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Table of Contents
01 About Katch Kan
Company Overview
02 Operational Values
Our Commitment to You
03 Did You Know?
An Interesting Fact About
the Rig Safety System
04 Did You Know?
An Interesting Fact About
the Zero Spill System
05 Rig Safety System
Drilling Rigs
06 Zero Spill System
Drilling Rigs
07 Zero Spill System
Drilling Rigs (continued)
08 Zero Spill System
Service Rigs
09 Zero Spill System
Service Rigs (continued)
10 Zero Spill System
Offshore Rigs / Barge Rigs
Company Overview
In response to industry challenges, Katch Kan
emerged in 1994 with the objective of optimizing
rig performance, personnel safety, and sustainable
development within the upstream oil and gas
industry. With these goals in mind, the company
engineered both the Rig Safety System and
Zero Spill System.
Today, these two systems responsibly reduce
strain, sprain, and crush injuries, occurring to
personnel on the work-oor (especially those new
to the industry), while also providing oil companies
and contractors with a means to minimize or
eliminate on-site uid contamination.
01
Katch Kan is an ISO 9001, 14001, and COR
certied company, driven to provide quality
standardized results through its practices; now
operating in over 52 countries worldwide.
No other company in the world functions under
the same model, nor provides rig safety and zero
spill technology as effectively. Shortly put, Katch
Kan arms oil companies, and their associated
contractors, with performance, safety, and
environmental advantages.
Find out more online by visiting
www.katchkan.com.
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Reliable
Depend on the consistency of our
products to protect your crew and
maximize on-site safety.
Increasing
traction,
avoiding
work-oor injuries, and keeping
greenhands aware of hazardous
situations, are just some of the
things you can count on.
Responsible
Our company is founded on doing the
right thing. For our clients, we ensure that
HSE regulations are not only achievable,
but within capability to be exceeded.
By taking the responsible approach, we
help our customers maximize personnel
well-being as well as environment
practice.
Results
Responsive
Katch Kan has developed its products based on
extensive analysis of previous on-site mishaps.
By avoiding the use of unproven and untested
devices, contractors also avoid the higher
potential of incident and work-stoppage.
At the end of the day, were
talking about achieving
mutual goals for both the
contractor and operator.
Katch Kans value-system,
along with our products,
enables us to support these
objectives quite naturally without question.
Our Commitment to You
At Katch Kan our values mean more than
just words. Whether its the high quality that
goes into manufacturing our products or the indepth customer service we offer, Katch Kan
is committed to believing in and living out our
standards.
Reliable
Responsible
When working with us, you can be sure that
the relationship established will be built on solid
principles that only a Katch Kan value-system
can provide.
Responsive
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Results
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Last Revision: Dec 1, 2009
An Interesting Fact About
the Rig Safety System
More and more contractors are choosing to use
the Rig Safety System because it drastically
reduces strain, sprain, and crush injuries that
occur on the rig-oor; a valuable advantage that
protects manpower.
A great example would be Nabors Drilling
International, who experienced a 98% decrease in
hand-crush injuries during tong operation through
using our Tong Handle Guards (a component of
the Rig Safety System).
Your Rig Safety Advantage is only a call
away! 1.800.840.2877
03
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An Interesting Fact About
the Zero Spill System
Drilling within environmentally sensitive regions
carries with it high expectations placed onto the
contractor. This is why on the North Slope of
Alaska, which is under a zero stain policy, Katch
Kan technology has been used to enable drilling
and exploration activity.
Such products as our Kelly Kan, 2nd Stage Low
Prole Katch Kan, and Katch Mat, were easily
retrotted and put into action in very little time.
Your Zero Spill Advantage is only a call
away! 1.800.840.2877
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Drilling Rigs
System Overview
The Rig Safety System is comprised of products
placed in sequence that primarily focus on
maximizing personnel safety on the rig-oor.
The table below outlines the key products
associated with the system, the purpose each
component serves, and the added functional
benets.
Product
Problem
Solution
Benet
Elevator
Guard
>Exposed pinch-points
resulting in hand injuries
>An elevator mounted
guard that reduces
hand-crush injuries
>Lightweight >Extremely durable >Can be installed in minutes >No modication to
the elevators required >Available in a variety of models
Tong Handle
Guard
>Exposed pinch-points
resulting in hand injuries
>A
tong
mounted
guard that reduces
hand-crush injuries
>Quick installation with no tong modications needed >Fits on all tong models
>Protects the entire hand >Strong and durable >Cuts down on lost time accidents
>Stainless steel brackets for offshore applications >Can be used as an extra handle
option
Kelly Kan
>Uncontrolled discharge
of drilling uid on workoor >Frozen stand pipe/
kelly hose >Excessive
use of lower kelly cock
as mud saver valve
>A device that controls
and re-directs drilling
uid discharge down
into the Splash Guard
>Weighs only 27 lbs. >Installed in seconds by one person without tools >Same seal
ts the kelly, drill-pipe tool joint, heavy-weight or drill collar (in most cases) >Fits on
regular string, heavy-weight pipe, saver subs, service tubing, and drill collars >Can
exchange seals (in seconds) and top plates to t tubing, test tools or other strings
with diameters ranging from 2 to 8 inches >Seals remain supple in temperatures
as cold as -75 degrees Celsius >Can trip wet pipe as easily, and safely, as dry pipe
>Minimizes kick potential >Lower kelly cock not being used for mud saver valve
>Eliminates frozen stand pipe/kelly hose >Eliminates incidents related to frozen
stand pipe/kelly hose >Can blow Kelly over the rotary table instead of in the rat hole
>Intrinsically safe
Kelly Kan
Seal Kit
>See
section
>See
Kelly
section
Kan
>Seals remain supple in temperatures as cold as minus 75 degrees Celsius >Seals
are fully compatible with all types of uids including hydrocarbon >Kit can be ordered
with up to a selection of 10 seals and 4 top plates >Enables the Kelly Kan to t
the kelly, drill pipe, test tools, and other strings with diameters ranging from 2 to 8
inches
Splash
Guard/Slip
Handle Guard
>Unprotected
rotary
table causes work oor
personnel injuries &
negative environmental
impacts
>Equipment
caught in slip handles
when rotating
>A fully encompassing
exible
guard
that
contains drilling uid;
allowing it to drain
through the slips and
captured by the Upper
Katch Kan
>Keeps feet and foreign objects out of the rotary table >Eliminates
splashing and ooding of the work-oor >Flexes down for easy insertion/
removal of slips >Connects to Katch Mat in minutes without tools
Katch Mat
> Personnel injuries on
the work-oor due to
slip, sprain, strain, and
fatigue
>An anti-slip, safety
zone identifying, high
traction
containment
mat
>Color coordinated for safety and danger zones that keeps green-hands safe
>Temperature and invert resistant >Anti-slip/Anti-fatigue >Contains and channels
drilling uid between the traction buttons to be re-directed to the Katch Kan
>Custom design allows you to replace only specic components versus the entire mat
>Transition border eliminate trips >Drill pipe tub and berm also can be incorporated
on the oor to contain uid
Kelly Bushing
Guard
>Accidents related to
objects and workers
being caught up in kelly
bushings while rotating
>An enclosure device
that keeps objects and
workers out of the
rotary table and kelly
bushings
>Quick installation and removal with no tools required >Durable and invert-resistant
>Bright yellow caution design >Assembly, disassembly, and removal for connections,
are fast and efcient >Works in conjunction with Splash Guard to anchor Kelly
Bushing Guard to the oor >Intrinsically safe
05
Kelly
Kan
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Drilling Rigs
System Overview
The Zero Spill System is also made of products
that operate in a particular sequence. However,
this system controls and re-directs drilling uid;
making the work-oor, as well as sub-structure,
cleaner and more effective in increasing
operational performance.
The table below outlines the key products
associated with this system, the purpose each
component serves, and the added functional
benets.
Product
Problem
Solution
Benet
Kelly Kan
>See previous table
>See previous table
>See previous table
Kelly Kan
Seal Kit
>See previous table
>See previous table
>See previous table
Splash
Guard/
Slip Handle
Guard
>See previous table
>See previous table
>See previous table
Junk
Basket
>Lost tools down annulus
leading to unscheduled
tripping >Economic losses
due to decreases in
productive-efciency
>In combination with the Window
Stripper and Upper Katch Kan,
the Junk Basket keeps foreign
objects (like lost tools) from going
down the annulus
>Eliminates costly shing trips >Designed with 5 telescopic action (allows
Upper Katch Kan to settle with rig) >Slots let uids back into the ow
nipple for re-circulation >Adapter Flange Seal insures a snug t >Built in
wear ring to prevent stripper from being cut while drilling
Window
Stripper
>Economic losses due to
decreases in productiveefciency
>A stripper that not only strips
uid off the drill pipe and re-directs
it into the ow nipple, as well
as Upper Katch Kan, but also
prevents tools from going down
the annulus
>Diamond-cut windows that reduce the chance of master bushings being
blown out of rotary table under kick conditions >Made of self-lubricating
composite >Flexible and durable >Designed to be used while drilling
>Allows for ow checks without pulling the master bushings (simply shine
a ashlight down through the stripper windows to view) >Acts as a hole
cover when used correctly and works in conjunction with the junk basket
Upper Katch
Kan
>Loss of valuable drilling
uid on the sub-structure
>Blowout potential caused
by loss of drilling uid
>Tray that receives and contains
uids for re-direction back into the
ow nipple
>Lightweight - weighs 18% of a steel tray >Tongue and groove design,
with over-center latches; allowing for quick installation or removed by one
person without tools >Working with the junk basket, allows for rig settling
with its 5 telescopic action >Can be securely locked on top of annulus
>Effectively placed between or under the beams >Intrinsically safe
ZSS product table for drilling rigs continued on next page
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Drilling Rigs (continued)
System Overview
Product
Problem
Solution
Benet
Reducer
Collar
>Diversity of sub and stack
congurations
>Seals the Second Stage
Low Prole Katch Kan
to all B.O.P. and rotating
head applications
>Multi-tting options >Can be installed under drilling conditions
Second
Stage Low
Prole Katch
Kan
>Fluid loss due to rotating
heads/under-balanced drilling
>Negative
environmental
impact from drilling uid
>Increased
operational
cost to replace lost drilling
uid (especially oil based)
>Increased potential of kick
turning to blowout
>A lower collection tray
that works in conjunction
with
the
Adjustable
Containment
Enclosure
and Upper Katch Kan
to catch uids escaping
through the work-oor
>Tongue and groove design with over-centre latches; allowing for
easy installation without tools > Unit replaces dangerous, ineffective,
homemade steel pans that can weigh in excess of 7000 lbs. >Four 4-inch
drain boxes and hoses that return drilling uid to the mud tank >Saves
time and money >Easily cleaned and maintained >Paired with reducer
collar, ts all B.O.P., conductor barrel, and rotating head applications
>Intrinsically safe
Adjustable
Containment
Enclosure
(ACE)
>A negative environmental
impact
from
uncontrolled
drilling uid discharge >Open
sub-structure allows the wind
to blow drilling uid around
location (especially offshore)
>An enclosure device
attached to the Low
Prole Katch Kan that
contains uids escaping
through the work-oor
>Design options available to t any application >Features access doors and
H2S warning signs >Designed for windy conditions >Cross stitched material;
does not tear >Top is adjustable from 10 16 feet to accommodate most
sub-structures >Height is adjustable from 1 -10 feet depending on choice of
placement of Low Prole Katch Kan
Learn more about Katch Kan
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
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Service Rigs
System Overview
Product
Problem
Solution
Benet
Kelly Kan
>See Rig Safety
System table
>See Rig Safety System
table
>See Rig Safety System table
Kelly Kan
Seal Kit
>See
Kelly
Kan
section of Rig Safety
System table
>See Kelly Kan section of Rig
Safety System table
>See Rig Safety System table
6-Foot
Service Rig
Katch Kan
(option 1)
>Substantially negative
environmental impact
from
drilling
uid
discharge and loss
>A collection tray that allows
more exibility when running
a stack where oor height is
critical
>Can be mounted on the ange seal; similar to the Low Prole Katch Kan
for drilling rigs >Mouse-hole opening to allow wire-line tools to be dismantled
from the oor
Service Rig
Katch Kan
(option 2)
>Problematic
workoor uid spills and
saturations >Substantial
negative environmental
impact from drilling
uid discharge
>Tray that ts below the oor
of the service rig and catches
all the contaminants
>Mounted above the BOP stack with the use of the supplied ange(s) in the
kit >Easily holds 100 liters of uid >Lightweight - weighs 18% of a steel tray
>Tongue and groove design, with over-center latches; allowing the Upper
Katch Kan to be quickly installed by one person without tools >Intrinsically
safe
Wellhead
Drip Tray
>Major Environmental
contamination from the
uids used to clean the
wellhead
>A collection tray that ts
around the base of the
wellhead or casing and catches
any uids used to clean the
wellhead before mounting the
B.O.P.
>Can be used to capture hydraulic leaks from the B.O.P. >Capacity of 6 gallons
>Quick latch design for easy application >Intrinsically safe
Line Pipe
Tray
>Substantially negative
environmental impact
from spills caused by
running line pipe for
service rigs
>A line pipe collection tray
>Keeps pipes in alignment for easy assembly >Supports up to 2 pipes
simultaneously >Capacity up to 3 gallons >Pour spout design >Stackable for
easy storage >Strong and light-weight >Impact resistant >Designed for subzero weather >Intrinsically safe
Tubing Tray
>Substantially negative
environmental impact
from tubing drainage
>A tubing containment device
that captures drainage
>Strong and light-weight >Impact resistant >Flip-up handles >Designed for
sub-zero weather >Capacity up to 25 gallons >Replaceable stabbing pad that
protects threads and allows tuning to drain >Intrinsically safe
ZSS product table for service rigs continued on next page
Learn more about Katch Kan
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
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Service Rigs (continued)
System Overview
Product
Problem
Solution
Benet
Drip Tray
>Pollution from secondary
sources leading to a negative
environmental impact
>An incredibly lightweight transportable
containment tray
>Light-weight and sturdy >Impact resistant and exible >Trays clip together to
cover any area required >5 gallon capacity >Non-pinch ip up handles >Oneinch pour spot >Shallow height to slide into tight places with low clearance >Fits
between dual wheels on trucks and service rigs >Intrinsically safe
Wear Plate
>Damage to the adapter
ange ring groove when
using the slips and spider
>A plate designed
to protect the steel
adaptor ange ring
>Wear plate is resistant to uids used in the well service application >Designed
to handle the weight of the string >Provides a barrier that prevents junk falling
into the well bore
Discharge Hose
>See 6-Foot Low
Katch Kan section
Prole
>See 6-Foot Low
Prole Katch Kan
section
>Allows the controlled disposal of contaminants or uids from Katch Kan
>Can re-direct uids back to the tank or into casing >The destination of the
uids is at the discretion of the operator
Adapter Flange
Seal
>See Upper Katch Kan
section
>See Upper Katch
Kan section
>Available in light-weight ange/wear plate combination >Weighs 10% of the
steel API rated ange >Allows the Katch Kan to have a water tight seal when
mounted >Resistant to all uids used on a drilling or service rig
Steel Adapter
Flange &
Carrying Case
>Decrease in time efciency
mounting tools to stack
>Unsafe practice transporting
Adapter Flange
>A Steel Adapter
Flange allowing for
easy tool mounting
>A carrying case
that allows 2 people
to safely transport
the Adapter Flange
>API rated 7-1/16 3000/5000 double drilled ange >R-46 ring groove >Bolt kit
available for use with a 3000/5000 series stack >Allows the use of a lubricator
barrel, pack-off drilling head, rotating head, etc., while using the Katch Kan
>Two people safely carry the ange to the designated position, and if required,
to use lines from the rig to lift onto the B.O.P. stack
Stud Bolt Box
>Loss of bolts and inventory
efciency
>A
conveniently
transportable
bolt
box
>Custom design UV stable plastic storage box that contains steel studs for
fastening your steel adapter ange >Available for 7-1/16 3000 or 5000 psi
anges
Annular Seal
>Non-effective seal between
the BOP and ange
>A long lasting easy
application seal
>Designed to be used with the steel adapter ange, wear plate, or adapter
ange >Resistant to drilling uids >Maintains a simple quick seal between BOP
and ange
Rod Table
Adapter
>See 6-Foot Service
Katch Kan section
>See 6-Foot Service
Rig Katch Kan
section
>Steel ange used when installing 6-foot Service Rig Katch Kan between the
stufng box and ratigan >Blue adapter ange seal can be mounted on the rod
table adapter prior to installation; allowing for an effective seal
Rig
Learn more about Katch Kan
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
09
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Offshore Rigs
System Highlights (image to the right)
Effectively captures and re-directs drilling uid
back to the mud tank
Works on all drilling applications, including on a
rotating head and ow nipple
Can be tted to the riser, conductor barrel, and all
B.O.P. congurations
Effectively reduces the potential of uids being
released into the water body
Barge Rigs
System Highlights (image to the left)
Self-adjusting telescopic action, allowing for
vertical and horizontal rig movement
Fits the conductor barrel as well as a variety of
stack sizes and congurations
Necessary to contain drilling uid during offshore
windy conditions
Learn more about Katch Kan
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
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