ProcessPower
High pressure pump units
2
3
Table of contents
Our philosophy
4|5
Applications
6|7
Design options
8|9
EP 601
10
EP 602
10
P3-10 11
P4-20 12
Px-45 12
Px-70 13
Px-80 13
Px-96 14
P5-98 14
KD600 15
KD700
16 | 17
KD800 18
MPx 19
Our product range
20
Customer satisfaction due to highest availability
and a maximum range of applications
Whether as a high pressure pump for descaling, as a process pump for
CO2 extraction, the residual oil recovery or as a pump for high-pressure
cleaning: URACA pump units fulfill their duties tirelessly and reliably.
Whether operated continuously or intermittently. The design of our
products meets their intended uses - also in terms of materials and
product choice. Based on our customised solutions URACA pump units
achieve highest customer satisfaction at a maximum availability.
URACA ProcessPower
Top performance
requires a strong heart
Quality
URACA high pressure plunger
pumps are manufactured
in-house considering the highest
quality standards.
Industry standard
URACA plunger pumps
are designed for
uninterrupted heavy
duty operation 24 hours
a day for decades.
Know-how
Since more than 120 years,
URACA is manufacturing
high pressure pumps.
Variety
The optimum pump of
URACAs product family
for each unit.
Performance
Maximum pressure level
and maximum flow rate.
Not only on paper.
Energy efficiency
URACA products achieve
highest efficiency. Cost-effective
year in and year out.
Quality without compromises
The daily, professional use is a tough challenge
for a pump unit. Most important for top
performance, endurance and highest economic
efficiency of the ProcessPower range is the
strong heart: The URACA high pressure plunger
pump.
4
5
Our philosophy:
the most reliable units in the market.
Developed for the future
As a leading manufacturer in the field of high
pressure technology URACA offers with the
ProcessPower series electrically operated
pump units with a wide range perfectly
matched solutions for professional
applications in industry and services.
We do not invent superlatives on paper,
but develop workhorses for practice.
ProcessPower units are designed for
maximum performance, efficient handling,
durability and flexibility.
Proven under the toughest
conditions
Electrically operated pump units of the series
ProcessPower are in operation worldwide
under the toughest conditions. ProcessPower
units easily withstand dirt and dust, extremely
high and low temperatures and especially
heavy duty conditions that such machines are
subject to. Countless testimonials from
enthusiastic users confirm the durability of
URACA units. You also can work with the best
power units available.
ProcessPower units are
used in the toughest
system operation
here we are at home.
URACA ProcessPower
Indestructible pumps with
high-quality components allow
efficient running costs for the
units.
Built for professionals
Our philosophy
Design intelligence, the best plunger pumps
Over 120 years of experience
as a basis, vertical integration up to crank
Production Made in Germany
shafts completely manufactured in-house,
Highest vertical integration
precise machining and careful assembling by
Comprehensive engineering know-how
qualified employees as well as extensive test
In-house testing operation
procedures ensure the reliable functioning
Customised solutions
of our products. This offers the best possible
Excellent price-performance ratio
economic efficiency and lasting value.
Highest energy efficiency
Every day. For many years.
6
7
The optimum ProcessPower
high pressure pump unit for each application
Process technology
Water jet applications
Concrete refurbishment
Oleochemicals,
bio-energy,
pharmaceuticals
and cosmetics
Chemical process technology
Geothermal
CO2-extraction
Coal liquefaction
Oil and gas extraction
Surface processing
Water jet cutting
UREA production
CO2-extraction
Hydro cracking
Petrochemistry
Casting core removal
URACA ProcessPower
Industrial technology
High pressure cleaning
Descaling
Drinking water supply
Tank and vessel cleaning
Hydrostatic bearing lubrication
Cement mixer cleaning
Parts cleaning
Industrial cleaning
Press drives
Spray tower feeding
Spunlacing
Reverse osmosis
Pressure testing
Sewer cleaning
Tank wagon cleaning
Heat exchanger cleaning
Pipe cleaning
8
9
Powerful
pump units
for professional
use
The varied range of electrically driven pump units
Our features
Your benefit
For URACA plunger pumps
__
__
__
____
__
__
__
__
__
__
Sophisticated
pump design
Inclined splitted 1)
power end casing
Integrated gear box
1)
Tailor made liquid end
from URACA provides the optimum solution for
your application. URACA pump units are robust
and powerful. Different power levels open up a
wide application spectrum ranging from pressure
testing to high-pressure cleaning and to continuous operation in the industry. For all liquids from
water, hot water, solvents, to chemical and
abrasive liquids. Customer-specific design of the
URACA pump units facilitates maximum efficiency
as well as the reliability you are used to.
Individually selected
materials
For URACA pump units
Compact design
Modular construction
of the unit
Customised unit design
1)
Less energy consumption due to
high mechanical efficiency
Low-wear operation
Easy maintenance options
Compact design
Small footprint
Optimum volumetric efficiencies
for almost all liquid fluids
Highest resistance
of all wetted parts
Low wear and high availability
Small footprint
Individual configuration options
Compliance with individual,
national and international
standards and norms
only for certain model ranges
URACA high pressure pump units
Drive power
from 1.5 up to 3,500 kW
Operating pressures
up to 3,000 bar
Ultra-high pressure pump unit
KD719 with suction valve release for
fast and precise load changes
High-pressure pump unit KD724
for the oil and gas industry with
pulsation damper, discharge sided
ball resonator and lube oil system
URACA ProcessPower
Design options
maximum efficiency
due to customised construction
Drive configuration
__Drive arrangement
__Pump arrangement
__Gear box/converter/belt/direct
Horizontal
pump
Vertical
pump
LW
With
gear box
Without
gear box
Design:
right
Design:
left
Design options
__stationary/mobile
__with/without noise protection
__open/in container/in frame
__ATEX conform design
Mobile
Stationary
Noise
protection
Container
installation
Pump configurations
and types
__Liquid end designs,
valve designs
__Material selection
__Accessories
__Pulsation damping
__Injection units
Excontrol
Suction
valve release
High-pressure pump unit KD823
for liquid NH3 with partly heated
pulsation damper and ball resonator
10
11
ProcessPower EP601
Test unit EP601 in
protection and transport frame.
Stationary and mobile.
EP601 W/100
EP601 D/200
Drive power pump unit
1.5 kW
3 kW
Pressure max.
100 bar
200 bar
Flow rate max.
5 l/min at 5bar
5 l/min at 100bar
5 l/min at 5bar
5 l/min at 200bar
Weight
37 kg
44 kg
Dimensions
775x400x350 mm
775x400x350 mm
ProcessPower EP602
The new series of electrically-powered test
pump units offers a wide range of applications.
The pump units are used for hydrostatic
pressure testing of all types of components,
pipes, pipelines, vessels, cylinders and
pressurized installations. Universal use in the
plumbing, heating, solar and sprinkler
installation, compressed air systems, steam
and cooling systems, oil installations, as well
as hydraulic systems for boilers, pressure
vessels and fittings as well as on construction
sites. Functional and ergonomic handling are
outstanding features of these compact and
reliable pump units.
Mobile pressure
test unit EP602
EP602 D/200
EP602 D/350
EP602 D/500
Drive power pump unit
11 kW
11 kW
11 kW
Pressure max.
200 bar
350 bar
500 bar
Flow rate max.
30 l/min at 20bar
30 l/min at 200bar
15 l/min at 20bar
15 l/min at 350bar
10 l/min at 20bar
10 l/min at 500bar
Weight
114 kg
114 kg
119 kg
Dimensions
1,265x565x1,000 mm
1,265x565x1,000 mm
1,265x565x1,000 mm
Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
URACA ProcessPower
ProcessPower P3-10
High-pressure pump units for all cleaning and pressure
testing jobs mainly for industrial use. The heart is our
small but powerful pump P3-10. Models for explosionproof, mobile and stationary types, with and without
noise insulation covers are available.
P3-10
Drive power pump
38 kW
Pressure max.
1,000 bar
Flow rate max.
163 l/min at 125bar
20 l/min at 1,000bar
Weight
500 kg
Dimensions
1,200x800x1,000 mm
High-pressure cleaning unit P3-10 liquid
end in stainless steel and ATEX design
Mobile pressure testing unit P3-10
with hose reel
Stationary pressure testing unit P3-10
with speed regulation and feed tank
12
13
ProcessPower P4-20
The ideal pump unit, for example, for the supply of
drinking water in pumping stations. The high
hydraulic and mechanical efficiency of the pump
ensures energy-efficient operation of the plant.
P4-20
Drive power pump
75 kW
Pressure max.
100 bar
Flow rate max.
652 l/min at 60 bar
398 l/min at 100bar
Weight
1,500 kg
Dimensions
2,500x1,000x1,000 mm
ProcessPower Px-45
High-pressure pump unit
P4-20 for drinking water
supply in the pumping
station
The pump units for high flow rates. Proven for
industrial cleaning tasks, for example in malting
plants or power stations.
P3-45
P4-45
135 kW
180 kW
Pressure max.
250 bar
250 bar
Flow rate max.
483 l/min at 150bar
292 l/min at 250bar
645 l/min at 150bar
389 l/min at 250bar
Drive power pump
Weight
1,500 kg
2,000 kg
Dimensions
2,500x1,300x1,600 mm
2,600x1,300x1,600 mm
High-pressure pump unit P3-45
for cleaning tasks with high flow
rates.
Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
URACA ProcessPower
ProcessPower Px-70
High-pressure pump unit P5-70
with suction and discharge sided
resonators and lube oil system
P3-70
P4-70
P5-70
Drive power pump
330 kW
440 kW
550 kW
Pressure max.
2,800 bar
2,800 bar
2,800 bar
Flow rate max.
910 l/min at 195bar
42 l/min at 2,800bar
975 l/min at 250bar
56 l/min at 2,800bar
1,220 l/min at 250bar
70 l/min at 2,800bar
the Px-70 and Px-80 series have
Weight
5,000 kg
5,500 kg
6,000 kg
been developed in line with latest
Dimensions
2,700x1,800x1,200 mm 2,700x1,800x1,200 mm 3,000x1,800x1,200 mm
The highly reliable pump units of
design features. Particularly
ProcessPower Px-80
suitable for industrial use, especially
in continuous operation.
P3-80
P5-80
Drive power pump
680 kW
1,150 kW
Pressure max.
1,600 bar
1,600 bar
Flow rate max.
3,800 l/min at 100bar
220 l/min at 1,600bar
6,300 l/min at 100bar
340 l/min at 1,600bar
Weight
11,000 kg
18,000 kg
Dimensions
3,300x2,500x1,500 mm
4,000x2,500x1,500 mm
High-pressure pump
unit P3-80 with
integrated suction
sided pulsation
dampers and
discharge sided ball
resonator
14
15
ProcessPower Px-96 / P5-98
High-pressure pump
unit P3-96 with
additional injection
pump and lube oil
system
P3-96
P5-96
Drive power pump
2,100 kW
2,600 kW
Drive power pump
3,500 kW
Pressure max.
480 bar
360 bar
Pressure max.
480 bar
Flow rate max.
6,600 l/min at 170bar
2,400 l/min at 480bar
10,970 l/min at 130bar
3,900 l/min at 360bar
Flow rate max.
11,100 l/min at 170bar
3,900 l/min at 480bar
Weight
35,000 kg
90,000 kg
Weight
90,000 kg
Dimensions
8,500x6,600x6,500 mm 9,700x6,600x6,500 mm
Dimensions
9,700x6,600x6,500 mm
P5-98
Extremely powerful industrial pump units for
maximum load requirements for special
applications. For handling of low viscosity to
pasty, neutral or aggressive, abrasive, very hot
or toxic media in continuous operation with
high availability. Examples: coal slurry,
residual oils, ammonia and carbamate.
High-pressure
pump units
P5-96 and
P3-96 for coal
slurry
Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
URACA ProcessPower
ProcessPower KD600
Powerful industrial pump units for standard
applications such as descaling or spunlacing as
well as in customised design for almost all process
applications.
High-pressure pump unit KD626
on base frame
KD626
KD629
Drive power pump
300 kW
570 kW
Pressure max.
800 bar
1,160 bar
Flow rate max.
1,019 l/min at 165bar
180 l/min at 800bar
2,005 l/min at 160bar
266 l/min at 1,160bar
Weight
7,000 kg
10,000 kg
Dimensions
3,000x2,000x1,500 mm 3,300x2,500x1,500 mm
High-pressure pump unit KD629 with resonator on discharge
side and integrated pulsation dampers for spunlacing
High-pressure pump unit KD629
with lube oil system
16
17
ProcessPower KD700
High-pressure pump units with the optimum
power range for a whole variety of applications of
high pressure cleaning up to oleochemicals,
hydrostatic bearing lubrication and injection.
Most suitable for continuous operation and
industrial use under extreme loads.
High-pressure pump unit KD724
on base frame with suction and
discharge sided pulsation dampers
Drive power pump
KD708
KD719
KD724
KD725
75 kW
110 kW
170 kW
270 kW
Pressure max.
1,200 bar
2,800 bar
3,000 bar
2,800 bar
Flow rate max.
295 l/min at 135bar
30 l/min at 1,200bar
432 l/min at 125bar
14.7 l/min at 2,800bar
615 l/min at 130bar
20 l/min at 3,000bar
715 l/min at 200bar
34 l/min at 2,800bar
Weight
1,200 kg
1,300 kg
3,000 kg
3,500 kg
Dimensions
1,900x1,300x900 mm
1,900x1,300x900 mm
2,500x1,700x1,200 mm
2.700x1.800x1,200 mm
High-pressure pump unit KD724 with
suction valve release for fast and accurate
load changes as well as sensors for
operating data logging
High-pressure pump unit
KD719 with belt-drive
Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
URACA ProcessPower
High-pressure pump unit KD719
on base frame according to ATEX
High-pressure pump unit KD708
according to ATEX with hose reel
High-pressure pump unit
KD724 with booster pump
18
19
ProcessPower KD800
The indestructible, highly
reliable pump units of the
KD800 series are characterised
by their robust construction.
The slowly running pumps are
particularly suitable for
continuous heavy duty
operation.
High-pressure pump unit KD821
for fatty acid with catalyst and
additional injection pump
High-pressure pump unit KD823 for
liquid NH3 with partly heated pulsation
damper, discharge ball resonator and
lube oil system
Drive power pump
KD821
KD822
KD823
KD825
KD827
260 kW
450 kW
650 kW
1,200 kW
2,000 kW
Pressure max.
820 bar
820 bar
820 bar
675 bar
650 bar
Flow rate max.
1,160 l/min at 110bar
155 l/min at 820bar
2,080 l/min at 110bar
260 l/min at 820bar
3,248 l/min at 100bar
392 l/min at 820bar
4,550 l/min at 130bar
840 l/min at 675bar
4,988 l/min at 130bar
1,470 l/min at 650bar
Weight
4,000 kg
4,500 kg
8,500 kg
15,000 kg
24,000 kg
Dimensions
4,500x3,000x2,000 mm 5,200x3,500x2,000 mm 5,500x3,800x2,000 mm 6,000x4,000x2,200 mm 6,500x4,500x2,300 mm
High-pressure pump unit
KD823 for residue oil with
injection pump, sealing oil
supply and lube oil system
URACA ProcessPower
ProcessPower MPx
Diaphragm pump units are a contribution to
the safe handling of hazardous fluids and the
reliability of the production line. Hermetic
displacement pumps are preferably used for
toxic, explosive, corrosive, foul-smelling,
environmentally hazardous or abrasive fluids.
Diaphragm pumps offer the benefits of almost
wear free piston seals and leak free operation.
The liquid-end in a T-configuration provides a
Hermetic high-pressure
pump unit MP626 for
toxic media
uniquely favourable size ratio, which is barely
larger than that of a classical triplex plunger
pump.
MP708
MP719
MP724
MP626
MP629
Drive power pump
12.5 kW
25 kW
50 kW
100 kW
250 kW
Pressure max.
350 bar
350 bar
350 bar
350 bar
350 bar
Flow rate max.
40 l/min at 130bar
13 l/min at 350 bar
95 l/min at 115bar
30 l/min at 350 bar
220 l/min at 115bar
68 l/min at 350bar
385 l/min at 130bar
120 l/min at 350bar
850 l/min at 120bar
250 l/min at 350bar
Weight
1,100 kg
1,500 kg
3,000 kg
4,600 kg
10,500 kg
Dimensions
2,100x1,300x1,100 mm
1,900x1,600x1,400 mm
2,500x1,900x1,200 mm 2,900x2,300x1,500 mm 5,300x2,700x1,800 mm
High-pressure diaphragm pump
unit MP626 in T-configuration for
leak free operation
Diaphragm pump unit
MP719 with vertical motor
Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch
URACA professional high pressure
system supplier
Product range
Products
and services
Pumps
The core of the URACA technology:
Superior quality, powerful high pressure
positive displacement pumps, also for
high-demanding continuous use. URACA
pumps are designed acc. to API 674 on
demand.
Process and industrial pumps
reciprocating plunger pump or
diaphragm design
Test pumps
High pressure water jetting pumps
Sewer cleaning pumps
Tools
URACA manufactures a wide range
of cleaning tools for any application.
Spray guns
Tank cleaning heads
Sewer cleaning nozzles
Rotating nozzles
Floor cleaners
Accessories and components
URACAs pump range is completed with a
wide range of high pressure accessories
and components, like
Nozzles
Remote controls
Hoses
High pressure valves
90 degree rotary joint
Multi-consumer systems
Resonators and pulsation dampers
High pressure water jetting systems
URACA gathered a lot of experience
and engineering competence in the
field of water jetting. URACA designs
and manufactures complete systems,
from simple cleaning head positioning
devices up to semi-automatic and
automatic operated systems for
Reactor and vessel cleaning
Pipe and tube cleaning
Surface conditioning
And others just give us
your request!
Service
After sales service is URACAs top priority. The
qualified and specially trained personnel and
technicians are prepared to support you at any
time, whether for
Spare parts
Revamps
Upgrades in case of changed process conditions
Training
Supervising
Or answers to any questions you may have in
terms of URACA equipment
Please do not hesitate to contact us!
URACA GmbH & Co. KG Sirchinger Strae 15 72574 Bad Urach Germany
Phone +49 (0) 7125 133-0 Fax +49 (0) 7125 133-202 info@uraca.de www.uraca.com
ProcessPower.e 04.15
Pump units
Unit assembly and drives at your
convenience in stationary or mobile
design. Whether in container, on
skid or on trailer.
Electrically driven units
Engine driven units
Hydraulically driven units
Tailor made pump control systems