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The document provides operating instructions for Linde fork lift trucks models E14, E16, E16C, E18C, E16P, E18P, and E20P. It describes the truck components, controls, safety features, driving, braking and mast operation. The user is instructed to follow all safety procedures and maintenance schedules.

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100% found this document useful (5 votes)

891 views98 pages

335 02 0905 GB

Uploaded by

igarijo

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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E335-2/091

Operating Instructions
Linde Fork Lift Truck
E 14 - 02 / E 16 - 02 / E 16 C - 02 / E 18 C - 02
E 16 P - 02 / E 18 P - 02 / E 20 P - 02
With Electric Motors

335 804 3001 GB

0905

Linde - Your Partner

Linde AG Linde Material Handling Division

Linde, an enterprise operating

worldwide in the investment
and service sector, is one of
the large industrial enterprises in the EC with its three
business segments and six
divisions.
Fenwick-Linde, Chtellerault

Lansing Linde Ltd., Basingstoke

Werk II, Aschaffenburg-Nilkheim

The Linde Material Handling

division is a leading manufacturer of industrial trucks and
hydraulics. It includes eight
manufacturing plants in the
Federal Republic of Germany,
France and Great Britain, as
well as subsidiaries and branches in all economically important countries.

Linde industrial trucks enjoy a

worldwide reputation - thanks
to their high quality in engineering, performance and service.
Werk I, Aschaffenburg

Werk III, Kahl am Main

Linde Heavy Truck Division Ltd., Merthyr Tydfil

Foreword
Approved applications

offers the best in economy, safety and driving convenience.

Therefore it is mainly in the hands of the operator to preserve
the qualities of the truck for a long and profitable service life
and to make full use of their benefits on the job.
These operating instructions tell you all you need to know
about starting, operation, running and servicing the truck.
For maintenance and repair work not described in these
operating instructions special technical skill and knowledge,
measuring equipment and special workshop tools are often
required. Please contact your authorised Linde dealer for this
service.
Only qualified persons (experts) authorised by Linde are
allowed to service the trucks.
For some attachments, the proprietary operating instructions
supplied with them are applicable.
Follow all tips for operating the lift truck and carry out the
maintenance and care prescribed in the inspection and maintenance schedule regularly, on time and with the specified
lubricants.
To keep your warranty valid, all maintenance services must
be performed by qualified persons authorised by Linde.
The terms front, rear, left and right refer to the position
in which the item concerned is installed in the truck in relation
to the forward travel direction.

Linde lift trucks are designed for transporting and lifting the
loads stated in the load capacity diagram.
In particular, we refer to the VDMA booklet Rules for the
Normal and Proper Use of Industrial Trucks, to the accident
prevention rules of your employers liability insurance and the
special measures for driving on public roads.
The rules for use of industrial trucks must be followed under
all circumstances by the responsible persons, especially by
the operating and service personnel.
The user, and not Linde, is responsible for any danger arising
from applications not authorised by the manufacturer.
If you desire to use the truck for applications not mentioned in
the manual and convert or supplement it for this purpose,
please first contact your authorised Linde dealer.
No changes, especially conversions or modifications, may be
made on your fork truck without the prior permission of the
manufacturer.

335 804 3001.0905

Your Linde lift truck

Foreword
Technical note

Truck takeover

These operating instructions or excerpts thereof may only be

copied, translated or transmitted to third parties after prior
written approval by the manufacturer.

Every fork truck undergoes careful inspection before leaving

the factory in order to make sure that it will be in satisfactory
condition and fully equipped as ordered when delivered to the
customer. Authorised distributors are under obligation to
reinspect the truck before delivery and to hand it over in good
order. In order to avoid later complaints and inconvenience to
customers, you are requested to ascertain that the truck is in
satisfactory condition and fully equipped at the time of delivery
and to acknowledge orderly handing/taking over of the truck
in the manufacturers certificate of conformity.

Linde pursues a policy of continuous progress in the design

and construction of its products. As a result, the illustrations
and technical details referring to design, fittings and
engineering of lift trucks are subject to change if progress
warrants it.
Therefore, the manufacturer will not accept any claims based
on the specifications, illustrations and descriptions contained
in this operating manual.

335 804 3001.0905

Please submit all enquiries concerning your fork truck and all
orders for spare parts to your authorised distributor, making
sure to state your correct shipping address.
For repairs, use only genuine Linde spare parts to ensure that
your Linde fork truck will maintain its original technical standard.
When ordering spare parts, it is important also to give the
following information:

The following technical manuals are supplied with each fork

truck:
1
1

Operating manual
EC certificate of conformity
(The manufacturer certifies that the industrial truck conforms to EC guidelines for machines)
Rules for the normal and proper use of industrial trucks
(VDMA)

Lift truck model: __________________________________

Manufacturers serial no./Year built: __________________
Handing-over date: ________________________________
Also specify the manufacturers number of the mast when
ordering parts.
Mast no.: ________________________________________
Mast lifting height: ____________________________ mm
When taking over the fork lift truck, transfer the data from the
assembly type plates into this operating manual.

Wishing you satisfactory operation and much success,

Your
Linde AG
Linde Material Handling Division
Aschaffenburg

335 804 3001.0905

Type plates

Description

Vehicle identification plate

Manufacturer

CE symbol
(The symbol certifies that EC guidelines for machines
and all applicable guidelines are fulfilled.)

Serial No./year

Unladen mass

Battery voltage

Min. battery mass

Max. battery mass

Rated capacity

Type

Mast no. (glued)

Working hydraulics and power steering pump motor

Reduction gearbox, left

Drive motor, left

Drive motor, right

Reduction gearbox, right

Manufacturer's plate (stamped in front)

10
3
9

4
5
8

6
5

Fork lift truck E 14 / E 16 / E 16 C / E 18 C / E 16 P / E 18 P / E 20 P

Description

Advanced technology,
simple and ergonomic operation,
energy saving, environment-conscious and minimal maintenance,
solid manufacture
and for availability of your lift truck
nearly all parts are available from Linde.
The success of a company
with about 9600 employees in eight plants.

335 804 3001.0905

The drivers position and the controls are arranged in accordance with state-of-the-art human engineering. The arrangement and operation of each control is adapted to the driver so
that fatigue-free and therefore safe working is ensured.
Of course, this includes theeasily operated hydrostatic power
steering with non-return lock, the service-proved doublepedal control - forward travel with the right accelerator pedal,
reverse travel with the left- and only one central control lever
for all lift mast functions.

E335-2/091

Table of contents

Description
Page

Page

Foreword ......................................................................... 2

Battery change .................................................................. 24

Battery removal with a crane ............................................. 24
Checking the brake fluid level ........................................... 25
Check tyre pressure on combined steer axle ................... 26
Check tyre pressure on close coupled steer axle ............. 26
Adjusting the drivers seat ................................................. 27
Adjusting the swivel seat* ................................................. 27
Adjusting armrest of the drivers seat ............................... 27
Applying the seat belt ........................................................ 28
Opening the seat belt ........................................................ 28
Pull the emergency isolator button ................................... 29
Pull the emergency isolator button ................................... 29
Operation ...................................................................... 30
Driving ................................................................................ 30
Travel in the forward direction ....................................... 30
Travel in the reverse direction ....................................... 30
Reversing the direction of travel .................................... 31
Malfunctions during operation ........................................... 31
Single-pedal model ............................................................ 32
Steering system ................................................................. 34
Steering .......................................................................... 34
Braking system .................................................................. 35
Service brake, electric brake ......................................... 35
Foot brake ...................................................................... 35
Operating the electric motor brake (LBC) ...................... 35
Handbrake ...................................................................... 35
Engaging the handbrake ................................................ 35
Releasing the handbrake ............................................... 35
Central control lever (joystick) operation of mast
and attachments ............................................................. 36
Tilting the mast forward ................................................. 36
Tilting the mast back ...................................................... 36
Raising the fork carriage ................................................ 36
Lowering the fork carriage ............................................. 36
Operating the attachments ............................................ 36
Operating the sideshift ................................................... 36
Operating the clamp ....................................................... 36
Single control lever operation of mast and
attachments .................................................................... 37
Installation of additional equipment .................................. 38
Turning on the front working lights .................................... 38
Turning on the rear working lights .................................... 38
Turning on the front windscreen wiper ............................. 38
Turning on the rear windscreen wiper .............................. 38
Switching on the lights ...................................................... 38

Switching on the hazard warning light .............................. 38

Turning on the directional indicators ................................. 38
Electric heater .................................................................... 39
Heater controls ............................................................... 39
Truck Data Management (LFM) ........................................ 40
Truck data acquisition .................................................... 40
Condition code ............................................................... 40
Truck data acquisition - default setting
(PIN number and condition code) .................................. 41
Truck data acquisition - special setting (PIN number) .. 42
Operating the horn ............................................................ 43
Removing, installing the rubber cover (E 14) ................... 43
Removing, installing the electric compartment cover
(E 16, E 16 C, E 16 P, E 18 C, E 18 P, E 20 P) ............ 43
Fuses ................................................................................. 44
Checking, renewing the fuses ....................................... 44
Fuses (option) .................................................................... 45
Before loading ................................................................... 46
Loading .............................................................................. 47
Positioning the forks .......................................................... 47
Transporting the load ........................................................ 48
Unloading .......................................................................... 48
Before leaving the lift truck unattended ............................ 48
Tow coupling ..................................................................... 49
Forced opening of overhead guard if Bowden
cable faulty ..................................................................... 49
Transport, Hoisting the truck ............................................. 50
Transporting the truck on a lorry or low-bed trailer ....... 50
Hoisting the truck with a crane ...................................... 50
Hoisting the truck with the eyebolts* ............................. 50
Wheel change .................................................................... 51
Jack Locations ................................................................... 51
Changing the rear wheels .............................................. 51
Changing the front wheels ............................................. 51
Mast removal ..................................................................... 52
Towing instructions ............................................................ 52
Towing procedure .............................................................. 52
Tilting the mast manually .................................................. 53
Lowering the forks manually ............................................. 53
Relieving pressure in auxiliary hydraulic system .............. 54
Emergency exit for trucks with rear windscreen ............... 54
Emergency exit for trucks with polycarbonate rear
windscreen (special equipment) .................................... 54

Approved applications ......................................................... 2

Technical note ..................................................................... 3
Truck takeover ..................................................................... 3

335 804 3001.0905

Description ..................................................................... 5
Type plates .......................................................................... 5
Technical data ................................................................... 10
Noise emissions levels ...................................................... 12
Frequency characteristic for human body vibrations ........ 12
Technical description ......................................................... 13
Drive ............................................................................... 13
Steering .......................................................................... 13
Hydraulic system ............................................................ 13
Operation ........................................................................ 13
Brakes ............................................................................ 13
Handbrake ...................................................................... 13
Brush monitor ................................................................. 13
Electrical system ............................................................ 13
General view of truck ......................................................... 14
Controls and indicators ..................................................... 15
Combined instrument ........................................................ 16
Hour meter ..................................................................... 17
Battery discharge indicator ............................................ 17

Beginning operation ................................................ 18

Safety rules ........................................................................ 18
Important safety information .............................................. 18
Handling fluids and lubricants ........................................... 18
Accident prevention check ................................................ 19
Operation of industrial trucks in the plant area ................. 19
Running-in instructions ...................................................... 19
Checks and services prior to initial operation of
the truck .......................................................................... 19
Daily checks ....................................................................... 19
Daily checks and servicing before operation .................... 20
Opening the overhead guard ............................................ 20
First lock-in position: Servicing position ........................ 20
Second lock-in position: Battery change ....................... 20
Closing the overhead guard .............................................. 21
Checking the battery charge ............................................. 22
Charging the battery .......................................................... 22
Connecting the battery to a suitable external charger ...... 23
Battery: condition, electrolyte level and
specific gravity ................................................................ 23

335 804 3001.0905

Table of contents

Description
Page

Page

Maintenance ................................................................ 55

Inspection and maintenance every

500 or 1000 hours or annually ........................ 66

Inspection and maintenance every

3000 hours or every 2 years ............................ 80

Clean the closed-coupled steer axle ................................. 66

Clean the combined steer axle ......................................... 66
Lubricate the combined steer axle .................................... 66
Checking the hydraulic oil level ........................................ 67
Clean the left and right wheel drive motors, the power
steering and working hydraulics pump motor ................ 68
Inspect the joystick boot .................................................... 68
Clean the traction and pump motor fans ........................... 69
Clean the digital control .................................................... 69
Lubricate the mast and tilt cylinder pivots ......................... 70
Sideshift: Clean, grease and check the mounting ............ 70
Check the electric cables, cable connectors and
connections for condition and tightness ........................ 71
Check the braking system ................................................. 71
Check the brake linings ..................................................... 72
Check the working and steering hydraulics for leaks ....... 72
Check the mounting of the counterweight, electric
motors, chassis, wheel drives, overhead guard
and steer axle ................................................................. 73
Grease the overhead guard pivots .................................... 73
Check and lubricate other pivots and joints ...................... 73
Mast, lift chain and end stops: condition,
mounting and function ................................................... 74
Adjust the lift chain length and lubricate
with chain spray ............................................................. 74
Check the pretension of double hoses
if attachments are fitted ................................................. 75
Check and oil the pedal and travel control linkage
pivots and overhead guard lock ..................................... 75
Retighten the mast fastening bolts ................................... 75
Check the fork quick-releases and fork stops ................... 76
Check the contactors ......................................................... 76
Change the wheel drive oil ................................................ 76
Visual check of the traction and pump
motor brushes ................................................................ 77
Check the condition of the antistatic ribbon ...................... 77
Renew the breather filter ................................................... 78
Renew the pressure filter .................................................. 78
Renew the suction filter ..................................................... 79
Check the wheel drives for oil leaks ................................. 79

Renew the hydraulic oil ..................................................... 80

Renew the brake fluid ....................................................... 80
Change the wheel drive oil (with wheels mounted) .......... 81
Change the wheel drive oil (with wheels removed) .......... 81

335 804 3001.0905

Taking the truck out of operation ...................................... 55

Measures before taking the truck out of operation ........ 55
Putting the truck back into operation ............................. 55
General information ........................................................... 55
Maintenance intervals ....................................................... 55
Mast versions ..................................................................... 56
Work on the mast and on the front part of the truck ......... 56
Securing the mast against tilting back .............................. 56
Standard mast ................................................................... 56
Securing the raised standard mast ................................... 56
Duplex mast ....................................................................... 56
Securing the raised duplex mast ....................................... 57
Triplex mast ....................................................................... 57
Securing the raised triplex mast ........................................ 57
Services after the first 50 hours of operation .................... 59
Inspection and maintenance chart .................................... 60

Inspection and maintenance

as required ................................................................ 62
Check seat belt for condition and operation ..................... 62
Clean the lift truck .............................................................. 63
Clean and spray the lift chain ............................................ 63
Tighten the wheel nuts ...................................................... 63
Check the tyres for damage and foreign objects .............. 64
Renew the carbon brushes ............................................... 64
Lubricate the combined steer axle, mast
and tilt cylinder bearings ................................................ 65
Other cleaning and greasing work .................................... 65

Inspection and maintenance specifications ...................... 82

Lubricant recommendations .............................................. 83
Hydraulic oil .................................................................... 83
Bio hydraulic oil .............................................................. 83
Gear oil ........................................................................... 83
Lubricating grease ......................................................... 83
Battery grease ................................................................ 83
Chain spray .................................................................... 83
Brake fluid ...................................................................... 83
Vaseline .......................................................................... 83
Troubleshooting guide (hydraulic system) ........................ 84
Electric circuit diagram (standard equipment) ................. 85
Electric circuit diagram (options) ...................................... 90
Hydraulic schematic .......................................................... 92
Index .................................................................................. 94

Technical data
Forklift Trucks

Linde

Designation VDI 3586

Performance
Electr. motor

VDI 2198

to VDI 3586

Manufacturer (see page 1)

Linde

1.2

Model designation

E 14

E 16 C

E 16

E 18 C

E 16 P

E 18 P

E 20 P

1.3

Power unit: battery, diesel, petrol, LPG, mains power

battery

seated

1,4

1,6

1,8

1,6

1,8

2,0

1.4

Operation: manu., pedest., stand-on, seated, ord. pic.

1.5

Load capacity

1.6

Load centre

c [mm]

500

1.8

Axle centre to fork face

x [mm]

330 (334) 1)

335 (339) 1)

330 (334) 1)

335 (339) 1)

339 (343) 1)

1.9

Wheelbase

y [mm]

1230 2)

1336 2)

1375 2)

1444 2)

1383 2)

2.1

Service weight

[kg]

2865

2995

3200

3160

3200

3300

3570

Q [t]

2.2

Axle load with load, front/rear

[kg]

3690 / 575 2)

4055 / 540 2)

4200 / 600 2)

4440 / 520 2)

4210 / 590 2)

4250 / 580

4740 / 830

2.3

Axle load without load, front/rear

[kg]

1345 / 1520 2)

1465 / 1530 2)

1550 / 1650 2)

1600 / 1560 2)

1600 / 1600 2)

1640 / 1660

1670 / 1900

3.1

Tyres, front/rear (SE = CS superelastic, L = pneum.)

SE (L) / SE (L)

SE / SE

SE (L) / SE (L)

SE / SE

SE / SE
200/50x10 8)

3.2

Tyre size, front

18x7-8 3)

200/50x10 8)

18x7-8 3)

200/50x10 8)

3.3

Tyre size, rear

15x4-8 4)

15x4-8

16x6-8 9)

16x6-8

3.5

Wheels, number front/rear (x = driven)

2x /2

2x / 2

2x /2

3.6

Track width, front

b10 [mm]

910

945

910

945

3.7

Track width, rear

b11 [mm]

168

757

4.1

Mast/fork carriage tilt, forward/backward

degrees

4,8 / 7,5

4,5 / 7

4,8/7,5

4,5 / 7,0

4.2

Height of mast, lowered

h1 [mm]

2100 10)

2200 10)

2200 1) 10)

2200 10)

4.3

Free lift

h2 [mm]

150

4.4

Lift

h3 [mm]

3050 (4470) 1) 5)

3050 (4620) 1) 5)

3050 (4470) 1) 5)

4.5

Height of mast, extended

h4 [mm]

3658 (5078) 1) 5)

3658 (5228) 1) 5)

3658 (5078) 1) 5)

4.7

Height of overhead guard (cabin)

h6 [mm]

1970 11)

2075 11)

1970 11)

2075 11)

4.8

Height of seat/stand-on platform

1032

h7 [mm]

927

1032

927

1032

4.12 Tow coupling height

h10 [mm]

510

595

510

570

560

4.19 Overall length

l1 [mm]

2681 2)

2737 2)

2779 2)

2850 2)

2840 2)

2944 2)

4.20 Length to fork face

l2 [mm]

4.21 Overall width

b1/b2 [mm]

4.22 Fork dimensions

s/e/l [mm]

1781 2)

1837 2)

1879 2)

1950 2)

1940 2)

2044 2)

1083 (1000) 6)

1155 (1000) 6)

1083 (1000) 6)

1155 (1000) 6)

40 x 80 x 900

45 x 100 x 900

40 x 80 x 900

45 x 100 x 900

1040

4.24 Width of fork carriage

b3 [mm]

4.31 Ground clearance, mast

m1 [mm]

4.32 Ground clearance, centre of wheel base

m2 [mm]

110

4.33 Aisle width with pallets 1000x1200 across forks

Ast [mm]

3114 2) (3118) 1)

3171 2) (3175) 1)

3212 2) (3216) 1)

3289 2) (3293) 1)

3274 2) (3278) 1)

3278 2) (3282) 1)

3386 2) (3990) 1)

4.34 Aisle width with pallets 800x1200 along forks

Ast [mm]

3236 2) (3240) 1)

3293 2) (3298) 1)

3334 2) (3338) 1)

3411 2) (3415) 1)

3396 2) (3400) 1)

3401 2) (3405) 1)

3509 2) (3513) 1)

4.35 Turning radius

Wa [mm]

1455 2)

1512 2)

1553 2)

1625 2)

1615 2)

4.36 Min. distance between the centres of rotation

b13 [mm]

5.1

Travel speed, with/without load

km/h

14,6 /15,3

14,4 / 15,3

14,5 / 15,5

14,2 / 15,2

14,5 / 15,4

14,5 / 15,2

14,4 / 15,2

5.2

Lifting speed, with/without load

m/s

0,40 / 0,60

0,38 / 0,60

0,36 / 0,60

0,38 / 0,60

0,36 / 0,60

0,33 / 0,60

5.3

Lowering speed, with/without load

m/s

0,58 / 0,47

0,58 / 0,46

0,58 / 0,47

0,58 / 0,50

5.5

Tractive force, with/without load

1945 / 2190

1885 / 2170

1878 / 2160

1815 / 2130

1878 / 2160

1815 / 2130

1737 / 2091

5.6

Max tractive force, with/without load

7060 / 7305

7000 / 7285

6998 / 7275

6930 / 7250

6992 / 7275

6930 / 7245

6852 / 7205

5.7

Climbing ability with/without load

6 / 9,9

5,5 / 9,4

5,4 / 9,2

4,9 / 8,7

5,4 / 9,2

4,9 / 8,7

4,2 / 8,0

5.8

Max. climbing ability with/without load

% 13)

17,1 / 26,9

15,7 / 25,6

15,1 / 25,1

14,3 / 23,7

15,1 / 25,1

14,3 / 23,7

12,9 / 21,9

5.9

Acceleration time with/without load

5.10 Service brake

Others

EFG

1.1

4.23 Fork carriage to DIN 15173, class/form A, B

Data Sheet for

Material Handling Equipment

1719

4,8 / 4,3

4,8 / 4,4

4,9 / 4,6

4,9 / 4,5

4,8 / 4,3

4,9 / 4,5

5,1 / 4,6

hydrostatic / electric

hydrostatic / electric
2x4

6.1

Drive motor, rating

2x4

6.2

Lift motor, rating

9,0

6.3

Battery according to IEC

254-2

48 / 440 7)

48 / 550 7)

48 / 700 7)

48 / 660 7)

48 / 700 7)

708

856

1118

1015

1118

microprocessor control

6.4

Battery voltage, rated capacity K5

V/Ah

6.5

Battery weight

6.6

Power consumption, VDI cycle

kWh/h

8.1

Type of drive control

8.2

Working pressure for attachments

bar

8.3

Oil quantity for attachments

l/min

8.4

Mean noise level at driver's ear

dB (A)

8.5

Towing coupling, design/type DIN, no.

microprocessor control microprocessor control

200

220

200

220

250

20 12)

180
20

12)

Notes:
1)

Figures in brackets refer to triplex

masts.

Mast in vertical position.

Optionally 18x7-8 (16PR) pneumatic tyres or

18x5x12 1/8 solid rubber tyres.

Optionally 15x4 1/2-8 (12PR) pneumatic tyres.

See table for further masts.

Figures in brackets for trucks with

18x5x12 1/8 solid rubber tyres on
front wheels.

Other battery capacities on request.

Optionally solid tyres.

Optionally 16x6-8 (10PR) pneumatic tyres.

10) With a free lift of 150 mm.

11) With working lights items 3) and
4): +200 mm.
12) At 80% rated pressure.

335 804 3001.0905

Dimensions

Wheels and Tyres Weight

Characteristics

May 2002

Description

Technical data

Description

335 804 3001.0905

Lifting capacity diagrams

Safety clearance a = 200 mm

Standard mast (mm)

E 14 / E 16 C / E 18 C

Lift

2850

3050

3850 4250 4850

Mast lowered with specified free lift

2000

2100

2500 2700 3000

Lift heights, extended

3458

3658

4458 4858 5458

Free lift

150

Duplex mast (mm)

Lift

E 14 / E 16 C / E 18 C
h3

2770

3070

3770

150

E 14 ... E 20 P

4170

3070

3770

Mast lowered with specified free lift

1925

2075

2425

2625

2075

2425

Lift heights, extended

3378

3678

4378

4778

3678

4378

Free lift

1318

1468

1818

2018

1468

1818

Triplex mast (mm)

The load capacity diagrams apply for SE tyres

and standard masts.

E 14 ... E 20 P

E 14 / E 16 C / E 18 C

E 14 ... E 20 P

Lift

4020

4470

5470 5920 6220

Mast lowered with specified free lift

1925

2075

2475 2625 2725

Lift heights, extended

4628

5078

6078 6528 6828

Free lift

1318

1468

1868 2018 2118

Technical data

Description

Noise emission value

Determined in a test cycle in accordance with EN 12053 from
the weighted values in the operating modes DRIVING, LIFTING, IDLING.
Noise level at drivers station
E 14 - E 20

LPAZ = 68 dB (A)

Uncertainty

KPA = 4 dB (A)

NOTE
Higher or lower noise emissions can exist during operation of the truck, e.g. due to different operation, influence
of the surroundings and additional noise emission
sources.

The values are determined in conformance with EN 13059 on

trucks with standard equipment according to the technical
data sheet (driving over test course with bumps).
Frequency characteristic acc. to EN 12096
Measured frequency characteristic
aw.zs
Uncertainty
K
Frequency characteristic given for hand and arm
Frequency characteristic

= 0.7 m/s
= 0.2 m/s
vibrations
< 2.5 m/s

NOTE
The frequency characteristic for the human body can not
be used to determine the actual frequency load during
operation. This load depends on the working conditions
(condition of roadway, type of operation, etc.) and must
therefore be determined at the site, if necessary.
The specification of hand and arm vibrations is required
by law, even if the values, as in this case, do not signal
any danger.

335 804 3001.0905

Frequency characteristic for human body

vibrations

Technical description
With the series 335 trucks it is possible to transport and stack
loads up 1.4 tonnes with the E 14, 1.6 t with the
E 16, E 16 C, E 16 P, 1.8 t with the E 18 C, E 18 P and 2.0 t with
the E 20 P.
A closed chassis, a drivers station with the latest ergonomic
design and an energy-saving pulse control with the Digital
Control (LDC) as standard equipment make this fork truck a
valuable work tool. Compact design, good visibility, greatest
possible stability when stacking and in curves due to the
variable wheelbase are its distinguishing features.
The electric truck is available in two versions:

335 804 3001.0905

Type E 14 / E 16 / E 16 C / E 18 C with a close-coupled steer

axle and type E 16 P / E 18 P / E 20 P with a combined steer
axle.
The close-coupled steer axle results in a particularly low
energy consumption and tyre wear due to the off-set of the
rear twin wheels against each other. The truck can be turned
very tightly and, due to its manoeuvrability and narrow width,
it is also suited for confined work areas.
The combined steer axle ensures a large axle swing range,
good ground contact and safe handling inside and outside,
even on poor roadways.
The fork truck has electrical drive and an hydraulic pump
motor for steering and working hydraulics.

Drive
The truck has a twin-motor wheel drive with automatic curve
control. The motors are integrated in a compact axle and drive
the right and left drive wheel via a reduction gearbox for each
wheel.
The required energy is supplied by the battery installed in the
machine.
The digital control (LDC) provides stepless forward and
reverse travel via the double accelerator pedals.

Description
Steering

Brakes

The kickback-free, sensitive and nearly play-free manual

steering is operated via the small steering wheel actuating the
steer cylinder of the steer axle.

In addition to electrical braking, the fork truck can also be

braked hydraulically with two external shoe brakes by depressing the STOP pedal. Releasing the accelerator pedal
brakes the truck with the Linde Brake Control (LBC). The LBC
can be disabled with the diagnostic unit (Universal Calibration
Box), if desired.

Hydraulic system
The hydraulic system consists of an electric motor and hydraulic
pump for the power steering and for the mast lift and tilt
cylinders, a hydraulic oil tank with a breather filter dipstick, a
suction filter and a pressure filter.
DANGER
It is forbidden to connect any safety-critical
functions to a third auxiliary hydraulics possibly
installed.
Safety-critical functions are, for example, a ball clamp or
slewing a fluid container, which can entail the inadvertent
opening of the clamp or slewing.
If a safety-critical auxiliary function is required in
conjunction with a third auxiliary hydraulics, this function
must be connected via the first auxiliary hydraulics.

Operation
The drive motors are controlled by a separate accelerator
pedal for forward and reverse travel. Infinitely variable control
is possible in both directions from truck standstill to maximum
speed. Both hands are always free for steering and for
controlling the work operations. The result is fast reversing
and fatigue-free stacking. Only one control lever is provided
for the control of the lift, lower and tilt functions (central control
lever). Additional control levers are fitted for attachments.

CAUTION
After having suppressed the electric brake control (LBC) a label with the information Without
electric brake control must be placed so that the driver
can see it well. Contact your Linde distributor.
As standard equipment, this truck model is provided with an
energy recovery system. When braking, or the driving direction changes, the resulting generator energy is used to charge
the battery.

Handbrake
The handbrake acts on the disc brakes fitted at both drive
motors via a cable. When the handbrake is applied, the
electric power is reduced by an electric switch.

Brush monitor
For the service life of the DC motors, it is important to replace
worn carbon brushes in time.
The replacement of the brushes is indicated optically by the
illumination of a warning lamp and LCD display for the motor
in question in the combined instrument.

Electrical system
The electrical system is located in and is well protected by the
counterweight. The required energy is supplied by the 48 V
battery mounted in the chassis. The tiltable overhead guard
allows fast and easy replacement of the battery.

General view of truck

Close-coupled steer axle*

Lift cylinder

Overhead guard (tiltable)

Steering wheel

Drivers seat

Cover (electrical system)

Counterweight

Chassis with battery compartment

Left reduction gearbox

Fork carriage

Forks

Fork quick-releases

Lift chain

Combined steer axle*

1
13
6
12

11
E335-2/148

10
* Depending on version
14

335 804 3001.0905

Description

335 804 3001.0905

Controls and indicators

Toggle switch for additional functions*

Steering wheel (hydrostatic power steering)

Signal horn

Switch key in key switch

Toggle switch for additional functions*

Combined instrument

Control lever (joystick) for working hydraulics

Symbol label for working hydraulics

Control lever (joystick) for auxiliary hydraulics (attachments)*

Description
1

7 8

Symbol label for auxiliary hydraulics*

Armrest for driver's seat

Load capacity diagram

Notice plate

Load capacity plate (attachments)*

Notice plate Without motor braking**

Emergency isolator button

Handbrake

Forward accelerator pedal

Brake pedal

Reverse accelerator pedal

Drivers seat with seat switch

Overhead guard release lever

* Option
** Only with LBC disabled

16
21

19 18 17

E335-2/161

Combined instrument
Instrument

Purpose

Field weakening indicator light (1)*

indicates truck is travelling faster

Service interval indicator light (2)

indicates inspection and service is due

Turn signal indicator light (3)*

indicates directional indicators are on

Parking brake warning light (4)

indicates handbrake is applied

Fan warning light (5)

indicates fan could not be functioning properly

Brake shoe warning light (6)*

indicates brake shoes are worn

Motor brush warning light (7)

indicates motor brushes are worn. The motor no.*** appears

in the LCD display (13).

Hydraulic oil level warning light (8)*

indicates hydraulic oil level is low.

Too little oil in hydraulic circuit

Motor temperature warning light (9)

indicates motor temperature is too high. The motor no.***

appears in the LCD display (13).

Electric fan is faulty

Forward travel switch indicator light (10)*

indicates forward direction of travel on single pedal model

Hydraulic oil temperature warning light (11)*

indicates hydraulic oil temperature is too high

Reverse travel switch indicator light (12)*

indicates reverse direction of travel on single pedal model

6
!

*** 1
2
3

= Right traction motor

= Left traction motor
= Pump motor

10
11

E335/005

* Option

Possible cause
Perform the correct inspection and service**

Electric fan defective, fuse blown, brushes worn, thermal

sensors faulty, cable faulty

Hydraulic oil level is low, wrong oil filled, oil filter restricted

** A reset and setting the intervals is only possible with the

diagnostic unit designed for this purpose.
Please contact your authorized distributor.

335 804 3001.0905

Description

Combined instrument

Description

The combined instrument also contains the following indicators and instruments:

Hour meter

Battery discharge indicator

Indicates the operating time of the truck in hours. It operates

only when the key switch is turned on, the emergency stop
button pulled out and the seat switch activated.

Hour meter (LCD display)

Indicates the charging state of the battery when the key switch
is turned on and the emergency isolator button is pulled out.
It reduces the working speed when the battery discharge
reaches 80 %.

The hour meter serves as proof of the operating time of the

truck and for scheduling inspections and maintenance services.
The flashing h (5) and flashing decimal point (6) show that
the hour meter is on.
The left row of figures (3) displays the full hours of operation,
the right figure (4) indicates tenths of an hour.

335 804 3001.0905

NOTE
When replacing a defective hour meter, the number of
effective service hours has to be noted. Affix this information near the new hour meter on durable tape.
It is also possible to set the replacement hour meter so
that the actual aggregate service hours are displayed.
Please contact your authorized dealer in this regard.

The battery is fully charged when the right LED (7) is illuminated.
As the battery discharges, the illuminated bar (1) moves from
right to left.
If only the yellow diode (8) is illuminated, the battery discharge
is up to 70 % and the battery must be recharged.
If the yellow diode (8) also extinguishes, the two red LEDs (9)
begin to flash. The battery discharge is up to about 80 % and
recharging is required.

!
P

5
6

7
E335/006

Safety rules

Beginning operation

The responsible persons, particularly the truck operator and

servicing personnel, must be instructed in the rules for the
normal and proper use of industrial trucks included with these
operating instructions.

The stability of the truck in the work area is ensured if

employed properly. Should the truck tip over during an
unauthorized application or due to incorrect operation, always follow the instructions depicted below.

The employer must ensure that the driver has understood all
of the safety information.

Important safety information

Please observe the guidelines and safety rules therein for

example:
-

information on the operation of industrial trucks

rules for roadways and work areas
rights, duties and safety rules for the operator
operation in special areas
information related to starting, driving and braking
service and repair information
recurrent inspections, accident prevention check
disposal of greases, oil and batteries
remaining risks.

Only store fluids and lubricants in approved containers at

specified storage places. As they could be inflammable, do
not contact them with hot objects or a naked flame.
Follow the manufacturers safety and disposal instructions
when using fluids and lubricants and cleaning compounds.
Avoid spilling fluids and lubricants. Remove any spillage
immediately with a suitable binding agent and dispose of as
specified.

WARNING
indicates hazards that may result in personal
injury or death and/or substantial damage to the

Also dispose of used or contaminated fluids and lubricants as

specified.

product.

special features of the lift truck (double-pedal control,

main control lever (joystick), brake pedal)
optional attachments
special operating characteristics,

CAUTION
indicates hazards that may result in personal
injury and/or substantial damage to the product.

Follow laws and regulations.

ATTENTION
indicates hazards that may result in damage to
or destruction of the product.

Only use clean containers when replenishing fluids and

lubricants.

This note is found on various positions of the

truck where special attention is required. Read
the appropriate section of your operating instructions.

CAUTION
Do not allow hydraulic oil under pressure, for
example at a leak, to penetrate the skin. Medical
aid is required if such an injury occurs.

Clean the area surrounding the part in question before

lubrication, filter renewal or repairs in the hydraulic system.

Discard parts in a way friendly to the environment.

by training and practicing driving, shifting and steering operations until they are completely mastered. Only then start to
practice shelf-stacking.
ATTENTION
If the working area is not sufficiently illuminated,
working lights* must be fitted to ensure the
drivers view.

CAUTION
Improper handling of coolants and coolant additives and brake fluid puts your health and the
environment at risk.

NOTE
identifies technical information requiring special attention because the connection may not even be obvious to
skilled personnel.

ATTENTION
Later modifications of drive or brake parameters
of the LDC control make it necessary to inform
and train again the truck driver.

* Option

WARNING
18

Follow these
instructions

Stay
buckled up

Don't jump

Hold on tight

Brace feet

Lean away

E335-2/149

In case of tip-over

335 804 3001.0905

When instructing a trained operator, acquaint him with the

Always handle fluids and lubricants as required and

as specified by the manufacturer.

The precautions WARNING, CAUTION, ATTENTION and

NOTE in this manual are provided to indicate special dangers
or unusual information requiring special identification:

The operator (employer) or the responsible person must

ensure that all the guidelines and safety rules applicable for
your truck are observed.
-

Handling fluids and lubricants

Beginning operation
Accident prevention check

Running-in instructions

The accident prevention regulations require that the forklift

truck must be checked at least once a year for proper working
condition by trained personnel. Please contact your authorized distributor in this regard.

The truck can be operated at full speed directly. Avoid

sustained high loads on the working hydraulic system and the
travel drive in the first 50 hours of operation.
Tighten wheel nuts daily prior to starting operation or after a
wheel change until they are seated firmly, i.e. until no further
tightening is possible.

Operation of industrial trucks in the plant

area
ATTENTION
Many plant areas are so-called limited public
traffic areas.
We advise you to check if your company liability insurance covers any damages occurring with your fork truck
against third parties on "limited" public traffic areas.

Torque opposite front and rear wheels to: ............... 210 Nm

NOTE
Refer to the tightening instructions on the tag attached to
the steering column.

Checks and services prior to initial operation of the truck*

Tightness of wheel nuts

Battery condition, level and specific gravity of electrolyte

Hydraulic oil level

Braking system

Steering system

Mast and attachments

Check the brake fluid level

Check condition and tightness of electric cables, connectors and connections

335 804 3001.0905

Daily checks*
-

Battery charge

Check the brake fluid level

The description of the services can also be located in the

index.

Daily checks and servicing before operation

Beginning operation

Opening the overhead guard

CAUTION
When the overhead guard is opened (position 1
or 2), do not open the cabin doors as this could
damage the mounting of the gas-filled struts and the
driver could suffer injury.

Pull the release lever (2) back.

The overhead guard is unlocked and it is held only by the
retaining latch (1).

First lock-in position: Servicing position

Second lock-in position: Battery change

NOTE
The overhead guard cannot be opened when the mast is
tilted back.
-

ATTENTION
After unlatching, the overhead guard is tilted
back automatically by the leaf springs.
-

Push the overhead guard in the arrowed direction (5) to

relieve pressure on the retaining latch (1).
Push the retaining latch (1) down and release the overhead guard. The overhead guard will go up.
Tilt the overhead guard to the 1st stop position by hand.
The overhead guard will engage in the 1st stop postion at
the lock (6).

Stand behind the truck on the left-hand side.

Seize the overhead guard either at the grip* or the rear

overhead guard support and tilt it back as far as the 2nd
locking position (6).
335 804 3001.0905

Lower the fork carriage.

Tilt the mast slightly forward. The forks must rest on the
ground.
Apply the handbrake (3).
Depress the emergency isolator button (4).
To release the overhead guard, stand on the left-hand
side of the truck.

ATTENTION
On a full cabin, only one door at the most may
be removed.
If both doors are removed, the overhead guard
cannot be closed again due to the high leaf
spring tension.

NOTE
You require sufficient space for folding up the overhead
guard. Observe dimension A is min. 2200 mm and B min.
1500 mm.

* Option

3
2

B
E335-2/069

E335-2/049

E335-2/050

Daily checks and servicing before operation

Beginning operation

Closing the overhead guard

335 804 3001.0905

NOTE
For safety reasons, a shock absorber (7) is installed to
reduce the opening and closing speed.

Stand behind the truck on the left-hand side.

Seize the overhead guard either at the grip* or the overhead

guard support and press it down to unlock the locking
mechanism (6).

Push the lever (6) up until the lock for the 2nd lock-in
position is free.

Tilt the overhead guard forward until it reaches the first

lock-in position.

NOTE
The overhead guard locking lever (1) and locking pin (8)
lock in the end position.
The truck can be taken into operation only when the
overhead guard is properly engaged.

* Option

E335-2/051

E335-2/020

E335-2/052

Daily checks and servicing before operation

Checking the battery charge

Charging the battery

Apply the handbrake (3)

Push in the emergency stop button (4) against the spring,

turn it clockwise to the stop and pull out.

Insert the key (1) into the key switch and turn clockwise as
far as possible.

Check the battery charge at discharge indicator (5) in the

composite instrument (2).

ATTENTION
For the safe operation and maintenance of the
batteries, follow the following instructions.
DANGER
The electrolyte in the batteries is a sulphuric
acid and water solution, which is poisonous and
caustic. Therefore, wear protective clothing and
protective glasses when working around the
batteries.
If the battery electrolyte should nevertheless contact
clothing, the skin or eyes, immediately flush the affected
parts with water. Seek medical aid at once if the eyes are
affected!
Neutralize spilled battery electrolyte without delay.
Gases are released when batteries are being charged. Do
not expose the battery to sparks or open flames, as an
explosion could result. Rooms in which batteries are
charged or stored must be ventilated accordingly.

2
!
P

4
5
E335-2/130

E336/014

NOTE
Check that the specific gravity of the electrolyte is at least
1.14. Always charge and service the battery according to
the manufacturers instructions.
If you are not in possession of these instructions, please
contact your distributor. Also follow the operating instructions for the optional battery charger. If a battery
charger is already available, follow the instructions
supplied with it.
CAUTION
Do not place any metal parts on the battery - risk
of a short!
Do not top up electrolyte before charging.
Please note that the overhead guard must be open during
the entire charging period.
335 804 3001.0905

Beginning operation

335 804 3001.0905

Daily checks and servicing before operation

Beginning operation

Connecting the battery to a suitable external charger

Insert the charger plug into the battery connector.

Switch on the battery charger.

CAUTION
The charging current of the battery charger used
for the battery charge should not be higher than
160 A. If your battery charger has a higher charging rate,
ask your authorized dealer beforehand.

Always recharge batteries without delay. Never leave batteries in a discharged state. This also applies to partially
discharged batteries.

Lower the forks.

Tilt the mast slightly forward. The forks must rest on the
ground.

Check the condition, electrolyte level and

specific gravity of the battery
-

Check the battery for casing cracks, lifted plates and

electrolyte leakage.

Apply the handbrake (1).

Press the emergency isolator button (2).

Unscrew the caps and check the electrolyte level.

Release the overhead guard (3) and tilt it to the 1 or 2nd

lock-in position.

The front edge of the overhead guard must nevertheless

been lifted at least 300 mm.
Disconnect the battery socket (5) from the battery plug (4).

Unscrew the caps and check the electrolyte level.

On batteries with check tubes, the fluid should be at the
bottom of the tubes. On batteries without tubes, the fluid
should be 10 - 15 mm above the plates.

If the electrolyte level is low, top up with distilled water

only.

Remove corrosion on battery poles and coat with nonacidic grease.

Retighten pole clamps firmly.

Check the specific gravity using a hydrometer. The specific gravity of the electrolyte should be between 1.24 and
1.28.

NOTE
Discharges which are under 20 % of the rated capacity are
deep discharges. Deep discharges shorten the service
life of the battery.

2
E335-2/131

E335-2/053

E336/016

Daily checks and servicing before operation

Beginning operation

Battery change

Battery removal with a crane

When changing the battery, at least 6 minutes must elapse

between the disconnection and connection of the batteries.
Otherwise the battery discharge indicator will display a false
reading and reduce the speed of the working hydraulic system.

Use a crane and a lifting gear with a sufficient load capacity

(see technical data for battery weight).

Apply the handbrake.

Depress the emergency isolator button.

Open the overhead guard (1) to the second position.

Disconnect the battery socket (3) from the battery plug (2).

ATTENTION
The replacement battery must correspond to the
standard battery both in size and weight.
Deviations in weight must be compensated by additional
weights. The battery must be secured against sliding.
Please consult your authorized distributor.

Pull out locking pin (4), hold tight and swing up the
handbrake mounting (5).

Release the locking pin.

Position the crane lifting gear over the battery.

Fully lower the fork carriage.

Connect the lifting gear to the battery housing.

Tilt the mast slightly forward. The forks must rest on the
ground.

Lift the battery up and out of the truck chassis and remove
to the side.
335 804 3001.0905

E335-2/105

E335-2/054

E335-2/132

Daily checks and servicing before operation

Beginning operation

Checking the brake fluid level

ATTENTION
Follow the precautions for handling fluids and
lubricants.

The brake fluid level must be between the minimum and

maximum marks on the brake fluid reservoir (4).

If needed, fill the reservoir with brake fluid up to the

maximum mark (2), after removing the cap (1).

Lower the fork carriage.

Tilt the mast slightly forward. The forks must rest on the
ground.

Apply the parking brake.

WARNING
The brake fluid level must be above the minimum mark (3), otherwise faulty braking action
can result.

Depress the emergency isolator button.

Tilt the overhead guard to the 1st stop position.

335 804 3001.0905

Close the overhead guard.

max
min

2
3

E335-2/083

E335-2/005

Daily checks and servicing before operation

Beginning operation

Check tyre pressure on combined steer

axle

Check tyre pressure on close coupled steer

axle

ATTENTION
A low inflation pressure reduces tyre service life
and truck stability.

Check the tyres for the specified inflation pressure.

If necessary, inflate according to the specifications on the

label (1).

If necessary, inflate according to the specifications on the

sticker (1).

Tyre inflation pressure in bar

front
E 14, E 16, E 16 C 18x7-8 (16PR)
10
E 14, E 16, E 16 C 15x4 1/2-8 (12PR)
E 14, E 16 C
15x4 1/2-8 (SE)
E 16, E 18 C
15x4 1/2-8 (SE)
E 14, E 16, E 16 C 18x5x12 1/8 (SE)
E 18 C
200/50-10 (SE)

Tyre inflation pressure in bar

front
E 16 P
18x7-8 (16PR)
10
E 16 P
16x6-8 (10PR)
E 18 P, E 20 P
200/50-10 (SE)
E 16 P, E 18 P, E 20 P 18x5x12 1/8 (SE) E 16 P
18x7-6 (SE)
E 18 P, E 20 P
16x6-8 (SE)
E 16 P, E 18 P, E 20 P 16x6-8 (SE)

rear
10
-

E335-2/119

10
-

335 804 3001.0905

rear

E335-2/099

335 804 3001.0905

Daily checks and servicing before operation

Beginning operation

Adjusting the drivers seat

Adjusting the swivel seat*

Adjusting armrest of the drivers seat

For a horizontal adjustment of the seat, pull the lever (1)

up.

Slide the drivers seat forward or back in the rails until the
optimum position for operating the steering wheel, pedals
and control levers is obtained.

NOTE
The swivel seat allows better view to the rear when
reversing for longer periods. It is recommended to set the
seat to the straight-ahead position for longer periods of
travel in the forward direction.

NOTE
After the clamping knob (1) is loosened, the armrest is
automatically moved upward by spring pressure.

Re-engage the lever.

Lift the lever (3) to adjust the backrest.

Swing the backrest forwards or backwards until a comfortable seating position is achieved.

Engage lever (3) again.

Fold out the crank (2) and rotate to adjust the seat spring
to the drivers weight. The adjustment ange from 50 kg to
130 kg is readable on the indicator (4).

NOTE
Prolonged sitting puts a great strain on the spinal
column. Do light exercises regularly to prevent back
problems.

Sit on the drivers seat and loosen the clamping knob (1).

ATTENTION
When operating the truck, the swivel must be
locked.

Push the armrest (3) down against the spring pressure

until a comfortable arm position is achieved.

The headroom is reduced by about 35 mm. Therefore only

persons with a minimum headroom of about 30 mm
between head and overhead guard in a normal working
position should operate this truck.

Tighten the clamping knob (1).

Loosen the clamping knob (2) and slide the armrest (3)
forwards or backwards until the control levers (4) are
easily reached.

Tighten the clamping knob (2).

Pull up the locking lever (1) to release the swivel and pivot
the seat 10 to the left or 20 to the right. The seat can be
locked in every 10 position.
Engage the locking lever (1) audibly.

NOTE
The swivel is maintenance-free.
* Option

1
3

E335-2/094

E335-2/023

Daily checks and servicing before operation

Applying the seat belt
DANGER
The seat belt must always be applied during
the operation of the truck! The seat belt is only
for securing one person.
Driver cabs with closed, solid doors or bar-type doors
comply with the safety requirements for driver retaining
systems. We recommend the additional use of the seat
belt. The seat belt must be used if the truck is operated
with the doors open or removed.

PVC doors are not considered to be a driver restraint

system.
NOTE
The automatic lock blocks the belt when the truck is
tilting heavily. The belt can then not be pulled out of the
retractor.

Opening the seat belt

Pull the seat belt (3) out of the retractor with a smooth
movement.
Place the seat belt over the loin area, not over the belly.
Engage the tongue (2) in the lock (4).
Check seat belt tension. The belt should be snug on the
body.

CAUTION
The webbing should not be twisted, stuck or
knotted.
Protect the lock (4) and retractor (1) against foreign
particles and dirt.

Press the red button (5) on the lock (4) to disengage the
belt.

Return the tongue (2) back to the retractor (1) by hand.

NOTE
A belt which returns too fast can trigger the automatic
lock when the tongue hits the enclosure. The belt can
then not be pulled out with the usual force.

NOTE
During operation of the truck (e.g. driving, lifting, etc.) the
operator should sit as far back as possible so that the
back contacts the backrest.
335 804 3001.0905

To unlock the automatic lock, carefully drive the truck off

the side slope.

Beginning operation

The automatic lock of the retractor allows sufficient freedom

of movement on the seat during normal operation of the truck.

Daily checks and servicing before operation

Beginning operation

Push the emergency isolator button

Depress the emergency isolator button (1) and release it.

This actuates the emergency isolator button and shuts off
the truck completely.

Pull the emergency isolator button

Depress the emergency isolator button (1) as far as

possible, turn clockwise and pull it out.
This actuates the emergency isolator button and makes
the truck ready for operation.

335 804 3001.0905

NOTE
The emergency isolator button is unlocked and the truck
operational only if this procedure is performed correctly.

1
1
E335-2/133

Driving

Operation

Driving
CAUTION
Travel on long slopes over 15 % is generally not
allowed due to the prescribed minimum brake
applications and truck stability characteristics. Before
driving on steeper slopes, you should consult your
distributor. The climbing ability rates given in the data
sheet were derived from the tractive force of the truck
and they apply only for the crossing of obstacles and for
short differences in level.
Always adapt your driving style to suit the conditions of
the roadway (rough surfaces, etc.), especially hazardous
work areas and the load.

Insert the key (1) into the switch lock and turn the key
clockwise as far as possible.
The symbol h (8) and the decimal point (9) will flash and
the hour meter (11) is turned on.
The battery discharge indicator (10) and all warning lights
in the composite instrument (2) will be illuminated (warning lights will extinguish after approx. 2 seconds, except
for warning light (7)).

NOTE
Operate the joystick and/or the drive pedals only after the
indicator lamps (except 7) have extinguished.
Otherwise the truck is switched off.
Switch off and on the key switch to start the truck again.
-

Depress the right accelerator pedal (5) smoothly. Truck

speed depends on how far the pedal is depressed.

NOTE
Depressing the accelerator pedal fully will not increase
the rate of acceleration as maximum acceleration is
controlled automatically.

Travel in the reverse direction

Depress the left accelerator pedal (6) smoothly.

Truck speed depends on how far the pedal is depressed.

Raise the forks slightly and tilt the mast back.

Release the handbrake (3) (indicator light (7) will extinguish).

NOTE
On certain Linde fork trucks (eg with container overhead
guard, swivel seat) the torso clearance is reduced.
Therefore only persons with a headroom of 30 mm between the head and overhead guard should operate this
truck.

335 804 3001.0905

CAUTION
When using rear view mirrors it should be noted
that the latter are only provided to monitor the
rear traffic area and that reversing is only allowed with a
direct view in the reverse direction of travel.

Travel in the forward direction

ATTENTION
The hydraulic pump motor is switched on when
the steering or the working hydraulics are oper-

ated.

NOTE
All control levers must be in the neutral position.
-

Sit down on the drivers seat (only this will actuate the seat
switch beneath the drivers seat).
Push in the emergency isolator button (4) against the
spring, turn it clockwise to the stop and pull out.

NOTE
Only when the proper procedure is followed can the
emergency stop be disengaged and the truck can again
be operated.
-

Apply the seat belt.

e335-2/134

8
9

E335/029

Reversing direction

Operation

Reversing the direction of travel

Malfunctions during operation

Release the depressed accelerator pedal.

Depress the accelerator pedal for the opposite direction of

travel. The truck will be braked to a standstill electrically
and then accelerated in the selected direction.

ATTENTION
If one of the following warning lights in the
combined instrument illuminates during operation, stop the truck and remedy the fault withoutdelay.
(Refer to: Malfunctions, causes, remedy)

Keep both feet on the accelerator pedals for easy control

of the truck during travel.

The accelerator pedals can be operated directly from one

direction to the other.

Brake shoe wear indicator* (1)

Motor temperature warning light (2)

Hydraulic oil temperature warning light* (3)

335 804 3001.0905

NOTE
Depressing the accelerator pedal fully does not increase
the rate of acceleration as maximum acceleration is
controlled automatically.

* Option

1
!
P

E336/027

E335/027

Single-pedal model

Operation

Driving
CAUTION
Travel on long slopes over 15 % is generally not
allowed due to the prescribed minimum brake
applications and truck stability characteristics. Consult
your distributor before driving on steeper slopes. The
climbing ability rates given in the data sheet were derived
from the tractive force of the truck and they apply only for
crossing obstacles and for small differences in level.
Always drive consistent with road conditions (rough
surfaces, etc.), hazardous work areas and the truck load.
CAUTION
When using rear view mirrors it should be noted
that the latter are only provided to monitor the
rear traffic area and that reversing is only allowed with a
direct view in the reverse direction of travel.

Apply the seat belt.

Insert the switch key (1) into the switch lock and turn it
clockwise as far as possible.
The symbol "h" (8) and the decimal point (9) will flash and
the hour meter (13) is turned on.
The battery discharge indicator (10) and all warning lights
will be illuminated in the composite instrument (2) (the
warning lights will extinguish after approx. 2 seconds,
except for warning light (7)).

NOTE
The directional control lever (3) (depending on the version)
must be in the neutral position.
All control levers must be in the neutral position.
-

Sit on the drivers seat (only this will operate the seat
switch under the drivers seat.)
Push in the emergency isolator button (5) against the
spring, turn it clockwise to the stop and pull out.

NOTE
Only when the proper procedure is followed can the
emergency stop be disengaged and the truck can again
be operated.

NOTE
Operate the joystick and/or the drive pedal only after the
indicator lamps (except 7) have extinguished.
Otherwise the truck is switched off.
Switch off and on the key switch to start the truck again.
-

Raise the fork carriage slightly and tilt it back.

Release the handbrake (4) (indicator light (7) will extinguish).

7
3
!

4
6

g3352339

8
9

10 g3352336

335 804 3001.0905

ATTENTION
The hydraulic pump motor is switched on when
the steering or the working hydraulics are
operated.

Single-pedal model
NOTE
Depending on the version, the directional control lever
(1) is mounted in the armrest in front of the lift and tilt
control levers or under the steering wheel.

Operation
Reversing the direction of travel

Malfunctions during operation

Release the accelerator pedal (6).

Shift the directional control lever (1) to the opposite

direction of travel.

ATTENTION
If one of the following warning lights in the
combined instrument illuminates during operation, stop the truck and remedy the fault without delay.
(Refer to: Malfunctions, causes, remedy)

Depressing the accelerator pedal (6) will accelerate the

truck in the new direction.

Travel in the forward direction

Push the directional control lever (1) forward.

Depress the accelerator pedal (6) smoothly. Truck speed

depends on how far the pedal is depressed.

335 804 3001.0905

Travel in the reverse direction

Pull the directional control lever (1) back.

Depress the accelerator pedal (6). The reversing speed of

the truck depends on how far the pedal is depressed.

The directional control lever can be shifted directly to the

opposite direction of travel. Without releasing the accelerator
pedal, the truck will be braked to a standstill electrically and
accelerated in the desired direction.

Brake shoe wear indicator* (1)

Motor temperature warning light (2)

Hydraulic oil temperature warning light* (3)

NOTE
Depressing the accelerator pedal fully does not increase
the rate of acceleration as maximum acceleration is
controlled automatically.

* Option

!
P

E336/030

E335/027

Steering system

Operation

Steering
Due to the hydrostatic power steering, only minimal effort is
required for turning the steering wheel. This feature is particularly of benefit when working in narrow aisles.
-

Take the truck into operation, drive and turn the steering
wheel left and right through the full cycle.

WARNING
Contact your authorized distributor if the steering is hard or has too much play. Your truck may
not be operated with a faulty steering system.
Turning radii:
E 14 ................................................................... 1455
E 16 ................................................................... 1553
E 16 C ............................................................... 1512
E 18 C ............................................................... 1625
E 16 P ............................................................... 1615
E 18 P ............................................................... 1615
E 20 P ............................................................... 1719

mm
mm
mm
mm
mm
mm
mm

E336/031

335 804 3001.0905

Braking system

Operation

Service brake, electric brake

Handbrake

Release the depressed accelerator pedal and depress the

pedal for the opposite direction of travel.

NOTE
Please ask for a demonstration of electrical braking when
taking over the truck.

Use the mechanical handbrake to park the fork truck. Both

external shoe brakes at the drive motors are applied by means
of a cable.

Foot brake

NOTE
When the parking brake is operated, the drive current is
reduced at the same time with an electric switch and the
warning light (1) will go on in the composite instrument.

Engaging the handbrake:

335 804 3001.0905

ATTENTION
After cleaning the truck, the braking power may
be reduced due to wetness. Before driving the
truck perform a brake test and, if necessary, dry the
brakes by operating them several times while driving
slowly.

Release the accelerator pedals (1, 3) so that they can

return to neutral position.
Depress the brake pedal (2). The two external shoe
brakes will be applied hydraulically.

ATTENTION
For emergency stops, depress the brake pedal
located between the accelerator pedals.
It is recommended that the driver acquaint himself with
the operation and effect of the emergency brake without
carrying a load. This should be done on a road stretch
without traffic and at low speed. Depressing the brake
pedal operates the hydraulical external shoe brakes at
both drive motors.

Pull the handbrake lever (3) back firmly.

Operating the electric motor brake (LBC)

Releasing the handbrake:

Release the accelerator pedal (1 or 3) when driving. The

pedal will return automatically to the neutral position and
the truck will come to a standstill.

NOTE
This feature can be disabled with the diagnostic unit.

Press the release button (2) on the brake lever and push
the lever forward.

WARNING
Please contact your authorized distributor signs
of wear or faults become evident in the braking
system. Do not operate the truck with a faulty braking
system.

2
3

1
E336/032

E335-2/136

Central control lever (joystick) operation of mast and attachments

WARNING
Use the lifting device and attachments only for
authorised applications. The operator must be
instructed in the handling of the lifting device and attachments. Observe the maximum lift height. Do not put your
hands or any other part of the body into the lift mast or the
space between the mast and truck.
Always operate the control levers smoothly; do not jerk.
The speed of lifting, lowering and tilting is determined by how
far the lever is moved. The lever is designed to return to the
neutral position when released.

Tilting the mast back

Push the control lever (1) forward.

Operating the clamp

Lowering the fork carriage

Push control lever (1) to the left.

Attachments (e.g. sideshift, clamp, etc.) can be fitted on the

lift truck as optional equipment. Observe the operating pressure and instructions for the attachment. One additional
control lever is fitted for its operation.
NOTE
For each attachment, affix a load capacity label for the
truck with attachment to the battery cover and affix a
symbol label at the rear of the appropriate control lever.

Push control lever (2) forward (this will open the clamp).
Pull control lever (2) back (this will close the clamp).

ATTENTION
Attachments not supplied with the truck may
only be employed if an authorized distributor
ascertains that a safe operation is assured in respect to
load capacity and stability.
NOTE
Before the installation of an attachment, the pressure in
the auxiliary hydraulic system must be relieved so that
the union nuts on the fork carriage can be opened. Refer
to the section Relieving pressure in auxiliary hydraulic
system.

E335-2/129

Push control lever (1) to the right.

Push control lever (2) to the left (this will move the sideshift
to the left).
Push control lever (2) to the right (this will move the
sideshift to the right).

E335-2/163

E335-2/162

335 804 3001.0905

Tilting the mast forward

Operating the attachments

NOTE
On the single lever model both functions are operated
simultaneously (e.g. lifting and tilting) when the control
lever is moved to an intermediate position (about 45).

WARNING
Do not step on the raised forks. Increased danger
of falling and being squeezed.

NOTE
Note the operating symbols with arrows.

Operating the sideshift

Pull the control lever (1) back.

Raising the fork carriage

Operation

335 804 3001.0905

Single control lever operation of mast and attachments

Operation

Lowering the fork carriage

Operating the sideshift

Always operate the control lever smoothly; do not jerk.

The speed of lifting, lowering and tilting is determined by how
far the lever is moved.
The lever is designed to return to the neutral position when
released.

Tilting the mast back

Push the control lever (1) forward.

Tilting the mast forward

Push the control lever (2) forward.

Pull the control lever (2) back.

Operating the attachments

NOTE
Note the operating symbols with arrows.

Attachments (e.g. sideshift, clamp, etc.) can be fitted on the lift

truck as optional equipment. Observe the operating pressure
and instructions for the attachment.

Raising the fork carriage

One or two additional control levers are fitted for its operation.

WARNING
Do not step on the raised forks. Increased danger
of falling and being squeezed.
-

Pull the control lever (1) back.

NOTE
For each attachment, affix a load capacity label for the
truck with attachment and a symbol label for the respective
attachment to the battery cover.

Push control lever (3) forward (this will move the sideshift
to the left).
Pull control lever (3) back (this will move the sideshift to
the right).

Operating the clamp

Push control lever (4) forward (This will open the clamp).
Pull back on control lever (4) (This will close the clamp).

ATTENTION
Attachments not supplied with the truck may
only be employed if an authorised distributor
ascertains that a safe operation is assured in respect to
load capacity and stability.
NOTE
Before the installation of an attachment, the pressure in
the auxiliary hydraulic system must be relieved so that
the union nuts on the fork carriage can be opened. Refer
to the section Relieving pressure in auxiliary hydraulic
system.

e335-02/130

E335-2/164

Working lights, wipers, lights, directional indicators

Operation

Installation of additional equipment

Turning on the rear working lights

Switching on the hazard warning light

ATTENTION
Electrical additional equipment (lights, seat heater etc.) should be connected to the free connectors of the cable loom provided for this purpose.
Further connections beyond this anticipated range are
only permitted after contacting Linde.
Only qualified skilled persons who observe the applicable rules and use appropriate material should carry out
these activities.

The working lights are turned on and off with toggle switch (2).

Turning on the front windscreen wiper

Turning on the directional indicators

To actuate the front windscreen wiper, press the switch (3)

to the intermediate position.

To operate the wiper continuously, depress the switch

fully.

NOTE
The switches (I and II) can be arranged in a different order,
depending on the model. Please observe the switch
symbol.

To operate the rear windscreen wiper, press the switch (4)

to the intermediate position.

To operate the wiper continuously, depress the switch

fully.

Switching on the lights

Depress the light switch (5) to the intermediate position to

switch on the side marker lights and license plate lights.

Depress the light switch fully to switch on low beam.

335 804 3001.0905

* Option

Move the directional indicator switch (7) at the steering

wheel forward or back.
The left or right directional indicator will flash.

Turning on the rear windscreen wiper

Turning on the front working lights

The working lights are turned on and off with toggle switch (1).

Depress the hazard warning light switch (6).

6
7

II
E336/037

E336/038

E336/099

Electric heater*

Operation

Heater controls
The air intake can be regulated with the control lever (1).

In centre position 0: off.

Air intake control lever positions

In top position 1: Half fan power.

In lower position 2: Full fan power.

Up: Air intake from outside.

Down: Air intake from inside cabin.

The air flowing out of the outlet (2) is either heated or

unheated fresh air, depending on the position of the control
lever (1).
Heater selector switch (3)
The desired temperature can be selected with the selector
switch when the heating is switched on.
The heater shuts off automatically when the set temperature
is reached, and again when it drops.
335 804 3001.0905

Fan switch (4)

Electric heater switch (5)

In centre position 0: off.

Top position 1: Half heating performance.

Lower position 2: Full heating performance.

* Option

1 2

E336/039

Truck Data Management (LFM)*

Operation

Truck data acquisition

Condition code

The input unit (1) for entering vehicle data is located next to
the console.
The terminal has a keypad (3) with 12 keys. With the standard
setting, a 5-digit PIN number assigned to the operator ensures that only authorised personnel can operate the truck.
The truck can only be started after this PIN number and
maybe a condition code (depending on the setting) has been
entered.

NOTE
The code indicates the state of the truck.
The following code numbers are available:

* Option

** The condition codes 7, 8, 9 can be defined by the user

as he chooses.
Please contact your truck pool manager for the definition
of these condition codes.

= Truck in working order

= Request Service (truck cannot be started)
= Request Maintenance (truck can be started)
= Driving problem
= Lifting problem
= Steering problem
= Damaged in accident
= User-defined**
= User-defined**
= User-defined**

335 804 3001.0905

NOTE
The PIN number can be enlarged from 5 to 8 digits.
Before entry of the PIN number, please request your truck
pool manager to give you the number of digits of the PIN
number and the setting of the truck.

0
1
2
3
4
5
6
7
8
9

NOTE
If you notice one of these conditions (eg driving problem)
only after you have first logged in with condition code 0
(truck in working order), you must first log out (turn the
rotary knob (2) anticlockwise as far as possible) and log
in again with condition code 3 (driving problem).

Operation

Truck Data Management (LFM)*

Truck data acquisition - default setting (PIN
number and condition code)
Logging in and starting the truck:
-

Engage the parking brake.

Press any key to take the terminal into operation.
The green LED (2) flashes.
Enter your PIN number and condition code (factory
setting = 0 0 0 0 0).
On a truck in proper working order as the following PIN
No.: 00000 0.

NOTE
In case the incorrect PIN number was entered, it can be
corrected after pressing the key (4) with the asterisk.

335 804 3001.0905

Confirm the entry by pressing the #-key (3).

The green LED (2) is on steadily.

* Option

NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) is on steadily and the
green LED (2) flashes. A valid PIN input is disabled for 10
minutes. The disable period can be terminated by entering
a special PIN number. Please contact your pool manager.
-

Turn the rotary knob (5) clockwise as far as possible and

start the truck.

NOTE
If the truck does not start properly at the first attempt, the
starting procedure can be repeated until the rotary knob
(5) is returned to zero and the PIN number is deleted from
memory after the expiration of the delay period.

NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Turning the truck off and logging out:
- Turn the rotary knob (5) anticlockwise as far as possible to
turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LEDs flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please
contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.

Truck Data Management (LFM)*

Operation

Truck data acquisition - special setting (PIN

number)
Logging in and starting the truck:
- Engage the parking brake.
- Press any key to take the terminal into operation.
The green LED (2) flashes.
- Enter your PIN number (factory setting = 0 0 0 0 0).
NOTE
In case the incorrect PIN number was entered, it can be
corrected after pressing the key (4) with the asterisk.
-

Confirm the entry by pressing the #-key (3).

The green LED (2) is on steadily.

Turn the rotary knob (5) clockwise as far as possible and

start the truck.

NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Turning the truck off and logging out:
- Turn the rotary knob (5) anticlockwise as far as possible to
turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LED flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please
contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.

335 804 3001.0905

* Option

NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) and the green LEDs (2)
flash. A valid PIN input is disabled for 10 minutes. The
disable period can be terminated by entering a special
PIN number. Please contact your pool manager.

Horn, electrical system cover

Operation

Operating the horn

Removing, installing the rubber cover (E 14)

The horn serves as a warning signal, for example, on stretches

with reduced visibility and at junctions.

NOTE
The rubber cover (1) is easily accessible from the battery
side on type E 14 when the overhead guard is engaged in
the second lock-in position.

Pressing the horn button will sound the horn.

335 804 3001.0905

Removing, installing the electric compartment cover (E 16, E 16 C, E 16 P, E 18 C,

E 18 P, E 20 P)
-

Lower the fork carriage.

Tilt the mast slightly forward. The forks must rest on the
ground.

Apply the parking brake.

Depress the emergency isolator button.

After removing the 4 cover screws, remove electrical

system cover (2) on models E 16, E 16 C / E 16 P / E 18
P / E 20 P of the electrical system on the counterweight.

Install cover (2) on the counterweight after the servicing is

completed.

Apply the parking brake.

Depress the emergency isolator button.

Tilt the overhead guard to the 2nd stop position.

Open overhead guard and engage in 2nd lock-in position.

Fold rubber cover (1) up.

Fold rubber cover (1) back after completing maintenance.

Close the overhead guard.

2
E336/040

E335-2/144

E335-2/137

Fuses

Operation
Main circuit fuses

Checking, renewing the fuses:

Automotive fuses
NOTE
The electrical system and fuses are located in the counterweight under the rubber cover (11) on type E 14 and under
cover (12) on types E 16, E 16 C, E 16 P, E 18 C, E 18 P, E 20 P.
-

The fuses protect the following circuits:

Note the numbers and letters on the fuse box or in the cover.

Fold the rubber cover (11) up or remove cover (12).

NOTE
On model E 14 the fuses can be easily accessed from the
battery side when the overhead guard is in the 2nd lockin position. The fuse box (9) with the automotive fuses is
located on the truck right-hand side and the two main
circuit fuses (13, 14) are on the left-hand side.

13 Traction motor, right (F1) ....................................... 250 A

14 Traction motor, left, pump motor (F2) ................... 355 A

ATTENTION
Only use genuine Linde replacement fuses with
a higher voltage rating.
1
2
3
4
5
6
7
8

Battery discharge indicator (6F1) ............................. 10 A

Vehicle control current (1F2) .................................... 10 A
Horn (4F3) ................................................................... 5 A
Cooling fan (1F4) ........................................................ 5 A
Composite instrument, traction and
pump control (1F5) ..................................................... 5 A
Discharge circuit (1F6) ............................................... 5 A
Discharge circuit (F7) ................................................ 10 A
Discharge circuit (F8) .................................................. 5 A

87654321
14

H G F E D C B A

12345678

1 2 3 4 5 6 7 8

9
e3352307

E335-2/139

10
e3352306

335 804 3001.0905

NOTE
On models E 16, E 16 C, E 18 C, E 18 P, and E 20 P the fuse
box (9) with the automotive fuses is located on the truck
left-hand side and the two main circuit fuses (13, 14) are
on the right-hand side.

Two other fusible cut-outs protect the following main circuits:

Remove the fuse box cover (10).

Fuses (option)

Operation

NOTE
The electrical system for options is installed under the
cover (1) to the right of the seat.
-

Loosen the screws (4 items).

Take off the cover (1).

335 804 3001.0905

NOTE
Depending on the equipment installed, there can be one
or two fuse boxes.

Fuses (A):
1

Lighting (5F21) ......................................................... 15 A

Flashing (5F22) ........................................................ 15 A

Dip beam, left (5F23) ............................................... 10 A

Dip beam, right (5F24) ............................................. 10 A

Position light, left (5F25) ............................................ 5 A

Position light, right (5F26) ......................................... 5 A

NOTE
On the truck with working lights (48 V), the fuses are
located on the bulkhead under the cover (8).
-

Remove the screw (7) and take off the cover (8).

The 5 A fuses protect the working lights.

The 20 A fuse protects the entire system.

Fuses (B):
1

Working light front (9F11) ........................................ 15 A

System, rear wiper (9F12) ...................................... 15 A

Not used

Voltage converter, working light (9F14) .................. 20 A

Heater (9F15) ........................................................... 20 A

Heater (9F16) ........................................................... 20 A

123456
1 2 3 4 5 6

B
A

B
1 2 3 4 5 6

123456
1 2 3 4 5 6

A
E335-2/084

E335-2/072

E335-2/121

Before loading

Operation

Check the load capacity diagram (1) before picking up a load.

If attachments are fitted, first check the respective load
capacity plate (2).

Example:
Load centre distance: ............................................... 600 mm

Maximum load capacity in kg

WARNING
The weights given in the load capacity diagram
and plate are only applicable to compact and
homogeneous loads. Never exceed the load capacity of
the lift truck. Overloading will reduce truck stability and
the strength of forks and mast.

Height of lift: ............................................................ 6000 mm

Height of lift

Fork truck model with maximum load capacity

Load centre distance from fork-face in mm

The maximum load capacity is governed by the height of lift

and the load centre distance.

Follow the horizontal line at the point of intersection to the

left to read the maximum load capacity.

In this case the maximum load is 1000 kg.

Proceed in the same manner for other heights and load centre
distances. The values in the diagram apply to both forks and
even distribution of loads.

335 804 3001.0905

NOTE
- Before transporting off-centre or swinging loads,
- before transporting loads with the mast tilted forward
or the load not near the ground,
- loads with a large load centre distance,
- before operating attachments,
- with wind force 6
check the load limits and contact your authorized distributor.

Follow the vertical line for a load centre distance of

600 mm to the point where it intersects the line for a lift
height of 6000 mm.

4
335 (1,8 t)

2
E335-2/141

E335-2/079

Operation

Positioning the forks

Pull up on the quick-release lever.

Position the forks as required by the width of the load by

sliding the forks to the right or left. Make sure that both
forks are equally far from the centre of the truck.

Allow the fork quick-releases to seat in the notch.

NOTE
The load centre should be midway between the forks.

WARNING
Do not step on the raised forks. Increased danger
of falling and being squeezed.
WARNING
The loads must be picked up so that they do not
project beyond the loading area of the truck, and
will not fall over or off.
If needed, a load backrest* must be used.
-

335 804 3001.0905

E336/048

WARNING
Do not stand under the elevated load. When
travelling, the load should be carried as low as
possible and the mast should be tilted back.

Approach the load carefully and as accurately as possible.

Set the mast to the vertical position.
Elevate or lower the forks to the proper height.
Carefully move the truck forward into the centre of the load
until the load contacts the fork-face. Take care not to
contact adjacent loads.
Raise the fork carriage until the load rests freely on the
forks.
Reverse the truck until the load is clear.
Tilt the mast back.

E335-2/106

* Option

e3362301

Transporting the load, unloading

Operation

NOTE
In goods traffic, the shipper must load and fasten the
goods safely. Therefore pay attention to proper stacking
and undamaged packaging, pallets, etc. The hauler is
responsible for safe loading.

Unloading

Before leaving the lift truck unattended

Carefully drive the truck up to the racking.

Deposit the load and lower the fork carriage.

Elevate the fork carriage to the proper height.

Tilt the mast forward until the forks touch the ground.

Transporting the load

Set the mast to the vertical position.

Engage the handbrake (2).

Do not transport an off-centre load (e.g. if a sideshift is

fitted).

Drive carefully into the rack.

Depress the emergency isolator button (3).

Lower the load slowly until the forks are clear.

Transport the load near the ground.

Turn the switch key (1) anti-clockwise as far as possible

and remove it.

Reverse the truck.

When travelling on slopes, always drive the truck with the

forks facing uphill when carrying a load. Never drive or turn
across the slope.

Apply the seat belt.

If you do not have a clear view, work with a guide.

If your load obstructs forward vision, you must travel with

the load trailing, except when travelling uphill.

335 804 3001.0905

WARNING
Never park and leave the lift truck unattended
with the load elevated.

3
E336/050

e3352301

E335-2/142

Tow coupling

Operation

Tow coupling
NOTE
Only use the tow coupling for towing light trailers in the
plant area.
(Please observe the valid accident prevention and VDI
regulations.)
-

Turn the tow pin (1) 90o degrees and pull it up.

Insert the tow bar eye into the coupling.

Press the tow pin down against the pressure of the spring,
turn the pin 90 and allow it to engage in the retainer.

Forced opening of overhead guard if Bowden cable faulty

NOTE
Is only required if the overhead guard can not be opened
by lever (3) with the Bowden cable.
-

Lower the mast.

If a triplex mast with double auxiliary hydraulics is fitted, lift
the mast and secure against inadvertent lowering.

Push against the lever (2) with a suitable tool (handle of

hammer (1), iron bar, etc.).

The overhead guard is unlocked and it is held only by the

retaining latch (4).

335 804 3001.0905

ATTENTION
After unlatching, the overhead guard is tilted up
automatically by the spring pack.
-

The overhead guard can continue to be opened as usual.

4
1

E335-2/029

E335/103

E335-2/143

Transport, Hoisting the truck

Operation

Transporting the truck on a lorry or low-bed

trailer
-

Lower the mast.

Apply the parking brake.
Chock the truck.
Lash down the truck.

Hoisting the truck with a crane

WARNING
When hoisting the truck with a
crane make sure that no persons are within
the working range of the crane!
Do not step under the elevated load!

Turn the tow pin (5) 90 and raise it.

Insert a lifting sling (3) (3000 kg load capacity minimum)
into the tow coupling.
Press the tow pin down against the force of the spring, turn
90 and let it engage in the lock.
Sling lifting slings (2) (3000 kg load capacity minimum)
around the cross member on the outer upright of the mast.
Hook the ends of the slings into the crane hook (1).

ATTENTION
The safety lock (4) must close after inserting the
slings into the crane hook.
When the truck is being hoisted, the slings must not rub
against the sides of the overhead guard, rear cover and
any attachments fitted.

CAUTION
Only use a slifting sling and acrane with a sufficient capacity. See the manufacturers plae for
the truck.
ATTENTION
The truck may be hoisted with the eyebolts (1)
only if the appropriate lifting equipment (3) is
used with which the chains (2, 6) lead straight up from the
eyebolts (1).
-

Hook the chains (6) (minimum capacity 3000 kg) into the
eyebolts (1) on the counterweight.

Hook the chains (2) (minimum capacity 3000 kg) into the
eyebolts (1) on the frame.

ATTENTION
After attaching the lifting slings to the crane
hook (4), the hook safety (5) must close.
The lifting gear must not touch the overhead guard and
any attachments fitted.

To hoist with a crane, attach the lifting slings at the points

provided. The points on your lift truck are not extra identified.

3
2
6
1

5
e3363412

E335/054

e3352303

335 804 3001.0905

CAUTION
Only use a lifting sling and crane with a sufficient load capacity.
For the truck weight incl. battery see the manufacturers
plate.

Hoisting the truck with the eyebolts*

ATTENTION
Tilt the mast fully back.

Wheel change

Operation

Wheel change
CAUTION
Only use a jack with a sufficient load capacity.
Minimum load capacity is 3600 kg.

Jack locations:
Changing the rear wheels
-

Loosen the fasteners of the wheel to be changed.

Jack up the truck only at the jacking points

(1) for E 14 / 16 /16 C / 18 C on the left or right side
under the counterweight or
(2) for E 16 P / E 18 P / E 20 P in the middle under
the counterweight and raise the truck until the wheel is
free.

335 804 3001.0905

CAUTION
If for a wheel change not antistatic wheels are
mounted the truck must be fitted with an antistatic
ribbon, because these wheels are not electrically
conductive.
Please contact your authorised Linde dealer.

Changing the front wheels

CAUTION
The truck may only be jacked up at this point at
the rear.
-

Secure the lifted truck with suitable blocks of wood.

Remove the wheel fasteners and change the wheel.

Install the wheel fasteners and tighten them by hand.

Lower the truck.

Tighten all wheel fasteners to a torque of: ........ 210 Nm.

Loosen the fasteners of the wheel to be changed.

Remove the tow pin (1) from the tow coupling.
Pull the lid out of the hole in the chassis at the front lefthand or right-hand side.
Insert the tow pin (1) fully into the hole.
Place the jack under the tow pin and raise the truck. Make
sure that the flat end of the tow pin rests on the piston of
the jack.
CAUTION
The truck may only be raised at this spot at the
front.
Secure the lifted truck with suitable blocks of wood.
Remove the wheel fasteners and change the wheel.
Install the wheel fasteners and tighten them by hand.
Lower the truck.
Tighten all wheel fasteners to a torque of: ........ 210 Nm.

e3363416

E335-2/108

Mast removal, towing instructions

Operation

Mast removal

Towing instructions

Towing procedure

CAUTION
The chassis sinks when the mast is removed.
The truck can only be driven with special tools
(2) after the mast is dismantled.

If, in exceptional cases, the lift truck needs to be towed, a tow

bar or rope can be attached to the tow pin in the tow coupling.
A rope can also be attached at the bottom of the mast.

NOTE
The power steering is inoperative when the emergency
button is depressed.

CAUTION
Attach the lifting sling to the upper cross member (1) on the outer upright of the mast.
This work may only be performed by the qualified staff of
your authorized distributor.

CAUTION
When being towed, the truck can only be braked
mechanically with the brake pedal or the hand-

Depress the emergency isolator button.

Lower the load, but only so far that the forks will not contact
the ground when towing.

Remove the load.

Attach the tow bar to the tow pin or a rope at the bottom of
the mast.

Release the handbrake.

One driver must steer the truck being towed and operate
the brake when needed.

brake.

Tow the fork truck and do not exceed the maximum operating
speed of the truck.

1
2

E336/054

E335/101

E335-2/109

335 804 3001.0905

Tilting the mast and lowering the forks manually

Operation
Lowering the forks manually

Tilting the mast manually

NOTE
The overhead guard cannot be opened when the mast is
tilted back.
If a malfunction exists, the mast can be tilted forward
manually.

Remove the plug (1).

Insert the screwdriver through the plug opening and fit it

on the screw (2).

Slowly turn the screwdriver counter clockwise approx. 2

revolutions.

NOTE
If a malfunction exists, the forks can be lowered manually.
-

Open the overhead guard to the first lock position.

WARNING
Do not stand in the fork area when the mast is
tilted back.
When the tilt cylinders are bypassed, the mast and forks
can tilt forward.

Push the mast forward with your hand.

Open the overhead guard.

WARNING
Do not stand in the fork area when the forks are
lowered.
Leave the screwdriver on the screw (3), so that lowering
can be stopped at any time.

Screw in the screw (2) to the stop.

NOTE
Immediately screw the cheese head screw (2) back to the
initial position when finished, otherwise the tilting cylinder cannot be operated with the control lever.

Slowly turn the screw (3) with the screwdriver counter

clockwise approx. 1 revolution, until the forks are completely lowered.

Screw the screw (3) back to the stop position, otherwise

the forks cannot be operated with the control lever.

Fully lower the fork carriage, if possible.

Disengage the overhead guard. The overhead guard

swings up to the mast stop.

335 804 3001.0905

Place the plug (1) into its position.

E335-2/105

E335-2/111

E335-2/090

Emergency exit for trucks with rear windscreen

Relieving pressure in auxiliary hydraulic system
DANGER
Do not relieve the pressure in the auxiliary hydraulic
system (using switch 3 and/or 4) with a raised load.
NOTE
Before the installation of an attachment, the pressure in the
auxiliary hydraulic system must be relieved so that the union
nuts on the fork carriage can be opened.
-

Pull the emergency isolator and turn on the key switch.

Slide the switch lock (1 and/or 2) down.
Operate switch (4) for single auxiliary hydraulics (right-hand
couplings on the fork carriage) and switch (3) for double auxiliary
hydraulics (left-hand couplings on the fork carriage).
Remove the union nuts at the fork carriage.
Install the lines of the attachment or connect the quick couplings.

Emergency exit for trucks with rear windscreen

Emergency exit for trucks

polycarbonate* rear windscreen

NOTE
If the truck is fitted with a front and rear windscreen, it
may not be possible to dismount at the side if the truck
breaks down in a narrow aisle. In case of acute danger,
the driver can leave the truck through the rear window. To
do so, the driver must destroy the window with an
emergency hammer.

Pull the cotter pin (1) out of the mounting (2) located at the
right side below the armrest on the cover of the additional
electric equipment.
Take the hammer (3) out of the mounting and cautiously
break the window pane.
WARNING
Risk of injury!

with

In case of acute danger completely loosen the four star

knobs (1) clockwise.
To open, push the rear windscreen with light pressure
outside.
Carefully dismount from the truck through the rear window.

NOTE
In trucks with a polycarbonate rear window the emergency
hammer is not fitted.

Remove any pane remnants.

Carefully dismount from the truck through the rear window.

* Option

1
!
P

3
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54

e3352315

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e336-2/082

335 804 3001.0905

NOTE
If the auxiliary hydraulic system was operated, wait a few
seconds before relieving pressure with the switch (3 and/or 4).
If not, a fault will occur and the operation of the mast will no
longer function. In this case turn the switch lock (5) off and on
again.

Operation

Taking the truck out of operation, General information, Maintenance intervals

335 804 3001.0905

If the truck is taken out of operation for over 2 months, it must

be parked in a well ventilated, frost-free, clean and dry room
and the following measures must be carried out.

Maintenance

Putting the truck back into operation

Thoroughly clean the truck.

Lubricate the truck.

Measures before taking the truck out of

operation

Coat the battery terminals with non-acidic grease.

ATTENTION
Missing or damaged plates and/or adhesives
must be replaced. For location and oder no. refer
to Parts catalogue.

Check the condition and electrolyte level of the battery.

Perform a functional check and trial run after every servicing.

Thoroughly clean the truck.

Fully elevate the fork carriage several times, tilt the mast
forward and back and, if fitted, operate the attachment
several times.

Check the hydraulic oil for condensation water and change

the oil, if necessary.

Lower the forks on a support until the chains are slack.

Check the hydraulic oil level and add oil, if needed.

Apply a thin film of oil or grease on all unpainted mechanical parts.

Lubricate the truck.

Check the condition and electrolyte level of the battery.

Coat the battery terminals with non-acidic grease. (Follow
the instructions of the battery manufacturer.)

Spray all open electrical contacts with a suitable contact

spray.
ATTENTION
Block up the truck so that all wheels are clear of
the ground. This will prevent tyre deformation.

NOTE
Do not use a plastic foil to cover the truck as this
enhances the formation and collection of condensation
water.
NOTE
If the vehicle is to be taken out of operation for over 6
months, contact your authorized dealer for further measures.

Perform the same services as for commissioning.

Renew the brake fluid.

Take the truck into operation.

General information
Your truck will remain operational only if the maintenance and
checks are carried out regularly and according to the information and instructions in the operating manual. The maintenance may only be performed by qualified authorized personnel. This work can be carried out by your authorized distributor
under a service contract.
If you wish to do the work yourself, we recommend that the first
three customer service checks be carried out by your
distributors mechanic in the presence of the responsible
mechanic in your workshop, so that your staff can receive the
appropriate instruction.
For all servicing, the truck must be placed on a level surface
and the wheels secured.

NOTE
When operating the truck under extreme conditions (i.e.
extreme heat or cold, intensive dust concentration, etc.),
the intervals given in the maintenance schedule should
be reduced accordingly.
ATTENTION
Follow the precautions for handling fluids and
lubricants.

Maintenance intervals
NOTE
Under certain conditions it is possible to change the
maintenance intervals as given in the maintenance chart.
The inspection and maintenance intervals depend on the
operating and service conditions of the truck.
For heavy duty conditions we recommend shorter
intervals.
Please contact your authorised dealer in this regard.

Lower the fork carriage, tilt the mast slightly forward until the
forks rest on the ground. Apply the parking brake. Depress the
emergency isolator button and remove the key switch.
When working on the truck with the fork carriage and mast
elevated, secure them against inadvertent lowering.
For work on the front end of the truck, secure the mast against
tilting back.
No changes, particulary no modifications and additions, may
be made to the truck without the approval of the manufacturer.

Mast versions

Maintenance

Work on the mast and on the front part of the

truck
CAUTION
Do not carry out any services on the mast and
the front part of the truck when the mast or fork
carriage is raised before performing the following safety
procedures.
These safety precautions are only limited to the general
servicing of your truck (checks and lubrication). For
repairs (e.g. chain replacement, lift cylinder removal)
further safety precautions are necessary. Please contact
your authorized distributor.

Standard mast

Duplex mast

FUNCTION
When the inner mast is lifted, the chain pulleys and chains
also go up so that the fork carriage is raised twice as fast due
to the chain pulleys.

NOTE
The advantage of this version is that the special free lift
height can be used even in spaces with a low ceiling
(cellars, wagons, ships).

Securing the raised standard mast

FUNCTION
The fork carriage is raised to the special free lift height by the
centre cylinder via the chain guide roller.
Then the inner mast is lifted by the two exterior cylinders,
taking the fork carriage with it.
The centre cylinder is fitted to the extendible inner mast.

WARNING
Use a chain of sufficient lifting capacity for each
mast. Do not exceed the maximum height of lift.
-

Raise the mast.

Securing the mast against tilting back

To prevent the lifting mast from tilting back accidentally, insert

a hardwood block of dimensions 120 x 120 x 800 mm (1)
between the mast and chassis.

Fasten the chain around the cross member of the outer

upright (1) and the cross member of the inner upright (2).

Lower the inner mast until it is held by the chain.

335 804 3001.0905

E335-2/110

E336/60

Mast versions

Maintenance

Securing the raised duplex mast

Triplex mast

WARNING
Use a suitable chain for each type of mast. Do not
exceed the maximum height of lift.
-

Raise the mast.

Fasten the chain around the cross member of the outer

upright (1) and the cross member of the inner mast (2).

Lower the inner mast until it is held by the chain.

Lower the fork carriage completely.

FUNCTION
The fork carriage is raised to the special free lift height by the
centre cylinder via the chain guide roller. Both exterior cylinders
then raise the inner mast. Due to the chain guide roller, the
inner mast is raised twice as fast. The centre cylinder is
mounted within the extendible inner mast.

Securing the raised triplex mast

WARNING
Use a suitable chain for the particular lifting
mast. Do not exceed the minimum height of lift.
-

335 804 3001.0905

Raise the mast.

Fasten the chain around the cross member of the outer
mast (1) and the intermediate mast (2).
Lower the mast until it is held by the chain.
Fully lower the fork carriage.

E336/61

E335/099

335 804 3001.0905

Inspection and maintenance chart

Maintenance
Services after the first 50 hours of operation

335 804 3001.0905

NOTE
A description of the services can also be found in the
index.
-

Braking system

Tighten the wheel nuts

Check the tyres for damage and foreign objects

Working and steering hydraulics: Renew the suction filter

and check the hydraulic oil level

Change the wheel drive oil

Working and steering hydraulics, check the pump, valves

and pipes and hoses for leaks

Check the mounting of the steering axle, electric motors,

wheel drives, counterweight and overhead guard

Lubricate the mast and tilt cylinder pivots

Mast and lift chain: Check condition and mounting, lubricate with chain spray

Check the electric cables connectors and connections for

condition and tightness

Check the working steering hydraulics for leaks

Check the pre-tension of double hoses if attachments are

fitted

Renew the brake fluid

Retighten the mast fastening bolts

Inspection and maintenance chart

Services
(A description of the service can also be located in the index.)

Maintenance
Before initial
operation

After first
50 hours

Daily
checks

As
required

See page 19 for the services ...................................................................................................................................

See page 59 for the services .....................................................................................................................................................................

Check the battery charge .............................................................................................................................................................................................................

Check the brake fluid ....................................................................................................................................................................................................................

Clean the lift truck ...........................................................................................................................................................................................................................................................

Clean and spray the lift chain .........................................................................................................................................................................................................................................
Tighten the wheel nuts (every 100 hours minimum) .....................................................................................................................................................................................................
Check the tyres for damage and foreign objects ...........................................................................................................................................................................................................
Renew the carbon brushes ............................................................................................................................................................................................................................................
Lubricate the combined steer axle, mast and tilt cylinder bearings ..............................................................................................................................................................................
Other cleaning and greasing work .................................................................................................................................................................................................................................

335 804 3001.0905

Check seat belt for condition and operation ..................................................................................................................................................................................................................

Inspection and maintenance chart

Maintenance
every 500 to
1000 hours*
or annually

Services
(A description of the service can also be located in the index.)

every 3000 hours

or every 2 years

Clean the closed-coupled steer axle ............................................................................................................................................................................................

Clean the combined steer axle ....................................................................................................................................................................................................
Lubricate the combined steer axle ...............................................................................................................................................................................................
Checking the hydraulic oil level ...................................................................................................................................................................................................
Clean the left and right wheel drive motors, the power steering and working hydraulics pump motor ......................................................................................
Inspect the joystick boot ...............................................................................................................................................................................................................
Check the control unit for function ...............................................................................................................................................................................................
Clean the traction and pump motor fans ......................................................................................................................................................................................
Clean the digital control ...............................................................................................................................................................................................................
Lubricate the mast and tilt cylinder pivots ....................................................................................................................................................................................
Sideshift: Clean, grease and check the mounting .......................................................................................................................................................................
335 804 3001.0905

Check the electric cables, cable connectors and connections for condition and tightness ........................................................................................................
Check the braking system ............................................................................................................................................................................................................
Check the brake linings ................................................................................................................................................................................................................
Check the working and steering hydraulics for leaks ..................................................................................................................................................................
Check the mounting of the counterweight, electric motors, chassis, wheel drives, overhead guard and steer axle .................................................................
Grease the overhead guard pivots ...............................................................................................................................................................................................
Check and lubricate other pivots and joints .................................................................................................................................................................................
Mast, lift chain, lift cylinder and end stops: Check condition, mounting and function ...............................................................................................................
Adjust the lift chain length and lubricate the lift chain with chain spray ......................................................................................................................................
Check the pretension of double hoses if attachments are fitted .................................................................................................................................................
Check and oil the pedal and travel control linkage pivots and overhead guard lock .................................................................................................................
Retighten the mast fastening bolts ..............................................................................................................................................................................................
Check the fork quick-releases and fork stops ..............................................................................................................................................................................
Check the contactors ....................................................................................................................................................................................................................
Change the wheel drive oil (only once after 1000 hours, further oil change every 3000 hours) ................................................................................................
Visual check of the traction and pump motor brushes ................................................................................................................................................................
Check the condition of the antistatic ribbon .................................................................................................................................................................................
Renew the hydraulic system breather, pressure and suction filters ...........................................................................................................................................
Check the wheel drives for oil leaks ............................................................................................................................................................................................
Renew the hydraulic oil (Bio hydraulic oil Aral Forbex SE 46 all 6000 service hours) .................................................................................................................................................
Renew the brake fluid ....................................................................................................................................................................................................................................................
Change the wheel drive oil .............................................................................................................................................................................................................................................
* Depends on driving style and duty conditions, see the recommended lubricant section.

** Option
61

Inspection and maintenance as required

Maintenance

Check seat belt for condition and operation

NOTE
For safety reasons the condition and operation of the
retention system should be inspected regularly (monthly). Under extreme operating conditions this check is
required daily before taking the truck into operation.
-

Pull the belt (2) out fully and inspect for fraying.

Check the lock (3) for correct operation and the retractor
for proper return of the belt.

Check covers for damage.

Check the automatic lock.

Park the truck on level ground.

Pull out the belt with a jerk.

The automatic lock should prevent the belt from
unrolling from the retractor (1).

Swing the overhead guard to the first lock-in position.

The automatic lock should prevent the belt from unrolling
from the retractor (1).

CAUTION
Do not operate the truck with a faulty seat belt.
Have a defective seat belt replaced immediately
by your authorised dealer.

1
30o

2
62

E335-2/096

E335-2/089

335 804 3001.0905

CAUTION
To prevent back injury, the weight setting should
be set to the individual weight of the driver.
To prevent injuries, do not store any objects in the tilting
range of the seat.
To prevent accidents, check that all adjustments are
properly engaged before operating the truck.
Do not operate the seat adjusting devices while operating the truck.
Seat belts must be applied before operation of the truck.
After an accident, the seat belt must be renewed. In the
case of seat belts attached to the operator seat, the seat
and mounting of the seat must also be inspected by
qualified personnel.
Nuts and bolts should be checked regularly for tightness. A wobbling of the seat can indicate loose bolts or
other faults. If malfunctions in the operation of the seat
are detected (e.g. seat cushioning), contact your authorised dealer immediately to eliminate the cause. In case of
non-observance, you put your health in danger and there
is a higher risk of accidents.

Inspection and maintenance as required

Clean the lift truck
NOTE
The necessity of cleaning depends on the use of the
truck. If used with aggressive media such as salt water,
fertiliser, chemicals, cement, etc., clean the truck thoroughly after every application.
Hot steam or intensive degreasing solutions should be
used with utmost care! The grease in the lubricated-forlife bearings will dissolve and leak out. As regreasing is
not possible, the bearings will be damaged.

335 804 3001.0905

Depress the emergency isolator button.

Maintenance

ATTENTION
When washing with a cleaning device, do not
directly expose the electrical system, front axle
area, electric motors and insulating material to the jet,
cover them first.
Clean the oil filler openings along with the surrounding area
and the grease nipples prior to lubrication.
When cleaning with compressed air, first remove sticking dirt
with a cold cleaner.

Clean and spray the lift chain

WARNING
For safety reasons the front axle and the area of
the front axle of the truck should never be cleaned
with a high pressure cleaning device.
This may substantially reduce the braking effect during
the first braking attempts after cleaning.

After cleaning, blow dry the chain at once to remove any

water in the chain links and on the chain surface. During
this procedure the chain should be moved several times.
Spray the chain at once with Linde chain spray. Also move
the chain when spraying.

ATTENTION
Lift chains are safety components. The use of
cold cleaners, chemical cleaning agents and
caustic or acidic and chlorinated fluids can be a direct
cause of damage to the chains.

Tighten the wheel nuts

NOTE
The lift chain must be cleaned if dust on the chain
prevents penetration of the lubricant.

E335-2/104

Place a container under the mast.

Clean the chain using paraffin derivatives such as washing petrol (follow manufacturers notes on safety).
When using a steam jet, clean without additives.

E335-2/035

ATTENTION
Every 100 hours minimum.

Check wheel attaching devices for the proper torque: front

wheels, rear wheels ............................................ 210 Nm

E335-2/103

Inspection and maintenance as required

Check the tyres for damage and foreign
objects
-

Secure the truck against rolling (apply the parking brake).

Chock a wheel that is not to be raised.

Jack up the truck until the wheels are clear of the ground.

Secure the truck with wooden blocks.

Check the wheels for ease of movement and remove

anything hindering their movement.

Renew worn or damaged tyres.

Maintenance

Renew the carbon brushes

ATTENTION
For the service life of the motors it is important
to renew the carbon brushes in time.
NOTE
When the carbon brushes must be changed, the warning
light (1) in the composite instrument will go on. The
number of the motor in question appears in the LCD
display (2):
1 = right traction motor
2 = left traction motor
3 = pump motor
Elevate the fork carriage and secure it against inadvertent
lowering.

Open the overhead guard to the 2nd lock-in position.

Remove the motor brush covers (3) on the traction motors

(4, 5) (4 covers per motor).

Remove the brush cover (7) and fan motor on the hydraulic
pump motor (6).

Relieve the tension of the carbon brush springs (8).

Withdraw the brushes (9) from their guides.

Replace the brushes.

Pretension the springs and check the brush connections

for firm seating.

Refit the motor brush covers (3 and 7).

NOTE
Renew the brushes only in sets.

!
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3
9

4
E335-2/112

E335/046

E335-2/056

335 804 3001.0905

Inspection and maintenance as required

Maintenance

Lubricate the combined steer axle, mast

and tilt cylinder bearings

Other cleaning and greasing work

If used in clean and dry areas, truck servicing every 1000

service hours is sufficient as a rule. For mixed duty inside/
outside, cleaning and greasing between 500 and 1000 service
hours is recommanded; but it is required at least every 12
month.

If used in clean and dry areas, truck servicing every 1000

service hours is sufficient as a rule. For mixed duty inside/
outside, cleaning and greasing between 500 and 1000 service
hours is recommanded; but it is required at least every 12
month.

In an environment with dust, dirt, water and possibly de-icing

salt or chemicals, weekly lubrication will extend the service
life of the bearings substantially.

335 804 3001.0905

NOTE
Greasing is always recommended after cleaning with a
steam jet.
NOTE
Preferably lubricate the bearings with less grease more
often than a lot of grease less frequently.

E335-2/113

E335-2/200

Inspection and maintenance every 500 to 1000 hours or annually

Maintenance

Clean the closed-coupled steer axle

(E 14 / E 16 / E 16 C / E 18 C)

Clean the combined steer axle

(E 16 P / E 18 P / E 20 P)

Lubricate the combined steer axle

(E 16 P / E 18 P / E 20 P)

ATTENTION
Depress the emergency isolator button and
protect the electrical system (transistor pulse
control) against spray water.

NOTE
Use lubricating grease.

Clean the closed-coupled steer axle with water or a cold

cleaner.

Lubricate the left and right track rod nipples (arrowed) with
lubricating grease.

Grease with a grease gun until new grease emerges at the

bearings.

Clean the steer axle with water or a cold cleaner.

335 804 3001.0905

E335-2/036

E335-2/114

E336/072

Inspection and maintenance every 500 to 1000 hours or annually

Maintenance

335 804 3001.0905

Checking the hydraulic oil level

ATTENTION
Follow the instructions for handling fluids and
lubricants.

Pull out the breather filter (2) and oil dipstick.

Wipe the oil dipstick with a clean cloth.

ATTENTION
Check the hydraulic oil level only with the mast
vertical and the fork carriage lowered.

Fully re-insert the breather filter and dipstick and pull it out
again.

The oil level should be between the marks on the dipstick.

If needed, top up the hydraulic oil as far as the top mark.

Refit the breather filter.

Fully lower the overhead guard.

Apply the handbrake.

Depress the emergency isolator button.

Tilt the overhead guard (1) past the first lock-in position
and release it.

E335-2/058

E335-2/057

Inspection and maintenance every 500 to 1000 hours or annually

Inspect the joystick boot

Clean the left and right wheel drive motors,

the power steering and working hydraulics
pump motor
-

Set the mast to the vertical position.

Raise and secure the fork carriage against inadvertent

lowering.

Depress the emergency isolator button.

Open the overhead guard to the 2nd lock-in position.

Clean the travel drive motors and the power steering and
working hydraulics pump motor with compressed air.

Maintenance

NOTE
Protect the electrical system and connections against
moisture. Take care not to let water penetrate the electric
motors. Should moisture nevertheless penetrate, either
operate the lift truck (drying with own heat) or dry the
motors with heat, air jet, etc. in order to avoid damage
through corrosion.

Check the boot for proper seating and for damage, replacing
it if necessary.

Check the control unit for function

Special know-how and tools are required for checking the
lowering stop valve and the release in the control unit.
Please contact your Linde distributor.

335 804 3001.0905

E335-2/059

E335-2/060

Inspection and maintenance every 500 to 1000 hours or annually

Clean the traction and pump motor fans

Clean the digital control (E 14)

Tilt the mast slightly forward. The forks must rest on the
ground.

Apply the parking brake.

Depress the emergency isolator button.

Tilt the overhead guard back as far the 2nd stop position.

Tilt the mast slightly forward. The forks must rest on the
ground.

Apply the parking brake.

Depress the emergency isolator button.

Tilt the overhead guard back as far the 2nd stop position.

Using an air jet, clean the protective screen (1) and fan
motors (2) on the left and right traction motors and on the
pump motor.

Maintenance
Clean the digital control (E 16, E 16 C / E 18 C /
E 16 P / E 18 P / E 20 P)
-

Tilt the mast slightly forward. The forks must rest on the
ground.

Apply the parking brake.

Fold rubber cover (1) up from the battery side.

Depress the emergency isolator button.

Clean the pulse control with an air jet from inside the
compartment.

Remove the electric compartment cover on the counterweight.

NOTE
Protect the electrical system and pulse control against
moisture.

Clean the digital control with an air jet.

Fold rubber cover (1) and close the overhead guard.

335 804 3001.0905

NOTE
Protect the electrical system and digital control against
moisture.
-

Install the cover on the counterweight.

1
1

E335-2/061

E335-2/144

e3352304

Inspection and maintenance every 500 to 1000 hours or annually

Lubricate the mast and tilt cylinder pivots
NOTE
Use lubricating grease for greasing.
-

Fully lower the fork carriage.

Lubricate the grease nipples (1) on the left and right mast
pivots.

Open the overhead guard to the 2nd lock-in position.

Using lubricating grease, lubricate the grease nipples (2)

on the left and right tilt cylinder pivots at the drive axle from
above.

Using lubricating grease, lubricate the grease nipples (3)

on the left and right tilt cylinder pivots at the chassis from
above.

Lubricate with a grease gun until fresh grease emerges at

the bearings.

Lubricate with a grease gun until fresh grease emerges at

the bearings.

Close the overhead guard.

Maintenance
Sideshift*:
Clean, grease and check the mounting
-

Clean the sideshift with a steam jet.

Inspect the hydraulic pipes and hoses for chafe marks,

and replace any pipes and hoses, if required.

Check the hydraulic fittings and mounting elements for

security and wear, and tighten or replace them, if required.

Adjust the forks to gain access to the 4 grease nipples (1).

Lubricate the roller grease nipples (1) with lubricating

grease until new grease emerges at the side.

NOTE
The sideshift must be greased each time the truck is
cleaned.
335 804 3001.0905

* Option

2
3

E335-2/115

E335-2/078

E335-2/080

Inspection and maintenance every 500 to 1000 hours or annually

Check the electric cables, cable connectors
and connections for condition and tightness

335 804 3001.0905

NOTE
Apply the handbrake and depress the emergency isolator
button before every servicing.

Maintenance

Check the braking system

WARNING
The proper operation of the handbrake (1) and
the brake pedal (2) must always be ensured. If
faults due to mechanical wear become evident (e.g. worn
brake linings or scored brake discs), please contact your
authorized distributor.

Tilt the overhead guard back to the 2nd stop position.

WARNING
The brake fluid level must be above the minimum mark (3), otherwise faulty braking action
can result.
Refer to the lubricant recommendation for the correct
brake fluid.
If the brake fluid loss is high, contact your authorized
distributor.

Open the overhead guard to the 1st lock-in position.

Electric motor terminals: Check the connectors for security and traces of oxidation.

Check the battery cables for security.

Close the overhead guard and open the rubber cover or

the electrical system cover.

Clean the brake master cylinder, brake callipers and brake

lines with an air jet and inspect for leaks.

Check the wiring for chafing and security.

Tighten any loose pipe connections.

NOTE
Oxidized connections and broken cables lead to drops in
voltage causing malfunctions.
-

Eliminate any traces of oxidation and renew any broken

cables.
Fold rubber cover back or install electrical system cover.

min

e3352305

E335-2/062

E335-2/127

Inspection and maintenance every 500 to 1000 hours or annually

Check the brake linings
Raise the fork carriage and secure it against inadvertent
lowering.

Depress the emergency isolator button.

Check the brake lining thickness.

Tilt the overhead guard back to the 2nd stop position.

Brake lining thickness ..................................... min. 2 mm

Inspect the surface of the brake linings (1) and brake discs
(2).

ATTENTION
If the braking system shows signs of defects or
wear, contact your authorized distributor.

E335/095

Check the working and steering hydraulics

for leaks
-

Open the overhead guard to the 2nd lock-in position.

Check the pump for the working hydraulics and power

steering, valves and pipes for leaks.

Replace any porous hoses.

Examine the pipes and hoses for chafe marks, replace if

required.

335 804 3001.0905

Maintenance

E335/086

E335-2/063

Inspection and maintenance every 500 to 1000 hours or annually

Maintenance

Grease the overhead guard pivots

Check and lubricate other pivots and joints

NOTE
Use lubricating grease.

Inspect and oil the pivots and joints of:

Check the mounting elements of motor drive units, power

steering and working hydraulics motor, counterweight,
chassis, wheel drives, overhead guard and close-coupled
or combined steer axle for security and wear.

Open the electrical system cover.

Lubricate the grease nipple (1) on the left and right pivot
pins.

Tighten any loose nuts and bolts.

Renew any damaged parts.

Lubricate with a grease gun until new grease emerges at

the pivots.

Touch up the paint, if required.

Close the overhead guard.

335 804 3001.0905

Check the mounting of the counterweight,

electric motors, chassis, wheel drives, overhead guard and steer axle

seat guide

wiper-washer system*

cabin door locks and hinges*

* Option

1
E335-2/116

E335-2/042

E335-2/093

Inspection and maintenance every 500 to 1000 hours or annually

Mast, lift chain and end stops:
Check condition, mounting and function
-

Clean the mast channels and chain.

Examine the chain for condition and wear, particularly in

the area of the pulleys.

Check the mounting of the chain at the chain anchor.

Renew damaged chains.

NOTE
Single damaged or missing plastic links will not impair
the function and service life of the chain.

Adjust the lift chain length*

NOTE
As the lift chain stretches with use, it must be checked
and adjusted as necessary on the right and left sides.

NOTE
The lift chain must be adjusted as it stretches with use.

Inspect the mast, channel surfaces and rollers for condition and security.
Check condition and function of end stops.

Check the circlip of the piston rod fastener on the top of the
lift mast for security.

Spray the guiding surfaces and chain with Linde chain

spray.

NOTE
Trucks in service in the food industry must be lubricated
with a thin oil approved for the food industry instead of
chain spray.
* for standard masts only

Completely lower mast.

Loosen the locknut (1).
Adjust chain length with the adjusting nut (2) on the chain
anchor. The lower guide roller of fork carriage may project
a maximum of 25 mm from inner mast channel.
Tighten the locknut (1) firmly.

Lubricate the lift chain with chain spray

Spray the guiding surfaces and chain with Linde chain

spray.

NOTE
Trucks in service in the food industry must be lubricated
with a thin oil approved for the food industry instead of
chain spray.
* for duplex and triplex masts only

2
g3352484

E336/087

D351-2/094

335 804 3001.0905

Completely lower mast.

Lubricate the lift chain with chain spray

Maintenance

Inspection and maintenance every 500 to 1000 hours or annually

Maintenance

Check and oil the pedal and travel control

linkage pivots and overhead guard lock

The pre-tension of the double hoses should be 5 to 10 mm

per meter referred to initial length.

Adjust the pre-tension to the specified value by shifting the

hoses in the clamps.

ATTENTION
The accelerator sensor (6) must only be adjusted by trained skilled personnel.
Please contact your authorized distributor.

335 804 3001.0905

Check the pretension of double hoses if

attachments are fitted

Open the overhead guard to the 2nd lock-in position.

Check the pin and joint retainers for security.

Lightly oil the lever pivots and clevises as required.

Check tension spring (3) for proper operation.

Lightly oil the lock (2), Bowden cable (1) and tension
spring (3) as needed.

Grease the disconnect point (5) of the steering.

Lubricate the areas at which the pedal contacts the rocker

(4) with Molikote-G compound (oil, if not available, but do
not use grease).

3 4 5

Retighten the mast fastening bolts

Elevate the fork carriage and secure against inadvertent

lowering.

Check the fastening bolts (1) (2 on each side) of the mast

pivot bearing shells for tightness.
Torque: ................................................................ 275 Nm

Tighten the left and right mast fastening bolts (2) (2 on

each side) on the chassis.
Torque: ................................................................ 930 Nm

E336/088

E335-2/068

E335-2/041

Inspection and maintenance every 500 to 1000 hours or annually

Check the fork quick-releases and fork stops

Check the contactors

Examine the forks for visible deformation and damage.

Open the electrical system cover.

Check the bolts of the fork quick-releases (2, 3) and fork

stops (1) for proper seating and damage.

Unscrew the 2 fastening screws and remove the cover.

Renew any defective parts.

Check contactor tips for pitting and have them replaced, if

required.
Please contact your authorized distributor.

Maintenance
Change the wheel drive oil
ATTENTION
Follow the instructions for handling fluids and
lubricants.
NOTE
The wheel drivel oil needs to be changed only once after
1000 hours, further oil changes are required every 3000
hours (for procedure see 3000-hour inspection and maintenance).

335 804 3001.0905

3
E336/085

e3352304

E335-2/097

Inspection and maintenance every 500 to 1000 hours or annually

Maintenance

Visual check of the traction and pump motor brushes

Elevate the fork carriage and secure it against inadvertent

lowering.

Open the overhead guard to the 2nd lock-in position.

Lift up the rubber cover on the traction motor.

Remove the brush covers (1) on the traction motors (2, 3)

(4 covers per motor).

Check the condition of the antistatic ribbon*

Remove the cover bands (5) and fan motor on the hydraulic pump motor (4).
Pull up the brush springs (6).

Withdraw the brushes (7) out of their guides.

Check the antistatic ribbon underneath the frame bottom

for security and wear.

Replace a damaged antistatic ribbon.

Tension the brushes and check the brush connections for

security.

NOTE
The antistatic ribbon must always remain in contact with
the ground.

Brush length
Traction motor .................. original 32 mm, minimum 13 mm
Pump motor ...................... original 32 mm, minimum 13 mm
-

Install the brush covers on the motors (2, 3).

Install the cover bands (5) with the fan motor on the
hydraulic pump motor (4).

335 804 3001.0905

Check the springs and brushes for ease of movement in

the guides and visually inspect the brushes for condition
and length, renewing them if necessary.

* Option

4
5

1
7

6
2
3

E335/087

E335-2/064

e3363416

Inspection and maintenance every 500 to 1000 hours or annually

Renew the breather filter

Maintenance

Renew the pressure filter

ATTENTION
Follow the instructions for handling fluids and
lubricants.
-

Open the overhead guard to the 2nd lock-in position.

Pull the breather filter (2) and dipstick out of the filler neck.

Pull the dipstick (1) out of the filter and install in the new
breather filter.

Install the breather filter in the filler neck.

Fully lower the overhead guard.

ATTENTION
Follow the instructions for handling fluids and
lubricants.
NOTE
Hydraulic oil runs out, place a catching pan under the
filter.
-

Open the overhead guard to the 2nd lock-in position.

Loosen the filter housing (3) from underneath, on the left

side of the truck, with a socket and extension

Unscrew the filter housing and remove upwards.

Pull off the filter cartridge (4).

Check the O-ring on the mounting and replace if necessary.

Insert a new filter cartridge.

Screw on the filter housing (3), until contact with the O-ring
on the mounting is made, then tighten it to 40 Nm.

Check the filter for leaks in a trial run.

Close the overhead guard.

335 804 3001.0905

NOTE
In a dusty environment, the filter may need more frequent
renewal.

2
1

3
E335-2/046

E335-2/044

E335-2/045

Inspection and maintenance every 500 to1000 hours or annually

Renew the suction filter

Check the wheel drives for oil leaks

ATTENTION
Follow the instructions for handling fluids and
lubricants.
-

Maintenance

Refit the filter cover with the clamping band and secure it
with the fastening screw.

Check the filter for leaks in a trial run.

Remove the breather filter (2) and dipstick and check the
oil level. If needed, add hydraulic oil up to the top mark on
the dipstick.

Open the overhead guard to the 2nd lock-in position.

Loosen the fastening screw (6) of the clamping band on
the suction filter cover (5).

Remove the suction filter with the clamping band.

Install the breather filter.

Pull out the suction filter slowly to allow the oil to flow back
into the reservoir.

Fully lower the overhead guard.

Carefully insert a new suction filter into the oil tank.

Clean the filter cover seal, coat with oil and re-install.

Jack up the truck at the front left or right side.

Support the lift truck with wood blocks.

Inspect for oil leaks on the left and right wheel drives at the
filler, drain and check plugs and the housing cover.
Contact your authorised distributor in case of leaks.

335 804 3001.0905

E335-2/047

E335-2/118

Inspection and maintenance every 3000 hours or every 2 years

Renew the hydraulic oil

Maintenance
Renew the brake fluid

ATTENTION
Follow the instructions for handling fluids and
lubricants.
NOTE
The hydraulic oil can only be pumped out with the
appropriate aid (hand pump).
-

Lower the fork carriage completely.

Open the overhead guard to the 2nd lock-in position.

Loosen the fastening screw (4) of the clamping band on

the suction filter cover (3).

Remove the suction filter cover with the clamping band.

Withdraw the suction filter slowly so that the oil can flow
back into the tank.

Pump out the hydraulic oil with the appropriate hand

pump.
Fill new hydraulic oil into the hydraulic oil tank.

ATTENTION
Follow the instructions for handling fluids and
lubricants.

Hydraulic oil tank capacity ......................... approx. 11.0 litre

ATTENTION
The brake fluid must be renewed every two years
maximum. Only your authorized distributor may
renew the brake fluid and bleed the braking system.

Carefully install the new suction filter in the oil tank.

Clean the sealing ring on the filter cover, apply a thin layer
of oil to the ring and remount.
Refit the filter cover with the clamping band and secure it
with the fastening screw.
Check the filter for leaks in a trial run.
Pull out the breather filter (2) and check the oil level with
the dipstick (1). Add oil as required through the filler neck
up to the top mark on the dipstick.
Install the breather filter in the filter neck.
Close the overhead guard.

Capacity ......................................................... approx. 100 cc

335 804 3001.0905

2
1
3

4
80

E335-2/048

E335/090

Inspection and maintenance every 3000 hours or every 2 years

Maintenance

Change the wheel drive oil (with wheels mounted)

ATTENTION
Follow the instructions for handling fluids and
lubricants.
-

Drive the truck until the wheel drives are warm.

NOTE
The oil can be changed in either of the following two
ways.
-

Drive the truck over a pit as far as the drive axle until the
level plug (1) is horizontal and the filler plug (2) is at the
top.
Clean the area around the level plug (1), filler plug (2) and
drain plug (3).
Remove the level plug and filler plug.
Place a catch tray under the drain plug (3).
Remove the drain plug (3) with magnetic plug and allow
the oil to drain completely.
Clean the magnetic plug.
Install the drain plug (3) with magnetic plug tightly.

335 804 3001.0905

Fill about 400 cc of oil into each wheel drives through the
filler hole until oil seeps out from the level plug hole (1).
Tighten the plugs (1 and 2) firmly.

Torque for plugs (1 and 2) .......................................... 20 Nm

Repeat the procedure for the second wheel drive.

Change the wheel drive oil (with wheels removed)

ATTENTION
Follow the instructions for handling fluids and
lubricants.
-

Drive the truck until the wheel drives are warm.

Park the truck so that the level plug (1) is horizontal.
Raise the truck on the left or right side with a jack and
secure it against rolling.
Remove the wheel (see section on front wheel change).
After the removal of the wheel, bring both wheel drives in
a horizontal position so that the oil can drain completely.

Clean the area around the level plug (1), drain plug (3) and
filler plug (4).
Place a catch tray under the drain plug (3).
Remove the level plug (1), drain plug (3) and filler plug (4)
and allow the oil to drain completely.
Clean the magnetic plug on the drain plug (3).
Install the drain plug (3) with magnetic plug tightly.

Torque for drain plug (3) ............................................ 70 Nm

Fill about 400 cc of oil into each wheel drive through the
filler hole until oil seeps out from the level plug hole.
Tighten the plugs firmly.

Torque for filler plug (4) .............................................. 35 Nm

Torque for level plug (1) ............................................. 20 Nm
-

Install the wheels and lower the truck.

Torque for drain plug (3) ............................................ 70 Nm

3
E335/114

E335-2/098

Inspection and maintenance specifications

Filling Capacity/
Settings

Hydraulic system

Filter element, suction

Filter element, pressure
Hydraulic oil

Mesh =
Mesh =

Wheel drives

Gear oil

Oil charge

Wheels

Traction wheel, rear wheel

Electrical system:
Traction motor, right
Traction motor, left and
hydraulic pump motor
Discharge indicator
Discharge circuit
Discharge circuit
Control current
Horn
Fan
Composite instrument, traction and pump control

Assembly

Electric motors:
Traction motor
Hydraulic pump motor

15 m
6 m
approx. 11.0 litre
400 cc
Torque 210 Nm

Fuse
Fuse

1 x 250 A
1 x 355 A

Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse

1 x 10 A
1 x 10 A
2x5A
1 x 10 A
1x5A
1x5A
1x5A

Carbon brushes
Carbon brushes

Original 32 mm, min. 13 mm

Battery

Distilled water
Non-acidic grease

As required
As required

Mast tilt cylinder pivot

Lubricating grease

As required

Steering axle

Lubricating grease

As required

Mast and chain guide

Linde chain spray

As required

Braking system

Brake fluid

Approx. 100 cc

335 804 3001.0905

Aids/
Oils and Lubricants

No.

Maintenance

Lubricant recommendations
Hydraulic oil

Gear oil

Recommendation for regular duty:

Preferably SAE 80 W - 90 API GL5, also suitable is SAE 85 W

- 90 API GL4 (to DIN 51512).

Hydraulic oil ISO-L-HM 46 to ISO 6743-4 or HLP ISO VG 46

to DIN 51524 T.2 (factory filling), average continuous oil
temperature 40 C to 60 C.

Linde lithium-based heavy duty grease with EP additives

Hydraulic oil ISO-L-HM 68 to ISO 6743-4 or HLP ISO VG 68

to DIN 51524 T.2, average continuous oil temperature over 60
C.

and MOS2.
Designation to DIN 51825 KPF 2N-20, (see Parts Catalogue
for Order No.)
Do not mix with greases having another base than lithium.

Recommendation for light duty at low ambient temperatures:

Hydraulic oil ISO-L-HM 32 to ISO 6743-4 or HLP ISO VG 32
to DIN 51524 T.2, average continuous oil temperature under
50 C.
Recommendation for strongly varying operating condition:

335 804 3001.0905

Lubricating grease

Recommendation for heavy duty:

All the above applications can be covered with an hydraulic oil

ISO-L-HV 46 to ISO 6743-4 or HVLP ISO VG 46 to DIN 51524
T.3.

Battery grease
Non-acidic lubricating grease (terminal grease)

Chain spray
Linde chain spray (see Parts Catalogue for Order No.)

Such hydraulic oils have a high viscosity index (multigrade

oils).

Brake fluid

Bio hydraulic oil

DOT 3 brake fluid to SAE J 1703 (e.g. Ate type S) or DOT 4

to SAE J 1704 or FMVSS 116 (e.g. Ate type SL).

Biologically fast-degradable pressure fluid

Aral Forbex SE 46

Vaseline

ATTENTION
Do not mix bio-oils with mineral oils. Other fluids
from other manufacturers cannot be
recommanded.
NOTE
The above oil recommendations are only guidelines.
If case of doubt we recommend contacting your authorized Linde distributor.
Recommendations of representatives of the oil industry
should also be checked with your authorized truck dealer.
Only the above-mentioned oils are approved by the
manufacturer. Costly damage can result if other hydraulic
oils are used or mixed.

Troubleshooting guide (hydraulic system)

Possible Cause

Remedy

See Page

Abnormal noise

Suction or pressure filter restricted.

Suction hoses leak, oil foams.

Clean or replace filter.

Tighten hose connections. Check oil level, top up if
necessary.

78, 79
67, 72

Hydraulic pump damaged, seals faulty, causing air

intake.

Have inspected by your authorized distributor.

Oil of wrong viscosity, low oil level in tank.

Change oil, use specified viscosity. Top up oil.

67, 80, 83

Pump suction faulty, noises.

Pump failure, pressure valves do not close,
valve seat damage.
Pipeline broken or leaky.
Oil of low viscosity, causing high leakage losses.

Add oil, change oil.

Have repaired by distributors mechanic.

67, 80

Replace pipe or tighten connections.

Change oil, use specified viscosity.

72
80, 83

Causes as under abnormal noise.

Lift and tilt cylinders have tight spots.
Mast does not extend completely or retracts
slightly after being extended.

See under abnormal noise.

Top up oil.

Hydraulic oil temperature

too high

Pump failure, valves leaking.

Oil level too low.

Have repaired by a workshop.

Check oil level; if necessary, top up oil.

Failure of the working

hydraulic system

Faulty fuse.

Renew the fuse.

43, 44

Reduced performance of
the hydraulic system

Battery discharge at 80 %.

Check, charge or replace the battery.

22, 23, 24

Truck does not drive

Battery is discharged.
Loose electrical connections.

Check, charge or replace the battery.

Tighten battery terminals, coat with
non-acidic grease.
Check electric motor cable connections.
Close the overhead guard correctly.
Pull up emergency isolator button
Renew fuses.
Switch off and on the key switch to start the truck again.

22, 23, 24
23

Sit correctly on seat or renew switch.

No or too low pressure in

system

Oil pressure fluctuates

Overhead guard not locked correctly.

Emergency isolator switch not correctly disengaged.
Fuses blown.
Joystick and/or accelerator pedal operated before
indicator lamps extinguished.
Seat switch not actuated or faulty.

Have seal rings replaced by a workshop.

71
21
29
44, 45
30

335 804 3001.0905

Trouble

Electric circuit diagram (standard equipment)

A1
A2
1A1
1A4
1B1
1B2
1B4
1B5
2B1
2B2
2B3
2B8
3B1
3B2
1C2

4C1

Double module, drive and lift control

Combi-Controller
Traction controller
Accelerator sensor
Rpm sensor 1M1, right
Rpm sensor 1M2, left
Temperature sensor in 1M1
Temperature sensor in 1M2
Control lever (joystick), basic
Control lever (joystick), options
Temperature sensor in 2M1
Rpm sensor 2M1
Steering angle
Steering sensor
Suppressor capacitor, temperature sensor in 1M1
22nF/63V
Suppressor capacitor, temperature sensor in 1M2
22nF/63V
Suppressor capacitor, temperature sensor in 2M1
22nF/63V
Suppressor capacitor, horn 470nF/400V

F1
F2
F7
F8
1F2
1F4
1F5
1F6
4F3
6F1

Traction motor fuse, right, 250 A

Traction motor fuse, left and lifting, 355 A
Discharge circuit fuse, 10 A
Discharge circuit fuse, 5 A
Control fuse, 10 A
Fuse, fan 5 A
Fuse, 5 A
Discharge circuit fuse, 5 A
Fuse, horn, 5 A
Discharge indicator fuse, 10 A

Battery

4H1

Signal horn

K1
K2
K3
5K2
9K3

Contactor
Charge/discharge circuit control
Charge/discharge circuit control
Relay, relay driver 1
Relay, relay driver 2

1C3

335 804 3001.0905

2C1

1M1
1M2
2M1
9M1
9M2
9M3

Traction motor, right

Traction motor, left
Pump motor
Fan, traction motor, right
Fan, traction motor, left
Fan, lift motor

6P2

Composite instrument

R1
R2
1R1

Charge/discharge resistor 9R3

Discharge resistor, 600 Ohm
Charge/discharge resistor 14R or 2x6R8

S1
S2
S3
S4
1S4
1S5
1S13
1S14
1S15
2S5
4S1

Key switch
Emergency isolator switch
Seat switch
Overhead guard switch
Handbrake switch
Service brake switch
Directional switch, single-pedal model/SRTN
Carbon brush wear switch, motor, right
Carbon brush wear switch, motor, left
Carbon brush wear switch, pump motor
Horn button

Voltage converter

1V1
1V2
1V3
9V3
5V1

Freewheel diode, contactor

Free wheel diode, relay
Freewheel diode, relay
Freewheel diode, relay
Freewheel diode, relay

X1
X2
X4
X7
X8
X9
X10
X11
X12
X13
X31
1X1
1X2
1X3
1X4
1X5
1X6
1X7
1X8
1X10
1X13
2X2
2X3
2X4
2X5
2X6

Connector, 42 pin
Connector, 10 pin
Terminal, contactor coil K1, 2 pin
Terminal, curve sensor, 4 pin
Terminal, voltage converter, 6 pin
Terminal, overhead guard switch, 3 pin
Battery plug
Connector A1, 29 pin
Connector, discharge circuit control, 6 pin
Connector A2, 121 pin
Main earth point
Connector 1B1, 4 pin
Diagnostic plug, traction controller
Connector 1B2, 4 pin
Connector 1S4, 3 pin
Connector 1S5, 3 pin
Connector 1S1, 2 pin
Connector 1M1, 4 pin
Connector 1M2, 4 pin
Connector 1A4, 4 pin
Connector 1A1, 16 pin
Connector 2B3, 4 pin
Connector 2B1, 6 pin
Connector 2B2, 6 pin
Diagnostic plug, lift control, 4 pin
Connector 2M1, 4 pin

3X1 Connector 3B2, 4 pin

4X1 Connector 4S1, 2 pin
5X13 Connector, repeater indicator light, service hours and
pump motor, 3 pin
6X1 Diagnostic plug, composite instrument, 4 pin
6X9 Connector 6P2, 36 pin
9X7 Connector, option, 4 pin
9X8 Connector 1S13, 6 pin
9X10 Connector 9M1, 2 pin
9X11 Connector 9M2, 2 pin
9X12 Connector 9M3, 2 pin
2Y1
2Y2
2Y3
2Y4
2Y5
2Y6
2Y7
2Y8
2Y9

Valve, lowering
Valve, lifting
Valve, tilt forward
Valve, tilt backward
Valve, accessory 1B
Valve, accessory 1A
Valve, accessory 2B
Valve, accessory 2A
Enable valve

Cable colours
BK
WH
BU
OG
BN

black
white
blue
orange
brown

GN
VT
RD
YE
GY

green
violet
red
yellow
grey

All cables without gauge data = 0.5 mm2

All cables without colour code = BK
I

Voltage supply for option; heater.

Voltage supply for options; voltage converter and working light.

III

Diagnostic plug, composite instrument.

Diagnostic plug, lift control.

The switch is actuated when the handbrake is not applied.

Diagnostic plug, traction control.

VII The switch is actuated when the service brake is not

applied.
VIII This line is interrupted on trudes with engageable speed
limit.

shown in operated state

Electric circuit diagram (standard equipment)

335 804 3001.0905

Electric circuit diagram (standard equipment)

335 804 3001.0905

Electric circuit diagram (standard equipment)

Electric circuit diagram (options)

Left dip beam
Right dip beam
Left parking light
Right parking light
Left rear position light
Right rear position light
Left license plate light
Right license plate light
Working lights
Heater

9S1
9S2
9S3
9S4
9S7

Working light switch

Working light switch
Front continuous wiper switch
Rear continuous wiper switch
Working light switch

9U1
9U2
9U3
9U4

Voltage
Voltage
Voltage
Voltage

5F21
5F22
5F23
5F24
5F25
5F26
9F11
9F12
9F14
9F15
9F16

Fuse, lighting 15 A
Fuse, flashing 15 A
Fuse, left dip beam 10 A
Fuse, right dip beam 10 A
Fuse, left position lights 5 A
Fuse, right position lights 5 A
Fuse, working light front 15 A
Fuse, rear wiper 15 A
Fuse, voltage converter, working light 20 A
Fuse, heater 20 A
Fuse, heater 20 A

5H11, 12
5H13
5H14
5H15
5H16
5H20
5H21
9H1-4,7

Switch lighting 1.2 W

Left front turn signal light
Left rear turn signal light
Right front turn signal light
Right rear turn signal light
Left stop light
Right stop light
Switch lighting 1.2 W

X1
5X5
5X13
5X14
9X1
9X2
9X3
9X4
9X5
9X6
9X7
9X14
9X15
9X17
9X18
9X19
9X20

Connector, 42 pins
Connector, 2 pins
Connector, 3 pins
Connector, 3 pins
Connecting strip LConnector, 3 pins
Connector, 3 pins
Connector, 3 pins
Connector, 6 pins
Connector, 3 pins
Connector, 4 pins
Connector, 2 pins
Connector, 9 pins
Connector, 6 pins
Connector, 4 pins
Connector, 4 pins
Connector, 4 pins

Heater

Working light

5K1
5K2
9K1
9K2
9M1
9M2

Flasher unit
Stop light relay
Front intermittent wiper relay
Rear intermittent wiper relay
Front wiper motor
Rear wiper motor

III

Lighting

Front wiper

Rear wiper

5S11
5S12
5S13
5S14

Light switch
Hazard light switch
Turn signal switch
Stop light switch

Standard equipment circuit diagram

converter
converter
converter
converter

Cable colours
BK
WH
BU
OG
BN

black
white
blue
orange
brown

GN
VT
RD
YE
GY

green
violet
red
yellow
grey

The figure before the cable colour corresponds to the cable

gauge.
All cables without specification of the gauge = 0.5 mm
Switch shown in operated state, brake not applied

335 804 3001.0905

5E2
5E3
5E4
5E5
5E6
5E7
5E8
5E9
9E1-9E6
9E10

335 804 3001.0905

Electric circuit diagram (options)

Hydraulic schematic
Working hydraulics

26-3

Lift cylinder, triplex model, type 180

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Control valve
Throttle
Check valve
Lowering brake valve
Check valve
2/2-way valve, control
Changeover valve
3/3-way valve, lowering
Release valve, lower fork manually
Current regulator
5/3-way valve, tilting
5/3-way valve, auxiliary hydraulics* 1
5/3-way valve, auxiliary hydraulics* 2
Check valve
Throttle
Pressure limiting valve
Standard
Duplex
E 16
200 +5
200 +5
E 16 P
230 +5
200 +5
E 18 P
205 +5
215 +5
+5
E 20 P
205
220 +5

Close-coupled steer axle BR 340

Combined steer axle BR 306

Steering hydraulics

27
28
29
30
31

Steering control valve

Orbitrol unit
7/3-way valve
Check valve
Hose break protection
210 +10 bar
(E 16 P, E 18 P, E 20 P)
150 +10 bar
(E 16)

32
33
34

Make-up valve
Check valve
Pressure limiting valve
150 +8 bar
(E 16 P, E 18 P, E 20 P)
(E 16)
90 +8 bar

Pressure filter, 6 m absolute

LLC control

35
36

Joystick, auxiliary hydraulics* 1 and 2

Joystick, working hydraulics

Priority valve

37
38
39
40

Restrictor
2/3-way valve
Hydraulic pump (11 cm3/rev)
Electric motor

Hydraulic oil reservoir

41
42

Breather filter
Suction filter 0.25 bar, 15 m nominal

17
18
19
20
21
22
23
24
25
26-1
26-2

2/2-way valve
Check valve
pressure accumulator
Cylinder, auxiliary hydraulics* 2
Cylinder, auxiliary hydraulics* 1
Short circuit valve, tilt mast manually
2/2-way valve
Tilt cylinder
Line break protection
Lift cylinder, standard model, type 180
Lift cylinder, duplex model, type 180

Triplex
200 +5
200 +5
215 +5
230 +5

* Option
92

335 804 3001.0905

Hydraulic schematic

335 802 0221c

Index
Page

Page

Accident prevention check ................................................ 19

Applications, approved ........................................................ 2
Armrest of the drivers seat, adjusting .............................. 26
Attachments, operating ..................................................... 36

Combined steer axle, clean ............................................... 66

Contactors, check .............................................................. 76
Controls and indicators ..................................................... 15
Counterweight, electric motors, chassis,
wheel drives, overhead guard and steer axle,
check mounting of .......................................................... 73

Foot brake .......................................................................... 35

Forced opening of overhead guard if Bowden
cable faulty ..................................................................... 49
Fork carriage, lowering ...................................................... 36
Fork carriage, raising ......................................................... 36
Fork quick-releases and fork stops, check ....................... 76
Forks, lowering manually .................................................. 53
Forks, positioning .............................................................. 47
Frequency charakteristic for human body vibrations ........ 12
Front wheels, changing ..................................................... 51
Fuses (option) .................................................................... 45
Fuses ................................................................................. 44
Fuses, checking, renewing ................................................ 44

A
B

Carbon brushes, renew ..................................................... 64

Central control lever (joystick) operation of mast
and attachments ............................................................. 36
Chain spray ........................................................................ 83
Checks and services prior to initial operation of
the truck .......................................................................... 19
Check the condition of the antistatic ribbon ...................... 77
Check the control unit for function .................................... 68
Clamp, operating ............................................................... 36
Closed-coupled steer axle, clean ...................................... 66
Combined instrument ........................................................ 16

Daily checks and servicing before operation .................... 20

Daily checks ....................................................................... 19
Description ........................................................................... 2
Digital control, clean .......................................................... 69
Directional indicators, turning on ...................................... 38
Drive ................................................................................... 13
Drivers seat adjusting ....................................................... 27
Driving ................................................................................ 30
Duplex mast ....................................................................... 56
Duplex mast, securing raised ............................................ 57

Electric cables, cable connectors and

connections, check for condition and tightness ............. 71
Electric heater .................................................................... 39
Electric circuit diagram (stanard equipment) .................... 85
Electric circuit diagram (options) ....................................... 90
Electric motor brake (LBC), operating ............................... 35
Electrical system ................................................................ 13
Emergency exit for trucks with rear windscreen ............... 54
Emergency exit for trucks with polycarbonate rear
windscreen (special equipment) .................................... 54
Emergency isolator button, pull ......................................... 29
Emergency isolator button, push ....................................... 29

First lock-in position: servicing position ............................ 20

Fluids and lubricants, handling ......................................... 18

Gear oil .............................................................................. 83

General information ........................................................... 55
General view of truck ......................................................... 14

Handbrake ................................................................... 13, 35

Handbrake, engaging ........................................................ 35
Handbrake, releasing ........................................................ 35
Hazard warning light, switching on ................................... 38
Heater controls .................................................................. 39
Hoisting the truck with a crane .......................................... 50
Hoisting the truck ............................................................... 50
Hoisting the truck with the eyebolts* ................................. 50
Horn, operating .................................................................. 43
Hour meter ......................................................................... 17
Hydraulic oil level, checking .............................................. 67
Hydraulic oil ....................................................................... 83
Hydraulic oil, renew ........................................................... 80
Hydraulic schematic .......................................................... 92
Hydraulic system ............................................................... 13

335 804 3001.0905

Battery change .................................................................. 24

Battery charge, checking ................................................... 22
Battery discharge indicator ................................................ 17
Battery grease ................................................................... 83
Battery removal with a crane ............................................. 24
Battery, charging ............................................................... 22
Battery, connecting to a suitable external charger ........... 23
Battery: condition, electrolyte level and
specific gravity ................................................................ 23
Beginning operation .......................................................... 18
Bio hydraulic oil ................................................................. 83
Brake fluid level, checking ................................................. 25
Brake fluid .......................................................................... 83
Brake fluid, renew .............................................................. 80
Brake linings, check .......................................................... 72
Brakes ................................................................................ 13
Braking system .................................................................. 35
Braking system, check ....................................................... 71
Breather filter, renew ......................................................... 78

Index
Page

Page

Inspection and maintenance as required .......................... 62

Inspection and maintenance chart .................................... 60
Inspection and maintenance specifications ...................... 82
Installation of additional equipment .................................. 38
Inspect the joystick boot .................................................... 68
Inspection and maintenance every 500 or 1000 hours
or annually ...................................................................... 66
Inspection and maintenance every 3000 hours
or every 2 years ............................................................. 80

Mast, tilting manually ......................................................... 53

Measures before taking the truck out of operation ........... 55
Motor brushes, visual check of the traction
and pump ....................................................................... 77

335 804 3001.0905

Lift chain length, adjust and lubricate with chain

spray ............................................................................... 74
Lift chain, clean and spray ................................................ 63
Lift truck, before leaving the unattended .......................... 48
Lift truck, clean .................................................................. 63
Lights, switching on ........................................................... 38
Load, transporting ............................................................. 48
Loading .............................................................................. 47
Loading, before ................................................................. 46
Lubricant recommendations .............................................. 83
Lubricate the combined axle, mast and tilt
cylinder bearings ............................................................ 65
Lubricate the combined steer axle .................................... 66
Lubricate the mast and tilt cylinder pivots ......................... 70
Lubricating grease ............................................................. 83

Maintenance ...................................................................... 55
Maintenance intervals ....................................................... 55
Malfunctions during operation ........................................... 31
Mast fastening bolts, retighten .......................................... 75
Mast removal ..................................................................... 52
Mast versions ..................................................................... 56
Mast, lift chain and end stops: check condition,
mounting and function ................................................... 74
Mast, securing against tilting back .................................... 56
Mast, tilting back ................................................................ 36
Mast, tilting forward ........................................................... 36

Noise emissions level ........................................................ 12

Operation ..................................................................... 13, 30

Operation of industrial trucks in the plant area ................. 19
Operation, putting truck back into ..................................... 55
Operation, taking truck out of ............................................ 55
Other cleaning and greasing work .................................... 65
Overhead guard, closing ................................................... 21
Overhead guard, opening ................................................. 20
Overhead guard pivots, grease ......................................... 73

Pedal and travel control linkage pivots and overhead

guard lock, check and oil ............................................... 75
Pivots and joints, check and lubricate other ..................... 73
Pressure filter, renew ........................................................ 78
Pretension of double hoses,
check if attachments are fitted ....................................... 75

Rear wheels, changing ...................................................... 51

Relieving pressure in auxiliary hydraulic system .............. 54
Reversing the direction of travel ....................................... 31
Running-in instructions ...................................................... 19
Removing, installing the rubber cover .............................. 43

Page

Safety information, important ............................................ 18

Safety rules ........................................................................ 18
Seat belt, applying ............................................................. 28
Seat belt, check for condition and operation .................... 62
Seat belt, opening ............................................................. 28
Second lock-in position: battery change ........................... 20
Service brake, electric brake ............................................. 35
Services after the first 50 hours of operation .................... 59
Single control lever operation of mast
and attachments ............................................................. 37
Sideshift, operating ............................................................ 36
Sideshift: clean, grease and check the mounting ............. 70
Single-pedal model ............................................................ 32
Standard mast ................................................................... 56
Standard mast, securing raised ........................................ 56
Steering system ................................................................. 34
Steering ...................................................................... 13, 34
Suction filter, renew ........................................................... 79

Technical data ................................................................... 10

Technical description ......................................................... 13
Technical note ..................................................................... 3
Tow coupling ..................................................................... 49
Towing instructions ............................................................ 52
Towing procedure .............................................................. 52
Traction and pump motor fans, clean ............................... 69
Transporting the truck on a lorry or low-bed trailer .......... 50
Travel in the forward direction ........................................... 30
Travel in the reverse direction ........................................... 30
Triplex mast ....................................................................... 57
Triplex mast, securing raised ............................................ 57
Troubleshooting guide (hydraulic system) ........................ 84
Truck takeover ..................................................................... 3
Truck Data Management (LFM) ........................................ 40
Truck data acquisition .................................................... 40
Condition code ............................................................... 40
Truck data acquisition - default setting
(PIN number and condition code) .................................. 41
Truck data acquisition - special setting (PIN number) .. 42
Type plates .......................................................................... 5
95

Index
Page

Page

Tyre pressure on close coupled steer axle, check ........... 26

Tyre pressure on combined steer axle, check .................. 26
Tyres, check for damage and foreign objects ................... 64

U
W

Unloading .......................................................................... 43

335 804 3001.0905

Wheel change .................................................................... 46

Wheel drive motors, the power steering and
working hydraulics pump motor ..................................... 62
Wheel drive oil (with wheels mounted), change ............... 75
Wheel drive oil (with wheels removed), change ............... 75
Wheel drive oil, change ..................................................... 70
Wheel drives, check for oil leaks ....................................... 73
Wheel nuts, tighten ............................................................ 57
Windscreen wiper, turning on front & rear ........................ 36
Work on the mast and on the front part of the truck ......... 51
Working and steering hydraulics, check for leaks ............ 66
Working lights, turning on front & rear .............................. 36

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12 pages