TEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Skid Data Package Index Job Number 282670 Skid Tag Number B6-109/4000/1716 1. Inspection and Test Plan (ITP) 2. Vessel Data Package(s) 2.1. S/N 282670-1 Tag# PP-HT-0014 2.2, S/N 282670-2 Tagi# PP-HT-001B 2.3, S/N 282670-3 Tag# PP-HT-001C 2.4. S/N C03-6670-1 Tagi# PP-F-001A 2.5. S/N C03-6670-2 Tag# PP-F-001B 3. Test Reports 3.1. Non-Destructive Test Reports 3.2, Hydrostatic Test Reports 3. Pneumatic /Leak Test Reports 3.4. Electrical Test Reports 4, Weld / Heat map 5, Material Test Reports 6. Coating Report 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www, TexasSystems.comEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems aay Ay Section 1 Page | of 6 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 P.O. Box 691405 + Houston, TX 77269-1405 www. TexasSystems.com Fax 281.351.5996TEXAS SYSTEMS & CONTROLS, INC. 24310 TOMBALL PARKWAY TOMBALL, TEXAS 77375 INSPECTION & TEST PLAN Texas Systems Job No: 282670 Customer Name: National Contracting Co. Project Name: AL-KHAFII Joint Operations Customer P.O. No. AGOC/AOC/HT100PC11/PC24 Customer Tag No. B6-109/4000/1716 Description: Fuel Gas Conditioning Skid Issued by: J. Goree Title: QA Manager Dated Issued: 02/04/03 Revision: Date: Tnspection Levels: D =Document Review M= Monitor W= Witness H = Hold Point Activity Reference Document Inspection } Customer | Deparment | Procedure Comments evel | Insp. Level | {Cateulations Vessels “ASME See D Quality Review Documents for VIIDiv.1 compliance sub-supplied parts. “ Piping ‘ASME Engineering B313 [ Materials/Equipment -] ‘Material Test | ASME Sec. Receiving | TSQCP |___Report I Inspector 030 ‘Material ID MIR'S Receiving | TSQCP Vs. MTR, Ingpector_| 020/030 ‘Material vs. BOM Receiving | TSQCP BOM. Material vs. P.O. | P.O. Receiving | TSQCP Inspector 030, ‘Visual Inspection | ASME Sec. 0 Receiving | TSQCP Inspector 030 |Calibration” | Certificates Receiving | TSQCP PSV D LZ oe D z Inspector_| 030 z Ww 7 L LL Contificates Inspector | 030 Fabrication Fitup/ Drawings Quality | TSQCP Alignment Inspector | 060 Dimensional) Drawings W, Quality | TSQCP oo Inspector 060 Tniemals_) Drawings Quality | TSQCP z Inspector_|__ 060 Material | WeldMap | “D Quality | TSQCP ‘Traceability ey | Inspector_| 0207060 Welding Filler Metal WPS M Team | TSQCP isa Leader 060 _| WelderID. | WeldNap | D Quality | TSQCP 4 Inspector (060 Visual Weld | Drawings Quality | TSQCP Inspection _| & Inspector 060 J Page i of 3INSPECTION & TEST PLAN Texas Systems Job No: 282670 Customer Name: National Contracting Co. Project Name: AL-KHAFII Joint Operations TEXAS SYSTEMS Customer P.O. No: AGOC/AOC/HT1OOPC11/PC24 Customer Tag No.; B6-109/4000/1716 & CONTROLS, INC. Description: _ Fuel Gas Conditioning Skid 24310 TOMBALL PARKWAY Issued by: J. Goree ‘TOMBALL, TEXAS 77375 Title: QA Manager Dated Issued: 02/04/03 Revision: Date: Tnspestion Level D =Document Review M= Monitor W= Wines H1= Hold Point ‘Activity ] Reference | Inspection | Customer] Depariment | Procedure Comments Document | "Level | Insp, Level Non-Destructive Hxaminaton a XRay | ASMEB313]D ‘| Quality 3% Random Piping | Inspector Min (1) per welder Vessels & See Drawings NameplateiCode Stamp. : ‘Nameplate | Drawings | D aay Facsimile = Inspector Review Sub-supplier ASME Daa] ASMESe. | 7D Quulily Report vu 4 Inspector Review Sub-supplier Nameplate | Drawings | “H Quality ‘Attachment vs Inspector Review Sub-supplier _ Testing os Hydtomaie ]_Dawings | Cuaity | Limits ASNE BSI. Piping 2 Inspector Not to exceed setting of PSV | Vessels a See Vessel Drawings Teak Test | ASME D Quality 25 pal sensitive leak B33 Inspector Para. 345.8 & Panel Function Mt Bieciead Test Inspector : I System | M Electrical Point to point , stroke all |_Funetional Test Inspector valves. Panting/Coating Suaice | Dawns |B Cualy Preparation Inspector ‘Coating ‘Drawings | M Quality, See document 282670.Paint ‘Type/Application 3 Ise 1g requirements [coating] Drawings Qialty | oe [Geer | & | See Page 2 of 3TEXAS SYSTEMS & CONTROLS, INC. 24310 TOMBALL PARKWAY TOMBALL, TEXAS 77375 INSPECTION & TEST PLAN ‘Texas Systems Job No: 282670 ‘Customer Name: National Contracting Co. Project Name: AL-KHAFII Joint Operations Customer P.O. No: AGOC/AOC/HTLOOPC11/PC24 Cust tomer Tag No.: B6-109/4000/1716 Description: Fuel Gas Conditioning Skid Issued by: J. Goree Title: QA Manager Dated Issued: 02/04/03 Revision: Date: [inspection Levels: D =Document Review M™= Monitor W= Winess H= Hold Point ‘Activity | Reference | Inspection | Customer | Depariment | Procedure Comments | Document | “Tevel | Insp. Level Holiday Testing | Tes DB Paint P.OOT Except structural steel] reports | Contactor | (CEI) | corners, pipe supports and | | bolt holes. Final Inspection — ‘Customer Drawings D | Quality Connections z Inspector Tagging | Drawings | D Quality Fuel Gas Filters: _ Inspector PP-F-OOIARB Ze Super Heaters: PP-HT-OO1A.B & C Panel Seated MW Shipping [Packing List M. Shippin; —| [Preservation M Shipping Packaging M ‘Shipping T Data Package i Project Management Final Appearance | Casiomer | Project P.O. ‘Management Customer) Third Party Inspection Pre- Contact| Fab, and Release Required Page 3 of 3Section 2 24310 Tomball Parkway » Tomball, TX 77375 * Phone 281.351.5999 + Fax 261.351,5996 P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.comveya TEXAS SYSTEMS & CONTROLS Sy Engineered Process, Control, and Mechanical Systems Subsection 2.1. 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 « Houston, TX 77269-1405 www.TexasSystems.comTEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Vessel Data Package Index Job Number 282670 Customer Tag#PP-HT-001A Vessel Serial Number 282670-1 1, U-IA Data Report 2. Calculations 3. Non-Destructive Test Reports 4, Hydrostatic Test Reports 5. Weld / Heat map 6. Material Test Reports 7. Nameplate copy 8& Coating Report Rb Ae ad 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 * Houston, TX 77269-1405 www. TexasSystems.com—7 ZTEXAS SYSTEMS & CONTROLS ZUf} Engineered Process, Control, and Mechanical Systems Subsection 1 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + P.O. Box 691405 + Houston, TX 77269-1405 www. TexasSystems.com Fax 281.351.5996FORM U-1A MANUFACTURER'S DATA REPORT FOR PRESSURE VESSELS (Alternative Form for Single Chamber, Completely Shop-Fabricated Vessels Only) ‘As Required by the Provisions of the ASME Code Rules, Section Vil, Division 1 enuactured and nes by TE) STEMS & CONTROIS, ING. 24440 TOVRALL PARKWAY TOMBALL Tx 773 ‘hare scasiins alone) anuacturedfor National Contacting Co.Ltd, P.0,Bbox.0, AL-Khobar, Kingdom of Arba 31952 (ar na ares of poe) 5. Lecaten of saloon Unknown Tae aaa 4. Tipe Horizontal 28267041 - 2ezee0ve +410 2003 Tere eve an Tiers seal Oy ea (Deane) Terese Tera 5. The crm and psi properties of al parts meat the requioments of mate specications of the ASME BOILER AND PRESSURE VESSEL CODE. The design, constveton, and workmanship confor 19 ASME Roles, Secon Vl Ohio 1 2001 Tass (as) CoCo ‘asa Sos noe ©. shat i106 GRB. o.sse" 0.258 st. 114.3" Tar ee No, Grae) Wan Th 6a) Tor aiow Ta) Dam 1 BT Th oes ERT 7. Seoms ‘Sis None 100% - : wet 100% 4 Tap fieuea AT ScterFay ergy) Terp ray Tee) Geet ba TT (Sex Paty Wee Caner ‘ha a8) ‘Shoop bh ‘eeu 8, Hoods) Mat |SA-105 12" 300# Soh 80 REWN (oon A516 Gr70 (GoeeNs. Gace) (sete Ne. Gre Taeafon Ton] Mirena] Cowosion ] Clown] Ruse] Elites] —Coneal | Hnepharcal] Fat] Sides Presaue Eotom énds|_| Thoinece | Atouanes | fade | ‘Ragus | “ato senoge |" Rade | _cismeer @| END. ses" | 0.256" zs zi zi : : : END. 0.5007 | 0.256" : : 2A Tremble, tata we (aserbe ier fosenngs) at ae Wo Sea eT nawe 498 peat max tmp 401 Mio. design talon, 20 Fat 404 ps. yo, rat eros! pressure oa a 10. Nozdes. inspection ad safety vane openings Purpose ‘iam Nom Reingeemont Yow nit Oates brimy| wo | orSize | Typo at ‘Thi Mit attaches Losston InisvOutet_| 2 | REWN, i108 GRE 9.582" : Dw6.t18) Shel VenyDrain | 2 | 2° | RFLWN : 0.65625 : Uw16.1 nel ‘Suppers Skt No ae i Gas ine Saddies ‘Mioched ___ "Gee item #12" Waser Ber Ber (Onset) (te ow 12, Rem Manufacturers Partal Data Reports propery ienfed an sone by Commision nssectors have been fished fr he folowing ems of he reper: = Welded (2) Bim. of Shell & (2) Top Shell ‘Waa par rambo Migr rao and OHI MAT “Tested in the noreortal postion Impact test exempt 2er UG-20 (H15 Safoty root devices are the responsbiliy of the user ‘CERTIFICATE OF SHOP / FIELD COMPLIANCE 5 thestatemanta mag in hs rer are core an at al ets of design, mata, consuton, and workmanship ot his vase corto tothe Wie co ASME Code for resture Vessels, Secon Vil Dison 1. "U* Creat of Authorization Ho 3 ros] oate2008, ote S[NDIOR co. name re: Tews & CONTROLS IN ‘Sioned fewer (Faves CERTIFICATE OF SHOP / FIELD INSPECTION Vesselconsiuctecby __TEXAS SYSTEMS & CONTROLS,INC. at 24310 TOMBALL PARKWAY TOMBAUL,TX 77375 |e undersigned tolaing a valid comission iss by The Netoral Boar of Bal abd Pressure Vessel Inspectors end the Site or Province of ‘Texes sna employed by HSB CT ave inspected ‘ha carponentdecobed in bis ManutactrorsDalaRepanon __ Figs (P= "and dato at oho ben of my mowed an elo, the Manutacture has constructs bis prs farce vin ASME Cod, Secon Vl Orion ¥.B sg this ceria eter te Inspec et cerning the pressure vessel describes ints Meulacurars Data Report. Futhermare, rr be tate eR ct AB Weecodee SEF oe Ht bod [nena Sn, Povo Inspector nor is enpoyr shal Salioisin ose 9. [0.0% ser _ owe Aine7 TEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 2 Page 2 of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.comTexas Systems and Controls, Inc. 24310 Tomball Parkway Tombal, TX 77375 ate Pits 1/7/2008 CUSTOMER NATIONAL CONTRACTING CO. LTD. PO BOX 99. AL-KHOBAR, KINGDOM OF ARBIA 31952 VESSEL DESCRIPTION 12"-300# HORIZONTAL HEATER VESSEL Vessel designed with Advanced Pressure Vessel, Version: 8.0.4 Vessel is ASME Code Stamped Job No: 282670 Vessel Number: PP-HT-001A/B/C Purchase Order Number: AGOC/AOC/HT100PCOO/PC24 NAMEPLATE INFORMATION MAWP: 496.00! at 401 °F MoM al Number Numbers): ‘Year Built Radiography: RT 1 Postweld Heat Treated: NONE ‘Construction Types: W | National Notes ANSI B18.9 Fitings(Tee, Cap, Reducer, etc.) Are Acceptable Per UG-44 [ANSI B16.5 300# Figs Consideres & Accoptable @ Pres/Tamp Rating : ___ Signatures Dosian Engineer: VO Au as owe: 1 D123 Checked by uy i : vail AY) 3 a ee [reams oa BZ Seed Adanood Pressure Vessel vision 80.4 @Comeuter Engineering, ne ‘Seton vi Digan 1, 2001 EatonTexas Systems and Controls, Inc. 12" NPS PIPE Customer: NATIONAL CONTRACTING CO. LTD. Job No: 262670 Vessel Number: PP-HT-001 A/B/C. Number: 1 Mark Number: $1 be Panto 1172000 Cylindrical Shell Design Information Design Pressure: 494.00 PSI Design Temperature: 401 ¢F SiaticHesd: 0.00 PSI ‘oint ficiency: 100% Sho Materia: $A-108 Gr 8 Factor B Chart: 032 Matorial Stress (hot): 17100 PSI Shel Length: 130.0000 In. Material Stess (cold: 17100. PSI Corrosion Allowance: 0.2560. in ‘Actual Crourverentia Stess: 8805 PSI Extemal Gorresion Allowance: _0,0000 in. ‘Actual Longiudinal Sts: 4156 PSI Inside Diameter (new): 11.3780. In. Inside Diameter (corded): 11.8860 in Spocite Gravity: 1.00 Shol Sutaco Area: 36.18. Sq.Ft Woightof Fi: 47791 i. Shell Estimated Volume: 87.21 Gal Total Flooded Shell Weight 143575 ShellWeight 957.84 Ib. Minimum Design Metal Temperature Data Min. Temperature Curve: 8 Pressure at MDMT: 49400 PSI UGS-6(0) reduction: Yos ‘Minimum Design Metal Temperature 20°F UCS-88(¢) reduction: No ‘Computed Minimum Temperature 53°F Design Thickness Calculations Longitudinal Stress Calculations per Paragraph UG-27(c)(2) PR 498.00 5.9440 2SE+O4P ~ 2° 17100" 1.00+0.47 49400 = 0.0854 + 0.2860 feorasion) + 0.0000 (ex, corsion) + 0.0488 12 12% fo le) = minimum of 0.3902 in Circumferential Stress Calculations per UG-27(c)(1) PR. 498.00" 5.9440 SE-06P ~ 17100" 1.00-0.8" 498.00 += 0.1748 + 0.2580 (corsion) + 0.0000 ex, conosin) +0.0815 (12 12% forppe) = minimum of 23 eral loads dort col ces, Pipe Selected: Size = 12 in., Schedule = 80, Diameter = 11.3760 in., Wall = 0.6870 in. feviewed AL pe m SFOS vanced Pressure Vestal vrson 80.4 GCoameuter Engst, ne ‘Secon Vit , 2001 Eton‘Job No: 262670 Texas Systems and Controls, In 12.75! OD 2:1 ELLIPS, HEAD Customer: NATIONAL CONTRACTING CO. LTD. a Vessel Number: PP-HT-O01A/BIC eral ana contr design, Number: 1 Mark Number: Ht ate Pea 72000 Ellipsoidal Head Design Information Design Pressure: 494.00 PSI Design Temporatuce: 401 “F StateHoad: 000 PSI “ointEiciency: 100% Head Matoral: SASt6Gr70 Factor 8 Chart: 05:2 Materia Stress (ot; 20000 PSI Corrosion Alowance: 02580 in Matra Stross (cold: 20000 PSI Exemal Corson Allowance: 0.0000 ‘Actual Head Stress: S041 PSI ead Location: Fight Straight Flange: 2.0000 n. ouside Diamoter! 12.7500 Head Depth (re): 35000 in “nowt: "00825 in Ka ni24(02R)"]: 095 Extreme Fiber Elongation 22.70% Head Surtace Ares: 1.88. Sq.Ft. Specie Gravy; 1.00 Hood Estimated Volume: 178 Ga Woightof Fue! 1468 Mead Weigt: 41.82 1b Total ocdedHead Weight; 5851 Minimum Design Metal Temperature Data Min, Temperature Cure: B Pressure at MOMT: 494.00 SI {UCS-86(8) reduction: Yes Minium Design Metal Temperature: 20°F UGS-68()recucon: No Computed Mrimum Temperate: 85. °F Design Thickness Calculations Design Thickness Calculations per Appendix 1-4(c) PAK 494,00 * 12.7500" 0.95 085 0.1408 + 0.2560 erie) + 0.0000 co. comonion + 0.0825 rot 2SE+2P(K-0:) " 2°20000" 1.0042" 498.00" (085-0) = minimum of 0.4851 in Nominal Head Thickness Selectec Minimum Thickness after forming =0, 6250 in. 5625 in. Acvancad Pressure Vessel version 804 ECompurSngineeiog ne Section vit Dis 1, 2001 EatonTexas Systems and Controls, Inc. Customer NATIONAL CONTRACTING CO. LTD. Job No 282870 Vessel Number: PP-HT-001 8/0 Toading Summary Te ‘Saving Elevation | Ending Elevation Density Thickness Wind Diameter | Wind Pressure 0. in.) (ose3) (in) (in) (lbste?) Tiga 9.00060 72.0000. 2.000, zi e : Wind 0.0000 0.0000 a ‘Alachment Summary Aachen Bievaton Dessripion | Altachment Weight] —Horkonlal Farce | Atachment Womeat ‘ind bd ib) ‘inb) i 0.0000 ETRELOND 7360.00 se 300 2 0.0000 ‘SHEATER 2090.00 2 00 3 0.0000 FG, £16 300.00 2 300 fevered he GIFS -ovanced PressueVestel version 8.04 Computer Enaneeing. ne ‘Seetion VIE Dvn 1. 2001 EstionTexas Systems and Controls, Inc. 6° INLET & OUTLET (RFWN FLG) Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282670 Vessel Number: PP-HT-O01A/BIC Number: 1 Mark Number: Nt ID Number: + ate Point 9172008, Nozzle Design Information Dosign Pressure: 498,00 Psi Dosign Temperature: oF Stati Hoae: 0.00 PSI Nozzie Efiiency(€) 100 % Nozale Mata: SA-108 Gr B Joint Eticioncy (E,) 1.00 FactorB Chart 0S.2 Extomal Projection 6.0000 in Allowable Stress at Design Temperature (Sy: 17100 Pst Inter Projection 0.0000 in ‘Allowable Stress at Ambiont Temperature: 37100 PSI Inside Corrosion Allowance: (0.2560 in, Correction Factor) 130 External Corosion Allowance, 10000 in Passos thru a Catogory & Joint No Nozzle Pipe Size: 6 Nozzle Pige Schodul: 20 Nozze ID (nen! 55010 in Nozzle Wall Thicxness(new): 0.5820 in Nozzle ID (corroded: 6.0130 in Nozaie Wall Thickness (corroded) 0.3080 in ‘Outer Lit 0.7650 in Upper Weld Leg Sizo(Weld 41) 03750 in Internal" Limi 0.1250 in Intemal Weld Leg Siza(Weed 43): ©.0000 in 00, Limit of Renforcoment 12.0260 in. ‘Appendix 1-7 OD, Limit of Reinfocoemeat(s,o}: 9.0195 in (Outside Groove Weld Depts: 0.8870 in Minimum Design Metal Temperature Min, Temp. Curve: B Pressure at MOMT: UCS-8a(e) reduction: Yes Misimum Design Metal Temperature: UCS-65(¢ reduction: No ‘Computed Minimum Temparaturs: Host Component: Shell 1 - 12" NPS PIPE, Material: SA-108 Gr 8 Shell wal thickness(now): 0.8870 in Material Stress(S,) 17100. PS! ‘Shel wall thickness - 12/8 for pipe (correded) 0351 in Nozzle Detail Information Through ys je Groove ‘” Upper Weid Leg Sizo(Nela 41): 0.8780 in wold a1 oo Internal Weid Leg Size(Neld 43): 0.0000 in. "Nozzle Wall Thiwness(t}: 0.5620 in. Outside Groove Weld Depth: 0.6870 in, weld 43: Minimum Nozzle Well Thickness = in- 12/496 (lor pipe) = 0.4917 in, Minimum Nozzle Wall Thickness of 0.4917 In. s greater than UG-45() value of 0.344 in Minimum Nozzie Wall Thickness of 0.4917 in. s greater than UG-45(0) valuo of 0.4307 in, Aovanced Pressue Veseel version 89.4 GComputerEngneeing, ‘Section Vligon 1, 2008 EtonTexas Systems and Controls, Inc. 6" INLET & OUTLET (RFWN FLG) Job No: 282870 Vessel Numer: PP-HT-O01 BIC Number: 1 Mark Number: M1 ID Number: 1 | ste Pine vane Required Shell Thickness per Paragraph UG-37(a) PA 404.00" 59440 . SE-06P ~~17i00"1-06749400 Nozzle Required Thickness Calculations Required Nozzle Thickness fr Internal Pressure per Paragraph UG-37() pee oncom =00684n SE-06F ~W7i00" 1-08" 49400 Strength Reduction Factors $2 17100 e999 pee 88. _ 17100 ($2 A710 99 ee “sv 47100 Sv 17100 UG-45 Thickness Calculations Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) Pan £94.00" 3.0005 PPO 4 ca son, Ca = SAO 3.0008 sg. 2550 4 = 03844 in se-oep *% C8700 1,000.6" 498,00 ise) Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b).1) mae + 00 + on Gn = SSE — 2500+ 0.0000 0.4307 in E08 17100" 1-08" 49800 Minimum Thickness of Standard Wall Pipe (lus corrosion) per Paragraph UG-45(0N4) imum knee of standard wal pe + Cao. Ca =as010'n ‘Nozzle Minimum Thickness per Paragraph UG-45(b) mallest of US-45(01) oF US-AB}e) = 04307 in Advanced Pressu Vessel version: 804 Computer Engneeing ne Section vi Dison 1, 2008 Eaton‘Texas Systems and Controls, Inc. 6" INLET & OUTLET (RFWN FLG) ‘Job No: 282670 Number: 1 10 Number: 1 Vessel Number: PP-HT-OOtA/BIC Mark Number: Ni Nozzle Reinforcement Calculations [Area Required for Internal Pressure (8.0190 * 0.1747 * 1.00) + (2° 0.3080" 0.1747 = #.00° (1 - 1.0000) ‘rea Avaliable Internal Pressure Raat Fs zine F(t oft) AS Formula 1 = {61 t= Ft) = 2&1 1 F ttt {6.0180 "(1.00 * 0.3451 - 1,00 ° 0.1747) -2 0.9060 * (1.00 0.3651 «1.00 0.1747) * (1- 1.0000) = At Formula 2= t+ tn)(E1 t-F tf) ~2an(E1 t= F tet) = 2" (0.3451 + 0.9080)(1.00 "0.3451 - 1,00 * 0.1747) -2 * 0.3080 * (1.00 * 09451 - 1.00 * 0.4747) * (1 - 1.0000) At = Largor value of At Fomula f and At Formula 2 £42 Formula 1 = {tn tn) 21 = 5(0.3080 - 0.0884) * 1.0000 * 0.3451 = 0.3755 5, In. ‘42 Formula 2 = {tn tn) f2 tn = 5(0.8080 - 0.0884) "1.0000 "0.3060 = 0.2529 Sq, in, 182 = Smaller valu of A2 Formula 1 and A2 Formula 2 83 = Smalarvalua ofthe following 571° ba =5 “0.3451 * 0.0500 " 1.0000 = 0.0853 59 in 574,71 "fj =5 0.0500 * 0.0500 * 1.0000 = 0.0125 84 n 2°1*4, "fq =2" 0.0000 * 0.0500 *1.0000= 0.0000 59 In AAI = (log) * 2 = (0.3750}" * 1.0000 [AAS = og)? * 12 =0" 1.0000 {rea Available (Internal Pressure) =A1 + A2+AS-+ AGT +43 = 498 in 10505 5g in. 0248 sa, in 221989, 0248 54.10 3829 69 0000 54 in = 0.1406 59 in = 0.0000 59.15. whichis greater than A (1.0505) raced Pressure Vessel version 80.6 @Computer Ernestine Section Villon 1, 2001 EonTexas Systems and Controls, Ine. 6" INLET & OUTLET (RFWN FLG) ‘Job No: 262670 Vessel Number: PP-HT-001A/B/C Number: 1 Mark Number: N 10 Number: 4 Date Pies 173172000 Appendix 1-7(a) (Large Opening in Shell) Calculations ‘Area Requited for Internal Pressure 213 * (6.0130 * 0.1747 * 1.00) + 2" 0.8060 * 0.1747 * 1.00 * (1 - 1.0000) += 0.7008 59, in ‘Area Avaliable - Internal Pressure A2213* (dir 421m F(t tr) Al = (oop SEI t- Ft) -Di(E Nt FN = (2.0195 - 6.0130) "(1.00 "0.9851 - 1.00 * 0.1747) -2° 0.9080 "(1.00 * 0.8481 - 1,00 * 0.1747) * (1 - 1.0000), = 0512389. in {A2 Fonmula t= Stn tn 2 t= 5(0:3060 - 0.08884) * 1.0000 * 0.3451 = 0.975559 In. 'A2 Fomula 2= Bin -tm) tn =5(0.3060 - 0.0864) 1.0000 "0.2080 = 0.2329 59, /A2 = Smalor vals of A2 Formula $ and Az Formula 2 = 0.3829 sa. In 13 = Small valu of the folowing 571" "fa =5 "03451 “00500 "1.0000 = 0.0863 59 in. 0.0000 54 in. 0.1406 59 in. 0.0000 4. in 'A43 = (log)? * t@-=0° 1.0000 ‘Area Available (Internal Preseure) = At + A2-+AG + Aé1 = ASS =0,9858 69, which Is greater than A (0.7003) ‘cvanced Pressure Veselveron: 804 SComputer Engineeens, ne Seaton Vl OWca 1, 2001 tionTexas Systems and Controls, Inc. 2° VENT, DRAIN (RFLWN FLG) Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282670 Vessel Number: PP-HT-001A/B/C Number: 3 Mark Number: N3/4 1D Number: 3 Date Prac 1/17/2009, Nozzle Design Information Design Prossuro: 494.00 PSI Design Temperature: 01 F ‘Static Head: (000 PSI Nozzle Eticiency ) 00% Nozzle Material: SA-105 Joint Etcioney (Ey): 00 Factor 8 Chart: CS-2 Extamal Projection: 6.0000 in Allowable Sess at Design Temperature (Sp) 19995 PSI Internal Projection: 0.0000 in ‘ilowabie Stress at Amblant Temperature 20000 FSI Insice Corrosion Alowance: (0.2560 i, Correction Factor (F): 100 Extamal Corosion Alowance: (0.0000 i, Passes thnu a Catagory A doit: Xe Nozzle ID (new) 2.0000 in ‘Nozzle Wall Tricknass(new) 0.6250 in ‘Nozze ID (coroded} 25120 in Nozzle Wall Tickness(corroded) 0.3600 in (Outer ¥* Lit: 0.8528 in Upper Weld Leg Size(Weld 41): o3ist in tntornal*h Limit 0.2825 i, Internal Weld Log Sizo(Weld 43) 0.0¢00 in (00, Limit of Reirforcamen: 5.0240 in, Outside Groove Weld Dept 0.8670 in. Minimum Design Metal Temperature Min, Temp. Curve: 8 Pressure at MOMT: 49400 Pst [UCS-88(0) reduction: Yes Minimum Design Metal Temperature: 20°F [UGS-68(¢) reduction: No ‘Computed Minimum Temperature: 135 °F Host Component: Shell t - 12" NPS PIPE Material: SA-106 Gr B ‘Shell wal thickness(new) 0.6870 in Material Stoss(Sy) 17100 PSI ‘Shell wall thickness - 12/0 for pipe (coroded} O36 in Nozzle Detail Information Through Groove LI Upper Wald Log SizoWeid #1): 0.3451 in Internal Wald Leg Sizo(eld 43: 0.0000 in, weld 41 Nozale Wall Thckness(t}: 0.6250 in. (Outside Groove Wats Depth: U.6870 i, wots oP Minimum Nozzle Wall Thickness = tn =0.6250 in. Minimum Nozzle Wall Thickness of 0.6280 in. s greater than UG-<\@) value of 0.2875 in ‘Minimum Nozzle Wail Thickness of 0.8250 in. s greater than UG-é5(0) value of 0.4307 in Avarced ProssreVesse!verson 20.4 SComputr Engineering, he. ‘Seton Vl Dison 1, 2001 EtonTexas Systems and Controls, Inc. 2 VENT, DRAIN (RFLWN FLG) ‘Job No: 282670 Vessel Number: PP-HT-001A/BIC Number: 3 Mark Number: Na/4 ID Number: 3 Die tos 9772000 Roquired Shell Thickness per Paragraph UG-37(a) ae 498.00 "5.9440 0.1747 in SE-08P ~47100" 1-087 49400 Nozzle Required Thickness Calculations, Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) Pan 498.00" 1.2560 Oe EE =0.0315 in SE-06P “199857 1-08" 49600 Strength Reduction Factors trot t-e - 18% 10000 fa 1000 ‘ev * 47100 ‘sv “7100 sv" a710C UG-45 Thickness Calculations Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(2) PB ca ont. Ca = O28) 6.2560 + 0.0000 = 0.2675 in ‘BE -00P 19996 "00-06" 494.00 Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)1) 49400" 5.9440 PR ca sot. Ca =H 2560 «0,000 = 0.4307 in SE-04P W7i0o* 1-06 49400 Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(\4) minimum thicness of standard wall pipe + Ca + ext. Ca =0.450 in Nozzle Minimum Thickness per Paragraph UG-45(b) ‘Smallest of US-45(b)1) or UG-45(0N4) = 0.4307 in Avance Pressure Vaseal version’ 804 GComputer aging ne ‘Section Vl Owislon 12008 EstonTexas Systems and Controls, Ino. 12-80% HORIZONTAL HEATER VESSEL Customer. NATIONAL CONTRACTING CO. LTD. Job No 282670 Vessel Number: P?-HT-0O1A/B/C ate Prints 1972000 ANS! Flange Design Information Description Type size Material ANSI Material mae (in) Gass ‘Group (Ps 32-2008 FG. Weld Neck 1 A105 300 1a 35 3008 FLG Weld Neck 5 S05 300 a4 as Sis Long Weld Neck: 2° Weld Neck 2 SAN05 300 a 635 Aovarced Pressure Vessel arson 80.4 @Computer Enghesring. he ‘Section VillOwision 1, 20% ElonTexas Systems and Controls, Inc. 12" PIPE SADDLE SUPPORT (MADE FROM C12X25}) Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 262670 Vossol Number: PP-HT-001A/B/C Number: 1 Mark Number: SD1 Date Pea: 1272008, jaddle Design Information Design Temperature: 401 °F Support Type: Typo I Matera: SA-36 Sitfener Quant: 2 Condition: Neterial Sess (hol: 19600 PS! Length (@): 11.6913. Material Stess (cold): 16600 PSI Top Wedth (b): $0000 in Yield Strength: 30785 PS! Bottom Width 9): 3.0000 in. Density: 0.2880 Ibvins Outsde Stifener Thickness (to): 0.5000 in Web Plato Ticknoss (ty): 0.3780 Inde SifonerTricknoss (i): 0.0000 in, Vessel Gentetine Height (h): 24.0000 in. ‘Saddle Angie of contact (120.0 © lovation above grade (g): 10.0000 in, Dist, from sade cantaine to tang, line (A): 17.3750_in ‘Support Design Condition: Shel unstifened (AVR > 1/2) Wear Plate Information Design Tempersture: 401 °F Material SA-108 Gr8 Material Stass (hot): 17100 PSI Consiton: Material Stross (cold): 17100. PSI Extension w): 0.6092 in Usefors2: Yes Wn (By): 8.0000 in Useterss: Yes “Ticknoss (yp): 0.5750. in Useterss: Yes Base Plate Information Design Temperature aor Untimate 26 Day Concrete Strength: 9000.00 PS! Material: SA-96 Plate Yield Stength: 16800 PSI Constion: Length (m}: 13.5000 in Wat (op): 40000 in. Thickness (i): 0.7500 in Anchor Bolt Information Materia: SA325 Gr1 > 0.5% Material Stross (hot): 23000. PSI Conaiton: Material Stress (cold): 23000 PSI ‘Sze ie" Number of Threads perin.: 10.0000 Quantity: 2 Root Area: 0.9020. sa. in Advanced Pressure Vest vetsion: 80.4 Computer Engrg, Page 1019588 Section Vl Dison 1, 2001 tionTexas Systems and Controls, Inc. Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 Vessel Number: PP-HT-OO1ABIC. ate Prine 91272008 UBC 1997 Wind Design Information Basic Wind Speed (V: 110 MPH Wind Exposure Type: © ae Operating Condition Wind Calculations 2 6944 = 1.0808 "34.0" 1.0000 Fy =P AL ©2637 07854 Php 26a" 112017 Lax ee 2 Saddle Support Loads FL=Fiw=2t Fre Fw = 18 An 21+ 24.0000 on ~"Yae0000-2° 175780 “usa 15 "148+ 240000 as7 4 11.6819 yy = Tit _ 90" 24.0000 _ map. L- an "1880000-2° 17.780 Ww __en29 aM 8 = 3465 6 ea - yer 2 = 9485 zeae (Oy = Oy +0.p + Ore = 405 +248 +0 = 2708, (Ac = Oy + Max(Q, Or) = 8708 + Max6.457) = 4165 ‘Saddle Load for Vessel Stress Analysis. = Max(Qy, 5/8) = Max(708, 51 4165) = 2708. ‘Saddie Load for Support Stress Analysis Gg = Max(Qu, Qu, 3/4 Qc) = Max(3708, 3465, 3/4 * 4165) = 3708 lb, ‘Advanced Presiur Vase! vatson 804 @Comouter Engineering ne Page 2019098 ‘Section Dion 1, 200 EctTexas Systems and Controls, Inc. Job No: 282670 Date Pro 2272005 Vessel Number: PP-HT-001A/B/C- Sp. sy 82 Zick Calculations. Longitudinal Stress Due to Internal Pressure PR __ 496.00 *6.1505 at” 2-08Ksi Longitudinal Bending Stress in the Shell at the Midpoint RP t= 3.1616" 6.1595" “0.9451 KiQL __o.4sat9" 3708 - 192.0000 4Z5 ast Longitudinal Bending Stress In the Shell inthe Plane of the Saddle KeQL __0.76974"5708 * 132.0000 az, asi Saddle Plane Tangent [Shear Stress oO ))_t:2a jy sarorerares ) _te00%0-2" 17379 [Par | Law| -[aises-vaae | [ono samo Rt Circumferential Stress atthe Hor of the Saddle = 3590 PSI =5tin2 = 1061 Pst 847 PSI 164 PS! [receol zeal ater ton | Lae 3708 | [=e coterr Pst 47051 (8.0000 + 10° 08451) 2° 02557 Ring Compression in the Shell Over the Saddle tap 20.3654 4 0.750 £07201 in og0—2 0.76027 +3708 crarpsi ele +10H ~ 0.7201 (03760+ 10° 0345) Maximum Spliting Force Fe 20982 3708 £785 PSI ‘ovance Pressure Vessel version: 804 Computer Engineering Ine Page 3019909 Sect Vi iio 1, 200 EtonTexas Systems and Controls, Inc. Job No: 262870 Vessel Number: P-HT-001A/8/C ote in v0 Saddle Calculations Base Pate stress ‘ = 5708" sap e078 Qube, 07375708400 a my 7 1886000 7500" Conereate Bearing Stress be 708 =s0rsi om" eat00 19 00 saddle Spliting Force fe |_7ss seg -Geo— = empsi Sr Spina pe cage 8.1875 sexo) sin. o72) - 2802.) eres [ ar oo00 9858-6 7800 ( ALOHA int coming=Fo[ H-Co-Fie( 28&2}] ares-[ 2-0.7500-( S00) )) 15 is Moy 7s 82062 gg = MEE «TS 82082 =103 5 Se spReg 1 877.2699 uae Suppor Sitfener Stresses Teaser ‘aah Campressie Sans =| —Bonaing Sess | —Alowatie Stars | —Svens Rata a Pat Bet ter Saas Taio 2 roa ea oa ‘Vessel Stress Ratio Calculations jo rete tan 1 represents an ovesessedcontion yen SitSe , 106 068 Sout "710 te _ =o0ses “inSpet Ba)” AAT 100,15) pape SttSe. , 10 890 or Semi 1710071 sy seer Rig = Se 0.1155! WSS Bored MTT 100,180) 8 1184 Se est be 0.8 Sse 0.8 17100 aon poe ose T125 Sepen "= (485 17100) ue As = = 0.0500) 05 Veney 05" 28688 Avance Pressure Vestal vetson 80.4 Computer Engineering, ne Page 40 999 ‘Section Owisin 1, 2001 EinTexas Systems and Controls, Inc. ‘Job No: 282670 Date Pred 12/2000 Vessel Number: PP-HT-001A/BIC Saddle Stress Ratio Calculations ‘Any rato gretar than 1 represents an oversiessed condton R SS ease Pe CS Yeaserae 087 30785 : So 6 Conere 325 Sconce 0.28" 3000 Riven =—SEsaltiog. , S8 Sting Cee 08 Ysaste * 068 Ysadae "06° 00765 *” 068 S07ES Sse #Sup __592-+ 4908 FST C6 Yeuase 08° 30785 =0.9793| = 0.0820 = 0.0095 = 0.2618 vanced Presure Veo version 80.4 EComputer Engineering, ne Page Sof 2900 Sesion Vil Division 1, 200 EsienJob No: 282670 Texas Systems and Controls, inc. (Customer: NATIONAL CONTRACTING CO. LTD. MOMT Report by Components Dasign MOMT is -20 °F Vessel Number: PP-HT-001A/B/C Computed MDMT = -53 °F [ANSI Flanges Are Net Ica in MONT Caeulations. Component Mat Curve Pressure MONT 12° NPS PIPE $A-108 618 8 anao0rs! 53°F ST INLET & OUTLET (RFWN FLG) SA108 678 8 49600PSI -122°F 2! VENT,DRAN (AFLWN FLG) A085 8 48600PS1-195°F 12.75" 0D 2: ELLPS. HEAD 845166170 5 49800PS1 55°F Component with highest MDMT: 12" NPS PIPE. The required design MDMT of -20 °F has been met or exceeded. Avance Presse Vessel veri: B04 @Compuer Engineering, ne Section vit Dion 1, 2001 EatonTexas Systems and Controls, Inc. 12°-200# HORIZONTAL HEATER VESSEL Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282870 ‘Vessel Number: PP-HT-001A/BIC ate Pete vo12009 MAWP Report by Components Vessel Component Vessel maWe MAWP mawe Design Static Now & Cold Hot &Corroded Hot & Corroded Component Pressure Head UG-98(a) UG-98(b) uG-98(a) 12 NPS PIPE 49.0051 0.00 PS! 117223 P81 590.63 PS! ‘590.65 PSI ANSI Flange Ciass: 300 Gr. 0.00 PS! “740.00 PS! 535.00 PSI 1635.00 PS! STINLET & CUTLET (AFWNFLG) 494.00PS1 0.00 PSI 11722381 500.63 PS! 590.69 PSI ‘ANS! Flarge Glass: 300 Gr-1.1 0.900 Pst 740,00 PSI 1835.00 PS! 835.00 PSI 2°VENT,DRAIN (RFLWN FLG) 49400PS1 0.00 PSI 1699.48 PSI 958.51 PSI 950.51 PSI ‘ANS! Flargo Class: 200 Gr:1.1 0.00 PSI 740.00 PSI 635.00 PSI 635.00 PSI Heat 49400 PS O.co PSI 191693 PSI 1087.68 PSI 1087.68 PS! NG-= Nolaiused ine = nompete Summary ‘Component with the lowest vessel MAWP(Now & Cold): ANSI Flange Class: 300 Gr: The lowest vossel MAWP(New & Cold) 1740.00 PSI Component with tha lowest vessel MAWP(Hot & Corroded): 12° NPS PIPE. The lowest vases! MAWP(HOt & Corroded) 580.63 PS! rossures are exclusive of any external loads Advanced Pressure Vessel version: 804 @Computer Engineering, Secten Vil vison 1, 2001 EatonCustomer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 Date Pena 1112008 Texas Systems and Controls, Inc. Vessel Number: PP-HT-O01A/BIC ‘Summary Information ‘Dey Weiaht Flooded Weight soa aa, Roget a ce ast we bees rot aa Area ort ann a wassert Totals 38.5 84 Fe Gombinaton Test information conn ih stag ie espe ‘Acvances Pressure Vessel vrion: B04 @ComuterEngheerng, heTEXAS SYSTEMS & CONTROLS, INC. 24310 Tomball Parkway, Tomball, Texas 77375 Phone 281-351-5999 Fax 281-351-5996 LIFTING LUG DESIGN CALCULATION Job# 282670 Date’ Jan Customer: National Contracting Co. Ltd. Ref. DWG:282670V2 Data: Vessel Total Weight Q= 5500 Ib Impact Factor fe 18 Load Fi lo 4125 Ib Other Load 2400 Ib 200 Ib 4in Bin 0.628 in 2in Re 2in Material Allowable Stress Ft 21600 psi Ft 21600 psi Fs 14400 psi [Ss}= 9600 psi Stress Analysis Tension St= 3300 psi Shear Sse 7635.81 psi Bending Sby= 2304 psi So 450 psi Ratio of Rt= 0.280278 Rt < 10K Ss < 14400 OK Load on Per Lineal Inch Fillet Weld Resultant Load on Per Lineal Inch Fillet Weld Tension 3300 psi per lin. In Sse 471.752 psi per lin. In Shear 515.9831 psi per lin. In Bending 919.1489 psi per lin. In 228.1188 psi per lin. In Weld Size A= 0.361641 inTexas Systems & Controls, Inc. Ph: (281) 351-5999 Fax: (281) 951-5996 ‘TAGHPP-HT-001A/B/C Doc # 282670POH1 REV18_Baffle/Support Material 3048S PO Number 203.1227 Baffle - %Open & Quantity NONE Your reference 7x01240302 “Quentty 3 Vots/PhaselCycle 4480/3160 “Number of Circuits 8 Heater Design KW 360 “Wite Lug Size. AWG. 4 —Watt Density, W/in2 23.0 “Number of Elements, ActiSpr 48 /0 Standoff Housing (Y/N) Yes —Immersion Length. in 125 Heater Housing Type Nema 4/7 “Cold Section. jn 16 “Atea Classification Ort, Div-t, GrD Bundle Diameter FIT 12° SCH 80 PIPE_CSA or UL certified NO. Process Temp, F —Element Diameter 0.475" 7. _Sheath Material INCOLOY 800 Media -Sheath Construction Welded 0.035" Mounting Orientation ——Temp Code Flange Size. ANSICI& Typ 12" 300# AF Flan eee — ‘SA-105 TEJunetion ‘Ungrounded 6422 “Leadwiro Length. tt 8 “ete Supplesby TXSY' ‘S$ NO —Leadwire Material Teflon ~Sheath Material ‘Alloy 600 Mark Conduit Senies Sia. in Acim.in Angle.deg Orin Olsen ct Drain 05 4 Perpen ca TE 075 4 % Perpen 3 Power 18 4 zg Ten 2 ot Power 15 4 2702 Tan 2 6s Power 15 8 270 Tan 2 8 Power 15 8 270 Tan 2 or TELabel TE Sonido (ote!) On Gie# Bdim.in TE-Type Elem OTE1 Over Temp 1 98K (Dual) OTE2 — Over Temp 2 skis) OTES © Over Temp 8 80 K(Dual) 1 ‘OTE-4 OTES ores OTE7 OTES oTE-9 OTE-10 DA, +3 {Hee co" iF enue File Path: g:\2826xx\282670\282670H1.wk4TEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 3 _ Page 3 of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 261.351.5996, P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.com‘Texas Systems Job No: ASME TRAVLER 282670 Customer Name: National Contracting Co. Project Name: — AL-KHAFII Joint Operations TEXAS SYSTEMS Customer P.O. No: AGOC/AOC/HT100PC11/PC24 Customer Tag No. PP-HT-001A_ & CONTROLS, INC. Description: Heater Vessel Serial No: 282670-1 24310 TOMBALL PARKWAY, Issued by: J.GOREE TOMBALL, TEXAS 77375 Title: QA MANAGER Dated Issued: Revision: Date: Activity: TS.QC, | Date AL AL] Date ‘Comments : Hold Point | initials : = a ‘ALL noiifcation a Drawing & calculations review = mys sail Long seam edge prep & ck WA [NA [NA [NAMA Tong seam fi-up [ona [Na [Na [NA [NIA Long seam finished weld NA [WaT NA [N/A [NIA a] Garth seam edge prep & clean | M4 [FS Girth seam fit-up AY. Yel _ [ Girth seam finished weld MO ay Z | Nozzle layout mB [4/3 Nozzle fitup & cleanin 3 Nozzle welding WE if Hod fel Heop€ cle} [4 ES | 2 Headishell #1 fitup & cleaning | Pa Head’shell #1 finished weld ms Tend #S moe fray leaning [1 Seeleglaa Head shell #2 ficup & cleaning [wy /¥ — Headishell #2 finished weld id PEM = Terma finished welds Tag eat | External finst Ts EF ae [Material LD. ce oe Sebi Final appearance Hydrostatic test Py =a Sid ‘Nameplate installation D 7 = Bly Manufacurer's data reponiU-l res = fies * denotes AT. hold point Page 1 of 1FUGROSOUTH NG: RADIOGRAPHIC REPORT 2410 Eos Posadena Freeway Pasadena, Texas 77506 mocomnmesvomeson) 30123 Phone: 713-475-0100 * Fax: 713-475-0107 Poe ee ane oeer Terms & Abbreviations Br... Bum Through Sh Slag tine Co €rack BTA. Bum Trough Area Si Sag Inclusion Pa Porosity BY... Extemal Underout GL ...Ground Low {Co Low Crown i 1).2ntoal Une Nowe SH See Ms gy MEH Wacko Penetration IC lateral Concevity WC. Within Code 190 17025 Accredie NF Nonfusion HB... Hollow Bead NC.-No Comment A. Atifect JobNo. 3-245 8 project LL OL Ue Ked - Db Ip-1 customer: Lies svn =f Conti, vocation: Lael Cf Fabricator: wio:_fs BID vate: Lixo, WELDER | pp, | TYPE OF DEFECTS/ STENCIL COMMENTS weno. | oiamerer | THicioess | rum view |] § | ume No. Z z Ee WOSEDS [Koo AAT Om|AMNO, 17 pene SORE SDE uns EE | or monencx [acca 0 07 0 05 S04] Ore ar ZB | sas ("a nuasioe Chertsinatue: eed A Casswns S OS Cee ieee Total Hours: TotalWelds: Procedure: SY fc radiogepre Foc tet Bposretecinique: LL Se he? AssistenttsX “SoaeH Code: LYE LRb mere TTT Distribution: Levelll signature: | By signing this epor the cllent representative is certying the hours and miles to be approved for payment by the centFUGRO SOUTH, INC. RADIOGRAPHIC REPORT 2410 Ead Pasadena Freeway Pasadena, Texas 77506 : RADIOGRAPHY PRODUCES TWO DIMENSIONAL 30308 Phone: 713-475-0100 * Fax: 713-475-0107 Le ee ee Terms & Abbreviations 8BT......Bum Through ‘SL... Slag Line c Crack ae eee ey aN EU... Etemal Undereut Gt. Ground tow Le Low Crown 1U intemal Undercut NW... Nartow Weld SSM... Surface Marks oe LP ...... Lack of Penetration IC ......Intemal Concavity WC... Within Code 180 17025 Accredited NF--Non-fusion HB... Hollow Bead NC.-..No Comment @. Attitect JobNo.: LZO3-O%¢ 5 Project: 2 252070 customers Sysrews Ecouréous location Tomave, Te Fabricator: wi0:__282670 Date: Wl-Y/-8 5 WELD NO, | DIAMETER | THICKNESS ruaview | 8 | § WELDER | 5.6.0. beoabneits STENCIL ‘TYPE OF DERECTS/ COMMENTS cee We | mencme [see G6 Gos eae ooee WZ [evar Azar RR ChentsSineture: Aisin wsed ML Lessee CEE. Date: Mileage: Total Hours Wels, 3 Procedure; _AJDE 3. Raciographer: G leye:_< 77 ExposreTechniqueSWE/sw¥ bus € Assistent(s) » BON Ere code SHE Distrioution: Levellil Signature: ‘By signing this report the cent representative is certifying the hours and miles tobe approved for payment by the chnt.TEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 4 Page 4 of 8 - 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O, Box 691405 + Houston, TX 77269-1405 www.TexasSystems.comTEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems TSQCP 071 Hydrostatic/Pneumatic Inspection Report Texas Systems Job No. 282670 Date Issued: 5/15/03 Customer Name: National Contraeting Co. Project Name/Title: AL-KHAFII Joint Operations Customer P.O. No.; AGOC/AOC/HT100PC11/PC24 Customer Tag #: PP-HT-O01A, ‘TS Equipment Serial No: 282670-1 Item Being Tested: [XJ Vessel [] Piping [] Other Description: Multiple Heater Vessels MAWP: 494 psig. - MDMT:-20°F** Test Type: [X] Hydrostatic** [7] Pneumatic [7] Re-pad [7] Leak Test Medium: [XJ Potable Water [[] De-min Water (] Air [] Nitrogen [J] Other__ ‘Texas systems & Controls, Inc. hereby certifies that the above referenced equipment has been tested at a pressure of 643 PSIG for | hour(s). Testing was performed per ASME Sec. VIII Div. 1 UG-99. Chart recorder #: 202-9951 Range: 500#/1000# Gauge #: 19 Range: 0-2000# Test Medium Temperature:90 °F** * Hydrostatic test medium temperature shall be at a minimum 30°F greater than the MDMT. Test results were found to be “Chat itnessed by: Approved by 5/19/2003 Page 1 24310 Tomball Parkway » Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O, Box 691405 + Houston, TX 77269-1405 www. TexasSystems.comSubsection 5 Page 5 of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O, Box 691405 + Houston, TX 77269-1405, www.TexasSystems.comA WG EX lees So Whee Wh ee wn Gee Be 1 Qeoab4-02 me ABE per een abe [isp mee 8 vA PRK ga3-a sos wi PLB WHY 3603 wa Ads TIERS 2 ATIC IO R ae ? DY). H w TAT ACPD DE 3453-1 mH 9303 yea caine’ 0) 593: - wt C2f HOB wo iL mavens : bese wu Ay /278 a 2 ft ! - PLB Mf ca W4 P2Z ASIF —}s if | f mas 8S Fgtacaneon Gumemasrmas| i 5 2 aad 3003 secon Gemmipesie|| ; eT PL wn cy 3603 Sa eg [ae OE wnaaiiere A\ .093394..| s aS a iF ” wees _/ + res etiaes pene me < - eit : Hae fetes ro = ae ie scees [oeam Br a = Bee joeamn § - = Hee | osco 8 | + = He Poe ar tee BEE eee 7 t= 7 a [| badSubsection 6 Page 6 of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 261.351.5999 » Fax 281.351.5996 P.O. Box 691408 + Houston, TX 77269-1408 www. TexasSystems.com[Em 282670-1 National Contracting Co. ‘Heat Number Purchase Order Number 1. [03333-1 203-1496 2. | 03333-2 203-1496 3. ABK. 203-1496 4_| PLB 203-1512 5._| GEX, 203-1613 6._| A46081 203-1492, [7 [22126740 ___| 202-2950 8,_ [323-2575 202-2430 9._| 44275 203-1492 10. | WIL651 203-1532 11. [1043603 203-1492 12 1B. 14. 15. 16. Heater Vessel fovigwred Sue9 JPeSsSTEEL FITTINGS, INC, 6100 Brittmoora, Bldg. J. Houston, Texas 77041 PHONE: (713) 896-7786 * FAX: (713) 896-7780 SOLD TO: TEXAS SYS’ 24310 TOMBALL PKWY, TOMBALL, TEXAS 77375 S & CONTROLS, INC. ae apa MATERIAL *” CERTIFICATION REPORT 7.5, x, ZB pare: 3-24-03 custonen #1013 2D SmDEANO: __ 203-1496 fe Nos __03333 Tew | one DEseRIrTON PARTNGWBER | ePEerce | ~VeaToOuE Pale sa 105 fos33-1 2 X 3 4 5 annette CHEMI ICAL ANALYSIS "0reteentenssnesscmnnsmemasaneas fea] es [ites [eeezs [ete [cca | een |e evan pce 1 0.20 }0.97 ).006 |0.020]0.19 [0.09 0.08 +020 | 0.018) 0.001] 0.027] 0.41 2 3 i 3 5 I tecnica propenTi¢g == (ren SSE YES eae Rear ESS Tee ATE eh |e? PS ae P| aes Le T 1 [95.3 | 58.3 | 20.5] 59.6 | 187 i | e _ 2 alee : — . | I | | 4 | _ ‘ | lee STEEL FITTING, INC, doos herby catty that the above manufactured in aeordance wih the extra appt 4 thote sated on the Mil Fuchermore, the sports provided fom our Vendor and | * [ sf, Inc. Ala Z epee MATERIAL *?” CERTIFICATION REPORT 45.07, 2EURO #2-018- 45D STEEL FITTINGS, INC. 6100 Brittmoore, Bldg, J. S Houston, Texas 77041 PHONE: (713) 896-7786 * FAX: (713) 896-7790 SOLD TO: are; _3-26-03, TEXAS SYSTEMS & CONTROLS, INC. 24310 TOMBALL, PKA TOMBALL, TEXAS 77375 Sroenna: _203-1696 ReF wo: _ 03333 Tm Lar] DesenTON TaaTnowsen | _peormoe | TenToone 3 i} : SA 105 3333-2 2 (\ = O.Gi 3 - ~ ee aes ere ee are ey Ceq| ut Values given ace Wee slaled on the Mil Yost Reports provided fren our {te on feat our one, 1 _fo.19 [o.83 Jo.015]o-024 fo.25 fo.21 _Jo.13 _|0.029|0.30 |o.027]0.39 | 2 3 4 5 —oennneentennennnnennseees MECHANICAL PROPERTIES s=emaanmnannmenananona TERSEE | YEID | ELON [REDUCTION ARONESS] TEST] GRATES z mea | “eer | ket [Maat Mora ie | ree] Gane aoe Genrpioeiest 1 | 84.6 | 53.7 | 24.0 | 38,0 | 179 | | 2 | mape [in _|u.s.a : | | : [ee it 4 i | | | | J 5 | i i i | toe STEEL FING, Nc owe hace cst ia ie above ted ma | dl Steel iting, Ihe. ‘ansaid in accordance ww cua apleale susanewe Roe FF MATERIAL S STEEL FITTINGS, INC. CERTIFICATION 6100 Brittmoore, Bidg. J. ; Houston, Texas 77041 REPORT 02-10uU PHONE: (718) 896-7786 * FAX: (713) 896-7790 262140 43-03 -OWBT SOLD TO: TEXAS SYSTEMS & CONTROLS, INC. ore: _ 3-24-03 24310 TOMBALL PKWY TOMBALL, TEXAS: 77375 Sabre: _ 203-1496 eres 03333 vn [am BeseneToN TARTNOWER | sreeamDe | “VENT CODE 6 . SA 105 ‘ABK 2 a 4 5 . ene seeenines = enn CHEMICAL ANALYSIS sommmmmennmmnoanononnononnay CD FC 1 }0.166]1.257]0.01 [0.001 |o.275 0.132 [0.213 0.034}0.3 |0.001]0.443 2 3 4 5 —eanneennnnennnn MECHANICAL PROPERTIES t=aemmnnmennccc ew | TES | GEIP] SONG | EDLCTION NESS] Tes] — omnes ETRE Ket | Kor | "ie Porm ie [eae] Goma Seometeey Vie 47.0 | 36.4] 71.6 | 146 | nat 3 4 | s arm E ¥ del, Fitting, Ine. 3 Se Suns a me gad Fina ee. #3 ‘ive gin am tess soe onthe ved Heya oa nt = te on fe at ouretice,\/ eo WY a Cola FORT WORTH F & D HEAD CO @ zeze7o ee wei gi 027-0087 FORT WORTH, TEXAS 76179-0700 MILL TEST REPORT CUSTOMER CUSTOMERS P.0. NUMBER DATE ; | “TEXAS SYSTEMS 203-1512 41-03 CODELETIER | GTY. | SIZE-OD_ORID. |THICKNESS| PLATE MFG. [HEAT NUMBER] SLAB NUMBER | |e a eis Draws) em NUCOR 7105262 w HOT FORMED XJ TATERIAL Sa 616-70 STYLE:2:1 ELLIPTICAL Se 2" SevEUose6 oursiog I insite MING/2" LAND ICR FORT WORTH F& D HEAD COMPANY CERTIFIES THAT HEADS MANUFACTURED FROM MATERIAL REPRESENTED BY THIS REPORT COMPLY WITH ASME CODE SECTION II & SECTION Vill, DIVISION |. ALL HEADS COMPLY WITH USC-79 (d) & UG-81(2) We CERTIFY THAT THESE HEADS WERE HOT FORMED ABOVE 1,650 DEGREES FAHRENHEIT, HELD FOR A MINIMUM OF, MINUTES, AND AIR COOLED. WE CERTIFY THAT THIS IS A TRUE COPY OF THE ORIGINAL METALLURGICAL TEST CERTIFICATE NOW IN OUR FILESLOL snap an tac os msenpere pees gd seven nin am see bee ees es ee oF. wi ant Oh fon uN ss O0r'se §— 0020S cer O00'6£ = 00z’ES. Z 90 - e9zs0Tz Gig" ov ooe'se ooe'es ver Oo9'8 _009'ES. ee ‘ony on GES Tany) eS ayy Sg sopesaors — sopebuog, ‘won oso * * (cary) sedur kts) os $80 0zr0 300'0 9000 470 TOO BO BODO ETO EO BDO LOT ocd /aOIT a a a re Cro a ee 620LL XL‘NOLSNOH 800CL XL“NOLSNOH — oT Sth OWL, €@ 3NOZ (002 ALINS “153M dOO1 HLION szzE (@eveppv vo0z by STSYS BWSYIIO-0 — ‘8b x .000°96 X 5 TALS WONVW/ONDIOMLT+V “OL GUS ——-NOLLYWOEUOD ATddNS ELS BONY :04, POS E/ETZET ON JOP IND ISS ON peoy zs ¥CH9 FON sORIO ND & “2 sswtepy 270 aa : zeta ‘o0ce-9s¢ (252) TW ALVid go5nKN <222-420 FT yodoy 3821 |W eros PARIS CoOL LICE OS 7 RhSl- £00\P Wi ageee W CUSTOMER ORDER# 3862505 STAN-VIS INDUSTRIES INTL, INC. PO BOX 38590-HOUSTONTX 77236 410 W CANINO-HOUSTON, 1% 77037 AL OFBOSOB rons rsitis1590 Whe 028602 ARIA -ABOUT CERTIFIED MATERIAL TEST REPORT CGRx6 McrLG TO DATE 12/19/01 OURORDERY 3420 ‘SOUTH COAST SUPPLY COMPANY SOUTH COAST SUPPLY COMPANY BILL TO: 0 BOX 55649 SHIP TO: 4395 SILBER RD HOUSTON Tx ss HOUSTON 1X 77055, ITEM ITEM DESCRIPTION SPECIFICATION 10 “AISADIS ~ CHEMICAL PROPERTIES c MNP s st cu NI cr MO 200990008 os 270 110 110200040 v cB AL SN or = 02a 007 PHYSICAL PROPERTIES YIELD TENSILE ELONG, RED HEAT CODE, STRENGTH. STRENGTH IN" AREA HARDNESS rx 55100 76620 33.40 76.10 179 HB CHARPY TEST RESULTS CHARPY SIZEMM LAT SHEAR Test TEST 10X10 EXPAN. FRAC. TEMP HEAT TREATMENT NORMALIZED NOTES: MEETS REQUIREMENTS OF ASTM/ASME A/SA105, MEETS NACE MROI75, Material supplied under this oder is fre gf mee Quality Assurance We cortfy that il tet results and proces infrmation contained herein are corect and true as contained inthe records ofthe company. Elongation taken from Round Specimen 2" gage length. Yield strength was detemined by 0.2% of feet method. ry sotamination and no mercury bering equipment was used in process of manufacturing. poser Be pu? 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Box 691405 + Houston, TX 77269-1805 www.TexasSystems.com Fax 281.351.5996Subsection 2.2. 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.361.5996 P.O. Box 691408 » Houston, TX 77269-1405 www.TexasSystems.comTEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Vessel Data Package Index Job Number 282670 Customer Tagi#PP-HT-001B Vessel Serial Number 282670-2 U-IA Data Report Calculations 3. Non-Destructive Test Reports 4, Hydrostatic Test Reports 5, Weld / Heat map 6. Material Test Reports 7. Nameplate copy 8 Coating Report 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www, TexasSystems.comY=2TTEXAS SYSTEMS & CONTROLS ath Engineered Process, Control, and Mechanical Systems Subsection 1 Page | of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www. TexasSystems.comFORM U-1A MANUFACTURER'S DATA REPORT FOR PRESSURE VESSELS (Alternative Form for Single Chamber, Complotely Shop-Fabricated Vessels Only) ‘As Required by the Provisions of the ASME Code Rules, Section Vill, Division 1 1 Mendcuredondcestedy TEXAS SYSTEMS & CONTROLS INC_ 24210 TOMAALL PARKWAY TOMBALL. TX 773 hae a seer ance} 2. Manuacturedfor National Contracting Co, Lid. P.0.Box 90, AL-Khobar, Kingdom of Abia 318 3. Lecatonofinstaaton Unknown Tomes 4 Type Hoieonta 2006702 2evesov2 1414 2003 Wo sven ar Ties srs Ne) ear ‘Daurane) aren tor Tree 5. The chomial and pts! properties of alias met he roqdroments of matrlspacticatone of he ASME BOILER AND PRESSURE VESSEL CODE. The design constuction, and workmanship conform t9 ASME Rules Seton Vil, Dion + 2003 Tasaan a Coss Cacan ‘oar Sane UG TONG 6. Shab SA.106 GR oes" 0.256" 1.306" trae To (Se: No, Gace) Ton Te ar ow Fa) Dent. RAT Team est mea) 7 Seams mi None 1008 7 7 Two 100%, 4 Tyee aR AT SLO Toe Tem Sennen Tee Poo acae 5. Heads) Mat 'SA-105 12" s00# Sch 80 REWN (oman '$A-516 G70 (Spee, Gat) (Goes, cn Toeaten Top [ Minimam | —Caroson ] Grown] Rocke] Elias] Caneel —[Homiephereal] Fit] Side to Presaue BotonErds) | thickness | Alowance | Regs | Radius Rai | agowinge | "Reaue | omer | (comes or Gora) j@]__eNo ‘ess | 0.256" a zi : ra oy] END ‘0500° | 0.256" 7 7 2A = 7 Concave removable, ols used Gecribe oh fsienngs) i Se No, BE NO ©. MAW 496 pelatms. tem, 401 - Ni, desi metal. “Fat 494 __psi Koto, pt OPPMFIoeprossure en ral 10. Nozze, inspection ad safety vale openings Pu Dam, Tem Renee Tow uletbam| wo | orsue | 1 at ‘atoches Lest inievoutet [2 | 6" Rew : w6. 1 Shel VvenuOwain [2 | 2 | RFLWN : = 6.4 ell : ‘ober ‘Saddles ‘Atached __*Seeitem #12" Ter oraay wey Tey (overt) ated hos) 1 Soppons Skt No as eos 12 Remarks: Manufacturer Parl Date Repos propery denied and ned by Commissioned Inspectors have been fuished fob following tems cf he repr: Welded (2) Bim. of Shell & (2) Top Shell ‘Hare of pa Hom robo GPs Far a arg SSM “ested in the horizontal position impact lest exempt por UG-20 (91-5 Safety oi devices are the responsibilty ofthe user ‘CERTIFICATE OF SHOP / FIELD COMPLIANCE We ceriy atthe sotoments made in is pot re core nd that al dla of cep, mate constuction aay werkmanshigof his veel confor oe ASME Cage tor Preaura Vesele, Sat Vil, Dison 1. “U" Cenat of Authorization No evt4/z004 ae SIV DIOS conane texas sySTEMS & CONTROLS INC. Signed onda) “egret ‘CERTIFICATE OF SHOP / FIELD INSPECTION Vessel consiucted by ___TEXAS SYSTEMS & CONTROLS, ING. __ at 24310 TOMBALL PARKWAY TOMBALL, TX 77375 |. te undarignd,hlng aval commision sed by The National Board Baler and Pressure Vessel lepecors andthe Stator Province of Texas nd employed by HS8 CT hve inspect ‘Ge component dened in his Monutactu anuictrarhas const his nn __ 1G, 0% ‘ard sala al to the bos afmy mowedpe an belo, ho ence vith ASME Code, Secon VI Osan Ty sigtng is cereale nether the Inspector nor his ere metas ay waranty, ress orl, cojerig he presse vstl assed ints Mandate’ Ola Repo. Furthermore, ber he Inset nos enya eel ore erpeonal ry ogg te cole chy tnd agg conecad ny i pac. vate 71g (2. © sane ti 7 commissions NEBBUOFAR, (X97 Fre wiiesay lnlead fa, ae dene Sue neo) > » fei” pe beg FaeEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 2 Page 2 of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.comTexas Systems and Controls, Inc. 24310 Tomball Parkway Tomball, TX 7375 ate Pree 1172009 CUSTOMER NATIONAL CONTRACTING CO. LTD. POBOK 90 AL-KHOBAR, KINGDOM OF ARBIA 31952 VESSEL DESCRIPTION 12"-900# HORIZONTAL HEATER VESSEL, Vessel designed with Advanced Pressure Vessel, Version: 8.0.4 Vessel is ASME Code Stamped Job No: 282670 Vessel Number: PP-HT-001A/B/C Purchase Order Number: AGOC/AOC/HT100PCO0/PC24 NAMEPLATE INFORMATION MAWP: 494.00 PSI at 401 °F MOMT: 20 °F at 494.00 PSI Serial Number(s): 282670-1 National Board Number(s): 8D 2003 po ATS Notes ANSI B16. Fitings(Tee, Cap, Reducer, etc) Are Acceptable Per UG-44 ‘ANS! B16.5 300# Figs Considered & Acoostablo @ Pres/Temp Rating : Signatures Design Engineer, Wile pate: 1 DLR wiety BS eeY,03 Quality Control Manager: Date: L— vel 4273.07 ‘Authorized Inspector _Asvanced Pressure Vessel version 8.08 @Computer Engineeng he ‘Section Vil Dison 1, 2001 Eatin‘Texas Systems and Controls, Inc. 12° NPS PIPE Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 Vessel Number: PP-HT-001A/B/C Number: 1 Mark Number: St ne Petes 172008 Cylindrical Shell Design information Design Pressure: 48400 PSI Design Temperature: 401 *F StaieHeas: 0.00 PSI ‘oint Eciency: 100% ‘Shell Materia $A-106 GrB Fector Chart, OS2 Material Sess (hol: 17100. PSI Shell Length: 180.0000 in Matera Stress (cold): 17100 PSI Corrosion Allowance: 0.2560 in ‘Actual Circumferential Stress: 8805 PSI Extamal Conasion Allowance: 0.0000 in. ‘Actual Longitudinal Stes: 4158 PSL Inside Diameter (naw): 11.3760 in. Inside Diameter (corded) 11.8880 in. Specie Gravity: 100 ‘Shell Surtace Ares: 36.18 Sa. FL Weight of Fis: 47791 tb, ShellEstimated Volume: 57.21. Gal Total Flooded Shell Weight: 1425.75. b, Shol Weight 95784 I. Minimum Design Metal Temperature Data Min. Temperature Curve: B ProssursatMOMT: 49400 PS! UCs-S8(0) reduction: Yes Minimum Design Metal Tomperature: 20 °F UGS-68(¢) reduction: No (Computed Minimum Temperature: 53 °F Design Thickness Calculations Longitudinal Stress Calculations per Paragraph UG-27(c)(2) PR 494.00" 5.9440 2SE+04P “2° 17100" 1.00+0.4" 49800 = 0.0854 + 0.2560 corsion) +9:0000 ext coranion) + 0.0488 12 12% fr ipa) Circumferential Stress Calculations per UG-27(c)(1) PR. 494.007 5.9440 ‘= SE-0mP "17100" 100-08" 49400 1748 + 0.2580 (corosion) + 0.0009 ext eorosion) + 0-081 (12-125 fr 0) inirur of 0.4928 in. External oad do rt conta eign Pipe Selected: Size = 12 in., Schedule = 80, Diameter = 11.3760 in., Wall = 0.6870 in. Acranced Pressure Vata! version 80.4 @ComsuterEngaeting, ne ‘Section vit sen 1, 2001 EstonJob No: 282670 Texas Systems and Controls, Inc. 12.78" OD 2:1 ELLIPS, HEAD Customer: NATIONAL CONTRACTING CO. LTD. Vessel Number: PP-HT-OO1A/BIC te PK _ 2SE + 2PIK-0.1) 2" 20000" 1.00 + 2° 498.00" (0.95-0.1) Eten loads eo ot conve ceson Number: 1 Mark Number: Ht Date Pied 11772008 Ellipsoidal Head Design Information Design Pressure: 494,00 PSI Design Temperature: 401 *F StatcHess: 0.00 PSI ‘oint iiency: 100% Hoad Matava: SA-S16 Gr70 Factor 8 Chart: 052 Material Stress (hot); 20000 PSI Corrosion Alowance: 02560 in Material Stress (cold: 20000 PSI Extemal Gorosion Alowance: 0.0000 in. ‘Actual Head Sess: 9361 PSI Head Location: ght Straight Flange: 20000 in Outside Diameter: 12.7500. in Head Depth (te): 3.5000 TrinOwt: 00825. in Ka %l24(ORnP}: 095 Sereme Fier Elongation: 22.70% Head Surface Area: 1.84. Sq.Ft ‘Specie Gravity: §— 1.00, Head Estimated Volume: 1.78. Gal Woightof Fig: 1489 Head Weight 41182. Total Flooded Head Woight: 58.51. Ib Minimum Design Metal Temperature Data Min, Temperature Curve: B Pressure at MONT: 494.00 PSI 'UCS-66I0) reduction: Yes imum Design Metal Temperature 20 °F UCS-68\6) reduction: No Computed Minimum Temperature: “55 °F Design Thickness Calculations Design Thickness Calculations per Appendix 1-4) OK 49400 "12.7500" 0.95, = 0.1486 + 0.2560 (corrosion) + 0.0000 (et, corrosion) + 0.0825 nin ot) Nominal Head Thickness Selected = 0.6250 in. Minimum Thickness after forming = 0.5625 in. vanced Prasure Vessel vetion 80.4 Computer Engneeing re Section vison 1, 2001 Eston‘Texas Systems and Controls, Inc. Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282870 Vessel Number: PP-HT-O01A/BIC Date Pies 172000 Loading Summary Tie ‘Tiaring Erevation | Ending Elevation Seay animes We Dante Wind reso] in) (in) {QbJE0"3) in.) (in Ube? Ta 9.0000 72.0005) 162.4000. : win 0.0000 0.0000 a zi ‘Attachment Summary ‘Aiiachment Elevation Description ‘Atlachment Weight] Horizontal Force | Attachment Moment (ina, Wb) (b) (in) 7 3.0068) EXTRE LOAD. 7350.05, 990 ‘0.00 2 50.0000) ‘SHEATER 2040.00 0 0.09, 3 70.0000 FLG,ETC. 600.00 0 0.00, Advances Presue Vessel verion 80.4 @Compute Engines, ne ‘Section Vl Dison 1, 2008 Eton‘Texas Systems and Controls, Ine. 6" INLET & OUTLET (RFWN FLG) Customer: NATIONAL CONTRACTING CO, LTD. Job No: 282670 Vessel Number: PP-HT-OO1AVBIC Number: 1 Mark Number: Nt 1D Number: 1 ate Pina 1/2008 Nozzle Design Information Design Pressure 496.00 Pst Design Temperature: ao oF Static Hea (0.09 PSI Nozzle Eticiency (€) 109% Nozzle Materia: SA-105 Gr 8 Joint Etcioncy (Ey) 1.03 Factor B Chart 05-2 External Projection 6.0000 in Allowable Stes at Design Temperature (,) 17103 PSI Internal Projecto: 0.0000 in, ‘Allowable Stress at Ambient Temperatur: 17103. PSI Inside Corrosion Allowance 0.2560 in Correction Factor (F) 1.09 xara Cortosion Allowance: (0.0000 in asses thru a Category A Joint No Nozzle Pipe Size: 6 Nozzle Pipe Schodul: 12 Nozze ID (ren) 5.5010 in Nozzle Wall Thicknoss(new): 05829 ‘n Nozzle 10 (corroded: 6.0190 in Nozzle Wall Thicknoss{corroded): 0.3080 in (Outer "Limit: 0.7850 in Uppor Weld Log Size(Wele 41) 0375) in letornal*h Lit: 0.1250 i, Intemal Weld Log Size(Wele 43} 0.0009 In (00, Limit of Retaforcement: 42,0260 in ‘Append 1-7 OD, Limit of Reinoreementi oa) 9.0195 in, Outside Groove Weis Dap: 0.6870 in Minimum Design Metal Temperature Min. Temp. Curve: B. Pressure at MOMT: 4940) PSI UUcs.s6(b) reduction: Yes Misimum Design Motal Temperature: “DF [UCS-58() reduction: No Computed Minimum Temperature: 42 F Host Component: Shell t - 12" NPS PIPE Matera $108 GrB Shell wal thickness(now 0.6879 Mata‘al Stas5(8,}: 17100 PS! ‘Shell all thickness - 12/8 for pipe (corod): 0.3451 in Nozzle Detail Information Through Groove | 71 I= Upper Wold Log Size(Weld 41} 0.3750 in Interna Weld Log Siza(Weld 43): 0.0000 in. Nozzle Well Thckrase(ta: 0.5620 in, Outside Groove Weld Depth: 0.6870 in I wot 4 Minimum Nozzle Wall Thickness = tn - 12/49 (for pipe) = 0.4917 In Minimum Nozzle Wall Thickness of 0.4917 in, is gator than UG-45(a) value of 0.344 in, Minimum Nozzle Wall Thickness of 0.4917 in, s gaatar than UG-45(b) value of 04307 in ure Vessel version: 80.4 €CompuerEngineeing. ne ‘Seeton Vl ison 1, 2001 EonTexas Systems and Controls, inc. 6° INLET & OUTLET (RFWN FLG) Job No: 282670 Vessel Number: PP-HT-001A/B/C Number: 1 Mark Number: Ni ID Number: 1 ate Pena 112008 Reequired Shell Thickness per Paragraph UG-37(a) PR. 498.00 5.9440 ‘SE-06P *17100"1-08" 49600 = 0.1747 in Nozzle Required Thickness Calculations Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) Rn 498,00" 3.0065 oases SE-0.6 ~ 17100" 1-0.6 498.00 — Strongth Reduction Factors sn Sn 17100 so __17100 t= ta- = 1.0000 tra- 32 1710 ‘Sr sv” 17100 sv 7 a7109 719000 UG-45 Thickness Caloulations Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) n 494.00 "3.0005, PEO cas en, Ca 885 0.2560 + 0.0000 = 0.3448 in, SE-06P 7100" 1.00-0.6" 498.00 Nozzle Thickness for Internal Pressute (plus corrosion) per Paragraph UG-45(b}1) PR 0a + ont. Ca =O SEO 9.2560 + 0.0000 0.4307 "ge-o8p 7 ““W7100°1-08 486.00, ele Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-~15(bX4) inimum thickness of standard wal pipe + Ca + ex. Ca = 0.5010n Nozzle Minimum Thickness per Paragraph UG-45(b) ~ Smallast of UG-£5(0(1) of UG-A5()(4) = 0.4307 in Advanced Pressure Vessel vetson: 80.4 @cCampuerEngneesing, ne Secion Vi een, 2001 Eton‘Texas Systems and Controls, inc, 6° INLET & OUTLET (RFWN FLG) ‘Job No: 282670 Number: 1 1D Number: 1 Date Proves 51/2000 \Vessol Number: PP-HT-001A/BIC Mark Number: Ni Nozzle Reinforcement Calculations ‘Area Required for Internal Pressure As ateF+2tn te (1 fet) = (8.0190 * 0.1747 * ¥.00) + (2* 0.8060" 0.1787 * 1.00 "(1 -1.0000)) ‘rea Avaliable - Internal Pressure As Formula = o(Et t= F ty) -2in(E1 t- F(t tet) = At Formula (b+ (Et t- Ft) ~ 2tEI t-F t-te). At =Largor value of AY Formula t and At Formula 2 42 Formula 3 = (1 - tn) {2 t= 5(0.5060 - 0.0884) * 1.0000 "0.3451 ‘42 Formula 2 = (ttn) 12 tn = (0.060 - 0.0884) "1.0000" 0.3060 = ‘2 =Smallor value of A2 Formula 1 and A2 Formula 2 3 = Smaller value of the folowing STE" "Ig =5" C.8451 “0.0800 1.0000 = 0.0869 59, In 54/4 f= 5 * 0.0500 “0.0500 * 1.0000 = 0.0125 84. Bh Gf = 2 "0.0000 * 0.0500 * 1.0000 0.0000 san. 3755 6. In. 3329 59, in Aas = (ogi *1r2 = (0.9750)* * 1.0000 /A43 = (og? * f2 = 0° 1.0000 ‘cea fal (internal Pressure = 1.0508 9, in {6.0180 "(1.00 * 0.3451 - 1.00 * 0.1747) -2* 0.3080 * (1.00 * 0.3451 «1.00 * 0.1747) (1 + 1.0000) = 1.0248 5, in 2 "(0.3451 + 0.3080)(1.00 "0.9451 1.00 *0.1747) -2* 0.9060 * (1,00 * 0.9451 - 1.00 * 0.1747) "(1 = 1.0000) = 0.2219 a. = 1.0246 59 in. 0.3828 29.15 0.0000. = 0.1406 59, n = 0.0000 59, n 142+ AS + AAT + AAS = 1.6901 4. in, whichis greater than A (1.0505) ‘vanced Pressure Vessel version’ 3.0.4 ©Computr Enginsaing, ne Seaton vit bison 1,200 Eton‘Texas Systems and Controls, Inc. 6" INLET & OUTLET (RFWN FLG) Job No: 282870 Number: 4 1D Number: 1 ate Protec 1/2008 Vessel Number: PP-HT-001 A/B/C ‘Mack Number: N1 Appendix 1-7(a) (Large Opening in Shell) Calculations ‘Area Required for Internal Pressure 218 * (dt F + Btn tr (1 fr) = 2/9 (16.0190 "0.4747 * 1.00) + (2° 0.9060 * 0.1747 * 1.00" (t-1.0000))) ‘Area Avaliable - Internal Pressure At =(6Lop = (EI - Ft) «264 t= F vit fr) = (80195 - 6.0130) * (1.00 "0.3451 - 1.00 * 0.1747) -2* 0.9080 * (1.00 * 0.3451 «1.00 * 0.1747) * (1 - 1.0000) A2 Formula 1 = S(t -tn) 2 t= (0.3080 - 0.0884) * 1.0900 * 0.3451 » 0.9755 9. in ‘h2 Formula 2= {tr =n) #2 tn = 5(0,3060 - 0.0884)" 1.0000 "0.3080 = 0.3229 sq, in 'A2 = Smaller valveof A2 Formula # and A2 Formula 2 |A3 = Smaliorvalueot the folowing, srt 92451 “0.0500 ” 1.0000 = 0.0869 59 in 15°47" fq =87 0500 * 0.0500 * 1.6000 = 0.0126 sq. in. 27h" "tq =2* 0000 "0.0500 * 1.0000 0.0000 5, In leg) * #2.=(0.3750) * 1.0000 (eg * #2=0" 1.0000 ‘Area Avallable (Intemal Pressu 1402403 + AGI + AMS 9858 59, n, which is greater than A (0.7003) = 0.7003 ¢9.in. = 05123 59.10. 3829 54.19 + 00000 64 in. 1406 sain 10000 $9, in. _Asvanced Pres vessel erin: 804 SComeuter Engineering, = Vi isn 1,200 EstonTexas Systems and Controls, Inc. 2° VENT, ORAIN (RFLWN FLG) Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 Vessel Number: PP-HT-OO1 A/B/C Number: 3 Mark Number: N3ia ID Number: 3 ate Prac 7/2008 Nozzle Design Information Design Pressure: 494.00 Psi Design Temperature: 40 F ‘Static Hees: 0.00 PS! Nozzle Eticiency (©) 100 % Nozzle Materia: SA108 soint Eticiency (Ey): 1.00 Factor B Chart: CS.2 External Projection 6.0000 i, ‘ilowable Stress at Design Temperature (Sp: 19998 PSI Interal Projection: 0.0000 in ‘Allowable Suess at Ambient Temperature 20000. PS! Inside Corrosion Allowance: 0.2560 in Correction Factor) 4.00 Extemal Gortosion Allowance: 0.0000 in Passes thru a Category A Joint: No NNozzi 10 (N00) 2.0000 in Nozzle Wall Tickness(ne) 06250 in Nozzle 1 (corroded 25120 ia Nozzle Wall Tickness{coraded) 0.3690 in (Outer "Limit: 08828 i Upper Weld Leg Size(weld 1} 0.3851 in tetenal "Lint 02825 i Inomal Weld Leg Siz( Wel 43) 0.0000 i, (00, Umit of Reinforcement: 5.0240 in (Outside Groove Weld Dept: 0.6870 in, Minimum Design Metal Temperature Min. Temp. Curve: 8 Pressure at MOMT: 494.00 PSI LUCS-8a{0} reduction: Yes Minimum Design Metal Temperature: 20 °F UoS-68(¢) reduction: Ne ‘Computed Minimum Temperature: 135 F Host Component: Shell 1 - 12" NPS PIPE Material: 82-108 Gr Sholl wal tickness(new): 0.9879 I Material Stre89(5y) 47100 PSI ‘Shell wall thickness - 124% for pipe (coroded} 03481 in, Nozzle Detail Information Through, Groove LI Upper Weld Leg Size(Wield 1): 0.3451 in, intemal Wetd Log Sizo{Wed 43): 0.0000 in weld 41 Nozzle Wall Thickress{): 0.6250 in Outside Groove Weld Depth: 0.6870 in ZA 5 | Minimum Nozzle Wa Thickness = tn. = 0.6250 ln ‘Minimum Nozzle Wall Thickness of 0.8280 in. s grater than UG-45(a) value of 0.2875 in ‘Misirsum Nozzle Wall Thickness of 0.8250 in. is greater than UG-48(b) value of 0.4307 in. _Adronced Pressure asso vattion 804 Computer Engineering ne Seton Vl Duin 1, 2001 EstonTexas Systems and Controls, Inc. 2" VENT, DRAIN (RFLWN FLG) Job No: 282670 Vessel Number: PP-HT-0O1AB/C Number: 3 Mark Number: NSIS ID Number: 3 ate Pints 1172009 Requited Shell Thickness por Paragraph UG-37(a) tre PR __#9400"50 — SE-0.6P ~ 17100" 1-087 494.00 Nozzle Required Thickness Calculations Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) ean 494.00" 1.2560 = 0.0318 in GE-06P "19906" 1-067 498.00 Strength Reduction Factors = toe 8% 1998. 99 rae 5% 19998 = sey a 7100) on we UG-45 Thickness Calculations Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) 494,00 1.2560 19896" 1,000.8" 494.00, ‘Nozzle Thlekness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) +0.2560 + 0.0000 = 0.2875 in, PP ca ert ca = St00 S SHO 92550 « 0.0000 = 0.8307 in SE-06P Wi00" -0.8" 49400 Minimum Thickness of Standard Wall Pipe (plus corcosion) per Paragraph UG-85(0X8) t eminimum thickness of standard wal pipe + Ca + ext. Ca 0.4450 in, Nozzle Minimum Thickness per Paragraph UG-45(b) te smatoet of US-45(H}(1) oF U-A5(OKA) 0.4307 in ‘Advanced Pressure Versl version: 0.4 GConputrErghaering ne ‘ten vivian 1,200 EdionTexas Systems and Controls, Inc. 12'-800# HORIZONTAL HEATER VESSEL, (Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 Vessel Number: PP-HT-O01A/B/C Date Petes 1/1700 ANSI Flange Design Information Description Type size Material ANSI Material Map (in) Cass Group (3 12-2008 FLG. Wald Neck 12 SA-105 300 4 65, 5008 FL Wald Neck 8 A105 300 M4 65, Sms Long Weld Neck- 2° Wald Neck 2 54-105 300 a 63s, ‘Advanced Pressure Vessel version: 80.4 @Camute Engiesing, le. Section Vl ison 1, 2001 Eon‘Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282670 Texas Systems and Controls, Inc. 12" PIPE SADDLE SUPPORT (MADE FROM C12X25) Vessel Number: P?-HT-OO1A/B/C Number: 1 Mark Number: SO1 ome Prenat at2/2008 Design Temperature: Matera: Conton: Length (a ‘Top Width Bottom Width (6) Outside tfonar Thickness (to) Inside Stifoner Thickness () Sauile Angle of contact (0) Dist, fom sade centertne to tang line (A): ‘Support Design Condition: Design Temperature: Matera: Condition: Extansion Gu) ‘Wit (By) ‘Thickness (tap: Temperature: ‘Materia: Condition: Wath 3) Matera: onsite: ‘S20 Quanity: jaddle Design Information aor F Support Type: Type sa6 sitfener Quantity: 2 Material Stress (hol): 16800. PSI 11.6913 in Material Swess (cold): 16600. PSI 3.0000 in Yield Stengin: 50785. PSI 3.0000 in Density: 0.2890. tosInes 05000 in eb Plate Thickness (iq): 0.3750. in 0.0000 in Vessel Contorine Height (h): 24.0000 in. 00 * Elevation above grade (q): ‘0.0000 in 173750 in ‘Shel unstifened (A/R > 1/2) Wear Plate Information 40 °F SAt08 GB Material Sess (hol! 417100. PSI Matefal Stross (cold): 17100 PSI 0.8032. in Usefors2: Yas 8.0000. in Useforsa: Yes 0.3750 in UseforS5: Yes Base Plate Information 40 *F Uitimate 28 Day Conerate Strength: 3000.00 PSI 8A.95 Plate ‘Yield Stength: 18600 PSI Length (rm): 19.5000. in 4.0000 in Thickness (tp): 0.7500 in Anchor Bolt Information SA925Gr1 > 051" Matoril Stross (no): 28000 PSI Matera Stress (cold: 23000 PSI iat Number of Threads peri. 10.0000 2 Root Area: 0.30209 In ‘Advanced Pressure Vesel version: 20.4 @Compuler Engineering, he 1 ot 9999 ‘Secon VinDwon 1, 200% Eon‘Texas Systems and Controls, Inc. Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 Vessel Number: PP-HT-0O1ABIC. ate Pras 9427008 UBC 1987 Wind Design Information Basie Wind Speed (V}: +10 MPH Wind Exposure Type: ° Operating Condition Wind Calculations Pm Gq Cq phy = 1.08" 0.8"31.0" 1.0000 = 250/16 Fry =P A, =209° 0.7854 21, Frye PAL 2 208° 1.2007 wan 2 jaddle Support Loads, Fos Fw =2t = 21, Fr=Frw= 48 = 148 b. on 2424,0000 an Ts 2a *”¥920000-2° 17.3760 Fh __ 15 "149" 24.0000 oy =—SELR 15 48240000 = 487 b. @ 11.6918 oxy «fist _ 990° 24.0000 cea [28 182,0000-2* 17-3750 n+ Max{O4,Or) = 3708 + Man(5 457) ‘Saddle Load for Vessel Stress Analysis = Max(Qy, 5/5 Oc) = Max(3708, 516-4165) =3708 Saddle Load for Support Stress Analysis 5 = Max(Qy, Oy, 34 Og) = Max(3708, 2485, 14° 4165) Advanced Preseve Vertl version: 80 GCarputer Engineeerg ne Page ot sa80 ‘Secon Vil ven 1, 2001 on‘Texas Systems and Controls, Inc. ‘Job No: 282670 Vessel Number: PP-HT-CO1A/BIC ate Pata ar72080 Zick Calculations Longitudinal Stress Due to Internal Pressure ee eee =3530 Pst Pat 2 08K8t a Longitudinal Bending Stress inthe Shell atthe Midpoint Zy =n A {221416 "6.1596" “0.9451 KyQL __0.44a19 3708 * 132.0000 42, «51 i=) Longitudinal Bending Stress In the Shell in the Plane of the Saddle KyQL __0.76974" 3708 * 192.6000 1887 PSI 42, 4st Saddle Plane Tangential Shear Stross fe9.) | L:24 | tavorecaron | tenooro- 2° aro sel [Tra] “| stess-aseer | [seams araamo sie Circumferential Stress at the Horn of the Saddle 330 S~[aapeo laa 3708 | [oes ~ | preaan eee ste-can | [ar easer Ring Compression in the Shell Over the Saddle ay mt hyp 0.9451 40.3750 0.7208 in \se-—K82 0.76027 "3708, asi Seth) 07201” (03760 + 10° 05851) Maximum Spliting Fores Fy =KgQ, = 020052 "3708 £755 PSI _ovarced Pressire Vesse version: 80.4 @CamputrEnpinaering, ne Page 3 9809 ‘Seton Vl Ovision 1, 2004 EtonTexas Systems and Controls, inc. Job No: 262870 Date Print 7122009, Vessel Number: PP-HT-001A/8IC ‘Saddle Calculations Base Plate Stress apo 27SOsbo, | 0753708 “4.0000 et 73.8000" 0.7500" : ‘Concreate Bearing Stress a 3708 oo =p m 4.0000" 13.5000 . ing Force Fs 785 | St spitieg =o = =e2Psi See Rescate 8187S ees sin(02) sin(.0472) ting = Fs | B~ Co- Rw (22) )) 755 | 24,0000 8 9838 -6.7500 >| ESTE = 7145 ins. Masnra Fol %-60- P(e] =75"| (oe )| 7 Moy __7145+ 82062 a 8 pita 5772689 : Saddle Suppor Stitfener Stresses Location Tena ‘Compressive Stress~ | Bending Stess- | Alowable Stress Siress Rallo in Psi PSL PSL Rar ‘Duis Terao 52 4505 Tear D268 Vessel Stress Ratio Caloulations ‘Any rato greater than 1 represents an overstressed condition +S) 1061 + er ae 7 8 1061 Ne" ingSnan Bona) -Min(¥7100, 15900) Si+Sp __1047 +9590 Scher 7 17900°1 sy 1887 Rig 14185 ‘i’SSnet Benet) -Min(17100, 15560) 1164 —— 8st O08 Serer” OB" 17100 83 1877 oe ee 0378 (1.25 SSpoa) ” ~ (125° 17100) Ss zr Ree 0s00 05 Yenei "05" 25886 Asancod Presaue Vessel version: 89 ©Computer Engines ne Page 019999 don Vl Oisien 1, 2001 EseTexas Systems and Controls, Inc. ‘Job No: 282870 ate Pits 91272008 Vessel Number: PP-HT-OO1A/BIC Saddle Stress Ratio Calculations ‘Any rato greater than | represents an overstressed condition F Sep 1485 ase Pite OS Vease pate 08” SO7ES . So. 6 \Gonseie = C75 Sooners 025° 3000 Stetina Se sting 2 103 Rives = oe Wee 0.8 Yeadde "068 Yseqale ~ 0.6" 90785 * 0.687 50785 Suet Sem __ 532 +4908 06 Yeaige 06" 90785 = 00793 = 0.90920 = 0.0095, = 02618 vanced Praseve Vesselvesslon: 80.4 @Computr Ercinsting, ne Page 509509 Seeton Vi von 1, 2007 Exton‘Texas Systems and Controls, Inc. Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282670 Date Pia 179172000, Vessel Number: PP-+T-001 A/B/C. MDMT Report by Components Component 12°NPS PIPE 6" INLET & OUTLET (RFWN FLG) 2° VENT ORAIN (RFLWN FL) 12,75" 00 2:1 ELUPS. HEAD Design MDMT Is -20 °F Material A108 678. SA10867B. SA108 SA516G:70 Pressure 494.00 PS! 494.00 PS! 1494.00 P81 1494.00 PS! mou 2135 °F 55°F Component with highest MOMT: 12° NPS PIPE. ‘Computed MDM ‘The required design MDMT of -20 °F has been met or exceeded. ANSI Flanges. olincuded in MONT Catoations Advanced Pressure Vestal vrson: 80.4 @ComputerEngaeting, ne ‘Seaton Vi Oivsen 1, 2001 EsianTexas Systems and Controls, Inc. 12°-300# HORIZONTAL HEATER VESSEL, Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282870 ‘Vessel Number: PP-HT-OO1A/B/C MAWP Report by Components Vessel Component Vessel mawe ‘MAWP MAWP Design Static Now & Cold Hot &Corroded Hot & Corroded Component Pressure Head UG-98(a) UG-98(b) Us-s8 32° NPS PIPE 48400PSI 0.00 PSI 1172.23 PSI 59063 PS! "500.63 PSI ANSI Flange Class: 200 Grt.1 0.00 PSI 740.00 PSI 635.00 PSI 805.00 PSI INLET & OUTLET (RFWN FLG) 496.001 0.00 PSI 117223 PSI 52063 PS 590,69 PS! [ANSI Flange Class: 300 Grt.t 0.00 Psi “740.00 PS 535.00 PS! 635.00 PSI 2° VENT.DRAIN (AFLWN FLG) 4980051 0.00 PSI 1690.48 PS! 959.51 PSI 959.51 PSI ‘ANSI Flange Class: 300 Grt.t 0.90 PSI 740.00 PS 635.00 PS! 535.00 PSI Heast 4e4q0Ps! 0.00 PSI 1916.93 PSI 1057.88 PSI 1057-68 PSI NC-NotCatelsled ne bcomlete ‘Summary ‘Component with te lowest vessel MAWP(Now & Cold): ANSI Flange Class: 300 Gr:t.1 Tho lowost vossel MAWP(New & Cola) 740,00 PSI [Component with the lowest vessel MAW (Hot & Cocroded) : 12" NPS PIPE The lowest vossel MAW P(Hot & Corroded) 590.63 PS! Pressures ace exclusive of any externa oad, Asvanced Pressure Vetsl version: 80.4 @Cemgutar Enginoaing ie ‘Secon Vil Osan 1,200 Eaton‘Texas Systems and Controls, Inc. Customer: NATIONAL CONTRACTING CO. LTD. «Job No: 282870 Date Pinte 13172008, Vessel Number: PP-HT-O01A/BIC ‘Summary Information Dey Weight Flooded Welght Sheil 957.84 1895 7515 Head 41.821 5651 1b Nozzle 38.2815 3025. ANSI Farge: 181.0018 19.001. Totals aT Tesi Volume shat 87.21 Gal Head 170 Gal Nozio 092Ga, Totals a Ga, sre Shet 96.1889. Ft Head 1.6884. Nozzle 1165.84. Ft Totals a5 Sa. Combination Test information Gauge at Top ‘Component wth contoing ratios: 12" NPS PIPE Component with contang pressure is: 12" NPS PIPE Calculated Test Prossure= P* 19° COM Sess a culated Test Pressure = a 642.20 Psi Advances Prasure Vosaevrslon 80.4 @CempulerErgheerng he Section Vl Ovison 2001 EdionTEXAS SYSTEMS & CONTROLS, INC. 24310 Tomball Parkway, Tomball, Texas 77375 Phone 281-251-5999 Fax 281-351-5996 LIFTING LUG DESIGN CALCULATION Fs Jobe 282670 Dato: ‘Swan r— | r Customer: National Contracting Co. Ltd oe ye Ref. DWG:282670V2 4 \ Data: ry (AF Vessel Total Weight 15500 Ib i Impact Factor 18 i Load Fr 102 4125 Ib Other Load Fe 2400 Ib 200 Ib j B(2R-D) 4in a 3 in s.- He Fat 0.625 in B(R-0/2) ve/e 2 in 2in RreSt 4 Se fot Material Allowable Stross : 21600 psi 21600 psi Weld Size 14400 psi Pe ‘9600 psi a at Stross Analysis, Tension St= 3300 psi Shear Ss: 7635.81 psi Bending Sb 2304 psi Sb 450 psi Ratio of Ri 0.280278 Rt < 10K Ss < 14400 OK Load on Per Lineal Inch Fillet Weld Resultant Load on Per Lineal Inch Fillet Weld Tension 3300 psi per lin. In Ss= 3471.72 psi per fn. in Shear 515.9331 psi perln. In Bonding 919.1489 psi per lin. In 228.1188 psi per lin. In Weld Size 0.361641 inTexas Systems & Controls, Inc. Ph: (281) 951-5999 Fax: (281) 351-5996 TAG#PP-HT-001A/BIC. Joc # 282670POH1 REV1B_Baffle/Support Material 3048S “PONumber 203.1227, Balle = %Open & Quantity NONE Your reference 7x01240302 Quantity 3 Volts/Phase/Cycle 40/3/60 Number of Circuits 8 Heater Design KW. 360 “Wire Lug Size. AWG 4 “Watt Density, wring 23.0 “Number of Elements, AcSpr 48 / 0 Standoff Housing (Y/N) Yes Immersion Length, in 125 ~HanterHousing Tyne Nema 4/7 Cold Section, in 16 Cl-t, Div-1, GrD Bundle Diameter FIT 12" SCH 80 PIPE. ee or UL certified NO —Process Temp. Element Diameter 0.475" Max Working Press. psig Sheath Material INCOLOY 800 Media ~Sheath Construction Welded 0.035" __Mounting Orientation —Temp Code Flange Size, ANSICL&Typ 12" 3008 RF are SA-105 TE Junction Ungrounded 642.2 —Leadwire Length, ft 15 “Bunge Sueaagiy TxSvS NO “Leadiwire Material Teflon Sheath Material Alloy 600 Mark Conduit Service Sizein Adim.in Angle.deg Orien Offset in ct Drain 0s 4 180 Perpen ca TE or 4 90 Perpen 63 Power 15 4 270 Tan 2 C4 Power 15 4 270 Tan 2 5 Power 15 8 27 © Tan 2 68 Power 15 8 270 Tan 2 or ‘TElabel TE Service (Note!) OnCire# Boim.in TE.Type Elem# OTE Over Temp 1 98 K(ua) OTE-2 Over Temp: 2 98 K (Dual) 1 OTE3 Over Temp 8 98 = K(Oual) 1 OTE-4 O1ES OES OIE? OTE-8 O1E9 Ehorsr Z what | Woe (6° ReguReD File Path: 9:\2826xx\282670\282670H1.wka;TEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 3 Page 3 of 8 24310 Tomball Parkway « Tomball, TX 77375 * Phone 281.351.5999 + Fax 281.351.5996 P.O, Box 891405 + Houston, TX 77269-1405 www.TexasSystems.comTEXAS SYSTEMS ‘Texas Systems Job No: Customer Name: Project Name: Customer P.O. No. ASME TRAVLER 282670 ‘National Contracting Co. AL-KHAFII Joint Operations AGOCIAOCIHT00PC11/PC24 Customer Tag No.:PP-HT-001B @ CONTRO: INC: Description: Heater Vessel Serial No: 282670-2 24310 TOMBALL PARKWAY Issued by: J.GOREE TOMBALL, TEXAS 77375 Title: QA MANAGER Dated Issued: Revision Date: Activity TS.QC.] Date] AL | AL | Date ‘Comments, inivials Hold Point initials ‘AL notification Drawing & caleulations review = _ Long seam: edge prep & clean NIA NIA —_— ‘Long seam: fitsup NIA NIA Long sean finished weld NIA NA Girth seam edge prep & clean a Girth seam fitsup We th seam finshed weld Ae. ‘Nozzle layout WS [Nozzle ficup & cleaning | Pi Nozzle welding a Head #1 nozzle fitup & cleaning | A Head/shell #1 ftp & cleanin 23 ca Headishell #1 finished weld ¢2, 7, Head #2 nozzle fit-up & cleanin OS | Headishell #2 ft-up & cleaning 2B. = z Head/shell #2 finished weld DB. - Tnernal finished welds Bs Extemal fushed welds [aa MIR Material LD. EZGS | = NDE EF we FF PWHT Final appearance “Hydrostatic test _ BZ: Nameplate installation KE Te Manufacturer's data reportU-1 ‘Kea eM * denotes A.L hold point Page i of iPeed ecion ane RADIOGRAPHIC REPORT 2410 East Pasadena Freeway eas ee Mone: 713-4750100 | + Fax: 713-4750107 [MAGES ov DEPTH OF DEFECTS REPORTED] BT....Bum Trough SL... tine © sO eee eee Goce i EU... Bdemal Undercut GL. Ground Low LC Low Crown 7 1U.......intemal Undercut NW... Narrow Weld ‘SM .... Surface Marks: drat LP.......lack of Penetration IC... Intemal Concavity WC... Within Code 180 17025 Accredited NFNon-Fusion HB... Hollow Bead NC.--No Comment A... Artifact JobNo. L203 Os Project: 2: 70. customer’ Zetas — ALKHAFLJONT OPERATIONS = = aS aS aS ST | = = pS t i = = = Tech t ——___———_ = = STE ora no. 252570yy2 = 7 = = ++ = = ia | loka 8 = = ea + +A loecen ov = = 4 Get E> [oeoe Ss = ie= ee SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 6 Page 6 of 8 24310 Tomball Parkway + Tomball, TX 77375 « Phone 281.951.5999 + Fax 281.951.5996 P.O. Box 691405 » Houston, TX 77269-1405 www.TexasSystems.com282670-2 National Contracting Co. [Ee Heat Number Purchase Order Number 1 [033331 203-1496 2. | 03333-2 203-1496 3._ | ABK 203-1496 4._| PLB 203-1512 5._| GEX 203-1613 6__| A46081 203-1492 | 7._| 22126740 202-2950 8._| 323-2575 202-2430. 9._| 44275 203-1492, =) 10, | WIL651 203-1532 1. | 043603 7203-1492, 12. 13. 4. 15 16, 17, 8 19, 20. 21 22. 23. 24. 25. 26. 27. 28. 29. 30. 31 32. 33. 34. 35. 36. 7 37. | 38. 39. (40. Heater Vesselposewes, Fie MATERIAL 7-7-4 CERTIFICATION REPORT 7. ay INC, 6100 Brittmoore, Bldg. J. Houston, Texas 77041 PHONE: (713) 896-7786 * FAX: (713) 896-7790 Gye FITTINGS, SoLDTo: 41-013 OUD pare: _ 3-24-03 . TEXAS SYSTEMS & CONTROLS, INC. 24310 TOMBALL PKWY. TOMBALL, TEXAS 77375 SHECNER. 203-1496 03333 Tew | om DEseReTON ranrwowgen | sreevanace | WeaT Cour 1 6 6" 300# sa 105 foa333-1 2 3 4 5 emeemmenenennnnentnnemnemnmnanint CHEMICAL ANALYS|S semennenmnamnmnamonamemesnnnnanoooen F,r—C—C“=EUsrssisi ic crcccrrrr_s_asasisa_itt 1_[0.20 [0.97 p.006 [0.020[0.19 [0.09 0.08 p.020 | 0,018] 0-00i| 0.027] 0-aT 2 3 4 5 neem HECHANICAL PROPERTIES mmemmmnmnnnmoeeneeoce [iew | TSI] ELD] ELON [REDUCTION panonesS| Test] crap ALOES TERT TREATMENT Kei | ksi [Ping oranea'| “air |reuee] Gaeennaios CesaGtenincrt) 1 |s6.3 | 58.3 | 28.5] 59.6 | 187 | m2 wane | mv fu.s.al y : | 4 | 5 / rots, the Fepors provided rm our Vendor andpeste MATERIAL 404%5 CERTIFICATION * REPORT 5.107, 7X STEEL FITTINGS, ING. oS 6100 Brittmoore, Bldg, J. Houston, Texas 77041 PHONE: (718) 896-7786 * FAX: (713) 86-7790 2RUAD SOLD To: 1-03-0450 ome: __3-24-03 TEXAS SYSTEMS & CONTROLS, TNC. 24319 TOMBALL. PKWY TOMBALL, TEXAS 77375 SnSERNG: _ 203-1496 RePio;__02333 teu [ane BEseniriOn ee T SA 105 3333-2 euTe Teepe te] ea [ele ya] oo [ 10.19 [0.83 |o.015]0.024 [0.25 [0.11 Jo.13__|0.029]0.30 0,027/0.39 = I 3 4 5 eeennnennennenennnnnmanat MECHANICAL PROPERTIES emmeommanmonencmacanuanos tem | TESTE | (ECD | WELONG. 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OaRWS “GunLiw.Anwn Swn test O38NDeI0 15NOOGs SAL Iwi Asuua OF SSH Wo- woe VIVO. 40. NB 20% Z00-WO- Dy Gir “LNSWLV3YL LV3H ON - O3HSINIG LOH SVM ‘IIU3LvM ovrez “3 3OVYO 6661 03 A6GI-9BIVS 3HS/66-90IW HISV JO SIN3N3UINOIY 3HL SL33H OSTV SIWOISAHd ONY AWISIW3HD SUBN LVIH TI ONTHOHS Zpni-Gaz Thin to “ANSHNIVANOD JO A¥VONNOG 379NOG V AB G3193L0¥d SI ANaNsINO| ONTUVIE AUMDUIN TV NV 13345 3HL OL 0200V JUV SONAOHOD AYNdIIW YO AUNDUIW ON “ONTOTIM AG SUTVaIY ON “424QeH 4ANOLATLYIO ~ MLTVOV4 O3TITLYIO [006 OST NV NI O38NLD¥sNNVH “YS0_atiL Wi JOvId- 2001 ONTHALOV InN ONY ONTLIS TY STSRRSTESION wre ae S2ig TSuoNwA 1 3uG iatud iow Ting 10 ian ERLE) vu ony Woes “in Ta TNS Nid) NOUDSASNI VAY ONS Bienen aa ei z 700 oO insu Tn EW HLONS Tn Holo Zeal A a 70 3, ‘wa. ONT Ting Wasa WONT TI Tianna Vee a TSN RR NRT RE aa RD ae soon SRT aT voc [sans gris Vive 40 G3 wx : 0 €@9EbN fae a 330 Se ee Te [om me Te] mime | ae | oo | me voy = Sa COTA AsO _ | = COLETTT Z9S"O mal wun (S2z851E29°S ag OaTOU-eV RR SOMOS TEvETA To -eSze0S0 cy _ snoren oa pupvacans OVRELIAS0HO Ta CVT SC, Sen BRERA TTA G OO ANOsaY LS3L O3TsTLY39 rye’ GIIL1:20 2 3WIL siondoud uvInant (0) aaaus szuvis aairwn co7ea72a | 31v0 NeEngineered Process, Control, and Mechanical Systems fEgrass SYSTEMS & CONTROLS Subsection 7 Page 7 of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281,351,596 P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.comEngineered Process, Control, and Mechanical Systems ee AM ncn SYSTEMS & CONTROLS Subsection 8 Page 8 of 8 24310 Tomball Parkway + Tomball, TX 77375 * Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 » Houston, TX 77269-1405 www.TexasSystems.com—7 (TEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 2.3. 24310 Tomball Parkway + Tomball, TX 77375 * Phone 281.351.5999 + Fax 281.351.5996 P.O, Box 891405 + Houston, TX 77269-1405 www.TexasSystems.comTEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Vessel Data Package Index Job Number 282670 Customer Tag#PP-HT-001C Vessel Serial Number 282670-3 1, U-1A Data Report 2, Calculations 3. Non-Destructive Test Reports 4, Hydrostatic Test Reports 5. Weld / Heat map 6. Material Test Reports 7. Nameplate copy 8. Coating Report 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www. TexasSystems.com{TEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems Subsection 1 Page | of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www. TexasSystems.comFORM U-1A MANUFACTURER'S DATA REPORT FOR PRESSURE VESSELS (Alteriative Form for Single Chamber, Complotely Shop-Fabricated Vessels Only) ‘As Required by the Provisions of the ASME Code Rules, Section Vill, Division 4 1. Manufactured ard cme’ y TEXAS SYSTEMS & CONTROIS. ING. 24310 TOMBALL PARKWAY TOMBALL TD ‘are ardaates ears) 2 Monutscurodfor National Contracting Go, Lid. P.O.Bx 90, AL-Khobar, Kingdom of bia 31952 (Nae and estes fps) 3. Lecation of staiaton Unknown. Tarewcoaneny 4 Te Horizontal 292670.9 7 2enesov2 s412 2003 ers orvet a) ‘Sars eal ay (Dawe na) Tare Noy Wee bat ‘5, The chemical and pysieal ropeies fal pans moet the requlcemants of mata specicaos ofthe ASME BOILER AND PRESSURE: {VESSEL CODE. Th din constutton, and workmsnaip conform to ASNE Rules, Sesion Vl, Division 1 2001 Raaeas oe Coan Cas al Snes par 6 Shot: $8106 6R 8 see" 0.256" +1318" sree" Ts Spe No, Gy Ton Tic Ter hon Dani ea Tea ps TAY 1. Soame ‘mis None 100%, : Type t 100% 4 Tap aced ba, AF Gpaerhay Eno) KT Tanech) Tei) Geh welded OH, TT See, Pama Wo scares Stan a ‘So ap 8) ‘run 8. Hoods () Mot $A.105 12° 300# Sch 80 REWN, nan A816 Gr70 (Saeco. Gade) Icpesno. Gree Toeaten Top] Mammon] Garosan | Crown —] —Yavie | — Empat] Canal —[amaprereal] Fat | SduloProsaur Botom tas: | thciness | Stowonee | Rage | Radus | “Reto | apewtngie |" Reaue | olamete_| conver or Canes a END, sss" [0.256" : : ‘i > zs ‘Open 3) END, soo” | 0.256" 7 : 2a : : = Concave T rerovable, ol a (eeonbe obo fsenngs) is pea WS er 2 MAWP 404 al atx. emp, 401 a Mn. design mal temp, 20 "Fat 404 __ ps Myr, mee SreEviot pressure oe Ps. 10, Nazzies, specton ad sity vale openings Paspooe Dien Ten Raisorcomert Tow soit Octet Onin| no | _orsze | type at ‘Tie Mat satnches Lozation inlovOuet_ [2 | 6" | REWN $A106 GRE. 0.562 z W168 Shel VentOrain | 2 | 2" | RELWN : 9.55525 : (UW16 fa ‘Shel Th Suppots Skt No ws agape ‘omer Saddles ‘nioched_Welded 2) Bt. of Shell Wear ey wer (Ose ‘hes ston) 12. Remarks Menuacurers Pais Data Reports propel denied and sgned by Commissioned nspactrs hava been fished or healing tems of th eet ‘iar par arabe gre nae Bnd ering Sap) Tested inthe horizcatal positon impact test exomot por UG-20 (01-5 ‘Safoly wlet devices are the responsiblity of he user ‘CERTIFICATE OF SHOP / FIELD COMPLIANCE \We cori hate statements made ins repo are cet nd hata deta of dsin mater. consbucton, OTe. ‘Seton Vl, Dison", “U" Cetflest of Asterzaton No % rhmanship spn vse! conform ote exsbys ) osvta08 Date Co.Name TE) STEMS & CONTROLS. INC. CERTIFICATE OF SHOP/FIELD INSPECTION | Vessel constuctedby __ TEXAS SYSTEMS & CONTROLS, IN at 24310 TOMBALL PARKWAY TOMBALL, TX 77375 | the undaesioned lang a vals commission issued by The Natonsl Board of Boland Pressure Vessel inspecors and the Site or Provncs of Texas and employed by HSB CT te inspected ‘fe component dered in tis Manufacturers Data Report on OG AG, 7 ~ and stato tha. othe best of my knowedge en bel, the 9rdance with ASME Code, Section Vil, Dison 1, By signing this create neither the inspector er his employer makas any waranty, ex} essed or imliod, ancocring the presize vessel dase in his Manufacturer's Osts Report Furhemmore, nthe i Inept a is jer al al 1 any perp hy ent) er aloe ay kr asia to coma en i epecn. vate GH |Y. OP sinwe oe Roe ‘AB TALON TKIU as raseton ito fad ecenerctin it Pvt) Avy ro ie ieaa TEXAS SYSTEMS & CONTROLS LR) Ensincered Process, Control, and Mechanical Systems Subsection 2 Page 2 of 8 24310 Tomball Parkway + Tomball, TX 77375 * Phone 281.351.5999 + Fax 281.351.5996 P.O, Box 691405 + Houston, TX 77269-1405 www.TexasSystems.comTexas Systems and Controls, Inc. 24940 Tomball Pakway Tombal, TX 77975 tte Pitc: 172009 CUSTOMER NATIONAL CONTRACTING CO. LTD. PO BOX £0 AL-KHOBAR, KINGDOM OF ARBIA 31952 VESSEL DESCRIPTION 100% HORIZONTAL HEATER VESSEL Vessel designed with Advanced Pressure Vessel, Version: 8.0.4 ‘Vessel is ASME Code Stamped Vessel Number: PP-HT-001A/B/C Purchase Order Number: AGOC/AOC/HT100PCOO/PC24 NAMEPLATE INFORMATION awe: MOMT: ‘Serial Number(s ‘National Board Numbers) Year Built: Radiography: Postweld Heat Treated: ‘Construction Types: 496.00 PSI at 401 °F 20°F at 494.00 PSI 262870 150, 2003 ara NONE w Notes ANSI 816.9 Fitings(Tee, Cap, Reducer, etc) Are Acceptable Per UG-t4 [ANSI BIG 5 2004 F's Considered & oveptable @ Pree/Tamn Rating : ‘Signatures esi Eine Y Ano ate LD C3 Me oul AY 1.23 eertrts—..Ctzt=SC.C«CiC‘ C‘COC.COCOCMCSCizszCs=iCdsés#sC — [ep ea oon 403, 2°, Acanced Preseure Vessel vrsion 8.0.8 GCompuor Engine, ae J vet a ‘Section Vt Divs 1,200 Eston‘Texas Systems and Controls, Inc. 12" NPS PIPE Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282870 Vessel Number: PP-HT-OO1A/BIC Number: 1 Mark Number: St ste Pras vr 72003 Cylindrical Shell Design Information Design Pressure: 494.00 PSI Design Temperature: aor F Static Head: 0.00 PSI ‘oint ficiency: 100 % Shell Material: $A-105 Gr B Facto: B Chart, 05-2 Material Stress (rot); 17100 PSI Shell Length: 130.0000. in Material Stress (cold): 17100 PSI Corresion Allowance: 0.2560 in ‘Actual Circumferential Stess: 8805 PS) Exomal Goresion Allowance: 0.0000 i. ‘Actual Longitudinal Stess: 4156. PSI Inside Diameter (new): 11.9760 in. Inside Diameter (corroded): 11.8880 in Specie Gravy: 1.00 ‘Shell Surace Area: 36.16. Sa. Ft Weight of Fie: 47791 te ShollEstimated Volume: 57.21 Gal Total Flooded Shell Weight) 1495.75. p. Shel Weight $57.84 Minimum Design Metal Temperature Data Min, Ternperature Curve: 8 Pressure at MOMT: 494.00 PSI 'UCS-5(0) reduction: Yes Minimum Design Metal Temperature: 20 "F UCS-88(6) reduction; No Computed Minimum Temperature: 33°F Design Thickness Calculations Longitudinal Stress Calculations per Paragraph UG-27(c)(2) PR. 494,00" 5.9840 2SE+04P “2° 17100" 1.00 +04" 494.00 = 0.0854 + 0.2560 foresin) + 0.0000 (ax caresion) + 9.0488 12 12% orgie) = mininum of 0.3902 In Circumferential Stross Calculations per UG-27(c)(1) PR SE-06P 494.00" 5.9440 (00-06 49400 ae = 0.1748 + 0.2560 conosin) +0000 oe carson) + 00815 2 12% forppe) = minimum of 0.4928 Pipe Selected: Size = 12 in., Schedule 0, Diameter = 11.3760 in., Wal 0.6870 in. ‘Acvanced Pressure Vase vein 80.4 Computer Engineering, ne ‘Secon Vl Din 1, 2008 aonTexas Systems and Controls, Inc. 12.78" 0D 2:1 ELLIPS. HEAD ‘Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282670 Vessel Number: PP-HT-OO1A/BIC Number: 1 Mark Number: Ht bate Pie 1:712009, Ellipsoidal Head Design Information Design Pressure: 494.00 PS! Design Temperature; 401 SlaticHose: 0.00 PSI ‘int Effciency: 100 Head Matoria SA-516 Gr70 Factor BChart: 82 Material tess (hot; 20000. PSI Corrosion Alowance: 0.2560 in Matecal Stress (cold; 20000 PSI Extemal Corrosion Allowance: 0.0000 in. Actual Head Stress: 8341. PSI Head Location: ight Straight Flange: 20000 in Outside Diameter: 12.7800. in Head Depth (to): 85000 in. ThinOut: 0.0626 in Ke Yf2+ (02m) }: 0.95 Externe Fbor Elongation: 22.70 % Head Suface Area: 1.84. Sq.F Specific Gravity: 1.00, Head Estimated Volume: 1.78 Gal Woightot Fu: 1469 1, Head Weigh: 41.82. I Total Flooded Head Weight: 555% Ib. Minimum Design Metal Temperature Data, Min. Temperature Cure: 8 Pressure at MOMT: 494.00 PSI 'UcS-66(0) reduction: “Yes, Minimum Design Metal Temperature: “20 °F UCS-68(¢) reduction: No Computed Minimum Temperature: 55°F Design Thickness Calculations Design Thickness Calculations per Appendix 1-4(c) PDK 2SE+2F(K-0.4) 1486 + 0.2580 (conoson) + 0.0000 fot, coosion) + 0.0825 ect) rinum of 0.4651 Nominal Head Thickness Selected Minimum Thickness atter forming = 1.6250 in. 1.5625 in. ‘ovances Pasture Vessel version 80.4 @Camputer Engineering Section vil sion 1, 2001 EstonTexas Systems and Controls, Inc. Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282870 Vessel Number: PP-HT-001A/BIC ate Priest vr 7@008 Loading Summary Tipe ‘Siarling Elevation | Ending Elevation Density Thickness Wind biameter | Wind Pressure in) in.) ((ose0"3) (ing (in) (ost) Tiga 9.0000 72,0006, 62,4000 - : Wing 9.0000 0.0000 - 7 ‘Attachment Summary “Aachment No Elevation Description ‘Attachment Weight | Horantal Force] Alichment Moment (in. (lb. tb) int i 0.0005. EXTRE LOAD. 7350.05 950. 0.00 2 50.0000 SHEATER 2040.00, 0 0.00, 3 70.0000 FLG,ETC. 300.00. o 0.09, Asvancad Preseure Yesslvetsion 0.8 ©ComputrEnginesing oe Section Vl ition 1 2001 EstonTexas Systems and Controls, Inc. GT INLET & OUTLET (RFWN FLG) Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 Vessel Number: PP-HT-O01 A/BIC Number: 1 Mark Number: N’ IO Number: + ste Prete 1112008 Nozzle Design Information Design Pressure: 49000 PSI Design Temperature 4c Static Head: 0.00 PSI Nozzle Efficiency (E) 10 % Nozzle Material: SA108 Gr 8 soit Etconoy (E) 10 Factor 8 Chart: 5-2 Extamal Projection: 6.0000 in ‘Allowable Stress at Design Temperature (5): a7K0 Pst Internal Projection: 0.0000 in, ‘Alowable Stess at Ambient Temperature: 1710 PSI Inside Corosion Allowance: 0.2580 in Coraction Factor) 10 Extema Coresion Allowance: 0.0000 in, Passes thru a Category A dont ho Nozzle Pipe Size: 6 Nozzle Pipa Schedule 120 Nozale 10 (new) 5.5010 fn Nozzle Wall Thickness(new) 0.5800 In Nozzle 10 (corroded) 60130 in Nozzle Wall Thickness(corrodea) 0.3060 In (Outer "Lit 0.7650 in Upper Weld Log Size(Weld 41) 03780 In Internal °h*Limt 0.4250 in Intomal Weld Leg Sizo(Weld 43: 0.0000 in 00, unit of Reinforcement 12.0280 in ‘Appenclx 1-7 OD, Limit of Reinforcement oa 9.0185 in ‘Outside Groove Weld Depth: 0.8870 in Minimum Design Metal Temperature Min. Temp. Curve: B Pressure at MOMT: 494.0 PSI UoS-86(b) reduction: Yes Minimum Design Metal Temperature: 20 [UCS-6(¢) reduction: No ‘Computed Minimum Temperature: “2 Host Component: Shell 1 - 12 NPS PIPE Moteril: SA-108 Gr 8 Shell wall thickness(n0w): 0.6850 In Material Stress(S,) 17100 PS! Shell wal thickness - 12/2 for pipe (contoded}: 0451 in Nozzle Detail Information Through: Groove 71 ie Upper Weld Log Sizo(Welé 41}: 0.3760 in Internal Wold Leg Sizo(weld 43}: 0.0000 in wele 41 Nozzle Wall Thickness{) 0.8820 in. (tside Groove Weld Depth: 0.6870 in Minimum Nozzle Wal! Thickness = tn- 124% (tor pipe) = 0.4817 In Minimum Nozzi Wall Thickness f 0.4817 in. is graater than UG-46(a) value of 02464 in “Minimum Nozzia Wall Thickness of 0.6817 in. is greater than UG-48(0) value of 0.4307 in, ‘Advances Pressure Vesselvesen 8.04 €Compute Engng, ne ‘Sees Vt Ovo 1, 2001 Edition‘Texas Systems and Controls, Inc. 6° INLET & OUTLET (RFWN FLO) Job No: 282670 Vessel Number: PP-HT-OO1 BIC Number: 1 Mark Number: NY ID Number: 1 Date Pa 19372008, Required Shell Thickness per Paragraph UG-37(a) PR 494.00" 5.9440 cna ‘SE-08P ~ 17100°1-08" 49400 = 0.747 in Nozzle Required Thickness Calculations Required Nozzle Thickness for Internal Pressure per Paragraph UG-97(a) f Pn 494.003.0085, — SE-06P ~ 17100" 1-06" 49400 fae Strongth Reduction Factors a7 7K tr S221 40000 fee. 4 0000 mig, ‘sv "47100 ‘sv "17100 17100 UG-45 Thickness Calculations {Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG- 1/2) Wear Plate Information Design Temperature: 01 °F Materia: $A-106 Gr B Material trees (hl): 17100. PSI Conan: Material Stress (cold): 17100. PSI Extonsion ys 08032 in. Use fors2: Yes Wath (By): 8.0000 in. Useforss: Yes, “Thickness (yg): 03750 in Useforss: Yes Base Plate Information Design Temporstue: 401 *F Untimate 28 Day Concrate Strength: 9000.09 PS! Material SA.06 Pale Yield Strength: 18800 PSI Condition: Length (m): 135000 in With (b): 4.0000 in Thickness (y): 0.7500 in. Anchor Bolt Information Matera: $A-925.Gr1 > 05-1" Material Stress (ho; 23000 PS! Corcition: Material Stross (cold): 23000 PS! Sze" Number of Threads perin.: 10.0000, Quantity: 2 Foot Area: 0.3020. qin _Advanced Prasae Vessel vertion 8.0.4 ©Computr Engineer, = Page ot 9098 ‘Sectoa Vi Dison 1, 2001 EinTexas Systems and Controls, Inc, Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282670 Vessel Number: PP-HT-0O1ABIC ate Prints a1272000, UBC 1997 Wind Design Information Basic Wind Speed (V7) 110. MPH Wind Exposure Type: c Operating Con: nm Wind Calculations P=Ce Gq ay y= 1.08" 0.8°1.0 "1.0000 £283 ost? Fuw=PAL=253° 0.7854 21 Fry a PAL , 289° 112007 an Wee ee 7 “Saddle Support Loads Fra Fry = 148 Fun 21+ 26,0000 =5i6 2K” ea.b000 2°17. - 1S Frh 15 *148*24.0000 4870 ¢ 116913 0 * 24.0000 Oy = eh Se 24a 12a 782.0000-2° 17.3750 Ww __se0 ao = 3465, ery Wr 8009 Oyra Xt 2 Oy = Qy + Opp + Orr = 9405 + 246.40 c = Oy + MaxO),7) = 8708 + Manis 487) ‘Saddie Load for Vessel Stress Analysis @ = Max(Qy, 5/3 Go) = Max{a708, 816 °4165) Saddie Load for Support Stress Analysis Qs = Max(Qy, Gyr 4 Qc) = Max(9708, 3865, 3/4" 4165) 3708 6, Aovances Pressure Vessel version: 604 €ComguterEnginesing. ne Page 201 9580 Sexton Vi Dian, 2001 EonTexas Systems and Controls, Inc. Job No: 262670 ate Prites 71272000 Vessel Number: FP-HT-OO1A/BIC Zick Caleulatic ns. Longitudinal Stress Due to Internal Pressure gp a-PR _ 0600 6.1505 Pa 2700451 =3530PS) Zy=n FF t= 2.1416 6.1565" “0.9451 in? gye Ki , 04sares708 + 1320000 A 18 a = 1061 Psi Longitudinal Bending Stross inthe Shel in the Pane of the Sade gy 2 Kt Qk, __076574~ 5708 - 132.0000 . eae 051 247 PSI Saddle Plane Tangentia Shear Stress eon[-£29|[-Ho24 | | tarmrecaron) | sszowo-a- area — ten | *|G1585-a3ssr | |~r32.0000 +95" 3.5000 : Circumferential Stress at the Horn of the Saddle 3k e~-[arpewe | Teen] | 700 | [css oa 08454 (80000 10° OBST) 2° 0.2557 . Ring Compression in the Shell Over the Saddle tap = 03454 40.8750 = 0.720 in. Ks o7ecer “3708 {eg=——S69_ ,_0.70027°9708_ . "Tips 1)” OTEOI (0.3750 + 10° OS4ET) Liles Maximum Spliting Force F 0.20382 3708, 2755 PS) ‘Aovanced Press Vessel vrsion' 804 @Gompuier Engineering. Page 3019852 Secion vil Onision $, 2901 Eston‘Texas Systems and Controls, Inc. Job No: 282870 Vessel Number: PP-HT-001A/BIC ate Pres 27003 saddle Calculations Base Plate Stress 0.75 Osby __0.75* 3708 4.0000 Spp = eee = 1465 PS met 13.5000 "07500" Conereate Bearing Stress sO -—_S78 _ =69Psi berm "e000 19800 Sada puting Force fo 78 Stspming= “oy 7 B187S =82PSI i. yf shut.o4r Mt ping" Fo N= C2 Aw ( 2202) «res | aonn ssn -srcn- (202) <7 wor 7s 82a So spiing= Sh eS 82082 100 Psi Sede Suppor Stitere Suesses Tecan Tanglt | Compresave Seas] — Benaing Svane >] Alowauis Siena | Sverre i. Pat fa a A as asia a Be a ais Vessel Sivass Palo Calculations Any ao poster tan 1 eproens an ovrensd condtion ry S189 _ 0818800 a Seat 7 a0" ——— cst “tBiren Be WT00 OT rye Stee. 1847 «9590 ‘Ssnn 17900" 3148 si 1847 ~Min(SspenBsnet) ~ -Nin(¥7100,18990) 1155, Se 1164 D8 Sone 08" 17100 Sa 1877 (125 Sepeid = (125° 17100) sre Ss wer 5 Ysnet 05" 25885 0500 Advanced Pressure Vessel version: 80.4 @Canpulr Engineering ne Page aot 9800 Seaton ViiDiion, 2001 EatonTexas Systems and Controls, Inc. Job No: 282870 Date Petes 122000 Vessel Number: PP-HT-OO1A/BIC ‘Saddle Stress Ratio Calculations Any ratio greater than 1 represents an overstrassed condition Ff Sep 1465, esse Pale 0.6 Vease Pate 0.87 20785 7 8c es Nonete 025 Sconcrate 0.28" 3000 yop =—S7soina. Sasol, __ 82 08 Yeadaie "066 Ysaeae 06" 80765 Sect Sep | 592+ 4309 S08 Yexeae ” 08° 30785 103 * "cee 07s 00788 = 0.0820 = 0.0095, 02618 -sdvancedPrecsre Vessel esion 80.4 @Computer Enginesing, ne Pages of 9009 Secon Vil Dion 1, 2901 Eston‘Texas Systems and Controls, Inc. ‘Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282670 ‘Vessel Number: PF-HT-O01A/BIC Date Prints 02000 MDMT Report by Components Design MOMT is -20 °F Compo Material Cure Pressure MOMT. 12° NPS PIPE 84-108 Gr 8 5 degoPs! sar 6° INLET & OUTLET (RFWN FLG) 80-105 Gr 8 B 49400PS1 12°F 21 VENT, DRAIN (FFLWIN FLG) SA105 B 49400 PS|“135¢F 12.75" 0D 2:1 ELLIPS, HEAD 5A518 6170 B aag00Psi 85°F Component with highest MOMT: 12" NPS PIPE. Computed MDMT = -53 °F ‘The required design MDMT of -20 °F has been met or exceeded. ANS! Flanges fe Nol nha in MONT Catosatons ‘Aovarced Pressure Vessel version: 80.4 ©Computer Engnesing, ne Section Vil Duis 1, 2001 EdtonTexas Systems and Contiols, Inc. 12°.800# HORIZONTAL HEATER VESSEL, ‘Customer: NATIONAL CONTRACTING CO. LTD. ‘Job No: 282870 Vessel Number: PP-HT-O01A/BIC ate Pinte 012009 MAWP Report by Components Vessel Component Vessel mAWP MAWP MAW. Design Static New & Cold Hot &Corroded Hot & Corroded ‘Component Pressure Head UG-98(a) G-8(b) UG-98(a) 32° NPS PIPE 498,00 PSI 0.00 PSI 1172.23 PSI 52063 PSt 590.63 PS! ANSI Flange Gass: 300 Gr:t.1 0.00 Pst 740.00 PSI 635.00 PS! 85.00 PS! 6° INLET & OUTLET (RFWNFLG) 484.00 PSI 0.00 PSI 1172.23 PS! 500.63 PSI 580.63 PS ‘ANSI Flange Ciass: 300. Get 0.00 PS! 740.00 PSI 535.00 PSI 635.00 PS! 2° VENT.DRAIN (RFLWN FLG) 494.00PS| 0.00 PSI 1890.48 PSI 95951 PSI 99.51 PS! ‘ANSI Flange Class: 300 Grit. 0.00 Pst "740.00 PSI 635.00 PS! 635.00 PS! Heast 498.00 PSI 000 PS! 1916.95 PSI 1087.68 PSI 1057.88 PSI NC=NotCaiuated ne neonate Summary Component withthe lowsst vessel MAWP(New & Cold): ANSI Flange Class: 300 Gr:.1 The lowest vessel MAWP(New & Cold) 1740.00 Pi ‘Component wth the lowest vessel MAWP(Hot & Gorroded) : 12" NPS PIPE. ‘The lowest vessel MAWP(Hot & Coreded) : 590.68 PS! Prossuras are excusive of any externa loads. Acranced Pressure Vestl vrson: 80.4 @Computer Engines, ‘Section Vil Oso 1, 200% Eatin‘Texas Systems and Contras, Inc. Customer: NATIONAL CONTRACTING CO. LTD. Job No: 282670 ‘Vessel Number: PP-HT-O01A/8/C Date Pema: 2000 Summary Information Dry Weight Eloodec Weight Shel ‘987.84 fb 1435.75 Hose 41.82, 5851, Nozie 39.2510, 39.2816, ANSI Flange 191.00. 181.001 Totals 1228.81 i. T7251 Ib, Volume Shel 97.2 Gal Head 1.78 Gal. Nozzie 0.92 Gal Totals 508 Gal Acca, Shel 96.16 8q, Ft Hoes 1.84 Sq. FL Nozzie 1.65 84. FL Totals 3845 84 FL Combination Test Information Gauge at Top Component with contoting ratio is: 12" NPS PIPE [Component with eatrling pressures: 12° NPS PIPE Calculated Tost Pressure = P* 1.3° C22 SUES. _ 454.09 «4.317100 642.20 Ps! Hot Stress 17100 : ‘Advances Pressure Vessel version 80.4 ©Congute Engineering, ne ‘Section Vi Dison 4,230 EatonTEXAS SYSTEMS & CONTROLS, INC. 24310 Tomball Parkway, Tomball, Texas 77375 Phone 281-351-5999 Fax 281-351-5996 LIFTING LUG DESIGN CALCULATION Job#t 282670 Date: Sedan a} Customer: National Contracting Co. Ltd \ 4 Ref. DWG:282670V2 Data: Vessel Total Weight = 8500 fb Impact Factor 18 Load Fe= 12 4125 b Other Load 2400 fb 200 tb Lug Dim 4in 3in 0.625 in 2in Re 2in Material Allowable Stress 21600 psi 21600 psi 14400 psi 9600 psi Stress Analysis Tension St= 3900 psi Shear Sse 7635.81 psi en . | Bending Sby= 2008 psi ite ae 8b ‘450 psi i (s] Ratio of Rt= 0.280278 Rt < 10K 8s < 14400 OK Load on Per Linea! Inch Filet Weld Resultant Load on Per Lineal Inch Filet Weld Tension Swt= 3900 pst pertn. In Ss=_8471.752 psiper in. In Shear 518.9991 psi peri. In Bending 919.1489 psi peri. In 228.1188 psi per lin. In Weld Size A= 0.361641 inTexas Systems & Controls, Inc. Ph: (281) 351-8999 Fax: (281) 351-5996 ‘TAGHPP-HT-OO1A/B/C Doe # 282670POH1 REV1E_Baffie/Support Material 30488 PONumber 203.1207 Baffle -°20pen & Quantity — NONE “Your reference ‘Tx01240302 “Quantity 3 Volts/Phase/Cycle 480/160 “Number of Circuits 8 Heater Dasign KW. 360 Wire Lug Size. AWG 4 “Watt Density, wind 23.0 Number of Elements, ActSpr 48/0 Standoff Housing (YIN) Yes immersion Length, in 125 Heater Housing Type Nema 4/7 —Cald Section, in 16 “Area Classification Ol-t, Div-t, Gr Bundle Diameter FIT 12" SCH 80 PIPE_CSA or UL certified No Process Temp, F Element Diameter 0.475" Max Working Press, psig Sheath Material INCOLOY 800 _ Media “Sheath Construction Welded 0.035" Mounting Orientation —Temp Cade Flange Size ANSICI& Typ 12" 300# RF “lenge Material SA-105 TE dunetion Ungrounded ~Hyiro Test Pressure e422 “Leadwire Length. ft 18 “Flange Suppliedby TXSYS NO “Leadwire Material Teflon “Sheath Material Alloy 600 Mack SonduttServce Sain Adim.in Angla.deo Orian “Cifsa.in ct Drain 4 180 Perpen C2. TE on 4 90 Perpen c3. Power 15 4 270 Tan 2 C4 Power 15 4 270 Tan 2 5 Power 15 8 270 Tan 2 ce Power 15 8 270 Tan 2 7 ‘TElabel TE Senice Note!) OnGie# Blim.in TEType Elem # ‘Over Temp 98 K(Dual) 1 1 ‘Over Tomp, 2 98 K(Dual) 1 8 98 K(Dual) 1 Over Temp bok gaggccag ddegecada Q OTE-10 Noted: File Path: g:\2826xx\262670\282670H1.wk4aera TEXAS SYSTEMS & CONTROLS Cy Engineered Process, Control, and Mechanical Systems Subsection 3 _Page 3 of & 24310 Tomball Parkway « Tomball, TX 77375 + Phone 261.351.5999 + Fax 261.351.5996 P.O. Box 891405 + Houston, TX 77269-1405 www.TexasSystems.comASME TRAVLER ‘Texas Systems Job No: 282670 Customer Name: National Contracting Co. Project Name: AL-KHAFJI Joint Operations TEXAS SYSTEMS Customer P.O. No. AGOC/AOC/HT1O0PC11/PC24 Customer Tag No: PP-HT-001C © connote: INC. Description: Heater Vessel Serial No: 282670-3 24310 TOMBALL PARKWAY Issued by: .GOREE TOMBALL, TEXAS 77375 Title: QAMANAGER Dated Issued: Revision Date: Activity TS.QC] Dae] AL] Al | Date ‘Comments initials Hold Point | initials = ‘ALL nofification Drawing & calculation: = (AB Long seam edge prep & clean | N/A | NAL WANA WA Long seam fp NA [WA | NA |N/A NIA Long seam fished weld NA_[NA| NANA [NA Girth seam edge prep & clean DIB As I Girth seam fiup Posh 3 Girt seam finished weld aes Nozzle layout (pa eee pay [seen = = Nozzle ftp & clean 7314-24] Nozzle welding HE 430] Head #inozale fp Xceming 1923 1&2 | Head/shell #1 fit-up & cleaning LE Si Headishell AL finished we Pra bee 2 Head #2 nozzle fi-up & cleaning eat | : Head'shell 2 fit-up & cleaning [77-3 [5-1 1 ‘Head/shell #2 finished weld m3 15-2 = - - Internal finished welds 73 40S External fnished welds 2 Se | ‘Material ID. ee 3 . Ko NDE aeiraa | * spa PWHT a i Final appearance : EE = Hydosai est BiB | lif = Ly = idk * denotes AT. hold point Page i of iFUGRO SOUTH, INC. RADIOGRAPHIC REPORT 2410 Eas’ Pasodena Freeway Posodena, Teras 77505 nom Aaeeurrmncemommacu| 31130 Phone: 7184750100 * Fox 713-475.0107 uses oy Semior OerecTsRevonTED BT bum Through St Slag ne © son Crock BTA. Bum Through Area Sh. Slag cksion Poo Posty EV... btemel Undereut GL ...Geound Low te tow crown TU steal Underct NW. Nerrow Weld SH. Surface Marks <5 0 LP.......lack of Penetration ta Internal Concavity WC... Within Code 180 17025 Accredited NF Non Fusion Hollow Beed NC._.No Comment Artifact Jo6No.: M3 OUS- 8 Project: RT VESsEL \oa"232670 customer: Thas Sysrews€ Cowles Location: “Tamale, Fabricator: ‘wid: L282 10-3 Date: OF-/8-03 WELDER TYPE OF DEFECTS we No. | DIAMETER | THicwess | nuaview |§|§ | LNENO. R | sD. aS MEET LEAD SCREENS ao PENETRAMETER fie source soe canes. O10" RONTRACK a 8265} ASTM 1B | gr wasoe ChentSigneture: Lee wed: AL Aue Fd/-0F Date: Mileage: Total Hours: Teale rocedue:_NDE 3. Rachographer: Suaumre of -esne oe leve:_ ZZ arene buutfs ile “Say ee Levelt signature: By sianina this roar the clint rearesanatve is ceiving the hows and mis ob aoooved fr navmant hu hm in—7 ey mas SYSTEMS & CONTROLS a Engineered Process, Control, and Mechanical Systems Subsection 4 Page 4 of 8 24310 Tomball Parkway + Tomball, TX 77375 + Phone 281.351.5999 + Fax 261.351.5996, P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.comTEXAS SYSTEMS & CONTROLS Engineered Process, Control, and Mechanical Systems TSQCP 071 Hydrostatic/Pneumatic Inspection Report ‘Texas Systems Job No.: 282670 Date Issued: §/15/03 ‘Customer Name: National Contracting Co. Project Name/Title: AL-KHAFII Joint Operations Customer P.O. No.: AGOC/AOC/HT100PC11/PC24 Customer Tag #: PP-HT-001C ‘TS Equipment Serial No: 282670-3 Item Being Tested: [XJ Vessel [J Piping L] Other___ Description: Multiple Heater Vessels MAWP: 494 psig. = MDMT: ‘Test Type: [XJ Hydrostatic** [_] Pneumatic [] Re-pad [] Leak Potable Water [] De-min Water [] Air [] Nitrogen [] Other ope ‘Texas systems & Controls, Inc. hereby certifies that the above referenced equipment has been tested at a pressure of 643 PSIG for | hour(s). Testing was performed per ASME Sec. VIII Div. 1 UG-99 Chart recorder #: 202-9951 Range: 500##/1000# Gauge #: 19. Range: 0.2000%# ‘Test Medium Temperature:90 °F** ** Hydrostatic test medium temperature shall be at a minimum 30°F greater than the MDMT. Test results were found to be satisfactory. Wbitnresse! Witnessed by: AL fovde FAs ravemtalne igo3 Approved by: \_ \ Ne Lape NOT Nas} si19/2003 Page 1 of 1 24310 Tomball Parkway * Tomball, TX 77375 * Phone 281.351.5999 + Fax 281.351.5996 P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.com> ae 2 Treva 19vas 2YTEXAS SYSTEMS & CONTROLS EN Engineered Process, Control, and Mechanical Systems Subsection 5 Page 5 of 8 24310 Tomball Parkway « Tomball, TX 77375 + Phone 281.351.5999 + Fax 281.351.5995 P.O. Box 691405 » Houston, TX 77269-1405 www.TexasSystems.comi H ME 1CRLFEO2 wu oa aC eee Ee we BRRP we ABK ep 4 PLB ALK 349-52 ee wee) Deeiens ST a Zaz WOR ADE Vee Wty 22/26 7¥0_+ Pw PL W221 a6 76 WH LGSL BIE 203-114 TAIT S | wt, md wn galaere Ji 1 ww wees JE | fetal elslslels|s|sta}stal5}ale | afafeta ae] afelalalafslelala|=)>l=l>|=l>)a s|s}st=|sfs}s]<}<<|3}3l5}3} 8 AZ-AS7F B-AS7S ew HE R- Ha 07 Bod. WHY 3603 a) TT mt $303 — : wt PL HOP aa ter waa: a se Uy F003 a Rear [omee FEE : [Sr ALrara guy OPERATIONS pRaWNG NO. 782570~N2 Hloram er 8 Mba le [poe 8 [pareryan ER one SYSTEMS & CONTROLS = ( Engineered Process, Control, and Mechanical Systems Subsection 6 Page 6 of 8 24310 Tomball Parkway * Tomball, TX 77375 « Phone 261.351.5999 + Fax 281.951.5996 P.O. Box 691405 + Houston, TX 77269-1405 www.TexasSystems.com282670-3. National Contracting Co. (Ea Heat Number Purchase Order Number _| Hester Vessel 0333-1 203-1496 0333-2, 203-1496 ABK 203-1496 PLB 203-1512 GEX 203-1613 31627 203-1598 22126740 202-2950 323-2575 202-2430 A4g275 92 2102696-02 203-1532, 43603 203-1492 = vovif FHFfess AOL g MATERIAL *” CERTIFICATION REPORT 6100 Brittmoore, Bldg. J. Houston, Texas 77041 ers FITTINGS, INC. 203-1 PHONE: (713) 896-7786 * FAX: (713) 896-7790 2B2lAO SOLD To: 41-013 OD oxte: TEXAS SYSTEMS & CONTROLS, INC. 24310 TOMBALL PKWY. TOMBALL, TEXAS 77375 custouen ‘ORDERNO: __ 203-1496 Ref ko__03333, Tw | ow DESCRITON oe a - 6 1-120, $4105 fos333e1 2 a 4 5 een renee CHEMICAL ANALYSIS =enmnmnmennannnnmmenennes mew. ¢ | m | es a wt Me a fol Cea 1_|0.20 ]o.97 p-006 [0.020[0.19 [0-09 [0.08 p).020 | o-oie| 6.o0i| 0.02710 a1 2 3 4 5 TS —————rr——eF————C [ew | SSE | VED] FeLONS [RESTON pares) Test] om eS TERTRRWERT Kei | xsi [Paz Poem | “gar |reupre| Geers (ated) 1 [96.3 | 58.3 | 28.5] 59.6 | 187 | re wr | = [ood : T | 5 | ‘ Cl | 1 5 : i I | 7 siget/Fitting, ine. dllvated Bana MATERIAL >” CERTIFICATION REPORT 45.13, STEEL FITTINGS, INC. ew ass , : 6100 Brittmoore, Bldg. J. Houston, Texas 77041 PHONE: (713) 896-7786 * FAX: (718) 896-7790 2UAO SOLD TO: 42-08-0450 oat: TEXAS SYSTEMS & CONTROLS, INC. 24310 TONBALL. PRAY TOMBLLL, TEXAS 77375 custouen oun SHTOMER 203-1496 oun 4, 03333 wen | ove oESoRIFION Tantwonaen | areeaice” | vent Oone a sH(N, $780, 12,374" 6D. | i) 7 SA 105 3333-2 : QC) a 4 mute Tete Ts [ele] « [ela lye 1 0.19 |C,83 [0.015 {0.024 |0.25 |o.11 JO.13, 0.029]0.30 |0.027/0.39 7 : a | 4 | 5 | EGHANICAL PROPERTIES wom m SFE PS SS aa TEE ee? Pe Pa | ee ee 1 | a.6 | 53.7 | 240 | 38.0 | ar | 1 2 ee le 7 1 | 3 fs t T 4 He L i rj s _ STEEL FITTING Ie ery hath above tated material wae : gl iting, Ife #2 teanutactued i acsrcaoee wih tr cute sppleabe vance, Fone the eles avon ac thse saad on th il fat Hepa once Noma Vee é Steon fe stourentesMATERIAL Ee Cre FITTINGS, INC. CERTIFICATION : 6100 Brittmoors, Bldg. J, Houston, Texas 77041 REPORT 208-1 PHONE: (718) 895-7786 + FAX: (719) 896-7790 2B2LAD tS -O13-OBt SOLD TO: TEXAS SYSTEMS & CONTROLS, TNC. bate: _3-24-03 24310 TOMBALL PKWY TOMBALL, ‘TEXAS’ 77375 SBIR 03-1496 ous 03333 Tu [ow GEseRPTON PaaTwoneen | seeoramuDe | WOTeOne 6 [an a000RsRe dtl 4 SA 105 ‘ABK 2 3 4 5 or savneeeeaes | (io ! nent CHEMICAL ANALYSIS =nuousenunnanancnsannnncs mTete [ets ~ele[~ ~e la Tre 1 Jo. 166[1-257 0.01 [9.001 Jov275 | 0.132 ora ]o.03a]0-3 ovo0i load 2 3 4 5 nen MECHANICAL PROPERTIES tmeooennm Tew | TES] JED] Selon | RESIETON NESS] Test] — SRS ENTER Ber | Bee [ee ae ee ee] ae Seana) j 1 | 76.3 47.0 | 36.4) 71.6 | 146 | | ; je woe] om los.a lel 3 | | 4 fa] — 5 a: | Loe ted material wae ‘priadie sansa Famer ne del. Fting, Ine. #3 heen hoe eon i or epee pce Sera ee | 9 = wetnfte aren6 eco _ FORT WORTH F & D HEAD CO @ 282670 Hapa pl 27-067 PonTwoRtitbaerereane MILL TEST REPORT [CUSTOMER T CUSTOMERS P.O. NUMBER DATE t TEXAS SYSTEMS | 203-1512 44-03 CODELETTER | QTY. | SIZE-OD. ORD. [THICKNESS] PLATE MFG. [HEAT NUMBER | SLAB NUMBER LB 3) | Gzsia"on) | eienom NUCOR 2105262 05 | | | | | r | | | | HOT FORMED WATERIAL SA 516-7 STYLE:2:4 ELLIPTICAL Sk:2" 7 BEVEL:25DE¢ “ — oursie, Insite R: MING/2" LAND IcR FORT WORTH F& D HEAD COMPANY CERTIFIES THAT HEADS MANUFACTURED FROM MATERIAL REPRESENTED BY THIS REPORT COMPLY WITH ASME CODE SECTION Ii & SECTION VIll, DIVISION |. ALL HEADS CONPLY WITH USC-79 (d) & UG-81(a) WE CERTIFY THAT THESE HEADS WERE HOT FORMED ABOVE 1,850 DEGREES FAHRENHEIT, HELD FOR A MINIMUM OF. MINUTES, AND AIR COOLED. WE CERTIFY THAT THIS IS A TRUE COPY OF THE ORIGINAL METALLURGICAL TEST CERTIFICATE NOW IN OUR FILES. peste AesSontuoede ei a on soe 09 au eu ne wk po subyendo pu ess try “top spemane we pas nga mo) a LD Ae FN, N S'S@ Oor'se §=— 0070S Ler 000°6£ = OOZES Z 90 - 29zs0tz Qig-" 0% vov'st onetog ver dose coves (SSO - zozs0TZ ara ay as ay a as rar — cesar oa) Ee re = = SE ee Ty eaatemeut hina —— Feo wero TOoo waco 0010 wo HO 0 eeO a0 OD aT eo a SE Sais 6C0LL XL ‘NOISNOH ‘8002L XL“NOLSNOH ‘Sth YOWLL £Z INOZ 007 ALINS ‘LSAM dOOT HINON S7zT THAIS WONVU/ONDOMLL THY :O1 dS NOLLYUOdIOD AMddNS EUS MIONVY <0, PRS e Vev9 PON sep 1 eer FON 2p404n9 ZISSE FON peoT zs0re "ON 'VE ey manson ono ail - zeteg once sa 50 VW aLvid - ¥ BSN oe Medi SS wean ZLST- EOCp = ly > ona-1613 Iago \-pond \ stovvis mousmues nL Ns, “-1Ul ZG2ZE7O PO BOX 38590-HOUSTONTX 77236 O98 AO MERINO HOUSTON, DCO, Gl O98 SOB PHONE-281-£48-4390 TOLL-800-231-0277-FAX-281 448-0117 CERTIFIED MATERIAL TEST REPORT CUSTOMER ORDER# 386250-S DATE 12/19/01 OURORDER# 34202 pero: SOUTHCOAST SUPPLY COMPANY ._ SOUTH COAST SUPPLY COMPANY PO BOX 55649 SHIP TO: 1395 SILBER RD HOUSTON 1x m5 HOUSTON 1X 71085 ITEM TEM. DESCRIPTION SPECIFICATION 0 CAXEM CRETE

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