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QIP of Boiler For Erection

The document outlines a quality inspection plan with 11 sections for inspection and testing of welds and components of an industrial vessel. It provides acceptance criteria and verification documents for each inspection point. The plan includes inspections of tube alignments, fit-ups, and welding inside drums and headers.

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Umair Awan
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© © All Rights Reserved
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624 views6 pages

QIP of Boiler For Erection

The document outlines a quality inspection plan with 11 sections for inspection and testing of welds and components of an industrial vessel. It provides acceptance criteria and verification documents for each inspection point. The plan includes inspections of tube alignments, fit-ups, and welding inside drums and headers.

Uploaded by

Umair Awan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 6

QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI


Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
1 Documentation

1.1 Approval of Drawings ASME Section 1 Drawings R

1.2 Weld Matrix/Weld Map ASME Sec. IX, Drawings Weld Matrix/Weld Map H/R

1.3 WPS/PQR ASME Sec. IX, Drawings WPS/PQR H/R

1.4 Welder's Qualifications ASME Sec. IX WPQ/WOPQ H/R

1.5 NDE Procedure ASME Sec. V NDE Procedure H/R

List of Qualified Welders and NDE ASME SEC-V ASME NDE Procedures
1.6 H/R
Personnel SEC-IX WPQ/WOPQ
ALLIGNMENT OF DRUMS,TUBES &
2
HEADERS

2.1 Allignment of steam drum Drawings QIP / ICI/QA/QC/216/20 H

2.2 Allignment of front wall tubes Drawings QIP / ICI/QA/QC/216/20 H

2.3 Allignment of side wall tubes Drawings QIP / ICI/QA/QC/216/20 H

2.4 Allignment of back wall tubes Drawings QIP / ICI/QA/QC/216/20 H

2.5 Allignment of front wall header Drawings QIP / ICI/QA/QC/216/20 H

2.6 Allignment of side wall header Drawings QIP / ICI/QA/QC/216/20 H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 1 of 6


QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI


Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
2.7 Allignment of Back wall header Drawings QIP / ICI/QA/QC/216/20 H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 2 of 6


QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI


Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
2.8 Allignment of super heater header Drawings QIP / ICI/QA/QC/216/20 H

3 Fit-UP INSPECTION

3.1 Fit-up of tubes with front wall header Drawings QIP / ICI/QA/QC/216/20 H

3.2 Fit-up of tubes with side wall header Drawings QIP / ICI/QA/QC/216/20 H

3.3 Fit-up of tubes with back wall header Drawings QIP / ICI/QA/QC/216/20 H

3.4 Fit-up of tubes with super heater header Drawings QIP / ICI/QA/QC/216/20 H

3.5 Fit-up of tubes with economiser header Drawings QIP / ICI/QA/QC/216/20 H

3.5 Fit-up of downcomers header Drawings QIP / ICI/QA/QC/216/20 H

3.5 Fit-up of downcomers with steam drum Drawings QIP / ICI/QA/QC/216/20 H

3.6 Fit-up of tubes with air chamber Drawings QIP / ICI/QA/QC/216/20 H

3.7 Fit-up of connections with headers Drawings QIP / ICI/QA/QC/216/20 H

3.8 Fit-up of tubes with cooling screen headers Drawings QIP / ICI/QA/QC/216/20 H

3.9 Fitup of down-comers/risers Drawings QIP / ICI/QA/QC/216/20 H

3.10 Fitup of Cyclone Drawings H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 3 of 6


QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI


Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
3.11 Fit-up of tubes with tubes Drawings QIP / ICI/QA/QC/216/20 H

4 WELDING INSPECTION

Welding of tubes inside the steam drum


4.1 ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H
after expansion
Welding of tubes inside the water drum
4.2 ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H
after expansion

4.3 welding of tubes with front wall header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.4 welding of tubes with side wall header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.5 welding of tubes with back wall header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 4 of 6


QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI


Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
4.6 welding of tubes with super heater header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.7 Welding of down-comers/risers ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.8 Welding of Cyclone ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.9 Welding of tubes with tubes ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H
QIP / Inspection
ASME SEC-V , ASME Request /
5 NDE SEC-I Dimensional
Inspection Report,
ASME SEC-V , ASME
5.1 100% VT of all attachments SEC-1
QIP / ICI/QA/QC/216/20 H

ASME SEC-V , ASME


5.2 100% RT of all Butt joints SEC-1
QIP / ICI/QA/QC/216/20 H

ASME SEC-V , ASME


5.3 Random DPT SEC-1
QIP / ICI/QA/QC/216/20 H

6 PWHT ASME SEC-1 PWHT Report H

PWHT of super heater coil & header (if


6.1 ASME SEC-1 PWHT Report H/R
required)

7 Final Inspection H

Dimensional inspection as per last revision


7.1 Drawings Dimensional Report H/R
of drawing

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 5 of 6


QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI


Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
7.2 Hydrostatic test ASME SEC 1 Hydro test Report H

Note: After the final hydrostatic test Boiler shall


7.3 be dried and cleaned completely.
QIP H

8 SURFACE PREPARATION H

8.1 Cleaning / Burushing SA 2 &1/2 QIP / ICI/QA/QC/216/20 H

8.2 Painting Manufacturer data sheet QIP / ICI/QA/QC/216/20 H

9 Review of Inspection Data Manual. H

10 NON CONFORMANCE (IF ANY) ASME SEC 1 H

NAME: NAME:
DATE: DATE:
SIGNATURE: SIGNATURE:

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 6 of 6

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