever-increasing population. As a leading international
manufacturer in the water and waste water sectors we are aware
of our responsibilities to the worlds population and its resources.
KSB Solutions
Waste Water Meets
Architecture
People and industry: in highly populated areas everywhere the
disposal of municipal and industrial waste water is becoming
an ever more complex task. KSB has met this challenge for the
Hamburg waste water utility with a solution based on innovative waste water technology.
Amarex KRT waste water pumps and Amajet injector-type
jet pumps have been installed in the largest combined sewage
retention tank of its kind. This 22,500 m3 capacity tank is situated below the Berliner Bogen, voted the best office building
in Europe.
A stormwater and sewage retention tank with a capacity of 22,500 m3 and a
floor area of 4,300 m2. 24 KSB Amajets, total power 384 kW.
KSB Solutions
Farms Grow Clean Energy
Since May 2006 the operation of a biogas plant has given an agricultural business in Brome/Benitz, Germany,
a second source of long-term income. Its two-stage biogas system produces methane which is converted into
electricity and heat amounting to some 500 kW. Benitz not only covers its own energy needs, but also supplies
numerous homes in the region with energy via the public networks. It relies on KSBs low-speed agitators,
which use up to 50 % less energy than their higher-speed counterparts. Benitz now wants to build further on
its partnership with KSB: Soon the facility will be producing 1,000 kW.
KSB Solutions
Pole Position on the
Drainage Grid
Whether in the commercial or sporting arena China is moving to the forefront at full
speed. Grand Prix racing provides a good example: The huge motordrome in Shanghai was
constructed in only 18 months and offers seating for 200,000 spectators, mostly in covered
grandstands.
Unlike the spectators, the 5.45 km circuit is subjected to the full force of the weather. Only
the most modern drainage systems can prevent monsoon-like rainstorms from flooding
the track. A job for KSB: 20 submersible motor pumps with a capacity of 1,000 litres per
second and a drive rating of 60 kilowatts drain the track in record time. Safety has right of
way: Aquaplaning risks are reduced.
10
KSB Solutions
Waste Water Treatment
from a Single Source
Innovative products for waste water treatment are in demand,
especially in Eastern Europe. With an output of 200,000 m3 per
day, the mechanical/biological water treatment plant at Pozna
is one of the largest in Poland. This plant processes 85% of the
waste water generated by the Pozna conurbation.
The high level of technical refinement and the proven reliability
of our pumps were decisive factors in the selection of KSB as a
partner. Complex waste water systems demand the intelligent and
perfect coordination of many components, preferably from a single
source. In Pozna a diverse range of KSB products are currently
giving reliable service in all phases of the water treatment process.
11
12
Waste Water Engineering
Waste Water Experts
Your Partners
Wherever in the world waste water is moved KSB is a popular
partner for industrial, municipal and domestic waste water
applications.
Amarex KRT
without cooling jacket
Amarex KRT
with cooling jacket
Amarex N
Sewatec
Amaprop
13
Amamix
Amaline
Amacan
Amajet
AmaDS
14
Products
A Safe Bet for Waste Water
The efficient submersible motor pump for all pumping duties in international waste
water engineering. Available in a variety of materials and specially adapted hydraulic
systems. Wide free passages ensure high operating reliability and economic transport
of a wide range of fluids. ATEX-compliant models are available.
Amarex KRT
Submersible motor pump without cooling jacket
Technical data:
wet
dry
Nom. diameter: DN
40 to 700
80 to 200
Capacity:
Q (l/s)
up to 2,800
up to 150
Head:
H (m)
up to 120
up to 25
Temperature:
t (C)
up to 60
up to 40
Speed:
n (rpm) up to 2,900
up to 1,450
Power:
P2 (kW) 4.0 to 850
up to 7,5
Your benefits:
Variable hydraulic systems the right
n
impeller for every fluid
n
Absolutely water-tight
Two bi-rotational mechanical seals make
n
for a long service life
n
Excellent efficiency saves energy
Premium Efficiency motors save energy
Applications:
Waste water transport, stormwater transport, waste water treatment, sludge treatment
15
With Cooling Jacket
Submersible waste water pump with closed jacket motor cooling. Optimum heat dissipation under all
operating conditions (wet/dry installed, partly submerged or continuous above-surface operation).
Exceptionally long motor life. Economical, powerful, low maintenance and environmentally friendly.
ATEX-compliant models are available.
Amarex KRT
Submersible motor pump with cooling jacket
Technical data:
Nom. diameter: DN
up to 700
Capacity:
Q (l/s)
up to 2,750
Head:
H (m)
up to 120
Pressure:
p (bar)
up to 10
Temperature:
t (C)
up to 40
Power:
P2 (kW)
24 to 800
Your benefits:
Closed cooling system without external
n
cooler
Variable hydraulic systems the right
n
impeller for every fluid
Numerous sensors permanently monitor
n
pump operation
Supports TeleService
n
(telemetry/remote monitoring)
Applications:
Waste water transport, stormwater transport,
waste water treatment, sludge treatment
16
Products
Masters International Regulations
Your absolutely reliable all-rounder for handling all kinds of waste water in municipal, industrial and commercial applications. In conjunction with the Amarex N CK
pumping station also ideal for building services. Maximum economic efficiency and
optimum operating reliability. No clogging. Short delivery times. Also available in
ATEX-compliant design.
Amarex N
Submersible motor pump wet installation
Technical data:
Nom. diameter: DN
32 up to 100
Capacity:
Q (l/s)
up to 53
Head:
H (m)
up to 49
Temperature:
t (C)
up to 55
Speed:
n (rpm)
up to 2,900
Power:
P2 (kW)
up to 4.2
Your benefits:
Variable hydraulic systems the right impeller for
n
every fluid
A variety of construction materials are available in the
n
standard product range, for problem-free handling of
abrasive or corrosive fluids
Higher operating efficiency than predecessor model
n
Applications:
Waste water transport, stormwater transport,
waste water treatment, sludge treatment
17
A Clean Solution
The basis of a new generation of dry-installed waste water pumps. Service-friendly: highly reliable,
easy to inspect and clean to maintain. Standard motors used. Modular design permits choice of
hydraulic systems, materials, bearing assemblies and drive units. Minimised spare parts inventories.
Numerous installation variants.
Sewatec
Volute casing pump dry installation
Technical data:
Nom. diameter: DN
50 to 700
Capacity:
Q (l/s)
up to 2,800
Head:
H (m)
up to 95
Temperature:
t (C)
up to 70
Speed:
n (rpm)
up to 2,900
Power:
P2 (kW)
up to 850
Your benefits:
Reduced costs due to standardised
n
components. Many components identical to
Amarex KRT range. Minimised spare parts
inventories
Proven hydraulic system (over 100,000
n
pumps sold) and optimised sealing concept
Cost-effective back pull-out design
n
Applications:
Waste water transport, stormwater transport,
sludge treatment
18
Products
The Powerful Giant
Low-speed submersible mixer/agitator with innovative, break-proof propeller.
Propeller diameters up to 2.5 metres. Mixer configured and positioned for optimum
energy efficiency. Maintenance intervals: every 16,000 operating hours or 2 years.
Tandem mechanical seal with leakage reservoir.
Amaprop
Mixer/agitator
Technical data:
Speed:
n (rpm)
24 to 208
Power:
P2 (kW)
1.25 to 20
Propeller :
D (mm)
1,000 to 2,500
Installation depth: (m)
up to 30
Your benefits:
Optimised hydraulic system, for reduced
n
energy costs
n
16,000 operating hours (or 2 years)
without oil change
3 -stage sealing concept
Applications:
Biological and general waste water treatment,
biogas production
19
Maximum Safety and Efficiency
Higher-speed submersible mixer with hydraulically improved propeller, maximum energy input into
the fluid. Reliable, resistant to clogging by fibrous material. Extremely long maintenance intervals
and minimised spare parts inventories.
Amamix
Mixer
Technical data:
Speed:
n (rpm)
up to 1,400
Power:
P2 (kW)
up to 16
Propeller :
D (mm)
215 to 600
Installation depth: (m)
up to 30
Your benefits:
n
Optimised hydraulic system reduces
investment costs
3 -stage sealing concept
n
16,000 operating hours (or 2 years) without
n
oil change
Applications:
Waste water treatmant, biogas production
20
Products
The Waste Water Marathon Runner
Highly robust recirculation pump. With its ECB (Ever-Clean-Blade) hydraulics and
electrically optimised, permanently monitored motor, AMALINE transports large
waste water flows at low heads. Proven design for trouble-free continuous operation.
Amaline
Submersible pump in discharge tube
Technical data:
Nom. diameter: DN
Capacity:
Q (l/s)
300 to 800
up to 1,500
Head:
H (m)
up to 2
Temperature:
t (C)
up to 40
Speed:
p (bar)
up to 960
Power:
P2 (kW) up to 16
Your benefits:
Mature technology ensures maximum
n
operating reliability
Easy and safe installation and removal,
n
reduces costs
Material variants for every waste water
n
application
2 mechanical seals as standard concept proven in
n
over 100,000 units sold
Applications:
Waste water treatment, flow generation in leisure
park water attractions
21
Slim Design, Slim System Costs
A high-performance pump, slender and versatile. This submersible motor pump fits even the narrowest of
discharge columns and is extremely powerful despite its compact design. Versions with mixed-flow impeller
(Amacan S), axial propeller (Amacan P), or channel-type impeller (Amacan K). Hydraulically optimised,
easy to install, robust, and low maintenance.
Amacan
Submersible pump in discharge tube
Technical data:
Nom. diameter: DN
up to 1,500
Capacity:
Q (l/s)
up to 7,000
Head:
H (m)
up to 40
Temperature:
t (C)
up to 40
Speed:
n (rpm)
up to 1,450
Power:
P2 (kW)
up to 700
Your benefits:
Top efficiency saves energy
n
Easy and safe installation/removal saves
n
costs
n
High flow rates and heads
Applications:
Waste water treatment, aquaculture
22
Products
Efficient Stormwater Tank Cleaning
AMAJET system for cost-effective cleaning of stormwater retention/stand-by tanks
and industrial process tanks. Easy to install, no expensive site alterations required.
Energy-efficient, low maintenance. Intelligent control and perfect automation by
process controller.
Amajet
Tank cleaning
Technical data:
Nom. diameter: DN
Temperature:
t (C)
100 to 150*
up to 40
Speed:
n (rpm) up to 1,450
Power:
P2 (kW) up to 16*
*Higher ratings on request.
Your benefits:
Exceptional cleaning performance.
n
AMAJET system generates optimum
turbulence and high bulk flow for efficient
cleaning action
Highly versatile, rapidly effective and
n
available in many installation variants
including dry installation
Applications:
Stormwater tanks, sewers with storage capacity and
overflow
23
The systematic approach to pumped drainage.
AmaDS is an innovative waste water pump station, which is also suitable for pumped drainage systems covering long
distances. The patented upstream solids separation system offers reliable service, protects the pump from coarse solids
and helps prevent clogging. Maximum economic efficiency, operating reliability and ease of maintenance. Based on tried
and tested waste water pumps from KSB. Higher efficiencies, less wear and improved plant availability compared with
conventional waste water pump stations.
AmaDS
Waste water pump station with solids separation system
Technical data:
System
performance:
up to 120 m/h (max. inflow rate)
Head:
standard model up to 85 m
Tank volume:
up to 3,400 l
Your benefits:
n
Easy installation of pre-assembled AmaDS system
Cost reduction thanks to standardised components
Patented technology for maximum operating reliability
Reliable transport of challenging waste water types
Applications:
Sewage transport (for example in municipal and industrial
plants, hotels, hospitals, campgrounds)
24
Automation
KSBs Impeller Family
The impeller the heart of all waste water pumps. Its design and geometry as well as free passage
determine the efficiency of a pump. KSB offers a complete family of impellers matched to all waste
water requirements. KSB we know what it takes to make your world flow round.
D-type
F-type
K-type
The open diagonal single-vane
The free-flow impeller allows
The closed multi-vane impeller
impeller can handle sludges and
fluids with larger solids up to
for solids-laden and muddy
waste water containing long
135 mm to pass. The presence
fluids offers the highest effi-
fibres, up to a dry matter content
or formation of gases (up to 8%)
ciency for waste water and a
of 13%. Coarser solids up to 150
is not a problem either.
free passage of up to 290 mm.
mm can also pass without any
problems.
S-type
E-type
The cutter is an economic solu-
The closed single-vane impeller
tion for domestic waste water
ensures smooth passage for waste
containing solids up to 7 mm
waters containing solids and long
in size.
fibres up to 280 mm.
LevelControl Basic 2
25
Simply efficient LevelControl Basic 2
As a supplier of systems, KSB offers all-in solutions, automation products included for efficient processes in
any waste water system. Pump and LevelControl Basic 2 are a powerful combination for handling waste water
safely and economically. With its straightforward user interface, the LevelControl Basic 2 control unit is entirely
geared to our customers requirements. This level-dependent pump control and monitoring unit with display
provides operators with a perfectly matched combination of pump and control unit for single-pump and dualpump installations.
Fast, easy, efficient
n
Ample connection space allows straightforward
connection of pumps and sensors
n
Available in numerous installation options and
with a wide variety of accessories
n
Factory-set parameters for swift commissioning
Reliable operation based on
comprehensive information
n
Highly visible display indicates major parameters
Display of measured values such as water level,
operating hours, mains voltage, starts per pump,
rotary field detection, etc.
n
Operation and fault indication per pump
Comprehensive functionality makes for high system availability
n
Overcurrent and short-circuit protection by motor
protection switches (400 V model)
System redundancy by control of stand-by pump
Optional activation of functional check run after
High water alert
idle period
Monitoring of the pumping station (voltage and
phases, dry running, moisture)
Rechargeable battery retrofit kit for powering
electronics, sensors and alarm equipment, e.g. horn
26
Service
Where it Counts. When it Counts.
Service Worldwide
Installation, commissioning, inspections, emergency calls, repairs on site or in our more
than 120 service centres worldwide: KSBs 2,400 experienced service experts are there to
support you round the clock at any stage of your systems life cycle. Our complete service
offers, for instance the Total Pump Management contract, ensure reliable operation of
your system and minimise downtime. Backed by our finely-tuned spare parts logistics we
provide fast service, fuss-free. Our service also applies to related systems and non-KSB
products. Especially where waste water is concerned, preventative maintenance is the key.
This is why we have supplemented our classic inspection service with the KSB Vario
concept: from simple functional checks through regular servicing, 24h on-call duty to
complete operations management. KSB Vario modules A-E are tailored to your requirements.
The KSB Service team would be pleased to share their expertise with you to improve the
performance and energy efficiency of your plant or advise you on subjects such as spare
parts stock levels, inventory management and financing models.
Support
27
Fast Help for Plant Designers
Your direct line
If there is ever anything you need, something that might be lacking or damaged:
We will help you straight away and organise your spare parts supply, if required.
Your contact person:
Annett Engelhardt, annett.engelhardt@ksb.com
Phone: +49 345 4826-4628, Fax: +49 345 4826-4691
Helps PumpSelection
KSB HELPS was developed to meet the needs of plant designers in the waste water
industry it is a planning software package with an integrated pump selector that can
drastically reduce the design effort required for complex projects.
Perfect technology and perfect presentation
Our Waste Water CD-ROM offers more interesting insight into KSBs product technology
and service philosophy. A perfect presentation also for your own consultations with
customers and partners.
For both these products, just contact your sales representative now. Turn to the back of
this brochure for the contact data.
KSB Aktiengesellschaft
Turmstrae 92
06110 Halle (Germany)
www.ksb.com
0301.020/4-EN / 11.11 / DAMM&BIERBAUM / KSB Aktiengesellschaft 2011
Your local KSB representative:
More space for solutions.
Subject to technical modification without prior notice
