516 R
516 R
( Reaffirmed 1999 )
Indian Standard
METHODS OF TESTS FOR
STRENGTH OF CONCRETE
0 Copyright 1975
GE 6 December 1959
\
IS : 516 - 1959
hdian Standard
METHODS OF TESTS FOR
STRENGTH OF CONCRETE
Members
SHR: BALESHWAR N.~TH Central Board of Irrigation C Power ( Vi&try ol
Irrigation C Power)
SHRI N. H. BHAGWANANI Engineer-in-Chiefs Branch, Army Headquarters
&RI N. D. DAFTARY Bombay State Road Transport Corporation, Bombay
SHRI P. I,. Das Directorate tiencral of Supplies & Disposals
(blinistry of Works, Houding & Supply )
0lRECTOR Central Building Research Institute ( CSIR ),
Roorker
SWRI C. H. KH_~DILKAR( Alternate)
SHXI C: L. HasDA Directorate of Designs, Bhnkra Dam, Sew Delhi
SHRI P. S. BHATPIAGAR( Allernnte )
The .\ssociatcd Cement Companies Ltd, Bomba\.
DR ~R~i%?~;DWZd~ )
SHRI P. C. HAZR+ Geological S rvev of India, Calcutta
L;)R I?. C. 1100x Central Wat 7r Ji- Iower Commission ( .\iinistrv 01
Irrigation & Pou er )
SHRI GEORGE 00~~65 ( Ahwafc: )
SHRI S. B. J~SHI S. B. Joshi d Co, Bomba)
SHR~ S. R. JIEHKA Central Road Research Institute ( CSIK ), Nev
Delhi
SHRI S. N. >IUKERJI Government Test House, Calcutta
SHRL K. Ii. CHATTERJEE (Alia7ude)
SHPJ E. 1. NUJOL.W~ES Gammon India Ltd, Bombay. u,ad Indian Road>
Congress. New Delhi
t<BPRESENTATIVE Martin Bum Ltd, Calcutta
SHRI J. M. lQ.i~w.4~1 Central Public Works ljcpartment
SHHI M. S. BHATIA ( Altwwle)
SHKI NI~\R CHAN~RA Roy Dalmia Cemem ( Bharat ) Ltd, Calcutta
SI~R! .4. Ii. CHAKRAVARTL f Altermte: )
SHRI SAIWP SIXGIl National Buildmgs Organisatiou ( Ministry of
Works, Housing h Supply \
DEPUTY DIKECIOR ( 31.4~5~14~ ) ( Al!ernufe )
( Corztinued on page 2 )
Subcommittee, BDC 2: 2
2
IS : 516 - 1959
Indian Standard
METHODS OF TESTS FOR
STRENGTH OF CONCRETE
0. FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institution
on 10 November 1959, after the draft finalized by the Cement and
Concrete Sectional Committee had been approved by the Building Division
Counci!.
0.2 Testing plays an important role in controlling the quality of cement
concrete work. Systematic testing of the raw materials, the fresh con-
crete and the hardened concrete is an inseparable part ,of any quality
control programme for concrete which helps to achieve higher efficiency
of the materials used and greater assurance of the performance of the
concrete in regard to both strength and durability. The test methods
used should be simple, direct and convenient to apply. This standard
has been prepared with this object in view and provides a guide to the
determination of compressive strength, fleirural strength and modulus of
elasticity of concrete. Sampling and analysis of concrete have been covered
separately in IS : 1199-1959 Methods of Sampling and Analysis of Concrete.
0.3 The Sectional Committee responsible for the preparation of this stan-
dard has taken into consideration the views of concrete specialists, testing
authorities, consumers and technologists and has related the standard to
the practices followed in the country in this field. The need for inter-
national co-ordination between standards prevailing in different countries
of the world has also been recognized. These considerations led the Sec-
tional Committee to derive assistance from the published standards and
public&tions of the following organizations:
BRITISHSTANDARDS INSTITUTION
AMERICANSOCIETYFORTESTINGMAT$RIAU
AMERICANCONCRETE INSTITUTE
CANADIANENGINEERING STANDARDS ASWUATION
RESEARCH,DESIGN & STANDARDIZATION ORGANIZATION, MINISTRY
OF RAILWAYS,GOVERNMENT OF INDIA
THE CONCRETE ASSOCIATION OF INDIA
0.4 The Indian Standard Methods of Sampling and Analysis of Concrete
( IS: 1199-1959) is a necessary adjunct to this standard. Besides, this
standard requires reference to the following Indian Standards:
*IS : 269-1958 SPECIFICATION FOR ORDINARY,RAPID-HARDENING AND
Low HEAT PORTLAND CEMENT(Revised)
*Since revised.
3
IS : 516 - 1959
IS : 383-1952 SPECIFICATION
FORCOARSEAND FINE AGGREGATESFROM
NATURAL SWRCES FOR CONCRETE
tIS : 455-1953 SPECIFICATIONFOR, PORTLAND BLASTFURNACE SLAG
CEMENT
SIS : 456-1957 CODE OF PRACTICEFOR PLAIN AND REINFORCEDCON-
CRETE FOR GENERAL BUILDING CONSTRUCTION (Kevised)
*IS : 460-1953 SPECIFICATIOX
FOR Tesr SIEVES
0.4.1 Wherever a reference to any standard mentioned in 0.4, except
IS: 460-1953, appears in this standard, it shall be taken as a reference to
the latest version of the standard.
0.5 In pursuance of the decision of the Government of India to introduce
a uniform system of weights and measures throughout the country based
on the metric system, in this standard, ali dimensions and values have
been given in metric units only. It is hoped that this step will facilitate
the change-over to the metric system by the industry more expeditiously.
0.6 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value observed or calculated, expres-
sing the result of a test or analysis, shall be rounded off in accordance
with*IS: 2-1943 Rules for Rounding Off Numerical Values. The number
of significant places retained in the rounded off value should be the same
as that of the specified value in this standard.
8.7 This standard is intended chiefly to cover the technical provisions
relating to the testing of concrete, and it does not include all the necessary
provisions of a contract.
1. SCOPE
2.1 This clause specifies the procedure for making and curing compression
test specimens of concrete in the laboratory where accurate control of the
quantities Qf m&trials and test conditions are possible and where the
maximum nfJmind size of aggregate does not exceed 38 mm. The method
is specially applicable to the making of preliminary compression tests
to ascertain the suitability of the avaiiable materials or to determine
suitable mix proportions.
2.2 Sampling of Materialo .-- Hepresentative samples of the materials
of concrete for use in the particular concrete construction work shall be
lSince revised.
i Second wvision issued in 1967. 4
Second revision issued In 19M.
IS: 516 - 1959
5
IS : 516 - 1959
be not less than 2 minutes after all the materials are iu the drum, and shall
continue till the resulting concrete is uniform in appearance. When using
pan mixers, the concrete shall be heaped together before sampling.
2.6.2 Hand Mixing-The concrete batch shall be mixed on a water-
tight, non-absorbent platform with a shovel, trowel or similar suitable
implement, using the following procedure :
a) The cement and fine aggregate shall be mixed dry until the mixture
is thoroughly blended and is uniform in colour,
b) The coarse dggregate shall then be added and mixed with the
cement and fine aggregate until the coarse aggregate is uniformly
distributed throughout the batch, and
c) The ,water shall then be added and the entire batch mixed until
the concrete appears to be homogeneous and has the desired con-
sistency. If repeated mixing is necessary, because of the addition
of water in increments while adjusting the consistency, the batch
shall be discarded and a fresh batch made without interrupting
the mixing to make trial consistency tests.
2.7 Workability - Each batch of concrete shall be tested for consistency
immediately after mixing, by one of the methods described in IS:
1199-1959. Provided that care is taken to ensure that no water or other
material is lost, the concrete used for the consistency tests may be re-
mixed with the remainder of batch before making the test specimens.
The period of re-mixing shall be as short as possible yet sufficient to produce
a homogeneous mass.
2.8 Size of Test Specimens - Test specimens cubical in shape shall be
15 x 15 x 15 cm. If the largest nominal size of the aggregate doesnot
exceed 2 cm, 10 cm cubes may be used as an alternative. Cylindrical test
specimens shall have a length equal to twice the diameter. They shall
be 15 cm in diameter and 30 cm long. Smaller test specimens shall have
a ratio of diameter of specimen to maximum size of aggregate of not less
than 3 to 1, except that the diameter of the specimen shall be not less
than 7.5 cm for mixtures containing aggregate more than 5 percent of
which is retained on IS Sieve 480.
2.9 Moulds
2 9.1 Cube Moulds -The mould shall be of metal, preferably steel or
cast iron, and stout enough to prevent distortion. It shall be constructed
in such a manner as to facilitate the removal of the moulded specimen
without damage, and shall be SC lnachined that, when it is assembled ready
for use, the dimensions and internal faces shall be accurate within the
following limits :
The height of the mould and the distance between opposite faces
shall be the specified size f 0.2 mm. The angle between adjacent
6
IS: 516 - 1959
internal faces and between internal faces and top and bottom planes
of the mould shall be 90 iO.5. The interior faces of the mould
shall be plane surfaces with a permissible variation of 0.03 mm.
Each mould shall be provided with a metal base plate having a plane
surface. The base plate shall be of such dimensions as to support
the mould during the filling without leakage and it shall be preferably
attached to the mould by springs or screws. The parts of the mould
when assembled shall be positively and rigidly held together, and
suitable methods of ensuring this, both during the filling and on
subsequent handling of the filled mould, shall be provided.
2.9.1.1 In assembling the mould for use, the joints between the
sections of mould shall be thinly coated with mould oil and a similar
coating of mould oil shall be applied between the contact surfaces of the
bottom of the mould and the base plate in order to ensure that no water
escapes during the filling. The interior surfaces of the assembled mould
shall be thinly coated with mould oil to prevent adhesion of the concrete.
7
IS: 516 - 1959
surface of the concrete shall he finished level with the top of the mould,
using a trowel, and covered with a glass or metal plate to prevent
evaporation.
2.10.1 Compacting by Hand-When compacting by hand, the stan-
dard tamping bar shall be used and the strokes of the bar shall he distri-
buted in *a uniform manner over the cross-section of the mould. The
number of strokes per layer required to produce specified, conditions will
vary according to the type of concrete. For cubical specimens, in no
case shall the concrete be subjected to less than 35 strokes per layer for
15 cm cubes or 25 strokes per layer for 10 cm cubes. For cylindrical speci-
mens, the number of strokes shall not be less than thirty per layer. The
strokes shall penetrate into the underlying layer and the bottom layer
shall be rodded throughout its depth. Where voids are left by the tamp-
ing bar, the sides of the mould shall be tapped to close the voids.
2.10.2 Compacting by Vibration -When compacting by vibration, each
layer shall be vibrated by mep,ns of an electric or pneumatic hammer or
vibrator or by means of a suitable vibrating table until the specified con-
dition is attained.
NOTE -- The mode and quantum of vibration of the laboratory specimen shall
be as nearly the same as those adopted in actual concreting operations.
8
IS: 516 - 1959
special jig so that the caps formed have true plane surfaces. Care shall be
taken to ensure that the sulphur compound is not over-heated as it will
not then develop the required compressive strength. Sulphur caps shall be
allowed to harden for at least 2 hours before applying the load.
2.11.3 Hard Plaster - Just prior to testing, specimens may be capped
with hard plaster having a compressive strength of at least 420 kg/sq cm
in one hour. Such plasters are generally available as proprietory material.
The cap shall be formed by means of a glass plate not less than 13 mm in
thickness, having a minimum surface dimension at least 25 mm larger than
the diameter of the mould. The glass plate shall be lightly coated with
oil to avoid sticking.
Nore .--. Ordinary plaster of park will not serve the purpose of the capping
materia! due to its low compressive strength.
3.1 This clause deals with the procedure for making and curing compres-
sion test specimens of concrete sampled during the progress of construction
where the nominal maximum size of the aggregate does not exceed 38 mm.
9
IS : 516 - 1959
4.1 This clause deals with the procedure for securing and preparing corn--
pression test specimens obtained from hardened concrete after the wn-
Crete has been laid in position.
4.2 The test specimens shail be procured from hardened concrete according
to the method described in 4 of IS: 1199-1959.
4.3 Cores to be tested for compression strength shall have ends that are
reasonably even, perpendicular to the axis and of the same diameter as
the body of the specimen. A core which, before capping, has a maximum
height of less than 95 percent of the diameter, or after capping, a height
less than its diameter shall not be used.
4.4 Capping -The ends of the specimen shall be capped before testing.
The material used for the capping shall be such that its compressive
strength is greater than that of the concrete in the core. Caps shall be
made as thin as practicable and shall not flow or fracture hefore the con-
crete fails when the specimen is tested. The capped surfaces shall be at
right angles to the axis of the specimen and shall not depart from a plane
by more than 0.05 mm. The capping of specimens shall be carried out
as described in 2.11.
4.5 After checking for irregularities, the core shall be placed in water at a
temperature of 24 to 30C for 48 hours before testing. The overall height
of the specimens, with capping shall be measured to the nearest millimetre.
*Since revised.
10
IS: 516 - 1959
5.1 This clause deals with the procedure for determining the compressive
strength of concrete specimens.
5.2 Apparatus
5.2.1 Testing Machine - The testing machine may be of any reliable
type, of sufficient capacity for the tests and capable of applying the load
at the rate specified in 5.5. The permissible error shall be not greater
than +- 2 percent of the maximum load. The testing machine shall be
equipped with two steel bearing platens with hardened faces. One of the
platens (preferably the one that normally will bear on the upper surface
of the specimen) shall be fitted with a ball seating in the form of a portion
of a sphere, the centre of which coincides with the central point of the
face of the platen. The other compression platen shall be plain rigid
bearing block. The bearing faces of both platens shall be at least as large
as, and preferably larger than the nominal size of the specimen to which
the load is applied. The bearing surface of the platens, when new, shall
not depart from a plane by more than 0.01 mm at any point, and they
shall be maintained with a permissible variation limit of 0.02 mm. The
movable portion of the spherically seated compression platen shall be held
on the sphericaI seat, but the design shall be such that the bearing face
can be rotated freely and tilted through small angles in any direction.
5.3 Age at Teat -Tests shall be made at recognized ages of the test
specimens, the most usual being 7 and 28 days. Ages of 13 weeks and one
year are recommended if tests at greater ages are required. Where it may
be necessary to obtain the early strengths, tests may be made at the ages
of 24 hours + ) hour and 72 hours + 2 hours. The ages shall be cal-
c&ted from the time of the addition of water to the dry ingredients.
5.4 Number of Specimens -At least three specimens, preferably from
different batches, shall be made for testing at each se3ected age.
NOTE - When a full investigation is being carried out, it is advisable for three
separate batches to be made for each given variable. An equal number of speci-
mens for each variable should be made.
11
IS: 516 - 1959
contact with the compression platens. In the case of cubes, the specimen
shall be placed in the machine in such a manner that the load shall be ap-
plied to opposite sides of the cubes as cast, that is, not to the top and
bottom. The axis of the specimen shall be carefully aligned with the
centre of thrust of the spherically seated platen. No packing shall be
used between the faces of the test specimen and the steel platen of the
testing machine. As the spherically seated block is brought to bear on
the specimen, the movable portion shall be rotated gently by hand so
that uniform seating may be obtained. The load shall be applied without
shock and increased continuously at a rate of approximately 140 kg/sq
cm/min until the resistance of the specimen to the increasing load breaks
down and no greater load can be sustained. The maximum load applied
to the specimen shall then be recorded and the appearance of the concrete
and any unusual features in the type of failure shall be noted.
5.6 Calculation-The measured compressive strength of the specimen
shall be calculated by dividing the maximum load applied to the specimen
during the test by the cross-sectional area, calculated frog the mean di-
mensions of the section (see also 4.5.1 of IS: 1199-1959) and shall be
expressed to the nearest kg per sq cm. Average of three values shall be
taken as the representative of the batch provided the individual variation
is not more than f 15 percent of the average. Otherwise repeat tests
shah be made.
5.6.1 A correction factor according to the height/diameter ratio of
specimen after capping shall be obtained from the curve shown in Fig. 1.
The product of this correction factor and the mcasurcd compressive
strength shall be known as the corrected compressive strength, this being
the equivalent strength of a cylinder having a height/diameter ratio of two.
The equivalent cube strength of the concrete shall be determined by
multiplying the corrected cylinder strength by 514.
5.6.2 Report - The following information shall be included in the report
on each test specimen:
a) identification mark,
b) date of test,
c) age of specimen,
d) curing conditions, including date of manufacture of specimen in
the field,
e) weight of specimen,
f) dimensions of specimen,
g) cross-sectional area,
h) maximum load,
j) compressive strength, and
k) appearance of fractured faces of concrete and type of fracture,
if these are unnauiid.
!hx n%ised.
12
FIG. 1 CORRRCTIOS P,\CTOR FOR HRIGIIT/DIA~~ETRR t(AT1c-J OF A Coxa
6. DETERMINATION OF COMPRESSIVE
STRENGTH OF CONCRETE USING PORTIONS OF
BEAMS BROKEN IN FLEXURE ( EQUIVALENT
CUBE METHOD )
6.1 This clause specifies the procedure for determining the compressive
strength of concrete using portions of beams broken in flexure as the test
specimens. The results obtained from this test are approximately equal to,
and on the average may be up to 5 percent greater than those obtained
by the test specified in 5.
NOTE -- For m&hod of making and testing llc*xort: test spcimt.ns. see 7.
6.2 Apparatus
13
IS : 516 - 1959
13 mm CLEARANCE
LA-1
FIG. 2 DEVICE FOR ALIGNING BEARING PLATES
14
f5 : 516 - 19s9
7.1 This clause specifies the procedure for making and curing flexure test
specimens of concrete in the laboratory where accurate control of the
quantities of materials and test conditions is possible, provided the maxi-
mum nominal size of the aggregate does not exceed 38 mm. The method
is specially applicable to the making of preliminary flexure tests to ascerta@
the suitability of the available material or to determine suitable mrx
proportions.
7.2 Sampling of Material - Preparation of materials, proportions,
weighing, mixing of concrete shall be done in the same way as in the case
of making compression test specimens in the laboratory (SCC 2).
7.2 Slza of Specimena - The standard size shall be 15 x 15 x 70 cm.
Alternatively, if the largest nominal site of the aggregate does not exceed
19 mm, specimens 10 x 10 x 50 cm may be used.
7.4 Apparatus
7.4.1 The mould shall be of metal, preferably steel or cast iron and the
metal shall be of sufficient thickness to prevent spreading or warping.
The mould shall be constructed with the longer dimension horizontal and
in such a manner as to facilitate the removal of the moulded specimens
15
IS : 516 - 1959
8.2 Apparatus
8.2.1 The testing machine may be of any reliable type of sufficient
capacity for the tests and capable of applying the load at the rate specified
in 8.3. The permissible errors shall be not greater than & O-5 percent
of the applied load where a high degree of accuracy is required and not
greater than f 1.5 percent of the applied load for commercial type of use.
The bed of the testing machine shall be provided with two steel rollers,
16
IS: 516 - 1959
17
IS : 516 - 1959
where
b = measured width in cm of the specimen,
d = measured depth in cm of the specimen at the point of
failure,
I = length in cm of the span on which the specimen was sup-
ported, and
p = maximum load in kg applied to the specimen.
If u is less than 17.0 cm for a 15.0 cm specimen, or less than 11.0 cm
for a 10.0 cm specimen, the results of the test shall be discarded.
18
SECTION CC
4___~~aro.. SECTION BB
t;
FIG. 3 hmt&mawr?rr FOR LOAD~G OF FLEXUPE TEST SPIXIMEN
6
E
,
5
9
IS: 516 - 1959
9.7 Apparatus
9.8 Procedure - The three test specimens for compressive strength shall
first be tested in accordance with 5 and the average compressive strength
shall be recorded. Immediately on removing the cylinder or prism
from the water and while it is still in a wet condifion, the exte-
nsometcrs shall be attached at the ends, or on opposite; sides of
the specimen and parallel to its axis, in such a way that the gauge pints
are symmetrical about the centre of the specimen and in r10 case are nearer
to either end of the specimen than a distance equal to half the diameter
or half .the width of the specimen. The extensometers shall be fixed with
the recording points at the same end. The specimen shall be immediately
placed in the testing machine and accurately centred. The load shall be
applied continuously and without shock at a rate of 140 kg/sq cm/min
until in average stress of (C+S) kg:!sq cm is reached, where C is one-
third of the average compressive strength of the cubes calculated to the
neareat 5 kg/sq cm. The load shall be maintained at this stress for at
Ieast one minute and shall then be reduced gradually to an avenge stress
oi l-5 k&q cm when cxtensometer readings shall be taken. The load
~&3 be applied a second time at the sarn~~ rate until an average stress of
[C-+-M) kg/q cm ia reached. The load slliill be maintained at this figure
wi& extensometer reaamgs are taken. The load shall again be r&iced
graduatiy sml readings again taken at 1.5 kgsq cm. The load shall then
be app&d a third time and estensometer readings taken at ten approsi-
mately equal increments of stress up to an average stress of (C-!-l-S) kg/
sq cm. Readings shall be taken at each stage of loading with as littlc
delay as pssibk. If the overall strains observed on the second und third
readings differ by more than 5 percent, thr loading cycle sliall be repeattd
until the difference in strain between consecutive readings at (C+1.5) kg/
sq cm does not esceea 5 percent.
20
IS : 516 - 1959
9.9 Calculation -The strains at the various loads in the last two cycles
shall be calculated separately for each extensometer and the results shall
be plotted graphically against the stress. Straight lines shall be drawn
through the points for each extensometer; the slopes of these two lines
shall be determined and from them the average value shall be found. If
the difference between the individual values is less than 15 percent of the
average value, this average value, expressed in kg/sq cm to the nearest
1.900 kg/sq cm shall be recorded as the modulus of elasticity of the con-
crete. If the di%rence is greater than 15 percent, the specimen shall be
re-centred in the testing machine and the test repeated. If the diierence
after re-centring and testing is still greater than 15 percent of the average
value, the results of the test shall be discarded.
9.30 Report -The following information shall be included in the report:
identification mark;
date of test;
age of specimen;
shape and nominal &men&ns of specimen;
modulus of elasticity; and
remarks, such as number of loading cycles.
10.1 This clause specifies the procedure for determining the module of
elasticity of concrete by an electrodynamic method, namely by measuring
the natural frequency of the fundamental mode of longitudinal vibration
of concrete prisms. This is a non-destructive test and therefore the same
specimens may subsequently be used for the fIexural strength test specified
-in 8.
10.2 Specimens-The specimens shall in all respects comply with the
requirements of 9.2.
10.3 Apparatus - The apparatus shall consist of the following.
10.3.1 A variable frequency oscillator with a working range up to
10 000 cycles per second, reading to an accuracy of A@5 percent. A means
of varying the output power shall be incorporated, and the output power
shall be not less than 2 watts.
10.3.2 An electro-magnetic exciter unit of the moving-coil or variable
air-gap type. If the moving-coil type is used, the former and coil should
have as low an inertia as possible, the mass being not more than O-2 percent
of the mass of the specimen ( the former should be of light card or paper 1.
A suitable type of instrument is shown in Fig. 4. If a variable air-gap
exciter unit is used, this shall be of a similar type to the pick-up unit.
21
LIGHT PAPCR fORMER THE FGRMER
Ah0 COIL MUST SLIDE LOOSELY IN
1% ANNULAR SPACE BETWEEN THE
POLES OF THE MAGNET -- -----,
, rEICITER
Of SPECIMEN
OETAIL Of EXCITER
*The a@hesive or other method of attachment should preferably allow paper cylinder to k detached after
test for further use.
23
IS: 516 - 19S9
24
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