Surfactants and Manufacture of Soaps
A surfactant is an ingredient that tends to reduce the surface tension of a liquid in which it is dissolved.
So, by adding a surfactant to a cleaner, chemists are able to break down the boundaries between water and
oils or greases.
Surfactants are one of many different compounds that make up a detergent. They are added to remove dirt
from skin, clothes and household articles particularly in kitchens and bathrooms. They are also used
extensively in industry. The term surfactant comes from the words surface active agent.
Structure
Surfactants contain both hydrophilic, water-loving components, and hydrophobic, or water hating,
components that work together to help place oils in suspension, allowing them to be pulled away from the
part and into the solution. The water molecules are attracted to the hydrophilic components of the
surfactant. The insoluble materials, the oils & greases, are attracted to the hydrophobic components of the
surfactant. So as the hydrophobic end attaches to the soils, the hydrophilic end is being pulled by the
water which causes the tension necessary to ultimately pull the soil off of the surface of the part.
Surfactants function by breaking down the interface between water and oils and/or dirt. They also hold
these oils and dirt in suspension, and so allow their removal. They are able to act in this way because they
contain both a hydrophilic (water loving) group, such as an acid anion, (-CO2- or SO3-) and a hydrophobic
(water hating) group, such as an alkyl chain. Molecules of water tend to congregate near the former and
molecules of the water-insoluble material congregate near the latter.
Classification of Surface Active Agents (Surfactants)
Anionic
               Negatively Charged
               Most widely used surfactant for preparing shampoos because of its excellent cleaning
                properties and high air conditioning effects
               Particularly effective at oily cleaning, oil/clay suspension
                         Application
                                As detergents in petroleum oil recovery operation, As in contaminant
                                 hydrogeology remediation
                         Head:
                               Sulfate
                             Sulfonate
                             Phosphate
                             Carboxylate
                        Example:
                             Sulfonic Acid salts
                             Alcohol Sufates
                             Alkyl Benzene Sulfonates
                             Phosphoric Acid Esters
                             Carboxylic Acid Salts
                             Sodium dodecyl sulfate
Catinonic
               -Positively charged
               -Antibacterial
               -Preservative properties as they have good bactericidal property
                        Application
                               As sanitizing and antiseptic agents, antistatic agent, cosmetic
                           formulation, textile softener, corrosion inhibitors, form depressants, flotation
                           chemicals, petroleum derivatives
                        Head:
                              Primary Amine
                              Secondary Amine
                              Tertiary Amine
                          Example
                              Tetradecyltrimethyl
                              Ammonium Bromide
                              Benzal Konium Chloride w/ minimum amount of dodecyl & hexadecyl
                          compounds
                              Cetyl pyridium chloride
                             Cetyl Trimetyl Ammonium Bromide
Non-Ionic
               -Hydrophilic head group
               -Excellent grease/oil remover and emulsifier
               -Do not have electrical charge which makes them resisitant to water hardness
                deactivation
                        Application:
                              Good solubilizer
                              Widespread use in petroleum and environmental applications
                        Head:
                              Fatty Alcohols
                              Cetyl Alcohols
                              Stery Alcohols
                              Cetostreayl Alcohols
                              Oleyl Alcohols
                        Example:
                              Alcohol ethoxylates
                              Alkylphenol ethoxylates
                              Alkanolamide and sugae sulfonates
                              Polyethylene Glycol
Amphoteric/ Zwiterionic
               very mild, making them particularly suited for use in personal care preparations over
                sensitive skin
               has excellent dermatological properties
               they are frequently used in shampoos and other cosmetic product and also in hand
                dishwashing liquid because of their high foaming properties.
                        Application:
                               Pharmaceutical industry, Paint industry, In animal feed, Textile industry
                        Head:
                                Contain Both Cationic and Anionic
                          Example:
                              Cocamidopropyl hydroxysultaine
                              Lecithin
Mechanism of Action Surfactants:
    (a) Roll-up mechanism:
    The surfactant lowers the oil/solution and fabric/solution interfacial tensions and in this way lifts the
stain of the fabric.
   (b) Emulsification:
     The surfactant lowers the oilsolution interfacial tension and makes easy emulsification of the oil.
    (c) Solubilization:
      Through interaction with the micelles of a surfactant in a solvent (water), a substance
spontaneously dissolves to form a stable and clear solution.