M T D C T L: Wavecrest
M T D C T L: Wavecrest
Copyright 1993
WAVECREST Corporation
A Technologies Company
7275 Bush Lake Road
Edina, Minnesota 55439
(612) 831-0030
(800) 733-7128
www.wavecrestcorp.com
All Rights Reserved
Contents
Introduction ...................................................................................................................... 5
Why Make Transmission Line Cable Measurements? ................................................. 5
Cable Characteristics ....................................................................................................... 6
Velocity of Propagation.......................................................................................... 6
Velocity .................................................................................................................. 7
Impedance, Capacitance, Inductance...................................................................... 8
Attenuation ............................................................................................................. 9
Additional Cable Information................................................................................. 10
Pulse Response ........................................................................................... 10
Shielding and Cross-talk ............................................................................ 11
Self-Generated Cable Noise ....................................................................... 12
Flexibility ................................................................................................... 12
Mechanical Strength................................................................................... 12
Cable Connectors ............................................................................................................. 12
SMA ....................................................................................................................... 13
APC-3.5.................................................................................................................. 13
APC-7..................................................................................................................... 14
TNC ........................................................................................................................ 14
BNC........................................................................................................................ 14
N ............................................................................................................................. 14
SMB........................................................................................................................ 14
SMC........................................................................................................................ 14
Effects of Discontinuities ................................................................................................. 14
Conclusions ....................................................................................................................... 18
Current Measurement Practices ..................................................................................... 18
(Mechanical, Time Domain Reflectometry)
Digital Time System (DTS) .............................................................................................. 20
DTS Cable Measurement Techniques ............................................................................ 20
Bench Setup............................................................................................................ 20
Test Jig for Balanced Cables (or other impedance)................................................ 21
Golden Cable.......................................................................................................... 22
External Calibration Option on DTS...................................................................... 22
Trimming Cables .............................................................................................................. 23
Trimming Balanced or Twisted Wire Cable .......................................................... 23
Trimming Coaxial Cable ........................................................................................ 24
References ......................................................................................................................... 25
Cable Characteristics
Real-life transmission line cables have a number of properties that affect the
time delay through the cable. These effects can vary from cable to cable and
are dependent on environmental characteristics such as temperature, humidity,
and proximity to other objects.
The values of these properties are determined by measurements. Usually these
measurements are made on a large number of cables, of the same cable type,
from various production lots. These values are usually specified as nominal
values meaning the actual value may be substantially different from the
catalog specification. An understanding of these properties and how they
affect time delay can help make cable delay measurement easier and more
accurate.
Velocity of Propagation
10
cms/sec
Velocity of Propagation,
1.00068
1.5174
1.1363
1.4409
1.1111
The time delay through a transmission line, td can be determined from the
velocity of propagation if the length of the line, L, is known.
td = l/
The velocity of propagation is the most important property in determining the
time domain characteristics of transmission lines. In most cases, however, the
actual time delay through the cable is longer than predicted by the above
equation because of many effects on the cable by its environment.
Zo
C
L
al(f)
velocity of propagation
impedance
capacitance /unit length
inductance/unit length
attenuation frequency, f
The above values for a specific cable type are derived from measurements
made on many different runs of that cable. The values can be and usually are
different from those of a single cable sample. They also vary from
manufacturer to manufacturer. The following information simply illustrates
that manufacturers technical specifications are always nominal values, and a
single cable sample may vary. Therefore, for time domain applications,
awareness of these variations must constantly be considered, especially when
applications require specific lengths and specific time delays.
The accuracy that can be achieved in the high performance time measurement
of cables is in direct proportion to the amount of effort expended on good
engineering practices. The following paragraphs describe the above
characteristics in detail.
Velocity
The delay per unit length of a single cable sample is related to the velocity of
propagation, . The velocity of propagation is the transmission velocity of an
electrical signal through a cable, and is expressed as a percentage of the
velocity of light. is the velocity of propagation and E is the dielectric
constant.
= 1
E
Velocity of propagation is also related to the inductance per unit length, L, and
the capacitance per unit length, C, and is expressed in unit length delay per
second.
= 1 unit length/second
LC
The specific time delay, T, of a single cable sample is dependent on the
dielectric constant, E, and is expressed in ns/foot.
T = 1.016 E ns/foot
The following table provides velocity factors and computed time delays for
typical cable dielectric. It illustrates that actual cable lengths differ greatly
between cable types.
Velocity
Time Delay
(feet)
Cable Dielectric
(nsec)
Solid Polyethylene
65.9
1.54
Foam Polyethylene
80.0
1.27
Air Space Polyethylene 84.0
1.21
88.0
1.15
Solid Teflon69.4
1.46
Expanded Teflon
85.0
1.27
Air Space Teflon
85.0
1.20
90.0
1.13
ohms
C=1
Zo
Several other items also affect cable capacitance and impedance. The
capacitance and impedance of long lengths of cable generally vary less than
2% over their operating temperature range. However, dielectric movement at
the connector interface can cause the VSWR to vary significantly; and adding
an integrated circuit input, or other passive components on any cable path can
change the capacitive load.
Attenuation
Attenuation is the power loss in a cable. It is due to heating loss because of
conductor resistance, skin effect, and dielectric loss caused by poor dielectric
materials. The total loss is expressed in decibels per unit length of cable. The
decibel is a unit that expresses the ratio between two amounts of power
existing at two points.
dB = 10 log PI
P2
The attenuation of a single cable sample can vary as the frequency, rise times,
or pulse widths change. Random and periodic impedance variations give rise
to varying attenuation responses. In addition, attenuation usually increases
with time. This is usually caused by corrosion, contamination of the primary
insulation, by moisture penetration, and/or dielectric deterioration.
Silver plated copper is much more effective long term, than bare copper and
tinned copper. Foam polyethylene dielectric has approximately 15% less
attenuation than solid polyethylene cables. However, when using foam
polyethylene cable, impedance increases if moisture is absorbed. Flexing also
impacts attenuation (see the following section on flexibility and mechanical
strength). The following diagram illustrates the different attenuation factors
that impact a cable as frequency changes.
Pulse Response
Five characteristics affect pulse response when making time domain
measurements on cable. They include impedance and reflection, rise time,
amplitude, overshoot or pre-shoot, and pulse echoes.
Impedance and reflection: the impedance along a length of the cable varies,
sometimes up to +/- 5%. One cannot assume that the correct impedance is
selected throughout the entire system.
Rise time and amplitude: rise times are affected as they pass through a cable.
The output rise time is a function of input rise time, pulse width, and cable
attenuation. The faster the rise time, the greater the energy imparted to a
signal, and the more reliably the signal passes through the cable for
measurement. The following diagram illustrates rise time variations versus
cable lengths for 10, 20, 50, and 100 nanosecond pulses.
10
Raising the cable temperature results in increased rise time and decreased
amplitudes. Therefore, short cables are beneficial to most electronic
applications because they not as susceptible to degradation.
Overshoot or pre-shoot: overshoot disrupts signal quality, and is typified by
ringing. It is caused by periodic reflections due to impedance discontinuities
within the cable. Pre-shoot is seen in some balanced delay lines and is
minimized by good cable design and termination.
Pulse echoes: pulse echoes can occur when a narrow pulse is sent through a
cable. In addition, periodic reflections can cause a small pulse of energy to be
created after the initial pulse has arrived. Normally this echo level can be
neglected.
11
Flexibility
Cables are classified as flexible or semi-flexible. Flexible cables are intended
for applications where the cables flex repeatedly while in service. These
cables are made with a stranded center conductor and braided outer conductors.
They typically withstand over 1000 flexes through 180 degrees with a bend
radius equal to 20 times the outside diameter of the cable. The minimum
recommended bend radius is five times the cable outside diameter.
Semi-flexible cables are intended for applications where the cable remains
flexed while in service. These cables are made with a tubular outer conductor.
They typically withstand only 10 flexes through 180 degrees with a bend
radius equal to 20 times the outside diameter of the cable. The minimum
recommended bend radius is ten times the cable outside diameter.
Mechanical Strength
The break strength of coax cable is dependent on the strength of the outer
conductor. Coax cables typically have a break strength of 70% of their outer
conductor. Other cables depend on the strength of their inner conductors. In all
cases, cable strength is enhanced if the center conductor stretches up to 10%
before actually breaking. The following table illustrates typical conductor
materials and their properties.
Tensile
Conductor
Strength
Material
Conductivity (Psi)
Elongation
Annealed copper
Copper covered steel
bard drawn
soft drawn
ITT Alloy 63
100%
35,000
20%
40%
40%
90%
120,000
60,000
60,000
2%
12%
12%
Care must be exercised using conductor sizes of less than 26 AWG, since
breakage easily occurs, especially during assembly.
Cable Connectors
Connectors and the cable/connector attachments are ultimately the greatest
limitation on performance of a system. The same rules that apply to cables also
apply to connectors. Resistance, inductance, capacitance, and impedance all
impact the quality of signal integrity. Oftentimes skew from cable assembly is
derived from problems associated with connectors rather than the cable itself
(for example, coaxial cable typically holds specifications within 2% to 5%).
Also, like cable, silver and gold plated parts maintain impedance better, and
provide a mechanical interface that lasts longer.
12
13
Effects of Discontinuities
The following data and diagrams illustrate the impact of discontinuities on
time measurement. The four models are the result of computerized circuit
emulation using Micro-Cap II (Spectrum Software, Sunnyvale, CA). The fifth
model is an actual example.
The ideal model, which is the starting point for all of the variations, is
illustrated in the following.
14
The following diagram illustrates the delay in cable measurement that results
from placing a cable of mismatched impedance into the ideal model.
The following diagram illustrates the change in delay readings when the
terminating impedance is mismatched.
15
Termination Impedance
The following diagram illustrates the change in delay readings when the
terminating capacitance is mismatched.
Load Capacitance
16
17
Conclusions
Manufacturers technical specifications are always representative values and a
single cable sample may vary. Therefore, all of the nominal values of a cable
can be, and usually are, different from those of a single cable sample. They
also vary from manufacturer to manufacturer.
For time domain applications, awareness of these variations must constantly
be taken into consideration, especially when applications require specific
lengths and specific time delays. The accuracy that can be achieved in the
high performance time measurement of cables, is in direct proportion to the
amount of effort expended on good engineering practices.
18
The TDR is calibrated for length or time on the horizontal axis of a display.
The reflection coefficient is displayed on the vertical axis. The TDR can detect
and display any impedance discontinuity, including opens, shorts, and step
changes. This allows cable lengths to be measured with moderate accuracy.
The primary disadvantage of the TDR technique is that the TDR signals
seldom represent the actual signals that are ultimately sent through the cable.
Second, the signal is not only passed through the cable once, but its reflection
is passed back through. This doubles the signals exposure to attenuation. The
following figure illustrates a typical TDR display.
Point A illustrates a theoretically ideal signal. Point B shows how the signal
has been attenuated after one pass through the cable. Point C is the signal after
it has passed through the cable twice. Notice that attenuation reduces the rise
time of the signal. Point A is the ideal signal. Point C is the actual signal. A
slow rise time delays the signal because of the slope introduced. The signal at
point D illustrates that further reading errors can occur. In this case, an
impedance mismatch has changed the rising edge and caused an even more
erroneous reading.
Another fact to consider is that the triggering point is not the typical 50%
point. The incidental signal must be measured at 25% of the total signal, and
the reflected signal must be measured at 75% of the total signal. The
measurement is further complicated by the total signal amplitude. While the
incidental signal is 1/2 the intended total signal, the reflected signal is
attenuated by passing through the cable twice, and therefore, is actually less
than 1/2 of the total signal intended. The 50% point of the reflected signal is
not necessarily 150% of the incidental pulse, but is actually 50% of the
amplitude of the reflected signal after it has fully settled.
The most practical cable measuring technique calls for a signal to be measured
at its 50% point, at the input and at the output. The amplitude as it enters the
cable is the amplitude measured on its output. This can be the trip point for
most digital electronic applications, even if the signal is attenuated.
19
Bench Setup
The DTS allows two methods of measuring coax cables. The first method
uses the internal 20MHz signal source built into the DTS, and the second
method uses an external signal source. See the "Ext Cal Option on the DTS"
section for details on method one.
Method two requires a DTS, a programmable signal generator, and the
appropriate cabling/fixturing including the correct cable connectors for the
cable to be tested. The signal generator must be set to provide 0 to 5 volt into
a power splitter at a rep rate equal to or greater than the TPD of the cable to be
measured at point A. The connectors at points B and C must be connected to
provide a signal to the "Stop" input on the DTS.
20
The output of the signal generator is very important in assuring that the
generator output has a fast, clean rising edge. The slew rate must be 1.25
volts/nsec or faster to obtain good readings. A good frequency for the signal
generator is around 2.5KHz. This is less than the DTS sampling capability,
but simplifies the setup and use of the DTS (it does not require an external
trigger or gate signals). Setting the pulse width at the 2.5KHz rate is not
critical, but a few hundred nanoseconds is consistent and easy to use with
cables under a few feet long.
The DTS should be set to Burst mode with automatic trigger. Adjust the
number of samples to around 500. Allow the split signal from the signal
generator to operate the DTS in the TPD++ FCN mode. Press the "Func" key
to invoke the "Pulse Find" function. The DTS is now ready to take readings.
The lower cable is designed with two connectors that match the cable ends
of the cable to be tested. Insert the cable under test between points B and C.
Operate the DTS to obtain a new reading on the display. The difference
between the two obtained readings represents the time delay of the cable
under test.
This technique of adding in an unknown length of cable and measuring the
change in time is called the substitution method. It is the most accurate method
for measuring cables. Ultimate accuracy of less than a few picoseconds is
achievable for cable lengths under 10 feet.
21
Golden Cable
The golden cable concept is a simple way to compare similar cables. One
cable, designated the golden cable, can be a cable that has a "known" time
delay. This can be a NIST traceable cable, or a known good working cable
that is "the standard" by which all other cables are measured. Any of the test
setups described above can be used to accomplish the golden cable measurement.
To start this measurement in any of the above test setups, insert the golden
cable between connectors B and C. Make the initial measurement, the value
of golden unit. Then insert the cables to be measured. Take the new reading
and calculate the difference between the two readings. Then add or subtract
this difference to the "known" value of the golden cable.
For example, suppose a golden cable exists which has been calibrated by the
NIST, and has a "known" delay value stamped on it of 1.042 nanoseconds.
This golden cable is inserted between connectors B and C in one of the test
setups. The DTS displays 1.035 nanoseconds. The difference is 0.007 nanoseconds.
Then, the new cable to be measured is inserted and measured. The new reading
is 1.050 nanoseconds. Since the difference established with the golden cable
is 0.007 nanoseconds, it is added to 1.050, establishing a value of 1.057 nanoseconds
as the value for the new cable. Accuracy of less than a few picoseconds is achievable
using this golden cable technique.
22
Trimming Cables
Measuring a cable is one task. Cutting or trimming a cable to the correct
length is entirely another. However, WAVECREST has worked with a variety
of vendors and users of cables and has developed at least three trimming
techniques that work well in practice. The first technique presented is
primarily for balanced or twisted wire cable. The second technique is for
coaxial cable. The third can be used on either.
The cable is inserted and reinserted into the mechanism until the correct
reading is obtained. The cable is cut at this point and the correct connector is
installed. When the cable piercing mechanism is connected into the system test
jig, it is connected to equal the delay introduced by the connector to be
installed. This results in the finished cable being electrically identical in length
to the cable as inserted into the piercing mechanism. Finally, the completed
cable is inserted into the test jig to assure the final assembly results in the
correct length.
23
The cable is inserted into the mechanism half way, and then the cable is forced
onto the barb located on the side of the mechanism. Because the center
conductor and shield are both in mechanical contact, a reading can be taken.
The cable can be removed and cut until it is "close" to the required length.
Then the cable can be slid in and out of the mechanism until the exact reading
is obtained. The cable is cut at this point and the correct connector is installed.
When the cable probe mechanism is connected into the system test jig, it can
be to equal the delay introduced by the connector to be installed. This results
in the finished cable being electrically identical in length to the cable inserted
into the probe mechanism. Finally, the completed cable is inserted into the test
jig to assure the final assembly results in the correct length.
24
References
Amphenol. General Line Catalog.
Blair, Byron E.. editor. Time and Frequency: Theory and Fundamentals, NIST Nomograph 140, US Department
of Commerce/National Bureau of Standards, May, 1974.
Gans, W.L. and N. S. Nahman, Shielded Balanced and Coaxial Transmission Lines - Parametric Measurements
and Instrumentation Relevant to Signal Waveform Transmission in Digital Service, NIST Technical Note 1042,
US Department of Commerce /National Bureau of Standards, June, 1981.
Harris, I. A. and R. E. Spinney. The Realization of High-Frequency Impedance Standards Using Air-Spaced
Coaxial Lines, IEEE Transactions on Instrumentation and Measurement, December, 1964.
Hold, Donald R. and Norris S. Nahman. Coaxial-Line Pulse-Response Error Due to a Planar Skin-Effect
Approximation. IEEE Transactions on Instrumentation and Measurement, Vol. IM-21. No. 4, November, 1972.
Howard W. Sams & Co., Inc., Reference Data for Radio Engineers, Indianapolis, IN 46268.
MacKenzie, T. E. and A. E. Sanderson. Some Fundamental Design Principles for the Development of Precision
Coaxial Standards and Components, IEEE Transactions on Microwave Theory and Techniques, Vol. MTT-14,
No. 1. January, 1966.
Scott, Waymond R. Jr. and Glenn S. Smith. Error Corrections for an Automated Time-Domain Network Analyzer,
IEEE Transactions on Instrumentation and Measurement, Vol. IM-35 No. 3, September, 1986.
ITT Surprenant, Coaxial Cable Design Data, Section IV, Clinton, MA, 01510.
Times Fiber Communications, Inc. RF Transmission Lines-The Complete Catalog & Handbook. Wallingford, CN.
Sealectro Corporation. RF/Microwave Coaxial Cable Assemblies (CA-1/15), Mamaroneck, NY, 10543.
Zorzy, John. Skin-Effect Corrections in Immittance and Scattering Coefficient Standards Employing Precision
Air-Dielectric Coaxial Lines. IEEE Transactions on Instrumentation and Measurement, Vol. IM-15, No. 4,
December, 1966.
25
WAVECREST Corporation
WAVECREST Corporation
World Headquarters
7275 Bush Lake Road
Edina, MN 55439
(612) 831-0030
FAX: (612) 831-4474
Toll Free: 1-800-733-7128
www.wavecrestcorp.com
200101-01
REV A