i
—_—_
«6 cms Canto Peis and ACP
ice home envionment. Networking he now
mh as oth ran a FER WHE eg
1.9. CONCEPT, DEFINITION, AND TYPES OF PROCESS
repos ntl erm prs sein ¥ey BEA ENE Bday
oar nce Same cxaples of pial POSES Te EE Been
pantcng pcr wasn and dstituton stems, chemical and pe
‘aoa! a, tau ty, afc and ansoration sem py,
‘eran palyeoesing indy, oo td fermentation nds, environment
‘cm ming nsunentatin ndnbaatory equipment production,
‘Some fnton of th fem proces te
sere of actos pera cndcing to a od.
Asem sve of operations proton
+A cman of apron - mana anc.
The Meramebtery ithnay defines proces oe amature, popes
stl contmang poration of delet marked a seri of gradual changes
tha econ another in a lat i wand ead wanda pare
‘altro or anal on vohatailsproresive operation ha comtsef
sees ef comme acon or nenemens sutematicaly ected toward @
real oem.
‘The ets of proses re usually measured by process variables. The
‘io of proses arabes is achive by conte (hardware eemest et
‘sofware pogas) nfin contol mets ike eto ales
“Te proces ae ise inthe paditon environment and ar afte by
time-spusasects. These aspects determine the character of the process. The
five in res characteristics a speed (ho, fst) spacing pe i
tributed, contin (comiouos, dsr, periods (eyele, yeti) and
skacrmnac (ceminsi, sts) Tine spoceaspet ls infurse he
‘smplexy fx paul pros Process can farther be classified as Simpl!
compe, saline tra if ad conimuounbtch
‘14 BENEFITS, DIFFICULTIES, AND REQUIREMENTS OF
PROCESS CONTROL IMPLEMENTATION.
Process contel implementation provided benef ik: beer regulation of el
‘esting beter ualty contol, te atilzation of euros ike ery 28
mil Neer peg cen, nl pon nope
ros — "of process operations and operator actions, lower costs Of
ion dee poltn nde athena enon Oona
‘Sensured as the equipments can be ee ‘se
tematic eee
‘There ar ceri diets encountered in my cam
‘ol arising da tothe following. plementation of process
factor
ane nd sostsionry nti of proces Pry engin
Not ane ame prance ein vs a ange
ae pat Tn cases te pce aot ply ele
TEE Me ego epnd mi, ona eet ws)
Shrine
aly of aca mesncement of coal vrei many coc
Le Comune ay etocomcickakthabreiacd
Tie dtp Tie ys sore ith pct nce b-
Sine we acy ona
Mutiveriable interactions Since wuliple variables arbeing contol and ma
pum simitanecely.terstions month vanables ar uneoidble mak
Inet tsk of contra challenging one
Sensitivity t nolae and disturbances Processes ae continuously subjected
to vars ype of Known and unknown Ustrbanen and oes which make
the wk of process cota hallnging
ar are cerain requirements which 2 procs has 10 ene ding
i operation, ike: qulty and quanity ofthe produ, serene mpl
nsf of personnel and eaten
Safty Safty of personnel and equipment is of foremost concem. Operating
‘empties, premres, flow rie concetaton of chemicals, shoal wt
‘walowedocxcced allowable iis
Production specication A plant sould proce the dsr quantity with
ca compromising with he desired quality.
Environmental regulation In no eat, the plant ffuents in the form of
solid gs) sould exoud the ints ected by flea nd tt oe
Even shoud not aus it, water, o polation,
Operational consranis The constrains in ers of operating tenpertre,
Dresur,lvel, and ow rates rust be adhered to contr that the product
‘pecans andthe safety requirement re ot overlooks.
Economies Plan must operate at an optimum level Le, miu operating
‘and maximum prof shouldbe esnomial ution sei ma
rower, energy. and capil
1.8. CLASSIFICATION OF PROCESS VARIABLES
All the proces varibls canbe broadly cased as ip varias an out
Dariales. let vacabies convey the effet of rrroendings onthe POSS.
while output varies convey the els of procest onthe srounings. Fur
‘Bet. inpat variables maybe classified at diarhance 7 manipulated varios.
hile ouput variables may be classified as meatal or unmeasured variable
‘variables are the ones to be controlled. The parte variable fo bean
(6 Process Catia Peeipen and Appcatons
i
‘ 1
rola sore the eum
tld wri, The desire
onlion ofthe controled
‘arb calle the efeenee
1 vet point I cane
‘ 4 reusable owtpits, 39
Fig. 34 Coco
stp with the messed ot
put varuble Manipulate vtiahls are the ones which ate chosen to alec the
‘hange im conte variable. The acc of manipulated variable depends on
how alects the controled varisle sn terme of sped an mngnitde, Dau
hunces can be menurable or immeasirable Distrbances ae also Known a
load: they enld wre becuse of ambient cages changes i quality ann
‘qunnty of tpt arabes Fyute 1.1 lst the cliiction of proce
variable,
‘Let ws ake an example of eomtiawsy stir tank healer (CST), the sehe-
‘mate representation of which 6 sum Fig. 1.2. tthe lean flow ae; F
ard T ate the low rate ad temperature of Teed respectively. F and 7 are the
flow rat and temperatre of the let team of ST, Hecaune a the coms
string temperature atthe elt T, 4. ated tobe same as the temperature
, Inside the tak, Lagu evel
‘dened yh Os the amu
‘of eat ae the CSTE,
7 Inpat variables ae FT, Fe
4 sed T, Outpt varables ave F
4 i au TF, may be selected a
= nips variable, in which
: cave FT. Tate the dist.
tes fe to maintain
1 araaricsleeepersae, hen
T became the comida
ie
Fet2 “reersnrey tra wen ate i
14 OPEN-LOOP VB. CLOSED-LOOP SYSTEMS.
nw ery tat verse cote sytem cin ether he w dined sytem ow
‘enor eye In enemy system (FEV tal he cook wo
‘md om toewvtenant A haat vat ae W uanly sda the nan
ne vies citing hire been eat as
elena vais The sane nm tun sem ares tale regan fd
bath tm, m6 # nts the ta tee the yen dle the ext
fn "0m ng esr: mgement incu Manan Lae 1
sed starve Watt 1 ner Mem eye
Introduction to Procana Cort 7
pen og contol yer Fi. 1:1 4b) das ot ive the easement
arte variable tet It has die! eedback senmection. cae
oF laa yen te vale of en np vail set oven vai th
coh he devted val ofthe cat sable The
ect ante ested capt valen ew compared wo determine he
een if any. that he np sting sald dry, A ipl example a pen
‘eee Wm hee itt rit Focgy ptt ese
to accu fot the pradul change on nm temperate
trice ne 1 temperature tandice 10 seme the taperatr of the rom ed
inpte i temperature wih the ett deed terpeatre) belo ng
Saya! Tune change, en bsimes chino sym
|p Meret ramane
6130) Opennipapten
ined ystems exhibit better performance a they tend Wo be mine
‘eral diurbance, noise, and parameter variations within the sts result
ng in improved quality of control of coure, a an ncteased cos and comple
"ty Open-loup systems, om the oer hind, ae spe and inexpenie, ta ey
aren conret disturbances and plant variatnns
4.7 SERVO V8. REGULATORY CONTROL,
Cental sytem exsetaly ensures the out of w nym Wo bave a deed
‘xy by prescribing a int. Boal, the oexive of contol syste 9 of
"he tlw
+ Himinain of disturbances, Hela contro
1 Maki conti vb er he ages ne pr Sern
evan of the tp f he set pt 8 zed the feo
4 cveumstances hy adn the vps the sytem Coming the
Leroetaarea scam map othe ambien teperatre vain an example
"eta uperains Rrelateny cant aytem wll onal have a edas cs on
fy
Lan eh ey,
sansa he pay sen WAS OF deg
— se. namreacting Hguid flows hy
coats Lt Beppe hema aks |
eee cruelty thew ot he Hoang val neg Ten
i, the avs vel of the fa et the cose-sectonal ae
ocd 4 cued oma, Functionally we ean eae Tan Ta
Test Tatt 2
Time asin ste lens sacl usta an ane
ect ps th oc fmt sina nae core fe
i tidy
Js ot a ea task, Some co se
eq 4 abner fantom for whac Talo Se
mn att net, pamaee
= a ee
Me Ie FORT ane Mess, evan se 16
Sl mg rc wh ed te) nd
Serine Rhea a he HEN kr sytem, ane oO
cw SS FOPDT desea by the le
Fe-25 ec ta pete day or senna
Example27 An FOPDT has atime consat fe, sie ses a iy,
and ded ine uf 05 soe. Wee the tan orton expresom when deal is
in apeoxiate by (0) Taylor series (i) Pa Firat pprovistion
Suton
Prosser ation ts) =
(6 Using Taylor series approximation Gta) = 05
dest
11-0289
Geo i+ 028)
(iy Using Pade's first-order approximation Gls)
24 COMMON SYSTEMS
"his eto dseribes the opration of seo th re tans th no
‘era quel in woes ctl Normally, yp nt the wil be at
flo, eat rar, mass wane, chem reiton nyse, esa
‘olan combination depending the typeof un operon For example.
2 dilation column al thx ystoms ae preset wen het exchange,
‘oly dad at afr are oe
24.1 Fluid Flow System
‘These are systems involving the Row of ese, Ig nd lacs Hou
Pumps pipes, valves. and tanks. A sme ui ak yr este a2
‘iged ysem composed of hau le unk veel dcr
PPP tes antics. aves, ad other fw ecg ences mn be aa 0
using fame ls goveing the Now of as. As shown Fg 26,
eri enteng the tank the ate fg) and Be eight othe water ne
{ek The wah of tak a he rt fy) en Be
Sale sapened. IF the salve always remains ope to the ime exe he te
User ic dra outa the same rte. Hut Hf the vale sting vated the
"souming thal he waters alight the nk a he sare ae ie Bef heens Pcp oH PEAS
yy tir t018 8a og
cers eo af ie BN
a ets of Ep,
ea oni sho ou 09,
sa pe ow er es tn hs 0 a
i eR hr Now eine deve
an Dar a Ye
rte sean
47 5 AGE
vere 4 ote wf eid (AE)
vi Crt of he bao)
4 rf omy)
4, ag tt pat fbn (0)
Hite et of btn)
K, = Flow coefficient
“isn yb compre! oO’ aw for else condctor, he
amotns bong suave oft gure rot ofthe head or potential. he
fe cnet K, cons abe constant, then the turbulent resistance i
od tr
¢_ . Wh=b xt ean
dg BK cm
timber! at tale eins constant it depends pn
theca ow nn leaflets Consent
treme olen siesta ptr ae of Nw ae
‘Stvocaly svar fase rao pring ange FOr 7
te pn nse al fesse rege
Foran gab nce eso pies i fond 8
sc fosigo
tye BL, aL
camp" exp"
‘where 1 is dynamic viscosity (Nsim’), vis Kinematic viscosi
ameter of pipe mL
‘enim
rete
aan
(ah), Dis
nth of ie (mand (hy ~ A) isthe ESE
v0 frst compl c's aw because the 0
bi sty erring. Ufone, lines 0
wl" ‘Scns in india practice
Tain esisance is ound by:
a Mise a)
: 4" gD
fl apcaceis defined by,
P28 Lasetek pm c= ( eo
a
Press Dynami od Matemateal Moding 34
wer isthe volume othe ed nak Lig eapactance of anki
Tcere equa to the eronesccioval area ofthe tank ken at he Huds
ee inc tnk has a constant rss-sectonal area. then he guid experiance
{constant for any head
Struc ye has clement analogous othe ress. inducer. and co
ocho om electra cuit Haembie esisace atrium and
FRfputnce itera othe Mid, Ryralc capacitor i due wo stage and co
Fenton. an eae inetr due wo mas of Hi
242. Heat Transfer System
‘These stems ae designed to transfer et been mms and inca con-
‘tol shell be bet exchanger condensers rors radiators Most
ou anf systems aio incude fad hw.
Thermal sts involving ea afr fom one substance 1 another a
ato eurcenied by resistance and capoctance. In thermal sens wll be
Sut tht subsiancs characterize y esizace to Bet Mow hve welpble
‘omg of heat (ax ery thin air im), abd substances characterize by bet
‘Sorcha eligible resistance oat fw ara lok of copper ralmieu
“Te low les for heal ansfrcorespond to conduction, comet, and
adn ode of het arse
For conde how anor ough specific enduco. th et fw ae
is given by the Fourier lw, which reduces wo
ca 238,
oom es
where g = Heat Dow eC)
[E= Therma eondoctiiy(
4 Arca nga het fw (a?)
{AA Length along whieh et ws)
*)
roe ph te 5
jenn
om
a> HAG ~T) t
stn 11cm oti
"i et
yawsrk Princes 8
cipcoa teal COME
wie tet en
crt syslog 0 letra
ti ESSEC ye eat wis NY he Stang
ek eo 7) y .
2572410" Se
p< sitartaonan rst 2972510"
oe Fre fing HY Teer yyy
seceningion
nant taking nt aco
Ke
ste betwee he
“Foe ion sistance |
taal .
ay KATA a
nee Tt he vege frat 284 SHE Rg
wos oT To apy he bef emp ed a
‘Soloed fora sal ange of empeati.
243 Mass Transfer System
‘Thess trea options ae characte by transfer of substance tg
Geant ena mele cle. For example, when water evapora fy
fool the i steam flowing over the water surface, molecule of wag
Aepour fla ugh the aa the surface into the main portion ef ea
‘A subtatilumber f operations in a chemical proces are concer
‘langing th compos of ins and mixtures through metas nt
‘ean involving chemical repetions, Us these pettions are deca
‘rnd searing a subtneit is cmpanent parts. I the operat ina
hm in conostins of sos, hy ae known as mass ns
ions Mass transfer systems ar an img par ofa large number of He
Theil ais eso, xt, cyte Mam a
stom ks ac wit Sas at ame and i ow
se ofa pollstion contol regulations, automobiles inenrpot 3
yi ma exchange devin theese, te won
‘ine near th exist valves nie this vie, catalytic surface i
toe hot exhust asa it lows through the rufMer and then ot
tie. The cal tls comer ¢|
Caney, Te stat opt conven carton mano to exon dni
arcs fin istry
ty the flowing equation:
Process Ojamis and Maratea Madang 39
‘2.44 Chemical Reaction System
sta ame Cea ct gh yn
25 MATHEMATICAL MODELLING
CConol ofa process requires ha We iene he Resi he es
thu its ouput change with Ue under the ence of change nthe
‘Aisalitrbancesand manipalste arable Quito he prone wan
{ont snot ayalabe, oe canst perf experiment 8 deine oe
{he cess eat arog apts an tere we cant eg he ape
Re Sono sptem. Even dhe proces euipem avaible, the rset
ry eos, Thorefire we eed simpe desertion of bow the res ects
{i anous np, which mathemati modes can provide us
‘mathematical modelo proces desertion of he chats of
unber f phenomena hake place ima paces Its comkeiet pres the
{serpin inthe frm of nc of material estos Al oh Be
[Ne urmahcmatieal suains or eraps, esis af a Ths ppc of
Theoretic analysis has bxome penal for mls an gn oes.
ontrol stems st ft he pss f vestgaing sn Fons
{er varous input condone witout tngerng wth acl phys es
"or rotcal reasons dsr a else lately senps 0p8
mage dsb simpitons te physical iy il nae
Tale jis, Forenample, tis ase that ens romans and
tn considered be neigh singhy the altos
"With computtional costs reduing ental madsing seg cpl 8
“ivese ras ike marketing sft nage, ental elation
traning edcation lt shou be ep ie ind ht mato mel 38
roimatio of the press aie Fouling an xt ates mkt
fin findings solution i an up nk do to he Ick of es vai
ious process parumetrs and also fase ee 0 was of SOR
‘earpctreof he vars pls chemsal peers MEH
26 TYPES AND USES OF MATHEMATICAL MODELLING
at ps
Depending upon the rurerent alin evil “
vce maybe Toma. toad thea tes Ki of i
process contolat tenors
ae ctr av)
tnaton pinscher
eet ao)
cn 8)
smc RIES. Tg,
ey ep dc
acted RP akin. Asana et
nh my Tee al
Tei ea a TON Eg
es ae a ors
Sm hd he pct
«
ania = oct rin ace
st Te) 8) We
or endo cemes
sheet em nade
Rete ee a ml Ty wed
estimate mae
cei tid hf tote
et er tel aceon
ponent eapeersion a
SE cement em rai
Uses of Mathematical Medling In Process Control
atest tn pos so fanless
‘nga puse Se fe eat plato oF Mabe
ating ewes eh
‘Tomo kang fhe oes: Pres ml ca et
timestep har watt the enp and
pect ade fpr pce
Togas degen yr cmon: Steals mal
sims ane wed dere te to posal ope
Tescom ewan wig pas: Ame ie
Bes tke mdeb-bsed and xk predictive como ca be evaluat
‘te epee mel “
Tei pong era: Pat perenne
Seri rena deal with emersency situations by working
seve ui For cumple igh aul ae ed 9
lashed pane
pace (OF MATHEMATICAL, MODELLING
emmy eee ke ake ming of vi
Se
Sierras
Proce Oyama a Maher Moi 35
ose etn edeling th of ein vanes which wl ia
$SET% nating enmnle blo: Devito arable oe nda proces od
1h ome area i critic om epersing pi aly i)
SAN Sting ot evinces wn ea, which coin or
‘Sin Lalas vos.
‘274 LUquid Level System without Resistance Element
For he gd ee ptm
Shown 27, oul
‘nn are A) items
‘oterepsai ered
‘suing doom
‘etd an tk
1 onion erwrsectcnl
sesh he ms an aun te ek es
Fg 27 Uninet ten
itd oan
fart ee
hee eat ty an
hig ny i 2 0,
Ue ta 1s a = en)
Sine fi conti f=
‘eposin al tbe atoms devon vibe,
Fa lae Btn ohh,
For F= alt
ee: en ia aa
inv nf on
fo mt en
rary
ny Larne fo -en
2.72. Unt ect PEC nog
22 re ee ero oe
a uel ei 8 ey
oem ees np
ge cae ced cml ser aa ae
Serene eeu
iivommatsetr on
a
ayn
x
poe (2)
tect a
sede erro
p= fenre| 28)
4 opo= so 7
Avante
——
Haye om
os
Sear anes ay
1 cate
$ ree 1oen( M2) secay
(2
on
sv pi asog ae
Sitctig
os
255)
Wher ira models vali esetion of th sentinear ym oe
sot depends the operation of tise sem Ashe onncar Bing
{posnated by a ngs atthe opraing pon the devin between he ae
‘Rival the setters nea the operating poi wil be ace el
‘Src smoking Soa 0 hep th vaio aan the epating pt mins
‘mum. enon wks wel
27.3. Liquid Level System with Nonlinear Resistance Element
Let deve the exesion fr Ms) and Hare the nonlinear em fr he
Tiga eve! stem town in Fig. 24 i wich ene eet a the oo
‘Sonicare square rat elation
‘Aman at te eld of cot deny, andi he ak hs
nlm rs setonl se the ras alto rand a es
f-L= AB
p= at es0
ato Doing otc snes cane expe
=i em
1K es
Inset sine apni hb
tig os em earth pd
[Snecma rt bpp op aid ee
‘52'S m3 lean ps ee
re an
BAe (l), symptoms am
Negi highend tems
{ee xje-ni] eon
eset:
athe
xudh ex
F208 gaitsprncples and APP
40 oe caring
a fm Sm aa,
Lae
acest! »| a
yin tes of eit ables,
esas 200
ona «
Nhe ica fe Rim ihn
F
te
(od) &
a
|
Now ht ih he harccng parameters KT and Fare ot conta ba
Peabo pering oi
‘tangle 20 Ostow(.) fom + ark eq 10207 nlow sa Seah
ste een ak is anda ofthe tank 2 ma Find (RSM
‘ancl partes be tase fenton,
‘suse
na AB gee
sine HON 4, Hh
hin va hal wig itn var a
O65)=6 Ms) none ster
Ms) any
=o aamb)=h-
He wy
Mon Bee Te
hee
+ seat = (
‘dime constant =
Proce Ojames se Mara Modsng 38
,4 Non-intoracting Two-tank System with
274 Noninteracting ‘System with Linear
Fie 29 shows a two-ank stem i which outlaw fom nk 1 dinhages
‘ily otk 2 Flow doh he incr estanesF, and, pes
‘Sut mopestively. The change inh inno way. ae charger hy ek
Sleds noncecting ptm
‘sso that) he ii if cont density ihe tak as fr
rou nection (4) a ()fesstanes ints lane
hm thank eal
asad 4 egy om
ato rein oh
eng pion den eo
wo tn on te
Mw kk
Oi” Rav” Reet
where j= Ryan 5 =
‘as flan arama nk 3,
sgt abv union in vain wits
0)ecco ron sate
jermb etek
s,Q
8 Rain Hora ws
ae.
1). ey
Qin een
teasing ink sem shown nF
ok dinamo re 2
era Perae
+ dow
oy
0)" Toate s
re armnineraioe
aun Kg mete] on
irene ete Aine Kfle""—uine™| ON
ewe. gaily sows tbe repome fone ak nd wok p=
Ins ob ht thecal ane fenction fr two no-itercig
der sso conned seven singly the prog of indivi a
F021 Unt ees reenter aac moter
‘Poca Oram Manat Mang 44
nr fps The response comes lg gh atmo se ae com
vied nse giving the ec "rani and “nd te
275 Interacting Two-tank System with Linear
Fesistance Eloments
pee 2depes unk imag 9s. The ow ug 0 depends
Umieene betwee anh. bene arsine stn
Asem dot hg of om ey he nk a io
nmr scone, tl fitter ea tem fle pe
‘Shanta ess in fling egies ems of deviance
a0) 4M om
here = A As
Tors so. onsmencing ce, to ne comnts ely ke
ssi wi he (27) esc,
{ne incracting tation, for equ ime constants and ory = Ae wanes
frncton get
aa oss)
Fora nit spiny Bg. (285 becomes (ter action fe emia
wat a6
Aa = sommes tine) em
tery be med tte iting rigs fo snk sh
cach having tine constant of, xt a ot
e212 otek tineg a 2g
tiga 9 fg fF neraon ggg
{ng 02 in TS AT piano fis-ordey %
f
Mie ee oma irene of trating and no,
gee eps " vn
see 10 5 long 8S
ee el ing systems have a slower reg seg
re ey ine es ms
Peed nmr 5
‘276 continously Sted Tank Heater (CSTH)
rsa continously tired EHNA, Lig
‘he rocoto
rer Night atouNeE TW Fe gy
Sh sam ol Sangeet a a Q (Osi Ty
iS
(Fe.212, Comarsondskorepenmotencing ening
woiowerame
fam
ex
|
Yo Stn
Fa Coney sneter ne
Ce
Process namie and Mtbonatal Moding 43
ated dat tempore Tis withdraw tthe same ont rateastheinet
rar. The ak volume emi nd pei beat ofthe guid ae pnd Gy,
eee The net ht of voporiatin of steam i
Assumptions
1) Cone fhe tank swell mined otha emperstr fhe id inthe
tank ad th oul team rein he same
2) The phys propries ps Cand donot vary significa with
temperature
3) ‘ile heat given up by he tam though condensation) i received
1 lig conten fhe tan: Lo bet fom the steam is ac
aad nthe ois
4) ent loses tothe stmosphre renege
‘Overall Mass Balance
hcotans men itn et £1)
ate of mass ptt the tok ~ Rate of ms opt fm he ah:
‘Therese gsnerion nor consumption of wat inthis proves Thus
‘he veal ms blane eqns is
Sogn oP oF
onset tle ts mpl ct dey
‘Ts, the materia une eqstion merely lls that we ane otk
shame pecs Thi soul ot ome uri in prt Keng wih
“beconmon sense th int low rat egs oat Mow ate, then he me
‘win the sys mast remain unchanged
‘Overall Energy Balance
Fer this sytem, note hit even hough he olen is sm fe nea
pote enerey and inte ener the rat f accumulation of eer wil
favre ony tera of change of eral ney. Tass fo the simple eon
hte tank not moto, ths eliminating he nolvemen: of shy Kn
ergy terms an sleasnce thre chen inthe poion of ts tank. he
‘a of poi energy wil be 7.
Let mow proceed wit the ence Bl. .
Rat of accumtion of enry (wiih nk: PGI
Rate fest np (fom inet seam) ACT,
ate of et inp (ough stu esti: 22
Rate of ouput through ott steam: PPTre ° °°
ries
Bebe
Bea &%
tere @= Pith
m
Modlin Tr of ein va
Cray ae cotton (278 BECOMES
¢
Wyte
em
tenn defo tli wiles in ems of Svat varie fg
syne es ea
veyr w=O-03 2% Te
steacing £4290 fom 9.289,
lye
Bersales en
1!
ea eee
“tan Denn Mat
“ing Lp asim of 29
es
Rearing 292)
wen (24 Juena(—
ro (J}4(ge om on
217 Choma! Reaction 5
Mok ceil atin en dnpenening te at
‘npr ete valent atm nd eatin He
‘crams cata ie se which meas wasfomation ott
SESE ies md prin no
a5 non paselns,ndis eee
ro oat et Curate we
est ee as ate of disappearance
‘of pods We wil se the definition DO!
Proves Oram ng Maren Medsing 45
as of easton i 2 Gcion of emperatire and compostion. ad ean Re
= ftempeat) fs composton) = Kampen)
al
bake 295)
ore sem of avon af ection. yi ld freon fet,
TIS paceman and tempers. Ts epresinn times a
onc eacon rae operate
Tita camerson hy pen east defied a he aon of the
ree soe proc.
leo Acted eon)
leaf fed
or 3 const density spt, oes mt eam. So
= MAME ety ae
espresso for dimple entons
Teor miele fit order ton:
“honodite
ea em
nih dent
etme
(ays tees Mb he a1
ry meri
i fa he rt
a. e101)
ee
“Te eco is he hea a chemi procsing pln, wh ter Svcs
‘armunding fr pyle! este! Oe vrios ter cans, The
td facto are wed rng reactor slo nd esp: tattoos
tuts nthe nate ad manor of actin once an cea
‘pendence of echelon, ste Beat of action, Reactant 8D
inthe form of ses, ls sobs The heat of teas exthro
eter icons tna ago remain Ie nes
om thse facts speichern 1 Be
ti urements Tre me ce eso el eco Bach ease. 8)
inc tor, bi Pg Hw eer.aw proces Cox: PRO ja
tit acon Wel ied
a te ston
sine No Tid enters OF leaves he eee
aaa
sean
ete
Sd te o=e™
snore en ean eal CSTR oie sted
sponse of eons A eae
ere in he nt sean se
Toman tem
‘ Cn a nrc ne
i sind i
ete hal ee om uly aoa Aa
Sr ci nt an gene me cme Ae
ese ae ak er show Pe 21
a gtk ror ro that hg
Sd ent CSTR a ds a
ee pee im
ean ened bla rector T= ma hy
en erp of fiw nie recor wih tp
Fora tty wn emetoffid overtaking 2
sun ning isin slong op
‘Tuatha toca psig he er eS i oe
‘eal eur etn po ent of in a
‘fons amen omens empentae o beNal
marten seg leg coy stance tn ee
‘roel nen ane” ncn 0
‘Crete ig no ew down ke
278 Continuously Stived Tank Reactor (CSTR)
Figae 215 sows a CSTR vey commonly wed typeof reactors in nds
Avera nt eta nr econ Ae
Cate finde, exothermic reaction
in plc sie the reactor. Feed
Mow rte F, temperate 7 a8
enration af component 4 (Cx) 64
‘ing the tak reactor bavi #4
- Product ut as temperate 7:
tte Fand concentration of
4 (C,).Conan is wing 01
‘est tring at flow me Fe
erate, and leaving a
a.288 CSTR ores
takes
Tete tata oS!) eating i
roots Dyas and Memes! Moding 7
ance
oe 08
Lig op Fsta
‘as
war am
Bone 1
components Baan
2G GE e109
Hs .c,a% =F (108)
ade ”
Subing = Ahad ing 2102)
a
nfo C= FY = CaF ~EaP Ee 09
a
WHE oF ea )-AO ED) e106
whtce- Cale teweeaT) A
nee Balance
Serre enan x xterm ho wile hen wo CSTR sy te
‘a
cs
Len «nah FRE caiKe 2 O18
aim
I -PT+tat
nar em
precatiyens
wang -A-F
a vo
all Rane caH yen ean ee enn
Ii = BADR pe,
27.9 Tubular Heat Exchanger
Flew 2 16shows he hur eat exchangs, a crane of dna ae
em, Inid het xchange oT ws trough be nr ie ad
BSE bong sted te steam tat Rows concn around he ws
Fearne pee te hqud canes wit tne along tea dreston = fm
The vl 7, te eta tae Zt tex .
ra nse tmperare dct nt change aang he rai of he pe
ncn tat temper doe ot ave rail vaio.Fe Bi8 Tseng
sing tance qusio incon ume A:
very bance
264 UT
POV PG YAMA +O MDG) — C112)
secmminon | [ovine] [owe or [oti tat
ie | [eee iene |e nla eears
Sel acne es amt see i rok
As period period poe the time period Ay |
Where @ = amount of het nse frm the stam to the guid per wit
si and ut eat taser area
‘= rossctonal re of the inner tube
‘= average (assumed constant velocity of the Hiqid
= external dame of he ener tbe
Dring he ies F211 by an eign ad
a
2 spel 09
ta pl - 200 ans)
Sananing wih A(T. U he oe et se
‘rfc
ar Se yall
164 pea aDa00T, aaa
‘Tha he bine equation gives ws the behasou of emperatue of gud along
the length ofthe exchanger I «pial difereia equation because that
harass of dtibted puree syste. Here, temperature (depen!
‘arable fiction of two independent ables (2
27.10 Tubular Reactor
pu 217 depicts a tbult reactor i which the reaction takes place a the
‘eats flow song the he. Asme tht an exthemic inter reaction
‘shin lace The colar cue ace tke aay the ea. Temperate
ee
process Omaice nd Mahwmatcal Moceting 40
onpson vay wth epee ies wl along te gh of he
na ee ample of red press sme ak
ec ae saan concnraon nies.) stheest
reson ina)
rpm ethic ection)
socig nil ese 1"
ety
= ve inlet veo sare
cog
ae
rent? Taran
ol Ma aace
4 page = GORE aus
gas) = WO
We ee tbat tps) 8
Component Balance
r= AC thy e290 ETD) Co
(beh tC y= (04 BCA (0 CyB Mle FA B28
Diving sogout by 88
IC, 42a tere( SE}, -0 a6)
Seales
very Balance
“18:96, MwA TH, WAGE, Dh WABI, Da
ey Nally r) 8d 8 — (QUADS 8 un
2 Rte of test ema per tie, Diving by UA) wd
ating» and 30.
ar. a jefe? ene
aa eG, er ~ 40 Proce Cont Prcces nd Appts
a RECAPITULATION
ne saying fs OF FCeeS WED ey
coer Mitae tem ate dre ty ODE a which pd ary
mony, eS
Printed prams sys a bey PDE ia which dope sa
setts oon sce an hee abr Bet exchanger
‘Pye me te ote aria omnes Healy sate ale ae
inca yt ats poy asm and Supe
Dyan pees ae lied seine ne, Sse, eon
‘eto and dead ie
Fastandr seme ae decid by toner rt eqn, Saving
Shei and ne cms x characenangparaetr
Some systems re deol by seiner ential gation, be
ine ste sett damping at, and natal eq a hating
+ Unde econo kp respons 6 st comm,
+ Deal ine lene ees delays an a apex by Tales
sporoxonn
«+ Span cml econ indy af oss est fe
‘vem, mee aa sien, a cement.
| Thee kind of mech nn ses cn ae hee op
1 Tn lr see examin is wl inci ie cnn ahaa
—$—$—$———. exercises
Review Questions
1. Die Retweodtbad and anges rms stem wth the eo
smeumne
2 Meni th process omen wc Wh he ep phe sem ut
te men dcr emily.
3. Gwen empleo ezine nd som.
tn he lg whch dens cy wi opens
5 Geral as wt of aon mG pe
(6 Whar carry des the cate comer sl in automobiles come ar?
plan op ton,
2. Wat ae hares ick mato dein wed i ps cnt
1 Dstccac ang mand fw hah hd pg aw ng
N
2
Process ames and Mahara Moding 81
jumerical Problems
srmnng aes given fk = 0 help a dy te
Tinmebendhcarge pen kf 6 016% 10° ee now suey
foe hc find th igh tank i Oman os wy
= _——
2. Vien ice 10 tp fr a cine dicen mec
2 mae ee Tong one
Tepe pak eno! dpement = 58
Bing 3
ace oe nk Fa lef me
ecm eras te a eon
i ce i py. he pp of re en
A ad age of ens a cnet Theory of Controllers
Si Gd Ma pons dopant
eed pee
(pda emg no sen
hd dh,
hea, ere aning ton:
29, Wie xpos or
{84 INTRODUCTION
Acie dy Ey Teproces coo! ops a oll so inlence he coma system
= ; Ter ‘eres sigmatel oft convaled veal equa te a of
Pee SPC iy eal he “a of proces coal op.
wn Sitar n weyheconolesondstotheenr determines "mode
seen yenoaiy” Cone gers cone sgl the fil ov
skin depncing upon th devin beeen he toi ad the mes
se ee ftom ata The way nih fe one espnds ©
SEMIN meal enrller made, The coe of parr operating
See Sipe dnison ving ooh noice of procs ha
eet and ae fr eon, comple. The esr he
EE auncconre ves noma nel rand the proces el
Ain cool load onthe ye os sing asa promise he
Sonate mon
ec tine, x ceed change causes hag inh on
wold nae The protons th the ables the et
Tela fie tec Th ine y te proces 1 rend the
ncn eles pcs eg becom gf ine eh
‘Sim neta uno il oo ene, Ded tine eed
‘toon dpsed betwen ororenc a eed beget he
dsr ep oncom! alps ng Dedicate
rotund npn fom Tey fhe cons operon
82 CLASSIFICATION OF CONTROLLERS
‘Conti canbe simples rly a the sme tin, hey can st coma
‘Radar ancl eter coal aad! predicive cont simaated on
Sepete wel cply complex sorts: There one clasifetin tht
‘Guus somes aeeording he chi sure af power ty we eran.
mae mechanical dan. At presse sigals wed ae 3-15 i
‘Tate acl igs ae + 20 A 0-10. tsnen spp 28 io54 Feces Corr: nips an Alon
, oeeeenes
michael se
‘ke. ar used interface with pe
as SSS
eet nmgiage
Pane eee secon cen at
i aioe baat
a ames ett
Gmeaertertntn fl eee
‘control, oo
cee eemaeeeee
. ‘p ‘TL — sul elif a ems of de
‘aap bts the one
‘pat andthe ‘error inp
Depening on he ype of ete
the contol signa ean either be
conto or dcoins wih futher casi tom under hos dpi
‘args
St comer which deerbe the
a 32 Contotrtrms
32. CONTROLLER TERMS
Fig 3.2 represents the contra pre cn ep. The apt lon
artis of col res) an corr op och
rll cxpena a prea ely
fn ene-b ov
or exesed psc of pn:
a2
Whee ay tl Pg Fe ai an min mesure values of the
Conte arabe
{Conor onpat expe a percent of il sae:
pe Aan 100 03)
og, te main and iia vase of coating puree
Spec
‘heny ot Coote 55
___________
‘Banple3t The posers ins tsk rie fom20 ps0 10 pi Te peor
aiid be hp 0p, What sel cl eo when pres ii
theta 30ps?
+ ‘0. 2
= 7 30
= EA 109 = $2238 100 = 2200 ~ 29%
Fe Tac han 61° * top=20 1” a0
ror hows ht the meses elo et i
Potive
xomple3.2-Aconole ouputs 4-209 signal oceialmterspeed fom
io. 40 pn ih inet dependence, Cee
{ay the cnet ceponding wo 310 rp
(by oe ile of erent a (expressed 2 percentage of onto tps
‘sas
(a) SKIS
HO 4K Se 20
a 20.K Sp 22)
song 2.1 0322
DPS minh ad S208
tion 881mm
tam peg of 20m es,
2 a9 6
34 DISCONTINUOUS CONTROLLERS
Daconnaocontoles areas sled wiching conto The manip
ee incom onal neces onl fev deste ates 0s
‘Seip or mar supp tothe spt canbe changed ony in drat es
Freecom bow yrs templated val can sme &
Sect made among two psionte-powton amd melsipnie em
Hr Cuhpuat so cumin cols. dscontiones coals nee
SoA Sane Shing ial contain cement 1th proces tie
SASS cacgh pd quality of onl wi soll ror canbe =i
‘Sen nth dessus contro snl sta elements
3441, Onoff Controtor
‘Te twopoino nodes ndoutdly te sine Xind of cn td
‘ced in dems tind ppis Te ra sion on fT
dene euch nme eval wo poston one Bag cm
Meera Spal of tv a fra me herman of
ea ae an ena cn Pe-pstion sme compares
ee‘6. Pons Covi: arco ans Atos
twit ied DE 8 gia
ah psig we COMIC 5 LW the
(eer oe it At anaes ee
srt eer Ts ety tee EAN
i eo cn ce wt Ne OT
fos en ey bo en
ea ey hd tr paces meanest s Rg,
sce eo ao he ite nd Estey of el
sees 2 is mln ayo oe Ape
ee ee cg othe npc, ee
seit ene Se cnr bess eel sal
Foi ct st olde exe we a eof
se ley te seins nents sg pa
Srp ane cena hon epee
rene vay sew. Ae rok ele nur i ao
SETS ad cnt my Semele
“tea poston ots eed wih wl 0 ed
10ers son oo pot. Cn cen ie cy
Eoin ys bon i ed eh esc of
‘eres orem ode sureties of
COREL Soca ee te mma smb prof el
‘Shrcor afin doin fa pi Cen epee
iS moa alton cehecinne conve Soma 3300)
Sos pets Pe 34a sete te oo on
‘te ino
LAG
the sae of a an
(teenie out Ths.
Tey Canela 57
neff comt esis frm
‘scones wich common
‘lye i he indy. eter be
tetra aecrding 1 the
‘rors Lathe ok a he
Sng empl of ied evel cone
folsom shown in Fig 3A flat
‘Serer ude >
Fig 5 Lnsdwcomelopten _ idee back Asclenaes
he aes that regula he nein fw te 9 hes the vcs Om
inponccamseing pl epee he ovo conic.
emis A isd nel nl gem toot cones dnt of
STE isola ws col apm Arey senes a torpton
Fe econ m nae Tey cs 20 edo
SOA ate ann Dusen pene ance nd)
pear ane ne
ssn
exten,
m= Kam He
Sim £ 0 mA hy
Song te bone pins.
000s Bean = 18
“herd cee at mA. wih ai ove
“he ores 10m, th a
= aosts( 5) oma +178 «2975
Nawal ees 25 m= 25750180
a coal ayer sige wy comings
ed SaabS Ts one ss ty ns mom
TENG c tose of rom frie hc elo vee apt
vont pen yh Waser en.
on
o ws
Cet openop mol ie sem
vasa ucr'a Pe
aa8 connnoet
4Ie seconde tha hee a ae pest inthe oom whichis ifeem
serings sy (8,20, ant 22) and the temperate in he rom is 13°C The
‘eto ssp responses fr dierent stepnpt ae show in Fi 37. Fe ihe
Sings of uh ompeatie stray aes a isher epee
rom th above Fre oberon kes about 250 mies or the
reomiorach ane elim empertre. Alb tahivea final trpeatae
(OF 20C. teeter mes run at 20 Sting. Now. fa distances applied ie
{the door pened thn teria dap he trp hich show a
the Fig 3.8 From the temperate tie po ean be Observed tht he
‘opcaoop colle s ery sensi to distances.
“im. me have su ha the Rest ean have ay desi stig. Now
les assume etapa reais hat the tracy has oly 6
sings ae ff and on eel) Fig9 shows love op model af
‘oor pert contol wing am tf coal
"The aleofthecont ina M5} remaine Sith emer ech
20°C from 18°C wh isthe foom tempore, Here, 20°C the died
‘emperstac:andfthsempertr aces the deed emperate,the coalt
Fe 38 Opens remote isndahetarce
Teay Conca 50
OM cea}
1 89, Comsop mate
itches of This con e cll expline with he lp of Fis. 3.10 and 6)
Nth atow the beaour of temperate (cond varie) ad th ool
Tia rel
Tris centyunersod tht if he temper exces the deed tempers
tut thn he cooler switches of anda te temperate fils below the
‘Sper dared, fhe cole sibs on This process contin il he
‘SERS ind the oom ny cle fo 20° (Ihe dese tegerae)
“he mfichng atone colle ser fa wich my Joa he
salen ement (PCE) inte lg. To prove the fia col clement
fom dogs areal nel povided tat the convallis
St sien cperte of he or evites rom set post of 2 by = O05,
[fhe val of te cota sipale3 and te zone provide i 05. ten the
‘tuner of esas witina gen eden Tus sisi. 3.1
Trane ange of meatal ne frher eense,osciaons decrease 8
sve ie eval bt thot of nrened destin fom thst poi. Fos
Sie apr sow in Fig 312~~
0 Process Carros Prose and Aocesons
‘eer of Conoten 1
7 m 73%, 108), teby increas
a ——__ ing the quatty of conrel
Meson conotsneow
7 srattorwo positon coals
‘ie more comp aa
‘onl element Figure 3.13
Tan 5)
“Tonpertenanencing atone wen cst
Isr asa
mean
ea oy cova wih Hye 805
iy
AS Seppemamapannlinwnteenneemsin
=a
ett ded cht Be gece
ncremes, th osilations eres, hey xing te fal Conte elem
fom mae bt tring guy fot (ion om Po
342 Muttiposition Controller
ee —
SUS eases
Faen nae
‘ows he coma oupat or
‘ threepostion controle.
‘When the emo sia Benes
jana, cups 0% whe
‘vexed, the apt jmp to 100%; and when he er ges Below Ey be
‘apt eps dow 0 OF.
“Pre poston conor: as sssune tee ciflest swing sas.
secpersre contol system, ee ater could be on (hex) an off sn
Tworpstn cabo, ps cooling. In the eld of conto valve teal,
thee pin contol ae equ wedi combination with ese ath
or The te es my be eumrlchise motion (€opening. eck
‘se moon (eg closing) abd of say wre i,
e.a2 Teopeatorcntercnt
343 Time Proportional Contr
“Tine poporicasl cont spec ype of con! mode in which capt of
“moles omnes, bu he pat fal cool ements dioninou
“Though atrial contol meat as eyo postions bu he tine for
‘tic wl gemini thse wo pstons wl vary according to conor
‘out
mene ve ase pnt, uty yt 50% ial como element
vil oom fr 50% of tne ed of othe et 5% mesure vale more
Then set poi, dee the on ine end increase the of ine. Wiha ce of
TO see te contr dace 45% fhe ouput toe apie the este.
then the output would make the Nester on for 45 see and of fer 55 sc.
Fig 31 gives nfralon about he enballr’s ouput wien 25%, 5%,
PLL SL
g29 29 2
uuu
314 Teno cnet LM, TON,oc ort Preps Actors
Segrit wrt payne ale
Te te uon nase oe
Expense lt iim
CA ra gc Pe
See ere empanadas eh
san
Senne pl he eg
Mea ana cp pe nt
rainy sae OK
fmm pre hepa i mt ig ay a
iaturteose
‘Como ig sof min. 5 temperate wil fare op by dea
we
"Wh th temperate reaches 309°, beter Becomes active andthe
renprtee ar alg pa he tof Kimi i teaches 80K
309 4-712 6
Baca of cont lg th ie regu wil increne opt 1438 min
‘enperire nuldBcoe 331 ad he lr wel eo.
S52 1425)
vito pried 621. min Thre a andro f °K and ons
Sint ofK stent petal ne
esl ne ede pind wl sree. The epee
tine rope sh Fig 2
‘Toro Corman 82
45 CONTINUOUS CONTROLLERS
Comino cel mode the loge extemion of lipo ano 1 we
feapemnenang he eve mpostion cool meld oinch
thresh mde fcr else hewee he cra.
lerorpt andthe errs comin ata inion Thee
‘ye ancora esto cold be ay om, a i practi be ie
‘hn near Sa for pct paps, he mathratial cons wed
tnt nll modes mde prporionl nerd, nd va
comnts of thx he Fypue31S epics cle ap moe th
‘ror soins coool modes Popol pat take come acon
‘carat erin pt takes contol cbse on ctv rors
{ate pa aes mol atin bed on the seed ac he ce
‘hang.
1254. Proportional Mode (P Controller)
In opin cole, ouput an be eer 0% of 1. alipotioe
‘ner more dvinons feo up te psabl 29% 3%, a,
tc) The mmr! extension of lpn contol srt mee
ig wich smooth nea esi enissbetmen the col cp nd
Theor The yame Rv of Pome aera sp cans i hea
‘shi showm nt ig 3.16 The ampltae of the manips are”
'Sdccmioedby he ero be proportion! acon cei Figs
$.inand 7 cay how a aig epee ong ing ae
‘het con sl som eins an cnn rong coral tons4 Proce Cenk: ropes nd Aen
Inthe en con stato, i. wi ag,
env proportionally cool doer
rconslton Some apie
Soweter fie contol varbe isto beige
5, Say eelafeaibaminasysem wat
‘epi nord achive hs, P emg,
Teste an pie fr sting te
ot Tispton provided y adding st
7 thcoffs P10 he P cone.
‘e317 Pepretcnrsagod Then pveing atin of oneal
peenees PK Et Pe 04)
1 te ener wi 0 ero (6) ad ie proporional sin bere
canal pat
exo nd cone capt |" OU
Direct and reverse action controller
‘Aste mesure abe nen bya poi «=~ Bsa neg
‘ithe cnt opting (34) oul tn PT ee
‘Tone aoe, when nel val ntsc up aes
{iets sh nro ge comodo sat
on ee pip, hn he sooo up sold dct, cing he av ar
String AO ae). ence he ve gus bod test pn Hence re
‘ingore mee On he rh fe cnr ging
tind wate on ene pipe nthe ut shoul reste eee
fSesbjnl hese pot ening et ating cole Whee etl er
Sie xh at i et ating cml ome des, te
‘opt es and Eoverngepaon eames
rary os
Proportional bend/proportional gain and offeat
‘Let ny and undestnd the tw pons haratiingpurumetes of pe
roa conte, proportion! had and proprinal pin, wth ie be
mm of gas
~\ Piva at centre 100% chang in i
et pede 100% change at
7 ny 1.
Pet ght: 108 shane i ap
sce change apt AB
for 100% etange in out, pt
nO shoul cans :
hangs by 200% (P= 2008)
Fa. 310 nent cen pevn POL Ue 50% change in
‘ronaears Stes te ou by 10 *
eee
‘ea of Creches 65
“The rng of enor hat can ep become cuput een 0 10s
calle i proportional and PB)
90) = 006) 08
03) = 80 »
“Te igh he propanol gi, th aroner wl bet proporioal band
Lower ails we proprio band hes esti), ge
“rou o spp the rnge of PB he the propria cml ends 19
fino ke 4 ow conte. At o lad cendton. the ever i 0. When
Force ln cs pone proces hen ecole oat changes. wich
[in sce ort deve fmf 0 ate A poprional controle #
cise ha a permanent steady sate enor wich called the oft. The
‘Maenip betwee popes guano epic in Fi 3.19.
‘ere ain tesa ao Sd aed when he as oe Bet
test fhe permanent redler te operating pit of cold
‘rable mien + od change iinficied upn he pres is a a of bane
‘Socuted wth proporona center, Larger garde of dstace will
Ince te ft an alr rpeton band wil incest the silo
1 Popa onl ame on-itcalcontol ppcion (he
Come of prance sich peso ate Ti eel ane
evar) hich can alert sendy te erin te vet of sree
Frporonl con acto reid pi espns tough ts mami
rope canstl be moved rough atonal cool components
The stp apse of « Prone fo ilfeet ale of Ks shown nthe
Fig 320. lesbos doping eles and niin te ere when Ky
Frseaid Now et wae nak at ig. 321 Fr = 100, syn bcos
ly osilitn, and fit isles deel 20.
renter ananng at he
a° ro rnin a AEC
eis the ole ut EMT,
eng £370) den Conroy,
Se pat °C
fxanle 7 Figee £3710),
ao a pepe st
pel acts PB inch se
“Tey a Conas 08
‘Pla ie enol shown a Fig, 3.2 isan example of seeping Pro
pon contol
onan = Kyle =n whee
andy nl eveland valve postion respetve
‘and yar evel and valve postion aie dsurbancereypesvely.
when eve ieee, Roa goes up. Subsequently,» [y= 5 ~ ylt—tl
dees 18, valve css,
“Vn evel decrees, dees, lost comes down, ene, yeenes
andvave ops
na Nm
reerm cmoremen RAED Coemrovean
venive ror)
Pi ange = 1992-1912- 48°C
Fatlrange= 300-0 = 240°C
ro= io0=20%
Fee iree,=
For sic. e, - O@—1512)
“G06
ene. P= 3661-1633) = 20%
‘Sett-operating proportional controler
Seren coma ashe eer ata Be
en clemet obi forte messrg met ell No aueey
ont is edd ie lena sec i
feral I eel nacre op ope
‘Earned _Avciroperting rope convoeio pete avalve pnd
Incr resre ply m5 = 28 N= Oe and Ky ~ 006 cr’ Ne
Frnt he now ponton ale when pressieon charge ide esto 28Ni
sate
pon Kom)
= [05-006 28-25)
y= B62 oa, vale has loved ee the pes,
Woon valve is plied teow sid, ign changes abd valve wil pen to
sedi the presse
Example 19 Aselopenting proprio onal as P= 50%
100% change inp = 150° deviation in temperte
wo change in opt 1 vale deviation
‘eisobervd that com! veh devi em om lps.
smi he eresqeding deviation of contol varie ape
‘harmust have case th change vle poston.
(Sem vase deviation = 50% chang in inp
:0Pshangsin inp = 00% clang in cup} cm fare deviston
0S emsalve devision comeponing 0 SOS cole opt wold because
"25% chang nip and 29% Change np oped
150 = 375°C
35.2 Integral Mode ( Controltr)
his mode, the at f cone oe is ropa oh tea
ntl caled eset coer AS nga he er poe. the
‘eg acon wilemne tae otc mip varatetochane ned
‘ots be enor et! iat nto te mapa of Ee,
{itso finn ofthe duro f ero
“The govern equtan of Fontsgain 0 Reset time
pune & JE ae+ Be 5,
inte eter apt isthe contol cup tne
# ih he come opt
ant 2 tere wih mre opt HES O89 thy
st neerectander apt pong Fermin er peng
"ig che hose ate mpl oat nou charts
andy 1:80) sous ore ors ost pt wi
‘tm Conor cap ed he matimum permite cont
cu 10%.
“onal made conlle with rst ee of mins implies
ma
+ Here = 0 ou eda lof oor when it we ey
* Ham oa itn rr eee at
+ Unite oer contotrs, ing contles do ot prodice ofr
may be exe in changmin or keno
‘ 2710? see!
oth
783200) Reere tetas made ea
Fp 0 et cnwotarmipnn cap ct
Fire 3.24 depict he espns fpr yal mde of ent an ene
cote ape
Freprtoal onal mac ox devon, king no isinton ote
tire rod overwc theJevation eeap hers eget a>
‘tps concn acon properonal othe length of eh dre per
Incpa contol are wed in plas whee the proces aot lee 2
‘ns deviton and wher the ree bet specie oad changes
(ances fine onl =
Ne err a tndy ste Ne oft)
1 Slgssh spose at ih Reset tine)
‘+ Arsnal The eon lop edo osc (como op may Deco
able
‘range.340_Animepl onmlr ed fr ompersconolin aang
(0-250€ with act pot of 10°C AL er cro (f=) econ ape
ic 20%, Reset we 0 TSeee pe enor I temperate jmp 0 ISOC,
‘ene econ ouput fe secon.
sxe
pe = top = 38=1t00 = 128
Baha I~ as9—0 I IR
4, consan, 2 tecouoler op ar S sso wal he
P= (1) x1) 3) + 20> 20%
‘xangl341 An ipl conor esd fr vel ol wiht pi |
{Revwstin aang of 1010 Sm The solr apr = apt Te
onc 0.13% per second pe eee ere ie evel ang 35
‘Skeute Be coavaller ouput afer ? cm
sae
no ens
pat 10 = BaBS 100 = 86
Roh sto
‘The te of eng of snr oat
okay tseer
pena cai Pes an BH
2
cept fr usu wil
nec
pak fede ~KE OR
- (0.15) (30%) (2) + 22 = 13%
‘ort Contos 73
‘comparison among P 1, dD Controtrs
‘ie dep th crparn ofthe hee (Pn Dy nivel modes
Table 31 Beni and debs? nd Decal mes
ae Bete Dee
‘Aec tno send we be
1153 Derivative Mode (0 Controller)
aaa Kno ae odepreicive modeastiptory moe. The
sea natei pope te feo Dea Sn
tno aan oes
See le ocuecinecot
in paren cme
Str ee ae teoere hartge rae
ey een tely
a et a ee cenia carvers eoee eas
reas cen
i ieee
“,
mk ta 69
phe eae pico nH) der fo
of exor in (8/866). ea
ncn iy pcs ig dnd tn
‘anc oc ut Oe sre
loop ted Dae ar hm i
Speer op ee el
yon a yt ee
= ie hi
+ ean te sew eri
‘Se car oe
+ ecg wb ete mde cnt ne
meta ey Pa cag oan
+ Dal hn ny oe
Foe. ate en min a
7.825 Papen crate cone mode ad ae
evo |= Rapes mnie
vane 2 Concent
+ Spend yi sm
egal | Prades oer
2 Canes iy
Sova arate
[ov id pew con
rae |* Sate canes
1354 Composite Control Modes
Individual otal mode, nt india pes, prove 1 bene
ity comple sna eget Tat why eo nconoefnd
‘empesteconol mde enn ote neds of tial rarest. By
Saoiany aru mode mistioesf nndunedes canbe clini Moss
‘Stow conbicdospplaet and complement cht. Tesora and
lrmmonl sed combmaton ae PL, PD. and PD.
541. Propertionshintegral (9 Mode
“Ths con! mde est fr omit of proprio an ingame
‘Thismode combines the uate fot coal ype (sabi and pe
‘ys stn teers ta ti ddvanages se compel ft
“Te goveming equation of Poms
PaO = yb, +B Kf nde en
When tere enor (E, = he conte ouput PU emai fe
‘Webuvelonn 0 she ie at which he etserason as theme
ature the proprio sm contutsacoeion andhe ina
teint intenso dere the accralated ae ily. epee 8
the sin ofthe or and wher the ction is ist or reve.
ora eonsan eor B= 1, (© 1K)
nym Kye 4 BK JER KEK KE IP
AE heh
Sa jnoneintertonSine, conittion of
tool tem opt (= ,) Kab ale
hem scat rope
cna pr in 7,8 1174 recon Cont! Prec nd Hees
ten th sorb of proportions zine rept AF YO mi gy
opt pe ote, or pet pr 8
net Tan cpt tn eopnse of PY contd mode 1 869 ETO ip ag,
fat mn
Theagltemof P¥cotl canes ssoupiocangs as ng 8th omer,
snr The tn avenge ots re ha pe Reon
(Ciladoue orp em and kes we of regal aco0 oer
Fee re sr pee rene oP dea emee wafer,
conceal ae
a
cote
227 Popanerimrsecten i ton)
‘The combiner fr tens in which lage ed change oF
“Te proportional mode provides th sbi infin, whe ree ote)
‘mode provid the nessa acto © comin erection ut the one
‘bl is turd wo st por This ode cn be used in stems subjested
lrg en requ lod changes. Bees of inet in, the proces mist
hve eats hanes no to prevent silos induced Wy inte
‘vest. The sep sponse of Peon odin als Ks show
in Fig 328 Fors constr yas A eee, damping dese.
98m norma tre aro an
FEO epee wf PY yea th oy of he cml
Be tlre kel epetanS muy, Seed ommend
pence ant nen ony aft pom © he epee
Seema Even te some cuter a the eo of F sute
(wegen) Vl
Example 112 Fors temperate
‘saton
1 ag, E = ees pe ie
‘r= ont a he om FL mi = KE RAS Ea
292g 29091290 9
236 SV wick compan 8" ont wt
lors 10Y. py ove
‘pat 6EC
Pome up ate Li) 8
= gooey «assur ico) SV
®
te fagsages Aston sebsocn he et
meet
cae mires
3 ge ave deviation
conte =
Res rte" Rept ;
ro amet sly ites 2F above Be a a
ee aoe wl vale devin 2 min.
rs
—
caeerareey
3 ich
oat
ene
Fos RAE) Bk fede
agian it Tore
Ean A, Ate et ep a
‘ws fm 4 pa 40 a Dee ese 90 pr Coral out
‘ang 10 ue ps pena Sevan, Ret ate oe pet
olson pata rb SO Cc ene op
cif it, wea pene ek oes Hp
sate
Paap
pr
109) Renin
leona tp
ue emo cut chang 0 100% gn ps presat
s
pe
‘ay Canaan 77
ioe
2 nas
Wen rie» 80 pa
Po gly Kok JE A+R
= 2 10%
PBK Kt Ay
Pe 2same24
5
xanga 245 AP cone ise cst emp na CSTH, The
{empertaelaCSTH vars fe 20-20°C Teco a co ele get
from faly-open to llyclne ste when the press wes fm
1S peiso3 pa A tempera vriston a 10°C wound the po of 10FC
hangs he presare Spal of vale by 12 95 Upon err change by 5°, he
fontolvalrepaily sedate mia Cale 0, and Asie tbe
‘ale was SOs openend te temperate wate ita egy, Asan
‘ster
“erpenturevrition of 20°C ot of wl ange of 20°C the peng of
‘np roving 10% coer, 0 PD= 22100 10m
x100--5% Bg 100 =
"a=
PB FF = 1% and K,~ 10-1, when enor an conrller ape
tothe in
Ben Sr 06g
opin connie £05 BE S= 3
“os with, he amo ug i SER tei cnt
wep
este sia conta op say fa 9 ps do
pain een
‘tr me oie fem weg aca edn me
_resue siglo cop fom 6 pit 3 psi. whch igen 8
"Terre 71min or Kept pr ne
Nien rh 8 Sx 294
30 9-K, 6, -K, K [Et
3 39 0b xS ab Kast
= 1 ean78 Process Conta Pine ar Aopestons
In tems of pects, 3 ps coresgnds to coal oa
(a= 50% 1025-10251 8K,
> 1 Repestinin
3542 Propertionel-Derivatve (PO) Mode
In PD contlers with proportions pls-dxvive contol atin, he mani,
Ina saabeea frmthe akon ote Pand Deon leery,
‘The governing equation of PD conle:
P= Ky By tk, KE
I> Ky Ey ky Ky GE* roy
‘This made cana linn the ole cased by propel contr, bt ita
dle frequen oad changes a longa the ft ori cepuble. Fora
Feary changing cv te svete otpat wl bed iva effete
mnpba of wish wil depend up Kan he ta change oft. To
Stik higher sls of ate of chang of errand, wil sla eet up
‘The PD enol in aay ates the coneive ation ht has oe
fora pur ate of change of ero
‘igre 329 lst the acon of» PD conulle with he help 2 hyp
heal enor cure. Fit respon recuse ofthe derivative action and ee
thc onpr vanes proportional Higher he at of eno higher wil be te sep
(Change Ts alo shows the fit evar fom the proportional mode (even
* | Pope
ss)
e220 reve te and PO coin
ange 316 hn doind chek cage te alain of
sol i coal Tet acl oar chang of 0m THE
ern ope oe nog a i sep chang of
tbvedbya gata cnge a Sciam Dots By and
eee
sate
‘Senos ideo iin tn wh re pene do ro
poral acto,
imate
(eeaple3 17 Theemorconein Fle. £3.17 lsaptioso PD conte wit
Roc iek Osean y= 2%. Draw gph of he reuting consoles pH
a ERT) Ervin te
‘sheen
‘Av = 0st insantanoos change of 25% (KK poe by he ero
‘ico doratie stn
BBeween 1 se, whe E,~ band = 1
"PAO =Kymt © KK, m+ Py
b(yas+ 25020
(0) = 279%
‘Net om 3s, here change ine, Desi oibson woul
‘ro ing hispid (13 5)
P= $x 1 +0 20=25%
‘So, the up rps by 2.5% and ay a 25%
During 3-4 5066241
Io up drops by 25% (2528 = 22) and then varies ie
= Pine 34-9 Sx OSE 1A
to rcees ot Pi rs NE
ree2sr Pocanatnesparopernivencae ot ERITH
yyems-8
a= 178
‘ter ¢ send he or eames 0 ane conti pat comes a
wa
‘The eon up isdn Fig £317)
rane 348 Forsniy Kn de Pand PD cooler espe
free hw i E18 (0 85
5
a
Pee) Err tne
ster
Pi By 6
tna
Ath 10 S96 0
Ve Pocamac P= 6,
Se wl Ky an d= 1
PoE NOG SB + Fe Ose << tee)
as,
ear ot Contotan
her sco FAL as ec on oh cone
Meu Segtytneanb ons ar
wom Es) dca ropes Pad PD de
xanplt 318 Eimer curve es ime 16 03 mina emai Sine
Petia: Kyte and fr i03 min Py nO Fade conor Capek
2116.05 mm 10 in ben coterie) PD WD
sate
(Ce) PD cote:
yr k ky Ee +r
Pea 12 «Pha wo be up jmp 0
Rao=1< 05 min
yyn 22062012 = 4+ 4, sang om out ss ey.
a)= es at! = 05 min)
arr 05 min = [the derive em conan of woul mt
‘eter and he uu rope 2 fo and emis Rl
Po KE KK, [Edt
Coe oupar when << 08
Pe 2x2ee2 «(09 x fara =are?
Cone oapt t= 0.3 mins 225%
y= Wa when OS <1 1
Ss aelo teeny fread 2-02
Comme napa 0 =
_ Soe opt 8.786 att bein2 Pocus Cr nee etn
(P10) Mose
“rete pot el Se
oor scence & peice OCS) ig
See faci ad sb 0! i
ae pace wae ef gg
aa aay me three rps HONEA eg
Se rr tro em I BEES a
ite nied npg oso eee
se nc mpi aes lA
ee ee oe a exon spin at FOE
SETS os nes tne sd amie trace
Stemmons ef PD some
PO™ Ky Ey ty Kee ky K JBM em
‘erp fet cots a si ton a 330
543
By combining lh
a Le,
L =I" |
FAA apostate
ge at
nl ar tte te es ta meena ch tein
a
‘iy Coan 18
ae Cai oF GT eI
ole)
ern
Eom
Eocleasn 0)
ee snl va ene sn ih as
wi seas K-05 cm 80%
sxe
Se ely cash of se pane oe me qin com ete
“,
poy ASEM OnE GER
pesspeasfeareasticose
From 0-1 B90
preweasjeaeasese
= resria ests
‘as+= Oot is SO; an at = OF, xp Becomes 52.5%
‘Nib end Tc: =S8 79% aod the ig term as acme
forias=si2%
eB
From %
yas asftnaresias
os ransu-nnesas
(Pac 625% steep fn 58754 1 629%
sth cod of ee ~ 61-25% ad he tg eas scum
so2s% 5125 +252)
rom 35s, we ae:
rio {beara Leas
rye eas 4781+ 478
ee 8 ep fo 61.238 10 6.
2 Oreproces Cont eps AEE
es. and he eg Bas ecu
57% andthe mea ey
yt 87%
the end of $38 (hn
Sars $628 29)
Ferre Sa fy =e tcl ost
Sethe eu fos is
‘ars 48250"
Shae oars
peCAATUITIN
Tas rama esr og or
‘courier responds 10 mor defines the comer mode, wih
«peter terrier tte
eect eater tern)
» Ermer ht fea eth
Smyftcordayw contr oe “et
epee ag ermte nee toe
eS pe ete ee cee
=sc5
a aor enna en
Siete eee
«Ec oo end ne
cn oe ca Pe | ‘perccotnge ero Total comma
+ Heeb bantevetarcumraerent
The coniteler output proporsional to rate of change ef sane epee
Saremtinciciema eee ret
+ By combining various hone care
Rorecemm get ata
tia a ete dt
ae earn TS
5) -9 S180 11 $6254 (49)
Bry stats A $87 (54)
———— vrrcises —_
Feviow Questions
oe tine optical dems tem on conte?
3 Gags este of sc to prc fet ental?
‘eer of Carsten 88
tapi ping aor ihe ep of x
$f, lgue .t PD coto en nnenad endy
romance
Numereal Problems
Si Ae ak us be grate sy 2K pet min, Wes
TEAS ane yc enyennre 2K pt tA terpoton
gets n cana ng peur ne af 1% set got
Sesser cpm tpl ad eerie Fd ee
laland ee npr ef be ak er mi 1 tl 2
3.2 Invoke ee! cate pling inf fi by eo
eae ie cio cm lion oe a nen
Sper ees re Coa ne
‘Beenie todo red Don Case Pa
(are ested) ar oI Wit wold ee ew leven oh
1.3 Fre era cave sowa in Fi 333, lt gph of popu mg
Season a ei fine y= 58-104 and PO
rast Greve Tine
5.4 A pam PY sonal out of 1p tol Won et
Fu ipl Os ten lng nt ts eit KT,
135. AP conte ind cool epee ina CSTHL Te een
(Cott ues foe 1-210 The oa we ee int eo y=
speach avn pes ilo Sh
erste ace of 50% td et ont of PC as
‘aE of ae by 12 pk When he ee cae by 8° tt
Sh ey che ter nae Cane 7. Ane at
ine bu open nd empresa pt io