SAMPLE - 1
GARMENT : Ladies Blouse
TYPE : Symmetrical
CUTTING EQUIPMENTS USED :
1. BAND KNIFE : Whole garment can be cut using band knife, since the garment
is a combination of sharp and smooth curves.
SPREADING EQUIPMENTS USED :
1. KURIS CLOTH SPREADING MACHINE- A23 : Suitable for critical, smooth
fabrics. ( used in this case)
2.EASTMAN SABER SELECTTM : Positive feed, semi-automatic and manual modes
available.
3.GERBER TECHNOLOGY 250S : Provides accurate selvedge functions and end
alignment capabilities, which increases efficiency.
4. REXEL UL-3 SERIES : Simple & effective spreading as compared to others. Can be
used when low cost production is required.
AUXILIARIES USED :
1. VACUUM TABLE : For holding the lay to avoid any localized distortion, and also
accommodate more number of lays.
2. AIR FLOATATION TABLE : For transferring the lays from spreading table to
cutting table
Given,
SIZES S M L XL XXL
QUANTITY RATIO 1 2 4 2 1
CONSUMPTION 2m 2.2m 2.4m 2.5m 2.6m
MAXIMUM LAY HEIGHT : 80
MAXIMUM LAY LENGTH : 10 m
END ALLOWANCE : 3cm/Ply
TOTAL NUMBER OF GARMENTS : 3360
FABRIC COST : Rs 110/m
From above data we derive,
S M L XL XXL
480 960 720 720 480
Marker Way : 4 way
Max. number of garments in 1 lay = 4x80 = 320
Number of lays = 3360/320 = 11 lays
S M M XXL 80
S M M XXL 80
S M M XXL 80
L
S M M XXL 80
L
S M M XXL 80
S M M XXL 80
L
L L XL XL 80
L L XL XL 80
L L XL XL 80
L L XL XL 80
L L XL XL 40
Total Markers : 2
Fabric consumption in Marker 1 = 2+2.2+2.2+2.6+0.03 = 9.03 m
Fabric consumption in Marker 2 = 2.4+2.4+2.5+2.5+0.03 = 9.83 m
Total fabric consumption = 9.03x240 + 9.23x60 = 7873.2 m
Fabric cost= 2841x120 = Rs 8,66,052