J P MUKHERJI & ASSOCIATES PVT. LTD.
Tendaho Sugar Project
BASIC PROJECT PARAMETERS
Section-VI-A
Page - 1/6
BID DOCUMENT FOR
POWER GENERATION PLANT
TABLE OF CLAUSES
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
GENERAL INFORMATION ........................................................................................ 2
GENERAL SITE DATA ............................................................................................... 2
PROVISION OF WATER SUPPLY............................................................................. 3
PREVAILING WIND.................................................................................................... 3
CANE QUALITY AND THROUGHPUT ...................................................................... 3
EXPECTED PERFORMANCE ................................................................................... 4
PRODUCT QUANTITY & QUALITY ........................................................................... 4
STORAGE REQUIREMENTS .................................................................................... 4
COGENERATION....................................................................................................... 4
STEAM GENERATION............................................................................................... 5
ELECTRCIAL SYSTEM PARAMETERS .................................................................... 5
EXPECTED FACTORY TIME ACCOUNT .................................................................. 6
J P MUKHERJI & ASSOCIATES PVT. LTD.
Tendaho Sugar Project
BASIC PROJECT PARAMETERS
Section-VI-A
Page - 2/6
BID DOCUMENT FOR
POWER GENERATION PLANT
SECTION - VI-A
BASIC PROJECT PARAMETERS
BASIC PARAMETERS TO BE CONSIDERED FOR THE PROJECT (WHEREVER
APPLICABLE)
1.0
GENERAL INFORMATION
The objective of the Tendaho Sugar project is to establish a new sugar plant with a
total design cane crushing capacity of 26,000 tons per day to produce about
600,000- tons/annum of raw sugar and 50 % of raw sugar is to be refined to produce
refined sugar of EEC Grade II specifications. The project site comprises of Tendaho
dam and the proposed sugar factory which is located in the lower portion [delta
region] of the Awash basin and in Afar Regional State of Ethiopia. The dam site is
located 575 km away from Addis Ababa, capital city of Ethiopia, and is connected
through a very well developed highway from Addis Ababa to City of Djubouti.
Semera is the new capital city of the Afar Regional State, which is still under
construction, is located on the Addis Ababa Djubouti highway at a distance of 580
km from Addis Ababa. Logia, Dubti and Asaita are other towns in the nearby area.
The detailed picture of Ethiopia showing Tendaho is shown in Figure 1a and the
project area/Site is shown in Figure 1b.
2.0
GENERAL SITE DATA
Road approach
Project site is located in the lower Awash valley of the
Afar Administration region and about 600 km North
East to Addis Ababa. Road transport on all weathered
surfaced road almost up to the site is available.
Sea Port
Port of entry for imported goods by marine transport is
Port Djibouti. The transportation from Port Djibouti to
Tendaho site is by Addis Djibouti tarmac highway.
Air Port
Port of entry for air transport is Addis Ababa (about 600
km from project site).
Factory coordinates
Height above msl
Rainy season
Average rainfall
UTME 764700 E and UTME 1278600 N
350 m
July to October
235 mm
Climatic condition
Hot & dry; climatic condition records indicate that the
hot season will normally restrict the crushing period to
about 39 Weeks, extending from October through to
June.
J P MUKHERJI & ASSOCIATES PVT. LTD.
Tendaho Sugar Project
BASIC PROJECT PARAMETERS
Section-VI-A
Page - 3/6
BID DOCUMENT FOR
POWER GENERATION PLANT
Relative humidity
Wet bulb temperature
Dry bulb temperature
Ambient temperature
Seismic data
3.0
4.0
96 % Max & 37% Min
24 C
39 C
Maximum 45 0C and Minimum17 0C
Located in seismic zone
PROVISION OF WATER SUPPLY
Water supply to factory
Awash water through Irrigation
Canals upto factory water sump.
For cooling and service water
Re-circulation and cooling by
cooling towers
For drinking water in Factory
Treated canal water
For sugar plant condensers
Once through (receive from
canal, use and discharge to
canal)
For DEC condenser
Re-circulation and cooling by
cooling towers
PREVAILING WIND
During the milling season the prevailing winds are approximately South Westerly
from May to October, North-easterly from November to April. The factory building
should be designed for wind speed of 79 km/h.
5.0
CANE QUALITY AND THROUGHPUT
Cane harvesting
Burnt cane manually and/or
mechanically
harvested
and
mechanically
loaded
before
transport to factory
Pol % Cane
12.98
Fibre % cane (average)
(For sugar factory capacity)
(For cogeneration plant capacity)
13.79
14.50
13.79
Bx % Primary Juice
Purity of Primary Juice
Cane through put
20.30
85.20
1,085 TCH
26,040 TCD on 24 hours basis
J P MUKHERJI & ASSOCIATES PVT. LTD.
Tendaho Sugar Project
BASIC PROJECT PARAMETERS
Section-VI-A
Page - 4/6
BID DOCUMENT FOR
POWER GENERATION PLANT
Margin for expansion
6.0
No margin need to be considered
in selection of equipment for
future expansion
Reduced mill extraction (RME)
- milling plant
- diffusion plant
96 %
97.5 %
Reduced boiling house recovery (RBHR)
90%
Imbibition % fibre
250 (max) for milling
350 (max) for Diffusion
Raw sugar
Direct consumption White sugar
Refined sugar
Specification of refined sugar
Refined Sugar expansion
100% of production
Nil
50 % of raw sugar produced to
be refined
EEC Gr2
Space is to be provided for future
expansion to 100 % refined
sugar.
EXPECTED PERFORMANCE
Performance (targeted) at 1085 TCH
7.0
8.0
9.0
PRODUCT QUANTITY & QUALITY
STORAGE REQUIREMENTS
Raw sugar storage
Bulk storage; maximum 100,000
t inside the factory premises.
Refined sugar storage
50 kg woven polythene sacks; 2
warehouses each suitable for
400,000 sacks with maximum 45
layers i.e. capacity of each
warehouse 20,000 t sugar.
Final Molasses
30 % of production in steel tanks
i.e. 5 tanks each of 10,000 cum
270 days
95 %
98 %
COGENERATION
Duration of Operation
No of operating days During Season
Time efficiency
Grid availability
J P MUKHERJI & ASSOCIATES PVT. LTD.
Tendaho Sugar Project
BASIC PROJECT PARAMETERS
Section-VI-A
Page - 5/6
BID DOCUMENT FOR
POWER GENERATION PLANT
Fuel
Auxiliary fuel
10.0
11.0
Bagasse
Fuel Oil (Bunker C grade)
STEAM GENERATION
No of boilers
Main fuel
Auxiliary fuel
Capacity of each boiler
Nos.
t/h
5
Bagasse
Furnace oil
150
Pressure at main
steam stop valve
bar (a)
66
Temperature at
Superheater outlet
510 5
ELECTRCIAL SYSTEM PARAMETERS
Generation
Factory distribution
-
Voltage
Frequency Hz
Phase
11000 V
50
3
Voltage
Frequency Hz
Phase
11000 & 400 V
50
3
110 & 230 V
50
3
110 V
230000 V
50
3
Lighting system, Control & instrumentation
Voltage
Frequency Hz
Phase
DC Power
Power Export
-
Voltage
Frequency Hz
Phase
Other Voltages
Low Voltage
Welding supplies
Socket outlets
Anti-condensation heater
Portable tool
Hand lamp transformers
Control circuit
Emergency lighting
Tripping supplies
400 V
400 V
400 V/230V
230 V
230 V
230 V
110 V
230 V
110 V
3 ph
3 ph
3ph /1 ph
1 ph
1 ph
1 ph
DC
1ph
DC
50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
50Hz
J P MUKHERJI & ASSOCIATES PVT. LTD.
Tendaho Sugar Project
BASIC PROJECT PARAMETERS
Section-VI-A
Page - 6/6
BID DOCUMENT FOR
POWER GENERATION PLANT
12.0
EXPECTED FACTORY TIME ACCOUNT
-
Gross campaign hours in a year
Out of cane hours
Preventive maintenance hours
Net milling hours
Un planned stoppages hours
Actual grinding hours
6480 hrs
324 hrs
432 hrs
5724 hrs
216 hrs
5508 hrs
(100.00 %)
(5.00 %)
(6.67 %)
(88.33 %)
(3.33 %)
(85.00 %)
