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: KAG-P-PR-021
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LIFTING PLAN Issued Date : Des 01, 2013
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LIFT PLAN
Installation/Ship/Barge/Other: Location (main deck, back deck, quayside
etc):
RIGGING STRUCTURE
Permit to Work No: Risk Assessment Lift Plan Number:
No:
- - 01
Weight of Load, Actual or Assessed (delete as applicable):
1. DESCRIPTION OF LIFTING OPERATION
A RESTRICTED ACCESS LIFT
LIFTING A GAS METERING PACKAGE TO FOUNDATION
APPLIANCE DATA
Appliance No. -
Inspection Date -
Next Due Date -
Appliance Capacity 50000 Kgs
Working Height 0 Mtrs
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LOAD DATA
Object to be lifted GAS METERING PACKAGE
Weight of Load 13000 KGS
Certied lifting points YES NO*
Special rigging required YES * NO
Special rigging techniques required YES * NO
RIGGING WEIGHT
Slings 40 KGS
Shackles N/A KGS
Other rigging 5 KGS
(BULLDOG GRIP)
RIGGING CALCULATION
Description Weight Units
Object weight 13000 Kgs
(2)
Contingency N/A Kgs
Rigging weight 25 Kgs
(3)
Total weight 13025 Kgs
Lift height 5 Metre
% of capacity 20 %
% safety margin 80 %
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POSSIBLE CONSIDERATIONS (not exhausted)
(Tick if relevant and address each point in Step-by-Step section below)
Weight not verified Lifting of chemicals Conflicting tasks in area
High centre of gravity Load on pallet Dynamic factors involved
requires securing
Stability of load Seafastening Hazards to personnel in the area
removed
Awkward Restricted headroom Communication requirements
size/shape/sharp edges or confined work
area
No dedicated lifting No lifting point Adequate lighting and visibility
points on the load directly above the
load
No certified suspension Appropriate and Is the use of tag lines required?
points for the lifting correctly installed Then consider personnel
equipment positioning
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ROUTE TO BE TRAVELLED AND LAYDOWN AREA
(If you cant answer either, address in the Step-by-Step section) Yes NA
1) Are the route and laydown area clear of obstructions?
2) Is the laydown/landing area adequate in terms of size and load-
bearing ability?
3) Is suitable packing available for protection of the load, lifting
equipment, slings etc?
4) Have barriers been positioned to prevent access by unauthorised
personnel?
5) Have you confirmed that the laydown area is within the operating
limits/radius of the equipment?
6) Have environmental conditions been considered with regards to
the safety of the lifting operation?
7) Will the Lifting Equipment Operator be able to see the Banksman
throughout the operation, or has another suitable, risk-assessed means
of communication been checked and made available (eg radios)?
8) Are there hazardous process plant or materials in the area?
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4. STEP-BY-STEP DETAILS OF THE LIFTING OPERATION
Description Person Responbility
1. Trainer to explain, demonstrate delegates to practice the task as per
describe below. Refer practical exercise diagram layout 2 for references:
2. Prepare a lifting plan to include all the key element and approved by the
SUPERVISOR
supervisor.
3. Prepare a Job Hazards and Risk assessment for the task SUPERVISOR
4. Conduct the ToolBox Talk (TBT for all the crew involved).
Crane Operator must attend the toolbox meeting SUPERVISOR/FOREMAN
/
5. Pre use check for the Crane assembly, parts by the crane operator TEAMLEADER/SLINGER
6. Perform operational check for the Crane by the Crane Operator
(boom angle, length, radius, load chart capacity, limit switch etc,)
7. Conduct pre use check for 2 pieces of 16 tons wire rope slings
8. Examine and determine the weight of the load (13000 kgs)
CRANE OPERATOR
9. Attached the wire rope sling to the load (Gas Metering) by using double
choker CRANE OPERATOR
hitch at lifting point at approximately 25% of total length from both end
10. The chocker hitch shall be secured to avoid damage to the wire rope by
using bulldog grips
11. The load shall be attached with 2 taglines placing at the chocker hitch
point by using bowline knot
SLINGER
12. Banksman to communicate to Crane Operator informing that the load is
ready to be lifted
RIGGER/BANKSMAN
13. The Crane Operator shall swing to the direction of the load following the
direction of the banksman
14. Banksman to communicate by using hand signal to indicate which type of
block to be used (Used main hoist)
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15. Banksman to communicate with the Riggers that they are ready for
the lift and ensure everyone is at the correct standing position.
16. Banksman to direct the crane operator to lower down the block by using SLINGER
hand signal (used hoist/block down hand signal)
17. Once the block is down at approximately chest level, the banksman
SLINGER
shall instruct the Rigger to attach the wire rope slings to the crane hook
18. The banksman then will direct the crane to hoist up slowly until the SLINGER
sling is tension. He then must conrm that the sling angle and centre of
gravity (CoG)
19. Once the CoG is conrmed, banksman to instruct the Crane Operator to BANKSMAN
hoist up the load at the same time 1 Riggers to control the load using the
taglines
20. Banksman to direct the crane by hoist up signal until the load is 5 metres
high. He then use boom down and hoist up signal until the load is above BANKSMAN
point B
21. Hoist down the load through the cargo hole at point B. Rigger must
control the load using taglines only until it safely landed at ground lay BANKSMAN
down area.
22. Rigger to unhook and de rigging the lifting accessories
SLINGER /BANKSMAN
23. Perform post use inspection for all lifting equipment to ensure all are
free from defects. Any faulty equipment found must be reported and
recorded
24. Perform good housekeeping at the work area and send all the
equipment back to store. Defect equipment shall be kept at a
quarantine area
25. Any waste during the rigging activity must be disposed and
segregated as per company procedures
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5. LIFTING EQUIPMENT AND LIFTING ACCESSORIES TO BE USED (Specify type and
SWL)
Wire rope Type FWSR Capacity 8 tons Quantity 2 PCS Weight 40 KG
slings
Bulldog Grip Type BOLT Capacity 1 ton Quantity 2PCS Weight 5 KG
1. Rigging structure 01
2. 50 tons Mobile Crane 01
3. 13 tons Gas Metering Package 01
4. 6 metres x SWL 8 tons wire rope slings 02
Bulldog Grips 02 unit
4 metre x taglines 02 unit 12pieces 12 pairs
rope 12 pairs
Safety glass 12 pairs
Safety shoes 01 pair
Hand gloves
Coverall
High visibility vest
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6. PRE USE CHECK LIST
Item Pre Inspection YES NO
1 Examine top and bottom hooks and check for stretch and / or distortion
2 Check function of safety catches.
3 Ensure hooks swivel freely in yokes and are secured in their mountings
4 Where accessible, examine load pin for wear and / or distortion
5 Examine load chain sheaves, check for wear and / or distortion and ensure
satisfactory seating of load chain.
6 Examine body casing and check for cracks, distortion, missing bolts / screw
or any defect, which may affect safe operation
7 Examine (as far as possible) internal frame side plate
8 Ensure chain guide roller and chain stripper are in position and functioning
9 Examine live end and dead end load chain anchor pins and check for
distortion / wear
10 Suspend hoist and spin hand chain wheel ( in hoist mode) to check ratchet
pawl function-listen for healthy clicking sound
11 Examine hand chain wheel and chain and ensure it seats correctly in the
pocket
12 Examine complete length of load chain and check for stretch, deformed /
bent links, nicks, wear and excessive corrosion.
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6. CATEGORY OF LIFT Tick whichever is applicable
Routine
Non-Routine
Lift plans shall be written by rigging supervisor and approved by person in charge (PIC) of the
lifting operation.
Lift plans shall be written by an approved lift planner and approved by T.A.
PERSONNEL
Personnel Name Signature Date
Crane Operator 01
Slingers 01 Slingers
APPROVALS
Required lift Name Signature Date
Approvals
Lift plan prepared Eko Kurniawan
by
Lift plan reviewed -
by
Lift plan approved -
by
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SKETCH THE RIGGING UP OF THE LIFTING EQUIPMENT
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