Illustrated Parts Manual

Model
510AJ

S/N 1300000100
TO PRESENT
&
PRIOR TO
S/N E300001114

3121182
August 30, 2013
 REVISION LOG

NOTE: The 510AJ may be manufactured by JLG Industries in the countries of Belgium or Romania. Refer to the Serial
Number Tag to determine the country of manufacture. The country of manufacture may be determined by the Serial
Number. Boom Lifts manufactured in Belgium will have a prefix of 13 (i.e. 13XXXXXXXX) and Boom Lifts manufactured
in Romania will have a prefix of E3 (i.e. E3XXXXXXXX).
NOTE: Is the Parts Manual you are viewing correct for the machine that you are ordering parts for? See Below:
Belgium Built Machines - All Machines - Use Parts Manual p/n 3121182
Romanian Built Machines Prior to S/N E300001114 - Use Parts Manual P/N 3121182
Romanian Built Machines S/N E300001114 to Present - Use Parts Manual P/N 3121294

NOTE: Machines with S/N E300001068 are also built to the same specs as Romanian Built Machines S/N E300001114
to Present - Use Parts Manual p/n 3121294.

NOTE:
GROUND MODULE MODULE IDENTIFICATION

MODULE ON MACHINES MODULE ON MACHINES

WITHOUT UGM WITH UGM
(UNIVERSAL (UNIVERSAL
GROUND MODULE) GROUND MODULE)

REVISION LOG:
August 29, 2003 - Revised Manual (Edited to B/M 0010578 Revision 39)
November 20, 2003 - Revised Manual (Edited to B/M 0010578 Revision 45)
March 17, 2004 - Revised Manual (Edited to B/M 0010578 Revision 46)
September 30, 2004 - Revised Manual (Edited to B/M 0010578 Revision 58)
December 15, 2004 - Revised Manual (Edited to B/M 0010578 Revision 60)
October 15, 2005 - Revised Manual (Edited to B/M 0010578 Revision 75)
April 7, 2006 - Revised Manual (Edited to B/M 0010578 Revision 84)
August 15, 2006 - Revised Manual (Edited to B/M 0010578 Revision 93)
March 1, 2007 - Revised Manual (Edited to 0010578 Revision 109)
July 31, 2007 - Revised Manual (Edited to 0010578 Revision 119)
November 30, 2007 - Revised Manual (Edited to 0010578 Revision 121)
April 15, 2008 - Revised Manual (Edited to B/M 0010578 Revision 121 & B/M 0010717 Revision 1)
March 30, 2009 - Revised Manual (Edited to B/M 0010717 Revision 5)
October 30, 2009 - Revised Manual (Edited to B/M 0010717 Revision 5)

3121182 510AJ A
 REVISION LOG

September 1, 2010 - Revised Manual (Edited to B/M 0010717 Revision 19)

April 4, 2011 - Revised Manual (Edited to B/M 0010717 Revision 22)
July 8, 2011 - Revised Manual (Edited to B/M 0010717 Revision 23)
October 18, 2011 - Revised Manual (Edited to 0010717 Revision 25)
December 12, 2011 - Revised Manual (Edited to 0010717 Revision 27)
March 30, 2012 - Revised Manual (Edited to 0010717 Revision B)
July 23, 2012 - Revised Manual (Edited to 0010717 Revision C)
November 6, 2012 - Revised Manual (Edited to 0010717 Revision C)
March 25, 2013 - Revised Manual (Edited to 0010717 Revision C)
May 17, 2013 - Revised Manual (Edited to 0010717 Revision C)
August 30, 2013 - Revised Manual (Edited to 0010717 Revision C)

B 510AJ 3121182
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 DRIVE HUB/BRAKE ASSEMBLY (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-4 DRIVE HUB/BRAKE ASSEMBLY (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-5 DRIVE HUB ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 DRIVE HUB ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-7 DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES PRIOR TO
S/N 1300002249) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1-8 DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES S/N 1300002249 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-9 DRIVE VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 CONTROL VALVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT
MACHINES PRIOR TO S/N 1300006701) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT
MACHINES PRIOR TO S/N 1300006701 & ORIGINAL EQUIPMENT FOR
BELGIUM BUILT MACHINES S/N 1300006701 TO PRESENT & ROMANIAN
BUILT MACHINES S/N E300000100 TO S/N E300001114) . . . . . . . . . . . . . . . . . . 2-12
2-6 SWING BEARING & ROTATION BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-7 CATERPILLAR ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-8 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-9 DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO
S/N 1300000981) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-10 DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2-11 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . 2-46
2-12 PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
2-13 PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
2-14 PERKINS ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-15 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) . . . . . . . . 2-78
2-16 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-17 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
2-18 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-19 GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . 2-94
2-20 GROUND CONTROL BOX ASSEMBLY (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-21 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . 2-102
2-22 HOODS INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N 1300006659). 2-106
2-23 HOODS INSTALLATION (BELGIUM BUILT MACHINES S/N 1300006659 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110

3121182 510AJ i
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 TOWER/MID BOOMS AND CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAIN BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-5 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . 3-16

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-3 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-4 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-5 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES PRIOR
TO S/N 1300003223). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES
S/N 1300003223 TO PRESENT & ROMANIAN BUILT MACHINES
S/N E300000100 TO S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 LEVEL (PLATFORM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT (JIB) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 LIFT (MAIN BOOM) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 LIFT (TOWER BOOM) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR
TO S/N 1300000353). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES
S/N 1300000353 TO S/N 1300003223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES
S/N 1300003223 TO PRESENT & ROMANIAN BUILT MACHINES
S/N E300000100 TO S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR TO
S/N 1300003476) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5 DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N 1300003476 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-6 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-7 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL SCHEMATIC (WITHOUT UGM) (SEE FIGURE 7-1 FOR USAGE) . . . . . . 7-4
7-3 ELECTRICAL SCHEMATIC (WITHOUT UGM) (SEE FIGURE 7-1 FOR USAGE) . . . . . . 7-8
7-4 ELECTRICAL SCHEMATIC (WITHOUT UGM) (SEE FIGURE 7-1 FOR USAGE) . . . . . . 7-14
7-5 ELECTRICAL SCHEMATIC (WITH UGM) (SEE FIGURE 7-1 FOR USAGE) . . . . . . . . . . 7-20

ii 510AJ 3121182
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

7-6 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . 7-26

7-7 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . 7-42

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECALS INSTALLATION - ANSI SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECALS INSTALLATION - ANSI EXPORT SPECS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 DECALS INSTALLATION - CE & AUSTRALIAN SPECS. . . . . . . . . . . . . . . . . . . . . . . . . 8-12

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121182 510AJ iii

 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 510AJ 3121182
 SECTION 1
FRAME

3121182 510AJ 1-1

 SECTION 1 FRAME

FIGURE 1-1.AXLE AND STEERING INSTALLATION

BELGIUM BUILT MACHINES
S/N 1300000353 TO PRESENT & BELGIUM BUILT MACHINES
ROMANIAN BUILT MACHINES PRIOR TO S/N
S/N E300000100 TO PRESENT 1300000353
101
117 124

109
120
101
105

103
118 117
118
111

108
112

108
119

101
123A 110 125
122 126
116 OR
101 122
106 114 101 101
107 104
115

121
213 123B

113
201
211

210 202
208 201
217 205
214 223 203
207
209
121A
201
211 212

210
205
208 223
121A 214 222 214
215 207 202
201 201
204 211
216 206

207 209
250
201
GENUINE PARTS
203

1-2 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. OSCILLATING AXLE INSTALLATIONS
0272424 Ref. Belgium Built Machines Prior to S/N 1300000353 E
0273497 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300003223 C
0274753 Ref. Belgium Built Machines S/N 1300003223 to Present A
0274753 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 A

101 0100011 A/R Compound, Locking

0100019 A/R Compound, Locking
102 0100038 A/R Primer, Locking #7471
103 0641416 4 Bolt 1/4in-20NC x 2in (Belgium Built Machines Prior to
S/N 1300000353)
104 0641607 2 Bolt 3/8in-16NC x 3/4in (Belgium Built Machines Prior to
S/N 1300003223)
105 0641810 2 Bolt 1/2in-13NC x 1-1/4in (Belgium Built Machines Prior to
S/N 1300000353)
106 0642012 1 Bolt 5/8in-11NC x 1-1/2in
107 0682248 2 Bolt 3/4in-10NC x 6in (Belgium Built Machines Prior to
S/N 1300003223)
108 0961950 2 Bushing
109 1100134 1 Cam, Lockout (Belgium Built Machines Prior to
S/N 1300000353)
110 3272201 2 Nut 3/4in-10NC (Belgium Built Machines Prior to
S/N 1300003223)
111 3311405 4 Locknut 1/4in-20NC (Belgium Built Machines Prior to
S/N 1300000353)
112 3422592 1 Pin, Axle Pivot
113 3422520 2 Pin (Belgium Built Machines Prior to S/N 1300003223)
114 3841258 1 Keeper, Pin
115 3841520 2 Keeper, Pin (Belgium Built Machines Prior to S/N 1300003223)
116 4567462 2 Tube, Mounting (Belgium Built Machines Prior to
S/N 1300003223)
117 1 Lockout Valve Assembly Options:
4640871 Valve used on Belgium Built Machines Prior to
S/N 1300000353
7012693 1 Seal Kit - 4640871 Valve
7002840 1 Anti-Rotation Pin Removal Tool
4641265 Valve used on Belgium Built Machines S/N 1300000353 to
Present
4641265 Valve used on Romanian Built Machines S/N E300000100 to
S/N E300001114
118 4711400 4 Flatwasher 1/4in Thin (Belgium Built Machines Prior to
S/N 1300000353)
119 4740158 1 Thrustwasher
120 4752000 4 Flatwasher 5/8in Regular (Belgium Built Machines Prior to
S/N 1300000353)

3121182 510AJ 1-3

 SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
121 1 Axle Weldment Options:
Note: If kingpin holes in the axle measure 1.503in
diameter or larger in any direction, axle weldment must
be replaced.
Note: See Kit Item 250 & additional notes at end of parts
list before ordering parts.
4846660 1 Belgium Built Machines Prior to S/N 1300003223
0280203 1 Belgium Built Machines S/N 1300003223 to Present
0280203 1 Romanian Built Machines S/N E300000100 to
S/N E300001114
121A 0561511 2 Steer Cylinder Mounting Block Assembly
122 4892200 4 Flatwasher 3/4in Hardened (Belgium Built Machines Prior to
S/N 1300003223)
123 2 Lockout Cylinder Assembly Options (See Section 5 for
Breakdown):
123A 1684243 Belgium Built Machines Prior to S/N 1300003223
123B 1684465 Belgium Built Machines S/N 1300003223 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114
124 0791506 4 Screw 5/16in-18NC x 3/4in (Belgium Built Machines
S/N 1300000353 to Present)
125 0641814 8 Bolt 1/2in-13NC x 1-3/4in (Belgium Built Machines
S/N 1300003223 to Present)
126 4891800 8 Flatwasher 1/2in Hardened (Belgium Built Machines
S/N 1300003223 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114)

0272428 Ref. STEERING INSTALLATION F

201 0100011 A/R Compound, Locking

202 A/R Thrustwasher Options:
0440161 Belgium Built Machines Prior to S/N 1300000441(Top &
Bottom Kingpin Location) (Note: See Kit Item 250 & additional
notes at end of parts list before ordering parts)
4740537 Belgium Built Machines S/N 1300000441 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114
(.0625)(Top Kingpin Location)
4740538 Belgium Built Machines S/N 1300000441 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114
(.125)(Top Kingpin Location)
4740539 Belgium Built Machines S/N 1300000441 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114
(.188)(Top Kingpin Location)
4740540 Belgium Built Machines S/N 1300000441 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114
(.250)(Top Kingpin Location)
0440271 Belgium Built Machines S/N 1300000441 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114
(Bottom Kingpin Location)
203 0641606 16 Bolt 3/8in-16NC x 3/4in
204 0641824 4 Bolt 1/2in-13NC x 3in

1-4 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
205 2 Bushing / Bearing Options:
0961951 Belgium Built Machines Prior to S/N 1300000441
(Top & Bottom Kingpin Location) (Note: See Kit Item 250 &
additional notes at end of parts list before ordering parts)
Belgium Built Machines S/N 1300000441 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114
Options:
0440291 (Top Kingpin Location)
0440274 (Bottom Kingpin Location)
206 0962140 2 Bearing, Garmax
207 3312008 4 Nut 5/8in-11NC
208 3322201 2 Nut 3/4in-16NC
209 4 Kingpin Options:
3422716 Belgium Built Machines Prior to S/N 1300000441
(2 Bolt Mounting) (Note: See Kit Item 250 & additional notes
at end of parts list before ordering parts)
3423081 Belgium Built Machines S/N 1300000441 to Present
(4 Bolt Mounting)
3423081 Romanian Built Machines S/N E300000100 to S/N E300001114
210 2 Rod-End with Grease Fitting
3841367 Belgium Built Machines Prior to S/N 130005313
3841517 Belgium Built Machines S/N 130005313 to Present
3841517 Romanian Built Machines S/N E300000100 to S/N E300001114
211 3900109 4 Screw, Shoulder
212 1 Spindle (Left Side) Options:
4130391 Belgium Built Machines Prior to S/N 1300000441
4130408 Belgium Built Machines S/N 1300000441 to Present
4130408 Romanian Built Machines S/N E300000100 to S/N E300001114
213 1 Spindle (Right Side) Options:
4130392 Belgium Built Machines Prior to S/N 1300000441
4130407 Belgium Built Machines S/N 1300000441 to Present
4130407 Romanian Built Machines S/N E300000100 to S/N E300001114
214 4740086 4 Thrustwasher
215 4751800 4 Flatwasher 1/2in Regular
216 4846666 2 Tie-Rod
217 1684246 1 Steer Cylinder Assembly (See Section 5 for Breakdown)
218 to 221 Not Used
222 3780182 2 O-Ring (Belgium Built Machines S/N 1300003223 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114)
223 3020029 A/R Grease, Bearing
224 to 249 Not Used

3121182 510AJ 1-5

 SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
250 2902400 1 Kingpin & Bushings Update Kit for Belgium Built Machines Built
Prior to S/N 1300000441 (Includes Newer Belgium Built
Machines S/N 1300000441 to Present Design Items 202, 205,
210 & 222). Refer to Field Service Bulletin AWP-04-11.
Ref. Note: Newer bushings will fit in Belgium Built Machines
Prior to S/N 1300000441 axles however if kingpin holes
measure 1.503in diameter or larger in any direction, axle
weldment must be replaced before installation of kit.
Ref. Note: Spindles require drilling & tapping for 8 additional
kingpin mtg bolts. Newer design kingpins require 4 mtg bolts
each.
Ref. Note: All Romanian Built Machines have the newer design
axle.

1-6 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-7

 SECTION 1 FRAME

FIGURE 1-2.TIRE AND WHEEL DRIVE INSTALLATIONS

1-8 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. WHEEL DRIVE INSTALLATIONS
0272320 Ref. Prior to S/N 1300000159 C
0272895 Ref. S/N 1300000159 to S/N 1300003223 G
0275854 Ref. S/N 1300003223 to S/N E300001114 C

1 0100011 A/R Compound, Locking

2 0100019 A/R Compound, Locking
3 to 8 Not Used
9 A/R Hardware Options:
0681810 8 Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Both Front & Rear Axle)
(Belgium Built Machines Prior to S/N 1300000162)
0681810 4 Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle)
(Belgium Built Machines S/N 1300000162 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114)
3311801 4 Nut 1/2in-13NC (Not Shown) (Rear Axle)
(Belgium Built Machines S/N 1300000162 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114)
10 0682014 24 Bolt 5/8in-11NC x 1-3/4in (Grade 8)
11 2 Drive Hub/Brake Assembly (Rear) Options:
2780256 Belgium Built Machines Prior to S/N 1300000159 (See Figure
1-3 For Breakdown)
2780267 Belgium Built Machines S/N 1300000159 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114 (See Figure 1-4 For Breakdown)
12 2 Drive Hub Assembly (Front) Options:
2780257 Belgium Built Machines Prior to S/N 1300000159 (See Figure
1-5 For Breakdown)
2780268 Belgium Built Machines S/N 1300000159 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114 (See Figure 1-6 For Breakdown)
13 4 Drive Motor Assembly Options:
Use 3160348 Belgium Built Machines Prior to S/N 1300002249 (was p/n
3160266 - See Figure 1-7 For Breakdown) (For 3160348
Motor - See Figure 1-8 for Breakdown)
3160348 Belgium Built Machines S/N 1300002249 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114 (See Figure 1-8 For Breakdown)
14 3300106 36 Lugnut
15 to 17 Not Used
18 A/R Seal Options:
18A 3790045 2 O-Ring Belgium Built Machines Prior to S/N 1300002638
18B 3960526 4 Gasket Belgium Built Machines S/N 1300002638 to Present
& Romanian Built Machines S/N E300000100 to
S/N E300001114
19 to 26 Not Used
27 4891800 8 Flatwasher 1/2in Hardened
28 4892000 24 Flatwasher 5/8in Hardened
29 to 30 Not Used
31 2300016 A/R Fluid, Hydraulic (Not Shown)
32 3020008 A/R Lubricant, Mobilube HD 80W - 90 (Not Shown)

3121182 510AJ 1-9

 SECTION 1 FRAME

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
33 to 200 Not Used

Ref. TIRE AND WHEEL INSTALLATION OPTIONS

0258028 Ref. 12 x 16.5 Pneumatic (ANSI/ANSI Export/CSA/Japanese Specs A
Only. Not Available on CE/Australian Specs)
0258030 Ref. 12 x 16.5 Foam-Filled (Available on all Specs) A
0270674 Ref. 12 x 16.5 Foam-Filled, Non-Marking (Available on all Specs) B
0258031 Ref. 33/1550 x 16.5 Foam-Filled B
0258831 Ref. 33/16LL x 16.1 Pneumatic (ANSI/ANSI Export/CSA/ A
Japanese Specs Only. Not Available on CE/Australian Specs)
(Requires special counterweighting)

0257740 2 12 x 16.5 Pneumatic Right Side (Not Available on CE/ C

Australian Specs)
0257746 2 12 x 16.5 Pneumatic Left Side (Not Available on CE/ C
Australian Specs)
0258009 2 12 x 16.5 Foam-Filled Right Side C
0258010 2 12 x 16.5 Foam-Filled Left Side C
0270675 2 12 x 16.5 Foam-Filled Non-Marking Right Side A
0270676 2 12 x 16.5 Foam-Filled Non-Marking Left Side A
0258011 2 33/1550 x 16.5 Foam-Filled Right Side D
0258012 2 33/1550 x 16.5 Foam-Filled Left Side D
0258830 4 33/16LL x 16.1 Pneumatic (Not Available on CE/
Australian Specs) (Requires special counterweighting)
Ref. Note: Assemblies may require ballast/foam filling to
manufactures specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
201 1 Decal Options (Pneumatic Only):
1702740 1 Decal - 90PSI
1703067 1 Decal - 40PSI
202 1 Tire Options:
4520216 12 x 16.5 NHS (OTR Brand)
4520240 12 x 16.5 Non-Marking (OTR Brand)
4520217 33/1550 x 16.5 NHS (OTR Brand)
4520212 33/16LL x 16.1 (Galaxy Brand)
203 1 Valve Stem Options:, Air (Pneumatic Only)
4640113 All except 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy
8786514 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy Only
204 1 Rim, Wheel Options:
4860178 16.5 x 12 (Use with 12 x 16.5 Tires)
4860179 16.5 x 12 (Use with 33/1550 x 16.5 Tires)
4860193 16.1 x 14 (Use with 33/16LL x 16.1 Tires)

1-10 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-11

 SECTION 1 FRAME

FIGURE 1-3.DRIVE HUB/BRAKE ASSEMBLY (REAR)

1-12 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: USED BELGIUM BUILT MACHINES PRIOR TO
S/N 1300000159

2780256 Ref. DRIVE HUB/BRAKE ASSEMBLY F

1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Purchase

individual Components)
1A 7024105 1 Spindle
1B 7024113 1 Seal
1C 7007006 2 Cone, Bearing
1D 7024112 2 Cup, Bearing
1E 7024110 1 Housing/Ring Gear
1F 7024109 1 Thrustwasher
1G 7024107 1 Ring, Retaining
1H to 1M Not Used
1N 7024111 9 Stud, Wheel
2 7024106 1 Brake, Input
2A 7024710 1 Kit, Brake Lining (Includes Qty 8 Outer Plates & Qty 7 Inner
Plates)
2B 7024709 1 Kit, Brake O-Ring (Includes Qty 2 O-RIngs & Back-up RIngs)
2C 7024711 1 Kit, Brake Spring (Includes Qty 12 Springs)
2D 7024719 1 Kit, Brake Hardware (Includes End Plate, Spacer & Qty 2 E-
Clips)
3 See Note 1 Carrier Assembly (Note: Not Available - Purchase individual
Components)
3A 7024116 1 Carrier
3B 7024127 6 Thrustwasher
3C 7024123 42 Bearing, Needle
3D Not Used
3E 7024120 3 Shaft, Planet
3F 7024118 3 Gear, Planet
4 See Note 1 Carrier Assembly (Note: Not Available - Purchase individual
Components)
4A 7024117 1 Carrier
4B 7024126 6 Thrustwasher
4C 7024122 45 Bearing, Needle
4D Not Used
4E 7024121 3 Shaft, Planet
4F 7024119 3 Gear, Planet
4G 7001913 3 Rollpin
4H 7024128 1 Thrustwasher
4I 7024124 1 Spring
4J 7024129 1 Thrustwasher
4K 7024125 1 Thrustwasher
5 Not Used
6 See Note 1 Cover Assembly (Note: Not Available - Purchase individual
Components)
6A 7024132 1 Plate, Cover
6B 7017093 1 Cap, Disengage
6C 0641404 2 Bolt 1/2in-20NC x 1/2in

3121182 510AJ 1-13

 SECTION 1 FRAME

FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
6D 7017092 1 Pin, Dowel
6E 7017095 1 O-Ring
6F 7024134 1 O-Ring
7 7024130 1 Shaft, Input
8 7024115 1 Gear, Sun
9 7024131 1 Coupling
10 7017097 1 Spacer, Thrust
11 7017094 2 Plug, Pipe
12 7024108 1 Plug, Pressure
13 Not Used
14 7024133 12 Bolt 1/4in-20NC x 7/8in (Grade 8)
15 See Note 1 Plate, ID (Not Shown) (Note: Not Available for Purchase)
16 7017082 1 Plug, O-Ring
17 7024114 1 Gear, Sun

100 7024198 1 Seal Kit (Includes Items 1B,1G & 6F)

1-14 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-15

 SECTION 1 FRAME

FIGURE 1-4.DRIVE HUB/BRAKE ASSEMBLY (REAR)

1-16 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: USED BELGIUM BUILT MACHINES S/N 1300000159 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114

2780267 Ref. DRIVE HUB/BRAKE ASSEMBLY D

1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Purchase

individual Components)
1A 7017059 1 Spindle
1B 7001998 1 Seal
1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Thrustwasher
1I 7000229 1 Ring, Retaining
1J to 1M Not Used
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A Use 7024712 1 Carrier
3B Use 7024712 6 Ring, Retaining
3C Use 7024712 A/R Bearing, Needle
3D Use 7024712 3 Thrustwasher
3E Use 7024712 3 Shaft, Planet
3F Use 7024712 3 Gear, Planet
3G Use 7024712 3 Rollpin
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 Use 70001349 1 Cover Assembly (was p/n 7017090)
6A Use 70001349 1 Spacer, Thrust (was p/n 7017097)
6B Use 70001349 1 Plate, Cover (was p/n 7017091)
6C Use 70001349 1 O-Ring (was p/n 7017095)
6D Use 70001349 1 Rod, Disconnect (was p/n 7017092)
6E Use 70001349 1 Cap, Disengage (was p/n 7017093)
6F Use 70001349 2 Bolt (was p/n 0641404)
6G 7017094 1 Plug, Pipe
6H Not Used
6I See Note 4 Rivet (Note: Not Available - Purchase Locally)
6J See Note 1 Plate, ID (Note: Not Available for Purchase)
7 1 Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring
7D 7000263 2 Spacer, Thrust
8 7024713 1 Gear, Sun
9 to 10 Not Used

3121182 510AJ 1-17

 SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
11 7000253 1 Thrustwasher
12 7017067 12 Bolt
13 7017080 4 Pin, Dowell
14 7000206 1 Coupling
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input
17 7024182 1 Brake Assembly (See Items 101-123 for Breakdown)
18 to 26 Not Used
27 7024705 1 O-Ring
28 7024717 2 Rod, Threaded
29 7024718 2 Nut 1/2in-13NC
30 7000731 1 Gasket

7024182 Ref. BRAKE ASSEMBLY

101 7024189 1 Shaft

102 Use 7024182 1 Housing
103 Use I7024193 2 Plate, Friction
104 Use 7024193 1 Plate, Pressure
105 7000731 1 Gasket
106 Use 7024193 2 Plate, Outer
107 See Note 1 Gasket (Note: Use Item 150, 153 or 154.)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 Use 7024197 1 Bearing, Ball
111 Use 7024197 1 Ring, Retaining
112 Use 7024197 1 Seal, Shaft
113 See Note 6 Capscrew (Note: Not Available - Purchase Locally)
114 See Note 6 Lockwasher (Note: Not Available - Purchase Locally)
115 Use 7024194 1 O-Ring
116 Use 7024194 1 Ring, Back-up
117 Use 7024194 1 O-Ring
118 Use 7024194 1 Ring, Back-up
119 7024190 2 Pin, Dowel
120 See Note 1 Plug (Note: Not Available - Purchase Locally)
121 See Note 2 Plug (Note: Not Available - Purchase Locally)
122 Use 7024196 10 Spring Kit (Natural)
123 Use 7024196 2 Spring Kit (Blue)
124 to 149 Not Used
150 7024194 1 Seal Kit, Brake (Includes Items 105, 107 & 115-118)
Use 7024196 1 Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122)
151
(was p/n 7024195)
7024196 1 Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122 &
152
2 Blue Springs Colored Springs Item 123))
153 7024193 1 Friction Disc Kit, Brake (Includes Items 103, 104, 106 & 107)
154 7024197 1 Bearing Kit, Brake (Includes Items 107 & 110-112)

1-18 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-19

 SECTION 1 FRAME

FIGURE 1-5.DRIVE HUB ASSEMBLY (FRONT)

1-20 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: BELGIUM BUILT MACHINES USED PRIOR TO S/N
1300000064

2780257 Ref. DRIVE HUB ASSEMBLY E

1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Purchase

Individual Components)
1A 7024105 1 Spindle
1B 7024113 1 Seal
1C 7007006 2 Cone, Bearing
1D 7024112 2 Cup, Bearing
1E 7024110 1 Housing/Ring Gear
1F 7024109 1 Thrustwasher
1G 7024107 1 Ring, Retaining
1H to 1M Not Used
1N 7024111 9 Stud, Wheel
2 Not Used
3 See Note 1 Carrier Assembly (Note: Not Available - Purchase Individual
Components)
3A 7024116 1 Carrier
3B 7024127 6 Thrustwasher
3C 7024123 42 Bearing, Needle
3D Not Used
3E 7024120 3 Shaft, Planet
3F 7024118 3 Gear, Planet
4 See Note 1 Carrier Assembly (Note: Not Available - Purchase Individual
Components)
4A 7024117 1 Carrier
4B 7024126 6 Thrustwasher
4C 7024122 45 Bearing, Needle
4D Not Used
4E 7024121 3 Shaft, Planet
4F 7024119 3 Gear, Planet
4G 7001913 3 Rollpin
4H 7024128 1 Thrustwasher
4I 7024124 1 Spring
4J 7024129 1 Thrustwasher
4K 7024125 1 Thrustwasher
5 Not Used
6 See Note 1 Cover Assembly (Note: Not Available - Purchase Individual
Components)
6A 7024132 1 Plate, Cover
6B 7017093 1 Cap, Disengage
6C 0641404 2 Bolt 1/2in-20NC x 1/2in
6D 7017092 1 Pin, Dowel
6E 7017095 1 O-Ring
6F 7024134 1 O-Ring
7 7024130 1 Shaft, Input
8 7024115 1 Gear, Sun
9 7024131 1 Coupling

3121182 510AJ 1-21

 SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
10 7017097 1 Spacer, Thrust
11 7017094 2 Plug, Pipe
12 7024108 1 Plug, Pressure
13 Not Used
14 7024133 12 Bolt 1/4in-20NC x 7/8in (Grade 8)
15 See Note 1 Plate, ID (Not Shown) (Note: Not Available For Purchase)
16 7017082 1 Plug, O-Ring
17 7024114 1 Gear, Sun

100 7024198 1 Seal Kit (Includes Items 1B,1G & 6F)

1-22 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-23

 SECTION 1 FRAME

FIGURE 1-6.DRIVE HUB ASSEMBLY (FRONT)

1-24 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: USED ON BELGIUM BUILT MACHINES S/N 1300000064
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100
TO S/N E300001114

2780268 Ref. DRIVE HUB ASSEMBLY C

1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Purchase

Individual Components)
1A 7017059 1 Spindle
1B 7001998 1 Seal
1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Thrustwasher
1I 7000229 1 Ring, Retaining
1J to 1M Not Used
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A Use 7024712 1 Carrier
3B Use 7024712 6 Ring, Retaining
3C Use 7024712 A/R Bearing, Needle
3D Use 7024712 3 Thrustwasher
3E Use 7024712 3 Shaft, Planet
3F Use 7024712 3 Gear, Planet
3G Use 7024712 3 Rollpin
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 Use 70001349 1 Cover Assembly (was p/n 7017090)
6A Use 70001349 1 Spacer, Thrust (was p/n 7017097)
6B Use 70001349 1 Plate, Cover (was p/n 7017091)
6C Use 70001349 1 O-Ring (was p/n 7017095)
6D Use 70001349 1 Rod, Disconnect (was p/n 7017092)
6E Use 70001349 1 Cap, Disengage (was p/n 7017093)
6F Use 70001349 2 Bolt (was p/n 0641404)
6G 7017094 1 Plug, Pipe
6H Not Used
6I See Note 4 Rivet (Note: Not Available - Purchase Locally)
6J See note 1 Plate, ID (Note: Not Available for Purchase)
7 1 Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring
7D 7000263 2 Spacer, Thrust
8 7024713 1 Gear, Sun
9 to 10 Not Used

3121182 510AJ 1-25

 SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
11 7000253 1 Thrustwasher
12 7017067 12 Bolt
13 7017080 4 Pin, Dowel
14 7000206 1 Coupling
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input

1-26 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-27

 SECTION 1 FRAME

FIGURE 1-7.DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES PRIOR TO S/N

1300002249)
29
30
27 7
26 28
31
41 37

25 4 39
38
2

23 9

22
16 24
19
17
18
10
14
12
11
15
13
6
8
1
33
33
34

36
34
3
35
1

32
20

40
21
5
42
43
5

45

1-28 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES PRIOR TO S/N
1300002249)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160266 Ref. DRIVE MOTOR ASSEMBLY D
Ref. Note: Original Equipment Motor p/n 3160266 uses 4 bolts to
assemble the motor. Service Replacement Motor p/n 3160348
motors use 5 bolts to assemble the motor. Visually identify
component before ordering parts. If equipped with 3160348
refer to next illustration.

1 7022302 2 Bearing, Journal

2 Use 7022328 1 O-Ring
3 Use 7022328 1 O-Ring
4 7007446 1 Pin
5 7007438 2 Ring, Retaining
6 7022305 1 Swashplate
7 Use 7022328 1 O-Ring
8 7023907 1 Cylinder Block Kit (Includes Items 10-19)
9 7023908 1 Plate, Valve
10 Use 7023907 1 Block, Cylinder
11 7021277 1 Guide, Slipper Retainer
12 7021275 3 Pin, Slipper Hold Down
13 Use 7023907 9 Piston Assembly
14 7021276 1 Retainer, Hold Down Pin
15 7022310 1 Retainer, Slipper
16 7022311 1 Ring, Retaining
17 7022312 1 Spring
18 7022313 1 Washer
19 7022314 1 Retainer, Spring
20 7023910 1 Shaft
21 7007439 1 Ring, Retaining
22 7022367 1 Cap, End - Axial
23 7022368 4 Screw
24 7021249 1 Bearing, Needle
25 7022321 1 Plug (Includes Item 26)
26 Use 7022328 1 O-Ring
27 7022318 1 Plug (Includes Item 28)
28 Use 7022328 1 O-Ring
29 7007419 2 Plug (Includes Item 30)
30 Use 7022328 2 O-Ring
31 7022372 1 Seat, Spring
32 7022370 1 Housing
33 7022318 2 Plug (Items Item 34)
34 Use 7022328 2 O-Ring
35 7022321 1 Plug (Items Item 36)
36 Use 7022328 1 O-Ring
37 7022323 1 Piston, Servo (Includes Items 38 & 39)
38 Use 7022328 1 O-Ring
39 Use 7022328 1 Ring, Seal
40 7007437 1 Bearing
41 7022326 1 Spring
42 Use 7022328 1 Seal, Lip

3121182 510AJ 1-29

 SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES PRIOR TO S/N
1300002249) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
43 7022371 1 Washer, Support
44 Not Used
45 7022328 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,38,39 and 42)

1-30 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES PRIOR TO S/N
1300002249) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-31

 SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES S/N 1300002249 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)

1-32 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES S/N 1300002249 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE MOTOR ASSEMBLY
3160348 Ref. Original Equipment Motor for Belgium Built Machines B
S/N 1300002249 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114
3160348 Ref. Service Replacement Motor for p/n 3160266 B

1 7022302 2 Bearing, Journal

2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 7022305 1 Swashplate
5 See Note 2 Pin (Note: Not Available for Purchase)
6 Use 7022328 1 Gasket
7 7023907 1 Cylinder Block Kit (Includes Items 7A & 9-17)
7A Use 7023907 1 Block, Cylinder
8 7023908 1 Plate, Valve
9 7021277 1 Guide, Slipper Retainer
10 7021275 3 Pin, Slipper Hold Down
11 Use 7023907 9 Piston Assembly
12 7021276 1 Retainer, Hold Down Pin
13 7022310 1 Retainer, Slipper
14 7022311 1 Ring, Retaining
15 7022312 1 Spring
16 7024868 1 Washer
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 70000797 1 Cap, End - Axial
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 Use 7022328 1 O-Ring
25 2220883 1 Plug (Includes Item 26)
26 Use 7022328 1 O-Ring
27 2220888 2 Plug (Includes Item 28)
28 Use 7022328 2 O-Ring
29 7022372 1 Seat, Spring
30 Use 3160348 1 Housing
31 2220883 2 Plug (Items Item 32)
32 Use 7022328 2 O-Ring
33 2220886 1 Plug (Items Item 34)
34 Use 7022328 1 O-Ring
35 Use 7022328 1 O-Ring
36 Use 7022328 1 Ring, Seal
37 7024854 1 Piston, Servo (Includes Items 35 & 36)
38 7007437 1 Bearing
39 7022326 1 Spring
40 Use 7022328 1 Seal, Lip
41 7022371 1 Washer, Support

3121182 510AJ 1-33

 SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES S/N 1300002249 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
42 to 44 Not Used
45 7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)

1-34 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES S/N 1300002249 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 1-35

 SECTION 1 FRAME

FIGURE 1-9.DRIVE VALVES INSTALLATIONS

1-36 510AJ 3121182

 SECTION 1 FRAME

FIGURE 1-9. DRIVE VALVES INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE VALVES INSTALLATION
0272320 Ref. Belgium Built Machines Prior to S/N 1300000064 C
0272895 Ref. Belgium Built Machines S/N 1300000064 to S/N 1300003223 G
0275854 Ref. Belgium Built Machines S/N 1300003223 to Present C
0275854 Ref. Romanian Built Machines S/N 1300003223 to S/N E300001114 C

101 to 102 Not Used

103 0363012 2 Bar, Clamping
104 0641420 2 Bolt 1/4in-20NC x 2-1/2in
105 0641618 4 Bolt 3/8in-16NC x 2-1/4in
106 0641530 2 Bolt 5/16in-18NC x 3-3/4in (Belgium Built Machines Prior to S/N
1300003223)
0641560 3 Bolt 5/16in-18NC x 7-1/2in (Belgium Built Machines S/N
1300003223 to Present Romanian Built Machines S/N
E300000100 to S/N E300001114)
107 0641538 2 Bolt 5/16in-18NC x 4-3/4in (Belgium Built Machines Prior to
S/N 1300003223 Only)
108 to 114 Not Used
115 3311505 A/R Locknut 5/16in-18NC
116 Not Used
117 3340911 4 Rubber, Clamp
118 to 120 Not Used
121 4641208 1 Flow Divider Valve Assembly (Belgium Built Machines Prior to A
S/N 1300003223 Only)
121A 7023934 2 Valve, Cartridge (Flow Divider) (4641208 Valve)
7021655 2 Seal Kit - 7023934 Flow Divider Cartridge
121B 7023935 4 Valve, Cartridge (Check) (4641208 Valve)
7023936 4 Seal Kit - 7023935 Check Cartridge
122 1 Flow Divider Valve Assembly Options:
122A 4641207 1 Flow Divider Valve Assembly (Belgium Built Machines Prior to A
S/N 1300003223)
122B 7023917 1 Valve, Cartridge (Flow Divider) (Used on 4641207 Valve)
7021625 1 Seal Kit - 7021625 Flow Divider Cartridge
122C 7022397 1 Valve, Cartridge (Check) (4641207 Valve)
7022399 1 Seal Kit - 7022397 Check Cartridge
122D 7010542 2 Valve, Cartridge (Load Shuttle) (4641207 Valve)
7010543 2 Seal Kit - 7010542 Load Shuttle Cartridge
122E 4641510 1 Flow Divider Valve Assembly (Belgium Built Machines D
S/N 1300003223 to Present) & Romanian Built Machines
S/N E300000100 to S/N E300001114
122F 7023917 1 Valve, Cartridge (Flow Divider) ( 4641510 Valve)
7021625 1 Seal Kit - 7023917 Flow Divider Cartridge
122G 7023934 2 Valve, Cartridge (Flow Divider) (4641510 Valve)
7021655 2 Seal Kit - 7023934 Flow Divider Cartridge
122H 7022397 5 Valve, Cartridge (Check) (4641510 Valve)
7022399 5 Seal Kit - 7022397 Check Cartridge
122J 7021639 2 Valve, Cartridge (Check) (4641510 Valve)
7017496 2 Seal Kit - 7021639 Check Cartridge (was p/n 2900756)
122K 7024881 1 Piston, Pilot (4641510 Valve)
123 4641155 1 Valve, Junction Manifold B

3121182 510AJ 1-37

 SECTION 1 FRAME

FIGURE 1-9. DRIVE VALVES INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
124 4711400 2 Flatwasher 1/4in Thin
125 4751500 8 Flatwasher 5/16in Regular
126 4751600 A/R Flatwasher 3/8in Regular

Ref. FRAME SHIELDS INSTALLATION OPTIONS:

0272600 Ref. Belgium Built Machines Prior to S/N 1300000353 B
0273499 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300003223 C
0275858 Ref. Belgium Built Machines S/N 1300003223 to Present A
0275858 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 A

201 0100011 A/R Compound, Locking

202 0641606 10 Bolt 3/8in-16NC x 3/4in
203 1 Cover (Front) Options:
4061046 Belgium Built Machines Prior to S/N 1300000353
3380504 Belgium Built Machines S/N 1300000353 to S/N 1300003223
3380764 Belgium Built Machines S/N 1300003223 to Present
3380764 Romanian Built Machines S/N E300000100 to
S/N E300001114
204 4061047 1 Shield (Rear)
205 4751600 10 Flatwasher 3/8in Regular

1-38 510AJ 3121182

 SECTION 2
TURNTABLE

3121182 510AJ 2-1

 SECTION 2 TURNTABLE

FIGURE 2-1.CONTROL VALVE INSTALLATION

2-2 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-1. CONTROL VALVE INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. VALVES INSTALLATIONS
0271197 Ref. Belgium Built Machines Prior to S/N 1300001243 F
0274616 Ref. Belgium Built Machines S/N 1300001243 to Present A
0274616 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 A

1 0100011 A/R Compound, Locking

2 0140001 1 Horn
3 Not Used
4 0641404 1 Bolt 1/4in-20NC x 1/2in
5 0651405 4 Bolt 1/4in-24NF x 5/8in
6 Not Used
7 0641607 4 Bolt 3/8in-16NC x 7/8in
8 Not Used
9 1 Pressure Filter Assembly Options:
2120163 Belgium Built Machines Prior to S/N 1300001243
2120150 1 Element, Filter
7020020 1 Indicator
7023206 1 O-Ring, Filter
7023207 1 Ring, Back-up
2120209 Belgium Built Machines S/N 1300001243 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114
2120210 1 Element, Filter
7020020 1 Indicator
70000934 1 O-Ring, Filter Bowl
10 Not Used
11 4641176 1 Main Control Valve Assembly (See Figure 2-2 for Breakdown)
12 to 13 Not Used
14 4711600 10 Flatwasher 3/8in Thin
15 4751400 1 Flatwasher 1/4in Regular
16 to 19 Not Used
20 4711400 4 Flatwasher 1/4in Thin
21 4791400 1 Starwasher 1/4in

3121182 510AJ 2-3

 SECTION 2 TURNTABLE

FIGURE 2-2.MAIN CONTROL VALVE ASSEMBLY

2-4 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
4641176 Ref. PROPORTIONAL VALVE ASSEMBLY E

1 7012975 1 Cartridge, Check

7012540 1 Seal Kit - 7012975 Cartridge
2 7017482 2 Cartridge
70003649 2 Seal Kit - 7017482 Cartridge (was p/n 7012518)
3 7023970 1 Cartridge, Flow Regulator
7012953 1 Seal Kit - 7023970 Cartridge
4 7017440 3 Cartridge, Load Shuttle
7017441 3 Seal Kit - 7017440 Cartridge
5 7010542 2 Cartridge, Load Shuttle
7010543 2 Seal Kit - 7010542 Cartridge
6 7021611 1 Cartridge (Proportional Dump)
7012518 1 Seal Kit - 7021611 Cartridge
7 7023913 2 Cartridge, Relief (Telescope & Lower Lift)
7012998 2 Seal Kit - 7023913 Cartridge
8 7017422 1 Cartridge, Relief (Steer)
7012998 1 Seal Kit - 7017422 Cartridge
9 7017421 1 Cartridge, Relief (Upper Lift)
7012998 1 Seal Kit - 7017421 Cartridge
10 7017428 1 Cartridge, Relief (Swing)
7012998 1 Seal Kit - 7017428 Cartridge
11 7023922 1 Cartridge without Coil (Upper Lift)
7017402 1 Seal Kit - 7023922 Cartridge
12 7023914 1 Cartridge without Coil (Swing)
7017402 1 Seal Kit - 7023914 Cartridge
13 7017410 1 Cartridge without Coil (Main Dump)
7012967 1 Seal Kit - 7017410 Cartridge
14 7017433 1 Cartridge without Coil (Steer)
7017402 1 Seal Kit - 7017433 Cartridge
15 7017454 2 Cartridge without Coil (Lower Lift & Telescope)
7012903 2 Seal Kit - 7017454 Cartridge
16 7012944 7 Coil
17 7012943 4 Coil
18 7017451 1 Coil

3121182 510AJ 2-5

 SECTION 2 TURNTABLE

FIGURE 2-3.TURNTABLE AND SWING DRIVE INSTALLATIONS

102 103

101
112

1 104
5 107 112
8 111

110
6 1
3
7
TO
REMOTE

105
106
2 108

110

109

1
4 201
204
212

213
202
205
212
201
203
208
209
216
215 214
210
206 211 207

2-6 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. SWING DRIVE INSTALLATION OPTIONS:
0272167 Ref. Belgium Built Machines Prior to S/N 1300000353 D
0273358 Ref. Belgium Built Machines S/N 1300000353 to Present
0273358 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 D

1 0100019 A/R Compound, Locking

2 1 Swing Bearing & Rotation Box Assembly Options (See Figure
2-6 for Breakdown):
0440255 Belgium Built Machines Prior to S/N 1300000353
0440272 Belgium Built Machines S/N 1300000353 to Present
0440272 Romanian Built Machines S/N E300000100 to
S/N E300001114
3 2 Bolt 1/2in-13NC Options:
0641818 2-1/4in Length (Belgium Built Machines Prior to
S/N 1300006701)
3931832 2in Length (Belgium Built Machines S/N 1300006701 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
4 0682040 18 Bolt 5/8in-11NC x 5in (Grade 8)
5 0682048 24 Bolt 5/8in-11NC x 6in
6 1 Swing Motor Assembly Options:
Use 1001105455 Motor for Belgium Built Machines Prior to S/N 1300006701
(See Figure 2-4 for Breakdown - was p/n 3160287)
1001104850 Motor for Belgium Built Machines S/N 1300006701 to Present
& Romanian Built Machines S/N E300000100 to
S/N E300001114 (See Figure 2-5 for Breakdown)
7 2 Flatwasher 1/2in Hardened Options:
4891800 Belgium Built Machines Prior to S/N 1300006701
4740171 Belgium Built Machines S/N 1300006701 to Present
4740171 Romanian Built Machines S/N E300000100 to
S/N E300001114
8 4892000 42 Flatwasher 5/8in Hardened
9 A/R Grease, Bearing (Not Shown) Options:
Not Required Belgium Built Machines Prior to S/N 1300000353
2160001 Belgium Built Machines S/N 1300000353 to Present
2160001 Romanian Built Machines S/N E300000100 to
S/N E300001114

0258400 Ref. REMOTE BEARING LUBE INSTALLATION B

101 0641609 2 Bolt 3/8in-16NC x 1-1/8in

102 0902520 1 Bracket
103 2160002 1 Fitting, Grease
104 2180344 1 Fitting, Bulkhead
105 2180822 1 Fitting, Tee
106 2200261 1 Fitting, Coupling
107 2220001 1 Fitting, Straight
108 2220124 2 Fitting, 45
109 2750529 2 Hose
110 2750807 1 Hose

3121182 510AJ 2-7

 SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
111 3311605 2 Locknut 3/8in-16NC
112 4751600 4 Flatwasher 3/8in Regular

1001102695 Ref. DRIVE ORIENTATION INSTALLATION (BELGIUM BUILT D

MACHINES S/N 1300006701 TO PRESENT & ROMANIAN BUILT
MACHINES S/N E300000100 TO S/N E300001114)

201 0100011 A/R Compound, Locking

202 0641406 1 Bolt 1/4in-20NC x 3/4in
203 0641606 2 Bolt 3/8in-16NC x 3/4in
204 0641614 2 Bolt 3/8in-16NC x 1-3/4in
205 1320041 1 Clamp
206 3311005 2 Locknut #10
207 3311405 1 Locknut 1/4in
208 3931010 2 Screw #10-24 x 5/8in
209 4360517 1 Switch, Proximity
4460320 1 Connector, Male
4460227 2 Pin, Male
210 4711000 2 Flatwasher #10 Thin
211 4711400 1 Flatwasher 1/4in Thin
212 4711600 4 Flatwasher 3/8in Thin
213 Use 1001145163 2 Spacer (was p/n 7116691 & 1001114757)
214 1001102526 1 Cam
215 1001102527 1 Bracket, Switch
216 4740120 2 Flatwasher, Special

2-8 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-9

 SECTION 2 TURNTABLE

FIGURE 2-4.SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT

MACHINES PRIOR TO S/N 1300006701)

20
19

22
17

11
23

7
10
15

5
6
14

4
25

2
16

13

1
8

12
GENUINE PARTS

26

21

2-10 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT
MACHINES PRIOR TO S/N 1300006701)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160287 Ref. SWING MOTOR ASSEMBLY B
Ref. Note: Original Equipment motor p/n 3120287 may have been
replaced with Service Replacement motor p/n 1001105455.
Visually identify component before ordering parts. Service
Replacement motor shown on next illustration

1 Use 2900477 1 Seal, Dust

2 Use 2900477 1 Ring, Retaining
3 Use 2900477 1 Shim, Metal Back-Up
4 Use 2900477 1 Seal, High Pressure
5 Use 2900477 1 Shim, Metal Back-Up
6 Use 2900477 1 Shim, Teflon Back-Up
7 Use 2900477 1 Seal, Shaft
8 Use 2900477 3 Seal, Body
9 Use 2900477 1 Washer, Carrier
10 Use 2900477 1 Thrustwasher
11 See Note 1 Bearing, Thrust (Note: Not Available - Replace Complete
Motor)
12 7005889 1 Link, Drive
13 See Note 1 Plate, Wear (Note: Not Available - Replace Complete Motor)
14 7016432 1 Rotor Set Assembly
15 7016433 1 Pin, Drive Link
16 See Note 1 Ball (Note: Not Available - Replace Complete Motor)
17 See Note 1 Cover, End (Note: Not Available - Replace Complete Motor)
18 See Note 1 Nameplate (Note: Not Available for Purchase)
19 7016434 1 Bolt Set (Includes 4 Bolts)
20 Use 7016435 1 Housing
21 Use 7016435 1 Plug, Cooling
22 7005843 1 Shaft
23 7005887 1 Key
24 Not Used
25 2900477 1 Seal Kit (Includes Items 1-10)
26 7016435 1 Housing/Shaft Kit (Includes Items 20-23)

3121182 510AJ 2-11

 SECTION 2 TURNTABLE

FIGURE 2-5.SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT

MACHINES PRIOR TO S/N 1300006701 & ORIGINAL EQUIPMENT FOR BELGIUM BUILT
MACHINES S/N 1300006701 TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100
TO S/N E300001114)

2-12 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT
MACHINES PRIOR TO S/N 1300006701 & ORIGINAL EQUIPMENT FOR BELGIUM BUILT
MACHINES S/N 1300006701 TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100
TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. SWING MOTOR ASSEMBLY
1001105455 Ref. Service Replacement for Belgium Built Machines Prior to A
S/N 1300006701
1001104850 Ref. Original Equipment for Belgium Built Machines A
S/N 1300006701 to Present
1001104850 Ref. Original Equipment for Romanian Built Machines A
S/N E300000100 to S/N E300001114

1 See Note 5 Bolt (Note: Not Available - Replace Complete Motor)

2 7004035 1 Cover, End
3 7023318 1 Seal, Commutator
4 7004036 5 O-Ring
5 Use 7024453 1 Commutator
6 7024453 1 Commutator & Ring Assembly (Includes Items 5)
7 7024379 1 Manifold
8 70002206 1 Rotor Set
9 7024380 1 Plate, Wear
10 70002207 1 Link, Drive
11 Not Used
12 70000088 1 Shaft, Coupling
12A 70000089 1 Key
13 7024381 1 Bushing, Inner
14 7004043 1 Thrustwasher
15 7004044 1 Bearing, Thrust
16 7004049 1 Seal, Inner Shaft
17 7004045 1 Ring, Backup
18 See Note 1 Housing (Note: Not Available - Replace Complete Motor)
19 7024390 1 Bearing
20 7004047 1 Seal, Outer Shaft
21 to 24 Not Used
25 7024389 1 Seal Kit (Includes Items 3, 4, 16, 17 & 20)

3121182 510AJ 2-13

 SECTION 2 TURNTABLE

FIGURE 2-6.SWING BEARING & ROTATION BOX ASSEMBLY

105
142
130 103
102
125
114
109 115
107 112
101
139

103 144
102 129
116 128
127
134
106

120
121
124
131
110
122

132
143

135
150
126

123

118
117
119
136
137
138 151

140
141

113
133 GENUINE PARTS

108

104

111

2-14 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. SWING BEARING & ROTATION BOX ASSEMBLY
0440255 Ref. Belgium Built Machines S/N 1300000001 to S/N 1300000353 B
0440272 Ref. Belgium Built Machines S/N 1300000353 to Present C
0440272 Ref. Romanian Built MachineS S/N E300000100 to S/N E300001114 C

1 to 100 Not Used

101 4891500 2 Flatwasher 5/16in Hardened
102 7026042 2 Cup, Bearing
103 7026043 2 Cone, Bearing
104 0681610 8 Bolt 3/8in-16NC x 1-1/4in (Grade 8)
105 0641808 2 Bolt 1/2in-13NC x 1in
106 0641810 2 Bolt 1/2in-13NC x 1-1/4in
107 0641520 2 Bolt 5/16in-18NC x 2-1/2in
108 See Note 1 Plug 1/8in (Note: Not Available - Purchase Locally)
109 See Note 1 Plug (Note: Not Available - Purchase Locally)
110 Use 7026060 1 Seal, Oil
111 See Note 1 Plug 1/4in (0440255 Bearing Only) (Note: Not Available -
Purchase Locally)
112 See Note 2 Cap (Note: Not Available - Purchase Complete Assembly)
113 See Note 1 Fitting, Grease (Note: Not Available - Purchase Locally)
114 7026044 1 Bushing, Reducer
115 7027358 1 Fitting, Grease
116 See Note 2 Fitting, Grease 45 (0440255 Bearing Only)
(Note: Not Available - Purchase Locally)
117 7026045 1 Cup, Bearing
118 7026046 1 Ring, Grease
119 7026047 1 Cone, Bearing
120 7026048 1 Cup, Bearing
121 7026049 1 Cone, Bearing
122 7026050 1 Worm-Gear
123 7026051 1 Pinion, Output
124 7026052 1 Spacer, Washer
125 See Note 1 Housing (Note: Not Available - Purchase Complete Assy)
126 7026053 1 Cover, Gear Options:
127 Use 7026059 A/R Shim, Brown (.010)
2 0440255 Bearing
A/R 0440272 Bearing
128 Use 7026059 A/R Shim, Clear (.0075) Options:
2 0440255 Bearing
A/R 0440272 Bearing
129 Use 7026059 A/R Shim, Blue (.005) Options:
3 0440255 Bearing
A/R 0440272 Bearing
130 Use 7026059 A/R Shim, Yellow (.020) Options:
2 0440255 Bearing
A/R 0440272 Bearing

3121182 510AJ 2-15

 SECTION 2 TURNTABLE

FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
131 1 Bearing, Turntable Options:
7026054 0440255 Bearing
Use 1001104627 0440272 Bearing (Bearing Kit, Turntable p/n 1001104627
includes bearing & hardware to mount bearing/rotation box
assembly to machine) (was p/n 70000042)
132 Use 7026060 1 O-Ring
133 7026055 1 Cap, Gear
134 1 Cap, Worm Options:
7026056 0440255 Bearing
7027354 0440272 Bearing
135 70000681 8 Screw #6-32NC x 3/8in
136 Use 7026059 A/R Shim, Natural (.0075in) Options:
4 0440255 Bearing
A/R 0440272 Bearing
137 Use 7026059 A/R Shim, Blue (.005in) Options:
4 0440255 Bearing
A/R 0440272 Bearing
138 Use 7026059 A/R Shim, Green (.003in) Options:
4 0440255 Bearing
A/R 0440272 Bearing
139 7026057 1 Worm, Ground
140 Use 7026059 A/R Shim, Blue (.005in) Options:
3 0440255 Bearing
A/R 0440272 Bearing
141 Use 7026059 A/R Shim, Yellow (.020in) Options:
2 0440255 Bearing
A/R 0440272 Bearing
142 1 Adapter, Motor Options:
7026058 2 0440255 Bearing
7027356 A/R 0440272 Bearing
143 Use 7026060 1 Seal, Face
144 Use 7026059 A/R Shim, Green (.003in) Options:
0 0440255 Bearing
A/R 0440272 Bearing
145 to 149 Not Used
150 7026060 1 Seal Kit (Includes Items 110, 132 & 143)
151 7026059 1 Shim Kit (Includes Items 127-130, 136-138, 140-141 & 144)

2-16 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-17

 311

2-18
37 6 6
40 80
62
28 62 81 24
24
15 60 10
72 38
68
53 14
34 23 55 54
25 2 75
16 73
24
28 61 39 62 25 29 61
3 66
61 82 21
40
14 10 5 61 70
79 26
23 312 71 39
56
56 38 226
233
84
SECTION 2 TURNTABLE

10 56
3 77 240 233
76 226
247 50 205
17 30 233
230 207
3
62 9 305 233 234
32 205
40 63
45 1 67 3

510AJ
31 18
46 19
16 93
62 63
16 78
62 16 321
235 36 91
209 11 62
62 47 9
48 38 40 63 86
40 59
56
244 3 64 41 11 88
20 56 19 3 57
245 62 246 3 97
3 63 65 17 27 63 58 16
9 241 42 13
40 56 16
245 51 3 38 33
52 16 62 8 95
243 97
19 43 62 40 58 3 3 101
36 7
59 16 4
63 60 27
228 62 41 99 67 92
40 12 94
49 58 38 229 99 3
16 22 96
27
58 236
FIGURE 2-7.CATERPILLAR ENGINE INSTALLATION (WITH UGM)

62 210 15 44 236
227 87
40 36 47 49
59 51 62
211 58 19 52
41 3 16 100
16 16 63 42
234
62 36
201 59
208 40 41

3121182
 STARTER 98C 315
302

GRD.

3121182
AUX.PWR.
PUMP
304 301
307
98
319
98B AUX. 303
PWR. 313
310
RELAY
+

BATTERY
98A
314

206
TO FUEL
VENT FUEL PUMP 231
LINE RETURN
317
231 239
226 223

510AJ
306
224 212
213 309
212 202 214
216 202
220 233
226 203
225
233 316
TO FUEL
202 TANK

212
202 202
219 218 202 85
221
212 69
320 83

308 40
74 62 62
23 16
TO WATER 223
SEPARATER
SECTION 2 TURNTABLE

2-19
 SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.

1001108389 Ref. CATERPILLAR ENGINE ASSEMBLY D

1 0080181 1 Adapter, Pump Mounting Plate

2 0080201 1 Adapter, 90 Air Intake
3 0100011 A/R Compound, Locking
4 0641812 2 Bolt 1/2in-13NC x 1-1/2in
5 0340041 2 Band, Air Cleaner Mounting
6 0340046 2 Band, Muffler Mounting
7 2111010 1 Fitting, Straight
8 2111612 1 Fitting, Straight
9 0630569 9 Bolt M14 x 30mm
10 0641406 8 Bolt 1/4in-20NC x 3/4inin
11 0641408 3 Bolt 1/4in-20NC x 1in
12 0641410 2 Bolt 1/4in-20NC x 1-1/4in
13 0641506 8 Bolt 5/16in-18NC x 3/4in
14 0641507 6 Bolt 5/16in-18NC x 7/8in
15 0641609 5 Bolt 3/8in-16NC x 1-1/8in
16 0641610 39 Bolt 3/8in-16NC x 1-1/4in
17 0641611 2 Bolt 3/8in-16NC x 1-3/8in
18 0641614 2 Bolt 3/8in-16NC x 1-3/4in
19 0641820 4 Bolt 1/2in-13NC x 2-1/2in
20 0741610 2 Screw, Flat Head 3/8in-16NC x 1-1/4in
21 0760815 4 Bolt M8 x 35mm
22 0962172 1 Bushing, Flanged
23 1320012 4 Clamp
24 1320016 4 Clamp
25 1320022 3 Clamp
26 1320058 1 Clamp
27 1320223 6 Clamp
28 1320318 2 P-Clamp
29 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
30 1580011 1 Container, Coolant Overflow
31 1660255 1 Coupling, Pump
32 1703162 2 Decal - Caution Fan
33 2131212 1 Fitting, 90
34 2720058 2.5ft/0.8m Hose
35 1001106426 1 Caterpillar Engine Assembly (See Items 301-321 for Breakdown)
36 3200378 4 Mount, Motor
37 1 Muffler Options:
3220113 Spark Arresting Muffler
70001017 1 Clamp
Use 1001107116 Catalytic Muffler
70002705 1 Clamp
70002706 1 Plug, Brass

2-20 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
38 3311405 11 Locknut 1/4in-20NC
39 3311505 6 Locknut 5/16in-18NC
40 3311605 22 Locknut 3/8in-16NC
41 3311805 4 Locknut 1/2in-13NC
42 3340399 2 Pad, Wear
43 3577133 1 Plate, Air
44 3577132 1 Plate, Baffle
45 3573937 1 Plate, Radiator Support
46 3577130 1 Plate, Engine Mounting (Front)
47 3577135 2 Plate, Engine Mounting (Rear)
48 3740067 1 Relay
49 3960438 28in/
Seal, Self Gripping
71cm
50 4031711 4 Bolt M6 x 35mm
51 4070497 4 Shim
52 4070498 2 Shim
53 4100025 1.6ft/
Sleeve, Fiberglass
0.49mm
54 4568743 1 Pipe, Exhaust
55 4569176 1 Tube, Air Intake
56 4711400 12 Flatwasher, 1/4in Thin
57 4711500 8 Flatwasher 5/16in Thin
58 4711600 26 Flatwasher 3/8in Thin
59 4740274 4 Washer, Snubbing
60 4751400 12 Flatwasher 1/4in Regular
61 4751500 12 Flatwasher 5/16in Regular
62 4751600 42 Flatwasher 3/8in Regular
63 4751800 13 Flatwasher 1/2in Regular
64 4791400 2 Starwasher 1/4in
65 4846821 1 Mount, Motor/Generator
66 4891500 4 Flatwasher 5/16in Hardened
67 4891600 4 Flatwasher 3/8in Hardened
68 85941018 1 P-Clamp
69 1001097588 1 Clip, Tube
70 1001098525 1 Plate, Muffler Support
71 Not Used
72 1001106793 1 Plate, Radiator Mount
73 1001100577 1 Hose, Radiator (Top)
74 1001100818 1 Hose, Radiator (Bottom)
75 1001100825 2 Strap, Ties
76 1001100837 1 Bracket, Bottle
77 1001101201 1 Spacer, Fan
78 1001106790 1 Weldment, Engine Tray
79 1001101681 1 Elbow, Rubber
80 1001101950 1 Tube, Air Intake
81 1001102706 1 Radiator
7027412 1 Cap, Radiator
82 2720271 1.25ft/
Hose
0.38m

3121182 510AJ 2-21

 SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
83 2720615 1.5ft/
Hose
0.46m
84 1001101408 1 Fan
85 8405006 1 Clamp, Gear
86 2151212 2 Fitting, 45
87 2170316 1 Fitting, Tee
88 2170808 2 Fitting, Tee
89 to 90 Not Used
91 2221084 1 Fitting, Tee
92 3600318 1 Gear Pump Assembly
7023929 1 Seal Kit - 3600318 Pump
93 3600385 1 Piston Pump Assembly (See Figure 2-16 for Breakdown)
94 3600423 1 Auxiliary Pump Assembly (See Figure 2-17 for Breakdown)
95 3790152 1 O-Ring
96 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in
97 4641199 2 Valve, Check
98 1001102860 1 Battery Cable Kit A
98A 7027025 1 Cable - Battery to Auxiliary Relay
98B 7027026 1 Cable - Battery & Auxiliary Pump to Ground
98C 7027023 1 Cable - Auxiliary Relay to Starter
98D 7027024 1 Cable - Auxiliary Relay to Auxiliary Pump
99 2110604 2 Fitting, Straight
100 2131210 1 Fitting, 90
101 2170110 1 Fitting, Straight

1001108388 Ref. CATERPILLAR ENGINE INSTALLATION A

201 0100011 A/R Compound, Locking

202 0100020 A/R Sealant, Pipe
203 0641406 3 Bolt 1/4in-20NC x 3/4in
204 0641408 7 Bolt 1/4in-20NC x 1in
205 0641418 2 Bolt 1/4in-20NC x 2-1/4in
206 0641420 1 Bolt 1/4in-20NC x 2-1/2in
207 0641608 3 Bolt 3/8in-16NC x 1in
208 0641610 2 Bolt 3/8in-16NC x 1-1/4in
209 0642010 1 Bolt 5/8in-11NC x 1-1/4in
210 0902443 1 Bracket, Hood Latch Mount
211 0902444 1 Bracket, Hood Support
212 1320022 7 Clamp, Fuel Line
213 1320223 1 Clamp, J Clip
214 1320318 2 Clamp
215 1701505 1 Decal, Diesel (Not Shown)
216 2180536 1 Fitting, Barbed
217 2220250 1 Fitting, Reducer
218 2220273 1 Fitting, Reducer
219 2220313 1 Fitting, 90 Barbed
220 2220459 1 Fitting, 90
221 2220794 1 Fitting, Straight Barbed
222 2300004 2.7 Gal Coolant, Anti-Freeze (Not Shown)
223 2720058 10ft/3.05m Hose

2-22 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
224 2720271 8ft/2.4m Hose
225 2750532 7ft/2.1m Hose
226 3311405 13 Locknut 1/4in-20NC
227 3312005 1 Locknut 5/8in-11NC
228 3340399 1 Pad, Wear
229 3900254 1 Screw, Shoulder
230 4641317 1 Valve Assembly
7012941 2 Cartridge without Coil
7010543 2 Seal Kit - 7012941 Cartridge
7012944 2 Coil
231 4711400 3 Flatwasher 1/4in Thin
232 4740362 7 Washer, Fender
233 4751400 25 Flatwasher 1/4in Regular
234 4751600 5 Flatwasher 3/8in Regular
235 4752000 1 Flatwasher 5/8in Regular
236 4752200 2 Flatwasher 3/4in Regular
237 to 238 Not Used
239 1001100857 1 Separator, Fuel-Water
70002377 1 Filter
70002378 1 Seal, O-Ring
240 1001103791 1 Panel, Rubber
241 1787217 1 Clamp, Battery Holddown
242 3020016 2.5 gal Motor Oil Mobil Delvac MX 15W-40
243 3311505 2 Locknut 5/16in-18NC
244 0641512 1 Bolt 5/16in-18NC x 1-1/2in
245 4751500 4 Flatwasher 5/16in Regular
246 8008750 1 Battery
247 1706098 1 Decal - Warning Explosion/Fire

1001106426 Ref. CATERPILLAR ENGINE COMPONENTS C

301 7026848 1 Valve, Breather

7026846 1 Gauze, Breather Valve
302 7026847 4 Seal, Valve Cover Nut
303 7026849 1 Gasket, Air Intake
304 7026850 1 Seal, Valve Cover
305 7026852 1 Flywheel with Starter Gear Set
7026853 1 Gear, Rim
7026851 1 Seal, Rear Main (Not Shown)
306 Use 70001403 1 Filter, Oil (was p/n 7026855)
307 7026860 1 Cap, Oil Fill
7026856 1 Seal, Oil Fill Cap
308 7026858 1 Valve, Relief
7026857 1 Seal
309 7026864 1 Pump, Water
7026863 1 Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
7026865 1 Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block)

3121182 510AJ 2-23

 SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
310 7026867 1 Thermostat
7026866 1 Gasket (Fits Between Regulator & Engine Block)
7026868 1 Gasket (Fits Between Regulator & Hose Adapter)
311 7026869 1 Gasket, Exhaust
312 7026870 1 Gasket, Exhaust Manifold
313 70003758 1 Filter Assembly
70003791 2 Element, Fuel Filter (was p/n 7026871)
7026872 2 Gasket, Fuel Filter Element
314 7026873 1 Pump, Fuel Transfer
7026874 1 Seal
315 7026875 4 Injector, Fuel
316 Not Used
317 70003541 1 Actuator
318 70003768 1 Alternator
319 7026878 4 Glowplug
320 70003759 1 Switch, Oil Pressure
70003760 1 Adapter, Oil Pressure Switch
321 70003769 1 Starter
322 7026854 1 Seal, Front Main (Not Shown)
323 7026859 1 Gasket, Oil Pan (Not Shown)
324 7026862 1 Gasket, Valve Bracket (Not Shown - Located Between Valve
Bracket & Cylinder Head)
325 70003761 1 Belt
326 70003762 1 Sensor, Speed
70003766 1 Sensor, Speed
327 70003765 1 Sensor, Temperature (Not Shown)
328 70003763 1 Dipstick
70003764 1 Tube, Dipstick
329 4641272 1 Valve, Oil Drain
7026861 1 Seal, Oil Drain Valve
330 70003767 1 Harness, Engine (Not Shown)
331 70003770 1 ECM

2-24 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-25

 SECTION 2 TURNTABLE

FIGURE 2-8.2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)

(OPTIONAL)

13

12
4
3
1 9A
7

USE
EXISTING 1
HARDWARE 5
17

6
101 11
102 18
9D
105 8 20
16
103

16
MOUNTED ON PLATFORM
CONTROL BOX 16
9C

21 14
OR
19
10
15

9B

23
22

2-26 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-8. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)

(OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.

Ref. GENERATOR INSTALLATION

1001111285 Ref. 110V/60Hz Generator A
1001100944 Ref. 110V/50Hz Generator B
1001100943 Ref. 220V/50HZ Generator B
Ref. Note: Refer to Sky Power Accessories Manual p/n 3124242 for
the Miller 7500W Generator.

1 0100011 A/R Compound, Locking

2 0200742 1 Arm, Adjusting
3 1 V-Belt Options:
0480121 110V/60Hz
0480120 110V/50Hz
0480120 220V/50Hz
4 0641404 1 Bolt 1/4in-20NC x 1/2in
5 0641508 1 Bolt 5/16in-18NC x 1in
6 0641772 1 Bolt 7/16in-14NC x 9in
7 0701217 3 Bolt M12 x 45mm
8 0962449 1 Bushing
9 1 Generator and Control Box Assembly Options:
2460055 110V/60Hz
2460049 110V/50Hz Generator
1001100321 220V/50Hz Generator
9A 7012558 1 Replacement Generator - 110V/60Hz
2460049 1 Replacement Generator - 110V/50Hz
1001100321 1 Replacement Generator - 220V/50Hz
Note: All Replacement Generators come standard with P/N
3580134 Pulley. This Pulley may not be correct for all appli-
cations. Refer to Pulley options below.
7026199 1 110V/60Hz Armature with Slip Rings
70000122 1 110V/50Hz Armature with Slip Rings
70000123 1 220V/50Hz Armature with Slip Rings
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear
7020193 1 Cord, Power
9B 1 Replacement Control Box Options:
7019680 110V
70000127 220V
1 Circuit Breaker Options:
4360542 110V
70000126 220V
4460190 1 Receptacle, Double (110V Box)

3121182 510AJ 2-27

 SECTION 2 TURNTABLE

FIGURE 2-8. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)

(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
9B (contd) 4460027 1 Receptacle, Double Twist Lock (110V Box)
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single Twist Lock (220V Box)
3520028 1 Plug, Hole
9C 1 Voltmeter Options:
2420203 110V
7020192 220V
9D 1 Pulley Options:
3580276 110V/60Hz
3580134 110V/50Hz
3580134 220V/50Hz
7027887 1 Key, Woodruff
10 3290505 1 Locknut M5
11 3311705 1 Locknut 7/16in-14NC
12 3580315 1 Pulley
13 3740080 1 Relay
14 4031608 1 Bolt M5 x 20mm
15 4420060 3in/8cm Tape, Double Sided Foam Acrylic
16 4460968 3 Connector, Strain Relief
17 4751500 1 Flatwasher 5/16in Regular
18 4751700 A/R Flatwasher 7/16in Regular
19 4811600 1 Flatwasher M5
20 1001099869 1 Box, Junction
21 1 Light, Red Options:
1001100233 125V
1001100234 250V
22 3311005 2 Locknut #10-24NC
23 4751000 8 Flatwasher #10 Regular

Ref. PLATFORM COMPONENTS

1001111285 Ref. 110V/60Hz Generator A

1001111815 Ref. 110V/50Hz Generator A
1001111814 Ref. 220V/50HZ Generator A

101 4360336 1 Switch, Toggle

102 4740397 1 Washer
103 4060802 1 Guard, Switch
104 2820031 1 Heatshrink (Not Shown)
105 3251102 1 Nameplate

2-28 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-8. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)

(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-29

 SECTION 2 TURNTABLE

FIGURE 2-9.DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N

1300000981)

2-30 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N
1300000981)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

DEUTZ ENGINE INSTALLATION

Ref. 4WD Machines Options:
Manufactured in Belgium (S/N 1st digit is 1)
0272490 Ref. Belgium Built Machines Prior to S/N 1300000353 H
0273754 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300000981 E

1 0100011 A/R Compound, Locking

2 0100020 A/R Sealant
3 Not Used
4 0641406 1 Bolt 1/4in-20NC x 3/4in (Prior to S/N 1300000178)
5 0641610 2 Bolt 3/8in-16NC x 1-1/4in
6 0642010 1 Bolt 5/8in-11NC x 1-1/4in
7 0902443 1 Bracket, Hood Latch Mount
8 0902444 1 Bracket, Hood Support
9 1320022 5 Clamp, Fuel Line
10 1320223 1 Clamp, J-Clip 1/2in (Prior to S/N 1300000178)
11 2180536 1 Fitting, Straight (Prior to S/N 1300000353)
12 2220250 1 Fitting, Reducer (Prior to S/N 1300000353)
13 2220313 1 Fitting, 90
14 2220459 1 Fitting, 90 (Prior to S/N 1300000353)
15 2220794 1 Fitting, Straight (Prior to S/N 1300000353)
16 2720058 15.1ft/4.6m Hose
17 2720271 12ft/3.66m Hose
18 2750532 7ft/2.14m Hose
19 3311405 2 Locknut 1/4in-20NC
20 3312005 1 Locknut 5/8in-11NC
21 3340958 1 Pad, Wear
22 3900254 1 Bolt, Shoulder
23 4751400 12 Flatwasher 1/4in Regular
24 4751600 6 Flatwasher 3/8in Regular
25 4752000 1 Flatwasher 5/8in Regular
26 4752200 2 Flatwasher 3/4in Regular
27 0641418 2 Bolt 1/4in-20NC x 2-1/4in
28 Use 1001099391 1 Valve, Dual Select (was p/n 4641108)
Ref. Note: Original Equipment Valve may have been replaced
with Service Replacement Valve. Identify p/n stamped on
valve before ordering parts.
28A 7012974 1 Cartridge without Coil (4641108 Valve)
7010543 1 Seal Kit - 7012974 Cartridge
7012941 1 Cartridge without Coil (1001099391 Valve)
7010543 1 Seal Kit - 7012974 Cartridge
7012944 1 Coil
28B 7012995 1 Cartridge without Coil
7012518 1 Seal Kit - 7012995 Cartridge
7012943 1 Coil
29 0181727 1 Angle, Battery Tie-Down (Prior to S/N 1300000238)

3121182 510AJ 2-31

 SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N
1300000981) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
30 1 Battery (Wet)
Use 8008750 Prior to S/N 1300000238 (was p/n 0400075)
8008750 S/N 1300000238 to S/N 1300000981
31 0630498 2 Bolt, Battery Tie-Down (Prior to S/N 1300000238)
32 3311605 2 Locknut 3/8in-16NC (Prior to S/N 1300000238)
33 2200222 1 Fitting, Pipe Plug (Not Shown)
34 2220273 1 Fitting, Reducer (Not Shown) (Prior to S/N 1300000353)
35 4240099 1 Tie, Wire (Not Shown)
36 1701505 1 Decal, Diesel Fuel (Not Shown)
37 1787217 1 Clamp, Battery Hold
38 Not Used
39 0641512 2 Bolt, 5/16in-20NC x 1-1/2in
40 4751500 4 Flatwasher 5/16in Regular
41 3311505 2 Locknut, 5/16in-18NC
42 2180348 1 Fitting, Barb (S/N 1300000353 to S/N 1300000981)
43 2221176 1 Fitting, 90 (S/N 1300000353 to S/N 1300000981)
44 4922978 1 Harness, Start Assist Solenoid (S/N 1300000353 to S/N
1300000981)

Ref. DEUTZ ENGINE ASSEMBLY OPTIONS:

0272489 Ref. Belgium Built Machines Prior to S/N 1300000353 F
2000228 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300000981 D

101 0080231 1 Adapter, Fan Spacer

102 0100011 A/R Compound, Locking
103 0100020 A/R Sealant
104 to 105 Not Used
106 0340041 2 Band, Muffler Bracket
107 to 108 Not Used
109 0641406 6 Bolt 1/4in-20NC x 3/4in
110 0641410 4 Bolt 1/4in-20NC x 1-1/4in
111 0641510 3 Bolt 5/16in-18NC x 1-1/4in
112 0641608 9 Bolt 3/8in-16NC x 1in
113 0641610 16 Bolt 3/8in-16NC x 1-1/4in
114 0641812 2 Bolt 1/2in-13NC x 1-1/2in
115 0641820 4 Bolt 1/2in-13NC x 2-1/2in
116 0700816 4 Bolt M8 x 40mm
117 0701012 8 Bolt M10 x 25mm
118 0711414 6 Bolt M14 x 30mm
119 0741610 2 Screw, Flathead 3/8in-16NC x 1-1/4in
120 0902740 1 Bracket, Front Engine Mounting (Right Side)
121 0962172 1 Bushing, Flanged
122 1320016 4 Clamp, Hose
123 1320022 1 Clamp, Hose
124 1320223 3 Clamp, J-Clip 1/2in
125 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
126 1703162 2 Decal, Fan Blade

2-32 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N
1300000981) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
127 1 Engine, Deutz Options:
2000190 Prior to S/N 1300000353
2000217 S/N 1300000353 to S/N 1300000981
128 2060025 1 Fan, Suction
129 2180798 1 Fitting, Restriction Indicator
130 2220451 2 Fitting, Straight
131 2720434 1 Hose, 90 Elbow
132 2720449 1 Hose
133 2720467 2 Hose
134 2750532 380mm Hose
135 2902060 1 Cable Kit - Battery B
135A 7016817 1 Cable - Battery to Starter Relay
135B Use 7027041 1 Cable - Battery & Auxiliary Pump to Ground (was p/n
7016837)
135C 7016834 1 Cable - Starter Relay to Starter
135D 7016838 1 Cable - Starter Relay to Auxiliary Relay
135E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
136 Not Used
137 4 Mount, Engine Options:
3200378 Prior to S/N 1300000353
3200406 S/N 1300000353 to S/N 1300000981
138 3311401 1 Nut 1/4in-20NC
139 3311405 10 Locknut 1/4in-20NC
140 3311505 3 Locknut 5/16in-20NC
141 3311605 19 Locknut 3/8in-16NC
142 3311805 4 Locknut 1/2in-13NC
143 3340958 2 Pad, Wear
144 3570801 1 Plate, Engine Mounting
145 3573895 1 Plate, Radiator Mount
146 3573937 1 Plate, Radiator Support
147 3600279 1 Auxiliary Pump Assembly (See Figure 2-17 For Breakdown)
148 Piston Pump Assembly Options (See Figure 2-16 for
Breakdown)
Use 3600385 Prior to S/N 1300000129 (was p/n 3600296)
3600385 S/N 1300000129 to S/N 1300000981
149 3600318 1 Gear Pump Assembly
7023929 1 Seal Kit - 3600318 Pump
150 Use 1001150998 1 Radiator (was p/n 3620033)
151 3740140 2 Relay, Power
152 3790152 1 O-Ring
153 3960407 1 Gasket, Air Intake Adapter
154 4360392 1 Switch, Restriction Indicator
155 4567495 1 Tube, Tee
156 4640751 1 Valve, Oil Drain
157 4740274 4 Washer, Snubbing
158 4751400 17 Flatwasher 1/4in Regular
159 4751600 40 Flatwasher 3/8in Regular
160 4751900 6 Flatwasher 9/16in Regular
161 4845395 1 Air Intake Adapter Weldment

3121182 510AJ 2-33

 SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N
1300000981) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
162 4846567 1 Motor Mount Weldment
163 4846683 1 Engine Tray Weldment
164 4891600 2 Flatwasher 3/8in Hardened

Ref. ENGINE COMPONENTS OPTIONS:

2000190 Ref. Belgium Built Machines Prior to S/N 1300000353
2000217 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300000981

201 7020461 1 Switch, Oil Pressure

202 7020479 1 Starter
7026608 1 Relay, Starter

203 7016331 1 Filter, Oil - Spin-on

7027236 1 Sensor, Oil Temperature (Not Shown - Located in Rear of
Filter Mount)
204 1 Pump, Oil Options:
7020467 Prior to S/N 1300000353
7020495 S/N 1300000353 to S/N 1300000981
205 7020468 1 Ring, Sealing (Prior to S/N 1300000353)
206 Pump, Fuel Injection Options:
7023418 1 Prior to S/N 1300000353
7027242 3 S/N 1300000353 to S/N 1300000981 (Not Shown)
7027246 Series A Injector
7027608 Series B Injector
7027609 Series C Injector
7027610 Series D Injector
7020447 3 Gasket, Injection Pump
207 1 Pump, Fuel Supply Options:
7024413 Prior to S/N 1300000353
Use 70000916 S/N 1300000353 to S/N 1300000981 (was p/n 7027238) (Not
Shown)
208 7020411 1 O-Seal
209 7020023 1 Filter, Fuel
70001423 1 Bracket, Fuel Filter (S/N 1300000353 to S/N 1300000981)
210 7020471 3 Gasket, Exhaust (Not Shown)
7020449 3 Gasket, Intake (Not Shown)
211 7020408 1 V-Belt
212 Use 7000663 1 Alternator (was p/n 7020410)
70002234 1 Bracket, Adjusting
213 7020464 1 Voltage Regulator
214 1 Transmitter, Temperature Options (Not Shown - Located on
Front Left of Engine):
7020168 Prior to S/N 1300000353
7027241 S/N 1300000353 to S/N 1300000981
214 7020168 1 Transmitter, Temperature (Not Shown)
215 7020480 1 Ring, Sealing (Not Shown)
216 7020458 1 Actuator, Throttle
7027276 2 Spring, Actuator

2-34 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N
1300000981) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
217 7020026 1 Dipstick
7020403 1 Seal, Ring
1 Tube, Dipstick Options:
70001002 Tube for p/n 2000217
See Note Tube for p/n 2000190 (Note: For correct component, must
supply engine serial number to JLG Parts Department)
218 7020465 1 Cap, Filler
219 7020488 2 Connector, Electrical (Not Shown - Located at Sensors)
220 Use 7024565 1 Sensor, Tach (was p/n 7020481)
70003932 1 Sleeve, Spacer
221 7020482 1 Gasket Kit (Not Shown)
222 7027241 1 Sender, Oil Temperature (Not Shown - Located on Front of
Engine beside Fuel Injector) (S/N 1300000353 to
S/N 1300000981)

223 7020459 1 Thermostat (Not Shown) (S/N 1300000353 to S/N 1300000981)

7020460 Spring, Compression
224 70000264 1 Flywheel/Gear Assembly (Not Shown) (2000190 Engine Only)
7024579 1 Rim, Gear (Not Shown)
See Note 1 Flywheel (Not Shown) (S/N 1300000353 to S/N 1300000981)
Note: Not Available for Purchase)
225 7027239 Solenoid, Start (S/N 1300000353 to S/N 1300000981)
226 7027769 2 Connector, Radiator (S/N 1300000353 to S/N 1300000979)
227 7027245 1 Fuel Filter In-Line (Not Shown)

Ref. MUFFLER INSTALLATION OPTIONS:

250 1 Muffler Options:

3220110 Standard
3220112 Catalytic
250A 1320176 1 Clamp, Muffler

0256847 Ref. PUMP COUPLING INSTALLATION 2

301 1660234 1 Coupling, Hayes

302 0080163 1 Plate, Pump Adapter
303 0700810 6 Bolt M8 x 20mm
304 4831900 6 Lockwasher M8
305 Not Used
306 4832000 8 Lockwasher M10 (Prior to S/N 1300000981)
307 3020021 A/R Grease, Coupling

3121182 510AJ 2-35

 21 223

2-36
244 28
209 206
257 4
256
238
422
249 229A 220
257 205
228 229B
240 225
238 202
213 220
231
256 226
206 402 OR
405 203
201 227
253
230
208
SECTION 2 TURNTABLE

35

228 231 220 220

209 239
210
409 259
257 257 304 27A 27B

510AJ
240 303 252
240 411
236 257
302 202 21
224 214
210 29
245 257
257 212 202 27
412 215 29
5 269
240 248
202 266
216
258 258
202
216 218 301
210 268
307
265
212 257 243 212 251 270
235
255 240
210 235
241 210
202 270
211 263 264
OR
257 257
235
260A 262 267 247
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)

255 240 202

240 260B 255
209
FIGURE 2-10.DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981

241 241

3121182
 423

3121182
410
23
25
33 415
219
407

34
414

413
421
404 221
406 402
272
254
221
250 207 232
256

510AJ
238
6 202
217 224
30
13 242

30 222 202
22 237 210
256 8
261 257
24 32
242
9
2 11 19 TO INJECTOR
18 PUMP
233C 10 31 2
273 20 11
17
1
STARTER 7 246 26

GRD.
272
GLOW PLUG 233A 2 TO FUEL
271 15 11 PUMP 19
233A VENT 11 420
LINE 11
BATT.
274
AUX. POWER START
AUX. PWR. 233D RELAY RELAY 233B 257
233B PUMP 202
SECTION 2 TURNTABLE

ITEM #233 BATTERY CABLE KIT 210

2-37
 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

Ref. DEUTZ ENGINE INSTALLATIONS

0274335 Ref. Belgium Built Machines S/N 1300000981 to S/N 1300003223 D
0275871 Ref. Belgium Built Machines S/N 1300003223 to Present C
0275871 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 C

1 0100011 A/R Compound, Locking

2 0100020 A/R Sealant, Pipe
3 Not Used
4 0641410 4 Bolt 1/4in-20NC x 1-1/4in
5 0641418 2 Bolt 1/4in-20NC x 2-1/4in
6 0641512 2 Bolt 5/16in-18NC x 1-1/2in
7 0641610 2 Bolt 3/8in-16NC x 1-1/4in
8 0642010 1 Bolt 5/8in-11NC x 1-1/4in
9 0902443 1 Bracket, Hood Latch Mount
10 0902444 1 Bracket, Hood Support
11 1320022 5 Clamp, Fuel Line
12 1701505 1 Decal, Diesel Fuel (Not Shown)
13 1787217 1 Clamp, Battery Hold-Down
14 Not Used
15 2180348 1 Fitting, Barbed
16 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
17 2220313 1 Fitting, 90 Barbed
18 2221176 1 Fitting, 90
19 2720058 15.1ft/ Hose
4.6m
20 2750532 6ft/1.83m Hose
21 3311405 6 Locknut 1/4in-20NC
22 3311505 2 Locknut 5/16in-18NC
23 3312005 1 Locknut 5/8in-11NC
24 1 Pad, Wear Options:
3340399 Belgium Built Machines S/N 1300000981 to S/N 1300003223
3340958 Belgium Built Machines S/N 1300003223 to Present
3340958 Romanian Built Machines S/N E300000100 to
S/N E300001114
25 3900254 1 Screw, Shoulder
26 4240099 A/R Wire, Tie
27 1 Valve Options:
Use 1001099391 Belgium Built Machines S/N 1300000981 to S/N 1300003223
(was p/n 4641108)
4641317 Belgium Built Machines S/N 1300003223 to Present
4641317 Romanian Built Machines S/N E300000100 to
S/N E300001114
27A A/R Cartridge & Coil Options:
Ref. Note: Original Equipment Valve may have been
replaced with Service Replacement Valve. Identify p/n
stamped on valve before ordering parts.

2-38 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
27A Contd 7012974 1 Cartridge without Coil (4641108 Valve)
7010543 1 Seal Kit - 7012974 Cartridge
7012941 1 Cartridge without Coil (1001099391 & 4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge
7012944 1 Coil
27B A/R Cartridge & Coil Options:
Ref. Note: Original Equipment Valve may have been
replaced with Service Replacement Valve. Identify p/n
stamped on valve before ordering parts.
7012995 1 Cartridge without Coil (4641108 & 1001099391 Valves)
7012518 1 Seal Kit - 7012995 Cartridge
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge
7012943 1 Coil (1001099391 & 4641108 Valve)
7012944 1 Coil (4641317 Valve)
28 4711400 8 Flatwasher 1/4in Thin
29 4751400 12 Flatwasher 1/4in Regular
30 4751500 4 Flatwasher 5/16in Regular
31 4751600 6 Flatwasher 3/8in Regular
32 4752000 1 Flatwasher 5/8in Regular
33 4752200 2 Flatwasher 3/4in Regular
34 8008750 1 Battery (Wet)
35 1 Decal - Warning Explosion/Fire Options:
1704972 ANSI Spec
1706098 Australian & CE Spec
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec
1706063 Spanish Language
36 to 200 Not Used

2000291 Ref. ENGINE ASSEMBLY O

201 0080231 1 Adapter, Fan Spacer

202 0100011 A/R Compound, Locking
203 0100020 A/R Sealant, Pipe
204 Not Used
205 0340041 2 Band, Muffler Bracket
206 0641406 6 Bolt 1/4in-20NC x 3/4in
207 0641410 6 Bolt, 1/4in-20NC x 1-1/4in
208 0641510 3 Bolt, 5/16in-10NC x 1-1/4in
209 0641608 A/R Bolt 3/8in-16NC x 1in
210 0641610 16 Bolt 3/8in-16NC x 1-1/4in
211 0641812 2 Bolt 1/2in-13NC x 1-1/2in
212 0641820 4 Bolt 1/2in-13NC x 2-1/2in
213 0700816 4 Bolt M8 x 40mm

3121182 510AJ 2-39

 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
214 4 Bolt M10 x 25mm Options:
0701012 Belgium Built Machines S/N 1300000981 to S/N 1300001788
0771012 Belgium Built Machines S/N 1300001788 to Present
0771012 Romanian Built Machines S/N E300000100 to
S/N E300001114
215 4 Bolt M10 x 30mm Options:
0701014 Belgium Built Machines S/N 1300000981 to S/N 1300001788
0711014 Belgium Built Machines S/N 1300001788 to Present
0711014 Romanian Built Machines S/N E300000100 to
S/N E300001114
216 0711414 A/R Bolt M14 x 30mm
217 0741610 2 Screw, Countersunk 3/8in-16NC x 1-1/4in
218 0902740 1 Bracket, Engine Mounting
219 0962172 1 Bushing, Flanged
220 1320016 A/R Clamp
221 1320022 1 Clamp, Hose
222 1320222 3 Clamp, J Clip
223 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
224 1703162 2 Decal, Fan Blade
225 1 Engine, Deutz Options:
2000273 Belgium Built Machines S/N 1300000981 to S/N 1300001788
(F3M2011 Tier II)
2000338 Belgium Built Machines S/N 1300001788 to S/N 1300003197
(F3M2011 Tier II)
1001092723 Belgium Built Machines S/N 1300003197 to Present
(D2011L03 Tier III)
1001092723 Romanian Built Machines S/N E300000100 to
S/N E300001114 (D2011L03 Tier III)
226 2060025 1 Fan
227 2200221 1 Plug (Belgium Built Machines Prior to S/N 1300003197 Only)
228 2220451 1 Fitting
229 1 Hose, 90 Elbow Options:
229A 2720434 Belgium Built Machines S/N 1300000981 to S/N 1300003196
229B 1001091179 Belgium Built Machines S/N 1300003196 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114
230 2720449 1 Hose, Air Cleaner Intake (Belgium Built Machines Prior to
S/N 1300003197 Only)
231 2720467 2 Hose, Oil Cooler
232 2750532 380mm Hose
233 2902060 1 Battery Cable Kit C
233A 1 Cable (Battery + to Relays) Options:
7027050 Cable (Battery + to 2 Relays) (Romanian Built Machines
S/N E300001037 to S/N E300001114)
7016817 Cable (Battery + to 1 Relay) (All Belgium Built Machines &
Romanian Built Machines S/N E300000100 to S/N
E300001037)
7016820 Cable, Jumper (Relay to Relay) (All Belgium Built Machines
& Romanian Built Machines S/N E300000100 to S/N
E300001037)

2-40 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
233B Use 7027041 1 Cable (Battery - to Ground) (was p/n 7016837)
233C 7016820 1 Cable (Auxilliary Relay to Starter)
233D 7016834 1 Cable (Auxilliary Relay to Auxilliary Pump)
234 3020016 2.5gal/ Motor Oil Mobil Delvac MX 15W-40 (Not Shown)
9.46l
235 3200406 4 Mount, Rubber
236 1 Muffler Options:
3220110 Standard
3220112 Catalytic
236A 1320176 1 Clamp, Muffler
237 3311401 1 Nut 1/4in-20NC
238 3311405 12 Locknut 1/4in-20NC
239 3311505 3 Locknut 5/16in-18NC
240 3311605 A/R Locknut 3/8in-16NC
241 3311805 4 Locknut 1/2in-13NC
242 3340399 2 Pad, Wear
243 0903063 1 Plate, Engine Mounting (was p/n 3570801)
244 3573895 1 Plate, Radiator Mounting
245 3573937 1 Support, Radiator
246 3600279 1 Auxiliary Pump Assembly
246 1 Auxiliary Pump Assembly Options (See Figure 2-17 for
Breakdown):
Use 3600423 Belgium Built Machines S/N 1300000981 to S/N 1300002754
(Was p/n 3600279)
3600423 Belgium Built Machines S/N 1300002754 to Present
3600423 Romanian Built Machines S/N E300000100 to
S/N E300001114
247 3600318 1 Gear Pump Assembly
7023929 1 Seal Kit - 3600318 Pump
248 3600385 1 Piston Pump Assembly with Fittings (See Figure 2-16 for
Breakdown)
249 Use 1001150998 1 Radiator (was p/n 3620033)
250 A/R Relay Options:
3740140 2 Belgium Built Machines S/N 1300000981 to S/N 1300001981
3740067 3 Belgium Built Machines S/N 1300001981 to Present
3740067 3 Romanian Built Machines S/N E300000100 to
S/N E300001114
251 3790152 1 O-Ring
252 3960407 1 Gasket, Air Intake
253 4567495 1 Tube, Tee (Belgium Built Machines S/N 1300000981 to S/N
1300003197 Only)
254 4640751 1 Valve, Oil Drain
255 4740274 4 Washer, Snubbing
256 4751400 21 Flatwasher 1/4in Regular
257 4751600 A/R Flatwasher 3/8in Regular
258 A/R Flatwasher Options:
4751900 Flatwasher 9/16in Regular
4812200 Flatwasher M14
259 4845395 1 Adapter

3121182 510AJ 2-41

 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
260 1 Bracket, Motor Mount Options:
260A 4846567 All Machines with Generator Option
4846567 All Belgium Built Machines
4846567 Romanian Built Machines S/N E300000100 to S/N
E300000981 without Generator Option
260B 1001138135 Romanian Built Machines S/N E300000981 to
S/N E300001114 without Generator Option
261 4846683 1 Tray, Engine Mounting
262 4891600 2 Flatwasher 3/8in Hardened
263 2111010 2 Fitting, Straight (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
264 2111612 1 Fitting, Straight (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
265 2131212 1 Fitting, 90 (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
266 2151212 2 Fitting, 45 (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
267 2170316 1 Fitting, Tee (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
268 2170808 2 Fitting, Tee (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
269 2221084 1 Fitting, Tee (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
270 4641199 2 Valve, Check (Belgium Built Machines S/N 1300001259 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
271 4923451 1 Harness, Glow Plug (Not Shown) (Belgium Built Machines
S/N 1300001788 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114)
272 1060904 1 Cable, Jumper
273 2110604 2 Fitting Straight
274 2131210 1 Fitting, 90

0256847 Ref. PUMP COUPLING INSTALLATION 2

301 1660234 1 Coupling, Hayes

302 0080163 1 Plate, Pump Adapter
303 0700810 63 Bolt M8 x 20mm
304 4831900 6 Lockwasher M8
305 to 306 Not Used
307 3020021 A/R Grease, Coupling

2-42 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. ENGINE COMPONENTS
2000273 Ref. Belgium Built Machines S/N 1300000981 to S/N 1300001788
(F3M2011 Tier II)
2000338 Ref. Belgium Built Machines S/N 1300001788 to S/N 1300003197
(F3M2011 Tier II)
1001092723 Ref/ Belgium Built Machines S/N 1300003197 to Present
(D2011L03 Tier III)
1001092723 Ref/ Romanian Built Machines S/N E300000100 to S/N E300001114
(D2011L03 Tier III)

401 7020026 1 Dipstick (was p/n 7027244)

402 7020465 2 Cap, Filler
403 7020495 1 Pump, Oil Lube (Not Shown)
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)

404 7016331 1 Filter, Oil

7027236 1 Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter
Mount)
405 3 Pump, Injector Options:
7027246 Series A Injector
7027608 Series B Injector
7027609 Series C Injector
7027610 Series D Injector
7020447 3 Gasket, Injector Pump
406 7020023 1 Filter, Fuel
70001423 1 Bracket, Fuel Filter
407 Use 70000916 1 Pump Fuel Supply (was p/n 7027238)
7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
70001435 1 Replacement Filter
408 7020449 3 Gasket, Intake Manifold (Not Shown)
7020471 3 Gasket, Exhaust (Not Shown)
70002200 6 Stud, Exhaust (Not Shown)
410 7027791 1 Sensor, Temperature
411 Use 7000663 1 Alternator (was p/n 7020410)
7020464 Regulator, Voltage (Not Shown)
412 7020479 1 Starter
7026608 1 Relay, Starter
413 7024565 1 Tacho-Generator
70003932 1 Sleeve, Spacer
414 7027792 1 Actuator, Throttle
7027276 2 Spring, Actuator
415 7027790 1 Sensor, Oil Pressure
416 to 417 Not Used
418 7020459 1 Thermostat
7020460 1 Spring, Compression
419 See Note 1 Flywheel (Not Shown) Note: Not Available for Purchase)
7024579 1 Rim, Gear (Not Shown)
420 7027245 1 Filter, Fuel
421 7027239 1 Solenoid, Start

3121182 510AJ 2-43

 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
422 7027795 1 Module, EMR2
423 7027769 2 Connector, Radiator
424 70001181 1 Valve (Not Shown - Located behind oil filter) (2000338 Engine)
425 1 Gasket, Head Options (Not Shown):
70003479 Gasket - 1 Notch
70003480 Gasket - 2 Notch
70003481 Gasket - 3 Notch

2-44 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-45

 SECTION 2 TURNTABLE

FIGURE 2-11.2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

2-46 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are equipped with UGM.

GENERATOR INSTALLATION OPTIONS:

Ref. Without UGM
Ref. 110V/60Hz Generator
0271593 Ref. Belgium Built Machines Prior to S/N 1300000316 2/B
Use 0274079 Ref. Belgium Built Machines S/N 1300000316 to S/N 4/C
1300000731 (was p/n 0272614)
0274079 Ref. Belgium Built Machines S/N 1300000731 to Present 2/B
1001100732 Ref. 110V/50Hz Generator B
Ref. 220V/50Hz Generator
Use 0274085 Ref. Belgium Built Machines Prior to S/N 1300000731 (was p/n 2/B
0272615)
0274085 Ref. Belgium Built Machines S/N 1300000731 to 1300006619 2/B
(was p/n 0274085)
1001100749 Ref. Belgium Built Machines S/N 1300006619 to Present B
Ref. With UGM
1001115403 Ref. 110V/60Hz Generator A
1001100732 Ref. 110V/50Hz Generator Options: B
1001100749 Ref. 220V/50Hz Generator B
Note: Refer to Sky Power Accessories Manual p/n 3124242
for the Miller 7500W Generator.

1 0100011 A/R Compound, Locking

2 0200742 1 Arm, Adjusting
3 1 V-Belt Options:
0480120 110V/60Hz (Belgium Built Machines Prior to S/N
1300000316)
0480122 110V/60Hz (Belgium Built Machines S/N 1300000316 to
Present)
0480122 110V/60Hz (Romanian Built Machines S/N E300000100 to
S/N E300001114)
0480120 110V/50Hz
0480120 220V/50Hz
4 0641404 1 Bolt 1/4in-20NC x 1/2in
5 0641508 1 Bolt 5/16in-18NC x 1in
6 0641610 1 Bolt 3/8in-16NC x 1-1/4in
7 0641772 1 Bolt 7/16in-14NC x 9in
8 0962449 1 Bushing
9 1 Generator and Control Box Assembly Options:
2460032 110V/60Hz Assembly (Belgium Built Machines Prior to S/N
1300000731)
2460055 110V/60Hz Assembly (Belgium Built Machines S/N
1300000731 to Present)
2460055 110V/60Hz Assembly (Romanian Built Machines S/N
E300000100 to S/N E300001114)
2460049 110V/50Hz Generator Only
2460013 220V/50Hz Assembly (Belgium Built Machines Prior to S/N
1300000731)

3121182 510AJ 2-47

 SECTION 2 TURNTABLE

FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
9 contd 2460056 220V/50Hz Assembly (Belgium Built Machines S/N
1300000731 to S/N 1300006619)
1001100321 220V/50Hz Generator Only (Belgium Built Machines S/N
1300006619 to Present)
1001100321 220V/50Hz Generator Only (Romanian Built Machines S/N
E300000100 to S/N E300001114)
9A 1 Generator Options:
7012558 Generator - 110V/60Hz
2460049 Generator - 110V/50Hz
1001100321 1 Generator - 220V/50Hz
Ref. Note: Replacement Generators come standard with
P/N 3580134 Pulley. This Pulley may not be correct
for all applications. Refer to Pulley options below.
7026199 1 110V/60Hz Armature with Slip Rings
70000122 1 110V/50Hz Armature with Slip Rings
70000123 1 220V/50Hz Armature with Slip Rings
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear
7020193 1 Cord, Power
9B 1 Box, Control Options:
7003657 110V/60Hz (Belgium Built Machines Prior to S/N
1300000731)
7019680 110V/60Hz (Belgium Built Machines S/N 1300000731 to
Present)
7019680 110V/60Hz (Romanian Built Machines S/N E300000100
to S/N E300001114)
70002235 220V/50Hz (Belgium Built Machines Prior to S/N
1300000731)
70000127 220V/50Hz (Belgium Built Machines S/N 1300000731 to
S/N 1300006619)
70000127 220V/50Hz (Romanian Built Machines S/N E300000100
to S/N E300001114)
Circuit Breaker Options:
4360542 1 110V/60Hz
70000126 1 220V/50Hz
4460190 A/R Receptacle, Double (110V Box)
4460027 A/R Receptacle, Double Twist Lock (110V Box)
70000124 1 Receptacle, Double (220V)
70000125 1 Receptacle, Single Twist Lock (220V)
2920162 1 Lamp Assembly (Belgium Built Machines Prior to S/N
1300000731)
7020191 1 Switch, Toggle (Belgium Built Machines Prior to S/N
1300000731)
9C 1 Voltmeter Options:
2420203 110V/60Hz
7020192 220V/50Hz

2-48 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
9D 1 Pulley Options:
3580276 110V/60Hz
3580134 110V/50Hz
3580134 220V/50Hz
7027887 1 Key, Woodruff
10 3290505 1 Locknut M5
11 3311605 1 Locknut 3/8in-16NC
12 3311705 1 Locknut 7/16in-14NC
13 3580158 1 Pulley
14 3740080 1 Relay
15 4031608 1 Bolt M5 x 20mm
16 4420060 3in/8cm Tape, Double Sided Foam Acrylic
17 4460968 3 Connector, Strain Relief
18 4751500 1 Flatwasher 5/16in Regular
19 4751600 2 Flatwasher 3/8in Regular
20 4751700 4 Flatwasher 7/16in Regular
21 4811600 1 Flatwasher M5
22 1001099869 1 Box, Junction
23 1 Light, Red Options:
1001100233 125V
1001100234 250V
24 4360294 1 Breaker, Circuit - 30 Amp (Belgium Built Machines Prior to
S/N 1300000731)
25 4460023 1 Connector, Strain Relief (Belgium Built Machines Prior to
S/N 1300000731)
26 3520028 1 Plug, Hole (Belgium Built Machines Prior to S/N 1300000731)
27 0721008 2 Bolt #10-24NC x 1in (Belgium Built Machines Prior to S/N
1300000731)
28 0721006 A/R Bolt #10-24NC x 3/4in
29 3311005 A/R Locknut #10-24NC
30 4751000 A/R Flatwasher #10 Regular

PLATFORM COMPONENTS
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Without UGM
0271593 Ref. 110V/60Hz Generator (Belgium Built Machines Prior to S/N 2/B
1300000316)
Use 0274079 Ref. 110V/60Hz Generator (Belgium Built Machines S/N 4/C
1300000316 to S/N 1300000731) (was p/n 0272614)
0274079 Ref. 110V/60Hz Generator (Belgium Built Machines S/N 2/B
1300000731 to Present)
1001100656 Ref. 110V/50Hz Generator A
Use 0274085 Ref. 220V/50Hz Generator (Belgium Built Machines Prior to S/N 2/B
1300000731) (was p/n 0272615)
0274085 Ref. 220V/50Hz Generator (Belgium Built Machines S/N 2/B
1300000731 to 1300006619)
1001100657 Ref. 220V/50Hz Generator (Belgium Built Machines S/N A
1300006619 to Present)
Ref. With UGM
1001115403 Ref. 110V/60Hz Generator A

3121182 510AJ 2-49

 SECTION 2 TURNTABLE

FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001115411 Ref. 110V/50Hz Generator A
1001115412 Ref. 220V/50Hz Generator A

101 4360336 1 Switch, Toggle

102 4740397 1 Washer
103 4060802 1 Guard, Switch
104 2820031 A/R Heatshrink (Not Shown)
105 3251102 1 Nameplate

2-50 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-51

 SECTION 2 TURNTABLE

FIGURE 2-12.PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)

(WITHOUT UGM)

2-52 510AJ 3121182

 111 429
403 416

3121182
25 39C 79 411 408 427
410 421 405

GRD.
STARTER
39A 402 424 90
39D 104
39B 39E + 105
106

AUX.PWR.GLOW START BATTERY

AUX.PWR. RELAY PLUG RELAY 423
PUMP RELAY
92 422
97
103
90
91
95
240 102
TO FUEL 93
VENT FUEL PUMP 242
LINE RETURN 93A
94
242 243 98
100 406
222 219
204

510AJ
94
98 404
227 99
210
211 220 109
210
227 202 241 401
214 202
222 227 407
217
222
204
221 227
90
202 TO FUEL 107
215 TANK 108
420 62
425 28
210 202
202 237 202
216 218 38

110
210

409 426
46 69
69
TO WATER 18
SEPARATER 219
SECTION 2 TURNTABLE

2-53
 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are equipped with UGM.
Ref. Note: No Romanian Built Machines were built with Perkins
Engines

2000396 Ref. PERKINS ENGINE ASSEMBLY J

1 2180482 1 Elbow, Rubber

2 0080181 1 Adapter, Pump Mounting Plate
3 0080201 1 Adapter, 90 Air Intake
4 0100011 A/R Compound, Locking
5 1 Engine, Perkins 404C-22 Options:
1001095205 Prior to S/N 1300005957
1001102270 S/N 1300005957 to Present
6 0641812 2 Bolt 1/2in-13NC x 1-1/2in
7 0340041 2 Band, Air Cleaner Mounting
8 0340046 2 Band, Muffler Mounting
9 2111010 2 Fitting, Straight
10 2111612 1 Fitting, Straight
11 0630569 8 Bolt, Metric M14 x 30mm
12 0641406 8 Bolt 1/4in-20NC x 3/4in
13 0641408 5 Bolt 1/4in-20NC x 1in
14 0641610 3 Bolt 3/8in-16NC x 1-1/4in
15 0641506 8 Bolt 5/16in-18NC x 3/4in
16 0641507 6 Bolt 5/16in-18NC x 7/8in
17 0641609 4 Bolt 3/8in-16NC x 1-1/8in
18 0641610 35 Bolt 3/8in-16NC x 1-1/4in
19 0641820 4 Bolt 1/2in-13NC x 2-1/2in
20 Not Used
21 0721004 4 Capscrew #10-24NC x 1/2in
22 0721006 1 Capscrew #10-24NC x 3/4in
23 0741610 2 Screw, Flat Head 3/8in-16NC x 1-1/4in
24 0962172 1 Bushing, Flanged
25 1060904 1 Cable, Jumper
26 1320012 A/R Clamp
27 1320016 4 Clamp
28 1320022 A/R Clamp
29 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
30 1580011 1 Container, Coolant Overflow
31 1660255 1 Coupling, Pump
32 2131212 1 Fitting, 90
33 2060032 1 Fan, Electric
34 2151212 2 Fitting, 45
35 2720058 4in/10cm Hose

2-54 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
36 A/R Hose, Radiator (Top) Options:
Prior to S/N 1300006427 (1 piece):
1001102308 1 Hose, Radiator (Top) (was p/n 2720507)
S/N 1300006427 to Present (3 piece)
1001101232 1 Hose, Radiator (Top) (Engine Block to Adapter Tube)
1001101233 1 Hose, Radiator (Top) (Adapter Tube to Radiator)
1001101228 1 Tube, Adapter
37 2720508 1 Hose, Radiator (Bottom)
38 2750532 6in/15cm Hose
39 2902060 1 Battery Cable Kit B
39A 7016817 1 Cable - Battery to Starter Relay
39B 7016837 1 Cable - Battery & Auxiliary Pump to Ground
39C 7016834 1 Cable - Starter Relay to Starter
39D 7016838 1 Cable - Starter Relay to Auxiliary Relay
39E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
40 3200378 4 Mount, Motor
41 1 Muffler Options:
3220113 Spark Arresting Muffler
70001017 1 Clamp
Use 1001107116 Catalytic Muffler (was p/n 3220154)
70002705 1 Clamp
70002706 1 Plug, Brass
42 3300220 6 Nut, Washer (S/N 1300006000 to S/N 1300005957)
43 3311005 1 Locknut #10-24NC
44 3311405 16 Locknut 1/4in-20NC
45 3311505 6 Locknut 5/16in-18NC
46 3311605 19 Locknut 3/8in-16NC
47 3311805 4 Locknut 1/2in-13NC
48 3340399 2 Pad, Wear
49 2170316 1 Fitting, Tee
50 2170808 2 Fitting, Tee
51 3577130 1 Plate, Engine Mounting (Front)
52 3577135 2 Plate, Engine Mounting (Rear)
53 Use 1001098525 1 Plate, Muffler Support (was p/n 3577134)
54 3620046 1 Radiator
7019656 1 Cap, Radiator
55 3740067 3 Relay
56 3740080 1 Relay
57 4070497 4 Shim
58 4070498 2 Shim
59 2221084 1 Fitting, Tee
60 4568743 1 Pipe, Exhaust
61 3573937 1 Plate, Radiator Support
62 4641272 1 Valve, Oil Drain
63 4711500 8 Flatwasher 5/16in Thin
64 4711600 18 Flatwasher 3/8in Thin
65 4740274 4 Washer, Snubbing
66 4751000 6 Flatwasher #10 Regular
67 4751400 20 Flatwasher 1/4in Regular

3121182 510AJ 2-55

 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
68 4751500 12 Flatwasher 5/16in Regular
69 4751600 42 Flatwasher 3/8in Regular
70 4751800 11 Flatwasher 1/2in Regular
71 1580049 1 Weldment, Engine Tray
72 4846821 1 Mount, Motor/Generator
73 0641611 2 Bolt 3/8in-16NC x 1-3/8in
74 3577133 1 Plate, Air
75 3577132 1 Plate, Baffle
76 3577131 1 Plate, Air Panel
77 3960438 28in/ Seal, Self Gripping
71cm
78 3577139 1 Plate, Radiator Mount
79 4922737 1 Harness, Engine Grounding
80 4711400 12 Flatwasher, 1/4in Thin
81 1703162 2 Decal - Caution Fan
82 3600318 1 Pump Assembly
7023929 1 Seal Kit - 3600318 Pump
83 3600385 1 Gear Pump Assembly (See Figure 2-16 for Breakdown)
84 3600423 1 Auxiliary Pump Assembly (See Figure 2-17 for Breakdown)
85 3790152 1 O-Ring
86 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in
87 4569176 1 Tube, Air Intake
88 4641199 2 Valve, Check
89 4891600 4 Flatwasher 3/8in Hardened
90 0100020 A/R Sealant
91 0760612 4 Capscrew M6 x 25mm
92 0760810 2 Capscrew M8 x 20mm
93 Use 1001099927 1 Actuator Kit, Governor Pull (Includes 1600351 Actuator and Items
93A, 94, 98 & 100)
93A 7026843 1 Linkage
94 2820018 1ft/31cm Heat Shrink
95 3290605 4 Locknut M6
96 Not Used
97 3574282 1 Plate, Actuator Mounting
98 4460464 5 Pin, Male
99 4460536 1 Connector, Female - 3 Position
100 4460897 1 Connector, Female - 2 Position
101 4791400 6 Starwasher 1/4in
102 5240600 8 Flatwasher 6mm Hardened
103 5240800 2 Flatwasher 8mm Hardened
104 1 Sensor, Coolant Options:
Use 1001125978 Prior to S/N 1300006881 (was p/n 1001097551)
1001125978 S/N 1300006881 to Present
105 Use 1001125978 1 Adapter, Coolant Sensor (was p/n 1001097552)
104 1001097551 1 Sensor, Coolant
105 1001097552 1 Adapter, Coolant Sensor
106 1001097553 1 Washer, Coolant Sensor
107 1001097554 1 Sensor, Oil Pressure
108 1001097555 1 Adapter, Oil Pressure Sensor

2-56 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
109 Use 1001099926 1 Sensor Kit, Speed (Includes 1001097556 Speed Sensor and
Items 94, 98 & 99)
110 1001097588 1 Clip, Tube
111 1001097893 1 Dipstick Assembly
7026885 1 Dipstick
7026886 1 Tube, Dipstick
7026847 2 Washer
7026881 1 O-Ring
112 0641612 3 Bolt 3/8in-16NC x 1-1/2in
113 3290801 1 Nut M8
114 4831900 1 Lockwasher M8
115 to 116 Not Used
117 4100025 1.58ft/
Sleeve, Fiberglass (S/N 1300006427 to Present)
0.49mm
118 1001100825 2 Strap, Tie (S/N 1300006427 to Present)
119 to 121 Not Used
122 2720271 1.5ft/0.46m Hose (S/N 1300006713 to Present)

0275815 Ref. PERKINS ENGINE INSTALLATION H

201 0100011 A/R Compound, Locking

202 0100020 A/R Sealant, Pipe
203 0641512 2 Bolt 5/16in-18NC x 1-1/2inin
204 0641406 2 Bolt 1/4in-20NC x 3/4in
205 0641418 2 Bolt 1/4in-20NC x 2-1/4in
206 0641610 2 Bolt 3/8in-16NC x 1-1/4in
207 0642010 1 Bolt 5/8in-11NC x 1-1/4in
208 0902443 1 Bracket, Hood Latch Mount
209 0902444 1 Bracket, Hood Support
210 1320022 7 Clamp, Fuel Line
211 1320223 1 Clamp
212 1701505 1 Decal, Diesel (Not Shown)
213 1787217 1 Clamp, Battery Hold-Down
214 2180536 1 Fitting, Barbed
215 2220250 1 Fitting, Reducer
216 2220313 1 Fitting, 90 Barbed
217 2220459 1 Fitting, 90
218 2220794 1 Fitting, Straight Barbed
219 2720058 10ft/ Hose
3.05m
220 2720271 8ft/2.4m Hose
221 2750532 7ft/2.1m Hose
222 3311405 5 Locknut 1/4in-20NC
223 3312005 1 Locknut 5/8in-11NC
224 3340399 1 Pad, Wear
225 3900254 1 Screw, Shoulder

3121182 510AJ 2-57

 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
226 4641317 1 Valve Assembly
226A A/R Cartridge & Coil Components:
7012941 1 Cartridge without Coil
7010543 1 Seal Kit - 7012941 Cartridge
7012944 1 Coil
226B A/R Cartridge & Coil Components:
7012941 1 Cartridge without Coil
7010543 1 Seal Kit - 7012941 Cartridge
7012944 1 Coil
227 4751400 16 Flatwasher 1/4in Regular
228 4751600 2 Flatwasher 3/8in Regular
229 4752000 1 Flatwasher 5/8in Regular
230 4752200 2 Flatwasher 3/4in Regular
231 3311505 3 Locknut 5/16in-18NC
232 Not Used
233 4751500 1 Flatwasher 5/16in Regular
234 2300004 2.7 Gal Coolant, Anti-Freeze (Not Shown):
235 3020016 2.5Gal Oil, Motor Mobil Delvac MX 15W-40
236 8008750 1 Battery
237 2220273 1 Fitting, Reducer
238 3290501 1 Nut M5
239 3290601 1 Nut M6
240 0641420 1 Bolt 1/4in-20NC x 2-1/2in
241 1320318 1 P-Clamp (S/N 1300006209 to Present)
242 4711400 3 Flatwasher 1/4in Thin
243 1001100857 1 Separator, Fuel-Water (S/N 1300006209 to Present)
70002377 1 Filter
70002378 1 Seal, O-Ring
244 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
245 0100079 A/R Sealant (Not Shown)
242 to 249 Not Used
250 1706098 1 Decal - Warning Explosion/Fire
251 to 400 Not Used

Ref. ENGINE COMPONENTS

1001095205 Ref. Prior to S/N 1300006478 F
1001102270 Ref. S/N 1300006478 to Present B

401 70001386 1 Pump, Fuel Injection

70001388 A/R Shim, 0.20mm
70001389 A/R Shim, 0.25mm
70001390 A/R Shim, 0.30mm
70001391 A/R Shim, 0.35mm
70001392 A/R Shim, 0.40mm
70001393 A/R Shim, 0.50mm
70001394 A/R Shim, 0.50mm Flat
402 70001387 1 Solenoid, Fuel Injection
403 70001395 4 Glowplug

2-58 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
404 70001396 1 Pump, Water (Includes p/n 70001397 Only)
70001397 1 Gasket, Water Pump to Plate
70001398 1 Gasket, Plate to Engine Block
405 70001400 1 Thermostat
70001399 1 Gasket, Thermostat Neck to Thermostat Housing
70001401 1 Gasket, Thermostat Housing to Engine Block
406 70001402 1 Belt
407 70001403 1 Filter, Oil
408 70001404 1 Cap, Oil Fill
70001405 1 Seal, Oil Fill Cap
409 70001406 1 Valve, Relief
70001407 1 Seal, O-RIng
410 70001408 1 Fuel Bowl & Filter Assembly
70001409 1 Fuel Filter Kit (Includes 1 Filter Element & 4 Seals)
411 70001410 1 Pump, Lift
70001411 1 Seal, O-Ring
412 70001412 1 Flywheel
70001413 1 Ring, Starter
413 70001414 1 Starter
70001415 1 Solenoid, Start
414 70001416 1 Gasket, Exhaust Manifold to Engine Block
415 70001417 1 Alternator
416 70001418 1 Valve, Breather
417 70001419 1 Gasket, Exhaust Manifold to Exhaust Tube
418 0700808 4 Bolt M8 x 16mm
419 70001792 1 Lever, Alternator Adjustment Arm
70001793 2 Screw
70001794 1 Washer (Engine Block Side of Lever)
70001796 1 Washer (Alternator Side of Lever)
420 70002107 1 Fitting, Oil Sensor Adapter to Engine Block
421 70002109 1 Pipe, Fuel
422 70002098 1 Hose, Fuel
423 70002106 1 Hose
424 70002105 1 Housing, Thermostat
425 70002108 1 Washer
426 70002100 1 Pipe, Fuel Injection #1
70002101 1 Pipe, Fuel Injection #2
70002102 1 Pipe, Fuel Injection #3
70002103 1 Pipe, Fuel Injection #4
427 70002099 1 Gasket, Cover
428 Not Used
429 4 Line, Fuel Injection Return:
70002433 S/N 1300006000 to S/N 1300006479
See Note S/N 1300006479 to Present
(Note: Not Available for Purchase)
430 70002104 1 Pipe, Oil (Not Shown)

3121182 510AJ 2-59

 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
431 1 Gasket, Cylinder Head Options (Not Shown):
0.4mm
70003034 1001095205 Engines
See Note 1001102270 Engines (Note: Not Available for Purchase)
0.5mm
70003033 1001095205 Engines
See Note 1001102270 Engines (Note: Not Available for Purchase)

2-60 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-61

 17 46

2-62
69 81 12
43
22 7 96
105 317 41 8 8
27 67
33
37 1 110
67 12
28 44 27
122
26 27
21 318
56 60 16
28 117 118
45
68 35 4 54
3 27
20
16 119 27 68
26 314 1
67 5
44 68 53
12 67 227 222 45
12 67 78
SECTION 2 TURNTABLE

66 36 76 227 222
30
250 205 227
73 18 319
69 69 4 226
21 238 227
46 205
46 70 239
29 315 312
87 2 89

510AJ
31 112
51 19 64 4
18 18
69 70
18 71
69 18 113
229 40 114
59
(WITHOUT UGM)

207 69 313
69 46 52 34
36 46 65 101
4 55 83
203 47 4480 50
23 19 4 63
233 14 4 88
70 72 69 13 64 18
11 213 48 70 4 15
73 57 4
233 18 32
58 18 69 4 9 10 85
231 6 88
74 40 46
19 65
14 69 82
224 44 47 89
4 225 84
18 77 4
24 86
230
69 208 52 75 230
64 223 49
46 40 77
65 69
209 19 58
47 4 4 4
18 18 70 48 18
228
69 40
FIGURE 2-13.PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)

201 65
46

3121182
206 47
 302
111
AUX.PWR. 329
316

GRD
PUMP 303

3121182
39E 311 308
310 321 327 305
STARTER 324
90
79 39D 104
39B 105
39A
39C
+
323

BATTERY 4
GLOW START AUX.PWR. 25 92 322
PLUG RELAY RELAY 97
RELAY 103
91
95
240 102
TO FUEL
PUMP 242
VENT FUEL 115
LINE RETURN
242 243
222 306
219

510AJ
204
304
227 116
210
211 220
210 202
227 241 301
214
222 202 307
217 227
222
204
221 227
90
TO FUEL 107
202 TANK
215 108 62
320 325 28
210 202
202 237 202
216 38 110
218

210
61 46
309 26 69
326 69
18

TO WATER 219
SEPARATER
SECTION 2 TURNTABLE

2-63
 SECTION 2 TURNTABLE

FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are equipped with UGM.
Ref. Note: No Romanian Built Machines were built with Perkins
Engines

1001130514 Ref. PERKINS ENGINE ASSEMBLY A

1 2180482 2 Elbow, Rubber

2 0080181 1 Adapter, Pump Mounting Plate
3 0340012 2 Band, Air Cleaner Mounting
4 0100011 A/R Compound, Locking
5 1001102270 1 Engine, Perkins 404C-22
6 0641812 2 Bolt 1/2in-13NC x 1-1/2in
7 0641609 4 Bolt 3/8in-16NC x 1-1/8in
8 0340046 2 Band, Muffler Mounting
9 2111010 2 Fitting, Straight
10 2111612 1 Fitting, Straight
11 0630569 8 Bolt M14 x 30mm
12 0641406 9 Bolt 1/4in-20NC x 3/4in
13 0641408 5 Bolt 1/4in-20NC x 1in
14 0641410 3 Bolt 1/4in-20NC x 1-1/4in
15 0641506 8 Bolt 5/16in-18NC x 3/4in
16 0641507 6 Bolt 5/16in-18NC x 7/8in
17 0721004 1 Capscrew #10-24NC x 1/2in
18 0741610 35 Screw, Flat Head 3/8in-16NC x 1-1/4in
19 0641820 4 Bolt 1/2in-13NC x 2-1/2in
20 0760815 4 Capscrew M8 x 35mm
21 1703162 2 Decal - Caution Fan
22 3311005 1 Locknut #10-24NC
23 0741610 2 Screw, Flat Head 3/8in-16NC x 1-1/4in
24 0962172 1 Bushing, Flanged
25 1060904 1 Cable, Jumper
26 1320012 4 Clamp
27 1320016 5 Clamp
28 1320022 4 Clamp
29 3573667 1 Plate, Radiator Support
30 1580011 1 Container, Coolant Overflow
31 1660255 1 Coupling, Pump
32 2131212 1 Fitting, 90
33 3740080 1 Relay
34 2151212 2 Fitting, 45
35 2720058 2.5ft/0.7m Hose
36 4031711 4 Bolt M6 x 35mm
37 4460121 2 Terminal, Cap
38 2750532 6in/15cm Hose
39 2902060 1 Battery Cable Kit B
39A 7016817 1 Cable - Battery to Starter Relay

2-64 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
39B 7016837 1 Cable - Battery & Auxiliary Pump to Ground
39C 7016834 1 Cable - Starter Relay to Starter
39D 7016838 1 Cable - Starter Relay to Auxiliary Relay
39E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
40 3200378 4 Mount, Motor
41 1 Muffler Options:
3220113 Standard Muffler
70001017 1 Clamp, Muffler
Use 1001107116 Catalytic Muffler (was p/n 3220154)
70002705 1 Clamp
70002706 1 Plug, Brass
42 Not Used
43 4751000 2 Flatwasher #10 Regular
44 3311405 16 Locknut 1/4in-20NC
45 3311505 6 Locknut 5/16in-18NC
46 3311605 19 Locknut 3/8in-16NC
47 3311805 4 Locknut 1/2in-13NC
48 3340399 2 Pad, Wear
49 2170316 1 Fitting, Tee
50 2170808 2 Fitting, Tee
51 3577130 1 Plate, Engine Mounting (Front)
52 3577135 2 Plate, Engine Mounting (Rear)
53 1001098525 1 Plate, Muffler Support
54 4891500 4 Flatwasher 5/16in Hardened
55 3740067 3 Relay
56 1001100577 1 Hose, Radiator (Top)
57 4070497 4 Shim
58 4070498 2 Shim
59 2221084 1 Fitting, Tee
60 4568743 1 Pipe, Exhaust
61 1001100818 1 Hose, Radiator (Bottom)
62 4641272 1 Valve, Oil Drain
63 4711500 8 Flatwasher 5/16in Thin
64 4711600 18 Flatwasher 3/8in Thin
65 4740274 4 Washer, Snubbing
66 1001100837 1 Bracket, Bottle
67 4751400 20 Flatwasher 1/4in Regular
68 4751500 12 Flatwasher 5/16in Regular
69 4751600 44 Flatwasher 3/8in Regular
70 4751800 11 Flatwasher 1/2in Regular
71 1580049 1 Weldment, Engine Tray
72 4846821 1 Mount, Motor/Generator
73 0641611 2 Bolt 3/8in-16NC x 1-3/8in
74 3577133 1 Plate, Air
75 3577132 1 Plate, Baffle
76 1001101201 1 Adapter, Fan Spacer
77 3960438 28in/ Seal, Self Gripping
71cm
78 1001101408 1 Fan, Suction

3121182 510AJ 2-65

 SECTION 2 TURNTABLE

FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
79 4922737 1 Harness, Engine Grounding
80 4711400 12 Flatwasher, 1/4in Thin
81 1001130038 1 Tube, Air Cleaner
82 3600318 1 Gear Pump
7023929 1 Seal Kit - 3600318 Pump
83 3600385 1 Piston Pump Assembly (See Figure 2-16 for Breakdown)
84 3600423 1 Auxiliary Pump Assembly (See Figure 2-17 for Breakdown)
85 3790152 1 O-Ring
86 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in
87 1001130040 1 Panel, Radiator Mount
88 4641199 2 Valve, Check
89 4891600 4 Flatwasher 3/8in Hardened
90 0100020 A/R Sealant
91 0760612 4 Capscrew M6 x 25mm
92 0760810 2 Capscrew M8 x 20mm
93 to 94 Not Used
95 3290605 4 Locknut M6
96 1001130041 1 Elbow, Air Cleaner
97 3574282 1 Plate, Actuator Mounting
98 to 100 Not Used
101 4791400 6 Starwasher 1/4in
102 5240600 8 Flatwasher 6mm Hardened
103 5240800 2 Flatwasher 8mm Hardened
104 1001125978 1 Sensor, Coolant
105 1001130042 1 Radiator, Assembly
7027412 1 Cap, Radiator
106 1001097553 1 Washer, Coolant Sensor
107 1001097554 1 Sensor, Oil Pressure
108 1001097555 1 Adapter, Oil Pressure Sensor
109 Not Used
110 1001097588 2 Clip, Tube
111 1001097893 1 Dipstick Assembly
7026885 1 Dipstick
7026886 1 Tube, Dipstick
7026847 2 Washer
7026881 1 O-Ring
112 0641612 2 Bolt 3/8in-16NC x 1-1/2in
113 3290801 1 Nut M8
114 4831900 1 Lockwasher M8
115 1001099927 1 Actuator Kit, Governor Pull
1600351 1 Controller, Governor Pull
7026843 1 Linkage
2820018 6in/15cm Heat Shrink
4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male

2-66 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
116 1001099926 1 Sensor Kit, Speed
2820018 6in/15cm Heat Shrink
1001097556 1 Speed Sensor
4460464 3 Pin, Male
4460536 1 Connector, Female - 3 Position
117 4100025 1.58ft/ Sleeve, Firberglass
0.49mm
118 1001100825 2 Strap, Ties
119 1001130524 1 Air Cleaner Assembly
Use 70004172 1 Element, Air Cleaner (was p/n 7020820)
120 to 121 Not Used
122 2720271 1.5ft/
Hose
0.46m

1001130513 Ref. PERKINS ENGINE INSTALLATION A

201 0100011 A/R Compound, Locking

202 0100020 A/R Sealant, Pipe
203 0641512 2 Bolt 5/16in-18NC x 1-1/2in
204 0641406 2 Bolt 1/4in-20NC x 3/4in
205 0641418 2 Bolt 1/4in-20NC x 2-1/4in
206 0641610 2 Bolt 3/8in-16NC x 1-1/4in
207 0642010 1 Bolt 5/8in-11NC x 1-1/4in
208 0902443 1 Bracket, Hood Latch Mount
209 0902444 1 Bracket, Hood Support
210 1320022 7 Clamp, Fuel Line
211 1320223 1 Clamp
212 1701505 1 Decal, Diesel (Not Shown)
213 1787217 1 Clamp, Battery Hold-Down
214 2180536 1 Fitting, Barbed
215 2220250 1 Fitting, Reducer
216 2220313 1 Fitting, 90 Barbed
217 2220459 1 Fitting, 90
218 2220794 1 Fitting, Straight Barbed
219 2720058 10ft/3.05m Hose
220 2720271 8ft/2.4m Hose
221 2750532 7ft/2.1m Hose
222 3311405 5 Locknut 1/4in-20NC
223 3312005 1 Locknut 5/8in-11NC
224 3340399 1 Pad, Wear
225 3900254 1 Screw, Shoulder
226 4641317 1 Valve Assembly
7012941 2 Cartridge without Coil
7010543 2 Seal Kit - 7012941 Cartridge
7012944 2 Coil
227 4751400 16 Flatwasher 1/4in Regular
228 4751600 2 Flatwasher 3/8in Regular
229 4752000 1 Flatwasher 5/8in Regular
230 4752200 2 Flatwasher 3/4in Regular

3121182 510AJ 2-67

 SECTION 2 TURNTABLE

FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
231 3311505 3 Locknut 5/16in-18NC
232 Not Used
233 4751500 1 Flatwasher 5/16in Regular
234 2300004 2.7 Gal Coolant, Anti-Freeze (Not Shown)
235 3020016 2.5Gal Oil, Motor Mobil Delvac MX 15W-40 (Not Shown)
236 8008750 1 Battery
237 2220273 1 Fitting, Reducer
238 3290501 1 Nut M5
239 3290601 1 Nut M6
240 0641420 1 Bolt 1/4in-20NC x 2-1/2in
241 1320318 1 P-Clamp (S/N 1300006208 to Present)
242 4711400 3 Flatwasher 1/4in Thin
243 1001100857 1 Separator, Fuel-Water
70002377 1 Filter
70002378 1 Seal, O-Ring
244 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
245 0100079 A/R Sealant (Not Shown)
242 to 249 Not Used
250 1706098 1 Decal - Warning Explosion/Fire
251 to 300 Not Used

1001102270 Ref. ENGINE COMPONENTS B

301 70001386 1 Pump, Fuel Injection

70001388 A/R Shim 0.20mm
70001389 A/R Shim 0.25mm
70001390 A/R Shim 0.30mm
70001391 A/R Shim 0.35mm
70001392 A/R Shim 0.40mm
70001393 A/R Shim 0.50mm
70001394 A/R Shim 0.50mm Flat
302 70001387 1 Solenoid, Fuel Injection
303 70001395 4 Glowplug
304 70001396 1 Pump, Water (Includes p/n 70001397 Only)
70001397 1 Gasket, Water Pump to Plate
70001398 1 Gasket, Plate to Engine Block
305 70001400 1 Thermostat
70001399 1 Gasket, Thermostat Neck to Thermostat Housing
70001401 1 Gasket, Thermostat Housing to Engine Block
306 70001402 1 Belt
307 70001403 1 Filter, Oil
308 70001404 1 Cap, Oil Fill
70001405 1 Seal, Oil Fill Cap
309 70001406 1 Valve, Relief
70001407 1 Seal, O-RIng
310 70001408 1 Fuel Bowl & Filter Assembly
70001409 1 Fuel Filter Kit (Includes 1 Filter Element & 4 Seals)
311 70001410 1 Pump, Lift

2-68 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
70001411 1 Seal, O-Ring
312 70001412 1 Flywheel
70001413 1 Ring, Starter
313 70001414 1 Starter
70001415 1 Solenoid, Start
314 70001416 1 Gasket, Exhaust Manifold to Engine Block
315 70001417 1 Alternator
316 70001418 1 Valve, Breather
317 70001419 1 Gasket, Exhaust Manifold to Exhaust Tube
318 0700808 4 Bolt M8 x 16mm
319 70001792 1 Lever, Alternator Adjustment Arm
70001793 2 Screw
70001794 1 Washer (Engine Block Side of Lever)
70001796 1 Washer (Alternator Side of Lever)
320 70002107 1 Fitting, Oil Sensor Adapter to Engine Block
321 70002109 1 Pipe, Fuel
322 70002098 1 Hose, Fuel
323 70002106 1 Hose
324 70002105 1 Housing, Thermostat
325 70002108 1 Washer
326 70002100 1 Pipe, Fuel Injection #1
70002101 1 Pipe, Fuel Injection #2
70002102 1 Pipe, Fuel Injection #3
70002103 1 Pipe, Fuel Injection #4
327 70002099 1 Gasket, Cover
328 Not Used
329 70002104 1 Pipe, Oil

3121182 510AJ 2-69

 321

2-70
37 6 6
40 80
62
28 62 81 24
24
15 60 10
72 38
68
53 14
34 23 55 54
25 2 75
16 73
24
28 61 39 62 25 29 61
3 66
61 82 21
40
14 10 5 61 70
79 26
23 320 71 39
56 308
56 38 226
233
SECTION 2 TURNTABLE

10 56 84
3 77 240 233
76 226
247 50 205
17 30 233
230 207
3
62 9 306 233 234
32 205
40 63
45 1

510AJ
67 3
31 18
46 19
16 93
62 63
16 78
62 16 307
235 36 91
209 11 62
62 47 9
48 38 40 63 86
40 59
56
244 3 64 41 11 88
20 56 19 3 57
65 245 62 246 3 97
3 63 241 17 27 63 58 16
9 42 56 13
40 51 3 16
245 38 33
52 16 62 8 95
243 97
19 43 62 40 58 3 3 101
36 7
59 16 4
63 60 27
228 62 41 99 67 92
40 12 94
49 58 38 229 99 3
FIGURE 2-14.PERKINS ENGINE INSTALLATION (WITH UGM)

16 22 96
27
58 236
62 210 15 44 236
227 87
40 36 47 49
59 51 62
211 58 19 52
41 3 16 100
16 16 63 42
234
62 36
201 59

3121182
208 40 41
 STARTER 98C 304
305 308

GRD.

3121182
AUX.PWR.
PUMP
318 319
310
98
324
98B AUX. 313
PWR. 323
329
RELAY
+
325
BATTERY 315
98A 316
322

206
TO FUEL
VENT FUEL PUMP 231
LINE RETURN
327
231 239 326
226 223

510AJ
311
224 212 312
213 314
212 202 214
216 202
220 233 317
226 203
225
233 303
TO FUEL
202 TANK

212 309
202 202
219 218 202 85
221
212 69
328 83

301 40
74 62 62
23 16
TO WATER 223
SEPARATER
SECTION 2 TURNTABLE

2-71
 SECTION 2 TURNTABLE

FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are equipped with UGM.

1001106788 Ref. PERKINS ENGINE ASSEMBLY F

1 0080181 1 Adapter, Pump Mounting Plate

2 0080201 1 Adapter, 90 Air Intake
3 0100011 A/R Compound, Locking
4 0641812 2 Bolt 1/2in-13NC x 1-1/2in
5 0340041 2 Band, Air Cleaner Mounting
6 0340046 2 Band, Muffler Mounting
7 2111010 1 Fitting, Straight
8 2111612 1 Fitting, Straight
9 0630569 9 Bolt M14 x 30mm
10 0641406 8 Bolt 1/4in-20NC x 3/4in
11 0641408 3 Bolt 1/4in-20NC x 1in
12 0641410 2 Bolt 1/4in-20NC x 1-1/4in
13 0641506 8 Bolt 5/16in-18NC x 3/4in
14 0641507 6 Bolt 5/16in-18NC x 7/8in
15 0641609 5 Bolt 3/8in-16NC x 1-1/8in
16 0641610 37 Bolt 3/8in-16NC x 1-1/4in
17 0641611 2 Bolt 3/8in-16NC x 1-3/8in
18 0641614 2 Bolt 3/8in-16NC x 1-3/4in
19 0641820 4 Bolt 1/2in-13NC x 2-1/2in
20 0741610 2 Screw, Flat Head 3/8in-16NC x 1-1/4in
21 0760815 4 Bolt M8 x 35mm
22 0962172 1 Bushing, Flanged
23 1320012 4 Clamp
24 1320016 4 Clamp
25 1320022 3 Clamp
26 1320058 1 Clamp
27 1320223 6 Clamp
28 1320318 2 P-Clamp
29 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
30 1580011 1 Container, Coolant Overflow
31 1660255 1 Coupling, Pump
32 1703162 2 Decal - Caution Fan
33 2131212 1 Fitting, 90
34 2720058 2.5ft/0.8m Hose
35 Not Used
36 3200378 4 Mount, Motor
37 1 Muffler Options:
3220113 Spark Arresting Muffler
70001017 1 Clamp
Use 1001107116 Catalytic Muffler
70002705 1 Clamp
70002706 1 Plug, Brass

2-72 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
38 3311405 11 Locknut 1/4in-20NC
39 3311505 6 Locknut 5/16in-18NC
40 3311605 22 Locknut 3/8in-16NC
41 3311805 4 Locknut 1/2in-13NC
42 3340399 2 Pad, Wear
43 3577133 1 Plate, Air
44 3577132 1 Plate, Baffle
45 3573937 1 Plate, Radiator Support
46 3577130 1 Plate, Engine Mounting (Front)
47 3577135 2 Plate, Engine Mounting (Rear)
48 3740067 1 Relay
49 3960438 28in/71cm Seal, Self Gripping
50 4031711 4 Bolt M6 x 35mm
51 4070497 4 Shim
52 4070498 2 Shim
53 4100025 1.6ft/
Sleeve, Fiberglass
0.49mm
54 4568743 1 Pipe, Exhaust
55 4569176 1 Tube, Air Intake
56 4711400 12 Flatwasher, 1/4in Thin
57 4711500 8 Flatwasher 5/16in Thin
58 4711600 26 Flatwasher 3/8in Thin
59 4740274 4 Washer, Snubbing
60 4751400 12 Flatwasher 1/4in Regular
61 4751500 12 Flatwasher 5/16in Regular
62 4751600 40 Flatwasher 3/8in Regular
63 4751800 13 Flatwasher 1/2in Regular
64 4791400 2 Starwasher 1/4in
65 4846821 1 Mount, Motor/Generator
66 4891500 4 Flatwasher 5/16in Hardened
67 4891600 4 Flatwasher 3/8in Hardened
68 85941018 1 P-Clamp
69 1001097588 1 Clip, Tube
70 1001098525 1 Plate, Muffler Support
71 1001099370 1 Engine, Perkins 404C-22
72 1001106793 1 Plate, Radiator Mount
73 1001100577 1 Hose, Radiator (Top)
74 1001100818 1 Hose, Radiator (Bottom)
75 1001100825 2 Strap, Ties
76 1001100837 1 Bracket, Bottle
77 1001101201 1 Spacer, Fan
78 1001106790 1 Weldment, Engine Tray
79 1001101681 1 Elbow, Rubber
80 1001101950 1 Tube, Air Intake
81 1001102706 1 Radiator
7027412 1 Cap, Radiator
82 2720271 1.25ft/0.38m Hose
83 2720615 1.5ft/0.46m Hose
84 1001101408 1 Fan
85 8405006 1 Clamp, Gear

3121182 510AJ 2-73

 SECTION 2 TURNTABLE

FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
86 2151212 2 Fitting, 45
87 2170316 1 Fitting, Tee
88 2170808 2 Fitting, Tee
89 to 90 Not Used
91 2221084 1 Fitting, Tee
92 3600318 1 Gear Pump
7023929 1 Seal Kit - 3600318 Pump
93 3600385 1 Piston Pump Assembly (See Figure 2-16 for Breakdown)
94 3600423 1 Auxiliary Pump Assembly (See Figure 2-17 for Breakdown)
95 3790152 1 O-Ring
96 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in
97 4641199 2 Valve, Check
98 1001102860 1 Battery Cable Kit A
98A 7027025 1 Cable - Battery to Auxiliary Relay
98B 7027026 1 Cable - Battery & Auxiliary Pump to Ground
98C 7027023 1 Cable - Auxiliary Relay to Starter
98D 7027024 1 Cable - Auxiliary Relay to Auxiliary Pump
99 2110604 2 Fitting, Straight
100 2131210 1 Fitting, 90
101 2170110 1 Fitting, Straight

1001106789 Ref. PERKINS ENGINE INSTALLATION A

201 0100011 A/R Compound, Locking

202 0100020 A/R Sealant, Pipe
203 0641406 3 Bolt 1/4in-20NC x 3/4in
204 0641408 7 Bolt 1/4in-20NC x 1in
205 0641418 2 Bolt 1/4in-20NC x 2-1/4in
206 0641420 1 Bolt 1/4in-20NC x 2-1/2in
207 0641608 3 Bolt 3/8in-16NC x 1in
208 0641610 2 Bolt 3/8in-16NC x 1-1/4in
209 0642010 1 Bolt 5/8in-11NC x 1-1/4in
210 0902443 1 Bracket, Hood Latch Mount
211 0902444 1 Bracket, Hood Support
212 1320022 7 Clamp, Fuel Line
213 1320223 1 Clamp, J Clip
214 1320318 2 Clamp
215 1701505 1 Decal, Diesel (Not Shown)
216 2180536 1 Fitting, Barbed
217 2220250 1 Fitting, Reducer
218 2220273 1 Fitting, Reducer
219 2220313 1 Fitting, 90 Barbed
220 2220459 1 Fitting, 90
221 2220794 1 Fitting, Straight Barbed
222 2300004 2.7 Gal Coolant, Anti-Freeze (Not Shown)
223 2720058 10ft/3.05m Hose
224 2720271 8ft/2.4m Hose
225 2750532 7ft/2.1m Hose
226 3311405 13 Locknut 1/4in-20NC

2-74 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
227 3312005 1 Locknut 5/8in-11NC
228 3340399 1 Pad, Wear
229 3900254 1 Screw, Shoulder
230 4641317 1 Valve Assembly
7012941 2 Cartridge without Coil
7010543 2 Seal Kit - 7012941 Cartridge
7012944 2 Coil
231 4711400 3 Flatwasher 1/4in Thin
232 4740362 7 Washer, Fender
233 4751400 25 Flatwasher 1/4in Regular
234 4751600 5 Flatwasher 3/8in Regular
235 4752000 1 Flatwasher 5/8in Regular
236 4752200 2 Flatwasher 3/4in Regular
237 to 238 Not Used
239 1001100857 1 Separator, Fuel-Water
70002377 1 Filter
70002378 1 Seal, O-Ring
240 1001103791 1 Panel, Rubber
241 1787217 1 Clamp, Battery Holddown
242 3020016 2.5 gal Motor Oil Mobil Delvac MX 15W-40
243 3311505 2 Locknut 5/16in-18NC
244 0641512 1 Bolt 5/16in-18NC x 1-1/2in
245 4751500 4 Flatwasher 5/16in Regular
246 8008750 1 Battery
247 1706098 1 Decal - Warning Explosion/Fire

1001099370 Ref. ENGINE COMPONENTS D

301 70001406 1 Valve, Relief

70001407 1 Seal, O-RIng
302 70002459 1 Sensor, Speed (Not Shown)
303 70002436 1 Pump, Fuel Injection
70001388 Shim 0.2MM
70001389 Shim 0.25MM
70001390 Shim 0.3MM
70001391 Shim 0.35MM
70001392 Shim 0.4MM
70001393 Shim 0.5MM
70001394 Shim 0.5MM Flat
304 70002100 1 Pipe, Fuel Injector (#1 Cylinder)
70002101 1 Pipe, Fuel Injector (#2 Cylinder)
70002102 1 Pipe, Fuel Injector (#3 Cylinder)
70002103 1 Pipe, Fuel Injector (#4 Cylinder)
305 70002437 1 Pipe, Fuel Injector Return
306 70001412 1 Flywheel
70001413 1 Ring, Starter
307 70001414 1 Starter

3121182 510AJ 2-75

 SECTION 2 TURNTABLE

FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
308 70002438 1 Dipstick
70002439 1 Tube, Dipstick
70002440 3 O-Ring
309 70002441 1 Valve, Oil Drain
310 70001404 1 Cap, Oil Fill
70001405 1 Seal, Oil Fill Cap
311 70001403 1 Filter, Oil
312 70002442 1 Connector, Oil Filter
313 70002443 1 Thermostat
70001399 1 Gasket, Thermostat Neck to Thermostat Housing
70001401 1 Gasket, Thermostat Housing to Engine Block
314 70002444 1 Pump, Water (Includes p/n 70002445 Only)
70002445 1 Gasket, Water Pump to Plate
315 70002446 1 Hose, Water Pump to Engine Head
316 70001417 1 Alternator
317 70002447 1 Belt
318 70002099 1 Gasket, Head Cover
319 70001418 1 Valve, Breather
320 70001416 1 Gasket, Exhaust Manifold to Engine Block
321 70001419 1 Gasket, Exhaust Manifold to Exhaust Tube
322 70002448 1 Pump, Lift
70001411 1 Seal, O-Ring
323 70002449 1 Fuel Filter Head Assembly
70002450 1 Fuel Filter
324 70001395 4 Glowplug
325 70002451 1 Module, Engine Control
70002452 1 Harness, Wiring
70002453 1 Bracket
70002454 1 Isolator
326 70002455 1 Sensor, Speed
327 70002456 1 Actuator
70002108 1 Washer
328 70002457 1 Switch, Oil Pressure
329 70002458 1 Switch, Water Temperature

2-76 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-77

 SECTION 2 TURNTABLE

FIGURE 2-15.2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)

2-78 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-15. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are equipped with UGM.

Ref. GENERATOR INSTALLATION

Ref. Without UGM
1001097325 Ref. 110V/60Hz Generator D
1001100944 Ref. 110V/50Hz Generator B
1001097324 Ref. 220V/50HZ Generator (Prior to S/N 1300006619) B
1001100943 Ref. 220V/50HZ Generator (S/N 1300006619 to Present) B
Ref. With UGM
1001111285 Ref. 110V/60Hz Generator A
1001100944 Ref. 110V/50Hz Generator B
1001100943 Ref. 220V/50HZ Generator B
Ref. Note: Refer to Sky Power Accessories Manual p/n 3124242
for the Miller 7500W Generator.

1 0100011 A/R Compound, Locking

2 0200742 1 Arm, Adjusting
3 1 V-Belt Options:
0480121 110V/60Hz
0480121 110V/50Hz (Prior to S/N 1300006619)
0480120 110V/50Hz (S/N 1300006619 to Present)
0480120 220V/50Hz
4 0641404 1 Bolt 1/4in-20NC x 1/2in
5 0641508 1 Bolt 5/16in-18NC x 1in
6 0641772 1 Bolt 7/16in-14NC x 9in
7 0701217 3 Bolt M12 x 45mm
8 0962449 1 Bushing
9 1 Generator and Control Box Assembly Options:
2460055 110V/60Hz
2460049 110V/50Hz Generator Only
2460056 220V/50Hz (Prior to S/N 1300006619)
1001100321 220V/50Hz Generator Only (S/N 1300006619 to Present)
9A 7012558 1 110V/60Hz Replacement Generator
2460049 1 110V/50Hz Replacement Generator
1001100321 1 220V/50Hz Replacement Generator
Ref. Note: Replacement Generators come standard with
p/n 3580134 Pulley. This Pulley may not be correct
for all applications. Refer to Pulley options below.
7026199 1 110V/60Hz Armature with Slip Rings
70000122 1 110V/50Hz Armature with Slip Rings
70000123 1 220V/50Hz Armature with Slip Rings
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear

3121182 510AJ 2-79

 SECTION 2 TURNTABLE

FIGURE 2-15. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
9A contd 7020193 1 Cord, Power
9B 7019680 1 110V/60Hz Control Box
70000127 1 220V/50Hz Control Box
Circuit Breaker Options:
4360542 1 110V/60Hz
70000126 1 220V/50Hz
4460190 1 Receptacle, Double (110V Box)
4460027 1 Receptacle, Double Twist Lock (110V Box)
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single Twist Lock (220V Box)
3520028 1 Plug, Hole
9C 1 Voltmeter Options:
2420203 1 110V/60Hz
7020192 1 220V/50Hz
9D 1 Pulley Options:
3580276 110V/60Hz
3580134 110V/50Hz
3580134 220V/50Hz
7027887 Key, Woodruff
10 3290505 1 Locknut M5
11 3311705 1 Locknut 7/16in-14NC
12 3580315 1 Pulley
13 3740080 1 Relay
14 4031608 1 Bolt M5 x 20mm
15 4420060 3in/8cm Tape, Double Sided Foam Acrylic
16 4460968 3 Connector, Strain Relief
17 4751500 1 Flatwasher 5/16in Regular
18 4751700 A/R Flatwasher 7/16in Regular
19 4811600 1 Flatwasher M5
20 1001099869 1 Box, Junction
21 1 Light, Red Options:
1001100233 125V
1001100234 250V
22 3311005 2 Locknut #10-24NC
23 4751000 8 Flatwasher #10 Regular

2-80 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-15. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM COMPONENTS
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Without UGM
1001097325 Ref. 110V/60Hz Generator D
1001100942 Ref. 110V/50Hz Generator B
1001097324 Ref. 220V/50HZ Generator (Prior to S/N 1300006619) B
1001100941 Ref. 220V/50HZ Generator (S/N 1300006619 to Present - CE & B
Australian Only)
Ref. With UGM
1001111285 Ref. 110V/60Hz Generator A
1001111815 Ref. 110V/50Hz Generator A
1001111814 Ref. 220V/50HZ Generator A

101 4360336 1 Switch, Toggle

102 4740397 1 Washer
103 4060802 1 Guard, Switch
104 2820031 A/R Heatshrink (Not Shown)
105 3251102 1 Nameplate

3121182 510AJ 2-81

 SECTION 2 TURNTABLE

FIGURE 2-16.PISTON PUMP ASSEMBLY

53 52
77
51
50
26

71 70
68
69
67
9B
30 29 9C
47 9A FOR PUMP
46 48 3600296
47 49 17
46 48 52
69 44
49 53
68 45 9
6 44
45 8
1 20 OR
33 13
7 29 19
5 27
3 30
4 28 10C
15 FOR PUMP
2 3600385
16
75 27 10C 10A
72
81 10C
74
76 28
10B
73 36 10
81 18 80
21 37
22 79 38
25 14 39
21
78 41
23 28 42
43 40
32
30 27
31
24 13 35
34
29
26
67
70 54
71 85
51
52 86
53
87
82
65
84
64 55 83
63
95 61
62
66
56
57
58
59
60

2-82 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-16. PISTON PUMP ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PISTON PUMP ASSEMBLIES
3600296 Ref. Belgium Built Machines Prior to S/N 1300000129 D
3600385 Ref. Belgium Built Machines S/N 1300000129 to Present B
3600385 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 B
Ref. Note: On Belgium Built Machines Prior to S/N 1300000129,
Original Equipment Pump p/n 3600296 may have been
replaced with Service Replacement Pump p/n 3600385.
Identify component before ordering parts.

1 7021240 1 Shaft Assembly (Includes Items 2-4)

2 7021237 1 Shaft
3 7021238 1 Ring, Retaining
4 7021239 1 Bearing, Roller
5 Use 7021280 1 O-Ring
6 7021242 1 Seal, Lip
7 7021243 1 Carrier, Seal Shaft
8 See Note 4 Screw (3600296 Pump Only) (Note: Not Available for
Purchase)
9 7022373 2 Solenoid Assembly (Includes Items 9A - 9C) (3600296 Pump
Only)
9A 7022374 2 O-Ring (3600296 Pump Only)
9B 7022375 2 O-Ring (3600296 Pump Only)
9C 7022376 2 O-Ring (3600296 Pump Only)
10 7024855 2 Solenoid Assembly (3600385 Pump Only)
10A 7024856 2 Coil (3600385 Pump Only) (1 Per Assy)
10B 7024857 2 Nut (3600385 Pump Only) (1 Per Assy)
10C 7024858 2 Seal Kit - 7024855 Cartridge (3600385 Pump Only) (1 Per
Assy)
11 to 12 Not Used
13 7022377 2 Orifice
14 7022378 1 Housing Assembly (Includes Items 15-20)
15 7021249 1 Bearing, Needle
16 7021254 1 Screen, Filter (3600296 Pump Only)
17 7022379 2 Screen, Filter (3600296 Pump Only)
18 7001485 2 Plug
19 7022380 1 Plug (Includes Item 20)
20 7022381 1 O-Ring
21 7021248 1 Side Cover Assembly (Includes Item 22)
22 Use 7021280 1 Gasket
23 7021255 4 Screw
24 7021251 2 Screw
25 7021250 1 Pin
26 Use 7021280 2 Gasket
27 7021283 2 Plug Assembly (3600296 Pump Only)
28 7021284 2 O-Ring (3600296 Pump Only)
29 7007419 2 Plug Assembly
30 Use 7021280 2 O-Ring
31 7007470 2 Plug Assembly
32 Use 7021280 2 O-Ring
33 7021257 1 Ring, Retaining

3121182 510AJ 2-83

 SECTION 2 TURNTABLE

FIGURE 2-16. PISTON PUMP ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
34 7021251 1 Screw
35 7022342 1 Bracket, Lifting
36 7022342 1 Key
37 7022341 1 Ring, Retaining
38 7021258 1 Gerotor
39 7021260 1 Gerotor Cover Assembly
40 7021259 1 Bearing, Journal
41 Not Required 1 O-Ring (3600296 Pump Only)
42 Use 7021280 1 O-Ring
43 See Note 1 Pin (Note: Not Available for Purchase)
44 7021263 2 SCR Valve (3600296 Pump Only)
45 1 Spring
7021264 (3600296 Pump Only)
7024800 (3600385 Pump Only)
46 7021265 2 Bypass Valve Assembly (Includes Items 47-49)
47 Use 7021280 2 O-Ring
48 Use 7021280 2 Ring, Back Up
49 Use 7021280 2 O-Ring
50 7022382 1 Cover, Servo
51 7021255 10 Screw
52 7007470 1 Plug Assembly
53 Use 7021280 1 O-Ring
54 7021268 1 Cover, Servo
55 1 Cylinder Block Assembly (Includes Items 56-65)
7022383 (3600296 Pump Only)
7021269 (3600385 Pump Only)
56 1 Cylinder Block
7022384 (3600296 Pump Only)
7021270 (3600385 Pump Only)
57 7021271 1 Washer
58 7021272 1 Spring
59 7021273 1 Washer
60 7021274 1 Ring, Retaining
61 7021275 3 Pin, Slipper Hold Down
62 7021276 1 Retainer, Hold Down Pin
63 7021277 1 Guide, Slipper Retainer
64 7021278 1 Retainer, Slipper
65 7021279 9 Piston Assembly
66 7021281 1 Plate, Valve
67 7022385 1 Servo Piston Assembly (Includes Items 68-70)
68 Use 7021280 2 O-Ring
69 Use 7021280 2 Ring, Bearing
70 Use 7021280 2 Ring, Piston
71 7007412 1 Servo Piston Ring Kit (Includes Items 68 & 70 Only)
72 1 Plug Assembly
7021288 (3600296 Pump Only)
7022346 (3600385 Pump Only)
73 Use 7021280 1 O-Ring
74 7021290 1 Nut

2-84 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-16. PISTON PUMP ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
75 1 Spring
7021291 (3600296 Pump Only)
7022347 (3600385 Pump Only)
76 1 Poppet
7021292 (3600296 Pump Only)
7024804 (3600385 Pump Only)
77 Use 7021280 1 Nut, Seal
78 7022386 1 Swashplate
79 7022387 1 Slider, Block
80 7021294 1 Coupling
81 7001481 2 Pin
82 70002257 1 Gasket
83 7021296 7 Screw
84 7021297 1 Cover, Charge Pump
85 7021298 1 Seal
86 7021299 1 Plate, Cover
87 7007289 2 Screw
88 7007470 1 Plug (Not Shown) (3600385 Pump Only)
89 7021256 1 O-Ring (Not Shown) (3600385 Pump Only)
90 to 94 Not Used
95 7021280 Seal Kit (Includes Items 5-6,22,26,30,32,42,47-49,53,
68-70,73,77,82 & 89)

3121182 510AJ 2-85

 SECTION 2 TURNTABLE

FIGURE 2-17. AUXILIARY PUMP ASSEMBLY

2-86 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-17. AUXILIARY PUMP ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. AUXILIARY PUMP ASSEMBLIES
Ref. Usage:
3600279 Ref. Belgium Built Machines Prior to S/N 1300003239 (Original
Equipment)
3600423 Ref. Belgium Built Machines Prior to S/N 1300003239 (Service
Replacement)
3600423 Ref. Belgium Built Machines S/N 1300003239 to Present
3600423 Ref. Romanian Built Machines S/N E300000100 to
S/N E300001114
Ref. Note: Original Equipment Pump p/n 3600279 may have been
replaced with p/n 3600423 as a Service Replacement. Identify
component before ordering parts.

3600279 Ref. AUXILIARY PUMP ASSEMBLY B

1 7016768 1 Motor, Replacement

7013757 1 Brush Kit
2 7016745 4 Capscrew, Socket Head 5/16in-24NF x 4-3/4in
3 7013711 1 Coupling, Drive
4 7016769 1 Bracket, Mounting
5 7016744 2 Screw 5/16in-18NC x 1in
6 7016746 1 Adapter, Mounting
7 7013766 2 Pin (Not Shown)
8 7013771 1 Pump, Replacement
7013701 1 Seal Kit - 7013701 Pump
9 Use 7013771 2 Valve, Check (Note: Not Available for Purchase)

3600423 Ref. AUXILIARY PUMP ASSEMBLY A

101 7011067 1 Motor & Adapter

102 See Note 2 Setscrew (Note: Not Available for Purchase)
103 7011044 1 Gasket, Mounting
104 7011016 1 Coupling
105 70000969 1 Seal, Shaft
106 Use 70000978 1 Stator
107 See Note 2 Cap Assembly (Note: Use Item 130 or 131.)
108 Use 70000978 2 Spring
109 Use 70000978 2 Ball
110 Use 70000978 2 Seat
111 70000976 6 Bearing, Needle
112 Use 70000978 4 Washer
113 Use 70000978 4 Screw
114 70000970 4 Ring, Retaining
115 70000971 4 Gear
116 70000972 1 Shaft, Idler
117 Use 70000978 4 Pin, Drive
118 Use 70000978 4 Pin, Dowel
119 70000973 1 Gasket
120 See Note 1 O-Ring (Note: Use Item 130 or 131.)
121 Use 70000978 1 Housing, Gear

3121182 510AJ 2-87

 SECTION 2 TURNTABLE

FIGURE 2-17. AUXILIARY PUMP ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
122 See Note 1 Label (Note: Not Available for Purchase)
123 7000974 1 Gasket
124 Use 70000978 1 Housing, Gear
125 Use 70000978 1 Plug
126 Use 70000978 8 Screw
127 70000975 1 Shaft, Drive
128 to 129 Not Used
130 70000977 1 Seal Kit (Includes Items 103,105, 120 & Qty 2 O-Rings for Item
107)
131 70000978 1 Replacement Pump Kit (Includes Items 103-121 & 123-127)

2-88 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-17. AUXILIARY PUMP ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-89

 SECTION 2 TURNTABLE

FIGURE 2-18.TANK INSTALLATIONS

12 14

1
6

23

7
21
22
11
8 20
13
1
4 14
205
6
24 203
202
207
208
101 15

2
9
10 206
17A
20
5
3
16

2
9

204

17
19
18

301 21
302
1 201
24 21
1
24

2-90 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-18. TANK INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
0272491 Ref. TANK INSTALLATIONS F

1 0100011 A/R Compound, Locking

2 0100020 A/R Sealant, Pipe
3 0100079 A/R Permatex
4 0641405 2 Bolt 1/4in-20NC x 5/8in
5 0641416 1 Bolt 1/4in-20NC x 2in
6 0641608 4 Bolt 3/8in-16NC x 1in
7 0902535 1 Bracket, Hood Latch
8 1120532 2 Cap, Protective
9 2420115 2 Gauge, Sight (All Belgium Built Machines & Romanian Built
Machines S/N E300000100 to E300000323 Only)
10 3311405 1 Locknut 1/4in-20NC
11 3311601 1 Nut 3/8in-16NC
12 4070410 2 Shim
13 Not Used
14 4240145 1 Strap, Tank Mount
15 4280295 2ft/.61m Strip, Bumper
16 4360436 1 Switch, Fuel Level
17 4400408 1 Tank, Fuel (Includes p/n 7016314 Standard Cap)
17A 7020056 1 Fitting and Hose (Supply Line)
18 4400451 1 Hydraulic Tank Assembly (See Items 201-209 for Breakdown)
19 4567627 1 Tube, Hood Prop
20 4751400 4 Flatwasher 1/4in Regular
21 4751600 8 Flatwasher 3/8in Regular
22 4761600 1 Lockwasher 3/8in
23 4846665 1 Tray Weldment
24 0641606 2 Bolt 3/8in-16NC x 3/4in
25 2820035 2ft/.61m Insulate, Tubing (Not Shown)

101 Ref. FUEL CAP OPTIONS

7016314 Standard Non-Locking Cap

1120484 Locking Cap (Red)
1120487 Locking Cap (Blue)

4400451 Ref. HYDRAULIC TANK ASSEMBLY H

201 7024446 1 Plug, Magnetic

202 7024444 1 Cap, Fill
203 7024445 1 Screen
204 7024442 2 Strainer
205 1 Assembly Filter, Return Options:
Belgium Built Machines Prior to S/N 1300006742
7020226 Assembly Filter, Return
7023205 1 Filter, Element

3121182 510AJ 2-91

 SECTION 2 TURNTABLE

FIGURE 2-18. TANK INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
205 contd Belgium Built Machines S/N 1300006742 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114
70001959 Assembly Filter, Return
70001960 1 Filter, Element
70002768 1 Spring, Return Filter Assembly
206 7024441 1 Gauge, Sight
207 7024439 1 Cover
208 7024443 1 Filler Neck
209 7024440 1 Gasket (Not Shown)

Ref. ENGINE INSTALLATIONS

301 2200222 1 Plug

302 0100020 A/R Sealant, Pipe

2-92 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-18. TANK INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-93

 SECTION 2 TURNTABLE

FIGURE 2-19.GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)

2-94 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/N E3xxxxxxxx.
Ref. Note: All Romanian Built Machines were built with UGM.
This control box used only on Belgium Built Machines.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.

Ref. GROUND CONTROL BOX ASSEMBLIES

0861428 Ref. Deutz Engine Machines Prior to S/N 1300000981 N
0861743 Ref. Deutz Engine Machines S/N 1300000981 to S/N 1300002605 C
1810124 Ref. Deutz Engine Machines S/N 1300002605 to Present E
1001096956 Ref. Perkins Engine Machines E

1 0100011 A/R Compound, Locking

2 0630518 2 Screw, Button Head
3 0630548 5 Bolt
4 0641508 4 Bolt 5/16in-18NC x 1in
5 0861419 1 Box, Fiberglass
5A 7020246 2 Latch
6 1 Module, Control Options (Re-calibration Required When
Replaced):
Use 2915239 Prior to S/N 1300000353 (was p/n 1600327 & 2915014)
Ref. Note: 2915239 is an Update Kit Includes Module
p/n 1600364, Cables, Programming Instructions & CD
Software.
Use 2915239 S/N 1300000353 to S/N 1300000981(was p/n 1600364)
1600411 S/N 1300000981 to Present
7 1670829 1 Bezel
8 1 Decal - Ground Control Display Options:
1702610 Prior to S/N 1300000011
1705752 S/N 1300000011 to S/N 1300002314
1705753 S/N 1300002314 to S/N 1300002605
1706712 S/N 1300002605 to Present
9 1 Decal - Faceplate Options:
1703691 Prior to S/N 1300002605
1706921 S/N 1300002605 to S/N 1300006688
1001102598 S/N 1300006688 to Present
10 2420172 1 Gauge, Hourmeter
11 2760105 1 Housing, Display Light
12 3300205 4 Nut, Retainer
13 3300408 4 Locknut, Plastic Insert
14 3311401 10 Nut 1/4in-20NC
15 3539219 1 Plate, Reinforcement
16 3740049 2 Relay
17 3900268 2 Screw #10-24NC x 1/2in
18 3910804 6 Screw #8-32NC x 1/4in
19 4060906 A/R Shield, Toggle Switch
20 4070987 1 Shim (.015in) (was p/n 4070991)
21 4360328 8 Switch, Toggle

3121182 510AJ 2-95

 SECTION 2 TURNTABLE

FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 4360470 1 Switch, Key
22A 2860030 1 Key
23 4360475 1 Switch, Emergency Stop
23A 7020175 1 Cap, Mushroom Head
23B 7020176 1 Block, Contact
24 4360476 1 Switch, Contact Block
25 4460426 A/R Connector, Strain Relief
26 4460470 1 Nut, Terminal
27 4460471 1 Locknut, Terminal
28 4460488 11 Base, Terminal Mounting
29 4460526 1 Connector, Strain Relief
30 4460874 1 Connector (Natural)
31 4460875 1 Connector (Gray)
32 4740444 A/R Washer, Special
33 4751400 21 Flatwasher 1/4in Regular
34 4761400 10 Lockwasher 1/4in
35 4922666 1 Cable, Analyzer (Prior to S/N 1300002605) (Not Shown - See
Section 7 for Breakdown)
36 1 Ground Control Box Harness Assembly (Not Shown - See
Section 7 for Breakdown)
4922638 Prior to S/N 1300000981
4923223 S/N 1300000981 to S/N 1300002605
4923575 S/N 1300002605 to Present
37 1 Engine Harness Assembly (Not Shown - See Section 7 for
Breakdown)
4922522 Deutz Engine Machines Prior to S/N 1300000981
4923265 Deutz Engine Machines S/N 1300000981 to Present
4923581 Perkins Engine Machines Prior to S/N 1300005190
1001098840 Perkins Engine Machines S/N 1300005190 to Present
38 4922523 1 Valve Harness Assembly (Not Shown - See Section 7 for
Breakdown)
39 Not Used
40 1320060 1 Clamp, Hose
41 Not Used
42 0100048 A/R Grease, Dielectric
43 4460905 4 Seal, Plug
44 3520035 1 Plug
45 1705132 1 Decal - ADE Control (Prior to S/N 1300002605 Only)
46 4751500 4 Flatwasher 5/16in Regular (Prior to S/N 1300002605 Only)

2-96 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-97

 SECTION 2 TURNTABLE

FIGURE 2-20.GROUND CONTROL BOX ASSEMBLY (WITH UGM)

4 6
32 44 6A
37

18
14
28
1
46 32 16
37

29
16
30 6A
28
15 1
4416 5
37
19
45 37 31

42
43
20
15
11
24
8

22
27 36
24
26B
26 13
10
21 9
3

25
23
26A

6
12 25
25A

2-98 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/N E3xxxxxxxx.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are equipped with UGM.

Ref. GROUND CONTROL BOX ASSEMBLIES

Ref. All Specs Except Australian Specs
1001102894 Ref. Caterpillar/Perkins Engine Machines D
1001109827 Ref. Deutz Engine Machines A
Ref. Australian Specs Belgium Built Machines S/N 1300006000
to Present & Romanian Built Machines S/N E300000100 to
S/N E300000105
1001102894 Ref. Caterpillar/Perkins Engine Machines D
1001109827 Ref. Deutz Engine Machines A
Ref. Australian Specs Romanian Built Machines S/N E300000105
to S/N E300001114
1001102893 Ref. Caterpillar Engine Machines D
1001109826 Ref. Deutz Engine Machines A

1 0100011 A/R Compound, Locking

2 0100048 A/R Grease, Dielectric
3 0630518 2 Screw, Button Head
4 0630548 5 Bolt
5 0641506 4 Bolt 5/16in-18NC x 3/4in
6 1001105784 1 Box, Fiberglass
6A 7020246 2 Latch
7 Not Used
8 1001103667 1 Module, Control (Re-calibration Required When Replaced)
9 1670829 1 Bezel
10 1706712 1 Decal - Ground Control Display
11 1001102598 1 Decal - Faceplate
12 2420172 1 Gauge, Hourmeter
13 2760105 1 Housing, Display Light
14 3300205 4 Nut, Retainer
15 3300408 4 Locknut, Plastic Insert
16 77143013 11 Locknut 1/4in-20NC
17 Not Used
18 3539219 1 Plate, Reinforcement
19 3740049 2 Relay - SPDT
20 3900268 2 Screw #10-24NC x 1/2in
21 3910804 6 Screw #8-32NC x 1/4in
22 4060906 1 Shield, Toggle Switch
23 4070987 1 Shim (.015in)
24 4360328 7 Switch, Toggle

3121182 510AJ 2-99

 SECTION 2 TURNTABLE

FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
25 1 Switch, Key Options:
4360470 All Specs Except Australian Specs
4360470 Australian Specs Belgium Built Machines S/N 1300006000
to Present & Romanian Built Machines S/N E300000100 to
S/N E300000105
4360469 Australian Specs Romanian Built Machines S/N
E300000105 to S/N E300001114
25A 2860030 1 Key
26 4360475 1 Switch, Emergency Stop
26A 7020175 1 Cap, Mushroom Head
26B 7020176 1 Block, Contact
27 4360476 1 Switch, Contact Block
28 4460426 1 Connector, Strain Relief
29 4460470 1 Nut, Terminal
30 4460471 1 Locknut, Terminal
31 4460488 10 Base, Terminal Mounting
32 4460526 1 Connector, Strain Relief
33 to 35 Not Used
36 4740444 7 Washer, Special
37 4751400 12 Flatwasher 1/4in Regular
39 1001105637 1 Valve Harness Assembly (Not Shown - See Section 7 for
Breakdown)
40 1 Engine Harness Assembly (Not Shown - See Section 7 for
Breakdown)
1001102715 Caterpillar/Perkins Engine Machines
1001109728 Deutz Engine Machines
41 1001105636 1 Ground Control Box Harness Assembly (Not Shown - See
Section 7 for Breakdown)
42 4460496 1 Lockwasher
43 4460497 1 Nut
44 4761400 6 Lockwasher 1/4in
45 0641407 1 Bolt 1/4in-20NC x 7/8in
46 1001106736 1 Cap, Dust

2-100 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-101

 SECTION 2 TURNTABLE

FIGURE 2-21.ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

30

31 35

45 33
48
46 34
32

44
47
LOCATED ON REAR
OF TURNTABLE

16
25
6
7
24 15

13
2
3
4 11
14 27
29 29
25
10

26

28
26

2-102 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271073 Ref. STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) D

1 4060865 1 Guard
2 3911014 2 Screw, Machine #10-24NC x 7/8in
3 4751000 4 Flatwasher #10 Regular
4 3311001 2 Nut #10-24NC
5 2820035 12ft/31cm Loom (Not Shown)
6 4460320 1 Plug, Terminal
7 4460267 2 Pin, Male
8 4240032 1 Tiestrap (Not Shown)
9 4460234 1 Clamp (Not Shown)
10 4220162 1 Spacer, Stop
11 4846698 1 Mounting, Light
12 to 13 Not Used
14 0100011 A/R Compound, Locking
15 0100048 A/R Sealant, Silicone
16 Use 0272529 1 Strobe Light Assembly (was p/n 2920146)
7016319 1 Bulb, Replacement
7016372 1 Lens
17 to 23 Not Used
24 0272529 1 Strobe Light Kit (Includes Items 1-7, 10, 11 & 16)

Ref. LIGHTS INSTALLATIONS (OPTIONAL)

0271072 Ref. Headlights & Taillights C
0272057 Ref. Chassis Floodlights (Belgium Built Machines Prior to S/N 1/A
1300006701 - Not Shown)
1001108204 Ref. Chassis Floodlights (Belgium Built Machines S/N 1300006701 A
to Present & Romanian Built Machines S/N E300000100 to
S/N E300001114 - Not Shown)

25 A/R Light Options:

2920110 2 Headlight (Round Shape)
7016628 2 Bulb, Light (1 Per Light)
2920157 2 Floodlight (Rectangular Shape)
26 0902206 2 Bracket, Mounting
27 0642612 1 Bolt 1in-8NC x 1-1/2in
28 4220162 2 Spacer
29 0100011 A/R Compound, Locking
30 A/R Light Options:
2920113 2 Taillight
2920157 2 Floodlight (Rectangular Shape)
31 3911040 4 Screw, Machine #10-24NC x 2-1/2in (0271072 Installation)
32 3311005 4 Nut #10-24NC (0271072 Installation Only)
33 4751000 4 Flatwasher #10 Regular (0271072 Installation Only)
34 4 Washer Options:
4740362 Headlights & Taillights
4751800 Chassis Floodlights
35 3960461 2 Gasket (0271072 Installation Only)
36 Not Used

3121182 510AJ 2-103

 SECTION 2 TURNTABLE

FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 4240032 12 Tie-Strap (Not Shown)
38 4460234 12 Mount, Tie-Strap (Not Shown)
39 1 Switch Options (Not Shown - Located on Console):
4360336 Toggle Switch
4360522 Pushbutton Switch
40 3790012 A/R O-Ring (Not Shown - Located on Console)
41 1 Decal, Lights (Belgium Built Machines S/N 1300006701 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114) (Not Shown - Located on Console)
42 to 43 Not Used

0271217 Ref. ALARM INSTALLATION B

44 0257887 1 Alarm/Harness Assembly

0140032 1 Alarm
2820035 A/R Loom
4460424 1 Plug
4460268 2 Socket
45 0641407 2 Bolt 1/4in-20NC x 3/4in
46 4711400 2 Flatwasher 1/4in Thin
47 0100048 A/R Sealant, Silicone
48 0100011 A/R Compound, Locking

2-104 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-105

 SECTION 2 TURNTABLE

FIGURE 2-22.HOODS INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N

1300006659)

2-106 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N

1300006659)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HOODS INSTALLATION
Ref. Perkins Engine Machines
0272449 Ref. Prior to S/N 1300003222 D
0275867 Ref. S/N 1300003222 to S/N 1300006659 D
Ref. Deutz Engine Machines
0272449 Ref. Prior to S/N 1300003222 D
Use 1001100286 Ref. S/N 1300003222 to S/N 1300006659 (Was P/N 0275867) A

1 0100011 A/R Compound, Locking

2 0641408 6 Bolt 1/4in-20NC x 1-1/4in
3 0641606 3 Bolt 3/8in-16NC x 3/4in
4 0641608 13 Bolt 3/8in-16NC x 1in
5 0641610 2 Bolt 3/8in-16NC x 1-1/4in
6 0641614 4 Bolt 3/8in-16NC x 1-3/4in
7 0721004 4 Bolt #10-24NC x 1/2in
8 0721006 4 Bolt #10-24NC x 3/4in
9 0902504 1 Angle, Mounting
10 0940071 1 Bumper
11 0940083 2 Bumper
12 1 Hood Kit (Engine Side) Options:
1001101160 Perkins Engine Machines (Includes Items 12A-12H, 23, 24,
& Current Heat Shields) (Note: Item 32 must be ordered
separately)
1001091124 Deutz Engine Machines (Includes Items 12A-12H, 23, 24,
32 & Current Heat Shields)
Ref. Note: Replacement Decals Must Be Ordered Separately
- See Section 8.
12A 2940109 1 Latch
12B 0721008 2 Screw, Machine #10-24NC x 1in
12C 4751100 4 Flatwasher #10 Regular
12D 3311005 2 Locknut #10-24NC
12E 2600210 1 Hinge
12F 3900232 4 Screw, Button Head 3/8in-16NC x 1-1/4in
12G 4751600 8 Flatwasher 3/8in Regular
12H 3311605 4 Locknut 3/8in-16NC
13 1001091125 1 Hood Kit (Tank Side) (Includes Items 13A-13H, 23, 24 & 38)
13A 2940109 1 Latch
13B 0721008 2 Screw, Machine #10-24NC x 1in
13C 4750800 4 Flatwasher #8 Regular
13D 3311005 2 Locknut #10-24NC
13E 2600246 2 Hinge
13F 0721006 4 Screw, Machine #10-24NC x 3/4in
13G 4750800 8 Flatwasher #8 Regular
13H 3311005 4 Locknut #10-24NC
14 3311401 2 Nut 1/4in-20NC
15 3311405 6 Locknut 1/4in-20NC
16 3311505 2 Nut 5/16in - 18NC
17 3311601 5 Nut 3/8in-16NC
18 3311605 10 Locknut 3/8in-16NC

3121182 510AJ 2-107

 SECTION 2 TURNTABLE

FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N

1300006659) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
19 3380445 1 Panel, Rubber
20 3573024 1 Plate, Hinge Mounting
21 3900232 3 Capscrew, Button Head 3/8in-16NC 1-1/4in
22 Not Used
23 3960462 9ft/2.74m Seal, Hood
24 3960464 9ft/2.74m Seal, Hood
25 Not Used
26 4160170 1 Spring, Gas
27 4740362 6 Washer, Fender
28 4750800 12 Flatwasher #8 Regular
29 4751400 6 Flatwasher 1/4in Regular
30 4751500 2 Flatwasher 5/16in Regular
31 4751600 40 Flatwasher 3/8in Regular
32 4845194 1 Exhaust Tube Weldment
33 4846037 1 Hood Mounting Weldment
34 1 Hood Mounting Weldment Options:
Use 4341388 Prior to S/N 1300003223 (was p/n 4846670)
4341388 S/N 1300003223 to S/N 1300006659
35 4846669 1 Hood Mounting Weldment
36 3311005 4 Locknut #10-24NC
37 4751000 8 Flatwasher #10 Regular
38 4060805 6ft/1.75m Flex-Trim
39 Not Used
40 A/R Insulation, Heat Shield Options:
1001098567 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines
41 4740500 3 Washer, Special (Not Used on Deutz Engine Machines)
42 4061010 1 Shield, Heat (Not Used on Deutz Engine Machines)
43 A/R Insulation, Heat Shield Options:
1001098568 1 Perkins Engine Machines
Not Required Deutz Engine Machines

0258430 Ref. NOISE REDUCTION INSTALLATION (DEUTZ ENGINE 2/B

MACHINES ONLY)

101 2820099 3 Insulation, Foam

102 2820100 2 Insulation, Foam

2-108 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N

1300006659) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 2-109

 13H

2-110
1 13G
7
37
13E 13
2 1
1 15 3
4 27 31
31 29 23
33
13G
4 13F 25
16
31 30
12F 38
12E
12G 26
20 6 13B
SECTION 2 TURNTABLE

18 13C
19 16 31 13D
31 30
18 2
1 15 5 35
4 24
23 27 9
31 29 18 4

510AJ
12G 31 13A
12H 31
32
1
18
40 21
31
41 34
12K 45
1
44 10
17 SEE ENGINE
31 INSTALLATION
12J 24

43 12D 12
12C
12A 36
12C 28 28
1 1
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)

12B 12A 8 11
42 SEE ENGINE
FIGURE 2-23.HOODS INSTALLATION (BELGIUM BUILT MACHINES S/N 1300006659 TO

12J 14 INSTALLATION

3121182
 SECTION 2 TURNTABLE

FIGURE 2-23. HOODS INSTALLATION (BELGIUM BUILT MACHINES S/N 1300006659 TO

PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HOODS INSTALLATION
0275867 Ref. Caterpillar/Perkins Engine Machines Belgium Built Machines E
S/N 130006659 to S/N 1300007163
1001107293 Ref. Caterpillar/Perkins Engine Machines Belgium Built Machines C
S/N 1300007163 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114
1001100286 Ref. Deutz Engine Machines A

1 0100011 A/R Compound, Locking

2 0641408 6 Bolt 1/4in-20NC x 1-1/4in
3 0641606 3 Bolt 3/8in-16NC x 3/4in
4 0641608 13 Bolt 3/8in-16NC x 1in
5 0641610 2 Bolt 3/8in-16NC x 1-1/4in
6 0641614 4 Bolt 3/8in-16NC x 1-3/4in
7 0721004 4 Bolt #10-24NC x 1/2in
8 0721006 4 Bolt #10-24NC x 3/4in
9 0902504 1 Angle, Mounting
10 0940071 1 Bumper
11 0940083 2 Bumper
12 1 Hood Kit (Engine Side) Options (was p/n 2680438):
1001101160 Caterpillar/Perkins Engine Machines (Includes Items 12A- 3
12H, 23, 24 & Current Heat Shields) (Note: Item 32 must be
ordered separately))
1001091124 Deutz Engine Machines (Includes Items 12A-12K, 17, 21, 23, 3
24 & Current Heat Shields)
Ref. Note: Replacement Decals Must Be Ordered Separately -
See Section 8.
12A 2940109 1 Latch
12B 0721008 2 Screw, Machine #10-24NC x 1in
12C 4751100 4 Flatwasher #10 Regular
12D 3311005 2 Locknut #10-24NC
12E 2600210 1 Hinge
12F 3900232 4 Screw, Button Head 3/8in-16NC x 1-1/4in
12G 4751600 8 Flatwasher 3/8in Regular
12H 3311605 4 Locknut 3/8in-16NC
12J 2820099 3 Foam, Acoustical (Deutz Engine Machines Only)
12K 2820100 2 Foam, Acoustical (Deutz Engine Machines Only)
13 1001091125 1 Hood Kit (Tank Side) (Includes Items 13A-13H, 23, 24 & 38) 1
(was p/n 2680439)
13A 2940109 1 Latch
13B 0721008 2 Screw, Machine #10-24NC x 1in
13C 4750800 4 Flatwasher #8 Regular
13D 3311005 2 Locknut #10-24NC
13E 2600246 2 Hinge
13F 0721006 4 Screw, Machine #10-24NC x 3/4in
13G 4750800 8 Flatwasher #8 Regular
13H 3311005 4 Locknut #10-24NC
14 3311401 2 Nut 1/4in-20NC
15 3311405 6 Locknut 1/4in-20NC

3121182 510AJ 2-111

 SECTION 2 TURNTABLE

FIGURE 2-23. HOODS INSTALLATION (BELGIUM BUILT MACHINES S/N 1300006659 TO

PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
16 3311505 2 Nut 5/16in - 18NC
17 3311601 5 Nut 3/8in-16NC
18 3311605 10 Locknut 3/8in-16NC
19 1 Panel, Rubber Options:
3380445 Caterpillar/Perkins Engine Machines Belgium Built Machines
S/N 130006659 to S/N 1300007163
Not Required Caterpillar/Perkins Engine Machines Belgium Built Machines
S/N 1300007163 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114
3380445 Deutz Engine Machines
20 3573024 1 Plate, Hinge Mounting
21 3900232 3 Capscrew, Button Head 3/8in-16NC 1-1/4in
22 Not Used
23 3960462 9ft/2.74m Seal, Hood
24 3960464 9ft/2.74m Seal, Hood
25 Not Used
26 4160170 1 Spring, Gas
27 4740362 6 Washer, Fender
28 4750800 12 Flatwasher #8 Regular
29 4751400 6 Flatwasher 1/4in Regular
30 4751500 2 Flatwasher 5/16in Regular
31 4751600 40 Flatwasher 3/8in Regular
32 4845194 1 Exhaust Tube Weldment
33 4846037 1 Hood Mounting Weldment
34 1 Hood Mounting Weldment Options:
4341388 Caterpillar/Perkins Engine Machines Belgium Built Machines
S/N 130006659 to S/N1300007163
1001107157 Caterpillar/Perkins Engine Machines Belgium Built Machines
S/N 1300007163 to Present & Romanian Built Machines S/N
E300000100 to S/N E300001114
4341388 Deutz Engine Machines
35 4846669 1 Hood Mounting Weldment
36 3311005 4 Locknut #10-24NC
37 4751000 8 Flatwasher #10 Regular
38 4060805 6ft/1.75m Flex-Trim
39 Not Used
40 A/R Insulation, Heat Shield Options:
1001105272 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines
41 4740500 3 Washer, Special (Not Used on Deutz Engine Machines)
42 A/R Shield, Heat Options:
1001105273 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines
43 A/R Insulation, Heat Shield Options:
1001105275 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines
44 A/R Insulation, Heat Shield Options:
1001105276 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines

2-112 510AJ 3121182

 SECTION 2 TURNTABLE

FIGURE 2-23. HOODS INSTALLATION (BELGIUM BUILT MACHINES S/N 1300006659 TO

PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
45 A/R Insulation, Heat Shield Options:
Not Required Caterpillar/Perkins Engine Machines Belgium Built Machines
S/N 130006659 to S/N1300007163
1001109495 Caterpillar/Perkins Engine Machines Belgium Built Machines
S/N1300007163 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114
Not Required Deutz Engine Machines

3121182 510AJ 2-113

 SECTION 2 TURNTABLE

FIGURE 2-23. HOODS INSTALLATION (BELGIUM BUILT MACHINES S/N 1300006659 TO

PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-114 510AJ 3121182

 SECTION 3
BOOM

3121182 510AJ 3-1

 SECTION 3 BOOM

FIGURE 3-1.TOWER/MID BOOMS AND CYLINDERS INSTALLATION

3-2 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

Ref. TOWER BOOMS AND CYLINDERS INSTALLATION

0272496 Ref. Booms and Cylinders Installation F
1001098639 Ref. Boom Assemblies E

1 0100011 A/R Compound, Locking

2 Not Used
3 0641505 4 Bolt 5/16in-18NC x 5/8in
4 0641507 2 Bolt 5/16in-18NC x 7/8inin
5 to 6 Not Used
7 0641806 2 Bolt 1/2in-13NC x 3/4in
8 0641810 3 Bolt 1/2in-13NC x 1-1/4in
9 Not Used
10 0642012 2 Bolt 5/8in-11NC x 1-1/2in
11 0642016 2 Bolt 5/8in-11NC x 2in
12 Not Used
13 0940048 1 Bumper
14 1671013 1 Cover
15 1684239 1 Tower Lift Cylinder Assembly (See Section 5 for Breakdown)
16 to 19 Not Used
20 3312005 1 Locknut 5/8in-11NC
21 3340914 1 Pad
22 to 24 Not Used
25 3422664 1 Pin
26 Not Used
27 3422912 1 Pin
28 3422913 1 Pin
29 3423015 3 Pin
30 3572691 1 Plate, Boom Rest
31 3574066 1 Cover (Belgium Built Machines Prior to S/N 1300001680)
32 to 33 Not Used
34 3841258 4 Keeper, Pin
35 4711500 2 Flatwasher 5/16in Thin
36 4751500 4 Flatwasher 5/16in Regular
37 4751800 3 Flatwasher 1/2in Regular

0272340 Ref. TOWER BOOM ASSEMBLY G

101 0100011 A/R Compound, Locking

102 Not Used
103 0561076 1 Block, Boom Rest
104 0641610 6 Bolt 3/8in-16NC x 1-1/4in
105 0642012 4 Bolt 5/8in-11NC x 1-1/2in
106 0642014 2 Bolt 5/8in-11NC x 1-3/4in
107 0642016 2 Bolt 5/8in-11NC x 2in
108 0801356 1 Boom, Mid
109 0801357 1 Boom, Tower

3121182 510AJ 3-3

 SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
110 0961950 20 Bearing, Garmax
111 Not Used
112 3311605 6 Locknut 3/8in-16NC
113 3312005 2 Locknut 5/8in-11NC
114 3422568 6 Pin
115 3422912 2 Pin
116 3841258 8 Keeper, Pin
117 4751600 12 Flatwasher 3/8in Regular
118 1 Rest, Boom Options:
Use 4846905 Belgium Built Machines Prior to S/N 1300000414 (was p/n
4846428)
4846905 Belgium Built Machines S/N 1300000414 to Present
4846905 Romanian Built Machines S/N E300000100 to S/N E300001114
119 4846697 1 Upright (Upper)
120 2 Link Options:
Use 3010140 Belgium Built Machines Prior to S/N 1300000907 (was p/n
4846700)
3010140 Belgium Built Machines S/N 1300000907 to Present
3010140 Romanian Built Machines S/N E300000100 to S/N E300001114
121 4846701 1 Link, Timing
122 4846703 1 Upright (Lower)
123 3340608 1 Assembly, Wear Pad
124 0641605 2 Bolt, 3/8in-16NC x 3/8in
125 3574066 1 Cover (Belgium Built Machine S/N 1300001680 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114)

0272497 Ref. LIMIT SWITCHES INSTALLATION E

201 0100011 A/R Compound, Locking

202 0641406 2 Capscrew, 1/4in-20NC x 3/4in
203 1 Cover, Switch Options:
1670998 Belgium Built Machines Prior to S/N 1300004417
1001096617 Belgium Built Machines S/N 1300004417 to Present
1001096617 Romanian Built Machines S/N E30000 100 to S/N E300001114
204 1671086 1 Cover, Switch
205 3311005 4 Locknut #10-24NC
206 3931024 2 Capscrew, Socket Head #10-24NC x 1-1/2in
207 3931030 2 Capscrew, Socket Head #10-24NC x 1-7/8in
208 1 Switch, Limit Options
4360321 Belgium Built Machines Prior to S/N 1300000178
4360548 Belgium Built Machines S/N 1300000178 to Present
4360548 Romanian Built Machines S/N E300000100 to S/N E300001114
209 4751400 2 Flatwasher, 1/4in Regular
210 4922714 1 Cable / Limit Switch (Not Shown) B
210A 1060902 8.5ft/2.6m Cable, Electrical 18/2 (Not Shown - See Section 7)
210B 1 Switch, Limit Options:
4360321 Belgium Built Machines Prior to S/N 1300000133
4360548 Belgium Built Machines S/N 1300000133 to Present
4360548 Romanian Built Machines S/N E300000100 to
S/N E300001114

3-4 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
210C 1 Connector, Strain Relief Options:
4460428 Belgium Built Machines Prior to S/N S/N 1300000133
4460968 Belgium Built Machines S/N 1300000133 to Present
4460968 Romanian Built Machines S/N E300000100 to
S/N E300001114
210D 4460226 2 Socket, Contact (Not Shown)
211 4060803 8.5in/217mm Shield, Flex Trim (Not Shown)
212 1 Connector, Strain Relief Options:
4460428 Belgium Built Machines Prior to S/N 1300000175
4460968 Belgium Built Machines S/N 13000001753 to Present
4460968 Romanian Built Machines S/N E300000100 to S/N E300001114

0272594 Ref. BOOM CABLES AND CLAMPS INSTALLATIONS D

301 0561460 1 Block, Clamp

302 0630498 1 Bolt
303 0641528 3 Bolt 5/16in-18NC x 3-1/2in
304 1060991 1 Cable, Electrical - 12/3 (AC Power Cable) (Not Shown - See
Section 7)
305 1320300 1 Clamp, Hose
306 3300420 1 Nut, Acorn 1/4in-20NC
307 3311605 3 Locknut 3/8in-16NC
308 3860096 1 Roller
309 4061032 2 Shield, Cable
310 4240018 3 Tie-Strap (Not Shown)
311 4460425 2 Connector, Strain Relief
312 4460866 1 Connector, Female - 19 Pin (Not Shown - See Section 7)
313 4711500 3 Flatwasher 5/16in Thin
314 4711600 2 Flatwasher 3/8in Thin
315 4922530 1 Harness, Tower Boom (Not Shown - See Section 7)
316 4922770 1 Cable, Electrical - 18/2 (Not Shown - See Section 7)

3121182 510AJ 3-5

 SECTION 3 BOOM

FIGURE 3-2.MAIN BOOM INSTALLATION

223
223
122
112
101
105
132
133
101 126
108 215
116 252
238
246
132 118 101
108
133
106
124 122

222

222
117
119
133
109
123
231

243
251 261 237
202 265
211 245
251
212
247 224 229
242

214
213
237 221 261 209
244 236 242
263

264

267
247
214 201
232

267
213
208
237 226
235
244 260

3-6 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-2. MAIN BOOM INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

Ref. MAIN BOOM AND CYLINDERS INSTALLATION

0272496 Ref. Booms and Cylinders Installation F
1001098639 Ref. Boom Assemblies E

101 0100011 A/R Compound, Locking

102 to 104 Not Used
105 0641608 1 Bolt 3/8in-16NC x 1in
106 0641610 1 Bolt 3/8in-16NC x 1-1/4in
107 Not Used
108 0641810 2 Bolt 1/2in-13NC x 1-1/4in
109 0641812 1 Bolt 1/2in-13NC x 1-1/2in
110 to 111 Not Used
112 0801337 1 Main Boom Assembly (See Figure 3-3 & Items 201-267 for
Breakdown)
113 to 115 Not Used
116 1684241 1 Master Cylinder Assembly (See Section 5 for Breakdown)
117 1684244 1 Upper Lift Cylinder Assembly (See Section 5 for Breakdown)
118 3311605 1 Locknut 3/8in-16NC
119 3311805 1 Locknut 1/2in-13NC
120 to 121 Not Used
122 3422177 2 Pin
123 3422178 1 Pin
124 3422582 1 Pin
125 Not Used
126 3422806 1 Pin
127 to 131 Not Used
132 3841143 2 Keeper, Pin
133 3841203 3 Keeper, Pin

0801337 Ref. JIB INSTALLATION I

201 0060050 1 Rotator Assembly (See Figure 3-4 for Breakdown)

202 0100011 A/R Compound, Locking
203 to 207 Not Used
208 0641406 2 Bolt 1/4in-20NC x 3/4in (Belgium Built Machines Prior to S/N
1300000144)
209 0641518 2 Bolt 516in-18NC x 2-1/4in
210 Not Used
211 0641607 1 Bolt 3/8in-16NC x 7/8in
212 0641610 1 Bolt 3/8in-16NC x 1-1/4in
213 0641616 4 Bolt 3/8in-16NC x 2in
214 0641618 2 Bolt 3/8in-16NC x 2-1/4in
215 0641810 1 Bolt 1/2in-13NC x 1-1/4in
216 to 220 Not Used

3121182 510AJ 3-7

 SECTION 3 BOOM

FIGURE 3-2. MAIN BOOM INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
221 4 Bushing Options:
0961947 Belgium Built Machines Prior to S/N 1300006884
0962292 Belgium Built Machines S/N 1300006884 to Present
0962292 Romanian Built Machines S/N E300000100 to S/N E300001114
222 0961948 2 Bushing
223 0961950 2 Bushing
224 0961951 2 Bushing
225 Not Used
226 1320070 2 Clamp (Belgium Built Machines Prior to S/N 1300000144)
227 to 228 Not Used
229 1671083 2 Cover, Jib Hose
230 Not Used
231 1 Level (Platform Slave) Cylinder Assembly Options (See Section 5
for Breakdown):
Use 1001094789 Belgium Built Machines Prior to S/N 1300004151 (was p/n
1684240)
1001094789 Belgium Built Machines S/N 1300004151 to Present
1001094789 Romanian Built Machines S/N E300000100 to S/N E300001114
232 1684242 1 Jib Lift Cylinder Assembly (See Section 5 for Breakdown)
233 to 234 Not Used
235 3311405 2 Locknut 1/4in-20NC (Belgium Built Machines Prior to S/N
1300000144)
236 3311505 2 Locknut 5/16in-18NC
237 3311605 10 Locknut 3/8in-16NC
238 3311805 1 Locknut 1/2in-13NC
239 to 241 Not Used
242 3340943 4 Pad, Rubber
243 3422669 1 Pin
244 3422791 2 Pin
245 3422792 1 Pin
246 3422793 1 Pin
247 3422794 2 Pin
248 to 250 Not Used
251 3841143 2 Keeper, Pin
252 3841203 1 Keeper, Pin
253 to 259 Not Used
260 4751400 6 Flatwasher 1/4in Regular
261 4751500 6 Flatwasher 5/16in Regular
262 Not Used
263 4846688 1 Link, Jib (Upper)
264 4846689 2 Link, Jib (Lower)
265 4846693 1 Pivot, Jib
266 Not Used
267 0962257 2 Bushing (Belgium Built Machines Prior to S/N 1300006884)

3-8 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-2. MAIN BOOM INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 3-9

 SECTION 3 BOOM

FIGURE 3-3.MAIN BOOM ASSEMBLY

3-10 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

0801337 Ref. MAIN BOOM ASSEMBLY I

101 Not Used

102 0100011 A/R Compound, Locking
103 0100081 A/R Adhesive #454
104 Not Used
105 0561515 2 Block, Hose Clamp
106 0630401 2 Bolt, Carriage 5/16in-18NC x 2in
107 0641404 4 Bolt 1/4in-20NC x 1/2in
108 to 109 Not Used
110 0641604 4 Bolt 3/8in-16NC x 1/4in
111 to 115 Not Used
116 0641818 4 Bolt 1/2in-13NC x 2-1/4in
117 0791606 12 Screw 3/8in-16NC x 3/4in
118 0791607 16 Screw 3/8in-16NC x 7/8in
119 1 Base Weldment Options:
0801338 Belgium Built Machines Prior to S/N 1300000090
0801375 Belgium Built Machines S/N 1300000090 to Present
0801375 Romanian Built Machines S/N E300000100 to S/N E300001114
120 1 Fly Weldment Options:
0801339 Belgium Built Machines Prior to S/N 1300000090
0801374 Belgium Built Machines S/N 1300000090 to Present
0801374 Romanian Built Machines S/N E300000100 to S/N E300001114
121 Not Used
122 0961948 2 Bearing
123 0961950 2 Bearing
124 Not Used
125 1180377 1 Powertrack
7026120 A/R 1 Ft Repair Section
7026119 1 Feet, Mounting (Includes 4 Feet & Mounting Hardware)
126 Not Used
127 1671078 1 Shield
128 1671079 1 Cover, Boom End
129 Not Used
130 1684235 1 Telescope Cylinder Assembly (See Section 5 for Breakdown)
131 to 133 Not Used
134 3311402 12 Nut, Jam 1/4in-20NC
135 Not Used
136 3311505 2 Locknut 5/16in-18NC
137 3311605 10 Locknut 3/8in-16NC
138 Not Used
139 3340837 4 Pad, Wear
140 3340881 10 Pad, Wear
141 3340940 2 Pad, Rubber
142 to 147 Not Used
148 3422996 1 Pin

3121182 510AJ 3-11

 SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
149 3572448 2 Plate, Clamp
150 3760115 2 Ring, Retaining
151 to 152 Not Used
153 3900283 4 Screw, Button Head 3/8in-16NC x 3/4in
154 3900316 4 Screw, Button Head 3/8in-16NC x 1in
155 3951420 6 Setscrew 1/4in-20NC x 2-1/2in
156 4071056 10 Shim (1mm)
157 4071057 10 Shim (3mm)
158 4711400 3 Flatwasher 1/4in Thin
159 4711600 4 Flatwasher 3/8in Thin
160 4751400 14 Flatwasher 1/4in Regular
161 Not Used
162 4846650 1 Tube, Carrier
163 to 165 Not Used
166 4891800 4 Flatwasher 1/2in Hardened
167 Not Used
168 3941406 1 Screw, Self Tap 1/4in-20NC x 3/4in (Not Shown)
169 3311501 4 Nut, 5/16-18NC (Not Shown)
170 4891600 4 Flatwasher 3/8in Hardened

0272620 Ref. BOOM CABLES & CLAMPS INSTALLATION C

201 1060992 1 Cable, Electrical - 12/3 (AC Power Cable) (Not Shown - See
Section 7)
202 4460865 1 Plug, Male - 19 Pin (Not Shown - See Section for Location)
203 4922806 1 Harness, Main Boom (Not Shown - See Section 7)
204 4460473 1 Terminal, Cable Clamp Assembly (Not Shown - See Section 7)

3-12 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 3-13

 SECTION 3 BOOM

FIGURE 3-4.ROTATOR ASSEMBLY

18
27
28
25

13

15

18
1A

16

17
8

1B

11
27
12

16

9
10
26 14

13

4
GENUINE PARTS
27 27
28

3-14 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-4. ROTATOR ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
0060050 Ref. ROTATOR ASSEMBLY F

1 See Note Case/Bracket Weldment (Note: Not Available - Purchase

1
Complete Assembly)
1A 0962257 2 Bushing (Top) (Must be ordered separately)
1B 0961947 2 Bushing (Bottom) (Must be ordered separately)
2 7017140 1 Shaft
3 7017139 1 Sleeve, Piston
4 7017148 1 Cap, End
5 to 7 Not Used
8 See Note 3 Bolt 1/4in-20NC (Grade 8) (Note: Not Available for Purchase)
9 Use 7017137 1 Seal, Cap
10 Use 7017137 1 Ring, Back-Up Cap
11 Use 7017137 1 Seal, Rod
12 Use 7017137 1 Seal, Piston
13 Use 7017137 2 Packing, Bearing
14 Use 7017138 1 Bearing, Cap
15 Use 7017138 1 Bearing, Shaft
16 Use 7017138 2 Thrustwasher
17 7017172 1 Counterbalance Valve Assembly
7017192 2 Cartridge (No Seal Kit Available)
18 7017136 2 Bushing
19 70001697 6 Capscrew 1/4in-20NC x 3/8in (Grade 8)
20 to 24 Not Used
25 7017137 1 Seal Kit (Includes Items 9-13)
26 7017138 1 Bearing Kit (Includes Items 14-16)
27 See Note 1 Hardware Kit (Note: Not Available for Purchase)
28 70001697 4 Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)

3121182 510AJ 3-15

 SECTION 3 BOOM

FIGURE 3-5.PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS

3-16 510AJ 3121182

 SECTION 3 BOOM

FIGURE 3-5. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

Ref. PLATFORM SUPPORT INSTALLATION

0272070 Ref. Machines without LSS E
See Note Ref. Machines with LSS (Note: For Replacement Parts, Contact
JLG Customer Service and Request Manual p/n 3124287.)

1 0100011 A/R Compound, Locking

2 0641812 8 Bolt 1/2in-13NC x 1-1/2in
3 0642684 1 Bolt 1in-8NC x 10-1/2in
4 0681608 8 Bolt 3/8in-16NC x 1in
5 3300243 1 Locknut 1in-8NC (was p/n 3272605)
6 3311805 8 Locknut 1/2in-13NC
7 4846573 1 Support Weldment
8 4891600 8 Flatwasher 3/8in Hardened
9 4891800 8 Flatwasher 1/2in Hardened
10 4892600 1 Flatwasher 1in Hardened
11 to 200 Not Used

Ref. CONTROL VALVE INSTALLATIONS

0271197 Ref. Belgium Built Machines Prior to S/N 1300001243 F
0274616 Ref. Belgium Built Machines S/N 1300001243 to Present A
0274616 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 A

201 0100011 A/R Compound, Locking

202 Not Used
203 0630467 6 Screw, Button Head
204 to 205 Not Used
206 0641606 2 Bolt 3/8in-16NC x 3/4in
207 Not Used
208 1670964 1 Cover
209 Not Used
210 4641175 1 Valve, Jib (See Items 301-305 for Breakdown)
211 Not Used
212 4641177 1 Valve, Level/Rotate (See Items 401-406 for Breakdown)
213 4711500 9 Flatwasher 5/16in Thin
214 4711600 2 Flatwasher 3/8in Thin
215 to 216 Not Used
217 4846218 1 Plate, Valve Mounting
218 0641526 3 Bolt 5/16in-18NC x 3-1/4in
219 3780117 2 O-Ring

4641175 Ref. JIB VALVE ASSEMBLY D

301 7023984 1 Valve, Cartridge

7012953 1 Seal Kit - 7023984 Valve
302 7010542 1 Valve, Load Shuttle
7010543 1 Seal Kit - 7010542 Valve

3121182 510AJ 3-17

 SECTION 3 BOOM

FIGURE 3-5. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
303 7023915 1 Valve, Relief
7012967 1 Seal Kit - 7023915 Valve
304 7017452 1 Valve, Solenoid
7017402 1 Seal Kit - 7017452 Valve
305 7012944 2 Coil

4641177 Ref. LEVEL/ROTATE VALVE ASSEMBLY C

401 7012989 1 Valve, Cartridge

7012953 1 Seal Kit - 7012965 Valve
402 7012914 2 Valve, Pressure Control
7012918 2 Seal Kit - 7012914 Valve
403 7023911 1 Valve, Relief
7012967 1 Seal Kit - 7023911 Valve
404 7023912 1 Valve, Relief
7012967 1 Seal Kit - 7023912 Valve
405 7017452 2 Valve, Solenoid
7017402 2 Seal Kit - 7017452 Valve
406 7012944 4 Coil

3-18 510AJ 3121182

 SECTION 4
PLATFORM

3121182 510AJ 4-1

 SECTION 4 PLATFORM

FIGURE 4-1.PLATFORM INSTALLATION

408
403 205
404
405 202
406 203
408 6 204
403 409

103
402 110
401

110
OR 106
107

205

201

12 104C
11
205
104B

105
108

102
5 105
8 301 108
OR 9 104A
10 7
13
56 4 2
3
108
101

62
57

54
60

58
63

61

51
55
59 59
52 53

4-2 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM ASSEMBLY WITH GATE
Ref. All Belgium Built Machines & Romanian Built Machines Prior
to S/N E300001002
Use 1001144025 Ref. 6ft (1.83m) with No Mesh (was p/n 3510832) B/L
Use 1001144026 Ref. 5ft (1.52m) with No Mesh (was p/n 3510831) B/L
Use 1001144027 Ref. 4ft (1.22m) with No Mesh (was p/n 3510830) B/M
Ref. Romanian Built Machines S/N E300001002 to S/N E300001114
1001144025 Ref. 6ft (1.83m) with No Mesh B
1001144026 Ref. 5ft (1.52m) with No Mesh B
1001144027 Ref. 4ft (1.22m) with No Mesh B
Ref. Note: Original Equipment platform may have been replaced
with Service Replacement platform. Identify platform
before ordering parts.
Ref. Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See Section 10 for Mesh Installations.
Ref. Note: Replacement Decals Must Be Ordered Separately -
See Section 8.

1 Not Used
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
5 3311001 4 Nut #10-24NC (Belgium Built Machines Prior to S/N
1300000311)
6 See Note 1 Platform Weldment (Note: Not Available - Purchase
Complete Assembly
7 3520072 1 Cap-Plug
8 4 Hardware Options:
3900205 Screw #10-24NC
3820020 Rivet, Pop
9 4751000 8 Flatwasher #10 Regular (Belgium Built Machines Prior to
S/N 1300000311)
10 4761000 A/R Lockwasher #10 (Belgium Built Machines Prior to
S/N 1300000311)
11 1 Gate Weldment Options:
4846452 Gate for Original Equipment Platform p/n 3510830,
3510831, 3510832
1001144629 Gate for Service Replacement Platform p/ns 1001144025,
1001144026, 1001144027
12 3520198 2 Plug, Square Tube
13 0100011 A/R Compound, Locking (Belgium Built Machines Prior to S/N
1300000311)

3121182 510AJ 4-3

 SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM ASSEMBLY WITH DROP-BAR
Ref. All Belgium Built Machines & Romanian Built Machines Prior
to S/N E300001002
Use 1001144020 Ref. 6ft (1.83m) with No Mesh (was p/n 1001138433) B/B
Use 1001144019 Ref. 5ft (1.52m) with No Mesh (was p/n 1001138432) B/B
Use 1001144018 Ref. 4ft (1.22m) with No Mesh (was p/n 1001138431) B/B
Ref. Romanian Built Machines S/N E300001002 to S/N E300001114
1001144020 Ref. 6ft (1.83m) with No Mesh B
1001144019 Ref. 5ft (1.52m) with No Mesh B
1001144018 Ref. 4ft (1.22m) with No Mesh B
Ref. Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See Section 10 for Mesh Installations.
Ref. Note: Replacement Decals Must Be Ordered Separately -
See Section 8.

51 0100011 A/R Compound, Locking

52 0641418 2 Bolt 1/4in-20NC x 2-1/4in
53 0961845 2 Bushing
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
56 See Note 1 Platform Weldment (Note: Purchase Platform Assembly)
57 3520198 2 Cap-Plug
58 4010618 2 Screw M6 x 50mm
59 4711400 4 Flatwasher 1/4in Thin
60 4811700 2 Flatwasher M6
61 1001138494 1 Bar, Drop
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar

Ref. CONSOLE BOX & FOOTSWITCH INSTALLATION

Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are built with UGM.
Ref. Without UGM
0271931 Ref. Deutz Engines Belgium Built Machines Prior to S/N C
1300006701
1001108829 Ref. Deutz Engines Belgium Built Machines S/N 1300006701 to B
Present
1001106932 Ref. Caterpillar/Perkins Engines B
Ref. With UGM
1001108902 Ref. Caterpillar/Deutz/Perkins Engines B

101 0641406 2 Bolt 1/4in-20NC x 3/4in

102 0641408 3 Bolt 1/4in-20NC x 1in
103 0641610 4 Bolt 3/8in-16NC x 1-1/4in

4-4 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 1 Platform Console Box Assembly Options (Not Shown) (See
Figure 4-2 for Breakdown):
Without UGM
0861512 Deutz Engines Belgium Built Machines Prior to S/N
1300006701
1001108828 Deutz Engines Belgium Built Machines S/N 1300006701
to Present
1001106931 Caterpillar/Perkins Engines
With UGM
1001108901 Caterpillar/Deutz/Perkins Engines
104A 0272970 1 Footswitch Assembly (Includes p/n 1001117320 B
Footswitch & Items 104B-104E)
Ref. Note: Assembly p/n 0272970 may use either p/n 4360031
or p/n 1001117320. If Original Equipment was replaced as
an assembly, p/n 1001117320 may have been used as
part of the Service Replacement. Identify component
before ordering parts.
A/R Footswitch Options:
4360031 1 Belgium Built Machines Prior to S/N 1300006895
7000625 2 Block, Contact for 4360031 Footswitch
1001117320 1 Belgium Built Machines S/N 1300006895 to
Present
1001117320 1 Romanian Built Machines S/N E300000100 to
S/N E300001114
70003483 2 Block, Contact for 1001117320 Footswitch
104B 1060918 7ft/2.14m Cable, Electrical - 18/3
104C 4460071 1 Connector, Strain Relief
104D 4460464 1 Pin, Male (Not Shown)
104E 4460226 2 Socket, Female (Not Shown)
105 3311405 5 Locknut 1/4in-20NC
106 3311605 4 Locknut 3/8in-16NC
107 3380434 1 Panel, Decal Mount
108 4740362 7 Washer, Fender 1/4in
109 4751400 4 Flatwasher 1/4in Regular)
110 4751600 8 Flatwasher 3/8in Regular

Ref. WORKLIGHTS INSTALLATIONS (OPTIONAL)

0270814 Ref. Belgium Built Machines Prior to S/N 1300000138 3/E
0273495 Ref. Belgium Built Machines S/N 1300000138 to S/N 1300001680 E
0274862 Ref. Belgium Built Machines S/N 1300001680 to Present B
0274862 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 B

201 3536089 2 Plate, Mounting

202 4 Fastener Options:
0641414 Bolt 1/4in-20NC x 1-3/4in
2080040 Fastener, Huck (Not Shown)
203 3311405 4 Locknut 1/4in-20NC (Belgium Built Machines Prior to
S/N 1300004011 Only)
204 4711400 8 Flatwasher 1/4in Thin (Belgium Built Machines Prior to
S/N 1300004011 Only)

3121182 510AJ 4-5

 SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
205 2920140 2 Worklight
7016399 2 Bulb, Replacement (1 Per Worklight)
206 4240099 10 Tie-Strap (Not Shown)
207 2820035 9 Loom, Vinyl (Not Shown)
208 Not Used
209 1 Connector, Strain Relief Options (Not Shown - Located at
Console Box):
4460598 Belgium Built Machines Prior to S/N 1300000138
4460426 Belgium Built Machines S/N 1300000138 to Present
4460426 Romanian Built Machines S/N E300000100 to
S/N E300001114

Ref. TRAY INSTALLATIONS (OPTIONAL)

301 1580012 1 Tray, Storage (Center)

0272921 Ref. FLOODLIGHTS INSTALLATION (OPTIONAL) A

401 0641518 2 Bolt 5/16in-18NC x 2-1/4in

402 2560173 2 Handle, Star Knob
403 2920157 2 Floodlight
7024452 2 Bulb, Replacement (1 Per Light)
404 3250585 1 Nameplate - Lights On
405 4060802 1 Guard, Switch
406 4360336 1 Switch, Toggle
407 4420037 A/R Tape, Insulation (Not Shown)
408 4751800 2 Flatwasher 1/2in Regular
409 4846561 1 Mount, Light
410 Not Used
411 0641406 Bolt 1/4in-20NC x 3/4in (Used with #413 - Not Shown)
412 1060663 72ft/22m Cable, Electrical 12/3 (Not Shown)
413 1320222 1 J-Clip (Not Shown)
414 3311405 1 Locknut 1/4in-20NC (Used with #413 - Not Shown)
415 4711400 2 Flatwasher 1/4in Thin (Used with #413 - Not Shown)

4-6 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 4-7

 SECTION 4 PLATFORM

FIGURE 4-2.PLATFORM CONSOLE ASSEMBLY

1
16 25
1 55
26 25 301A
14 32 29
17
12
201
27 20

23

22
33 8
26 30 101
29
1 32A
25 26
802 26
801 29 1 29
25
701
11
301B 504

401 1 502
402 25
18 503
21 425 501
426
OPTIONAL GENERATOR
13 SWITCH LOCATED ON
31 MOLDED PLATFORM PANEL
19
7
48 15
45
603
604
601
602
3 603
43 3
44 43
44

42
104 39
106

44

45 4
24 6
9 605
50 45
38
100
103 41
105
8 40
102
52 54 5
51 GENUINE PARTS

4-8 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines are built with UGM.

Ref. PLATFORM CONSOLE ASSEMBLY

Ref. Without UGM:
0861512 Ref. Deutz Engines Belgium Built Machines Prior to S/N L
1300006701
1001108828 Ref. Deutz Engines Belgium Built Machines S/N 1300006701 to C
Present
1001106931 Ref. Caterpillar/Perkins Engines B
Ref. With UGM:
1001108901 Ref. Caterpillar/Deutz/GM/Perkins Engines F

1 0100009 A/R Sealant

2 Not Used
3 0100048 A/R Grease, Dielectric
4 0100081 A/R Adhesive #454
5 0140011 1 Alarm
6 0641406 4 Bolt 1/4in-20NC x 3/4in
7 0641416 4 Bolt 1/4in-20NC x 2in
8 0861441 1 Box, Console (See Items 101-106 for Breakdown)
9 0902751 4 Bracket, Support
10 Not Used
11 1 Controller Assembly (Lift & Swing) Options: (See Figure 4-3
for Breakdown):
Use 1001129555 Controller Assembly (Belgium Built Machines Prior to
S/N 1300007077) (was p/n 1600317)
Use 1001129555 Controller Assembly (Belgium Built Machines
S/N 1300007077 to Present & Romanian Built
Machines S/N E300000100 to S/N E300001114)
(was p/n 1001118417)
12 1 Controller Assembly (Drive & Steer) (See Figure 4-4 for
Breakdown) (was p/n 1600318)
Use 1001118416 Controller Assembly (Belgium Built Machines Prior to
S/N 1300007077) (was p/n 1600318)
1001118416 Controller Assembly (Belgium Built Machines
S/N 1300007077 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114)
13 1 Controller, Module Options:
(Re-calibration Required When Replaced)
Without UGM
Use 1600376 Deutz Engines Belgium Built Machines Prior to
S/N 1300000353 (was p/n 1600320)
1600376 Deutz Engines Belgium Built Machines S/N 1300000353 C
to Present
1001106938 Caterpillar/Perkins Engines
With UGM
1001106938 Caterpillar/Deutz/Perkins Engines
14 1671176 1 Bezel

3121182 510AJ 4-9

 SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
15 1 Cover Options:
Use 1001110434 Deutz Engines - Belgium Built Machines S/N 1300006000
to S/N 1300006701 (was p/n 1671037)
1001110434 Deutz Engines - Belgium Built Machines S/N 1300006744
to Present
1001110434 Deutz Engines - Romanian Built Machines S/N
E300000100 to Present
Use 1001110434 Caterpillar/Perkins Engines (was p/n 1671037)
16 1 Decal (Stop) Options:
Without UGM:
1704997 Deutz Engines - Belgium Built Machines S/N
1300006000 to S/N 1300006701 (was p/n 1702564)
Use 1001131168 Deutz Engines - Belgium Built Machines S/N
1300006701 to Present (was p/n 1001107677)
1001107527 Caterpillar/Perkins Engines
With UGM:
Use 1001131168 Caterpillar/Deutz/Perkins Engines (was p/n
1001107677)
17 1702565 1 Decal (Drive and Steer)
18 1702566 1 Decal (Lift and Swing)
19 1702567 1 Decal (Function Speed)
20 1704260 1 Decal - EMS
21 2560136 1 Handle, Knob
22 2920154 1 Panel, LED Light
23 3300408 2 Insert, Nylon
24 3300353 4 Nut, Tinneman
25 3520028 A/R Plug, Hole 1/2in
26 3790012 A/R O-Ring
27 3911018 2 Screw, Round Head #10
28 Not Used
29 4360328 5 Switch, Toggle
30 4360387 1 Switch, Pushbutton
31 4360407 1 Controller, Speed
See Note 1 Gasket, Top Hat (Included with Switch) (Note: Not
Available - Purchase Complete Controller)
70003784 1 Seal
32 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Red
32A 7020176 1 Contact Block
33 4360476 1 Block, Contact
34 to 37 Not Used
38 4460428 2 Connector, Strain Relief
39 4460464 1 Terminal, Deutsch
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 4460488 1 Base, Mounting
43 4460708 2 Receptacle - 15 Position
44 4460905 5 Seal, Plug
45 4751400 8 Flatwasher 1/4in Regular
46 4922533 1 Harness, Upper Valve (Not Shown - See Section 7 for
Breakdown)

4-10 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
47 4922666 1 Harness, Analyzer Cable (Not Shown - See Section 7 for
Breakdown)
48 1 Harness, Platform Box (See Section 7 for Breakdown)
4922669 Belgium Built Machines Prior to S/N 1300006701
1001107007 Belgium Built Machines S/N 1300006701 to Present
1001107007 Romanian Built Machines S/N E300000100 to
S/N E300001114
49 1705132 1 Decal - ADE Control
50 0721006 2 Screw, Machine #10-24NC x 3/4in
51 3311005 2 Locknut #10-24NC
52 4460007 1 Bussbar
53 Not Used
54 4751000 2 Flatwasher #10 Regular
55 4360330 1 Switch, Toggle (Belgium Built Machines S/N 1300006701 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)
56 4460234 3 Base, Mounting (Not Shown - Belgium Built Machines
S/N 1300006701 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114)
57 to 99 Not Used

100 1 Decal Kit Options (includes Items 16-20, 49, 201 & 801):
2915133 Belgium Built Machines Prior to S/N 1300006701
1001119559 Belgium Built Machines S/N 1300006701 to Present
1001119559 Romanian Built Machines S/N E300000100 to
S/N E300001114

0861441 Ref. CONSOLE BOX ASSEMBLY F

101 Use 0861441 1 Console Top (Note: Not Available for Purchase)
102 Use 0861441 1 Console Bottom (Note: Not Available for Purchase)
103 3311601 1 Nut 3/8in-16NC
104 2 Pin Options:
3420156 Pin, Cotter (Belgium Built Machines Prior to S/N 1300001057)
3470003 Pin, Hair (Belgium Built Machines S/N 1300001057 to Present)
3470003 Pin, Hair (Romanian Built Machines S/N E300000100 to
S/N E300001114)
105 0630568 1 Screw 3/8in-16NC x 4-1/2in
106 4711500 2 Flatwasher 5/16in Thin

Ref. LIGHT PANEL DECAL INSTALLATIONS

0272110 Ref. Belgium Built Machines Prior to S/N 1300006701 B
1001108994 Ref. Belgium Built Machines S/N 1300006701 to Present A
1001108994 Ref. Romanian Built Machines S/N E300000100 to Present A

201 1 Decal - Display Options:

1705212 Belgium Built Machines Prior to S/N 1300006701
1001107853 Belgium Built Machines S/N 1300006701 to Present
1001107853 Romanian Built Machines S/N E300000100 to
S/N E300001114

3121182 510AJ 4-11

 SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. LIGHT COMPONENTS (OPTIONAL)
Ref. Belgium Built Machines S/N 1300006000 to S/N 1300006701
301A 4360336 1 Switch, Toggle
3790012 1 O-Ring
Ref. Belgium Built Machines S/N 1300006701 to Present &
Romanian Built Machines S/N E300000100 to S/N E300001114
301B 4360522 Switch, Pushbutton
1705170 Decal, Lights

Ref. SOFT TOUCH SYSTEM COMPONENTS (OPTIONAL)

Ref. Note: This Option is No Longer Available. Parts below are for
Service Only)

401 4360387 1 Switch, Pushbutton

402 1702938 1 Decal - Soft Touch Override
403 to 424 Not Used
425 2920028 1 Lamp, Indicator (Belgium Built Machines S/N 1300006701 to
Present)
426 2920029 1 Bulb, Light (Belgium Built Machines S/N 1300006701 to Present)

Ref. GENERATOR SWITCH COMPONENTS (OPTIONAL)

501 4360336 1 Switch, Toggle

502 4740397 1 Bushing
503 4060802 1 Guard, Switch
504 3251102 1 Decal - Generator ON/OFF

0270814 Ref. PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) 3

(BELGIUM BUILT MACHINES PRIOR TO S/N 1300001680)

601 4360232 1 Breaker, Circuit - 15Amp

602 0721003 2 Bolt #10-24NC x 3/8in
603 4761000 4 Lockwasher #10
604 3311001 2 Nut #10-24NC
605 4460598 1 Connector, Strain Relief

0271340 Ref. JIB SWITCH INSTALLATION 1/A

701 4360328 1 Switch, Toggle

3790012 1 O-Ring

0272320 Ref. DRIVE SWITCH INSTALLATION A

801 1702676 1 Decal

802 4360331 1 Switch, Toggle
3790012 1 O-Ring

4-12 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 4-13

 SECTION 4 PLATFORM

FIGURE 4-3.CONTROLLER ASSEMBLY (LIFT AND SWING)

110

102
103
104
105

106

107
1B
1C 1A

22
111
21

19
112

18

2 5
108 11
9
109 3
6
9 1
101
3
6 25
7
8 24
5
4
17

10

20

12
16
13
14
23
15

4-14 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.

Ref. CONTROLLER ASSEMBLY

1600317 Ref. Controller Assembly (Original Equipment) (Belgium Built C

Machines Prior to S/N 1300007077)
1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem & Items 1A,
1B, 1C & 18)
1A 7019197 1 Handle Cap & Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 2 Shaft Options:
7019147 Shaft, Short
7019177 Shaft, Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 Use 1001129555 1 Center, Detent (Note: Not Available for Purchase)
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male 8 Position (Natural)
4460871 8 Socket, Female
24 7019122 1 Gimble, Outer
25 7019123 1 Gimble, Inner

1001129555 Ref. Controller Assembly (Service Replacement - Belgium Built C

Machines Prior to S/N 1300007077) (Original Equipment -
Belgium Built Machines S/N 1300007077 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114)
Ref. Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 kit
as replacement.
101 70002730 1 Gasket
102 7003928 1 Spring

3121182 510AJ 4-15

 SECTION 4 PLATFORM

FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
103 7022808 1 Cap, Lift
104 70002731 1 Boot
105 70002732 4 Screw
106 7022815 1 Bezel
107 70002733 1 Adapter
108 70002734 4 Screw
109 70002735 1 Can, Enclosure
110 70002906 1 Cap
111 Use 1001129555 1 Mechanical Assembly (Note: Not Available for Purchase)
112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
4460871 6 Socket, Female

4-16 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 4-17

 SECTION 4 PLATFORM

FIGURE 4-4.CONTROLLER ASSEMBLY (DRIVE & STEER)

1
11 106 204 201

206
203
2 205
202
210
202 203

12
207
13
208 204
209
3 208

104

27
6 101
23 7 9

16 103
21
102

101
10
20 18
19 17 6
17 28
18
4
21 5

24
25 15
6 8 29
26 9
108
6
9A
14
4

22 CONNECT
TO PLUG

105

107 109

4-18 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE & STEER)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.

Ref. CONTROLLER ASSEMBLY

1600318 Ref. Controller Assembly (Original Equipment) (Belgium Built D

Machines Prior to S/N 1300007077)
1 7022812 1 Handle Assembly (See Items 201-210 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
5 7022823 1 Bracket, Mounting
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female
10 7019151 A/R Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 See Note 1 Plate, Mounting (Left Side) (Note: Not Available for Purchase)
15 7019115 2 Stand-Off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 See Note 1 Rivet (Note: Not Available for Purchase)
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base
28 See Note 1 Screw 3x6 DIN 916 (Note: Not Available for Purchase)
29 7019114 1 Coupling, Potentiometer

1001118416 Ref. Controller Assembly (Service Replacement - Belgium Built B

Machines Prior to S/N 1300007077) (Original Equipment -
Belgium Built Machines S/N 1300007077 to Present &
Romanian Built Machines S/N E300000100 to
S/N E300001114

101 70002724 1 Boot & Control Lock Assembly

102 7003941 2 Washer
103 70002725 2 Screw
104 7019162 1 Spring

3121182 510AJ 4-19

 SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 70002726 1 Enclosure
106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)
107 70002728 1 Screw
108 Use 1001118416 1 Mechanical Assembly (Note: Not Available for Purchase)

109 7022825 1 Plug, Male - 8 Position (Black)

4460871 7 Socket, Female

Ref. HANDLE ASSEMBLIES

7022812 Ref. Controller Assembly p/n 1600318
70002727 Ref. Controller Assembly p/n 1001118416

201 7003972 1 Boot, Switch

202 7003973 2 Half, Handle
203 7003980 4 Screw
204 7019167 4 Nut
205 7019164 1 Axle
206 7019165 1 Rocker
207 1 Wiring Assembly Options:
7019196 Controller Assembly p/n 1600318
70002729 Controller Assembly p/n 1001118416
2 Switch, Micro
7019166 Controller Assembly p/n 1600318
7003982 Controller Assembly p/n 1001118416
208 7003983 2 Setscrew
209 7019194 1 Coupling
210 7003989 2 Gasket

4-20 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510AJ 4-21

 SECTION 4 PLATFORM

FIGURE 4-5.SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

4-22 510AJ 3121182

 SECTION 4 PLATFORM

FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: No Longer Available. Parts below are for Service Only.

Ref. SOFT TOUCH SYSTEM INSTALLATION

0274240 Ref. 6ft/8m Platform C

1 0100011 A/R Compound, Locking

2 0200048 2 Arm, Switch Activator
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4in-20NC x 1-3/4in
5 0731005 4 Screw #10-32NF x 5/8in
6 0940167 Kit, Bumper Soft Touch
7 1060341 15ft/4.6m Cable, Control - 16/2
8 1060903 4 Wire Rope & Eyebolt Assembly
9 1702938 1 Decal, Soft Touch Override
10 3311401 8 Nut 1/4in-20NC
11 3311501 8 Nut 5/16in-18NC
12 3575705 2 Plate, Switch Strike
13 4240099 1 Tie, Wire (Not Shown)
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Yellow Push Button
16 4420068 1 Tape, Yellow Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 2 Terminal, Mount Cable Tie (Not Shown)
19 4460425 1 Terminal, Strain Relief (Not Shown)
20 4751400 16 Flatwasher 1/4in Regular
21 4751500 8 Flatwasher 5/16in Regular
22 4751800 8 Flatwasher 1/2in Regular
23 4846370 1 Weldment, Soft Touch Rail
24 Not Used
25 2920028 1 Lamp, Indicator (S/N 1300006701 to Present)
26 2920029 1 Bulb, Light (S/N 1300006701 to Present)

3121182 510AJ 4-23

 SECTION 4 PLATFORM

FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-24 510AJ 3121182

 SECTION 5
CYLINDER

3121182 510AJ 5-1

 SECTION 5 CYLINDER

FIGURE 5-1.AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES PRIOR TO

S/N 1300003223)

5-2 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES PRIOR
TO S/N 1300003223)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines uses S/Ns E3xxxxxxxx.

1684243 Ref. AXLE LOCKOUT CYLINDER ASSEMBLY E

1 7026114 1 Barrel
2 7026115 1 Rod
3 Not Used
4 7026104 1 Head
5 7026110 1 Piston
6 7026111 1 Locknut
7 70002216 1 Ring, Retaining
8 Not Used
9 Use 7026116 1 Wiper
10 Use 7026116 1 Seal
11 Use 7026116 1 O-Ring
12 Use 7026116 1 Ring, Back-up
13 Use 7026116 1 O-Ring
14 4641162 2 Cartridge, Valve
2900770 2 Seal Kit - 4641162 Valve (1 Per Assembly)
15 Not Used
16 4640858 2 Bleeder
17 0962466 3 Bearing
18 Not Used
19 Use 7026116 1 O-Ring
20 Use 7026116 1 Seal
21 Use 7026116 1 O-Ring (Not Shown)
22 Use 7026116 1 O-Ring
23 Not Used
24 Use 7026116 1 Ring, Wear
25 70002219 1 Ring, Retaining
26 to 29 Not Used
30 7026116 1 Seal Kit, Cylinder (Includes Items 9-13, 19-22 & 24)

3121182 510AJ 5-3

 SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES S/N 1300003223
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)

5-4 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES S/N
1300003223 TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N
E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines uses S/Ns E3xxxxxxxx.

1684465 Ref AXLE LOCKOUT CYLINDER ASSEMBLY F

1 0370026 1 Barrel
2 1684290 1 Rod
3 2220890 1 Plug
4 3480288 1 Piston, Pilot
5 Use 2902266 2 Ring, Wear
6 Use 2902266 1 Wiper
7 Use 2902266 1 Seal, Rod
8 4640858 1 Bleeder
9 4641390 1 Cartridge, Valve
7017496 1 Seal Kit
10 to 14 Not Used
15 2902266 1 Seal Kit, Cylinder (Includes Items 4-6)

3121182 510AJ 5-5

 SECTION 5 CYLINDER

FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY

5-6 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.

Ref. LEVEL CYLINDER ASSEMBLY

1684240 Ref. Belgium Built Machines Prior to S/N 1300004150 D
1001094789 Ref. Belgium Built Machines S/N 1300004150 to Present A
1001094789 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114 A

1 7026117 1 Barrel
2 7026118 1 Rod
3 Not Used
4 7026081 1 Piston
5 7026082 1 Head
6 to 7 Not Used
8 0961951 4 Bearing
9 Use 7026087 1 Seal
10 Use 7026087 1 O-Ring
11 Not Used
12 Use 7026087 1 O-Ring
13 Use 7026087 1 Ring, Back-up
14 Use 7026087 1 Seal
15 Use 7026087 1 Wiper
16 Not Used
17 1 Cartridge, Valve Options:
7011378 1 Cartridge (Belgium Built Machines Prior to S/N 1300004150)
70001086 1 Cartridge (Belgium Built Machines S/N 1300004150 to
Present)
70001086 1 Cartridge (Romanian Built Machines S/N E300000100 to
S/N E300001114)
2900770 1 Seal Kit - 7011378 & 70001086 Valves
18 7011377 1 Cartridge, Valve
7011358 1 Seal Kit - 7011377 Valve
19 Not Used
20 Use 7026087 1 O-Ring
21 70002216 1 Ring, Retaining
22 Use 7026087 1 O-Ring
23 to 28 Not Used
29 70002217 1 Ring, Retaining
30 to 34 Not Used
35 7026087 1 Seal Kit, Cylinder (Includes Items 9, 10, 12-15, 20 & 22)

3121182 510AJ 5-7

 SECTION 5 CYLINDER

FIGURE 5-4.LIFT (JIB) CYLINDER ASSEMBLY

5-8 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-4. LIFT (JIB) CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684242 Ref. JIB LIFT CYLINDER ASSEMBLY C

1 7026093 1 Barrel
2 7026094 1 Rod
3 to 5 Not Used
6 7026088 1 Head
7 7026089 1 Piston
8 0961951 2 Bearing
9 0961947 2 Bearing
10 Not Used
11 7026096 2 Cartridge, Valve
2900770 2 Seal Kit - 7026096 Valve (1 Per Cartridge)
12 to 13 Not Used
14 7026090 2 Bushing
15 7026091 1 Sleeve
16 7026092 1 Nut
17 70002223 1 Ring, Retaining
18 Use 7026095 1 Wiper
19 Use 7026095 1 Seal
20 Use 7026095 1 O-Ring
21 Use 7026095 1 Ring, Back-up
22 Use 7026095 1 O-Ring
23 Use 7026095 1 O-Ring
24 Use 7026095 1 O-Ring
25 to 27 Not Used
28 Use 7026095 1 O-Ring
29 Use 7026095 1 Seal
30 Not Used
31 70002220 1 Ring, Retaining
32 to 34 Not Used
35 7026095 1 Seal Kit, Cylinder (Includes Items 18-24, 28 & 29)

3121182 510AJ 5-9

 SECTION 5 CYLINDER

FIGURE 5-5.LIFT (MAIN BOOM) CYLINDER ASSEMBLY

5-10 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684244 Ref. MAIN LIFT CYLINDER ASSEMBLY E

1 7026101 1 Barrel
2 7026102 1 Rod
3 to 5 Not Used
6 0961950 4 Bearing
7 7026097 1 Piston
8 7026098 1 Head
9 7026099 1 Nut
10 70002224 1 Ring, Retaining
11 Use 70002225 1 Seal
12 Use 70002225 1 O-Ring
13 Not Used
14 See Note 1 Spacer (Note: Not Available for Purchase)
15 to 18 Not Used
19 Use 70002225 3 Ring, Wear
20 Use 70002225 1 Seal
21 Use 70002225 1 O-Ring
22 Use 70002225 1 Ring, Back-up
23 Use 70002225 1 O-Ring
24 Use 70002225 1 Wiper
25 4640936 1 Cartridge, Valve
2900770 1 Seal Kit - 4640936 Valve
26 Use Item 35 1 O-Ring
27 Use Item 35 1 O-Ring
28 Not Used
29 70002219 1 Ring, Retaining
30 to 34 Not Used
35 70002225 1 Seal Kit, Cylinder (Includes Items 11, 12, 19-24, 26 & 27)

3121182 510AJ 5-11

 SECTION 5 CYLINDER

FIGURE 5-6.LIFT (TOWER BOOM) CYLINDER ASSEMBLY

5-12 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684239 Ref TOWER LIFT CYLINDER ASSEMBLY D

1 7026078 1 Barrel
2 7026079 1 Rod
3 to 5 Not Used
6 0961950 4 Bearing
7 7026073 1 Piston
8 7026074 1 Head
9 Not Used
10 4641260 2 Cartridge, Valve
2900770 2 Seal Kit - 4641260 Valve (1 Per Assembly)
11 7026075 1 Nut
12 70002221 1 Ring, Retaining
13 Not Used
14 7026076 1 Spacer
15 Use 7026080 1 O-Ring
16 Use 7026080 1 Seal
17 Use 7026080 1 O-Ring
18 Use 7026080 1 Ring, Back-up
19 Use 7026080 2 Ring, Wear
20 Use 7026080 1 Seal
21 Use 7026080 1 O-Ring
22 Not Used
23 Use 7026080 1 O-Ring
24 Use 7026080 1 Wiper
25 Not Used
26 Use 7026080 1 O-Ring
27 to 29 Not Used
30 70002222 1 Ring, Retaining
31 to 34 Not Used
35 7026080 1 Seal Kit, Cylinder (Includes Items 15-21, 23, 24 & 26)

3121182 510AJ 5-13

 SECTION 5 CYLINDER

FIGURE 5-7.MASTER CYLINDER ASSEMBLY

5-14 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-7. MASTER CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684241 Ref MASTER CYLINDER ASSEMBLY C

1 7026085 1 Barrel
2 7026086 1 Rod
3 Not Used
4 7026081 1 Piston
5 7026082 1 Head
6 to 7 Not Used
8 0961951 4 Bearing
9 Use 7026087 1 Seal
10 Use 7026087 1 O-Ring
11 Not Used
12 Use 7026087 1 O-Ring
13 Use 7026087 1 Ring, Back-up
14 Use 7026087 1 Seal
15 Use 7026087 1 Wiper
16 to 17 Not Used
18 Use 7026087 1 O-Ring
19 70002216 1 Ring, Retaining
20 Not Used
21 Use 7026087 1 O-Ring
22 Not Used
23 70002217 1 Ring, Retaining
24 Not Used
25 7026087 1 Seal Kit, Cylinder (Includes Items 9, 10, 12-15, 18 & 21)

3121182 510AJ 5-15

 SECTION 5 CYLINDER

FIGURE 5-8.STEER CYLINDER ASSEMBLY

5-16 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-8. STEER CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684246 Ref. STEER CYLINDER ASSEMBLY B

1 7026105 1 Barrel
2 7026106 1 Rod
3 7026104 2 Head
4 to 5 Not Used
6 Use 7026107 2 Wiper
7 Use 7026107 2 Seal
8 Not Used
9 Use 7026107 2 Ring, Wear
10 Use 7026107 1 Seal
11 Not Used
12 Use 7026107 2 Ring, Back-up
13 Use 7026107 2 O-Ring
14 Use 7026107 2 O-Ring
15 7026100 2 O-Ring
16 to 17 Not Used
18 70002219 2 Ring, Retaining
19 Not Used
20 7026107 1 Seal Kit, Cylinder (Includes Items 6, 7, 9, 10 & 12-14)

3121182 510AJ 5-17

 SECTION 5 CYLINDER

FIGURE 5-9.TELESCOPE CYLINDER ASSEMBLY

5-18 510AJ 3121182

 SECTION 5 CYLINDER

FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684235 Ref. TELESCOPE CYLINDER ASSEMBLY D

1 7026070 1 Barrel
2 7026071 1 Rod
3 Not Used
4 7026064 1 Head
5 70001963 1 Valve Block Assembly w/Cartridges
5A 7011347 2 Cartridge, Valve
2900770 2 Seal Kit - 7011347 Valve (1 Per Assembly)
6 7026065 1 Piston
7 Use 7026072 1 Seal
8 Use 7026072 1 O-Ring
9 70206066 1 Spacer
10 to 12 Not Used
13 Use 7026072 1 O-Ring
Use 7026072 1 Ring, Back-up
14 Use 7026072 1 Seal
15 Not Used
16 Use 7026072 1 Wiper
17 Not Used
18 7026067 4 Bolt
19 Use 7026072 1 O-Ring
20 Use 7026072 1 O-Ring
21 to 22 Not Used
23 Use 7026072 1 O-Ring
24 Not Used
25 7026069 1 Setscrew
26 Use 7026072 2 Ring, Wear
27 70002220 1 Ring, Retaining
28 70000779 2 O-Ring
29 Not Used
30 7026072 1 Seal Kit, Cylinder (Includes Items 7, 8, 13,14, 16, 19, 20, 23 &
26)

3121182 510AJ 5-19

 SECTION 5 CYLINDER

FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-20 510AJ 3121182

 SECTION 6
HYDRAULIC

3121182 510 AJ 6-1

 SECTION 6 HYDRAULIC

FIGURE 6-1.AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR TO

S/N 1300000353)

5
1 7

8 6

10

3
3 MANIFOLD
JUNCTION
VALVE
4

2
2

6-2 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR
TO S/N 1300000353)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines uses S/Ns E3xxxxxxxx.

Ref. AXLE LOCKOUT HYDRAULIC DIAGRAM

2792579 Ref. 4WD 1

1 2110404 2 Fitting, Fitting

2 2110406 2 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2130604 1 Fitting, 90
5 2170404 1 Fitting, Tee
6 2221083 1 Fitting, Cross
7 2753540 1 Hose
8 2753543 2 Hose
9 2753576 1 Hose
10 2753855 2 Hose

3121182 510 AJ 6-3

 SECTION 6 HYDRAULIC

FIGURE 6-2.AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES

S/N 1300000353 TO S/N 1300003223)

12

4
6

10

9
1

2 7 3

11 13
3 2

14

6-4 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N
1300000353 TO S/N 1300003223)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines uses S/Ns E3xxxxxxxx.

Ref. AXLE LOCKOUT HYDRAULIC DIAGRAM

2792621 Ref. 4WD 3

1 2110404 2 Fitting, Fitting

2 2110406 2 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2130404 2 Fitting, 90
5 2130604 1 Fitting, 90
6 2150404 1 Fitting, 45
7 2170504 1 Fitting, Cross
8 2170506 1 Fitting, Cross
9 2753935 1 Hose
10 2753934 1 Hose
11 2753936 2 Hose
12 2753937 1 Hose
13 2753625 1 Hose
14 2753855 2 Hose

3121182 510 AJ 6-5

 SECTION 6 HYDRAULIC

FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N
1300003223 TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N
E300001114)
14

3
15
5 M5
B
16 M2 L2
SHUTTLE A
VALVE
M1

15

9
14

8 2 9 12 3
5
13
FORWARD
3 FLOW DIVIDER
1

11 6

4 10 7 4
A
X
P
T X
4 10
6
LOCK-OUT VALVE

18
13
9
1

CASE DRAIN
MANIFOLD

V
P
1 V 7 P 3
3 1

11 11

14
14 8

6-6 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N
1300003223 TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N
E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines uses S/Ns E3xxxxxxxx.

Ref. AXLE LOCKOUT HYDRAULIC DIAGRAM

2792778 Ref. 4WD 6

1 2110404 3 Fitting, Straight

2 Not Used
3 2110606 5 Fitting, Straight
4 2130404 2 Fitting, 90
5 1001098446 1 Fitting, Straight
6 2150404 1 Fitting, 45
7 2170504 1 Fitting, Tee
8 2170506 1 Fitting, Tee
9 2753782 2 Hose
10 1001103977 1 Hose (was p/n 2753934)
11 2753939 2 Hose
12 Not Used
13 2753851 1 Hose
14 2753625 4 Hose
15 2130606 2 Fitting, 90
16 8902175 1 Valve, Shuttle
17 Not Used
18 2220235 1 Plug

3121182 510 AJ 6-7

 SECTION 6 HYDRAULIC

FIGURE 6-4.DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR TO

S/N 1300003476)

6-8 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR TO S/N
1300003476)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines uses S/Ns E3xxxxxxxx.

Ref DRIVE HYDRAULIC DIAGRAM - 4WD

2792578 Ref Belgium Built Machines Prior to S/N 1300001243 5
2792707 Ref Belgium Built Machines S/N 1300001243 to S/N 1300003476 4

1 2110404 2 Fitting, Straight

2 2110406 2 Fitting, Straight
3 2110808 9 Fitting, Straight
4 2110812 10 Fitting, Straight
5 2111212 1 Fitting, Straight
6 2111216 1 Fitting, Straight
7 2130406 2 Fitting, 90
8 2130808 6 Fitting, 90
9 2221084 1 Fitting, Tee (Prior to S/N 1300001788)
10 2221088 1 Fitting, Tee
11 2170308 1 Fitting, Tee
12 2170504 4 Fitting, Tee
13 2220235 3 Plug (Prior to S/N 1300001243)
14 2130812 2 Fitting, 90
15 2110604 1 Fitting, Straight
16 2130404 3 Fitting, 90
17 Use 4641281 1 Valve, Check (was p/n 4641198)
18 2221085 2 Fitting, 90
19 1 Fitting, 90 Options:
2131012 Belgium Built Machines Prior to S/N 1300001243
2131008 Belgium Built Machines S/N 1300001243 to S/N 1300003476
20 2131212 1 Fitting, 90 (Belgium Built Machines Prior to S/N 1300001788)
21 2111010 2 Fitting, Straight (Belgium Built Machines Prior to S/N
1300001788)
22 2131216 2 Fitting, Straight
23 2111620 1 Fitting, Straight
24 2151212 2 Fitting, 45 (Belgium Built Machines Prior to S/N 1300001788)
25 2753546 2 Hose
26 2753538 1 Hose
27 2753537 2 Hose
28 2753555 2 Hose
29 2753856 2 Hose
30 2753542 1 Hose
31 2753586 2 Hose
32 2753553 1 Hose
33 2753553 1 Hose
34 2753858 2 Hose
35 2753859 2 Hose
36 2753600 2 Hose
37 2753601 2 Hose
38 2753582 1 Hose

3121182 510 AJ 6-9

 SECTION 6 HYDRAULIC

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR TO S/N
1300003476) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 2753602 1 Hose
40 2753603 1 Hose
41 2753585 1 Hose
42 2753555 1 Hose
43 2753597 1 Hose
44 2753594 1 Hose
45 2753595 1 Hose
46 2753588 1 Hose
47 2753854 2 Hose
48 2753584 1 Hose
49 2753578 1 Hose
50 2753611 1 Hose
51 2111612 1 Fitting, Straight (Belgium Built Machines Prior to
S/N 1300001788)
52 1 Fitting Options:
2150812 45 (Belgium Built Machines Prior to S/N 1300001243)
2221216 Straight (Belgium Built Machines S/N 1300001243 to
S/N 1300003476)

6-10 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES PRIOR TO S/N
1300003476) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510 AJ 6-11

6-12
29
REVERSE

FORWARD
CASE DRAIN 11
MANIFOLD CASE DRAIN
8 X
20
2 2 28
2 2 19 M4
M5
31 B
L1 L2
A
18 RETURN
REF. LOCK OUT CIR. X FILTER
2-SPEED - BRAKE
VALVE 30 IN
23 27 41
35 6 25 39 CASE
37 10
P PORT
S
B T 26
SECTION 6 HYDRAULIC

X
X 34 40 42
9 INLET
17 45
33
DRIVE PUMP 12
FILTER 13 GEAR PUMP
LEFT REAR SUCTION
DRIVE MOTOR
1 5 NOTE: CASE DRAIN
3 3
2 AND TWO SPEED
C B B C
LOCATED ON END
X PISTON PUMP
BRAKE 3 CAP ON DRIVE
36 SUCTION

510 AJ
C C 32
S X S
A A LEFT FRONT
10 15 3 DRIVE MOTOR
4
17
14
38 HYDRAULIC
16 16 OIL TANK
7
7 7 15 22 7
21 21 21
14 44

X X 5 5 17
2 9 22
10 22
8 2 9 12 3

21 5 3 5
3 13
5
BRAKE A
A C RIGHT FRONT
C
FLOW DIVIDER X DRIVE MOTOR
2 C 1
44 X S C
S B NOTE: CASE DRAIN AND
B 11 TWO SPEED LOCATED ON
6 X
3 22 3 4 END CAP ON DRIVE
1
RIGHT REAR 10 7 14 4
DRIVE MOTOR X 2 5 X 2 2
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
FIGURE 6-5.DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N 1300003476 TO

3121182
 SECTION 6 HYDRAULIC

FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N 1300003476 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines uses S/Ns E3xxxxxxxx.

1001094635 Ref DRIVE HYDRAULIC DIAGRAM - 4WD 3

1 2110406 2 Fitting, Straight

2 2110808 10 Fitting, Straight
3 2110812 8 Fitting, Straight
4 2130406 2 Fitting, 90
5 2130808 6 Fitting, 90
6 2221088 1 Fitting, Tee
7 2170504 4 Fitting, Tee
8 2130812 1 Fitting, 90
9 2110604 2 Fitting, Straight
10 2130404 3 Fitting, 90
11 2221085 2 Fitting, 90
12 2131008 1 Fitting, 90
13 2111620 1 Fitting, Straight
14 2753546 2 Hose
15 2753537 2 Hose
16 2753540 2 Hose
17 2753541 3 Hose
18 2753586 2 Hose
19 2753580 1 Hose
20 2753581 1 Hose
21 2754244 4 Hose
22 1001094649 4 Hose
23 2753605 1 Hose
24 Not Used
25 2753843 1 Hose
26 2753594 1 Hose
27 2753595 1 Hose
28 2753588 1 Hose
29 2753604 2 Hose
30 2753538 1 Hose
31 2753578 1 Hose
32 2753610 1 Hose
33 2221216 1 Fitting, Straight
34 2221183 1 Fitting, Straight
35 2110404 1 Fitting, Straight
36 2753787 1 Hose
37 2753602 1 Hose
38 2754471 1 Hose
39 2131216 1 Fitting, 90
40 2221296 1 Fitting, Straight
41 2170512 1 Fitting, Tee
42 2753698 1 Hose
43 Not Used

3121182 510 AJ 6-13

 SECTION 6 HYDRAULIC

FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N 1300003476 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
44 2111212 2 Fitting, Straight
45 4641281 1 Valve, Check

6-14 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES S/N 1300003476 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO S/N E300001114)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510 AJ 6-15

 SECTION 6 HYDRAULIC

FIGURE 6-6.STANDARD HYDRAULIC DIAGRAM

6-16 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STANDARD HYDRAULIC DIAGRAM
2792580 Ref. Turntable Hydraulic Diagram 6
2792584 Ref. Main Boom Hydraulic Diagram 2
2792583 Ref. Tower Boom Hydraulic Diagram 1

1 2110404 10 Fitting, Straight

2 2110406 3 Fitting, Straight
3 2111212 1 Fitting, Straight
4 2130406 3 Fitting, 90
5 2170504 2 Fitting, Tee
6 2150808 1 Fitting, 45
7 2150606 1 Fitting, 45
8 2170206 1 Fitting, Long 90
9 2110606 11 Fitting, Straight
10 2110410 2 Fitting, Straight
11 2110606 2 Fitting, Straight (1.25 Length)
2170106 2 Fitting, Long Straight (2.27 Length)
12 2130606 2 Fitting, 90
13 Not Used
14 2150404 2 Fitting, 45
15 2170406 1 Fitting, Tee
16 2221086 7 Fitting, Pressure, Check
17 1 Fitting Options:
2130604 Fitting, 90
2110604 Fitting, Straight
18 2110604 1 Fitting, Straight
19 2131210 1 Fitting, 90
20 2170316 1 Fitting, Tee
21 2170808 2 Fitting, Tee
22 2111620 1 Fitting, Straight
23 2111216 1 Fitting, Straight
24 4641199 2 Valve, Check
25 2753546 1 Hose
26 2753546 1 Hose
27 2753845 2 Hose
28 2753548 2 Hose
29 2753557 2 Hose
30 2 Hose Options:
2753550 Main Boom Hydraulic Diagram (66 Length)
2753675 Standard Hydraulic Diagram (84 Length)
31 2753847 1 Hose
32 2753552 1 Hose
33 2753553 1 Hose
34 2753846 1 Hose
35 2753561 1 Hose
36 2753562 1 Hose
37 2753563 1 Hose
38 4568280 1 Tube
39 2753565 1 Hose

3121182 510 AJ 6-17

 SECTION 6 HYDRAULIC

FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
40 2753566 1 Hose
41 2753567 2 Hose
42 2753568 1 Hose
43 2753611 1 Hose
44 2753569 2 Hose
45 2753570 2 Hose
46 2753571 2 Hose
47 2753613 1 Hose
48 2753572 1 Hose
49 2753573 1 Hose
50 2753589 1 Hose
51 2753590 1 Hose
52 2753614 1 Hose
53 1705091 4 Decal, Hose Tags (Not Shown)
54 2130606 2 Fitting, 90

6-18 510 AJ 3121182

 SECTION 6 HYDRAULIC

FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121182 510 AJ 6-19

 SECTION 6 HYDRAULIC

FIGURE 6-7. HYDRAULIC DIAGRAM LIST

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Diagrams with asterick (*) are shown in the preceding Ref.
pages. Information on diagrams not shown is available from
JLG Customer Service Department.

Ref. Axle Lockout Hydraulic Diagrams:

2792579/1283245* Ref. Belgium Built Machines Prior to S/N 1300000353
2792621/1283373* Ref. Belgium Built Machines S/N 1300000353 to S/N 1300003223
2792778/1283460* Ref. Belgium Built Machines S/N 1300003223 to Present
2792778/1283460* Ref. Romanian Built Machines S/N E300000100 to S/N E300001114

Ref. Axle Fixed Hydraulic Diagrams:

Not Required Ref. Belgium Built Machines Prior to S/N 1300003223
2792784/1283460 Ref. Belgium Built Machines S/N 1300003223 to Present
2792784/1283460 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114

2792590/1283373* Ref. Boom (Main) Hydraulic Diagram

2792583/1283373* Ref. Boom (Tower) Hydraulic Diagram

Ref. Drive Hydraulic Diagrams:

2792578/1283245* Ref. Belgium Built Machines Prior to S/N 1300001159
2792707/1283373* Ref. Belgium Built Machines S/N 1300001159 to S/N 1300003476
1001094635/ Ref. Belgium Built Machines S/N 1300003476 to Present
1283460*
1001094635/ Ref. Romanian Built Machines S/N E300000100 to S/N E300001114
1283460*

Ref. Oil Cooler Hydraulic Diagrams:

1001107591 Ref Caterpillar/Perkins Engines
1001096182 Ref Deutz/GM Engines

2792580/1283373* Ref. Standard Hydraulic Diagram

Ref. Standard Hydraulic Schematic

2792518 Ref. Belgium Built Machines Prior to S/N 1300003223
2792780 Ref. Belgium Built Machines S/N 1300003223 to Present
2792780 Ref. Romanian Built Machines S/N 1300003223 to S/N E300001114

6-20 510 AJ 3121182

 SECTION 7
ELECTRICAL

3121182 510AJ 7-1

 SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Diagrams with asterisks (*) are shown in the following
pages. Diagrams not shown are available from the JLG
Customer Service Department.
Ref. Note: All Romanian Built Machines uses UGM.
Ref. Note: No Romanian Built Machines built with Perkins
Enignes.

0257887 Ref. ALARM ELECTRICAL DIAGRAM

0258921/1283002 Ref. ETHER START ELECTICAL DIAGRAM

Ref. GENERATOR ELECTRICAL DIAGRAM (2500W)

Ref. Note: For Diagram for Machines with SkyPower Generator,
see JLG Supplement P/N 3124242.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Without UGM
Ref. 110V/60HZ Generator
4933250 Ref. Belgium Built Machines Prior to S/N 1300000316
4933238 Ref. Belgium Built Machines S/N 1300000316 to
S/N 1300000731
4933300 Ref. Belgium Built Machines S/N 1300000731 to Present
Ref. 110V/50Hz & 220V/50Hz Generator
4933216 Ref. Belgium Built Machines Prior to S/N 1300000316
4933239 Ref. Belgium Built Machines S/N 1300000316 to
S/N 1300000731
4933300 Ref. Belgium Built Machines S/N 1300000731 to
S/N 1300006619
1001100027 Ref. Belgium Built Machines S/N 1300006619 to Present
Ref. With UGM
Ref. Caterpillar/Deutz/Perkins
1001112588 Ref. 110V/60Hz
1001112743 Ref. 110V/50Hz & 220V/50Hz

4933217 Ref. GLOW PLUG ELECTICAL DIAGRAM (DEUTZ MACHINES)

Ref. LIGHTS ELECTRICAL DIAGRAMS

4933219 Ref. Headlights & Taillights
4933231 Ref. Chassis Lights

See Note Ref. PLATFORM ELECTRICAL DIAGRAM (NOTE: SEE

ELECTRICAL SCHEMATIC)

Ref. PLATFORM WORKLIGHTS ELECTRICAL DIAGRAMS:

0270814 Ref. Belgium Built Machines Prior to S/N 1300000138
0273495 Ref. Belgium Built Machines S/N 1300000138 to S/N 1300001680
0274862 Ref. Belgium Built Machines S/N 1300001680 to Present

4933218 Ref. SOFT TOUCH ELECTRICAL DIAGRAM

7-2 510AJ 3121182

 SECTION 7 ELECTRICAL

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. STANDARD ELECTRICAL DIAGRAMS
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Without UGM
4933171 Ref. Belgium Built Machines Prior to S/N 1300000981
4933326 Ref. Belgium Built Machines S/N 1300000981 to
S/N 1300002605
4933384 Ref. Belgium Built Machines S/N 1300002605 to Present
Ref. With UGM
1001109727 Deutz Engines
1001102900 Ref. Caterpillar/Perkins

Ref. STANDARD ELECTRICAL SCHEMATIC

Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Without UGM
1870144* Ref. Deutz Engine Machines Prior to S/N 1300000981
1870191* Ref. Deutz Engine Machines S/N 1300000981 to
S/N 1300002605
1870215* Ref. Deutz Engine Machines S/N 1300002605 to Present
1870215* Ref. Perkins Engine Machines
1001108879* Ref. With UGM

3121182 510AJ 7-3

 SECTION 7 ELECTRICAL

FIGURE 7-2.ELECTRICAL SCHEMATIC (WITHOUT UGM) (SEE FIGURE 7-1 FOR USAGE)

7-4 510AJ 3121182

 SECTION 7 ELECTRICAL

NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

1870144 G

3121182 510AJ 7-5

 SECTION 7 ELECTRICAL

7-6 510AJ 3121182

 SECTION 7 ELECTRICAL

1870144 G

3121182 510AJ 7-7

 SECTION 7 ELECTRICAL

FIGURE 7-3.ELECTRICAL SCHEMATIC (WITHOUT UGM) (SEE FIGURE 7-1 FOR USAGE)

7-8 510AJ 3121182

 SECTION 7 ELECTRICAL

NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

1870191G

3121182 510AJ 7-9

 SECTION 7 ELECTRICAL

7-10 510AJ 3121182

 SECTION 7 ELECTRICAL

1870191G

3121182 510AJ 7-11

 SECTION 7 ELECTRICAL

7-12 510AJ 3121182

 SECTION 7 ELECTRICAL

1870191G

3121182 510AJ 7-13

 SECTION 7 ELECTRICAL

FIGURE 7-4.ELECTRICAL SCHEMATIC (WITHOUT UGM) (SEE FIGURE 7-1 FOR USAGE)

7-14 510AJ 3121182

 SECTION 7 ELECTRICAL

NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

1870215 D

3121182 510AJ 7-15

 SECTION 7 ELECTRICAL

7-16 510AJ 3121182

 SECTION 7 ELECTRICAL

1870215 D

3121182 510AJ 7-17

 SECTION 7 ELECTRICAL

7-18 510AJ 3121182

 SECTION 7 ELECTRICAL

1870215 D

3121182 510AJ 7-19

 SECTION 7 ELECTRICAL

FIGURE 7-5.ELECTRICAL SCHEMATIC (WITH UGM) (SEE FIGURE 7-1 FOR USAGE)

7-20 510AJ 3121182

 SECTION 7 ELECTRICAL

NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

1001108879 - D

3121182 510AJ 7-21

 SECTION 7 ELECTRICAL

7-22 510AJ 3121182

 SECTION 7 ELECTRICAL

1001108879 - D

3121182 510AJ 7-23

 SECTION 7 ELECTRICAL

1001108879 - D

7-24 510AJ 3121182

 SECTION 7 ELECTRICAL

SEE
SHEET 1
ZONE C5

A YEL/RED 2-1-99 (16)

B BRN/WHT 47-8-1
C BLACK FUEL
ENGINE D WHT/YEL 48-8 PUMP
CONNECTOR F WHT/YEL 48-3 J1-11 ON SHEET 1 ZONE D3
N RED CAN HI
P BLK CAN LO SEE SHEET 1, ZONE C5
SHIELD

BRN/WHT 47-8

87 87a
BRN/WHT 47-8-2

14 BLU/ORN 52-5
YEL/RED 2-6-2 86 85
30

YEL/RED 2-4-1 (12) TERMINAL B

J1-10 BLACK
J1-22 MTB STATION
ON SELECT SWITCH
ON
SHEET 1 SHEET 1, ZONE G5
SHEET 1
A B ZONE D3
ZONE D3
GENERATOR
RECEPTACLE SEE
SHEET 1
ZONE E5

JLG SCHEMATIC
FOR
GM/PSI ENGINE

1001108879 - D

3121182 510AJ 7-25

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)

712A 712C 712A

214 713A PLATFORM

712E
263 WORK LIGHTS
712B
40
PLATFORM 41 713C 214B
712E 703A
FLOODLIGHTS 101 712D 263B 706F
713D 263A 712F GENERATOR
713D SWITCH
43 106
53C 38 711A
706G SOFT
711B TOUCH
SWITCH
712K 712G 712H 712J
614 713F 713B 713C 713G
106
43
3 46A
36
44
J7

104 109
J1
46B
107 3
J5 J6

3 102
614A
J2

3 3 PLATFORM
613A 103 214 46 CONTROL
J8

263 VALVE
106 3
105
107 53A 53B 53
3
615 47A
FOOTSWITCH
48
615A
255
234 611
108 252 MAIN BOOM
210
106 214A ELEVATION
262 214 LIMIT SWITCH
263A 263 612C 612B
TOWER BOOM
ELEVATION
106 209 LIMIT SWITCH
213C 612
PLATFORM 253 DRIVE
CONTROL 254C ORIENTATION
BOX 613
SWITCH
225
264
DIAGNOSTIC 328 617
ANALYZER
(PRIOR TO 330 617A
S/N 1300000979) 335B 335 335A (DEUTZ 213
EMR2 (DEUTZ 336K
336G & GM) EMR2) 254 514
328 430
455 518 519 336F
458 336D 431 336C 326 213A
501 327 254A
806A 806B 336E 336A
806C 213B
254B
J8

336A
(DEUTZ 255
J1

EMR2 611
& GM) 337
329
J7

612
J2

J3

J4

338
709
336J
325 806B HEADLIGHTS

507 336A 336 336A

508 328 806C
GROUND 709A
331 510
CONTROL 338D 328
BOX 336B 336H DIAGNOSTIC
336G 255A ANALYZER
611A (S/N 1300000979 TO PRESENT & 806A TAILLIGHTS
612A S/N E300000100 TO S/N E300001095)

7-26 510AJ 3121182

 SECTION 7 ELECTRICAL

2500W
GENERATOR

701K 701B 701A

GENERATOR 701L 701D
CONTROL BOX 2500W
GENERATOR 701F
RELAY

7500W
GENERATOR
CONTROL BOX
228 229 7500W
7500W 233 232 7500W
GENERATOR 265 256 GENERATOR
RELAYS SKYPOWER 706A
PLATFORM 257 GENERATOR 712J
BOX
713G

712J 226 440 443

713G 267 441 444 462 706D
LP CONVERTOR THROTTLE 442 447 450
437 (FORD) CONTROL 607
ALTERNATOR 438 (FORD)
427 439
428 464
429 706E
337 608 608A
432

448 435 ENGINE 436

434 CONTROL 605B
(DEUTZ)
BOSCH FUEL 605A
605E
REGULATOR SPEED ENGINE
(GM) PICK-UP HARNESS AUX
420 (DEUTZ) (DEUTZ) PUMP
453 FUEL ON
FUEL SOLENOID 467
REGULATOR (DEUTZ) 466 605C 426 601B
(GM HARNESS) 437
438 601B
606A 439
610A 610A 605D
606 610
TACH 420
SENSOR/ 610B +
454 420
SPEED
ENGINE PICK-UP 601A
CONTROL (CAT& 2 SPEED GLOW
(GM) PERKINS) & BRAKE BATTERY
PLUGS
VALVE 616 601E
STROBE HYDRAULIC GLOW
LIGHT THROTTLE PUMPS 601C START PLUG
ACTUATOR 603 703B
STARTER RELAY RELAY
(CAT & PERKINS)
SENDING
707 UNIT
FUEL (CAT & AUX
707A ON PERKINS) RELAY 706A
418 (CAT & 434 711J
PERKINS) 604 435 FUEL 713G
419 SHUT
468 604A 451 OFF 602 601D
337 452 SWITCH 337 449 706D
465 (CAT & 450 713E
466 PERKINS)

338A 338A
338 338C

338B 338B
MAIN
708A CONTROL 338
VALVE
708
HORN
FUEL
LEVEL 338A
SENSOR
ALARM

3121182 510AJ 7-27

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines were built with UGM.
Ref. USA Built Machines use S/Ns 03xxxxxxxx.
Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

0861512 Ref. PLATFORM CONSOLE BOX COMPONENTS L

1 to 2 Not Used
3 0100048 A/R Grease, Dielectric
4 to 37 Not Used
38 4460428 2 Connector, Strain Relief
39 Not Used
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 Not Used
43 4460708 2 Receptacle - 15 Position
44 4460905 5 Seal, Plug
45 Not Used
46 4922533 1 Harness, Upper Valve 3/C
46A 4460226 7 Socket, Female
46B 4460880 6 Connector, DIN
47 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
47A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
48 to 52 Not Used
53 0272970 Ref. Footswitch Components A
53A 1060918 8ft/2.4m Cable, Electrical - 18/3
53B 4460071 1 Connector, Strain Relief
53C 4460226 2 Socket, Female
4460464 1 Pin, Male Deutsch
54 1 Harness, Platform Box (See Items 101-109 for Breakdown)
4922669 Belgium Built Machines Prior to S/N 1300006692
1001107007 Belgium Built Machines S/N 1300006692 to Present

Ref. PLATFORM BOX HARNESS ASSEMBLY

4922669 Ref. Prior to S/N 1300006701 3/D
1001107007 Ref. S/N 1300006701 to Present C

101 4460866 1 Connector - 19 Position

4460464 7 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
102 4460874 1 Connector - 35 Position (Natural)
4460871 A/R Socket, Female
103 4460875 1 Connector - 35 Position (Gray)
4460871 A/R Socket, Female

7-28 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 4460873 1 Connector - 35 Position (Black)
4460871 A/R Socket, Female
105 4460879 1 Connector, Male 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
107 4460225 4 Plug, Male - 6 Position
4460226 18 Socket, Female
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 25 Pin, Male

Ref. BOOM CABLES INSTALLATION

0272594 Ref. Tower Boom Components D
201 to 250 Not Required
251 1060991 1 Cable, Electrical 12/3
252 4460425 2 Connector, Strain Relief
253 4460866 1 Deutsch Receptacle - 19 Position
2820031 1 Heat Shrink
254 4922530 1 Harness Assembly - Tower Boom (12/4 - 18/8) 3/D
1060896 34ft/10.4m Cable, Electrical - 12/4&18/8
2820118 6in/15cm Heat Shrink
254A 4460865 2 Plug, Male Deutsch - 19 Position
4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
4460466 4 Seal, Plug
254B 4460473 1 Clamp. Cable
254C 4460464 11 Pin, Male 18 Gauge
4460508 4 Pin, Male 12 Gauge
255 4922770 1 Cable, Electrical 18/2
255A 4460226 2 Socket, Female
256 to 258 Not Required
259 to 260 Not Used

0272620 Ref. Main Boom Cable Components C

261 1060992 1 Cable, Electrical 12/3
262 4460865 1 Deutsch Plug - 19 Position
263 4922806 1 Harness Assembly - Main Boom (12/4 -18/8) 1/A
1060896 37ft/11.3m Cable, Electrical - 12/4&18/8
2820118 6in/15cm Heat Shrink
263A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 4 Seal, Plug
263B 4460473 1 Clamp. Cable
264 4460473 1 Clamp. Cable
265 to 267 Not Required
268 to 270 Not Used

3121182 510AJ 7-29

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GROUND CONTROL BOX COMPONENTS

301 to 324 Not Used

325 4460426 A/R Connector, Strain Relief
3520035 A/R Plug
326 4460470 1 Nut, Terminal
327 4460471 1 Locknut, Terminal
328 0100048 A/R Grease, Dielectric
329 4460526 1 Connector, Strain Relief
330 4460874 1 Connector (Natural)
4460905 4 Seal, Plug
331 4460875 1 Connector (Gray)
4460905 4 Seal, Plug
332 to 334 Not Used
335 4922666 1 Cable, Analyzer (Prior to S/N 1300000981) 2
335A 4460226 4 Socket, Female (Located at J1)
335B 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
336 1 Ground Control Box Harness Assembly
4922638 Belgium Built Machines Prior to S/N 1300000981 5/F
4923223 Belgium Built Machines S/N 1300000981 to S/N 1300002605 G
4923575 Belgium Built Machines S/N 1300002605 to Present F
3990010 1 Diode 6 Amp (Not Shown)
336A 4460418 9 Connector, Female - 6 Position
4460419 27 Socket, Female
336B 4460876 1 Connector - 35 Position (Blue)
4460871 28 Socket, Female
4460905 31 Seal, Plug
336C 4460866 1 Receptacle, Female - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
336D 4460878 1 Housing, Terminal - 4 Position
4460887 3 Terminal (12 Gauge)
336E 4120035 7 Base, Light
4460634 8 Terminal (16 Gauge)
4460635 6 Terminal (12 Gauge)
336F 4460873 1 Connector - 35 Position (Black)
4460871 A/R Socket, Female
4460905 2 Seal, Plug
336G 4460871 3 Socket, Female
336H 4460434 A/R Plug, Male - 15 Position
4460227 17 Pin
336J 4460761 1 Connector, Female 4 - Position (S/N 1300000981 to
Present)
4460227 4 Pin, Male
336K 4460536 1 Connector, Female 3 - Position (S/N 1300002605 to
Present)
4460943 3 Pin, Male

7-30 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
337 1 Engine Harness Assembly (See Items 401-469 for Breakdown)
4922522 Deutz Engines Belgium Built Machines Prior to
S/N 1300000981
4923265 Deutz Engines Belgium Built Machines S/N 1300000981 to
Present
4923581 Perkins Engines Belgium Built Machines S/N 1300002604 to
S/N 1300005190
1001098840 Perkins Engines Belgium Built Machines S/N 1300005190 to
Present
338 4922523 1 Valve Harness Assembly 2/C
338A 4460880 12 DIN Connector
338B 4460320 2 Connector, Female - 2 Position
4460267 4 Pin, Male
338C 4460424 1 Connector, Male - 2 Position
4460268 2 Pin, Female
338D 4460871 20 Socket, Female
339 1 Ground Control Box Wiring Diagram (Not Shown - See Items
501 to 519 for Breakdown)
4933171 Ref. Deutz Engines Belgium Built Machines Prior to
S/N 1300000981
4933326 Ref. Deutz Engines Belgium Built Machines S/N 1300000981 to
S/N 1300002604
4933384 Ref. Deutz Engines Belgium Built Machines S/N 1300002604 to
Present
4933382 Ref. Perkins Engines

Ref. ENGINE HARNESS ASSEMBLY

4922522 Ref. Deutz Engines Belgium Built Machines Prior to S/N
8/H
1300000981
4923265 Ref. Deutz Engines Belgium Built Machines S/N 1300000981
F
to Present
4923581 Ref. Perkins Engines Belgium Built Machines Prior to S/N
B
1300005190
1001098840 Ref. Perkins Engines Belgium Built Machines S/N 1300005190
B
to Present

401 to 417 Not Used

418 4460424 1 Receptacle, Female - 2 Position
419 4460268 2 Socket, Female
420 4460880 A/R DIN Connector without Diode
421 to 425 Not Used
426 4461070 6 Receptacle with Resistor (Deutz EMR2 Engine Only)
4460944 1 Terminal, Gold (Deutz EMR2 Engine Only)
4461095 1 Plug, Male - 3 Position (Deutz EMR2 Engine Only)
427 to 428 Not Required
429 Not Used
430 4460539 1 Plug, Male - 3 Position (Deutz EMR2 Engines Only)
431 4460944 1 Terminal, Gold (Deutz EMR2 Engines Only)
432 Not Required
433 Not Used

3121182 510AJ 7-31

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
434 1 Receptacle, Female - 2 Position Options:
4460890 Deutz Engine
4460890 Caterpillar/Perkins Engine (Belgium Built Machines Prior to
S/N 1300005190)
1001098923 Caterpillar/Perkins Engine (Belgium Built Machines
S/N 1300005190 to Present)
435 2 Terminal Options:
4460889 Deutz Engine Only
4460889 Perkins Engine (Belgium Built Machines Prior to
S/N 1300005190)
4460465 Perkins Engine (Belgium Built Machines S/N 1300005190
to Present)
436 4461052 1 Plug - 25 Position (Deutz EMR2 Engine Only)
4461005 5 Terminal 18-20 Gauge (Deutz EMR2 Engine Only)
4461060 2 Terminal 14-16 Gauge (Deutz EMR2 Engine Only)
4461006 5 Seal 18-20 Gauge (Deutz EMR2 Engine Only)
4461054 2 Seal 14-16 Gauge (Deutz EMR2 Engine Only)
4461008 Plug, Hole (Deutz EMR2 Engine Only)
4461053 1 Cover, Plug (Deutz EMR2 Engine Only)
437 4460742 A/R Plug, Male - 2 Position
438 4460457 A/R Terminal, Female
439 4460458 A/R Seal, Terminal
440 to 444 Not Required
445 4460891 1 Connector, 2 Position Deutsch
446 4460539 1 Connector, 3 Position Deutsch
447 to 454 Not Required
455 4460871 A/R Socket, Female
3990001 1 Diode (Perkins Engines Only)
456 Not Used
457 Not Required
458 Not Used
459 Not Required
460 to 461 Not Used
462 Not Required
463 Not Used
464 Not Required
465 4460891 1 Plug, Male - 2 Position (Perkins Engine Only)
466 4460465 5 Socket, Female (Perkins Engine Only)
467 4460539 1 Plug, Male - 3 Position (Perkins Engine Only)
468 4460994 1 Housing - 2 Position (Perkins Engine Only)
4460993 1 Terminal (Perkins Engine Only)
469 3730125 1 Resistor, 120 OHM (Not Shown - Perkins Engine Only)

7-32 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GROUND CONTROL BOX WIRING DIAGRAM
4933171 Ref. Deutz Engines Belgium Built Machines Prior to S/N
9/I
1300000981
4933326 Ref. Deutz Engines Belgium Built Machines S/N 1300000981
F
to S/N 1300002605
4933384 Ref. Deutz Engines Belgium Built Machines S/N 1300002605
D
to Present
4933382 Ref. Perkins Engines D

501 2920129 A/R Bulb, Light

502 to 506 Not Used
507 2400065 1 Fuse, 30Amp
508 2400066 1 Fuse, Holder
509 Not Used
510 4460708 A/R Receptacle, Female - 15 Position
4460226 A/R Socket, Female
4922637 1 Harness, Jumper (Not Shown)
511 to 513 Not Used
514 4460424 1 Connector - 2 Position (Belgium Built Machines
S/N 1300006701 to Present)
4460226 2 Socket, Female
515 to 517 Not Used
518 4460894 1 Plug, Male - 6 Position (Deutz EMR2/Perkins Engines)
4460892 1 Receptacle, Female - 6 Position (Deutz EMR2/Perkins
Engines)
519 2902443 1 Receptacle Kit (Deutz EMR2/Perkins Only)
4461071 8 Socket, Female
4461072 1 Receptacle
4461073 1 Cap, Dust
4461074 1 Shell, Black

Ref. STANDARD HARNESS COMPONENTS

601 2902060 1 Battery Cable Kit B

601A 7016817 1 Cable - Battery to Starter Relay
601B Use 7027041 1 Cable - Battery + & Auxiliary Pump to Ground (was p/n
7016837)
601C 7016834 1 Cable - Starter Relay to Starter
601D 7016838 1 Cable - Starter Relay to Auxiliary Relay
601E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
Not Required Caterpillar/GM/Perkins Engines
602 1 Harness Options:
1060904 Cable, Jumper (Perkins Engine Machines)
4922978 Harness, Start Assist Solenoid (Belgium Built Machines
S/N 1300000353 to S/N 1300000979)
603 4922737 1 Engine Grounding Harness (Perkins Engine Machines)
604 Use 1001099927 1 Perkins Throttle Actuator Harness (Includes Actuator)
604A 4460897 1 Receptacle, Female -2 Position (Perkins Engines Only)
4460464 2 Pin, Male (Perkins Engines Only)
2820018 A/R Heatshrink

3121182 510AJ 7-33

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
605 A/R Deutz EMR2 Engine Harness Components
605A 7027796 1 Deutz Engine Harness
605B 4461052 1 Receptacle, Female - 25 Position
4461053 1 Cover, Receptacle
4461005 5 Terminal
4461006 5 Seal (Used with p/n 4461005)
4461060 2 Terminal
4461054 2 Seal (Used with p/n 4461060)
4461008 18 Plug, Hole
605C 7027793 1 Plug-In, Connector
605D 70000345 4 Glow Plug Harness (Includes Glow Plug) (Used on
p/n 2000338 Engine Only) (Belgium Built Machines
S/N 1300001788 to Present)
605E 7027794 1 Deutz Engine Harness (For other replacement parts refer to
Deutz engine dealer)
606 Use 1001099926 1 Perkins Speed Sensor Harness (Includes Sensor)
606A 4460536 1 Receptacle, Female -3 Position (Perkins Engines Only)
4460464 3 Pin, Male (Perkins Engines Only)
2820018 A/R Heatshrink
607 to 609 Not Required
610 2 Pump Harness Options:
7024830 Machines with Series 42 Pump
See Note Machines with Series M46 Pump
(Note: Not Available for Purchase)
610A 7007498 1 Connector - Position (2WD)
4460867 2 Receptacle, Female - 2 Position (4WD)
4460850 4 Pin, Male (4WD)
610B 7007497 1 Connector (2WD)
Not Required 0 Connector (4WD)
611 to 611A Not Required
612 4922714 1 Limit Switch Harness (Includes Limit Switch) B
612A 4460226 2 Socket, Female
612B 1 Switch, Limit Switch Options:
4360321 Belgium Built Machines Prior to S/N 1300000133
4360548 Belgium Built Machines S/N 1300000133 to Present
612C 1 Switch, Limit Switch Options:
4460428 Belgium Built Machines Prior to S/N 1300000133
4460968 Belgium Built Machines S/N 1300000133 to Present
613 See Note 1 Controller Harness Assembly (Lift and Swing)
(Note: Not Available - Purchase Complete Controller)
613A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
614 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
614A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
615 See Note 1 Controller Harness Assembly (Speed Control)
(Note: Not Available - Purchase Complete Controller)
615A 4460224 1 Receptacle, Female - 6 Position
4460226 8 Socket, Female

7-34 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
616 4923451 1 Harness, Glow Plugs (Used on p/n 2000338 Engine Only) B
(Belgium Built Machines S/N 1300001788 to Present)
617 4360517 1 Switch, Proximity
617A 4460320 1 Connector - 2 Position
4460227 2 Pin, Male

Ref. OPTIONAL HARNESS COMPONENTS

701 Ref. AC to Platform Receptacle Components

0258303 Ref. 110V/220VANSI Specs (ANSI & CSA Specs) B
0258304 Ref. 110V/220V (Plug & Receptacle Supplied Locally) (ANSI Export B
& Australian)
Ref. 110V/220V (CE Spec Only)
Ref. Without Generator:
0258304 Ref. 110V/220V (Plug & Receptacle Supplied Locally) B
0275681 Ref. 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
0275678 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
0275679 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
0275683 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
0275684 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
0275680 Ref. 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box)
0275682 Ref. 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
Ref. With Generator:
1001101913 Ref. 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
1001101910 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
1001101911 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
1001101915 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
1001101916 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
1001101912 Ref. 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box)
1001101914 Ref. 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
701A Box Options:
0860038 0258303 Installation
See Note 0258304 Installation (Note: Not Available - Purchase
Locally)
0861781 0275681/0275680/1001101913/1001101914
Installations
0861731 0275678/0275679/1001101910/1001101911/
1001101912 Installations

3121182 510AJ 7-35

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
701A See Note 0275683/0275684/1001101915/1001101916
Contd Installations (Note: Was p/n 0861782 which is no
longer available. Use p/n 100110344 CEE 7 Side
Ground Service Kit or p/n 1001100343 CEE 7 Post
Ground Service Kit. Kits include Box, & Items
701B, 701C, 701L & 701N.)
0861781 0275682 Installation
1001141967 1001100343, 1001100344, 1001141970 &
1001141971 Kits
701B 1 Receptacle Options:
4460346 0258303 Installations
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4461198 0275681/1001101913 Installations
4461244 0275678/1001101910 Installations
4461245 0275679/1001101911 Installations
Use 100110343 0275683/1001101915 Installations (Note: Was p/n
4461204 which is no longer available)
Use 100110344 0275684/1001101916 Installations (Note: Was p/n
4461207which is no longer available)
4461246 0275680/1001101912 Installations
4461201 0275682/1001101914 Installations
1001141968 0275218, 1001100343 & 1001141971 Kits
1001141969 0275219, 1001100344 & 1001141970 Kits
701C 1 Plug Options:
4460205 0258303 Installations
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4461196 0275681/1001101913 Installations
4461202 0275678/0275683/1001101910/1001101915
Installations & 1001100343/1001141971 Kits
4461205 0275679/0275684/1001101911/1001101916
Installations & 1001100344/1001141970 Kits
4461249 0275680/1001101912 Installation
4461199 0275682/1001101914 Installation
701D 0903484 1 Bracket (All Installations except 0258303/0258304
Installations)
701E 0903612 1 Bracket (All Installations except 0258303/0258304
Installations)
701F 1 Decal Options:
1705325 110V
3252507 220V

7-36 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
701G 1 Circuit Breaker Box Kit Options (All Installations except
0258303/0258304 Installations):
2902549 Without Generator D
1001096070 With Generator D
A/R Breaker, Circuit - 16 Amp Options:
See Note 1 Belgium Built Machines Prior to S/N 1300006701
(was p/n 2400093)
Ref. Note: For Service replacement purchase (1) p/n
1001109475 & (1) p/n 1001109482.
Belgium Built Machines S/N 1300006701 to Present:
1001109475 1 Without Latch & Bracket
1001109482 1 With Latch & Bracket
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
701H 2 Connector, Strain Relief Options:
4460633 M20 Diameter
1001097150 M25 Diameter
701J 1060908 A/R Cable, Electrical 12/3 Options (All Installations except
0258303/0258304 Installations):
6ft/1.8m Without Generator
12ft/3.7m With Generator
701K 1 Connector, Strain Relief
4460968 1 All Installations except 0258303/0258304
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4460071 0258303 Installation
701L 1 Shield, Cover
Part of Item 701A 1 All Installations except 0258303/0258304 Installation
0258303 Installation Options
4060700 Side Hinged
1001110873 Top Hinged
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
3960422 1 Gasket, Cover (0258303 Installation)
701M 1 Plug, Male Options:
4460709 All Installations Except 0258303 Installation
4460205 0258303 Installation
701N 1 Connector, Female Options:
4460710 All Installations Except 0258303 Installation
4460134 0258303 Installation
4461197 1001101913 Installation
4461200 1001101914 Installation
4461203 1001101910/1001101915 Installations & 1001100343/
1001141971 Kits
4461206 1001101911/1001101916 Installations & 1001100344/
1001141970 Kits
4461250 1001101912 Installation

3121182 510AJ 7-37

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
KIT, PLUG & SOCKET OPTIONS:
Ref. Without Generator:
See Note Ref. 0258303 Installation
(Note: Purchase Individual Components)
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
0275216 110V with IEC Yellow (Includes Items 701A, 701B, 701C A
& 701L) (0275681 Installation)
0275452 220V with CEE 7 Post Ground (2 x 4 Box) (Includes A
Items 701A, 701B, 701C & 701L) (0275678 Installation)
0275453 220V with CEE 7 Side Ground (2 x 4 Box) (Includes A
Items 701A, 701B, 701C & 701L) (0275679 Installation)
Use 100110343 220V with CEE 7 Post Ground (70mm x 70mm Box) B/2
(Includes Items 701A, 701B, 701C & 701L) (0275683
Installations) (was p/n 0275218)
Use 100110344 220V with CEE 7 Side Ground (70mm x 70mm Box) B/2
(Includes Items 701A, 701B, 701C & 701L) (0275684
Installation) (was p/n 0275219)
0275454 220V with AFSINT 107 Keyed Ground (Includes Items A
701A, 701B, 701C & 701L) (0275680 Installation)
0275217 220V with IEC Blue (Includes Items 701A, 701B, 701C & A
701L) (0275682 Installation)
Ref. With Generator:
1001100341 110V with IEC Yellow (Includes Items 701A, 701B, 701C, 2/A
701L & 701N) (1001101913 Installation)
1001100345 220V with CEE 7 Post Ground (2 x 4 Box) (Includes 2/A
Items 701A, 701B, 701C, 701L & 701N)
(1001101910 Installation)
1001100347 220V with CEE 7 Side Ground (2 x 4 Box) (Includes 3/A
Items 701A, 701B, 701C, 701L & 701N)
(1001101911 Installation)
1001100346 220V with AFSINT 107 Keyed Ground (Includes Items 2/A
701A, 701B, 701C, 701L & 701N) (1001101912
Installation)
1001100342 220V with IEC Blue (Includes Items 701A, 701B, 701C, 2/A
701L & 701N) (1001101914 Installation)
Use 100110343 220V with CEE 7 Post Ground (70mm x 70mm Box) B
(Includes Items 701A, 701B, 701C, 701L & 701N)
(1001101915 Installation) (was p/n 1001101971 Kit)
Use 100110344 220V with CEE 7 Side Ground (70mm x 70mm Box) B
(Includes Items 701A, 701B, 701C, 701L & 701N)
(1001101916 Installation) (was p/n 1001101970 Kit)
702 A/R Generator to Rear of Boom Harness Options:
4921829 1 110V ANSI & ANSI Export Specs 2
4921954 1 220V ANSI & ANSI Export Specs 2
4921957 1 All CE & Australian Specs 2
Ref. Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
A/R Cable, Electrical - 12/3
1060494 6ft/1.83m 110V ANSI & ANSI Export Specs
1060494 26ft/8m 220V ANSI & ANSI Export Specs
1060461 6ft/1.83m All CE & Australian Specs

7-38 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
702A 1 Plug, Male Options:
4460205 110V ANSI & ANSI Export Specs
4460233 220V ANSI & ANSI Export Specs
See Note ANSI Export, CE & Australian Specs
(Note: Not Available - Purchase Locally)
702B 1 Receptacle, Female Options:
4460134 110V ANSI & ANSI Export Specs
4460701 220V ANSI & ANSI Export Specs
See Note ANSI Export, CE & Australian Specs
(Note: Not Available - Purchase Locally)
703 A/R Generator Electrical Components
220V (Deutz)
4933216 Belgium Built Machines Prior to S/N 1300000316 1/B
4933239 Belgium Built Machines S/N 1300000316 to S/N 1/A
1300000731
4933300 Belgium Built Machines S/N 1300000731 to S/N 2/A
1300006619
1001100027 Ref. Belgium Built Machines S/N 1300006619 to Present 4/E
220V (Perkins)
4933300 Belgium Built Machines Prior to S/N 1300006619 2/A
1001100027 Ref. Belgium Built Machines S/N 1300006619 to Present 4/D
3990010 1 Diode - 6 Amp (Not Shown) (Belgium Built Machines
S/N 1300000731)
703A 4922641 1 Harness - On/Off Switch 1/A
4460226 2 Socket, Female
703B 1 Powermite Control Box to Relay
4922482 Prior to S/N 1300000316
4922970 S/N 1300000731 to Present
703C 4460321 1 Connector, Male - 4 Position (Belgium Built Machines
S/N 1300000731 to S/N 1300006619 Only)
4460906 4 Socket, Female (Belgium Built Machines S/N
1300000731 to S/N 1300006619 Only)
703D 4460961 1 Connector, Female - 4 Position (Belgium Built Machines
S/N 1300000731 to S/N 1300006619 Only)
4460705 4 Pin, Male (Belgium Built Machines S/N 1300000731 to
S/N 1300006619 Only)
703E 7020193 1 Harness, Generator Power
704 A/R 7500W Generator Electrical Components
0272746 Deutz Engines Machines A
1001097512 Perkins Engines Machines A
704A See Note 1 Receptacle, Female Twist-Lock
(Note: Not Available - Purchase Locally)
704B See Note 2 Gasket (Note: Not Available - Purchase Locally)
704C See Note 1 Cover, Receptacle
(Note: Not Available - Purchase Locally)
704D See Note 1 Cover, Receptacle
(Note: Not Available - Purchase Locally)
704E See Note 1 Receptacle (Note: Not Available - Purchase Locally)
704F 4460051 1 Connector, Strain Relief
704G 4460071 1 Connector, Strain Relief
704H 4922925 1 Harness, Generator A

3121182 510AJ 7-39

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
704J See Note 1 Plug, Male - 6 Position
(Note: Not Available - Purchase Locally)
See Note 6 Socket, Female
(Note: Not Available - Purchase Locally)
704K 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
705 Ref. 7500W SkyPower Generator Junction Box Components
0861567 Ref. 50Hz Specs B
705A See Note 2ft/.6m Cable, Electrical 12/3
(Note: Not Available - Purchase Locally)
705B See Note 2.5ft/.76m Cable, Electrical 10/3
(Note: Not Available - Purchase Locally)
705C Not Required
705D 4460425 2 Connector, Strain Relief

705E A/R Component Options:

4460426 1 Connector, Strain Relief
3520189 1 Plug (50Hz Spec Only)
705F Not Required
706 Ref. 7500W Generator Electrical Diagram Components
4933264 Ref. Deutz/Perkins Engine Machines C
706A 1 Generator Harness Options:
4922757 Deutz/Perkins Engine Machines 3/C
706B 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
706C 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
706D 2400060 1 Fuseholder
2400064 1 Fuse - 5 Amp
706E Not Required
706F 4922641 1 Switch Harness
706G 4460226 2 Socket, Female
707 0255917 1 Strobe Light Harness (Includes Strobe Light)
707A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
708 0257887 1 Alarm Harness (Includes Alarm)
708A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
709 See Note 1 Lights Harness (Note: Not Available for Purchase)
1060341 37ft/11.3m Cable, Electrical - 16/2
709A 3740049 1 Relay
4922643 1 Harness, Bag (Located at Ground Control Box) (Not Shown)
710 Not Used
711 See Note 1 Soft-Touch System Harness
(Note: Not Available For Purchase)
711A 1060341 A/R Cable, Electrical - 16/2 Options:
15ft/4.6m 2.5ft/.7m x 6ft/8m Platform
22.7ft/6.9m 3ft/.9m x 6ft/8m Platform
711B 4460871 2 Socket, Female

7-40 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
712 4933308 1 Floodlights Harness Components 1/A
712A 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
712B 4922764 1 Floodlight Harness (Lights to Switch) 1/A
712C 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
712D 4360232 1 Circuit Breaker - 15 Amp
712E 1060977 1 Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch)
712F 4460425 1 Connector, Strain Relief
712G 4460459 1 Plug, Male - 3 Position
4460790 3 Socket, Female
4460789 3 Seal
712H 4460476 1 Receptacle, Female
4460850 3 Pin, Male
4460790 3 Socket, Female
712J 1060494 33ft/10.1m Electrical Cable 12/3 (Lower Boom to Aux Relay)
712K 1060494 47ft/14.3m Electrical Cable 12/3 (Upper Boom to Console Box)
713 A/R Platform Worklights Components
713A 2920140 2 Platform Worklights External Harness (Includes Light & Wire
Only)
713B 4460459 1 Plug, Male - 3 Position
4460790 3 Socket, Female
4460789 3 Seal
713C 4460476 1 Receptacle, Female
4460850 3 Pin, Male
4460790 3 Socket, Female
713D 4460426 1 Connector, Strain Relief
713E 2400070 1 Fuse
2400066 1 Holder, Fuse
713F 1060987 1 Worklights Harness (Upper Boom to Worklights) (Prior to
S/N 1300001680)
4923481 1 Worklights Harness (Upper Boom to Worklights)
(S/N 1300001680 to Present)
713G 1060988 1 Worklights Harness (Lower Boom to Aux. Power Solenoid)

Ref. TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)
802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
(Not Shown)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
804 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
805 7002828 1 Stripper, Wire (Not Shown)
806 2901443 1 Analyzer Kit (Not Shown)
806A 1600244 1 Analyzer
806B 1060633 1 Cable, Analyzer 1/A
806C 4460321 2 Plug, Male
4460226 8 Socket, Female
807 1001137005 1 Cable Kit, Software (Not Shown)

3121182 510AJ 7-41

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM)

712A 712C 712A
PLATFORM
214 WORK LIGHTS
712E
712B 263A 263
101
PLATFORM 38 214B
712E 37 712D 263B
FLOODLIGHTS 7500W
712F GENERATOR
713D PLATFORM
40 106 BOX
53C 36 713A 703A
706G 706F
711B
GENERATOR 226
SWITCH 267
614 712J 712K
712K 712G 712H 712J
106 711A 713F 713B 713C 713G
40
2 46A
41
J7

104
109
J1 46B
107
2
J5 J6

2 102 SOFT
J2

614A TOUCH
2 2 SWITCH PLATFORM
613A 46
J8

103 CONTROL
106 47 214 VALVE
105 263
107 53A 53B 53
615 47A
FOOTSWITCH
54
615A
255
234 611
108 210 252 MAIN BOOM
106 214A ELEVATION
262 214 LIMIT SWITCH
263A 263 612C 612B
TOWER BOOM
ELEVATION
106 209 LIMIT SWITCH
213C 612
253
613 254C
PLATFORM
CONTROL
BOX 225
264

336K 213
328 254
336M 518 328
455 336F 336L 336C 326 213A
GROUND 336D
501 327 254A
CONTROL 336E 336A
BOX 213B
254B
336A J8
336P
255
J12 J7
J1

332 611
331 337
431 330
329 612
J2

430

J3 J4
338
709
325 336J 806B HEADLIGHTS

507 336 336A 328

336A 336Q
508 328 806C
336G 328 709A
328 510
NOTE: FOR MODULE 338D 336N 336H
336B 806A
IDENTIFICATION, REFER 255A
TO REVISION LOG PAGE A. 611A DIAGNOSTIC TAILLIGHTS
612A ANALYZER

7-42 510AJ 3121182

 SECTION 7 ELECTRICAL

702B
OR
702A 701K 701B 701A
701L 701D
2500W 701F
GENERATOR
RELAY
2500W
GENERATOR
CONTROL BOX
7500W
GENERATOR
2500W CONTROL BOX
GENERATOR 228 229
233 232 7500W
GENERATOR 7500W
267 265 256 SKYPOWER 706A
226 257 RELAYS
GENERATOR 712J
713G
713G
712J
706D

706E
337
440 432

ENGINE ENGINE 436

DGC ECM ACTUATOR CONNECTOR CONTROL 605B
MODULE CAT/PERKINS CAT/PERKINS (DEUTZ)
CAT/PERKINS 605A
605E
604B
AUX
604A ENGINE PUMP
604 HARNESS
604D (DEUTZ) 426
605C
604D 437 456
OIL 438 601B
PRESSURE 606 610A 439 610A
CAT/PERKINS 605D
610
TACH 420
604C SENSOR/ 610B +
420
SPEED
DIAGNOSTIC PICK-UP 601A
CAT/PERKINS (CAT& 2 SPEED GLOW
PERKINS) & BRAKE BATTERY
PLUGS
VALVE 616 601D
HYDRAULIC GLOW
STROBE PUMPS 601C START PLUG
LIGHT 703B
STARTER RELAY RELAY
DRIVE
ORIENTATION
SWITCH AUX
RELAY 706A
707 712J
707A 617 713G
418
617A 602 601A
337 337 713E
419

338A 338A
338 338C

338B 338B
MAIN
708A CONTROL 338
VALVE
708
HORN
FUEL 338A
LEVEL
SENSOR ALARM

3121182 510AJ 7-43

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. Note: All Romanian Built Machines were built with UGM.
Ref. USA Built Machines use S/Ns 03xxxxxxxx.
Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/Ns E3xxxxxxxx.

1001108901 Ref. PLATFORM CONSOLE BOX COMPONENTS F

1 Not Used
2 0100048 A/R Grease, Dielectric
3 to 35 Not Used
36 4460428 2 Connector, Strain Relief
37 4460470 1 Nut, Terminal
38 4460471 1 Lockwasher, Terminal
39 Not Used
40 4460708 2 Receptacle - 15 Position
41 4460905 5 Seal, Plug
42 to 45 Not Used
46 4922533 1 Harness, Upper Valve 3/C
46A 4460226 7 Socket, Female
46B 4460880 6 Connector, DIN
47 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
47A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
48 to 52 Not Used
53 0272970 Ref. Footswitch Components B
53A 1060918 8ft/2.4m Cable, Electrical - 18/3
53B 4460071 1 Connector, Strain Relief
53C 4460226 2 Socket, Female
4460464 1 Pin, Male Deutsch
54 1001107007 1 Harness, Platform Box (See Items 101-109 for Breakdown)

1001107007 Ref. PLATFORM BOX HARNESS ASSEMBLY C

101 4460866 1 Connector - 19 Position

4460464 7 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
102 4460874 1 Connector - 35 Position (Natural)
4460871 A/R Socket, Female
103 4460875 1 Connector - 35 Position (Gray)
4460871 A/R Socket, Female
104 4460873 1 Connector - 35 Position (Black)
4460871 A/R Socket, Female
105 4460879 1 Connector, Male 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female

7-44 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
107 4460225 4 Plug, Male - 6 Position
4460226 18 Socket, Female
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 25 Pin, Male

Ref. BOOM CABLES INSTALLATION

0272594 Ref. Tower Boom Components D

201 to 250 Not Required
251 1060991 1 Cable, Electrical 12/3
252 4460425 2 Connector, Strain Relief
253 4460866 1 Deutsch Receptacle - 19 Position
2820031 1 Heat Shrink
254 4922530 1 Harness Assembly - Tower Boom (12/4 - 18/8) 3/D
1060896 34ft/10.4m Cable, Electrical - 12/4&18/8
2820118 6in/15cm Heat Shrink
254A 4460865 1 Plug, Male Deutsch - 19 Position
4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
4460466 4 Seal, Plug
254B 4460473 1 Clamp. Cable
254C 4460464 11 Pin, Male 18 Gauge
4460508 4 Pin, Male 12 Gauge
255 4922770 1 Cable, Electrical 18/2
255A 4460226 2 Socket, Female
256 to 258 Not Required
259 to 260 Not Used

0272620 Ref. Main Boom Cable Components C

261 1060992 1 Cable, Electrical 12/3
262 4460865 1 Deutsch Plug - 19 Position
263 4922806 1 Harness Assembly - Main Boom (12/4 -18/8) 1/A
1060896 37ft/11.3m Cable, Electrical - 12/4&18/8
2820118 6in/15cm Heat Shrink
263A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 4 Seal, Plug
263B 4460473 1 Clamp. Cable
264 4460473 1 Clamp. Cable
265 to 267 Not Required
268 to 270 Not Used

Ref. GROUND CONTROL BOX COMPONENTS

301 to 324 Not Used

325 4460426 1 Connector, Strain Relief

3121182 510AJ 7-45

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
326 4460470 1 Nut, Terminal
327 4460471 1 Locknut, Terminal
328 0100048 A/R Grease, Dielectric
329 4460526 1 Connector, Strain Relief
330 4460497 1 Nut, Terminal
331 4460496 1 Locknut, Terminal
332 1001106736 1 Cap, Dust
333 to 335 Not Used
336 1001105636 1 Ground Control Box Harness Assembly D
3990010 2 Diode 6 Amp (Not Shown)
336A 4460418 9 Connector, Female - 6 Position
4460419 27 Socket, Female
336B 4460876 1 Connector - 35 Position (Blue)
4460871 28 Socket, Female
4460905 31 Seal, Plug
336C 4460866 1 Receptacle, Female - 19 Pin
4460464 7 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
336D 4460878 1 Housing, Terminal - 4 Position
4460887 3 Terminal (12 Gauge)
336E 4120035 6 Base, Light
4460634 7 Terminal (16 Gauge)
4460635 5 Terminal (12 Gauge)
336F 4460873 1 Connector - 35 Position (Black)
4460871 21 Socket, Female
4460905 2 Seal, Plug
336G 4460875 1 Connector - 35 Position (Gray)
4460871 3 Socket, Female
336H 4460434 2 Plug, Male - 15 Position
4460227 22 Pin
336J 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
336K 4460536 1 Connector, Female - 3 Position
4460943 3 Pin
336L 8229242 2 Fuse 5A
2400060 2 Holder, Fuse
336M 4460874 1 Connector, Natural
4460871 8 Socket, Female
4460905 A/R Plug, Seal
336N 1001106339 1 Connector, Male - 14 Position
4460871 2 Socket, Female
4460905 A/R Plug, Seal
336P 1001112612 1 Connector - 9 Position
4460943 4 Socket, Female
336Q 1001106340 1 Connector, Male - 14 Position
4460871 5 Socket, Female
337 1 Engine Harness Assembly (See Items 401-456 for Breakdown)
1001102715 Caterpillar/Perkins Engine Machines
1001109728 Deutz Engine Machines

7-46 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
338 1001105637 1 Valve Harness Assembly B
338A 4460880 12 DIN Connector
338B 4460320 2 Connector, Female - 2 Position
4460267 4 Pin, Male
338C 4460424 1 Connector, Male - 2 Position
4460268 2 Pin, Female
338D 4460871 20 Socket, Female
339 1 Ground Control Box Wiring Diagram (Not Shown - See Items
501 to 518 for Breakdown)
1001109727 Ref. Deutz Engines
10011029100 Ref. Caterpillar/Perkins Engines

Ref. ENGINE HARNESS ASSEMBLY

1001102715 Ref. Caterpillar/Perkins Engine Machines E
1001109728 Ref. Deutz Engine Machines A

401 to 417 Not Used

418 4460424 1 Receptacle, Female - 2 Position
4460268 2 Socket, Female
419 4460424 1 Receptacle, Female - 2 Position
4460226 2 Socket, Female
420 4460880 2 DIN Connector without Diode
421 to 425 Not Used
426 4461070 1 Receptacle with Resistor (Deutz Engine Only)
4460944 3 Terminal, Gold (Deutz Engine Only)
4461095 1 Plug, Male - 3 Position (Deutz Engine Only)
427 to 429 Not Used
430 4460539 1 Plug, Male - 3 Position
431 4460944 3 Terminal, Gold
432 4461157 1 Receptacle, Female - 2 Position
4460979 2 Pin, Male
4460458 2 Seal, Terminal
433 to 435 Not Used
436 4461052 1 Plug - 25 Position (Deutz Engine Only)
4461005 5 Terminal 18-20 Gauge (Deutz Engine Only)
4461060 2 Terminal 14-16 Gauge (Deutz Engine Only)
4461006 5 Seal 18-20 Gauge (Deutz Engine Only)
4461054 2 Seal 14-16 Gauge (Deutz Engine Only)
4461008 18 Plug, Hole (Deutz Engine Only)
4461053 1 Cover, Plug (Deutz Engine Only)
437 4460742 2 Plug, Male - 2 Position
438 4460457 4 Terminal, Female
439 4460458 4 Seal, Terminal
440 4460899 1 Receptacle, Female - 6 Position (Caterpillar/Perkins Engine
Only)
4460464 5 Pin, Male (Caterpillar/Perkins Engine Only)
4460466 1 Seal, Plug (Caterpillar/Perkins Engine Only)
441 to 454 Not Used
455 4460871 A/R Socket, Female

3121182 510AJ 7-47

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
456 2902443 1 Receptacle Kit (Deutz Engine Only)
4461071 8 Socket, Female (Gold)
4461072 1 Receptacle 8 Position with Mounting Flange
4461073 1 Cap, Dust
4461074 1 Shell

Ref. GROUND CONTROL BOX WIRING DIAGRAM

1001102900 Ref. Caterpillar/Perkins Engine H
1001109727 Ref. Deutz Engine D

501 2920129 A/R Bulb, Light

502 to 506 Not Used
507 2400065 1 Fuse, 30Amp
508 2400066 1 Fuse, Holder
509 Not Used
510 4460708 2 Receptacle, Female - 15 Position
4460226 4 Socket, Female
4922637 1 Harness, Jumper (Not Shown)
511 to 517 Not Used
518 4460894 1 Plug, Male - 6 Position
4460892 1 Connector, Bussbar - 6 Position

Ref. STANDARD HARNESS COMPONENTS

601 1 Battery Cable Kit Options:

2902060 Deutz Engines C
1001102860 Caterpillar/Perkins Engines A
601A 1 Cable, Battery (Red) Options (Battery to Relays):
7027025 Caterpillar/Perkins Engines
7027050 Deutz Cable (Battery + to 2 Relays) (Romanian Built
Machines S/N E300001037 to S/N E300001114)
7016817 Deutz Cable (Battery + to 1 Relay) (All Belgium Built
Machines & Romanian Built Machines S/N E300000100
to S/N E300001037)
7016820 Deutz Cable, Jumper (Relay to Relay) (All Belgium Built
Machines & Romanian Built Machines S/N E300000100
to S/N E300001037)
601B 1 Cable, Battery (Battery & Auxiliary Pump to Ground)
(Black)
Use 7027041 Deutz Engines (was p/n 7016837)
7027026 Caterpillar/Perkins Engines
601C 1 Cable, Battery (Red)
7016820 Deutz Engines (Starter Relay to Starter)
7027023 Caterpillar/Perkins Engines (Auxiliary Power Relay to
Starter)
601D 1 Cable, Battery (Red) (Auxiliary Relay to Auxiliary Pump)
7016834 Deutz Engines
7027024 Caterpillar/Perkins Engines
602 1060904 1 Cable, Jumper (Deutz Engine Machines)
603 Not Used

7-48 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
604 70003767 A/R Caterpillar/Perkins Engine Harness Components
604A 70020808 1 Connector 23 Position
4460871 16 Socket, Female
604B 91503103 1 Connector - 6 Position
77363228 6 Terminal
91504107 1 Lock, Connector
4460466 A/R Plug
604C See Note 1 Connector - 8 Position (Note: Not Available for Purchase)
604D 7026408 2 Connector - 2 Position
77363229 4 Terminal
80604018 2 Lock, Connector
605 A/R Deutz EMR2 Engine Harness Components
605A 7027796 1 Deutz Engine Harness
605B 4461052 1 Receptacle, Female - 25 Position
4461053 1 Cover, Receptacle
4461005 5 Terminal
4461006 5 Seal (Used with p/n 4461005)
4461060 2 Terminal
4461054 2 Seal (Used with p/n 4461060)
4461008 18 Plug, Hole
605C 7027793 1 Plug-In, Connector
605D 70000345 4 Glow Plug Harness (Includes Glow Plug) (Deutz Engine Only)
605E 7027794 1 Deutz Engine Harness (For other replacement parts refer to
Deutz engine dealer)
606 70002455 1 Caterpillar/Perkins Speed Sensor Harness (Includes Sensor)
607 to 609 Not Required
610 2 Pump Harness Options:
7024830 Machines with Series 42 Pump
See Note Machines with Series M46 Pump
(Note: Not Available for Purchase)
610A 7007498 1 Connector - Position (2WD)
4460867 2 Receptacle, Female - 2 Position (4WD)
4460850 4 Pin, Male (4WD)
610B 7007497 1 Connector (2WD)
Not Required 0 Connector (4WD)
611 4922770 1 Limit Switch Harness (Does not include Limit Switch) B
611A 4460226 2 Socket, Female
612 4922714 1 Limit Switch Harness (Includes Limit Switch) B
612A 4460226 2 Socket, Female
612B 4360548 1 Switch, Limit Switch
612C 4460968 1 Switch, Limit Switch
613 See Note 1 Controller Harness Assembly (Lift and Swing)
(Note: Not Available - Purchase Complete Controller)
613A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
614 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
614A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
615 See Note 1 Controller Harness Assembly (Speed Control)
(Note: Not Available for Purchase)

3121182 510AJ 7-49

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
615A 4460224 1 Receptacle, Female - 6 Position
4460226 8 Socket, Female
616 4923451 1 Harness, Glow Plugs (Deutz Engine Only) B
617 4360517 1 Switch, Proximity
617A 4460320 1 Connector - 2 Position
4460227 2 Pin, Male

Ref. OPTIONAL HARNESS COMPONENTS

701 Ref. AC to Platform Receptacle Components

0258303 Ref. 110V/220VANSI Specs (ANSI & CSA Specs) B
0258304 Ref. 110V/220V (Plug & Receptacle Supplied Locally) (ANSI Export B
& Australian)
Ref. 110V/220V (CE Spec Only)
Ref. Without Generator:
0258304 Ref. 110V/220V (Plug & Receptacle Supplied Locally) B
0275681 Ref. 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
0275678 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
0275679 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
0275683 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
0275684 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
0275680 Ref. 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box)
0275682 Ref. 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
Ref. With Generator:
1001101913 Ref. 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
1001101910 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
1001101911 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
1001101915 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
1001101916 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
1001101912 Ref. 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box)
1001101914 Ref. 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
701A 1 Box Options:
0860038 0258303 Installation
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
0861781 0275681/0275680/1001101913/1001101914
Installations
0861731 0275678/0275679/1001101910/1001101911/
1001101912 Installations

7-50 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
701A See Note 0275683/0275684/1001101915/1001101916
Contd Installations (Note: Was p/n 0861782 which is no
longer available. Use p/n 1001100344 CEE 7 Side
Ground Service Kit or p/n 1001100343 CEE 7 Post
Ground Service Kit. Kits include Box & 701B, 701C
701L & 701N.)
0861781 0275682 Installation
1001141967 0275218, 0275219, 1001100343, 1001100344,
1001141970 & 1001141971 Kits
701B 1 Receptacle Options:
4460346 0258303 Installations
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4461198 0275681/1001101913 Installations
4461244 0275678/1001101910 Installations
4461245 0275679/1001101911 Installations
Use 1001100343 0275683/1001101915 Installations (Note: Was p/n
4461204 which is no longer available)
Use 1001100344 0275684/1001101916 Installations (Note: Was p/n
4461207which is no longer available)
4461246 0275680/1001101912 Installations
4461201 0275682/1001101914 Installations
1001141968 0275218, 1001100343 & 1001141971 Kits
1001141969 0275219, 1001100344 & 1001141970 Kits
701C 1 Plug Options:
4460205 0258303 Installations
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4461196 0275681/1001101913 Installations
4461202 0275678/0275683/1001101910/1001101915
Installations & 1001100343/1001141971 Kits
4461205 0275679/0275684/1001101911/1001101916
Installations & 1001100344/1001141970 Kits
4461249 0275680/1001101912 Installation
4461199 0275682/1001101914 Installation
701D 0903484 1 Bracket (All Installations except 0258303/0258304 Installa-
tions)
701E 0903612 1 Bracket (All Installations except 0258303/0258304 Installa-
tions)
701F 1 Decal Options:
1705325 110V
3252507 220V

3121182 510AJ 7-51

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
701G 1 Circuit Breaker Box Kit Options (All Installations except
0258303/0258304 Installations):
2902549 Without Generator D
1001096070 With Generator D
A/R Breaker, Circuit - 16 Amp Options:
See Note 1 Belgium Built Machines Prior to S/N 1300006701 (was
p/n 2400093)
Ref. Note: For Service replacement purchase (1) p/n
1001109475 & (1) p/n 1001109482.
Belgium Built Machines S/N 1300006701 to Present: &
Romanian Built Machines S/N E300000100 to
S/N E300001114
1001109475 1 Without Latch & Bracket
1001109482 1 With Latch & Bracket
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
701H 2 Connector, Strain Relief Options:
4460633 M20 Diameter
1001097150 M25 Diameter
701J 1060908 A/R Cable, Electrical 12/3 Options (All Installations except
0258303/0258304 Installations):
6ft/1.8m Without Generator
12ft/3.7m With Generator
701K 1 Connector, Strain Relief
4460968 1 All Installations except 0258303/0258304
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4460071 0258303 Installation
701L 1 Shield, Cover
Part of Item 701A 1 All Installations except 0258303/0258304 Installation
0258303 Installation Options
4060700 Side Hinged
1001110873 Top Hinged
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
3960422 1 Gasket, Cover (0258303 Installation)
701M 1 Plug, Male Options:
4460709 All Installations Except 0258303 Installation
4460205 0258303 Installation
701N 1 Connector, Female Options:
4460710 All Installations Except 0258303 Installation
4460134 0258303 Installation
4461197 1001101913 Installation
4461200 1001101914 Installation
4461203 1001101910/1001101915 Installations & 1001100343/
1001141971 Kits
4461206 1001101911/1001101916 Installations & 1001100344/
1001141970 Kits
4461250 1001101912 Installation

7-52 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. KIT, PLUG & SOCKET OPTIONS:
Ref. Without Generator:
See Note 0258303 Installation
(Note: Purchase Individual Components)
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
0275216 110V with IEC Yellow (Includes Items 701A, 701B, 701C A
& 701L) (0275681 Installation)
0275452 220V with CEE 7 Post Ground (2 x 4 Box) (Includes A
Items 701A, 701B, 701C & 701L) (0275678 Installation)
0275453 220V with CEE 7 Side Ground (2 x 4 Box) (Includes A
Items 701A, 701B, 701C & 701L) (0275679 Installation)
Use 1001100343 220V with CEE 7 Post Ground (70mm x 70mm Box) B/E
(Includes Items 701A, 701B, 701C & 701L) (0275683
Installation) (was p/n 0275218)
Use 1001100344 220V with CEE 7 Side Ground (70mm x 70mm Box) B/E
(Includes Items 701A, 701B, 701C & 701L) (0275684
Installation) (was p/n 0275219)
0275454 220V with AFSINT 107 Keyed Ground (Includes Items A
701A, 701B, 701C & 701L) (0275680 Installation)
0275217 220V with IEC Blue (Includes Items 701A, 701B, 701C & A
701L) (0275682 Installation)
Ref. With Generator:
1001100341 110V with IEC Yellow (Includes Items 701A, 701B, 701C, 2/A
701L & 701N) (1001101913 Installation)
1001100345 220V with CEE 7 Post Ground (2 x 4 Box) (Includes 2/A
Items 701A, 701B, 701C, 701L & 701N)
(1001101910 Installation)
1001100347 220V with CEE 7 Side Ground (2 x 4 Box) (Includes 3/A
Items 701A, 701B, 701C, 701L & 701N)
(1001101911 Installation)
1001100346 220V with AFSINT 107 Keyed Ground (Includes Items 2/A
701A, 701B, 701C, 701L & 701N) (1001101912
Installation)
1001100342 220V with IEC Blue (Includes Items 701A, 701B, 701C, 2/A
701L & 701N) (1001101914 Installation)
Use 1001100343 220V with CEE 7 Post Ground (70mm x 70mm Box) B/E
(Includes Items 701A, 701B, 701C, 701L & 701N)
(1001101915 Installation) (was p/n 1001101971 Kit)
Use 1001100344 220V with CEE 7 Side Ground (70mm x 70mm Box) B/E
(Includes Items 701A, 701B, 701C, 701L & 701N)
(1001101916 Installation) (was p/n 1001101970 Kit)
702 4921829 1 2500W Generator to Rear of Boom Harness (110V) (ANSI & CSA 2
Specs)
Ref. Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
A/R Cable, Electrical - 12/3
1060494 6ft/1.83m 110V ANSI & ANSI Export Specs
702A 4460205 1 Plug, Male

3121182 510AJ 7-53

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
702B 1 Receptacle, Female Options:
4460134 1 110V (ANSI & CSA Specs)
4460701 1 220V (ANSI & CSA Specs)
See Note 110V/220V (Machines with Locally Supplied Plug &
Receptacle) (ANSI Export, Australian & CE Specs)
(Note: Not Available - Purchase Locally)
4461197 110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(CE Specs Option)
4461203 220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (CE Specs Option)
4461206 220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (CE Specs Option)
4461203 220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box) (CE Specs Option)
4461206 220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box) (CE Specs Option)
4461250 220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (2x4 Box) (CE Specs Option)
4461200 220V with IEC Blue Receptacle & Plug & Circuit Breaker (CE
Specs Option)
703 A/R 2500W Generator Electrical Components
1001112588 110V/60Hz A
1001112743 110V/50Hz & 220V/50Hz B
703A 4922641 1 Harness - On/Off Switch 1/A
4460226 2 Socket, Female
703B 1001112589 1 Harness, Powermite Control Box to Relay
703C 7020193 1 Harness, Generator Power
Ref. Note: Items 703D & 703E used on Following
Applications:
Caterpillar Engines - All
Deutz & Perkins Engines - All with 110V/60H
703D 4460321 1 Connector, Male - 4 Position
4460906 4 Socket, Female
703E 4460961 1 Connector, Female - 4 Position
4460705 4 Pin, Male
704 A/R 7500W Generator Electrical Components
1001111910 Perkins Engines Machines (ANSI Export, Australian & CE A
Specs)
1001111818 Perkins Engines Machines (ANSI Export, Australian , CE & A
Japanese Specs)
1001112044 Perkins Engines Machines (Australian & CE Specs) A
704A See Note 1 Receptacle, Female Twist-Lock
(Note: Not Available - Purchase Locally)
704B See Note 2 Gasket (Note: Not Available - Purchase Locally)
704C See Note 1 Cover, Receptacle
(Note: Not Available - Purchase Locally)
704D See Note 1 Cover, Receptacle
(Note: Not Available - Purchase Locally)
704E See Note 1 Receptacle (Note: Not Available - Purchase Locally)
704F See Note 1 Connector, Strain Relief
(Note: Not Available - Purchase Locally)

7-54 510AJ 3121182

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
704G See Note 1 Connector, Strain Relief
(Note: Not Available - Purchase Locally)
704H 4922925 1 Harness, Generator A
704J See Note 1 Plug, Male - 6 Position
(Note: Not Available - Purchase Locally)
See Note 6 Socket, Female
(Note: Not Available - Purchase Locally)
704K 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
705 Ref. 7500W SkyPower Generator Junction Box Components
0861567 Ref. 50Hz Specs B
705A See Note 2ft/.6m Cable, Electrical 12/3
(Note: Not Available - Purchase Locally)
705B See Note 2.5ft/.76m Cable, Electrical 10/3
(Note: Not Available - Purchase Locally)
705C Not Required
705D 4460425 2 Connector, Strain Relief
705E A/R Component Options:
4460426 1 Connector, Strain Relief
3520189 1 Plug (50Hz Spec Only)
705F Not Required
706 Ref. 7500W Generator Electrical Diagram Components
1001112586 Ref. Deutz/Perkins Engine Machines A
706A 1 Generator Harness Options:
1001112587 Deutz/Perkins Engine Machines A
706B 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
706C 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
706D 2400060 1 Fuseholder
2400064 1 Fuse - 5 Amp
706E 4460742 1 Plug, Male - 2 Position
4460743 2 Socket, Female
706F 4922641 1 Switch Harness
706G 4460226 2 Socket, Female
707 0255917 1 Strobe Light Harness (Includes Strobe Light)
707A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
708 0257887 1 Alarm Harness (Includes Alarm)
708A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
709 See Note 1 Lights Harness (Note: Not Available for Purchase)
1060341 37ft/11.3m Cable, Electrical - 16/2
709A 3740049 1 Relay
4922643 1 Harness, Bag (Located at Ground Control Box) (Not Shown)
710 Not Used

3121182 510AJ 7-55

 SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
711 See Note 1 Soft-Touch System Harness
(Note: Not Available for Purchase)
711A 1060341 A/R Cable, Electrical - 16/2 Options:
15ft/4.6m 2.5ft/.7m x 6ft/8m Platform
22.7ft/6.9m 3ft/.9m x 6ft/8m Platform
711B 4460871 2 Socket, Female
712 4933249 1 Floodlights Harness Components 1/A
712A 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
712B 4922764 1 Floodlight Harness (Lights to Switch) 1/A
712C 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
712D 4360232 1 Circuit Breaker - 15 Amp
712E 1060977 1 Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch)
712F 4460425 1 Connector, Strain Relief
712G Not Used
712H Not Used
712J 1060663 73ft/22.2m Electrical Cable 12/3
712K Not Used
713 A/R Platform Worklights Components
713A 2920140 2 Platform Worklights External Harness (Includes Light & Wire
Only)
713B 4460459 1 Plug, Male - 3 Position
4460790 3 Socket, Female
4460789 3 Seal
713C 4460476 1 Receptacle, Female
4460850 3 Pin, Male
4460790 3 Socket, Female
713D 4460426 1 Connector, Strain Relief
713E 2400070 1 Fuse
2400066 1 Holder, Fuse
713F 4923481 1 Worklights Harness (Upper Boom to Worklights)
713G 1060988 1 Worklights Harness (Lower Boom to Aux. Power Solenoid)

Ref. TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)
802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
804 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
805 7002828 1 Stripper, Wire (Not Shown)
806 2901443 1 Analyzer Kit (Not Shown)
806A 1600244 1 Analyzer
806B 1060633 1 Cable, Analyzer 1/A
806C 4460321 2 Plug, Male
4460226 8 Socket, Female
807 1001137005 1 Cable Kit, Software (Not Shown)

7-56 510AJ 3121182

 SECTION 8
DECALS

3121182 510AJ 8-1

 SECTION 8 DECALS

FIGURE 8-1.DECALS INSTALLATION - ANSI SPEC

6 18

2
101
44

510AJ
36 373A
238

10 14 233 37 26
11 308 1 373C
5

50
3
12
12 4
27
11
4 29 26
13 30
4 31
32
320 18 16
28 17
9 31 3
45 32
33
34 10 26 15
43

HYDRAULIC
9 OIL TANK REF.
45

373A

373B 510AJ

25 24 24 25 9

373B
20 22 21 19 26 10
33 373C

8-2 510AJ 3121182

 SECTION 8 DECALS

FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/N E3xxxxxxxx.

Ref. STANDARD DECAL INSTALLATION

0272573 Ref. 450A/AJ Series II 12
0272530 Ref. JLG Logo Decals 1

1 1703797 1 Decal - Danger/Warning

2 1703798 1 Decal - Danger/Warning
3 1703805 2 Decal - Danger/Electrocution
4 1703804 3 Decal - Warning/Crushing
5 1 Decal - Legend Options:
1702784 Belgium Built Machines Prior to S/N 1300002605
1706931 Belgium Built Machines S/N 1300002605 to S/N 1300006701
1001108493 Belgium Built Machines S/N 1300006701 to Present
1001108493 Romanian Built Machines S/N E300000100 to
S/N E300001114
6 1 Decal - Legend Options:
1703808 Belgium Built Machines Prior to S/N 1300002605
1706941 Belgium Built Machines S/N 1300002605 to Present
1706941 Romanian Built Machines S/N E300000100 to
S/N E300001114
7 to 8 Not Used
9 1702774 3 Decal - JLG Lift (3 1/2in)
10 1702773 2 Decal - JLG (5in)
11 1702868 2 Decal - No Hands
12 1704277 3 Decal - Attach Lanyard Here
13 1 Decal - Max Capacity Options:
1701645 Belgium Built Machines Prior to S/N 1300006859
1001121801 Belgium Built Machines S/N 1300006859 to Present
1001121801 Romanian Built Machines S/N E300000100 to
S/N E300001114
14 1 Decal - Max Capacity
1702688 Belgium Built Machines S/N 130000001 to S/N 1300002601
1707013 Belgium Built Machines S/N 1300002601 to S/N 1300006859
1001121814 Belgium Built Machines S/N 1300006859 to Present
1001121814 Romanian Built Machines S/N E300000100 to
S/N E300001114
15 3251813 1 Decal - USA
16 See Note 1 Decal - High Oil Level (Note: Was p/n 1701502 - No Longer
Required)
17 See Note 1 Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer
Required)
18 1701504 A/R Decal - Hydraulic Oil
19 See Note 1 Decal - Inspection (Note: Was p/n 1702153 - No Longer
Required)
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available for
Purchase)

3121182 510AJ 8-3

 SECTION 8 DECALS

FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal- Arrow
27 3251243 1 Nameplate 120V-60Hz
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard (Belgium Built Machines Prior to
S/N 1300006895)
30 0641408 1 Bolt 1/4in-20NC x 1in (Belgium Built Machines Prior to
S/N 1300006895)
31 4751400 A/R Flatwasher 1/4in Regular
32 3311405 A/R Locknut 1/4in-20NC
33 3820001 A/R Rivet
34 3252347 1 Decal - Footswitch
35 Not Used
36 1 Decal - Fuel
1701542 Gas Engine Machines
1701505 Diesel Engine Machines
37 A/R Decal - LPG Gas
Not Required 0 Non-Dual Fuel Machines
1701543 1 Dual Fuel Machines
38 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website
46 0641406 4 Bolt 1/4in-20NC x 3/4in (Not Shown)
47 to 49 Not Used
50 1705351 1 Decal, Drive/Steer (Belgium Built Machines S/N 1300006701
to Present & Romanian Built Machines S/N E300000100 to
S/N E300001114)

0272341 Ref. TIRE SEALANT DECAL INSTALLATIONS 1

101 1705363 1 Decal - Tire Sealant

0010717 Ref. DECAL OPTIONS

201 to 232 Not Used

233 1700818 1 Decal - LP (Dual Fuel Machines Only)
234 to 237 Not Used
238 1001108923 1 Decal - Low Sulfur Fuel (Caterpillar, Deutz & Perkins Engine
Machines)
239 to 307 Not Used
308 Decal - Warning Prop Options:
1702962 Diesel Machines
1702961 Gas Machines
309 to 319 Not Used
320 0272165 Ref. Warning Stripe Decal Installation
4420051 21.7ft/6.61m Decal - Warning Stripes
321 to 372 Not Used

8-4 510AJ 3121182

 SECTION 8 DECALS

FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
373 0272582 Ref. Model Designation Decal Installation 2
373A 1705487 2 Decal - 510AJ
373B 1705669 4 Decal - Max Tire Load
373C 1702300 2 Decal - Tie-Down

3121182 510AJ 8-5

 SECTION 8 DECALS

FIGURE 8-2.DECALS INSTALLATION - ANSI EXPORT SPECS

6 18

2
101
44

510AJ
36 173A
101

10 39 CSA SPEC 14 233 37 26

1 ONLY 173C
11
5

50
3
12
12 4
13 27
11
4 29 26
13 30
4 31
32
120 18 16
28 17
9 31 3
45 32
33
34 10 26 15
43

HYDRAULIC
9 OIL TANK REF.
45

173A

173B 510AJ

25 24 24 25 9

173B
20 22 21 19 26 10
33 173C

8-6 510AJ 3121182

 SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/N E3xxxxxxxx.

Ref. DECAL INSTALLATIONS

0272579 Ref. Brazil Spec (Spanish/Portuguese) 11
0272578 Ref. Chinese Spec (English/Chinese) 10
0272577 Ref. CSA Spec (English/French) 12
0272575 Ref. Japanese Spec 10
0272576 Ref. Korean Spec 10
0271189 Ref. Latin America Spec (English/Spanish) 7
0272530 Ref. JLG Logo Decals 2

1 1 Decal - Danger/Warning Options:

1703928 Brazil Spec
1703925 Chinese Spec
1703924 CSA Spec
1703926 Japanese Spec
1703927 Korean Spec
1703923 Latin American Spec
2 1 Decal - Danger/Warning Options:
1703934 Brazil Spec
1703931 Chinese Spec
1703930 CSA Spec
1703932 Japanese Spec
1703933 Korean Spec
1703929 Latin American Spec
3 2 Decal - Danger Electrocution Options:
1703940 Brazil Spec
1703937 Chinese Spec
1703936 CSA Spec
1703938 Japanese Spec
1703939 Korean Spec
1703935 Latin American Spec
4 3 Decal - Warning/Crushing
1703952 Brazil Spec
1703949 Chinese Spec
1703948 CSA Spec
1703950 Japanese Spec
1703951 Korean Spec
1703947 Latin American Spec
5 1 Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1702784 CSA/Latin America Spec Belgium Built Machines Prior to
S/N 1300002605
1706931 CSA/Latin America Spec Belgium Built Machines
S/N 1300002605 to S/N 1300006701
1001108493 CSA/Latin America Spec Belgium Built Machines
S/N 1300006701 to Present
1001108493 CSA/Latin America Spec Romanian Built Machines
S/N E300000100 to S/N E300001114

3121182 510AJ 8-7

 SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
6 A/R Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1703808 CSA/Latin American Spec Belgium Built Machines Prior to
S/N 1300002605
1706941 CSA/Latin America Spec Belgium Built Machines
S/N 1300002605 to Present
1706941 CSA/Latin America Spec Romanian Built Machines
S/N E300000100 to S/N E300001114
7 to 8 Not Used
9 1702774 3 Decal - Lift (3 1/2in)
10 1702773 2 Decal - JLG (5 in)
11 2 Decal - No Hands Options:
1704002 Brazil Spec
Not Required Chinese/Japanese/Korean Spec
1704000 CSA Spec
1704001 Latin American Spec
12 1704277 3 Decal - Attach Lanyard
13 A/R Decal - Max Capacity Options:
Brazil Spec
1703996 Belgium Built Machines Prior to S/N 1300002601
1707134 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121920 Belgium Built Machines S/N 1300006895 to Present
1001121920 Romanian Built Machines S/N E300000100 to
S/N E300001114
Chinese Spec
1703996 Belgium Built Machines Prior to S/N 1300002601
1707060 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121810 Belgium Built Machines S/N 1300006895 to Present
1001121810 Romanian Built Machines S/N E300000100 to
S/N E300001114
CSA Spec
1703996 Belgium Built Machines Prior to S/N 1300002601
1707055 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121803 Belgium Built Machines S/N 1300006895 to Present
1001121803 Romanian Built Machines S/N E300000100 to
S/N E300001114
Japanese Spec
1703996 Belgium Built Machines Prior to S/N 1300002601
1707059 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121808 Belgium Built Machines S/N 1300006895 to Present
1001121808 Romanian Built Machines S/N E300000100 to
S/N E300001114

8-8 510AJ 3121182

 SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
13 contd Korean Spec
1703996 Belgium Built Machines Prior to S/N 1300002601
1707058 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121918 Belgium Built Machines S/N 1300006895 to Present
1001121918 Romanian Built Machines S/N E300000100 to
S/N E300001114
Latin American Spec
1703996 Belgium Built Machines Prior to S/N 1300002775
1707056 Belgium Built Machines S/N 1300002775 to
S/N 1300006895
1001121805 Belgium Built Machines S/N 1300006895 to Present
1001121805 Romanian Built Machines S/N E300000100 to
S/N E300001114
14 1 Decal - Max Capacity Options:
Brazil Spec
1704112 Belgium Built Machines Prior to S/N 1300002385
1707133 Belgium Built Machines S/N 1300002385 to
S/N 1300006895
1001121923 Belgium Built Machines S/N 1300006895 to Present
1001121923 Romanian Built Machines S/N E300000100 to
S/N E300001114
Chinese Spec
Not Required Belgium Built Machines Prior to S/N 1300002601
1707044 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121823 Belgium Built Machines S/N 1300006895 to Present
1001121823 Romanian Built Machines S/N E300000100 to
S/N E300001114
CSA Spec
1704112 Belgium Built Machines Prior to S/N 1300002601
1707047 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121816 Belgium Built Machines S/N 1300006895 to Present
1001121816 Romanian Built Machines S/N E300000100 to
S/N E300001114
Japanese Spec
Not Required Prior to S/N 1300002385
1707054 S/N 13000023851 to S/N 1300006895
1001121821 S/N 1300006895 to Present
1001121821 Romanian Built Machines S/N E300000100 to
S/N E300001114
Korean Spec
Not Required Belgium Built Machines Prior to S/N 1300002601
1707042 Belgium Built Machines S/N 1300002601 to
S/N 1300006895
1001121921 Belgium Built Machines S/N 1300006895 to Present
1001121921 Romanian Built Machines S/N E300000100 to
S/N E300001114

3121182 510AJ 8-9

 SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
14 contd Latin American Spec
1704112 Belgium Built Machines Prior to S/N 1300002775
1707049 Belgium Built Machines S/N 1300002775 to
S/N 1300006895
1001121818 Belgium Built Machines S/N 1300006895 to Present
1001121818 Romanian Built Machines S/N E300000100 to
S/N E300001114
15 1 Decal - USA Options:
3251813 Brazil/CSA/Latin American Spec
Not Required Chinese/Japanese/Korean Spec
16 See Note 1 Decal - High Oil Level (Note: Was p/n 1701502 - No Longer
Required)
17 See Note 1 Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer
Required)
18 1701504 A/R Decal - Hydraulic Oil
19 1 Decal - Inspection Options:
1704008 Brazil Spec
1704006 CSA Spec
1704007 Latin American Spec
Not Required Chinese/Japanese/Korean Spec
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available for
Purchase)
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 A/R Decal Options:
3251243 1 120V-60Hz - Brazil/CSA/Latin American Spec
Not Required 0 Chinese/Japanese/Korean Spec
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4in-20NC x 1in
31 4751400 6 Flatwasher 1/4in Regular
32 3311405 5 Locknut 1/4in-20NC
33 3820001 A/R Rivet
34 1 Decal - Footswitch Options:
1703985 Brazil Spec
1703982 Chinese Spec
1703984 CSA Spec
1703980 Japanese Spec
1703981 Korean Spec
1703983 Latin American Spec
35 Not Used 4 Decal - Maximum Tire Load
36 1 Decal - Fuel Options:
1701542 Ford Engine Machines
1701505 Deutz Engine Machines

8-10 510AJ 3121182

 SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 A/R Decal - LPG Gas
Not Required 0 Non-Dual Fuel Machines
1701543 1 Dual Fuel Machines
38 A/R Decal - LP Gas Liquid Withdrawal System
Not Required 0 Non-Dual Fuel Machines
1700818 1 Dual Fuel Machines (English Language)
1704271 1 Dual Fuel Machines (CSA Spec)
1702720 1 Dual Fuel Machines (Spanish Language)
39 A/R Decal - CSA Options:
1705514 1 CSA Spec
Not Required 0 Brazil/Chinese/Japanese/Korean/Latin American Spec
40 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website
46 0641406 4 Bolt, 1/4in-20NC x 3/4in (Not Shown)
47 to 49 Not Used
50 1 Decal, Drive/Steer Options (Belgium Built Machines
S/N 1300006701 to Present & Romanian Built Machines
S/N E300000100 to S/N E300001114):
1705905 Brazil Spec
1705430 Chinese Spec
1705429 CSA Spec
1705426 Japanese Spec
1705427 Korean Spec
1705910 Latin American Spec

0010717 Ref. DECAL OPTIONS

101 A/R Decal - Low Sulfur Fuel Options (Caterpillar, Deutz & Perkins
Engine Machines):
1001108923 1 CSA Spec
Not Required 0 Brazil/Chinese/Japanese/Korean/Latin American Spec
102 to 119 Not Used
120 0272165 Ref. Warning Stripe Decal Installation
4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 172 Not Used
173 0272582 Ref. Model Designation Decal Installation 2
173A 1705487 2 Decal - 510AJ
173B 1705669 4 Decal - Max Tire Load
173C 1702300 2 Decal - Tie-Down

3121182 510AJ 8-11

 SECTION 8 DECALS

FIGURE 8-3.DECALS INSTALLATION - CE & AUSTRALIAN SPECS

18 51

44

510AJ
173A
8

10 173C 26
1 4 (CE SPEC)

3
12 4
(AUSTRALIAN
12 SPEC)

27

4 29 26
30
4 31
32
120 18 16
28 17
9 31
45 32
33 15
10 26
43

HYDRAULIC
9 OIL TANK REF.
45

173A

173B 510AJ

25 24 24 25 9

173B
20 22 21 26 10
33 173C

8-12 510AJ 3121182

 SECTION 8 DECALS

FIGURE 8-3. DECALS INSTALLATION - CE & AUSTRALIAN SPECS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Belgium Built Machines use S/Ns 13xxxxxxxx.
Romanian Built Machines use S/N E3xxxxxxxx.

Ref. DECAL INSTALLATIONS

0272574 Ref. Australian Spec 7
Ref. Dutch Spec Options:
0272500 Ref. Belgium Built Machines Prior to S/N 1300000178 5
0273452 Ref. Belgium Built Machines S/N 1300000178 to Present 4
0273452 Ref. Romanian Built Machines S/N E300000100 to 4
S/N E300001114
Ref. French Spec Options:
0272502 Ref. Belgium Built Machines Prior to S/N 1300000178 5
0273452 Ref. Belgium Built Machines S/N 1300000178 to Present 4
0273452 Ref. Romanian Built Machines S/N E300000100 to 4
S/N E300001114
Ref. German Spec Options:
0272499 Ref. Belgium Built Machines Prior to S/N 1300000178 5
0273452 Ref. Belgium Built Machines S/N 1300000178 to Present 4
0273452 Ref. Romanian Built Machines S/N E300000100 to 4
S/N E300001114
Ref. Italian Spec Options:
0272501 Ref. Belgium Built Machines Prior to S/N 1300000178 5
0273452 Ref. Belgium Built Machines S/N 1300000178 to Present 4
0273452 Ref. Romanian Built Machines S/N E300000100 to 4
S/N E300001114
0273184 Ref. Norwegian Spec 3
Ref. Spanish Spec Options:
0272503 Ref. Belgium Built Machines Prior to S/N 1300000178 5
0273452 Ref. Belgium Built Machines S/N 1300000178 to Present 4
0273452 Ref. Romanian Built Machines S/N E300000100 to 4
S/N E300001114
Ref. UK Spec Options:
0272498 Ref. Belgium Built Machines Prior to S/N 1300000178 5
0273452 Ref. Belgium Built Machines S/N 1300000178 to Present 4
0273452 Ref. Romanian Built Machines S/N E300000100 to 4
S/N E300001114
0272530 Ref. JLG Logo Decals 1

1 1 Decal - Danger/Warning Options:

1703992 Australian Spec
1704809 Dutch Spec
1704811 French Spec
1704767 German Spec
1704810 Italian Spec
1705270 Norwegian Spec
1704812 Spanish Spec
1704808 UK Spec

3121182 510AJ 8-13

 SECTION 8 DECALS

FIGURE 8-3. DECALS INSTALLATION - CE & AUSTRALIAN SPECS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
2 1 Decal - Danger/Warning Options:
1705332 Australian Spec
1705410 Dutch Spec
1705412 French Spec
1705409 German Spec
1705411 Italian Spec
1705272 Norwegian Spec
1705413 Spanish Spec
1705408 UK Spec
3 Not Used
4 1701518 3 Decal - Warning/Crushing
5 to 8 Not Used
9 1702774 3 Decal - Lift (3 1/2in)
10 1702773 2 Decal - JLG (5 in)
11 Not Used
12 1704277 3 Decal - Attach Lanyard
13 to 14 Not Used
15 1705084 1 Decal - Sound Power Level (CE Spec Only)
16 See Note 1 Decal - High Oil Level (Note: Was p/n 1701502 - No Longer
Required)
17 See Note 1 Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer
Required)
18 1701504 A/R Decal - Hydraulic Oil
19 Not Used
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available for
Purchase)
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 A/R Decal Options:
3251242 1 240V-50Hz - Australian Spec
Not Required 0 All Other Specs
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4in-20NC x 1in
31 4751400 A/R Flatwasher 1/4in Regular
32 3311405 A/R Locknut 1/4in-20NC
33 Fastener Options:
2080057 2 Amtak
3820001 4 Rivet (Norwegian Spec Only)
34 1 Decal - Footswitch Options:
3252347 Australian Spec
Dutch Spec
1703518 Belgium Built Machines Prior to S/N 1300000178
1705828 Belgium Built Machines S/N 1300000178 to Present
1705828 Romanian Built Machines S/N E300000100 to
S/N E300001114

8-14 510AJ 3121182

 SECTION 8 DECALS

FIGURE 8-3. DECALS INSTALLATION - CE & AUSTRALIAN SPECS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
34 contd French Spec
1693292 Belgium Built Machines Prior to S/N 1300000178
1705828 Belgium Built Machines S/N 1300000178 to Present
1705828 Romanian Built Machines S/N E300000100 to
S/N E300001114
German Spec
1693294 Belgium Built Machines Prior to S/N 1300000178
1705828 Belgium Built Machines S/N 1300000178 to Present
1705828 Romanian Built Machines S/N E300000100 to
S/N E300001114
Italian Spec
1701600 Belgium Built Machines Prior to S/N 1300000178
1705828 Belgium Built Machines S/N 1300000178 to Present
1705828 Romanian Built Machines S/N E300000100 to
S/N E300001114
1705275 Norwegian Spec
Spanish Spec
1701791 Belgium Built Machines Prior to S/N 1300000178
1705828 Belgium Built Machines S/N 1300000178 to Present
1705828 Romanian Built Machines S/N E300000100 to
S/N E300001114
UK Spec
Not Required Belgium Built Machines Prior to S/N 1300000178
1705828 Belgium Built Machines S/N 1300000178 to Present
1705828 Romanian Built Machines S/N E300000100 to
S/N E300001114
35 Not Used 4 Decal - Maximum Tire Load
36 1701505 1 Decal - Fuel
37 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website
46 0641406 4 Bolt, 1/4in-20NC x 3/4in (Not Shown)
47 1705821 1 Decal, Tipping/Elect (PLF) (Not Shown)
48 1705822 1 Decal, Elect/Safety Manual (MTB) (Not Shown)
49 to 50 Not Used
51 1001112551 1 Decal - Emergency Controls (Australian Specs) (Belgium Built
Machines S/N 1300006704 to Present Only & Romanian Built
Machines S/N E300000100 to S/N E300001114)

0010578 Ref. DECAL OPTIONS

120 0272165 Ref. Warning Stripe Decal Installation

4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 172 Not Used
173 0272582 Ref. Model Designation Decal Installation 2
173A 1705487 2 Decal - 510AJ
173B 1705669 4 Decal - Max Tire Load
173C 1702300 2 Decal - Tie-Down

3121182 510AJ 8-15

 SECTION 8 DECALS

FIGURE 8-3. DECALS INSTALLATION - CE & AUSTRALIAN SPECS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-16 510AJ 3121182

 SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 510AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

STANDARD PARTS Ref.

2120210 Element, Filter (Figure 2-1) 1

7012944 Coil (Figures 2-2, 2-7, 2-10, 2-14 & 3-5) 1
7012943 Coil (Figures 2-2 & 2-10) 1
7017451 Coil (Figure 2-2) 1
4360517 Switch, Proximity (Figure 2-3) 1
7012664 Element, Air Cleaner (Figures 2-7, 2-10 & 2-14) 1
3740067 Relay (Figures 2-7, 2-10 & 2-14) 1
7024444 Breather, Hydraulic Tank (Figure 2-18) 1
70001960 Element, Return Filter (Figure 2-18) 4
3740049 Relay (Figure 2-20) 1
4360328 Switch, Toggle (Figure 2-20 & 4-2) 1
2860030 Key, Replacement (Figure 2-20) 2
4360475 Switch, Mushroom (Figures 2-20 & 4-2) 1
4360476 Contact, Switch Block (Figures 2-20 & 4-2) 1
2940074 Latch (Figure 4-1) 1
4360387 Switch, Push Button (Figure 4-2) 1
4360330 Switch, Toggle (Figure 4-2) 1
4360407 Control, Speed (Figure 4-2) 1
1001129555 Controller (Lift and Swing) (Figure 4-2) 1
1001118416 Controller (Drive and Steer) (Figure 4-2) 1
2400065 Fuse (Figure 7-7) 2

VARIABLE PARTS Ref.

70001403 Filter, Oil Element, (Caterpillar Engine Machines) (Figure 2-7) 1

70003791 Filter, Fuel (Caterpillar Engine Machines) (Figure 2-7) 1
7016331 Filter, Oil Element, (Deutz Engine Machines) (Figure 2-10) 1
7020023 Filter, Fuel (Deutz Engine Machines) (Figure 2-10) 1
7027795 Module, Control (Deutz Engine Machines) (Figure 2-10) 1
70001403 Filter, Oil Element, (Perkins Engine Machines) (Figure 2-14) 1
70002450 Filter, Fuel (Perkins Engine Machines) (Figure 2-14) 1
70002451 Module, ECU Engine Control (Perkins Engine Machines) (Figures 2-14) 1
3740080 Relay (Machines with Generator Option) (Figure 2-8, 2-11 & 2-15) 1
4360336 Switch, Toggle (Machines with Generator Option) (Figures 2-8, 2-11 & 2-15) 1
1001103667 Module, Ground Control (Figure 2-20) 1
4360469 Switch, Key (All Specs except CE Specs) (Figure 2-20) 1
4360470 Switch, Key (CE Spec) (Figure 2-20) 1
4360548 Switch, Limit (Figure 3-1) 1
1001106938 Module, Platform Control (Figure 4-2) 1
4360057 Switch, Limit (Soft-Touch Option) (Figure 4-5) 1
3990001 Diode (Perkins Engine Machines) (Figure 7-7) 2
4360232 Breaker, Circuit (Floodlights Option) (Figure 7-7) 1
2400070 Fuse (Platform Worklights Option) (Figure 7-7) 2

3121182 510AJ 9-1

 SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 510AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

9-2 510AJ 3121182

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-1 Ref. MISCELLANEOUS SPECIAL OPTIONS

1340061 Ref. Air Cleaner with Dust Evacuator Valve

0272786 Ref. Air Line at Platform Installation

Ref. Bellows Installations

0271401 Ref. Belgium Built Machines Prior to S/N 1300003223
0275856 Ref. Belgium Built Machines S/N 1300003223 to Present
0275856 Ref. Romanian Built Machines S/N E300000100 to
S/N E300001114

0271315 Ref. Boom Wiper Installation

1001116419 Ref. Cable Tray Carrier Installation - 30in (76cm) Platform

0256789 Ref. Camera Mount Assembly

Ref. Clear Sky (Telematic) Installation

Ref. Note: Refer to Manual Supplement p/n 3128499 for available
replacement parts.
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. ADE Machines
1001107008 Ref. ANSI Spec
1001107009 Ref. ANSI Export & Japanese Specs
Use 1001139127 Ref. Australian Specs
1001107010 Ref. CSA Spec
Ref. ADE/UGM Machines
1001112983 Ref. ANSI Spec
1001112984 Ref. ANSI Export & Japanese Specs
1001132727 Ref. Australian Spec
1001112985 Ref. CSA Spec
1001127090 Ref. Brazil & New Zealand Spec Only

Ref. Clear Sky (Telematic) Kit (Includes Installation, Decals, User

Guide and Manual 3128499)
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref. ADE Machines
1001117254 Ref. ANSI Spec
1001121610 Ref. ANSI Export & Japanese Specs
1001139127 Ref. Australian Specs
1001117261 Ref. CSA Spec
Ref. ADE/UGM Machines
1001119945 Ref. ANSI Spec
1001121614 Ref. ANSI Export & Japanese Specs
1001139146 Ref. Australian Specs

3121182 510AJ 10-1

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

Contd Ref. Clear Sky (Telematic) Kit (Includes Installation, Decals, User
Guide and Manual 3128499)
1001119950 Ref. CSA Spec
See Note Ref. Brazil & New Zealand Spec Only (Note: Not Available for
Purchase)

Ref. Cold Weather Start Kits

0258921 Ref. Deutz Engine Machines (Ether)
0271912 Ref. Deutz Engine Machines (Glow Plugs)
0273064 Ref. Caterpillar/Perkins Engine Machines

0272031 Ref. Container Transport Wheels

Ref. Decals Installations

1704150 1 Decal - Glow Plug Warning
0272607 Ref. Decal - Glow Plug Warning
1705358 Ref. Decal - SkyCutter
0272919 Ref. Decal - SkyGlazier (ANSI & Australian Specs)
0272589 Ref. Decal - SkyPower
0272920 Ref. Decal - SkyPower
0272588 Ref. Decal - SkyWelder
Ref. Decal - Telematics Options (ClearSky) (Without UGM):
1001116373 Ref. ANSI Spec
1001116374 Ref. CSA Spec
1001127096 Ref. Decal - Telematics (ClearSky) (With UGM)
0272165 Ref. Decal - Warning Stripes

0258919 Ref. Ether Start Installation (Deutz Engine Machines)

Ref. Electrical Connector Kits

1001148902 Ref. Amp/Tyco Electrical Connector Kit
1001148903 Ref. Deutsch DT Electrical Connector Kit
1001148904 Ref. Deutsch HD Electrical Connector Kit
1001148905 Ref. Packard Electrical Connector Kit
1001148906 Ref. Various Electrical Connectors Kit

1001130758 Ref. Engine Fan Kit (Perkins Engine Machines) (Kit converts
Electric Cooling Fan to Engine Driven Cooling Fan)

10-2 510AJ 3121182

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. Filter Kits
Ref. Boom HydraulicAir Filter Kit Options:
1001109694 Ref. Belgium Built Machines Prior to S/N 1300001243 (was p/n
1001114060 & p/n 1001114120)
1001109698 Ref. Belgium Built Machines S/N 1300001243 to Present (was p/n
1001114061 & p/n 1001114121)
1001109698 Ref. Romanian Built Machines S/N E300000100 to
S/N E300001114
Ref. Combined Filter Kit Options:
1001110997 Ref. Deutz Engines Belgium Built Machines Prior to S/N
1300001243 (was p/n 2910495 & p/n 1001114129)
1001110999 Ref. Deutz Engines Belgium Built Machines S/N 1300001243 to
Present (was p/n 1001114128)
1001110999 Ref. Deutz Engines Romanian Built Machines S/N E300000100 to
S/N E300001114
1001111001 Ref. Perkiins Engines without UGM (was p/n 1001114063)
1001114122 Ref. Perkiins Engines with UGM
Ref. Engine Fuel/Oil Filter Kit Options:
1001110138 Ref. Deutz Engines
1001110143 Ref. Perkiins Engines

Ref. Fluids
2300014 Ref. Brake Fluid (4WD Drive Brake)
2300040 Ref. Conditioner, Diesel Fuel
2300004 Ref. Coolant, Antifreeze (Caterpillar & Perkins Engines)
2300016 Ref. Hydraulic Fluid (Drive Hubs/System)
3020021 Ref. Engine Coupling Grease
Ref. Hydraulic Fluids:
2300014 Ref. Mobil 424
2300027 Ref. Mobil 224H Bio
2300029 Ref. Mobil EAL ISO 46 Bio
2300016 Ref. Mobil DTE 10 Excel 32
2300019 Ref. Quaker State Quintolubric 888-46 Fire Resistant
2300039 Ref. Exxon Univis HvI 26 (Machines with Arctic Package)

Ref. Footswitch Shield Installation

4060959 Ref. Belgium Built Machines Prior to S/N 1300000603
3380652 Ref. Belgium Built Machines S/N 1300000603 to Present
3380652 Ref. Romanian Built Machines S/N E300000100 to S/N E300001114

0271548 Ref. Glow Plug Installation (Deutz Engine Machines)

1001094475 Ref. Hourmeter for Generator Installation

1001148971 Ref. Lanyard (Bolt-On) Kit Installation

3121182 510AJ 10-3

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. Oil Cooler Installation
0275004 Ref. Deutz Engines Belgium Built Machines Prior to
S/N 1300004150
1001096182 Ref. Deutz Engines Belgium Built Machines S/N 1300004150 to
Present & Romanian Built Machines S/N E300000100 to
S/N E300001114
1001107591 Ref. Caterpillar & Perkins Engines

0254661 Ref. Pipe Jacks Installation

0258703 Ref. Platform Console Cover Installation

1670870 1 Cover

Ref. Platform Entry Kit

1001142504 Ref. Kit, Replace Swing Gate with Drop Bar
1001142505 Ref. Kit, Replace Drop Bar with Swing Gate

Ref. Platform Mesh Installations (Side Entry Platforms)

1001140315 Ref. 30in X 5ft (76cm x 1.52m) (Mesh to Mid Rail)
1001140318 Ref. 30in X 4ft (76cm x 1.52m) (Mesh to Mid Rail)

Ref. Sky Accessories/Work Station in the Sky

Ref. Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
Ref. Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
See Note Ref. SkyCutter Plasma Cutter (Note: Was p/n 0272606 - No
Longer Available)
1001101423 Ref. SkyGlazier (ANSI & Australian Spec w/o LSS)
1001102648 Ref. SkyGlazier (Australian Spec w/LSS)
SkyPower Generator Options (Without UGM):
0272746 Ref. SkyPower Generator - 7500W 50Hz (Deutz Engines)
1001097512 Ref. SkyPower Generator - 7500W 50Hz (Perkins Engines)
(ANSI Export, Australian & CE Specs)
1001097401 Ref. SkyPower Generator - 7500W 50Hz (Perkins Engines)
(ANSI Export, Australian, CE & Japanese Specs)
1001097583 Ref. SkyPower Generator - 7500W 50Hz (Perkins Engines)
(Australian & CE Specs)
SkyPower Generator Options (With UGM):
1001111910 Ref. SkyPower Generator - 7500W 50Hz (Perkins Engines)
(ANSI Export, Australian & CE Specs)
1001111818 Ref. SkyPower Generator - 7500W 50Hz (Perkins) (ANSI
Export, Australian, CE & Japanese Specs)
1001112044 Ref. SkyPower Generator - 7500W 50Hz (Perkins) (Australian
& CE Specs)
SkyPower Generator Kits Options (With UGM):
1001097513 Ref. SkyPower Generator - 7500W 50Hz (Perkins Engines)
(ANSI Export, Australian & CE Specs)
0272521 Ref. SkyWelder Stick Welder

10-4 510AJ 3121182

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SkyGuard Components
1001149560 Ref. SkyGuard Complete Installation Kit (ADE/Non-UGM
Equipped Machines)
1001143669 Ref. SkyGuard Complete Installation Kit (UGM Equipped
Machines)
1001137672 Ref. SkyGuard Platform Sensor Installation Kit (UGM
Equipped Machines)
1001143256 Ref. SkyGuard Optional Blue Beacon Installation Kit

Ref. Tire Sealant Service (Pneumatic Tires Only)

0272307 Ref. 12 x 16.5 Tires
0272308 Ref. 33/1550 x 16.5 Tires

Ref. Tools for Service

2901443 1 Analyzer kit
8896941 1 Wire Stripper
7002821 1 Wire Crimper (To install wire ends to wires)
7002823 1 Pin/Socket Extractor - Universal (To Remove Pins/
Sockets from Connectors)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
7002822 1 Screwdriver, Potentiometer (To Adjust Drive Controllers)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Installation Tool - 1in
7004276 1 Seal Installation Tool - 1-1/2in
7002826 1 Seal Installation Tool - 2in
7016655 1 Wire Rope Sheave Gauge
1001137005 Ref. Kit, Software Cable

0274883 Ref. Transformer (Cold Weather Package) Installation

0272031 Ref. Transport Wheels Installation

0257728 Ref. Tube Rack Installation

2915082 Ref. Turntable Bearing Kit Options:

Belgium Built Machines S/N 1300000001 to S/N 1300000353

3121182 510AJ 10-5

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-6 510AJ 3121182

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0010578 ....................... 8-15 0258703 ....................... 10-4 0272594 ...... 3-5, 7-29, 7-45 0440161 ......................... 1-4
0010717 ................ 8-4, 8-11 0258830 ....................... 1-10 0272600 ....................... 1-38 0440255 ................ 2-7, 2-15
0060050 ................ 3-7, 3-15 0258831 ....................... 1-10 0272606 ....................... 10-4 0440271 ......................... 1-4
0080163 .............. 2-35, 2-42 0258919 ....................... 10-2 0272607 ....................... 10-2 0440272 ................ 2-7, 2-15
0080181 2-20, 2-54, 2-64, 2- 0258921 ................ 7-2, 10-2 0272614 ..............2-47, 2-49 0440274 ......................... 1-5
72 0270674 ....................... 1-10 0272615 ..............2-47, 2-49 0440291 ......................... 1-5
0080201 .....2-20, 2-54, 2-72 0270675 ....................... 1-10 0272620 .... 3-12, 7-29, 7-45 0480120 ..... 2-27, 2-47, 2-79
0080231 .............. 2-32, 2-39 0270676 ....................... 1-10 0272746 ..............7-39, 10-4 0480121 .............. 2-27, 2-79
0100009 ......................... 4-9 0270814 ......... 4-5, 4-12, 7-2 0272786 ....................... 10-1 0480122 ....................... 2-47
0100011 1-3, 1-4, 1-9, 1-38, 0271072 ..................... 2-103 0272895 ................1-9, 1-37 0561076 ......................... 3-3
2-3, 2-8, 2-20, 2- 0271073 ..................... 2-103 0272919 ....................... 10-2 0561460 ......................... 3-5
22, 2-27, 2-31, 0271189 ......................... 8-7 0272920 ....................... 10-2 0561511 ......................... 1-4
2-32, 2-38, 2-39, 0271197 ................ 2-3, 3-17 0272921 ......................... 4-6 0561515 ....................... 3-11
2-47, 2-54, 2-57, 0271217 ..................... 2-104 0272970 ...... 4-5, 7-28, 7-44 0630401 ....................... 3-11
2-64, 2-67, 2-72, 0271315 ....................... 10-1 0273064 ....................... 10-2 0630462 ....................... 4-23
2-74, 2-79, 2-91, 0271340 ....................... 4-12 0273184 ....................... 8-13 0630467 ....................... 3-17
2-95, 2-99, 2- 0271401 ....................... 10-1 0273358 ......................... 2-7 0630498 ................ 2-32, 3-5
103, 2-104, 2- 0271548 ....................... 10-3 0273452 ....................... 8-13 0630518 .............. 2-95, 2-99
107, 2-111, 3-3, 0271593 .............. 2-47, 2-49 0273495 ..................4-5, 7-2 0630548 .............. 2-95, 2-99
3-4, 3-7, 3-11, 3- 0271912 ....................... 10-2 0273497 ......................... 1-3 0630568 ....................... 4-11
17, 4-3, 4-4, 4- 0271931 ......................... 4-4 0273499 ....................... 1-38 0630569 2-20, 2-54, 2-64, 2-
23 0272031 .............. 10-2, 10-5 0273754 ....................... 2-31 72
0100019 ...........1-3, 1-9, 2-7 0272057 ..................... 2-103 0274079 ..............2-47, 2-49 0641404 1-13, 1-17, 1-21, 1-
0100020 2-22, 2-31, 2-32, 2- 0272070 ....................... 3-17 0274085 ..............2-47, 2-49 25, 2-3, 2-27, 2-
38, 2-39, 2-56, 0272110 ....................... 4-11 0274240 ....................... 4-23 47, 2-79, 3-11
2-57, 2-66, 2-67, 0272165 8-4, 8-11, 8-15, 10-2 0274335 ....................... 2-38 0641405 ....................... 2-91
2-74, 2-91, 2-92 0272167 ......................... 2-7 0274616 ................2-3, 3-17 0641406 ..2-8, 2-20, 2-22, 2-
0100038 ......................... 1-3 0272307 ....................... 10-5 0274753 ......................... 1-3 31, 2-32, 2-39,
0100048 2-96, 2-99, 2-103, 2- 0272308 ....................... 10-5 0274862 ..................4-5, 7-2 2-54, 2-57, 2-64,
104, 4-9, 7-28, 0272320 ....... 1-9, 1-37, 4-12 0274883 ....................... 10-5 2-67, 2-72, 2-74,
7-30, 7-44, 7-46 0272340 ......................... 3-3 0275004 ....................... 10-4 3-4, 3-7, 4-4, 4-
0100079 .....2-58, 2-68, 2-91 0272341 ......................... 8-4 0275216 ..............7-38, 7-53 6, 4-9, 8-4, 8-11,
0100081 ................ 3-11, 4-9 0272424 ......................... 1-3 0275217 ..............7-38, 7-53 8-15
0140001 ......................... 2-3 0272428 ......................... 1-4 0275218 ..............7-38, 7-53 0641407 .......... 2-100, 2-104
0140011 ......................... 4-9 0272449 ..................... 2-107 0275219 ..............7-38, 7-53 0641408 2-20, 2-22, 2-54, 2-
0140032 ..................... 2-104 0272489 ....................... 2-32 0275452 ..............7-38, 7-53 64, 2-72, 2-74,
0181727 ....................... 2-31 0272490 ....................... 2-31 0275453 ..............7-38, 7-53 2-107, 2-111, 4-
0200048 ....................... 4-23 0272491 ....................... 2-91 0275454 ..............7-38, 7-53 4, 8-4, 8-10, 8-
0200742 .....2-27, 2-47, 2-79 0272496 .................. 3-3, 3-7 0275678 ..............7-35, 7-50 14
0254661 ....................... 10-4 0272497 ......................... 3-4 0275679 ..............7-35, 7-50 0641410 2-20, 2-32, 2-38, 2-
0255917 .............. 7-40, 7-55 0272498 ....................... 8-13 0275680 ..............7-35, 7-50 39, 2-64, 2-72
0256789 ....................... 10-1 0272499 ....................... 8-13 0275681 ..............7-35, 7-50 0641414 ................ 4-5, 4-23
0256847 .............. 2-35, 2-42 0272500 ....................... 8-13 0275682 ..............7-35, 7-50 0641416 ......... 1-3, 2-91, 4-9
0257728 ....................... 10-5 0272501 ....................... 8-13 0275683 ..............7-35, 7-50 0641418 2-22, 2-31, 2-38, 2-
0257740 ....................... 1-10 0272502 ....................... 8-13 0275684 ..............7-35, 7-50 57, 2-67, 2-74,
0257746 ....................... 1-10 0272503 ....................... 8-13 0275815 ....................... 2-57 4-4
0257887 2-104, 7-2, 7-40, 7- 0272521 ....................... 10-4 0275854 ................1-9, 1-37 0641420 1-37, 2-22, 2-58, 2-
55 0272529 ..................... 2-103 0275856 ....................... 10-1 68, 2-74
0258009 ....................... 1-10 0272530 ......... 8-3, 8-7, 8-13 0275858 ....................... 1-38 0641505 ......................... 3-3
0258010 ....................... 1-10 0272573 ......................... 8-3 0275867 ..........2-107, 2-111 0641506 2-20, 2-54, 2-64, 2-
0258011 ....................... 1-10 0272574 ....................... 8-13 0275871 ....................... 2-38 72, 2-99
0258012 ....................... 1-10 0272575 ......................... 8-7 0280203 ......................... 1-4 0641507 2-20, 2-54, 2-64, 2-
0258028 ....................... 1-10 0272576 ......................... 8-7 0340012 ....................... 2-64 72, 3-3
0258030 ....................... 1-10 0272577 ......................... 8-7 0340041 2-20, 2-32, 2-39, 2- 0641508 2-27, 2-47, 2-79, 2-
0258031 ....................... 1-10 0272578 ......................... 8-7 54, 2-72 95
0258303 .............. 7-35, 7-50 0272579 ......................... 8-7 0340046 2-20, 2-54, 2-64, 2- 0641510 .............. 2-32, 2-39
0258304 .............. 7-35, 7-50 0272582 ....... 8-5, 8-11, 8-15 72 0641512 2-23, 2-32, 2-38, 2-
0258400 ......................... 2-7 0272588 ....................... 10-2 0363012 ....................... 1-37 57, 2-67, 2-75
0258430 ..................... 2-108 0272589 ....................... 10-2 0370026 ......................... 5-5 0641518 .................. 3-7, 4-6

3121182 510AJ 11-1

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0641520 ....................... 2-15 0700816 .............. 2-32, 2-39 0961845 ......................... 4-4 1001100286 .... 2-107, 2-111
0641526 ....................... 3-17 0701012 .............. 2-32, 2-40 0961947 .........3-8, 3-15, 5-9 1001100321 2-27, 2-48, 2-79
0641528 ......................... 3-5 0701014 ........................2-40 0961948 ................ 3-8, 3-11 1001100341 ........ 7-38, 7-53
0641530 ....................... 1-37 0701217 .............. 2-27, 2-79 0961950 1-3, 3-4, 3-8, 3-11, 1001100342 ........ 7-38, 7-53
0641538 ....................... 1-37 0711014 ........................2-40 5-11, 5-13 1001100343 7-36, 7-51, 7-53
0641560 ....................... 1-37 0711414 .............. 2-32, 2-40 0961951 1-5, 3-8, 5-7, 5-9, 5- 1001100344 ........ 7-51, 7-53
0641604 ....................... 3-11 0721003 ........................4-12 15 1001100345 ........ 7-38, 7-53
0641605 ......................... 3-4 0721004 2-54, 2-64, 2-107, 2- 0962140 ......................... 1-5 1001100346 ........ 7-38, 7-53
0641606 1-4, 1-38, 2-8, 2-91, 111 0962172 2-20, 2-32, 2-40, 2- 1001100347 ........ 7-38, 7-53
2-107, 2-111, 3- 0721006 2-49, 2-54, 2-107, 2- 54, 2-64, 2-72 1001100577 2-21, 2-65, 2-73
17 111, 4-11 0962257 ................ 3-8, 3-15 1001100656 ................. 2-49
0641607 ...........1-3, 2-3, 3-7 0721008 . 2-49, 2-107, 2-111 0962292 ......................... 3-8 1001100657 ................. 2-49
0641608 2-22, 2-32, 2-39, 2- 0731005 ........................4-23 0962449 .....2-27, 2-47, 2-79 1001100732 ................. 2-47
74, 2-91, 2-107, 0741610 2-20, 2-32, 2-40, 2- 0962466 ......................... 5-3 1001100749 ................. 2-47
2-111, 3-7 54, 2-64, 2-72 1001091124 .... 2-107, 2-111 1001100818 2-21, 2-65, 2-73
0641609 ..2-7, 2-20, 2-54, 2- 0760612 .............. 2-56, 2-66 1001091125 .... 2-107, 2-111 1001100825 ... 2-21, 2-57, 2-
64, 2-72 0760810 .............. 2-56, 2-66 1001091179 ................. 2-40 67, 2-73
0641610 2-20, 2-22, 2-31, 2- 0760815 ..... 2-20, 2-64, 2-72 1001092723 ........2-40, 2-43 1001100837 2-21, 2-65, 2-73
32, 2-38, 2-39, 0771012 ........................2-40 1001094475 ................. 10-3 1001100857 ... 2-23, 2-58, 2-
2-47, 2-54, 2-57, 0791506 ..........................1-4 1001094635 ........6-13, 6-20 68, 2-75
2-67, 2-72, 2-74, 0791606 ........................3-11 1001094649 ................. 6-13 1001100941 ................. 2-81
2-107, 2-111, 3- 0791607 ........................3-11 1001094789 ............ 3-8, 5-7 1001100942 ................. 2-81
3, 3-7, 4-4 0801337 ................ 3-7, 3-11 1001095205 ........2-54, 2-58 1001100943 ........ 2-27, 2-79
0641611 2-20, 2-56, 2-65, 2- 0801338 ........................3-11 1001096070 ........7-37, 7-52 1001100944 ........ 2-27, 2-79
72 0801339 ........................3-11 1001096182 ........6-20, 10-4 1001101160 .... 2-107, 2-111
0641612 .............. 2-57, 2-66 0801356 ..........................3-3 1001096617 ................... 3-4 1001101201 2-21, 2-65, 2-73
0641614 ..2-8, 2-20, 2-72, 2- 0801357 ..........................3-3 1001096956 ................. 2-95 1001101228 ................. 2-55
107, 2-111 0801374 ........................3-11 1001097150 ........7-37, 7-52 1001101232 ................. 2-55
0641616 ......................... 3-7 0801375 ........................3-11 1001097324 ........2-79, 2-81 1001101233 ................. 2-55
0641618 ................ 1-37, 3-7 0860038 .............. 7-35, 7-50 1001097325 ........2-79, 2-81 1001101408 2-22, 2-65, 2-73
0641772 .....2-27, 2-47, 2-79 0860520 ....... 8-4, 8-10, 8-14 1001097401 ................. 10-4 1001101423 ................. 10-4
0641806 ......................... 3-3 0861419 ........................2-95 1001097512 ........7-39, 10-4 1001101681 ........ 2-21, 2-73
0641808 ....................... 2-15 0861428 ........................2-95 1001097513 ................. 10-4 1001101910 ........ 7-35, 7-50
0641810 ..1-3, 2-15, 3-3, 3-7 0861441 ................ 4-9, 4-11 1001097551 ................. 2-56 1001101911 ........ 7-35, 7-50
0641812 2-20, 2-32, 2-39, 2- 0861512 ......... 4-5, 4-9, 7-28 1001097552 ................. 2-56 1001101912 ........ 7-35, 7-50
54, 2-64, 2-72, 0861567 .............. 7-40, 7-55 1001097553 ........2-56, 2-66 1001101913 ........ 7-35, 7-50
3-7, 3-17 0861731 .............. 7-35, 7-50 1001097554 ........2-56, 2-66 1001101914 ........ 7-35, 7-50
0641814 ......................... 1-4 0861743 ........................2-95 1001097555 ........2-56, 2-66 1001101915 ........ 7-35, 7-50
0641818 ................ 2-7, 3-11 0861781 7-35, 7-36, 7-50, 7- 1001097556 ........2-57, 2-67 1001101916 ........ 7-35, 7-50
0641820 2-20, 2-32, 2-39, 2- 51 1001097583 ................. 10-4 1001101950 ........ 2-21, 2-73
54, 2-64, 2-72 0861782 .............. 7-36, 7-51 1001097588 ...2-21, 2-57, 2- 1001102270 ... 2-54, 2-58, 2-
0641824 ......................... 1-4 0861880 .............. 7-37, 7-52 66, 2-73 64, 2-68
0642010 2-22, 2-31, 2-38, 2- 0902206 ......................2-103 1001097893 ........2-57, 2-66 1001102308 ................. 2-55
57, 2-67, 2-74 0902443 2-22, 2-31, 2-38, 2- 1001098446 ................... 6-7 1001102526 ................... 2-8
0642012 .................. 1-3, 3-3 57, 2-67, 2-74 1001098525 ...2-21, 2-55, 2- 1001102527 ................... 2-8
0642014 ......................... 3-3 0902444 2-22, 2-31, 2-38, 2- 65, 2-73 1001102598 ........ 2-95, 2-99
0642016 ......................... 3-3 57, 2-67, 2-74 1001098567 ............... 2-108 1001102648 ................. 10-4
0642612 ..................... 2-103 0902504 .......... 2-107, 2-111 1001098568 ............... 2-108 1001102695 ................... 2-8
0642684 ....................... 3-17 0902520 ..........................2-7 1001098639 ............ 3-3, 3-7 1001102706 ........ 2-21, 2-73
0651405 ......................... 2-3 0902535 ........................2-91 1001098840 ........2-96, 7-31 1001102715 . 2-100, 7-46, 7-
0681608 ....................... 3-17 0902740 .............. 2-32, 2-40 1001098923 ................. 7-32 47
0681610 ....................... 2-15 0902751 ..........................4-9 1001099370 ........2-73, 2-75 1001102860 2-22, 2-74, 7-48
0681810 ......................... 1-9 0903063 ........................2-41 1001099391 ........2-31, 2-38 1001102893 ................. 2-99
0682014 ......................... 1-9 0903484 .............. 7-36, 7-51 1001099869 2-28, 2-49, 2-80 1001102894 ................. 2-99
0682040 ......................... 2-7 0903612 .............. 7-36, 7-51 1001099926 2-57, 2-67, 7-34 1001102900 .......... 7-3, 7-48
0682048 ......................... 2-7 0940048 ..........................3-3 1001099927 2-56, 2-66, 7-33 10011029100 ............... 7-47
0682248 ......................... 1-3 0940071 .......... 2-107, 2-111 1001100027 .......... 7-2, 7-39 100110343 .......... 7-36, 7-38
0700808 .............. 2-59, 2-69 0940083 .......... 2-107, 2-111 1001100233 2-28, 2-49, 2-80 100110344 .......... 7-36, 7-38
0700810 .............. 2-35, 2-42 0940167 ........................4-23 1001100234 2-28, 2-49, 2-80 1001103667 .......... 2-99, 9-1

11-2 510AJ 3121182

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001103977 ................... 6-7 1001110999 ................. 10-3 1001121923 ................... 8-9 1060902 ......................... 3-4
1001104627 ................. 2-16 1001111001 ................. 10-3 1001125978 ........2-56, 2-66 1060903 ....................... 4-23
1001104850 .......... 2-7, 2-13 1001111285 ... 2-27, 2-28, 2- 1001127090 ................. 10-1 1060904 2-42, 2-54, 2-64, 7-
1001105272 ............... 2-112 79, 2-81 1001127096 ................. 10-2 33, 7-48
1001105273 ............... 2-112 1001111814 ........ 2-28, 2-81 1001129555 4-9, 4-15, 4-16, 1060908 .............. 7-37, 7-52
1001105275 ............... 2-112 1001111815 ........ 2-28, 2-81 9-1 1060918 ....... 4-5, 7-28, 7-44
1001105276 ............... 2-112 1001111818 ........ 7-54, 10-4 1001130038 ................. 2-66 1060977 .............. 7-41, 7-56
1001105455 .......... 2-7, 2-13 1001111910 ........ 7-54, 10-4 1001130040 ................. 2-66 1060987 ....................... 7-41
1001105636 ...... 2-100, 7-46 1001112044 ........ 7-54, 10-4 1001130041 ................. 2-66 1060988 .............. 7-41, 7-56
1001105637 ...... 2-100, 7-47 1001112551 ................. 8-15 1001130042 ................. 2-66 1060991 ....... 3-5, 7-29, 7-45
1001105784 ................. 2-99 1001112586 ................. 7-55 1001130513 ................. 2-67 1060992 ..... 3-12, 7-29, 7-45
1001106339 ................. 7-46 1001112587 ................. 7-55 1001130514 ................. 2-64 1100134 ......................... 1-3
1001106340 ................. 7-46 1001112588 .......... 7-2, 7-54 1001130524 ................. 2-67 1120484 ....................... 2-91
1001106426 ........ 2-20, 2-23 1001112589 ................. 7-54 1001130758 ................. 10-2 1120487 ....................... 2-91
1001106736 ...... 2-100, 7-46 1001112612 ................. 7-46 1001132727 ................. 10-1 1120532 ....................... 2-91
1001106788 ................. 2-72 1001112743 .......... 7-2, 7-54 1001137005 7-41, 7-56, 10-5 1180377 ....................... 3-11
1001106789 ................. 2-74 1001112983 ................. 10-1 1001137672 ................. 10-5 1320012 2-20, 2-54, 2-64, 2-
1001106790 ........ 2-21, 2-73 1001112984 ................. 10-1 1001138135 ................. 2-42 72
1001106793 ........ 2-21, 2-73 1001112985 ................. 10-1 1001138431 ................... 4-4 1320016 2-20, 2-32, 2-40, 2-
1001106931 ............ 4-5, 4-9 1001113961 ................. 4-19 1001138432 ................... 4-4 54, 2-64, 2-72
1001106932 ................... 4-4 1001114060 ................. 10-3 1001138433 ................... 4-4 1320022 2-20, 2-22, 2-31, 2-
1001106938 ............ 4-9, 9-1 1001114061 ................. 10-3 1001138494 ................... 4-4 32, 2-38, 2-40,
1001107007 4-11, 7-28, 7-44 1001114063 ................. 10-3 1001138514 ................... 4-4 2-54, 2-57, 2-64,
1001107008 ................. 10-1 1001114120 ................. 10-3 1001139127 ................. 10-1 2-67, 2-72, 2-74
1001107009 ................. 10-1 1001114121 ................. 10-3 1001139146 ................. 10-1 1320041 ......................... 2-8
1001107010 ................. 10-1 1001114122 ................. 10-3 1001140315 ................. 10-4 1320058 .............. 2-20, 2-72
1001107116 ...2-20, 2-55, 2- 1001114128 ................. 10-3 1001140318 ................. 10-4 1320060 ....................... 2-96
65, 2-72 1001114129 ................. 10-3 1001140429 ................... 4-4 1320070 ......................... 3-8
1001107157 ............... 2-112 1001114757 ................... 2-8 1001141967 ........7-36, 7-51 1320176 .............. 2-35, 2-41
1001107293 ............... 2-111 1001115403 ........ 2-47, 2-49 1001141968 ........7-36, 7-51 1320222 ................ 2-40, 4-6
1001107527 ................. 4-10 1001115411 ................. 2-50 1001141969 ........7-36, 7-51 1320223 2-20, 2-22, 2-31, 2-
1001107591 ........ 6-20, 10-4 1001115412 ................. 2-50 1001142504 ................. 10-4 32, 2-57, 2-67,
1001107853 ................. 4-11 1001116373 ................. 10-2 1001142505 ................. 10-4 2-72, 2-74
1001108204 ............... 2-103 1001116374 ................. 10-2 1001143256 ................. 10-5 1320300 ......................... 3-5
1001108388 ................. 2-22 1001116419 ................. 10-1 1001143669 ................. 10-5 1320318 2-20, 2-22, 2-58, 2-
1001108389 ................. 2-20 1001117254 ................. 10-1 1001144018 ................... 4-4 68, 2-72, 2-74
1001108493 ............ 8-3, 8-7 1001117261 ................. 10-1 1001144019 ................... 4-4 1340060 2-20, 2-32, 2-40, 2-
1001108828 ............ 4-5, 4-9 1001117320 ................... 4-5 1001144020 ................... 4-4 54, 2-72
1001108829 ................... 4-4 1001118416 4-9, 4-19, 4-20, 1001144025 ................... 4-3 1340061 ....................... 10-1
1001108879 ................... 7-3 9-1 1001144026 ................... 4-3 1580011 2-20, 2-54, 2-64, 2-
1001108901 ...4-5, 4-9, 7-44 1001118417 .......... 4-9, 4-15 1001144027 ................... 4-3 72
1001108902 ................... 4-4 1001119559 ................. 4-11 1001144629 ................... 4-3 1580012 ......................... 4-6
1001108923 .......... 8-4, 8-11 1001119945 ................. 10-1 1001145163 ................... 2-8 1580049 .............. 2-56, 2-65
1001108994 ................. 4-11 1001119950 ................. 10-2 1001148902 ................. 10-2 1600244 .............. 7-41, 7-56
1001109475 ........ 7-37, 7-52 1001121610 ................. 10-1 1001148903 ................. 10-2 1600317 ................ 4-9, 4-15
1001109482 ........ 7-37, 7-52 1001121614 ................. 10-1 1001148904 ................. 10-2 1600318 ................ 4-9, 4-19
1001109495 ............... 2-113 1001121801 ................... 8-3 1001148905 ................. 10-2 1600320 ......................... 4-9
1001109694 ................. 10-3 1001121803 ................... 8-8 1001148906 ................. 10-2 1600327 ....................... 2-95
1001109698 ................. 10-3 1001121805 ................... 8-9 1001148971 ................. 10-3 1600351 .............. 2-56, 2-66
1001109727 .7-3, 7-47, 7-48 1001121808 ................... 8-8 1001149560 ................. 10-5 1600364 ....................... 2-95
1001109728 .2-100, 7-46, 7- 1001121810 ................... 8-8 1001150998 ........2-33, 2-41 1600376 ......................... 4-9
47 1001121814 ................... 8-3 1060279 ...... 8-4, 8-10, 8-14 1600411 ....................... 2-95
1001109826 ................. 2-99 1001121816 ................... 8-9 1060341 4-23, 7-40, 7-55, 7- 1660234 .............. 2-35, 2-42
1001109827 ................. 2-99 1001121818 ................. 8-10 56 1660255 2-20, 2-54, 2-64, 2-
1001110138 ................. 10-3 1001121821 ................... 8-9 1060461 ....................... 7-38 72
1001110143 ................. 10-3 1001121823 ................... 8-9 1060494 .... 7-38, 7-41, 7-53 1670829 .............. 2-95, 2-99
1001110434 ................. 4-10 1001121918 ................... 8-9 1060633 ..............7-41, 7-56 1670870 ....................... 10-4
1001110873 ........ 7-37, 7-52 1001121920 ................... 8-8 1060663 ................4-6, 7-56 1670964 ....................... 3-17
1001110997 ................. 10-3 1001121921 ................... 8-9 1060896 ..............7-29, 7-45 1670998 ......................... 3-4

3121182 510AJ 11-3

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1671013 ......................... 3-3 1703797 ..........................8-3 1705091 ....................... 6-18 1810124 ....................... 2-95
1671037 ....................... 4-10 1703798 ..........................8-3 1705132 ..............2-96, 4-11 1870144 ......................... 7-3
1671078 ....................... 3-11 1703804 ..........................8-3 1705170 ....................... 4-12 1870191 ......................... 7-3
1671079 ....................... 3-11 1703805 ..........................8-3 1705212 ....................... 4-11 1870215 ......................... 7-3
1671083 ......................... 3-8 1703808 .................. 8-3, 8-8 1705270 ....................... 8-13 2000190 .............. 2-33, 2-34
1671086 ......................... 3-4 1703923 ..........................8-7 1705272 ....................... 8-14 2000216 2-34, 2-35, 2-43, 2-
1671176 ......................... 4-9 1703924 ..........................8-7 1705275 ....................... 8-15 44
1684235 .............. 3-11, 5-19 1703925 ..........................8-7 1705325 ..............7-36, 7-51 2000217 .............. 2-33, 2-34
1684239 ................ 3-3, 5-13 1703926 ..........................8-7 1705332 ....................... 8-14 2000228 ....................... 2-32
1684240 .................. 3-8, 5-7 1703927 ..........................8-7 1705351 ......................... 8-4 2000273 .............. 2-40, 2-43
1684241 ................ 3-7, 5-15 1703928 ..........................8-7 1705358 ....................... 10-2 2000291 ....................... 2-39
1684242 .................. 3-8, 5-9 1703929 ..........................8-7 1705363 ......................... 8-4 2000338 .............. 2-40, 2-43
1684243 .................. 1-4, 5-3 1703930 ..........................8-7 1705408 ....................... 8-14 2000396 ....................... 2-54
1684244 ................ 3-7, 5-11 1703931 ..........................8-7 1705409 ....................... 8-14 2060025 .............. 2-33, 2-40
1684246 ................ 1-5, 5-17 1703932 ..........................8-7 1705410 ....................... 8-14 2060032 ....................... 2-54
1684290 ......................... 5-5 1703933 ..........................8-7 1705411 ....................... 8-14 2080040 .................. 4-3, 4-5
1684465 .................. 1-4, 5-5 1703934 ..........................8-7 1705412 ....................... 8-14 2080057 ....................... 8-14
1693292 ....................... 8-15 1703935 ..........................8-7 1705413 ....................... 8-14 2110404 6-3, 6-5, 6-7, 6-9, 6-
1693294 ....................... 8-15 1703936 ..........................8-7 1705426 ....................... 8-11 13, 6-17
1700584 .......8-3, 8-10, 8-14 1703937 ..........................8-7 1705427 ....................... 8-11 2110406 . 6-3, 6-5, 6-9, 6-13,
1700818 ................ 8-4, 8-11 1703938 ..........................8-7 1705429 ....................... 8-11 6-17
1701500 .......8-4, 8-10, 8-14 1703939 ..........................8-7 1705430 ....................... 8-11 2110410 ....................... 6-17
1701502 .......8-3, 8-10, 8-14 1703940 ..........................8-7 1705487 .......8-5, 8-11, 8-15 2110604 2-22, 2-42, 2-74, 6-
1701503 .......8-3, 8-10, 8-14 1703947 ..........................8-7 1705514 ....................... 8-11 9, 6-13, 6-17
1701504 .......8-3, 8-10, 8-14 1703948 ..........................8-7 1705669 .......8-5, 8-11, 8-15 2110606 .. 6-3, 6-5, 6-7, 6-17
1701505 2-22, 2-32, 2-38, 2- 1703949 ..........................8-7 1705752 ....................... 2-95 2110808 ................ 6-9, 6-13
57, 2-67, 2-74, 1703950 ..........................8-7 1705753 ....................... 2-95 2110812 ................ 6-9, 6-13
8-4, 8-10, 8-15 1703951 ..........................8-7 1705821 ....................... 8-15 2111010 2-20, 2-42, 2-54, 2-
1701509 .......8-4, 8-10, 8-14 1703952 ..........................8-7 1705822 ....................... 8-15 64, 2-72, 6-9
1701518 ....................... 8-14 1703980 ........................8-10 1705828 ..............8-14, 8-15 2111212 ....... 6-9, 6-14, 6-17
1701529 .......8-4, 8-10, 8-14 1703981 ........................8-10 1705905 ....................... 8-11 2111216 ................ 6-9, 6-17
1701542 ................ 8-4, 8-10 1703982 ........................8-10 1705910 ....................... 8-11 2111612 2-20, 2-42, 2-54, 2-
1701543 ................ 8-4, 8-11 1703983 ........................8-10 1706059 ....................... 2-39 64, 2-72, 6-10
1701600 ....................... 8-15 1703984 ........................8-10 1706060 ....................... 2-39 2111620 ....... 6-9, 6-13, 6-17
1701645 ......................... 8-3 1703985 ........................8-10 1706061 ....................... 2-39 2120150 ......................... 2-3
1701791 ....................... 8-15 1703992 ........................8-13 1706062 ....................... 2-39 2120163 ......................... 2-3
1702153 ......................... 8-3 1703996 .................. 8-8, 8-9 1706063 ....................... 2-39 2120209 ......................... 2-3
1702300 8-4, 8-5, 8-10, 8-11, 1704000 ..........................8-8 1706064 ....................... 2-39 2120210 .................. 2-3, 9-1
8-14, 8-15 1704001 ..........................8-8 1706098 2-23, 2-39, 2-58, 2- 2130404 .. 6-5, 6-7, 6-9, 6-13
1702564 ....................... 4-10 1704002 ..........................8-8 68, 2-75 2130406 ....... 6-9, 6-13, 6-17
1702565 ....................... 4-10 1704006 ........................8-10 1706712 ..............2-95, 2-99 2130604 ......... 6-3, 6-5, 6-17
1702566 ....................... 4-10 1704007 ........................8-10 1706921 ....................... 2-95 2130606 ....... 6-7, 6-17, 6-18
1702567 ....................... 4-10 1704008 ........................8-10 1706931 .................. 8-3, 8-7 2130808 ................ 6-9, 6-13
1702610 ....................... 2-95 1704112 ................ 8-9, 8-10 1706941 .................. 8-3, 8-8 2130812 ................ 6-9, 6-13
1702676 ....................... 4-12 1704150 ........................10-2 1707013 ......................... 8-3 2131008 ................ 6-9, 6-13
1702688 ......................... 8-3 1704260 ........................4-10 1707042 ......................... 8-9 2131012 ......................... 6-9
1702720 ....................... 8-11 1704271 ........................8-11 1707044 ......................... 8-9 2131210 2-22, 2-42, 2-74, 6-
1702740 ....................... 1-10 1704277 ......... 8-3, 8-8, 8-14 1707047 ......................... 8-9 17
1702773 .........8-3, 8-8, 8-14 1704412 ....... 8-4, 8-11, 8-15 1707049 ....................... 8-10 2131212 2-20, 2-42, 2-54, 2-
1702774 .........8-3, 8-8, 8-14 1704767 ........................8-13 1707054 ......................... 8-9 64, 2-72, 6-9
1702784 .................. 8-3, 8-7 1704808 ........................8-13 1707055 ......................... 8-8 2131216 ................ 6-9, 6-13
1702868 ......................... 8-3 1704809 ........................8-13 1707056 ......................... 8-9 2150404 ......... 6-5, 6-7, 6-17
1702938 .............. 4-12, 4-23 1704810 ........................8-13 1707058 ......................... 8-9 2150606 ....................... 6-17
1702962 ......................... 8-4 1704811 ........................8-13 1707059 ......................... 8-8 2150808 ....................... 6-17
1703067 ....................... 1-10 1704812 ........................8-13 1707060 ......................... 8-8 2150812 ....................... 6-10
1703162 2-20, 2-32, 2-40, 2- 1704885 ....... 8-4, 8-11, 8-15 1707133 ......................... 8-9 2151212 2-22, 2-42, 2-54, 2-
56, 2-64, 2-72 1704972 ........................2-39 1707134 ......................... 8-8 64, 2-74, 6-9
1703518 ....................... 8-14 1704997 ........................4-10 1787217 2-32, 2-38, 2-57, 2- 2160001 ......................... 2-7
1703691 ....................... 2-95 1705084 ........................8-14 67 2160002 ......................... 2-7

11-4 510AJ 3121182

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2170106 ....................... 6-17 2300029 ....................... 10-3 2753562 ....................... 6-17 2780257 ................ 1-9, 1-21
2170110 .............. 2-22, 2-74 2300039 ....................... 10-3 2753563 ....................... 6-17 2780267 ................ 1-9, 1-17
2170206 ....................... 6-17 2300040 ....................... 10-3 2753565 ....................... 6-17 2780268 ................ 1-9, 1-25
2170308 ......................... 6-9 2400060 ..... 7-40, 7-46, 7-55 2753566 ....................... 6-18 2792518 ....................... 6-20
2170316 2-22, 2-42, 2-55, 2- 2400064 .............. 7-40, 7-55 2753567 ....................... 6-18 2792578 ................ 6-9, 6-20
65, 2-74, 6-17 2400065 ....... 7-33, 7-48, 9-1 2753568 ....................... 6-18 2792579 ................ 6-3, 6-20
2170404 ......................... 6-3 2400066 7-33, 7-41, 7-48, 7- 2753569 ....................... 6-18 2792580 .............. 6-17, 6-20
2170406 ....................... 6-17 56 2753570 ....................... 6-18 2792583 .............. 6-17, 6-20
2170504 6-5, 6-7, 6-9, 6-13, 2400070 ....... 7-41, 7-56, 9-1 2753571 ....................... 6-18 2792584 ....................... 6-17
6-17 2400093 .............. 7-37, 7-52 2753572 ....................... 6-18 2792590 ....................... 6-20
2170506 .................. 6-5, 6-7 2420115 ....................... 2-91 2753573 ....................... 6-18 2792621 ................ 6-5, 6-20
2170512 ....................... 6-13 2420172 .............. 2-95, 2-99 2753576 ......................... 6-3 2792707 ................ 6-9, 6-20
2170808 2-22, 2-42, 2-55, 2- 2420203 ..... 2-28, 2-48, 2-80 2753578 ..............6-10, 6-13 2792778 ................ 6-7, 6-20
65, 2-74, 6-17 2460013 ....................... 2-47 2753580 ....................... 6-13 2792780 ....................... 6-20
2180344 ......................... 2-7 2460032 ....................... 2-47 2753581 ....................... 6-13 2792784 ....................... 6-20
2180348 .............. 2-32, 2-38 2460049 2-27, 2-47, 2-48, 2- 2753582 ......................... 6-9 2820018 2-56, 2-66, 2-67, 7-
2180482 .............. 2-54, 2-64 79 2753584 ....................... 6-10 33, 7-34
2180536 2-22, 2-31, 2-57, 2- 2460055 ..... 2-27, 2-47, 2-79 2753585 ....................... 6-10 2820031 2-28, 2-50, 2-81, 7-
67, 2-74 2460056 .............. 2-48, 2-79 2753586 ................6-9, 6-13 29, 7-45
2180798 ....................... 2-33 2560136 ....................... 4-10 2753588 ..............6-10, 6-13 2820035 2-91, 2-103, 2-104,
2180822 ......................... 2-7 2560173 ......................... 4-6 2753589 ....................... 6-18 4-6
2200221 ....................... 2-40 2600210 .......... 2-107, 2-111 2753590 ....................... 6-18 2820099 .......... 2-108, 2-111
2200222 2-32, 2-38, 2-58, 2- 2600246 .......... 2-107, 2-111 2753594 ..............6-10, 6-13 2820100 .......... 2-108, 2-111
68, 2-92 2600281 ......................... 4-3 2753595 ..............6-10, 6-13 2820118 .............. 7-29, 7-45
2200261 ......................... 2-7 2680438 ..................... 2-111 2753597 ....................... 6-10 2860030 ..... 2-96, 2-100, 9-1
2220001 ......................... 2-7 2680439 ..................... 2-111 2753600 ......................... 6-9 2900477 ....................... 2-11
2220124 ......................... 2-7 2720058 2-20, 2-22, 2-31, 2- 2753601 ......................... 6-9 2900756 ....................... 1-37
2220235 .................. 6-7, 6-9 38, 2-54, 2-57, 2753602 ..............6-10, 6-13 2900770 .5-3, 5-7, 5-9, 5-11,
2220250 2-22, 2-31, 2-57, 2- 2-64, 2-67, 2-72, 2753603 ....................... 6-10 5-13, 5-19
67, 2-74 2-74 2753604 ....................... 6-13 2901443 ..... 7-41, 7-56, 10-5
2220273 2-22, 2-32, 2-58, 2- 2720271 2-21, 2-23, 2-31, 2- 2753605 ....................... 6-13 2902060 2-33, 2-40, 2-55, 2-
68, 2-74 57, 2-67, 2-73, 2753610 ....................... 6-13 64, 7-33, 7-48
2220313 2-22, 2-31, 2-38, 2- 2-74 2753611 ..............6-10, 6-18 2902266 ......................... 5-5
57, 2-67, 2-74 2720434 .............. 2-33, 2-40 2753613 ....................... 6-18 2902400 ......................... 1-6
2220451 .............. 2-33, 2-40 2720449 .............. 2-33, 2-40 2753614 ....................... 6-18 2902443 .............. 7-33, 7-48
2220459 2-22, 2-31, 2-57, 2- 2720467 .............. 2-33, 2-40 2753625 ..................6-5, 6-7 2902549 .............. 7-37, 7-52
67, 2-74 2720507 ....................... 2-55 2753675 ....................... 6-17 2910495 ....................... 10-3
2220794 2-22, 2-31, 2-57, 2- 2720508 ....................... 2-55 2753698 ....................... 6-13 2915014 ....................... 2-95
67, 2-74 2720615 .............. 2-22, 2-73 2753782 ......................... 6-7 2915082 ....................... 10-5
2220883 ....................... 1-33 2750529 ......................... 2-7 2753787 ....................... 6-13 2915133 ....................... 4-11
2220886 ....................... 1-33 2750532 2-23, 2-31, 2-33, 2- 2753843 ....................... 6-13 2915239 ....................... 2-95
2220888 ....................... 1-33 38, 2-40, 2-55, 2753845 ....................... 6-17 2920028 .............. 4-12, 4-23
2220890 ......................... 5-5 2-57, 2-64, 2-67, 2753846 ....................... 6-17 2920029 .............. 4-12, 4-23
2221083 ......................... 6-3 2-74 2753847 ....................... 6-17 2920110 ..................... 2-103
2221084 2-22, 2-42, 2-55, 2- 2750807 ......................... 2-7 2753851 ......................... 6-7 2920113 ..................... 2-103
65, 2-74, 6-9 2753537 ................ 6-9, 6-13 2753854 ....................... 6-10 2920129 .............. 7-33, 7-48
2221085 ................ 6-9, 6-13 2753538 ................ 6-9, 6-13 2753855 ..................6-3, 6-5 2920140 ....... 4-6, 7-41, 7-56
2221086 ....................... 6-17 2753540 ................ 6-3, 6-13 2753856 ......................... 6-9 2920146 ..................... 2-103
2221088 ................ 6-9, 6-13 2753541 ....................... 6-13 2753858 ......................... 6-9 2920154 ....................... 4-10
2221176 .............. 2-32, 2-38 2753542 ......................... 6-9 2753859 ......................... 6-9 2920157 .............. 2-103, 4-6
2221183 ....................... 6-13 2753543 ......................... 6-3 2753934 ..................6-5, 6-7 2920162 ....................... 2-48
2221216 .............. 6-10, 6-13 2753546 ....... 6-9, 6-13, 6-17 2753935 ......................... 6-5 2940074 .................. 4-3, 9-1
2221296 ....................... 6-13 2753548 ....................... 6-17 2753936 ......................... 6-5 2940109 .......... 2-107, 2-111
2300004 2-22, 2-58, 2-68, 2- 2753550 ....................... 6-17 2753937 ......................... 6-5 3010140 ......................... 3-4
74, 10-3 2753552 ....................... 6-17 2753939 ......................... 6-7 3020008 ......................... 1-9
2300014 ....................... 10-3 2753553 ................ 6-9, 6-17 2754244 ....................... 6-13 3020016 2-23, 2-41, 2-58, 2-
2300016 ................ 1-9, 10-3 2753555 ................ 6-9, 6-10 2754471 ....................... 6-13 68, 2-75
2300019 ....................... 10-3 2753557 ....................... 6-17 2760105 ..............2-95, 2-99 3020021 ..... 2-35, 2-42, 10-3
2300027 ....................... 10-3 2753561 ....................... 6-17 2780256 ................1-9, 1-13 3020029 ......................... 1-5

3121182 510AJ 11-5

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3128499 .............. 10-1, 10-2 2-41, 2-55, 2-58, 3470003 ....................... 4-11 3780117 ....................... 3-17
3160260 ......................... 1-9 2-65, 2-68, 2-73, 3480288 ......................... 5-5 3780182 ......................... 1-5
3160266 ....................... 1-29 2-75, 2-107, 2- 3510830 ......................... 4-3 3790012 ... 2-104, 4-10, 4-12
3160287 ................ 2-7, 2-11 112, 3-8, 3-11 3510831 ......................... 4-3 3790045 ......................... 1-9
3160348 ................ 1-9, 1-33 3311601 2-91, 2-107, 2-112, 3510832 ......................... 4-3 3790152 2-22, 2-33, 2-41, 2-
3200378 2-20, 2-33, 2-55, 2- 4-11 3520028 2-28, 2-49, 2-80, 4- 56, 2-66, 2-74
65, 2-72 3311605 .. 2-8, 2-21, 2-32, 2- 10 3820001 ....... 8-4, 8-10, 8-14
3200406 .............. 2-33, 2-41 33, 2-41, 2-49, 3520035 ..............2-96, 7-30 3820020 ......................... 4-3
3220110 .............. 2-35, 2-41 2-55, 2-65, 2-73, 3520072 ......................... 4-3 3841143 .................. 3-7, 3-8
3220112 .............. 2-35, 2-41 2-107, 2-111, 2- 3520189 ..............7-40, 7-55 3841203 .................. 3-7, 3-8
3220113 2-20, 2-55, 2-65, 2- 112, 3-4, 3-5, 3- 3520198 .................. 4-3, 4-4 3841258 ........... 1-3, 3-3, 3-4
72 7, 3-8, 3-11, 4-5 3536089 ......................... 4-5 3841367 ......................... 1-5
3220154 .............. 2-55, 2-65 3311705 ..... 2-28, 2-49, 2-80 3539219 ..............2-95, 2-99 3841517 ......................... 1-5
3250585 ......................... 4-6 3311801 ..........................1-9 3570801 ..............2-33, 2-41 3841520 ......................... 1-3
3251102 2-28, 2-50, 2-81, 4- 3311805 2-21, 2-33, 2-41, 2- 3572448 ....................... 3-12 3860096 ......................... 3-5
12 55, 2-65, 2-73, 3572691 ......................... 3-3 3900109 ......................... 1-5
3251242 ....................... 8-14 3-7, 3-8, 3-17 3573024 .......... 2-108, 2-112 3900205 ......................... 4-3
3251243 ................ 8-4, 8-10 3312005 2-23, 2-31, 2-38, 2- 3573667 ....................... 2-64 3900232 ..... 2-107, 2-108, 2-
3251813 ................ 8-3, 8-10 57, 2-67, 2-75, 3573895 ..............2-33, 2-41 111, 2-112
3252347 ................ 8-4, 8-14 3-3, 3-4 3573937 2-21, 2-33, 2-41, 2- 3900254 2-23, 2-31, 2-38, 2-
3252507 .............. 7-36, 7-51 3312008 ..........................1-5 55, 2-73 57, 2-67, 2-75
3252768 .......8-4, 8-11, 8-15 3322201 ..........................1-5 3574066 .................. 3-3, 3-4 3900268 .............. 2-95, 2-99
3272201 ......................... 1-3 3340399 2-21, 2-23, 2-38, 2- 3574282 ..............2-56, 2-66 3900283 ....................... 3-12
3272605 ....................... 3-17 41, 2-55, 2-57, 3575705 ....................... 4-23 3900316 ....................... 3-12
3290501 2-23, 2-58, 2-68, 2- 2-65, 2-67, 2-73, 3577130 2-21, 2-55, 2-65, 2- 3910804 .............. 2-95, 2-99
75 2-75 73 3911014 ..................... 2-103
3290505 .....2-28, 2-49, 2-80 3340608 ..........................3-4 3577131 ....................... 2-56 3911018 ....................... 4-10
3290601 .............. 2-58, 2-68 3340837 ........................3-11 3577132 2-21, 2-56, 2-65, 2- 3911040 ..................... 2-103
3290605 .............. 2-56, 2-66 3340881 ........................3-11 73 3931010 ......................... 2-8
3290606 ......................... 4-4 3340911 ........................1-37 3577133 2-21, 2-56, 2-65, 2- 3931024 ......................... 3-4
3290801 .............. 2-57, 2-66 3340914 ..........................3-3 73 3931030 ......................... 3-4
3300106 ......................... 1-9 3340940 ........................3-11 3577134 ....................... 2-55 3931620 2-22, 2-56, 2-66, 2-
3300151 ......................... 4-4 3340943 ..........................3-8 3577135 2-21, 2-55, 2-65, 2- 74
3300205 .............. 2-95, 2-99 3340958 ..... 2-31, 2-33, 2-38 73 3931832 ......................... 2-7
3300220 ....................... 2-55 3380434 ..........................4-5 3577139 ....................... 2-56 3941406 ....................... 3-12
3300243 ....................... 3-17 3380445 .......... 2-108, 2-112 3580134 .....2-28, 2-49, 2-80 3951420 ....................... 3-12
3300353 ....................... 4-10 3380504 ........................1-38 3580158 ....................... 2-49 3960407 .............. 2-33, 2-41
3300408 .....2-95, 2-99, 4-10 3380652 ........................10-3 3580276 .....2-28, 2-49, 2-80 3960422 .............. 7-37, 7-52
3300420 ......................... 3-5 3380764 ........................1-38 3580315 ..............2-28, 2-80 3960438 2-21, 2-56, 2-65, 2-
3311001 .....2-103, 4-3, 4-12 3420156 ........................4-11 3600279 .....2-33, 2-41, 2-87 73
3311005 ..2-8, 2-28, 2-49, 2- 3422177 ..........................3-7 3600296 ..............2-33, 2-83 3960461 ..................... 2-103
55, 2-64, 2-80, 3422178 ..........................3-7 3600318 2-22, 2-33, 2-41, 2- 3960462 .......... 2-108, 2-112
2-103, 2-107, 2- 3422520 ..........................1-3 56, 2-66, 2-74 3960464 .......... 2-108, 2-112
108, 2-111, 2- 3422568 ..........................3-4 3600385 2-22, 2-33, 2-41, 2- 3960526 ......................... 1-9
112, 3-4, 4-11 3422582 ..........................3-7 56, 2-66, 2-74, 3990001 ................ 7-32, 9-1
3311401 2-33, 2-41, 2-95, 2- 3422592 ..........................1-3 2-83 3990010 ..... 7-30, 7-39, 7-46
107, 2-111, 4-23 3422664 ..........................3-3 3600423 2-22, 2-41, 2-56, 2- 4010618 ......................... 4-4
3311402 ....................... 3-11 3422669 ..........................3-8 66, 2-74, 2-87 4031608 ..... 2-28, 2-49, 2-80
3311405 1-3, 2-8, 2-21, 2-23, 3422716 ..........................1-5 3620033 ..............2-33, 2-41 4031711 ..... 2-21, 2-64, 2-73
2-31, 2-33, 2-38, 3422791 ..........................3-8 3620046 ....................... 2-55 4060700 .............. 7-37, 7-52
2-41, 2-55, 2-57, 3422792 ..........................3-8 3730125 ....................... 7-32 4060802 2-28, 2-50, 2-81, 4-
2-65, 2-67, 2-73, 3422793 ..........................3-8 3740049 2-95, 2-99, 7-40, 7- 6, 4-12
2-74, 2-91, 2- 3422794 ..........................3-8 55, 9-1 4060803 ......................... 3-5
107, 2-111, 3-8, 3422806 ..........................3-7 3740067 2-21, 2-41, 2-55, 2- 4060805 .......... 2-108, 2-112
4-5, 4-6, 8-4, 8- 3422912 .................. 3-3, 3-4 65, 2-73, 9-1 4060865 ..................... 2-103
10, 8-14 3422913 ..........................3-3 3740080 2-28, 2-49, 2-55, 2- 4060906 .............. 2-95, 2-99
3311501 .............. 3-12, 4-23 3422996 ........................3-11 64, 2-80, 9-1 4060959 ....................... 10-3
3311505 1-37, 2-21, 2-23, 2- 3423015 ..........................3-3 3740140 ..............2-33, 2-41 4061010 ..................... 2-108
32, 2-33, 2-38, 3423081 ..........................1-5 3760115 ....................... 3-12 4061032 ......................... 3-5

11-6 510AJ 3121182

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4061046 ....................... 1-38 4460023 ....................... 2-49 4460458 ..............7-32, 7-47 7-46, 7-47, 7-49,
4061047 ....................... 1-38 4460027 ..... 2-28, 2-48, 2-80 4460459 ..............7-41, 7-56 7-56
4070410 ....................... 2-91 4460049 ....................... 4-23 4460464 2-56, 2-66, 2-67, 4- 4460873 7-29, 7-30, 7-44, 7-
4070497 2-21, 2-55, 2-65, 2- 4460051 ....................... 7-39 5, 4-10, 7-28, 7- 46
73 4460071 .. 4-5, 7-28, 7-37, 7- 29, 7-30, 7-33, 4460874 2-96, 7-28, 7-30, 7-
4070498 2-21, 2-55, 2-65, 2- 39, 7-44, 7-52 7-34, 7-44, 7-45, 44, 7-46
73 4460121 ....................... 2-64 7-46, 7-47 4460875 2-96, 7-28, 7-30, 7-
4070987 .............. 2-95, 2-99 4460134 7-37, 7-39, 7-52, 7- 4460465 7-29, 7-32, 7-40, 7- 44, 7-46
4070991 ....................... 2-95 54 45, 7-55 4460876 .............. 7-30, 7-46
4071056 ....................... 3-12 4460190 ..... 2-27, 2-48, 2-80 4460466 7-29, 7-45, 7-47, 7- 4460878 .............. 7-30, 7-46
4071057 ....................... 3-12 4460205 7-36, 7-37, 7-39, 7- 49 4460879 .............. 7-29, 7-44
4100025 2-21, 2-57, 2-67, 2- 51, 7-52, 7-53 4460467 .... 7-41, 7-56, 10-5 4460880 7-28, 7-31, 7-44, 7-
73 4460224 .............. 7-34, 7-50 4460470 2-96, 2-100, 4-10, 7- 47
4120035 .............. 7-30, 7-46 4460225 7-29, 7-40, 7-45, 7- 28, 7-30, 7-44, 4460887 7-29, 7-30, 7-44, 7-
4130391 ......................... 1-5 55 7-46 46
4130392 ......................... 1-5 4460226 3-5, 4-5, 7-28, 7-29, 4460471 2-96, 2-100, 4-10, 7- 4460889 ....................... 7-32
4130407 ......................... 1-5 7-30, 7-33, 7-34, 28, 7-30, 7-44, 4460890 ....................... 7-32
4130408 ......................... 1-5 7-39, 7-40, 7-41, 7-46 4460891 ....................... 7-32
4160170 .......... 2-108, 2-112 7-44, 7-45, 7-47, 4460473 .... 3-12, 7-29, 7-45 4460892 .............. 7-33, 7-48
4220162 ..................... 2-103 7-48, 7-49, 7-50, 4460476 ..............7-41, 7-56 4460894 .............. 7-33, 7-48
4240018 ......................... 3-5 7-54, 7-55, 7-56 4460488 .. 2-96, 2-100, 4-10 4460897 ..... 2-56, 2-66, 7-33
4240032 .......... 2-103, 2-104 4460227 .. 2-8, 7-28, 7-29, 7- 4460496 ............2-100, 7-46 4460899 ....................... 7-47
4240099 2-32, 2-38, 4-6, 4-23 30, 7-35, 7-41, 4460497 ............2-100, 7-46 4460905 2-96, 4-10, 7-28, 7-
4240145 ....................... 2-91 7-44, 7-45, 7-46, 4460508 7-28, 7-29, 7-44, 7- 30, 7-44, 7-46
4280295 ....................... 2-91 7-50, 7-56 45, 7-46 4460906 .............. 7-39, 7-54
4341388 .......... 2-108, 2-112 4460233 ....................... 7-39 4460509 ..............7-29, 7-45 4460943 .............. 7-30, 7-46
4360031 ......................... 4-5 4460234 2-103, 2-104, 4-11, 4460510 .... 7-41, 7-56, 10-5 4460944 .............. 7-31, 7-47
4360057 ................ 4-23, 9-1 4-23 4460526 2-96, 2-100, 7-30, 7- 4460956 .............. 7-37, 7-52
4360232 4-12, 7-41, 7-56, 9-1 4460267 2-103, 7-31, 7-40, 7- 46 4460957 .............. 7-37, 7-52
4360294 ....................... 2-49 47, 7-55 4460536 2-56, 2-67, 7-30, 7- 4460961 .............. 7-39, 7-54
4360321 ................ 3-4, 7-34 4460268 2-104, 7-31, 7-40, 7- 34, 7-46 4460967 .............. 7-40, 7-55
4360328 2-95, 2-99, 4-10, 4- 47, 7-55 4460539 .... 7-31, 7-32, 7-47 4460968 2-28, 2-49, 2-80, 3-
12, 9-1 4460320 2-8, 2-103, 7-31, 7- 4460598 ................4-6, 4-12 5, 7-34, 7-37, 7-
4360330 ................ 4-11, 9-1 35, 7-40, 7-41, 4460633 ..............7-37, 7-52 49, 7-52
4360331 ....................... 4-12 7-47, 7-50, 7-55, 4460634 ..............7-30, 7-46 4460979 ....................... 7-47
4360336 2-28, 2-50, 2-81, 2- 7-56 4460635 ..............7-30, 7-46 4460993 ....................... 7-32
104, 4-6, 4-12, 4460321 7-39, 7-41, 7-54, 7- 4460701 ..............7-39, 7-54 4460994 ....................... 7-32
9-1 56 4460705 ..............7-39, 7-54 4461005 7-32, 7-34, 7-47, 7-
4360387 4-10, 4-12, 4-23, 9-1 4460346 .............. 7-36, 7-51 4460708 4-10, 7-28, 7-33, 7- 49
4360392 ....................... 2-33 4460374 .............. 7-40, 7-55 44, 7-48 4461006 7-32, 7-34, 7-47, 7-
4360407 ................ 4-10, 9-1 4460375 .............. 7-40, 7-55 4460709 ..............7-37, 7-52 49
4360436 ....................... 2-91 4460418 7-29, 7-30, 7-44, 7- 4460710 ..............7-37, 7-52 4461008 7-32, 7-34, 7-47, 7-
4360469 .............. 2-100, 9-1 46 4460742 .... 7-32, 7-47, 7-55 49
4360470 .....2-96, 2-100, 9-1 4460419 7-29, 7-30, 7-44, 7- 4460743 ....................... 7-55 4461052 7-32, 7-34, 7-47, 7-
4360475 2-96, 2-100, 4-10, 9- 46 4460761 7-28, 7-30, 7-44, 7- 49
1 4460424 2-104, 7-31, 7-33, 7- 46 4461053 7-32, 7-34, 7-47, 7-
4360476 2-96, 2-100, 4-10, 9- 40, 7-41, 7-47, 4460789 ..............7-41, 7-56 49
1 7-55, 7-56 4460790 ..............7-41, 7-56 4461054 7-32, 7-34, 7-47, 7-
4360517 2-8, 7-35, 7-50, 9-1 4460425 .. 3-5, 4-23, 7-29, 7- 4460850 7-34, 7-41, 7-49, 7- 49
4360522 ............ 2-104, 4-12 40, 7-41, 7-45, 56 4461060 7-32, 7-34, 7-47, 7-
4360542 .....2-27, 2-48, 2-80 7-55, 7-56 4460865 .... 3-12, 7-29, 7-45 49
4360548 3-4, 7-34, 7-49, 9-1 4460426 2-96, 2-100, 4-6, 7- 4460866 . 3-5, 7-28, 7-29, 7- 4461070 .............. 7-31, 7-47
4400408 ....................... 2-91 30, 7-40, 7-41, 30, 7-44, 7-45, 4461071 .............. 7-33, 7-48
4400451 ....................... 2-91 7-45, 7-55, 7-56 7-46 4461072 .............. 7-33, 7-48
4420037 ......................... 4-6 4460428 .. 3-5, 4-10, 7-28, 7- 4460867 ..............7-34, 7-49 4461073 .............. 7-33, 7-48
4420051 .......8-4, 8-11, 8-15 34, 7-44 4460871 4-15, 4-16, 4-19, 4- 4461074 .............. 7-33, 7-48
4420060 .....2-28, 2-49, 2-80 4460434 7-29, 7-30, 7-45, 7- 20, 7-28, 7-29, 4461095 .............. 7-31, 7-47
4420068 ....................... 4-23 46 7-30, 7-31, 7-32, 4461157 ....................... 7-47
4460007 ....................... 4-11 4460457 .............. 7-32, 7-47 7-34, 7-40, 7-44, 4461196 .............. 7-36, 7-51

3121182 510AJ 11-7

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4461197 .....7-37, 7-52, 7-54 73, 3-3, 3-5, 3- 39, 2-58, 2-67, 4922482 ....................... 7-39
4461198 .............. 7-36, 7-51 17, 4-11 2-75 4922522 .............. 2-96, 7-31
4461199 .............. 7-36, 7-51 4711600 2-3, 2-8, 2-21, 2-55, 4752200 2-23, 2-31, 2-39, 2- 4922523 .............. 2-96, 7-31
4461200 .....7-37, 7-52, 7-54 2-65, 2-73, 3-5, 58, 2-67, 2-75 4922530 ....... 3-5, 7-29, 7-45
4461201 .............. 7-36, 7-51 3-12, 3-17 4761000 ................ 4-3, 4-12 4922533 ..... 4-10, 7-28, 7-44
4461202 .............. 7-36, 7-51 4740086 ..........................1-5 4761400 ............ 2-96, 2-100 4922637 .............. 7-33, 7-48
4461203 .....7-37, 7-52, 7-54 4740120 ..........................2-8 4761600 ....................... 2-91 4922638 .............. 2-96, 7-30
4461204 .............. 7-36, 7-51 4740158 ..........................1-3 4791400 . 2-3, 2-21, 2-56, 2- 4922641 7-39, 7-40, 7-54, 7-
4461205 .............. 7-36, 7-51 4740171 ..........................2-7 66, 2-73 55
4461206 .....7-37, 7-52, 7-54 4740274 2-21, 2-33, 2-41, 2- 4811600 .....2-28, 2-49, 2-80 4922643 .............. 7-40, 7-55
4461207which ..... 7-36, 7-51 55, 2-65, 2-73 4811700 ......................... 4-4 4922666 2-96, 4-11, 7-28, 7-
4461244 .............. 7-36, 7-51 4740362 2-23, 2-75, 2-103, 2- 4812200 ....................... 2-41 30, 7-44
4461245 .............. 7-36, 7-51 108, 2-112, 4-5 4831900 2-35, 2-42, 2-57, 2- 4922669 .............. 4-11, 7-28
4461246 .............. 7-36, 7-51 4740397 2-28, 2-50, 2-81, 4- 66 4922714 ....... 3-4, 7-34, 7-49
4461249 .............. 7-36, 7-51 12 4832000 ....................... 2-35 4922737 ..... 2-56, 2-66, 7-33
4461250 .....7-37, 7-52, 7-54 4740444 ............ 2-96, 2-100 4845194 .......... 2-108, 2-112 4922757 ....................... 7-40
4520212 ....................... 1-10 4740500 .......... 2-108, 2-112 4845395 ..............2-33, 2-41 4922764 .............. 7-41, 7-56
4520216 ....................... 1-10 4740537 ..........................1-4 4846037 .......... 2-108, 2-112 4922770 3-5, 7-29, 7-45, 7-49
4520217 ....................... 1-10 4740538 ..........................1-4 4846218 ....................... 3-17 4922806 ..... 3-12, 7-29, 7-45
4520240 ....................... 1-10 4740539 ..........................1-4 4846370 ....................... 4-23 4922925 .............. 7-39, 7-55
4567462 ......................... 1-3 4740540 ..........................1-4 4846428 ......................... 3-4 4922970 ....................... 7-39
4567495 .............. 2-33, 2-41 4750800 ..... 2-107, 2-108, 2- 4846452 ......................... 4-3 4922978 .............. 2-32, 7-33
4567627 ....................... 2-91 111, 2-112 4846561 ......................... 4-6 4923223 .............. 2-96, 7-30
4568280 ....................... 6-17 4751000 2-28, 2-49, 2-55, 2- 4846567 ..............2-34, 2-42 4923265 .............. 2-96, 7-31
4568743 2-21, 2-55, 2-65, 2- 65, 2-80, 2-103, 4846573 ....................... 3-17 4923451 ..... 2-42, 7-35, 7-50
73 2-108, 2-112, 4- 4846650 ....................... 3-12 4923481 .............. 7-41, 7-56
4569176 .....2-21, 2-56, 2-73 3, 4-11 4846660 ......................... 1-4 4923575 .............. 2-96, 7-30
4640113 ....................... 1-10 4751100 .......... 2-107, 2-111 4846665 ....................... 2-91 4923581 .............. 2-96, 7-31
4640751 .............. 2-33, 2-41 4751400 .. 2-3, 2-21, 2-23, 2- 4846666 ......................... 1-5 4933171 ....... 7-3, 7-31, 7-33
4640858 .................. 5-3, 5-5 31, 2-33, 2-39, 4846669 .......... 2-108, 2-112 4933216 ................ 7-2, 7-39
4640871 ......................... 1-3 2-41, 2-55, 2-58, 4846670 ..................... 2-108 4933217 ......................... 7-2
4640936 ....................... 5-11 2-65, 2-67, 2-73, 4846683 ..............2-34, 2-42 4933218 ......................... 7-2
4641108 .............. 2-31, 2-38 2-75, 2-91, 2-96, 4846688 ......................... 3-8 4933219 ......................... 7-2
4641155 ....................... 1-37 2-100, 2-108, 2- 4846689 ......................... 3-8 4933231 ......................... 7-2
4641162 ......................... 5-3 112, 3-4, 3-8, 3- 4846693 ......................... 3-8 4933238 ......................... 7-2
4641175 ....................... 3-17 12, 4-5, 4-10, 4- 4846697 ......................... 3-4 4933239 ................ 7-2, 7-39
4641176 .................. 2-3, 2-5 23, 8-4, 8-10, 8- 4846698 ..................... 2-103 4933249 ....................... 7-56
4641177 .............. 3-17, 3-18 14 4846700 ......................... 3-4 4933250 ......................... 7-2
4641198 ......................... 6-9 4751500 1-38, 2-21, 2-23, 2- 4846701 ......................... 3-4 4933264 ....................... 7-40
4641199 2-22, 2-42, 2-56, 2- 28, 2-32, 2-39, 4846703 ......................... 3-4 4933300 ................ 7-2, 7-39
66, 2-74, 6-17 2-49, 2-56, 2-58, 4846821 2-21, 2-56, 2-65, 2- 4933308 ....................... 7-41
4641207 ....................... 1-37 2-65, 2-68, 2-73, 73 4933326 ....... 7-3, 7-31, 7-33
4641208 ....................... 1-37 2-75, 2-80, 2-96, 4846905 ......................... 3-4 4933382 .............. 7-31, 7-33
4641260 ....................... 5-13 2-108, 2-112, 3- 4860178 ....................... 1-10 4933384 ....... 7-3, 7-31, 7-33
4641265 ......................... 1-3 3, 3-8, 4-23 4860179 ....................... 1-10 5240600 .............. 2-56, 2-66
4641272 .....2-24, 2-55, 2-65 4751600 .. 1-38, 2-8, 2-21, 2- 4860193 ....................... 1-10 5240800 .............. 2-56, 2-66
4641281 ................ 6-9, 6-14 23, 2-31, 2-33, 4891500 2-15, 2-21, 2-65, 2- 70000042 ..................... 2-16
4641317 2-23, 2-38, 2-58, 2- 2-39, 2-41, 2-49, 73 70000088 ..................... 2-13
67, 2-75 2-56, 2-58, 2-65, 4891600 2-21, 2-34, 2-42, 2- 70000089 ..................... 2-13
4641390 ......................... 5-5 2-67, 2-73, 2-75, 56, 2-66, 2-73, 70000122 ... 2-27, 2-48, 2-79
4641510 ....................... 1-37 2-91, 2-107, 2- 3-12, 3-17 70000123 ... 2-27, 2-48, 2-79
4711000 ......................... 2-8 108, 2-111, 2- 4891800 1-4, 1-9, 2-7, 3-12, 70000124 ... 2-28, 2-48, 2-80
4711400 .1-3, 1-38, 2-3, 2-8, 112, 3-4, 4-5 3-17 70000125 ... 2-28, 2-48, 2-80
2-21, 2-23, 2-39, 4751700 ..... 2-28, 2-49, 2-80 4892000 .................. 1-9, 2-7 70000126 ... 2-27, 2-48, 2-80
2-56, 2-58, 2-66, 4751800 .. 1-5, 2-21, 2-56, 2- 4892200 ......................... 1-4 70000127 ... 2-27, 2-48, 2-80
2-68, 2-73, 2-75, 65, 2-73, 2-103, 4892600 ....................... 3-17 70000264 ..................... 2-35
2-104, 3-12, 4-4, 3-3, 4-6, 4-23 4921829 ..............7-38, 7-53 70000345 ............ 7-34, 7-49
4-5, 4-6 4751900 .............. 2-33, 2-41 4921954 ....................... 7-38 70000681 ..................... 2-16
4711500 2-21, 2-55, 2-65, 2- 4752000 .. 1-3, 2-23, 2-31, 2- 4921957 ....................... 7-38 70000779 ..................... 5-19

11-8 510AJ 3121182

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70000797 ..................... 1-33 70001960 .............. 2-92, 9-1 70002457 ..................... 2-76 7001913 .............. 1-13, 1-21
70000916 ..................... 2-34 70001963 ..................... 5-19 70002458 ..................... 2-76 7001998 .............. 1-17, 1-25
70000934 ....................... 2-3 7000206 .............. 1-18, 1-26 70002459 ..................... 2-75 70020808 ..................... 7-49
70000969 ..................... 2-87 70002098 ............ 2-59, 2-69 7000246 ..............1-17, 1-25 7002821 ..... 7-41, 7-56, 10-5
70000970 ..................... 2-87 70002099 ... 2-59, 2-69, 2-76 7000248 ..............1-17, 1-25 7002822 ....................... 10-5
70000971 ..................... 2-87 70002100 ... 2-59, 2-69, 2-75 7000253 ..............1-18, 1-26 7002823 ..... 7-41, 7-56, 10-5
70000972 ..................... 2-87 70002101 ... 2-59, 2-69, 2-75 7000257 ..............1-17, 1-25 7002826 ....................... 10-5
70000973 ..................... 2-87 70002102 ... 2-59, 2-69, 2-75 7000258 ..............1-17, 1-25 7002828 .............. 7-41, 7-56
70000975 ..................... 2-88 70002103 ... 2-59, 2-69, 2-75 7000261 ..............1-17, 1-25 7002840 ......................... 1-3
70000976 ..................... 2-87 70002104 ............ 2-59, 2-69 7000262 ..............1-17, 1-25 7003657 ....................... 2-48
70000977 ..................... 2-88 70002105 ............ 2-59, 2-69 7000263 ..............1-17, 1-25 7003928 ....................... 4-15
70000978 ............ 2-87, 2-88 70002106 ............ 2-59, 2-69 70002705 2-20, 2-55, 2-65, 2- 7003933 ....................... 4-19
70001017 2-20, 2-55, 2-65, 2- 70002107 ............ 2-59, 2-69 72 7003935 ....................... 4-19
72 70002108 ... 2-59, 2-69, 2-76 70002706 2-20, 2-55, 2-65, 2- 7003941 ....................... 4-19
70001086 ....................... 5-7 70002109 ............ 2-59, 2-69 72 7003946 ....................... 4-19
70001181 ..................... 2-44 70002200 ..................... 2-43 70002724 ..................... 4-19 7003953 ....................... 4-15
70001349 ............ 1-17, 1-25 70002206 ..................... 2-13 70002725 ..................... 4-19 7003969 ....................... 4-19
70001386 ............ 2-58, 2-68 70002207 ..................... 2-13 70002726 ..................... 4-20 7003972 ....................... 4-20
70001387 ............ 2-58, 2-68 70002216 ....... 5-3, 5-7, 5-15 70002727 ..................... 4-20 7003973 ....................... 4-20
70001388 ...2-58, 2-68, 2-75 70002217 .............. 5-7, 5-15 70002728 ..................... 4-20 7003976 ....................... 4-15
70001389 ...2-58, 2-68, 2-75 70002219 ..... 5-3, 5-11, 5-17 70002729 ..................... 4-20 7003977 ....................... 4-15
70001390 ...2-58, 2-68, 2-75 70002220 .............. 5-9, 5-19 70002730 ..................... 4-15 7003980 ....................... 4-20
70001391 ...2-58, 2-68, 2-75 70002221 ..................... 5-13 70002731 ..................... 4-16 7003982 ....................... 4-20
70001392 ...2-58, 2-68, 2-75 70002222 ..................... 5-13 70002732 ..................... 4-16 7003983 ....................... 4-20
70001393 ...2-58, 2-68, 2-75 70002223 ....................... 5-9 70002733 ..................... 4-16 7003986 ....................... 4-19
70001394 ...2-58, 2-68, 2-75 70002224 ..................... 5-11 70002734 ..................... 4-16 7003989 ....................... 4-20
70001395 ...2-58, 2-68, 2-76 70002225 ..................... 5-11 70002735 ..................... 4-16 7003992 .............. 4-15, 4-19
70001396 ............ 2-59, 2-68 70002234 ..................... 2-34 70002768 ..................... 2-92 7003993 .............. 4-15, 4-19
70001397 ............ 2-59, 2-68 70002235 ..................... 2-48 70002906 ..................... 4-16 7003994 ....................... 4-19
70001398 ............ 2-59, 2-68 70002257 ..................... 2-85 70003033 ..................... 2-60 7004035 ....................... 2-13
70001399 ...2-59, 2-68, 2-76 7000229 .............. 1-17, 1-25 70003034 ..................... 2-60 7004036 ....................... 2-13
70001400 ............ 2-59, 2-68 7000230 .............. 1-17, 1-25 70003479 ..................... 2-44 7004043 ....................... 2-13
70001401 ...2-59, 2-68, 2-76 7000232 .............. 1-17, 1-25 70003480 ..................... 2-44 7004044 ....................... 2-13
70001402 ............ 2-59, 2-68 70002377 2-23, 2-58, 2-68, 2- 70003481 ..................... 2-44 7004045 ....................... 2-13
70001403 2-23, 2-59, 2-68, 2- 75 70003483 ....................... 4-5 7004047 ....................... 2-13
76, 9-1 70002378 2-23, 2-58, 2-68, 2- 70003541 ..................... 2-24 7004049 ....................... 2-13
70001404 ...2-59, 2-68, 2-76 75 70003649 ....................... 2-5 7004275 ....................... 10-5
70001405 ...2-59, 2-68, 2-76 70002433 ..................... 2-59 70003758 ..................... 2-24 7004276 ....................... 10-5
70001406 ...2-59, 2-68, 2-75 70002436 ..................... 2-75 70003759 ..................... 2-24 7005843 ....................... 2-11
70001407 ...2-59, 2-68, 2-75 70002437 ..................... 2-75 70003760 ..................... 2-24 7005887 ....................... 2-11
70001408 ............ 2-59, 2-68 70002438 ..................... 2-76 70003761 ..................... 2-24 7005889 ....................... 2-11
70001409 ............ 2-59, 2-68 70002439 ..................... 2-76 70003762 ..................... 2-24 7007006 .............. 1-13, 1-21
70001410 ............ 2-59, 2-68 70002440 ..................... 2-76 70003763 ..................... 2-24 7007289 ....................... 2-85
70001411 ...2-59, 2-69, 2-76 70002441 ..................... 2-76 70003764 ..................... 2-24 7007412 ....................... 2-84
70001412 ...2-59, 2-69, 2-75 70002442 ..................... 2-76 70003765 ..................... 2-24 7007419 .............. 1-29, 2-83
70001413 ...2-59, 2-69, 2-75 70002443 ..................... 2-76 70003766 ..................... 2-24 7007437 .............. 1-29, 1-33
70001414 ...2-59, 2-69, 2-75 70002444 ..................... 2-76 70003767 ............2-24, 7-49 7007438 .............. 1-29, 1-33
70001415 ............ 2-59, 2-69 70002445 ..................... 2-76 70003768 ..................... 2-24 7007439 .............. 1-29, 1-33
70001416 ...2-59, 2-69, 2-76 70002446 ..................... 2-76 70003769 ..................... 2-24 7007446 .............. 1-29, 1-33
70001417 ...2-59, 2-69, 2-76 70002447 ..................... 2-76 70003770 ..................... 2-24 7007470 ..... 2-83, 2-84, 2-85
70001418 ...2-59, 2-69, 2-76 70002448 ..................... 2-76 70003784 ..................... 4-10 7007497 .............. 7-34, 7-49
70001419 ...2-59, 2-69, 2-76 70002449 ..................... 2-76 70003791 ..............2-24, 9-1 7007498 .............. 7-34, 7-49
70001423 ..................... 2-34 70002450 .............. 2-76, 9-1 70004172 ..................... 2-67 7007601 .............. 1-17, 1-25
70001697 ..................... 3-15 70002451 .............. 2-76, 9-1 7000625 ......................... 4-5 7007640 .............. 1-17, 1-25
70001792 ............ 2-59, 2-69 70002452 ..................... 2-76 7000663 ....................... 2-34 7010429 .............. 1-17, 1-25
70001793 ............ 2-59, 2-69 70002453 ..................... 2-76 7000731 ....................... 1-18 7010542 ....... 1-37, 2-5, 3-17
70001794 ............ 2-59, 2-69 70002454 ..................... 2-76 7000974 ....................... 2-88 7010543 ..1-37, 2-5, 2-23, 2-
70001796 ............ 2-59, 2-69 70002455 ............ 2-76, 7-49 7001481 ....................... 2-85 31, 2-39, 2-58,
70001959 ..................... 2-92 70002456 ..................... 2-76 7001485 ....................... 2-83 2-67, 2-75, 3-17

3121182 510AJ 11-9

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7011016 ....................... 2-87 65, 7-33, 7-48 7019151 ....................... 4-19 7021237 ....................... 2-83
7011044 ....................... 2-87 7016837 2-33, 2-41, 2-55, 2- 7019154 ....................... 4-19 7021238 ....................... 2-83
7011067 ....................... 2-87 65, 7-33, 7-48 7019155 ....................... 4-19 7021239 ....................... 2-83
7011347 ....................... 5-19 7016838 2-33, 2-55, 2-65, 7- 7019160 ....................... 4-19 7021240 ....................... 2-83
7011358 ......................... 5-7 33 7019161 ....................... 4-19 7021242 ....................... 2-83
7011377 ......................... 5-7 7017059 .............. 1-17, 1-25 7019162 ....................... 4-19 7021243 ....................... 2-83
7011378 ......................... 5-7 7017067 .............. 1-18, 1-26 7019164 ....................... 4-20 7021248 ....................... 2-83
7012513 .....2-27, 2-48, 2-79 7017070 .............. 1-17, 1-25 7019165 ....................... 4-20 7021249 ..... 1-29, 1-33, 2-83
7012514 .....2-27, 2-48, 2-79 7017080 .............. 1-18, 1-26 7019166 ....................... 4-20 7021250 ....................... 2-83
7012518 .......2-5, 2-31, 2-39 7017082 .............. 1-14, 1-22 7019167 ....................... 4-20 7021251 .............. 2-83, 2-84
7012540 ......................... 2-5 7017090 .............. 1-17, 1-25 7019168 ....................... 4-19 7021254 ....................... 2-83
7012558 .....2-27, 2-48, 2-79 7017091 .............. 1-17, 1-25 7019171 ....................... 4-15 7021255 .............. 2-83, 2-84
7012664 2-20, 2-32, 2-40, 2- 7017092 1-14, 1-17, 1-21, 1- 7019174 ....................... 4-15 7021256 ....................... 2-85
54, 2-72, 9-1 25 7019177 ....................... 4-15 7021257 ....................... 2-83
7012693 ......................... 1-3 7017093 1-13, 1-17, 1-21, 1- 7019194 ....................... 4-20 7021258 ....................... 2-84
7012903 ......................... 2-5 25 7019196 ....................... 4-20 7021259 ....................... 2-84
7012914 ....................... 3-18 7017094 1-14, 1-17, 1-22, 1- 7019197 ....................... 4-15 7021260 ....................... 2-84
7012918 ....................... 3-18 25 7019656 ....................... 2-55 7021263 ....................... 2-84
7012941 2-23, 2-31, 2-39, 2- 7017095 1-14, 1-17, 1-21, 1- 7019680 .....2-27, 2-48, 2-80 7021264 ....................... 2-84
58, 2-67, 2-75 25 7020020 ......................... 2-3 7021265 ....................... 2-84
7012943 2-5, 2-31, 2-39, 9-1 7017097 1-14, 1-17, 1-22, 1- 7020023 ................ 2-34, 9-1 7021268 ....................... 2-84
7012944 ..2-5, 2-23, 2-31, 2- 25 7020026 ....................... 2-35 7021269 ....................... 2-84
39, 2-58, 2-67, 7017136 ........................3-15 7020056 ....................... 2-91 7021270 ....................... 2-84
2-75, 3-18, 9-1 7017137 ........................3-15 7020108 .....2-27, 2-48, 2-79 7021271 ....................... 2-84
7012953 .......2-5, 3-17, 3-18 7017138 ........................3-15 7020109 .....2-27, 2-48, 2-79 7021272 ....................... 2-84
7012967 ................ 2-5, 3-18 7017139 ........................3-15 7020110 .....2-27, 2-48, 2-79 7021273 ....................... 2-84
7012974 .............. 2-31, 2-39 7017140 ........................3-15 7020111 .....2-27, 2-48, 2-79 7021274 ....................... 2-84
7012975 ......................... 2-5 7017148 ........................3-15 7020168 ....................... 2-34 7021275 ..... 1-29, 1-33, 2-84
7012989 ....................... 3-18 7017172 ........................3-15 7020175 ...2-96, 2-100, 4-10 7021276 ..... 1-29, 1-33, 2-84
7012995 .............. 2-31, 2-39 7017192 ........................3-15 7020176 ...2-96, 2-100, 4-10 7021277 ..... 1-29, 1-33, 2-84
7012998 ......................... 2-5 7017402 ................ 2-5, 3-18 7020190 .....2-27, 2-48, 2-79 7021278 ....................... 2-84
7013701 ....................... 2-87 7017410 ..........................2-5 7020191 ....................... 2-48 7021279 ....................... 2-84
7013711 ....................... 2-87 7017421 ..........................2-5 7020192 .....2-28, 2-48, 2-80 7021280 ..... 2-83, 2-84, 2-85
7013757 ....................... 2-87 7017422 ..........................2-5 7020193 2-27, 2-48, 2-80, 7- 7021281 ....................... 2-84
7013766 ....................... 2-87 7017428 ..........................2-5 39, 7-54 7021283 ....................... 2-83
7013771 ....................... 2-87 7017433 ..........................2-5 7020226 ....................... 2-91 7021284 ....................... 2-83
7016314 ....................... 2-91 7017440 ..........................2-5 7020246 ..............2-95, 2-99 7021288 ....................... 2-84
7016319 ..................... 2-103 7017441 ..........................2-5 7020408 ....................... 2-34 7021290 ....................... 2-84
7016331 ................ 2-34, 9-1 7017451 .................. 2-5, 9-1 7020410 ....................... 2-34 7021291 ....................... 2-85
7016372 ..................... 2-103 7017452 ........................3-18 7020411 ....................... 2-34 7021292 ....................... 2-85
7016399 ......................... 4-6 7017454 ..........................2-5 7020447 ....................... 2-34 7021294 ....................... 2-85
7016432 ....................... 2-11 7017482 ..........................2-5 7020449 ....................... 2-34 7021296 ....................... 2-85
7016433 ....................... 2-11 7017496 ................ 1-37, 5-5 7020458 ....................... 2-34 7021297 ....................... 2-85
7016434 ....................... 2-11 7019103 ........................4-19 7020459 ....................... 2-35 7021298 ....................... 2-85
7016435 ....................... 2-11 7019110 ........................4-19 7020460 ....................... 2-35 7021299 ....................... 2-85
7016628 ..................... 2-103 7019111 .............. 4-15, 4-19 7020461 ....................... 2-34 7021611 ......................... 2-5
7016654 ....................... 10-5 7019112 ........................4-19 7020464 ....................... 2-34 7021625 ....................... 1-37
7016655 ....................... 10-5 7019114 ........................4-19 7020465 ....................... 2-35 7021639 ....................... 1-37
7016744 ....................... 2-87 7019115 ........................4-19 7020467 ....................... 2-34 7021655 ....................... 1-37
7016745 ....................... 2-87 7019122 ........................4-15 7020468 ....................... 2-34 7022302 .............. 1-29, 1-33
7016746 ....................... 2-87 7019123 ........................4-15 7020471 ..............2-34, 2-43 7022305 .............. 1-29, 1-33
7016768 ....................... 2-87 7019141 ........................4-15 7020479 ....................... 2-34 7022310 .............. 1-29, 1-33
7016769 ....................... 2-87 7019142 ........................4-15 7020480 ....................... 2-34 7022311 .............. 1-29, 1-33
7016817 2-33, 2-40, 2-55, 2- 7019143 ........................4-15 7020481 ....................... 2-35 7022312 .............. 1-29, 1-33
64, 7-33, 7-48 7019144 ........................4-15 7020482 ....................... 2-35 7022313 ....................... 1-29
7016820 2-33, 2-40, 2-41, 2- 7019145 ........................4-15 7020488 ....................... 2-35 7022314 .............. 1-29, 1-33
55, 2-65, 7-33, 7019147 ........................4-15 7020495 ....................... 2-34 7022318 ....................... 1-29
7-48 7019149 ........................4-15 70206066 ..................... 5-19 7022321 ....................... 1-29
7016834 2-33, 2-41, 2-55, 2- 7019150 ........................4-15 7020820 ....................... 2-67 7022323 ....................... 1-29

11-10 510AJ 3121182

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7022326 .............. 1-29, 1-33 56, 2-66, 2-74 7024445 ....................... 2-91 7026079 ....................... 5-13
7022328 1-29, 1-30, 1-33, 1- 7023934 ....................... 1-37 7024446 ....................... 2-91 7026080 ....................... 5-13
34 7023935 ....................... 1-37 7024452 ......................... 4-6 7026081 ................ 5-7, 5-15
7022341 ....................... 2-84 7023936 ....................... 1-37 7024453 ....................... 2-13 7026082 ................ 5-7, 5-15
7022342 ....................... 2-84 7023970 ......................... 2-5 7024565 ....................... 2-35 7026085 ....................... 5-15
7022346 ....................... 2-84 7023984 ....................... 3-17 7024579 ....................... 2-35 7026086 ....................... 5-15
7022347 ....................... 2-85 7024105 .............. 1-13, 1-21 7024705 ....................... 1-18 7026087 ................ 5-7, 5-15
7022367 ....................... 1-29 7024106 ....................... 1-13 7024709 ....................... 1-13 7026088 ......................... 5-9
7022368 .............. 1-29, 1-33 7024107 .............. 1-13, 1-21 7024710 ....................... 1-13 7026089 ......................... 5-9
7022370 ....................... 1-29 7024108 .............. 1-14, 1-22 7024711 ....................... 1-13 7026090 ......................... 5-9
7022371 .............. 1-30, 1-33 7024109 .............. 1-13, 1-21 7024712 ..............1-17, 1-25 7026091 ......................... 5-9
7022372 .............. 1-29, 1-33 7024110 .............. 1-13, 1-21 7024713 ..............1-17, 1-25 7026092 ......................... 5-9
7022373 ....................... 2-83 7024111 .............. 1-13, 1-21 7024714 ..............1-17, 1-25 7026093 ......................... 5-9
7022374 ....................... 2-83 7024112 .............. 1-13, 1-21 7024715 ..............1-18, 1-26 7026094 ......................... 5-9
7022375 ....................... 2-83 7024113 .............. 1-13, 1-21 7024716 ..............1-18, 1-26 7026095 ......................... 5-9
7022376 ....................... 2-83 7024114 .............. 1-14, 1-22 7024717 ....................... 1-18 7026096 ......................... 5-9
7022377 ....................... 2-83 7024115 .............. 1-14, 1-21 7024718 ....................... 1-18 7026097 ....................... 5-11
7022378 ....................... 2-83 7024116 .............. 1-13, 1-21 7024719 ....................... 1-13 7026098 ....................... 5-11
7022379 ....................... 2-83 7024117 .............. 1-13, 1-21 7024800 ....................... 2-84 7026099 ....................... 5-11
7022380 ....................... 2-83 7024118 .............. 1-13, 1-21 7024804 ....................... 2-85 7026100 ....................... 5-17
7022381 ....................... 2-83 7024119 .............. 1-13, 1-21 7024830 ..............7-34, 7-49 7026101 ....................... 5-11
7022382 ....................... 2-84 7024120 .............. 1-13, 1-21 7024854 ....................... 1-33 7026102 ....................... 5-11
7022383 ....................... 2-84 7024121 .............. 1-13, 1-21 7024855 ....................... 2-83 7026104 ................ 5-3, 5-17
7022384 ....................... 2-84 7024122 .............. 1-13, 1-21 7024856 ....................... 2-83 7026105 ....................... 5-17
7022385 ....................... 2-84 7024123 .............. 1-13, 1-21 7024857 ....................... 2-83 7026106 ....................... 5-17
7022386 ....................... 2-85 7024124 .............. 1-13, 1-21 7024858 ....................... 2-83 7026107 ....................... 5-17
7022387 ....................... 2-85 7024125 .............. 1-13, 1-21 7024868 ....................... 1-33 7026110 ......................... 5-3
7022397 ....................... 1-37 7024126 .............. 1-13, 1-21 7024881 ....................... 1-37 7026111 ......................... 5-3
7022399 ....................... 1-37 7024127 .............. 1-13, 1-21 7026042 ....................... 2-15 7026114 ......................... 5-3
7022808 .............. 4-15, 4-16 7024128 .............. 1-13, 1-21 7026043 ....................... 2-15 7026115 ......................... 5-3
7022812 .............. 4-19, 4-20 7024129 .............. 1-13, 1-21 7026044 ....................... 2-15 7026116 ......................... 5-3
7022814 ....................... 4-15 7024130 .............. 1-14, 1-21 7026045 ....................... 2-15 7026117 ......................... 5-7
7022815 .............. 4-15, 4-16 7024131 .............. 1-14, 1-21 7026046 ....................... 2-15 7026118 ......................... 5-7
7022816 ....................... 4-15 7024132 .............. 1-13, 1-21 7026047 ....................... 2-15 7026119 ....................... 3-11
7022817 ....................... 4-15 7024133 .............. 1-14, 1-22 7026048 ....................... 2-15 7026120 ....................... 3-11
7022818 ....................... 4-15 7024134 .............. 1-14, 1-21 7026049 ....................... 2-15 7026199 ..... 2-27, 2-48, 2-79
7022819 4-15, 4-16, 7-34, 7- 7024182 ....................... 1-18 7026050 ....................... 2-15 7026408 ....................... 7-49
49 7024189 ....................... 1-18 7026051 ....................... 2-15 7026608 ....................... 2-34
7022822 ....................... 4-19 7024190 ....................... 1-18 7026052 ....................... 2-15 7026843 .............. 2-56, 2-66
7022823 ....................... 4-19 7024191 ....................... 1-18 7026053 ....................... 2-15 7026846 ....................... 2-23
7022824 .....4-19, 7-34, 7-49 7024192 ....................... 1-18 7026054 ....................... 2-16 7026847 ..... 2-23, 2-57, 2-66
7022825 4-19, 4-20, 7-34, 7- 7024193 ....................... 1-18 7026055 ....................... 2-16 7026848 ....................... 2-23
49 7024194 ....................... 1-18 7026056 ....................... 2-16 7026849 ....................... 2-23
7023205 ....................... 2-91 7024195 ....................... 1-18 7026057 ....................... 2-16 7026850 ....................... 2-23
7023206 ......................... 2-3 7024196 ....................... 1-18 7026058 ....................... 2-16 7026851 ....................... 2-23
7023207 ......................... 2-3 7024197 ....................... 1-18 7026059 ..............2-15, 2-16 7026852 ....................... 2-23
7023318 ....................... 2-13 7024198 .............. 1-14, 1-22 7026060 ..............2-15, 2-16 7026853 ....................... 2-23
7023418 ....................... 2-34 7024379 ....................... 2-13 7026064 ....................... 5-19 7026854 ....................... 2-24
7023907 .............. 1-29, 1-33 7024380 ....................... 2-13 7026065 ....................... 5-19 7026855 ....................... 2-23
7023908 .............. 1-29, 1-33 7024381 ....................... 2-13 7026067 ....................... 5-19 7026856 ....................... 2-23
7023910 .............. 1-29, 1-33 7024389 ....................... 2-13 7026069 ....................... 5-19 7026857 ....................... 2-23
7023911 ....................... 3-18 7024390 ....................... 2-13 7026070 ....................... 5-19 7026858 ....................... 2-23
7023912 ....................... 3-18 7024413 ....................... 2-34 7026071 ....................... 5-19 7026859 ....................... 2-24
7023913 ......................... 2-5 7024439 ....................... 2-92 7026072 ....................... 5-19 7026860 ....................... 2-23
7023914 ......................... 2-5 7024440 ....................... 2-92 7026073 ....................... 5-13 7026861 ....................... 2-24
7023915 ....................... 3-18 7024441 ....................... 2-92 7026074 ....................... 5-13 7026862 ....................... 2-24
7023917 ....................... 1-37 7024442 ....................... 2-91 7026075 ....................... 5-13 7026863 ....................... 2-23
7023922 ......................... 2-5 7024443 ....................... 2-92 7026076 ....................... 5-13 7026864 ....................... 2-23
7023929 2-22, 2-33, 2-41, 2- 7024444 ................ 2-91, 9-1 7026078 ....................... 5-13 7026865 ....................... 2-23

3121182 510AJ 11-11

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7026866 ....................... 2-24
7026867 ....................... 2-24
7026868 ....................... 2-24
7026869 ....................... 2-24
7026870 ....................... 2-24
7026871 ....................... 2-24
7026872 ....................... 2-24
7026873 ....................... 2-24
7026874 ....................... 2-24
7026875 ....................... 2-24
7026878 ....................... 2-24
7026881 .............. 2-57, 2-66
7026885 .............. 2-57, 2-66
7026886 .............. 2-57, 2-66
7027023 .....2-22, 2-74, 7-48
7027024 .....2-22, 2-74, 7-48
7027025 .....2-22, 2-74, 7-48
7027026 .....2-22, 2-74, 7-48
7027041 2-33, 2-41, 7-33, 7-
48
7027050 .............. 2-40, 7-48
7027236 ....................... 2-34
7027239 ....................... 2-35
7027241 .............. 2-34, 2-35
7027242 ....................... 2-34
7027245 ....................... 2-35
7027246 ....................... 2-34
7027276 ....................... 2-34
7027354 ....................... 2-16
7027356 ....................... 2-16
7027358 ....................... 2-15
7027412 .....2-21, 2-66, 2-73
7027608 ....................... 2-34
7027609 ....................... 2-34
7027610 ....................... 2-34
7027769 ....................... 2-35
7027793 .............. 7-34, 7-49
7027794 .............. 7-34, 7-49
7027795 ......................... 9-1
7027796 .............. 7-34, 7-49
7027887 .....2-28, 2-49, 2-80
7116691 ......................... 2-8
77143013 ..................... 2-99
77363228 ..................... 7-49
77363229 ..................... 7-49
8008750 2-23, 2-32, 2-39, 2-
58, 2-68, 2-75
80604018 ..................... 7-49
8229242 ....................... 7-46
8405006 .............. 2-22, 2-73
85941018 ............ 2-21, 2-73
8786514 ....................... 1-10
8896941 ....................... 10-5
8902175 ......................... 6-7
91503103 ..................... 7-49
91504107 ..................... 7-49

11-12 510AJ 3121182

 3121182

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
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JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
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Plataformas Elevadoras JLG Sverige AB

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