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Roof Panel (Assy) : Extra Cab: Body Panel Replacement BP-67

The document provides instructions for replacing body panels on a vehicle, including removing the old roof panel assembly, temporarily installing and measuring the new parts to ensure proper fitting, welding the new parts and applying polyurethane foam, sealer, undercoating, and anti-rust agent to the corresponding areas. It also notes to apply body sealer to the windshield header panel and roof panel reinforcement before temporarily installing the new parts.

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Osmar Augusto
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30 views2 pages

Roof Panel (Assy) : Extra Cab: Body Panel Replacement BP-67

The document provides instructions for replacing body panels on a vehicle, including removing the old roof panel assembly, temporarily installing and measuring the new parts to ensure proper fitting, welding the new parts and applying polyurethane foam, sealer, undercoating, and anti-rust agent to the corresponding areas. It also notes to apply body sealer to the windshield header panel and roof panel reinforcement before temporarily installing the new parts.

Uploaded by

Osmar Augusto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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BODY PANEL REPLACEMENT

BP-67

ROOF PANEL (ASSY): Extra Cab


REPLACEMENT

F21038-A

REMOVAL

F21038

BP-68

BODY PANEL REPLACEMENT

INSTALLATION
S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
S After welding, apply the polyurethane foam to the corresponding parts.
S After welding, apply body sealer and under-coating to the corresponding parts.
S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

F21039

POINT
1
Before temporarily installing the new parts, apply body sealer to the windshield header panel and roof panel
reinforcement.
HINT:
1) Apply just enough sealer for the new parts to make contact.

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