0 ratings0% found this document useful (0 votes) 158 views12 pagesFiat Single Point Injection
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content,
claim it here.
Available Formats
Download as PDF or read online on Scribd
Chapter 4 Part A:
Ane
Fuel system - single-point injection
Contents
eclerebl = ramoraefiting nd aston
Seis
So0 Ci
Fisiecton tem secing sndaosig
Degrees of
= x
roveowinints | frbaghnowth
Speers | same
Specifications
system type
uol injection system data
Fa pp can
Papua! rane
Inet onportre sonar ei cbc
ire sa ence oro
Instr drain i)
orm pend asi)
Recommended fut
Miu otra rain
Torque wrench stings
4 Ftpumoin gman ana reoranftng
:
¢
42
ne
i
i
i
a
i
i
:
it
at
a
i
i
(=F" (zt
Seren ene Mokone
a a‘4A«2 Fuel system - single-point injection
General information
The Bosch Mono-Matrals ange pont
syn Sete te Fe
‘onagemart ton ahh sans bath hs
{ie ostonandignten Ts raptor eae
tinh lai and il ecbon San
‘omponsnts oy rotor fo Captor 38 for
(et a teen satan coment
Tho fal supply stom compris: fa
tank an ecto a pump ot lt
‘Sippy "ano retusa ut Incton
Sytem carcorans ide tee by
‘in an nea deans wt per
Seen Go OO ee
fens sppy of tel oi scare
{ote boy Tha ta eae opastor
(og wih the tote body tana
‘ce i rece a cr a
iT anata ow ty i he
‘Sraton
"ifn Iyector opened an loans by
an" Gacont Conal Unt (EOU, leh
122) a pul of he breath hose
cise nemo en
sors rarest ante
Sos tert ei he 2
SET etn cpempene
eer
‘nadia cing wh rt
Eek ot ot
Scones
isan
coat eeneeeey
LEER ae
Se Veta Secs
Pees
Se eee nee
BS
Saemunon ars
genes ste
ere eed
ree ad
eee
Etaccateaness
See oan
inners
Sant te det
‘he tots boy
Bosch Mone Mobo tem © on posse
with dosenios lecrone tot einer
Pr theses aoe
Feared toe FLAT our seat Ones
{he aut has boon ees he spore
terrain boca tale athe
febovirg Socios can hon bo alone
Precautions
Many procedure i thls Gnaoter rere
ssaciecornecen ar ranch,
wich may result Te fot spiape Belo
‘amin ut awk one alr
{othe gecutane en i aay ee
oganna of ths mete and flow thee
Impey Puetie's gh angus te
‘elt he, ane he prosatonsnacesy
‘then ang ean ce onsesse
Note tat reiual presse wil oian
the felines ang ater he val ae
{hed Whar acorn yl inet
‘eerste tho al te ao Sacra
Seton
2 Rr cleaner and inlet system
eval ard etiog
Removal
Seton and wrath tere 2
fosane ba box Pom th tp of re het
bear. Peeae tne cps an comet he
{Tom corset oer (oo tution.
‘Fconnet ta dct an Sea,
than er bw ant tom Be ons
onparmert ove musa). Reson hs
Senin ia fom bet by apr.
tote tog an he a ampere co
'aalen te nem it rose rom th
cro rd dtc ait bow he
(ohn ts bcwwon ne teow nt of
arr oe mast.uel system - single-point injection 4A*3
‘Srparer fave muster
23. net air temperture af
regulator” x i
-_4he4 Fuel system - single-point injection4806. Fuel system - single-roint injectionFuel system - single-point injection 4Ae7
esting
1 Reftirgic ores of omer esurng
ine dapnogm ang corr ae tte
Sic pris ate a
{alo control stepper motor
Removal
‘Satna fom oop of Wettebody at
eben Sarton. "
hres mousing screws and remove the
{hepa meter ro the btle Boy Pacovet
fom.
hn ie uni acd check fr age eed
esting
{eat ue te flowing proces
1 har run ad ret te meng
‘afoot a, nce
«9 Sst agen the mounting ras.
{3 Daconec aera mga cae,
role it Secometn or bat
2Dmmuies the oot ECU
‘nnen poo he res sper
‘notre hon he bate
‘remecnd on rane ean or
Throttle potentiometer
2 ose yt pean
fe facto, Coneoavety th. pote
Tatr tur tbe eu, the ore
‘hot bay mus oeraved
Inet air tomperature sonsor
apr par ofthe car oso en
{ana apparent be ronened seperately
‘Sack wha FA odor oath ager
Cootant temperature sensor
Removal
Pe
{5:28 Daconnect he wing tom Be
on th ond seo he cysnder had
{render coca oom
Grsotr
{8 Ung th wring am he saser ate
re nt =
ecynanenens oon te sing woah
‘hora ed van asec ake arte
Shnmage he wring Snnstoran he sr
Fotiting
28 Refting i a ever of emo hte
Sorin ha say aa Ten
(Guests ay be erage
Crankshatt TDC sensor
29 eter to Chapter 58, Sarton 6
Electronie control un't (ECU)
Note: The ECU communes with he an
Ptinmaiser sem whe evans
are! ance th gan ly eartrae cock
fas bao stored by to EC, canes ke
{ad any atari, Foe anon, oo
‘ot tmp to alngnossprciomo wih te
‘gta manage sje by connects
‘Be ECU to waar vain By seat
Removal
50 The ECU (electronic contol uni) &
‘ound on the bist a he er oe
npn onesie
S1°Pnortaromm, aconeet th bate
agave soba hom ke trina Oe
22 eae aching lo to
femove the EOU Mom is back
ation
Fefiting
Sure thatthe wing connactor Is seorehy
Inertia switch
Removal - early models
24 Tea sly wth i ated
frat oraccas
5 nace tho two securng bots en
Renting
26 feting a reversal of omova. te
Sch mes tpped dong remove rt
‘ora deneang tn cso a
Removal ater models
Storr teal ti par! by row
tho fo sora ano raeaaing the sein
Spa ee mastasonah408 Fuel system - single-point injection
30 Unsren the to sacuing bat, thn
Streamer he wing ane amt eh
fot ene foe stato
efiting
‘Ser rtngby copes tw canbe a
‘ihber one fe arta.
= system fuses and
he 17 308 foe lento
2 Inactonton stan ise
5 hectonnto tom may
4 pune ay
‘caine compare
Vehicle speed (speedometer)
Removal
Sesot Snam e n
Resting
48 Prt ee rovsel ot omort
Fuel pump
‘uel gauge sender unit
serge te eg compart ne Fomor anda
Imeconontcn tn we mrad ne Removal
{soup ome ieadapacs oa”
Sunde the srows end remove the de
eigen e te cv
fueron)
shal ty
ete th pl
tna pce
{2° rote ly, ru at tay
they om te marge wn ura we
siting
‘647 Unplug he connector rhe
Speedometer aesFuel system - single-point injection 4Ae9
ab ---and ake of he ut over for
ink of et co 185 Unplug he wing connector far he
‘onaar on
‘109 Once the base of te unithas been 6.406 ... the pump titer
‘netoped ‘inetd
em40610 Fuel system - single-point injection
{5128 Make sur tha ang nis postion
soos ot ant ot ene
© Sui kr ao ar
Ct ow fart
1 Prarie ess core,
front es he
‘age an chet ens os
‘oan
7 Foettank- .
fod Se efting sg
etre proceeding
Removal
sone airy nh Ble
(eos an pon oth pump he roraning
fin som ee
erst puro gin andr
{Spm ra ancora
the ter neck fone gator Rome
‘ocueg war cs so nw Wong
‘12> Arowtead makingon 99 ofthe
‘easter sec to ne bdpe
Poni rey ck vm eatay
[eteovoinge wipe Pro
Placing a blocs of cod amass te eck
‘ton saan wares an ay on
the orp festa on te
‘Ses and dicot the NAP purge hose
seller ae no a ey
Refitting
8 ating Ie a rovrtl et somovs!
Procodua,araaig a hosts ae conecty
‘ita and soe ecomerte,
8 Fuclinjectionsysten-
Geprossusation g
Note: orto a prs o action?
Prownrcraguaarcomonans anther
‘etnoon tae components. Al hare cnn
‘tot whch be under pense we
{gee runing anor hs on
ome tinea he inition man Day
Pore at to rton eee
{ee ou tha hey) earn te ta a
‘Gracy band te eo oy aD
‘'Retoring to Suton 5p ou te tne
ei it lat ne
ctor ‘il ot eon 59 ety he
2p to stat ho engine Kenia We engre
rntng er eters sor sy ean
Eecen oe, wo a
Disconnect the nega eae trom the
Saree! raha
have large rag ready 10 soak up any
‘stagnate 't"Seng ct By
fas applet to avid» sun loan a
‘sana wap he 9 and he conection
‘Once the uo) has. own sock
fret str
Inet menifold-
removal and stg
Fomor
(ew etm erty rg oe
‘luge and nosee fom ths tote Body, ard
Eero eaten
Po
Ecolat tempore sorsor usados
Seat are
fable maine brace man
E slack he retining cp and esconnst
fos: ectere eters
ine eesti17 «whom th anol om the
hinder ana sue
SSosoroat he bake vcs nose fe
‘nao.
potting
A Retting 9 rovere 2f the renova
trocar ating te ewig ports
‘mcm carton ft cre
fre otanng see
«ferme rat by th
1 Sncongton rt 9 ong atm
‘eect Cpt
em
Fuel sjstom - single-point injection 40611
ttt
‘76 and romoveit or the engine
*° Shang an tne 8
S Cheoking
Snssacas ta non one ould be seas on Not: lao Chapt
{sore leconecting any & to Macon
fysten wig. nour that he ign
one of iy a
fst fet eure tb yen ig
ure
tig aon.
‘Slr oc he 308 nt bon at De
4
Path aaa on
{aan ecu.Jl system - single-point injection
eh
104, cro ot ron Bow
lato’ Chaps fan 38 Somes
Ti he engine ut to tat tone
aor hn cl hepa ray tat
Beets bre en
an only 20 tominedoang diagnoses
‘ea can bo ged etn. Te
tre ngnoanarnt yt acy
ieee a
Fa ea wi busy hess ras,
Sola euang ayes Maury tbo
Seta the ate te 1
10 Using te equipment, fas can
tong nay
onauing epeaton tha eure 1 D8
‘ratul (party no tout occurs
‘Sram an cans hgh ako eens
inwECUs Moma corp
Adjustment
11 Expanenoed home michanics sapped
wnat sort echo and ware
‘hisetey occa pw om ray bose
{octet atau ga CO comet an re
fea aby snared PAT aor
52 Nes the srl ture forbs
{Co conan nor the ange le spond sre
‘rerun usta: Inceest tat Tees
Inlet he nee tor matenance pose,
Injector caning) or Tas win te fu
ston Sater
108 Diagnosis connector rowed)
icentd blind vote Bay
11 Unleaded petro
general infomation and usage
Note:The inermaton hon tha Cnet
Consct a the tine 3 wing I ped
Intormaton 1 ough tobe rete eck
‘ina AT cea Feige, coat
‘ne of rw rete amarante
‘Rho orate ore ha eae.
4. ut ocomenad by IAT a gien
the Sposestons at stat of he Chap,
‘cowed eau a caren
BAI models sr ‘od wih 9 cate
ante en mst bain on eae Sa
nanan caret 8 AO,
(og UX stan ee rk
(ey be ed a ny mage
3 Se uaa pte 98 at can tn