PCX

EDISI 1

TST 10 PC 002 PT Astra Honda Motor

 E-1
Cylinder Head Cover

2
Service item F.R.T. No. Part Number Description QTY Notes

1 COVER, CYLINDER HEAD ............... 1.3 1 12310-KWN-900 COVER COMP., CYLINDER HEAD 1
2 GASKET, CYLINDER HEAD COVER. 1.3 2 12391-KWN-900 GASKET, HEAD COVER 1
3 95701-06020-00 BOLT, FLANGE, 6X20 3

12
TST 10 PC 002 KWNG 02 . 05 . 2010
 E-2
Cylinder Head

2
Service item F.R.T. No. Part Number Description QTY Notes

1 HEAD, CYLINDER .............................. 5.2 1 12010-KWN-900 HEAD ASSY., CYLINDER 1

.INCLUDES: Valve adjust and reface 2 12204-KWN-P00 GUIDE, VALVE(O.S.) 2
2 GUIDE, INTAKE VALVE(ONE) ............ 5.2 3 12251-KWN-901 GASKET, CYLINDER HEAD 1
.INCLUDES: Reaming 12252-KWN-900 GASKET, CYLINDER HEAD(O.S.) (1)
.INCLUDES: Valve adjust and reface 4 16222-MV4-300 NUT, SQUARE, 5MM 2
GUIDE, EXHAUST VALVE(ONE)......... 5.2 5 17111-KWN-900 PIPE, IN. 1
.INCLUDES: Reaming 6 17112-KWN-900 INSULATOR, THROTTLE BODY 1
.INCLUDES: Valve adjust and reface 7 17119-KWN-900 INSULATOR, IN. PIPE 1
GUIDE, VALVE :FOR 1 VEHICLE........ 5.5 8 17255-KWN-900 BAND, INSULATOR 1
.INCLUDES: Reaming 9 31917-KPH-901 PLUG, SPARK(CPR7EA-9)(NGK) 1
.INCLUDES: Valve adjust and reface 10 32962-KWN-900 STAY, ENGINE HARNESS 1
3 GASKET, CYLINDER HEAD................ 4.4 11 36532-KWN-901 SENSOR, OXYGEN 1
12 36533-KWN-901 CORD COMP., OXYGEN SENSOR 1
5 MANIFOLD, INTAKE ........................... 1.2 13 37870-HW1-671 SENSOR ASSY., WATER TEMP 1
6 INSULATOR, THROTTLE BODY/ 14 90005-MEJ-000 BOLT, RECESSED, 5X22 2
CARBURETOR ................................... 1.1 15 90483-KWN-900 WASHER, 8MM 4
9 PLUG, SPARK...................................... 0.1
16 91301-KRJ-901 O-RING, 29X2 2
11 SENSOR, OXYGEN ............................ 0.3 17 91307-PK2-005 O-RING, 9.5X1.5(HONDA KIKAKI) 1
12 SUB CORD, OXYGEN SENSOR......... 0.2 18 90035-KWN-900 BOLT, STUD, 8X20 2
13 SENSOR, WATER TEMP .................... 1.5 19 93404-06012-00 BOLT-WASHER, 6X12 1
20 94030-08280 NUT, HEX., 8MM 4
21 94301-10160 DOWEL PIN, 10X16 2
22 95701-06012-00 BOLT, FLANGE, 6X12 1
23 95701-06035-00 BOLT, FLANGE, 6X35 2
24 95701-06095-00 BOLT, FLANGE, 6X95 2

13
TST 10 PC 002 KWNG 02 . 05 . 2010
 E-3
Camshaft / Valve

2
Service item F.R.T. No. Part Number Description QTY Notes

2 CAMSHAFT .......................................... 4.6 1 12209-GB4-681 SEAL, VALVE STEM(NOK) 2

.INCLUDES: Valve adjustment 2 14100-KWN-900 CAMSHAFT COMP. 1
3 SPROCKET, CAM ................................ 3.6 3 14321-KWN-900 SPROCKET, CAM(34T) 1
4 (6) ARM, INTAKE VALVE ROCKER...... 4.5 4 14430-KWN-900 ARM COMP., IN. VALVE ROCKER 1
.INCLUDES: Valve adjustment 5 14440-KWN-900 ARM COMP., EX. VALVE ROCKER 1

5 (6)ARM, EXHAUST VALVE ROCKER... 4.5 6 14451-KWN-900 SHAFT, ROCKER ARM 2

.INCLUDES: Valve adjustment 7 14711-KWN-900 VALVE, IN. 1
ARM, VALVE ROCKER: 8 14721-KWN-900 VALVE, EX. 1
FOR 1 VEHICLE .................................. 4.5 9 14751-KWN-900 SPRING, VALVE 2
.INCLUDES: Valve adjustment 10 14771-KWN-900 RETAINER, VALVE SPRING 2

7 N0 VALVE, INTAKE(ONE) .................... 4.8 11 14775-KWN-900 SEAT, VALVE SPRING 2

.INCLUDES: Refacing 12 14781-MA6-000 COTTER, VALVE 4
8 VALVE, EXHAUST(ONE) ..................... 4.8 13 90002-KWB-600 BOLT, FLANGE, 5X12 2
.INCLUDES: Refacing 14 90012-KWB-600 SCREW, TAPPET ADJUSTING 2
P0 VALVE :FOR 1 VEHICLE ............... 5.0 15 90083-KVB-900 BOLT, SOCKET KNOCK, 5MM 2
.INCLUDES: Refacing 16 90206-001-000 NUT, TAPPET ADJUSTING 2
9 (1,10,11,12)
P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) .......................... 4.6
P3 SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE)....................... 4.6
Q2 SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE...................... 4.7

14
TST 10 PC 002 KWNG 02 . 05 . 2010
 E-4
Cam Chain / Tensioner

2
Service item F.R.T. No. Part Number Description QTY Notes

1 CHAIN, CAM ...................................... 4.9 1 14401-KSS-931 CHAIN, CAM(92L)(DAIDO) 1

2 TENSIONER, CAM CHAIN ................ 4.9 2 14510-KWN-900 TENSIONER, CAM CHAIN 1
3 (5) LIFTER, TENSIONER ................... 1.1 3 14520-KVY-901 LIFTER ASSY., TENSIONER 1
6 GUIDE, CAM CHAIN........................... 4.4 4 14531-KWN-900 PIVOT, CAM CHAIN TENSIONER 1
5 14560-KCW-851 GASKET, TENSIONER LIFTER 1
6 14611-KWN-900 GUIDE, CAM CHAIN 1
7 90005-KY7-000 SCREW, PAN, 6X6 1
8 91306-MG3-000 O-RING, 1.5X9.5 1
9 95701-06022-00 BOLT, FLANGE, 6X22 2

15
TST 10 PC 002 KWNG 02 . 05 . 2010
 E- 5
Cylinder

2
Service item F.R.T. No. Part Number Description QTY Notes

1 CYLINDER .......................................... 4.8 1 12100-KWN-900 CYLINDER COMP. 1

2 GASKET, CYLINDER .......................... 4.7 2 12191-KWN-900 GASKET, CYLINDER 1
3 IGNITION COIL ................................... 0.3 3 30515-KWN-900 STAY COMP., IGNITION COIL 1
4 90463-ML7-000 WASHER, SEALING, 6.5MM 1
5 94301-10160 DOWEL PIN, 10X16 2
6 95701-06014-00 BOLT, FLANGE, 6X14 3

16
TST 10 PC 002 KWNG 02 . 05 . 2010
 E-6
Generator

2
Service item F.R.T. No. Part Number Description QTY Notes

1 ROTOR OR FLYWHEEL .................... 0.9 1 31210-KWN-901 FLYWHEEL COMP. 1

2 STATOR ............................................. 2.4 2 31220-KWN-901 STATOR COMP. 1
3 90001-KWR-000 BOLT, SOCKET, 6X18 1
4 90439-SB2-010 WASHER, SPECIAL, 24X12X2.3 1
5 94050-12000 NUT, FLANGE, 12MM 1

6 96700-06025-00 BOLT, SOCKET, 6X25 3

17
TST 10 PC 002 KWNG 02 . 05 . 2010
 E-7
Water Pump

2
Service item F.R.T. No. Part Number Description QTY Notes

1 PUMP ASSY., WATER........................... 0.8 1 19200-KWN-900 PUMP ASSY., WATER 1

2 COVER, WATER PUMP......................... 0.8 2 19220-KWN-900 COVER COMP., WATER PUMP 1
3 GASKET, WATER PUMP COVER ........ 0.8 3 19226-KWN-900 GASKET, WATER PUMP COVER 1
4 THERMOSTAT....................................... 0.8 4 19300-KWN-901 THERMOSTAT ASSY. 1
5 19381-KWN-900 O-RING 1
6 HOSE C, WATER .................................. 0.5
6 19503-KWN-900 HOSE C, WATER 1
7 90701-KWN-901 CLAMP, WATER HOSE, 24MM 2
8 91302-KWN-900 O-RING, 34X2 1
9 94301-08100 DOWEL PIN, 8X10 2
10 95701-06022-00 BOLT, FLANGE, 6X22 2
11 95701-06040-00 BOLT, FLANGE, 6X40 3
12 96001-06016-00 BOLT, FLANGE, 6X16 1

18
TST 10 PC 002 KWNG 02 . 05 . 2010
 E-8
Oil Pump

2
Service item F.R.T. No. Part Number Description QTY Notes

PUMP ASSY., OIL ................................... 1.3

1 1 15010-KWN-900 PUMP SET, OIL 1
2 GEAR, OIL PUMP DRIVEN .................... 1.2 2 15133-KWN-900 GEAR, OIL PUMP DRIVEN(35T) 1
3 90003-KWN-900 BOLT, SPECIAL, 6X23.5 2
4 94301-08100 DOWEL PIN, 8X10 2

19
TST 10 PC 002 KWNG 02 . 05 . 2010
 E-9
Left Side Cover

2
Service item F.R.T. No. Part Number Description QTY Notes

1 COVER, CRANKCASE :LEFT .............. 0.5 1 11340-KWN-900 COVER COMP., L. SIDE 1

3 GASKET, CRANKCASE COVER :LEFT 0.3 2 11343-KVG-900 TUBE, DRAIN 1
3 11395-KWN-900 GASKET, L. COVER 1
6 (5,7,8) DUCT, BELT COVER ................. 0.3 4 19416-KEY-900 COLLAR 3
11 BEARING, DRIVESHAFT 5 19641-KWN-900 DUCT, L. COVER 1
:LEFT COVER SIDE.............................. 0.5
6 19642-KWN-900 CAP, L. COVER 1
7 19645-KWN-900 SEAL, BELT COVER DUCT 1
8 19649-KWN-900 SEAL, L. COVER DUCT 1
9 43455-KWN-900 CLAMPER B, RR. BRAKE CABLE 1
10 90652-KVB-900 CIRCLIP, INTERNAL, 32MM 1
11 91005-KVB-900 BEARING COMP., RADIAL BALL 1
12 93903-24480 SCREW, TAPPING, 4X16 1
13 94301-08140 DOWEL PIN, 8X14 2
14 95002-80000 CLIP, TUBE(C12) 1
15 96001-06018-07 BOLT, FLANGE, 6X18 3
16 96001-06028-00 BOLT, FLANGE, 6X28 4
17 96001-06040-00 BOLT, FLANGE, 6X40 4
18 96001-06065-00 BOLT, FLANGE, 6X65 2

20
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 10
Radiator

2
Service item F.R.T. No. Part Number Description QTY Notes

1 JOINT, 3WAY HOSE ............................. 1.4 1 12206-KWN-900 JOINT COMP., WATER HOSE 1
3 CAP, RADIATOR.................................... 0.1 2 12207-KWN-900 O-RING, 15.4X2 1
5 RADIATOR ............................................ 0.6 3 19037-KVB-902 CAP COMP., RADIATOR(T.RAD) 1
4 19046-KVB-902 LABEL, RADIATOR CAP(T.RAD) 1
7 COVER, RADIATOR ............................. 0.1 5 19100-KWN-900 RADIATOR ASSY. 1
9 TUBE, AIR BREATHER......................... 1.1 6 19109-GET-003 SEAL, DRAIN 1
10 HOSE A, WATER................................... 0.5 7 19150-KWN-900 COVER COMP., RADIATOR 1
8 19161-KWN-900 COVER, RADIATOR TOP 1
11 HOSE B, WATER................................... 0.7
9 19332-KWN-900 TUBE, AIR BREATHER 1
12 HOSE, WATER BYPASS....................... 1.3 10 19501-KWN-900 HOSE A, WATER 1
13 FAN, COOLING .................................... 0.6
11 19502-KWN-900 HOSE B, WATER 1
12 19504-KWN-900 HOSE, BYPASS 1
13 19510-KWN-900 FAN COMP., COOLING 1
14 84601-HA7-670 NUT, FENDER SETTING 3
15 90004-GHB-660 BOLT, FLANGE, 6X22(NSHF) 2
16 96001-06025-00 BOLT, FLANGE, 6X25 4
17 90103-GET-003 BOLT, DRAIN 1
18 90678-MR1-690 CLIP, HOSE 2
19 90701-KWN-901 CLAMP, WATER HOSE, 24MM 2
20 90701-MF5-003 CLAMP, WATER HOSE, 21MM 2
21 95002-41050-08 CLAMP, TUBE(D10.5) 2
22 95701-06016-00 BOLT, FLANGE, 6X16 3
23 96001-06016-07 BOLT, FLANGE, 6X16 3
24 90583-KVB-900 WASHER, PLAIN, 6MM 4

21
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 11
Drive Face

2
Service item F.R.T. No. Part Number Description QTY Notes

2 FACE, DRIVE ........................................ 0.5 1 22011-KWN-900 PIECE SET, SLIDE 1

4 (3) FACE, MOVABLE DRIVE ................ 0.5 2 22102-KWN-900 FACE, DRIVE 1
5 (1,6) ROLLER, WEIGHT........................ 0.5 3 22105-KWN-900 BOSS, DRIVE FACE 1
4 22110-KWN-900 FACE COMP., MOVABLE DRIVE 1
5 22123-KWN-900 ROLLER SET, WEIGHT 1

6 22131-KWN-900 PLATE, RAMP 1

7 90401-KWN-900 WASHER, 15X29X7 1
8 94030-14200 NUT, HEX., 14MM 1

22
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 12
Driven Face

2
Service item F.R.T. No. Part Number Description QTY Notes

1 OUTER, CLUTCH............................... 0.4 1 22100-KWN-900 OUTER COMP., CLUTCH 1

5 (2,3,4,6) 2 22350-KVB-900 PLATE COMP., DRIVE 1
WEIGHT SET, CLUTCH ..................... 0.9 3 22361-KVB-900 PLATE, CLUTCH SIDE 1
7 BELT, DRIVE ....................................... 0.5 4 22401-KVB-900 SPRING, CLUTCH 3
8 (10,11) FACE, DRIVEN........................ 0.8 5 22535-KWN-900 WEIGHT SET, CLUTCH 1
9 (20,21,22) 6 22804-GB2-000 RUBBER, CLUTCH DAMPER 3
FACE, MOVABLE DRIVEN.................. 0.9 7 23100-KWN-901 BELT, DRIVE 1
8 23205-KWN-640 FACE SET, DRIVEN 1
12 (13,14) SPRING, DRIVEN FACE ........ 0.7 9 23224-KWN-640 FACE SET, MOVABLE DRIVEN 1
18 BEARING, DRIVEN FACE................... 0.6 10 23225-KSY-900 PIN, ROLLER GUIDE 3
.Replace 1 bearing add ....................... 0.1
11 23226-KVB-900 ROLLER, GUIDE 3
12 23233-KWN-900 SPRING, DRIVEN FACE 1
13 23237-KWN-900 COLLAR, SEAL 1
14 23238-KWN-900 COLLAR, SPRING 1
15 90202-KN7-670 NUT, SPECIAL, 30MM 1
16 90441-GY6-940 WASHER, 12.2X29X2.5 1
17 90605-166-720 CIRCLIP, 7MM 3
18 91001-KCW-003 BEARING, NEEDLE, 20X29X18(NTN) 1
91109-KVY-901 BEARING, NEEDLE, 20X29X18 (1)
19 91002-GA7-701 BEARING, RADIAL BALL, 6902U 1
91009-KVY-961 BEARING, RADIAL BALL, 6902U (1)
20 91211-KN7-671 SEAL, DRIVEN FACE, 34X41X4 2
21 91351-GR1-000 O-RING, 38.5X2 1
22 91351-642-000 O-RING, PINION CAP 1
23 94030-12200 NUT, HEX., 12MM 1
24 94520-28000 CIRCLIP, INTERNAL, 28MM 1
23
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 13
Transmission

2
Service item F.R.T. No. Part Number Description QTY Notes

3 CASE, TRANSMISSION ........................ 1.3 1 11204-KGF-900 SLEEVE, RR. BRAKE CAM 1

4 GASKET, TRANSMISSION CASE.......... 0.9 2 11211-KWN-900 TUBE, MISSION BREATHER 1
5 SHAFT, DRIVE........................................ 1.2 3 21200-KWN-900 CASE COMP., TRANSMISSION 1
4 21395-KWN-900 GASKET, TRANSMISSION CASE 1
6 COUNTERSHAFT, TRANSMISSION...... 0.9 5 23411-KWN-900 SHAFT, DRIVE(17T) 1
7 GEAR, COUNTER.................................. 0.9 6 23421-KWN-900 COUNTERSHAFT(13T) 1
8 SHAFT, FINAL GEAR............................. 0.9 7 23422-KWN-900 GEAR, COUNTER(53T) 1
10 BEARING, COUNTERSHAFT :RIGHT... 1.1 8 23430-KWN-900 GEAR COMP., FINAL(47T) 1
BEARING, COUNTERSHAFT :BOTH.... 1.2 9 90495-MN5-000 WASHER, SEALING, 8MM 1
10 91006-KWN-901 BEARING, RADIAL BALL, 6201 1
11 BEARING, FINAL GEAR SHAFT
11 91009-KWN-901 BEARING, RADIAL BALL, 6205 UU 1
:RIGHT ................................................... 1.1
12 91201-434-003 OIL SEAL, 14X20X3 2
2 BEARING, FINAL GEAR SHAFT 13 91204-KWN-900 OIL SEAL, 34X52X7 1
:BOTH..................................................... 1.2 14 94301-10120 DOWEL PIN, 10X12 2
BEARING, DRIVESHAFT :RIGHT.......... 1.1 15 95002-50000 CLIP, TUBE(C9) 1
BEARING, DRIVESHAFT :BOTH .......... 1.3
16 95701-08045-00 BOLT, FLANGE, 8X45 5
17 95701-08055-00 BOLT, FLANGE, 8X55 2
18 96100-62020-00 BEARING, RADIAL BALL, 6202 1

24
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 14
Right Crankcase

2
Service item F.R.T. No. Part Number Description QTY Notes

1 CRANKCASE :RIGHT .......................... 5.6 1 11100-KWN-900 CRANKCASE COMP., R. 1

.INCLUDES: Engine removal and 2 11114-KWN-900 PLUG, BEARING PUSH 1
installation 3 11116-KWN-900 SPRING, BEARING PUSH 1
CRANKCASE :BOTH ............................ 6.7 4 11117-KWN-901 PLATE, BEARING PUSH 1
5 11331-KWN-900 HOLDER, RADIATOR 1
.INCLUDES: Engine removal and
nstallation 6 11361-KWN-900 BASE, STATOR 1
5 HOLDER, RADIATOR ........................... 0.7 7 11363-KWN-900 GASKET, STATOR BASE 1
8 15651-KWN-900 GAUGE, OIL LEVEL 1
6 BASE, STATOR .................................... 1.2 9 32961-KWN-900 CLAMPER, A.C. GENERATOR CORD 1
7 O-RING, STATOR BASE ...................... 1.1 10 90031-KWN-900 BOLT A, STUD, 8X200.5 2
13 OIL SEAL, CRANKSHAFT :RIGHT........ 1.2 11 90131-883-000 BOLT, DRAIN PLUG, 12X15 1
11 OIL SEAL, CRANKSHAFT :BOTH......... 5.9 12 90702-KWN-900 DOWEL PIN, SPECIAL, 6.3X10X30 2
.INCLUDES: Engine removal and 13 91201-KWN-901 OIL SEAL, 20.8X32X6 1
installation 14 91307-035-000 O-RING, 18X3 1
15 94109-12000 WASHER, DRAIN PLUG, 12MM 1
16 94301-08100 DOWEL PIN, 8X10 4
17 95701-06025-00 BOLT, FLANGE, 6X25 6
18 95701-06028-00 BOLT, FLANGE, 6X28 9
19 95701-06065-00 BOLT, FLANGE, 6X65 4
20 95701-06080-00 BOLT, FLANGE, 6X80 3
21 95701-06130-00 BOLT, FLANGE, 6X130 3
22 96001-06016-00 BOLT, FLANGE, 6X16 1
23 11103-KVB-901 BUSH, ENGINE HANGER RUBBER 1
24 11205-GBC-300 BUSH, MAINSTAND 1

25
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 15
Left Crankcase

2
Service item F.R.T. No. Part Number Description QTY Notes

1 CRANKCASE :LEFT ........................... 6.5 1 11200-KWN-900 CRANKCASE COMP., L. 1

.INCLUDES: Engine removal and 2 12361-035-000 CAP, TAPPET ADJUSTING HOLE 1
installation 3 15421-KPL-900 SCREEN, OIL FILTER 1
CRANKCASE :BOTH .......................... 6.7 4 15426-KVB-900 SPRING, OIL FILTER SCREEN 1
.INCLUDES: Engine removal and 5 32105-KWN-900 SUB CORD, SPEED SENSOR 1
installation 6 32112-KWN-900 PROTECTOR, SPEED SENSOR 1
3 SCREEN, OIL FILTER ........................ 0.2 7 32113-KWN-900 GROMMET, SPEED SENSOR 1
5 (6) SUB CORD, SPEED SENSOR....... 1.1 8 37700-HP5-601 SENSOR ASSY., SPEED 1
8 SENSOR, WHEEL SPEED :REAR....... 1.2 9 90001-KWR-000 BOLT, SOCKET, 6X18 2
12 BEARING, CRANKSHAFT :LEFT ........ 5.8 10 90032-KWN-900 BOLT B, STUD, 8X206 2
.INCLUDES: Engine removal and
11 90495-MN5-000 WASHER, SEALING, 8MM 1
installation
12 91002-KWN-901 BEARING, RADIAL BALL, 6207 1
13 BEARING, COUNTERSHAFT :LEFT.... 1.1
13 91005-KWN-901 BEARING, RADIAL BALL, 6301 1
BEARING, COUNTERSHAFT :BOTH . 1.2
14 91008-KWN-901 BEARING, RADIAL BALL, 6302 1
14 BEARING, FINAL GEAR SHAFT
15 91104-KN7-670 BEARING, RADIAL BALL, 6204 1
:LEFT ................................................... 1.1
BEARING, FINAL GEAR SHAFT 16 91202-KWN-901 OIL SEAL, 26X45X6 1
:BOTH ................................................ 1.2 17 91203-KWN-901 OIL SEAL, 20X32X6 1
15 BEARING, DRIVESHAFT :LEFT.......... 1.2 18 91302-001-020 O-RING, 30.8MM 1
BEARING, DRIVESHAFT :BOTH ....... 1.3 19 91303-KF0-003 O-RING, 14.8X2.4(ARAI) 1
16 OIL SEAL, CRANKSHAFT :LEFT ....... 5.8 20 95701-06016-00 BOLT, FLANGE, 6X16 1
.INCLUDES: Engine removal and 21 95701-08016-00 BOLT, FLANGE, 8X16 1
installation 22 11103-KVB-901 BUSH, ENGINE HANGER RUBBER 1
OIL SEAL, CRANKSHAFT :BOTH ...... 5.9 23 11203-KVB-901 BUSH, RR. CUSHION UNDER RUBBER 1
16 .INCLUDES: Engine removal and 24 11205-GBC-300 BUSH, MAINSTAND 1
installation
17 OIL SEAL, DRIVESHAFT..................... 1.2
26
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 16
Crankshaft/Piston

2
Service item F.R.T. No. Part Number Description QTY Notes

1 CRANKSHAFT ..................................... 6.0 1 13000-KWN-900 CRANKSHAFT COMP. 1

.INCLUDES: Engine removal and 2 13011-KWN-900 RING SET, PISTON(STD.) 1
installation 13021-KWN-900 RING SET, PISTON(0.25) (1)
3 (2,4,5) RING, PISTON AND/OR 13031-KWN-900 RING SET, PISTON(0.50) (1)
PISTON(ONE)....................................... 4.8 13041-KWN-900 RING SET, PISTON(0.75) (1)
13051-KWN-900 RING SET, PISTON(1.00) (1)
3 13101-KWN-901 PISTON(STD.) 1
13102-KWN-902 PISTON(0.25) (1)
13103-KWN-902 PISTON(0.50) (1)
13104-KWN-902 PISTON(0.75) (1)
13105-KWN-902 PISTON(1.00) (1)
4 13111-KWN-900 PIN, PISTON 1
5 13115-GN5-910 CLIP, PISTON PIN, 13MM 2
6 90741-003-010 KEY, WOODRUFF, 4MM 1

27
TST 10 PC 002 KWNG 02 . 05 . 2010
 E - 17
Throttle Body

2
Service item F.R.T. No. Part Number Description QTY Notes

1 SENSOR, THROTTLE ......................... 1.2 1 16060-GFZ-003 SENSOR SET 1

2 16081-KPH-701 SCREW, TORX, 5X8.7 2
6 BODY ASSY., THROTTLE ................... 1.2
3 16082-KPH-701 SCREW, TORX, 5X17 1
7 BODY, THROTTLE .............................. 1.3
4 16083-KTR-941 O-RING, THROTTLE BODY 1
8 VALVE, IDLE AIR CONTROL ............... 1.0
5 16169-GFM-901 PLATE, STAY 1
11 INJECTOR, FUEL................................. 1.0
6 16400-KWN-902 THROTTLE BODY ASSY.(GQY0A B) 1
7 16410-KWN-901 BODY SET 1
8 16430-GFM-902 VALVE ASSY., IDLE AIR CONTROL 1
9 16432-GFM-901 PLATE, IDLE AIR CONTROL VALVE 1
10 16433-HN8-A61 SCREW, TORX 2
11 16450-KWN-901 INJECTOR ASSY., FUEL 1
12 16472-KPH-701 RING, SEAL 1
13 17560-KWN-900 JOINT, INJECTOR 1
14 91301-KPH-701 O-RING, 7.3X2.2 1
15 93892-05012-18 SCREW-WASHER, 5X12 1
16 95701-06022-00 BOLT, FLANGE, 6X22 2

28
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-1
Headlight

Service item F.R.T. No. Part Number Description QTY Notes

4

1 HEADLIGHT UNIT ........................... 1.6
SUB CORD, HEADLIGHT &
WINKER ........................................... 1.7




1
2
3
4
33110-KWN-701
33113-KVB-T01
33116-KWN-900
33150-KWN-701
HEADLIGHT UNIT
PIPE, CP
CORD, CLAMP


SOCKET ASSY., HEADLIGHT

1
2
2
1
3
5 BULB, POSITION LIGHT ................. 0.1
5 33301-SA0-741 BULB(12V 5W)(STANLEY) 2
. NOTE: Same time for two units
6 33301-S04-004 BULB, FR. TURN(12V 21W) 2
6 BULB, WINKER :FRONT ................. 0.3
7 34901-GFM-971 BULB, HEADLIGHT(12V 35/30W) 2
. NOTE: Same time for two units
8 90302-SA4-003 NUT, SPRING, 4MM 2
BULB, WINKER :FOR 1 VEHICLE... 0.4
9 93404-06012-00 BOLT-WASHER, 6X12 2
7 BULB, HEADLIGHT :LEFT .............. 0.1
10 93894-05014-00 SCREW-WASHER, 5X14 4
BULB, HEADLIGHT :RIGHT ............ 0.1
BULB, HEADLIGHT :BOTH ............. 0.1 11 93911-24310 SCREW, TAPPING, 4X12(PO) 2

29
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-2
Meter

Service item F.R.T. No. Part Number Description QTY Notes

3 1
3

SWITCH, REMOTE CONTROL ........ 0.4
METER ASSY., COMBINATION ...... 0.9
METER ASSY., COMBINATION(A).. 1.1




1
2
3
4
36111-KWN-931
36418-KWN-931
37200-KWN-931
37202-KWN-901




FOB ASSY., ALARM
BATTERY
SPEEDOMETER ASSY.
PACKING

1
1
1
1
6 METER, COMBINATION .................. 1.0
5 37203-KWN-901 SHAFT, SWITCH 1
METER, COMBINATION(A) ............. 1.2
7 (4,5)LENS, METER .......................... 1.0 6 37210-KWN-931 METER COMP., COMBINATION 1
8 CASE, METER ................................. 1.0 7 37211-KWN-901 LENS ASSY. 1
8 37212-KWN-931 CASE ASSY. 1
9 86150-KPG-901 EMBLEM, PRODUCT(MARUI) 1
86150-KPG-902 EMBLEM, PRODUCT(UEHARA) 1
10 93903-22320 SCREW, TAPPING, 3X12 8
11 93903-35380 SCREW, TAPPING, 5X16 4

30
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-3
Handle Lever/
Switch/ Cable

Service item F.R.T. No. Part Number Description QTY Notes

1 CABLE, THROTTLE........................... 1.1

4 SWITCH, STARTER........................... 0.3
6 HOUSING. STARTER SWITCH ........ 1.0
1
3
4
5
17910-KWN-901
32161-404-000
35160-KWW-711
35162-KWN-901
CABLE COMP., THROTTLE
BAND B1, WIRE
SWITCH UNIT, STARTER

HOUSING, STARTER SWITCH RR.

1
2
1
1
3
7 SWITCH, DIMMER ............................ 0.3
8 SWITCH, HORN ................................. 0.3 6 35165-KWN-881 HOUSING COMP., STARTER SWITCH 1
9 SWITCH, IDLE ................................... 0.3 7 35170-KWW-602 SWITCH UNIT, DIMMER 1
10 SWITCH, WINKER ............................. 0.3 8 35180-KWW-601 SWITCH UNIT, HORN 1
9 35190-KWN-901 SWITCH UNIT, IDLE 1
12 HOUSING. WINKER SWITCH .......... 1.0
10 35200-KWW-601 SWITCH UNIT, WINKER 1
13 SWITCH, LEFT START ...................... 0.9
14 SWITCH, REAR STOP :LEVER SIDE 0.9 11 35202-KWN-901 HOUSING, WINKER SWITCH RR. 1
SWITCH, STOP :BOTH ..................... 1.0 12 35205-KWN-901 HOUSING COMP., WINKER SWITCH 1
15 CABLE, REAR BRAKE FIRST .......... 0.5 13 35340-KWN-931 SWITCH ASSY., STARTER 1
14 35345-KWN-901 SWITCH ASSY., RR. STOP 1
16 CABLE, REAR BRAKE ..................... 1.0
15 43440-KWN-931 CABLE COMP., RR. BRAKE FIRST 1
18 GRIP, THROTTLE ............................. 0.2
19 GRIP, HANDLE :LEFT ....................... 0.1 17 45517-166-006 HOLDER, MASTER CYLINDER 1
20 BRACKET, HANDLE LEVER :LEFT .. 1.0 18 53140-KWN-900 GRIP COMP., THROTTLE 1
19 53166-KWN-900 GRIP, L. HANDLE 1
22 LEVER, HANDLE :LEFT..................... 0.1
20 53172-KWN-930 BRACKET, L. HANDLE LEVER 1
LEVER, HANDLE :BOTH .................. 0.2
23 LEVER, PARKING LOCK .................. 0.2 21 53177-KWN-900 BOOT, L. LEVER 1
22 53178-KWN-930 LEVER, L. STEERING HANDLE 1
26 88114-KWN-900 BOOT, MIRROR 2
27 88115-KWN-900 CAP, LOCK NUT 2
28 88210-KWN-900 MIRROR COMP., R. 1
29 88220-KWN-900 MIRROR COMP., L. 1
30 90101-KWN-900 BOLT, FLANGE SOCKET, 6X22 2

31
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-3
Handle Lever/
Switch/ Cable

Service item F.R.T. No. Part Number Description QTY Notes

3 31
32
33
34
90115-KWN-900
90302-435-761
90672-SA0-003
93892-05020-07
SCREW,HANDLE LEVER PIVOT
NUT, HEX., 5MM
STRAP, CABLE, 118MM(BLACK)
SCREW-WASHER, 5X20

1
1
1
2
35 93892-05025-07 SCREW-WASHER, 5X25 2
36 90103-KWN-901 BOLT, ADAPTER, 10MM 2
37 90302-KWN-901 NUT, HEX., 10MM 2
38 35150-KWW-A01 SWITCH UNIT, LIGHTING 1

32
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-4
Fr. Brake Master
Cylinder

Service item F.R.T. No. Part Number Description QTY Notes

1

2

SWITCH, FRONT STOP ................... 0.1
SWITCH, STOP :BOTH .................... 1.0
HOSE, FRONT BRAKE .................... 1.1
.INCLUDES: Bleed brakes
1
2
4
35340-KGH-901
45126-KWN-931
45155-KWN-930
SWITCH ASSY., FR. STOP
HOSE COMP., FR. BRAKE
CLAMPER A, BRAKE HOSE



1
1
1
3
6 45157-KWN-930 CLAMPER B, BRAKE HOSE 1
7 45504-410-003 BOOT COMP. 1
8 CYLINDER, FRONT BRAKE
8 45510-KWN-901 CYLINDER SUB ASSY., FR. BRAKE 1
MASTER ........................................... 0.4
9 45512-MA6-006 PROTECTOR 1
.INCLUDES: Bleed brakes
10 45513-GW0-911 CAP, MASTER CYLINDER 1
12 DIAPHRAGM, FRONT BRAKE
11 45517-166-006 HOLDER, MASTER CYLINDER 1
MASTER CYLINDER ........................ 0.1
12 45520-GW0-911 DIAPHRAGM 1
14 PISTON SET, FRONT BRAKE
13 45521-GW0-911 PLATE, DIAPHRAGM 1
MASTER 0.4
14 45530-471-831 CYLINDER SET, MASTER 1
.INCLUDES: Bleed brakes
15 53175-KWN-900 LEVER, R. STEERING HANDLE 1
15 LEVER, HANDLE :RIGHT ................. 0.1
LEVER, HANDLE :BOTH .................. 0.2 16 90101-KWN-900 BOLT, FLANGE SOCKET, 6X22 2
17 90114-KGH-900 BOLT, HANDLE LEVER PIVOT 1
18 90145-KPH-B30 BOLT, OIL, 10X22(NISSIN) 2
19 90545-300-000 WASHER, OIL BOLT 4
20 90651-MA5-671 CIRCLIP 1
21 93600-04012-1G SCREW, FLAT, 4X12 2
22 93893-04012-17 SCREW-WASHER, 4X12 1
23 94050-06000 NUT, FLANGE, 6MM 1
24 95701-06012-00 BOLT, FLANGE, 6X12 2

33
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 4 -1
Brake Master
Cylinder (CBS)

Service item F.R.T. No. Part Number Description QTY Notes

3 1 CABLE, REAR BRAKE SECOND........ 1.2 1 43450-KWN-931 CABLE COMP., RR. BRAKE SECOND 1
3 CUP, CBS MASTER CYLINDER OIL... 0.4 2 43503-KZ3-B01 CONNECTOR 1
4 HOSE, CBS MASTER CYLINDER 3 43511-KS6-702 CUP COMP., MASTER CYLINDER OIL 1
OIL CUP................................................ 0.5 4 43512-KWN-931 HOSE COMP., MASTER CYLINDER 1
5 43513-KWN-931 CAP, MASTER CYLINDER 1
8 HOSE, COMBI BRAKE........................ 1.1 6 43514-KS6-701 CLAMP, MASTER CYLINDER OIL 2
10 PISTON SET, CBS MASTER............... 1.5 7 43517-KS6-701 CIRCLIP, RR. MASTER CYLINDER 1
12 DIAPHRAGM, CBS BRAKE MASTER 8 45127-KWN-931 HOSE COMP., CBS 1
CYLINDER........................................... 0.3 9 45504-410-003 BOOT COMP. 1
13 CYLINDER, CBS MASTER................. 1.3 10 45510-KWN-305 CYLINDER SUB ASSY., MASTER 1
14 COVER, CBS MASTER CYLINDER.... 0.2 11 45518-GM9-711 PLATE, DIAPHRAGM 1
12 45520-GM9-711 DIAPHRAGM 1
13 45530-KVY-911 CYLINDER SET, MASTER 1
14 47602-KWN-931 COVER, MASTER CYLINDER 1
15 47604-KWN-931 SPRING, DELAY 1
16 50320-KWN-931 STAY, MASTER CYLINDER 1
17 90114-GEV-712 BOLT, PIVOT 1
18 90145-KPH-B30 BOLT, OIL, 10X22(NISSIN) 2
19 90301-GEV-711 NUT, U, 6MM 1
20 90545-300-000 WASHER, OIL BOLT 4
21 90651-MA5-671 CIRCLIP 1
22 91212-422-006 O-RING, 14.8X2.4 1
23 94101-06000 WASHER, PLAIN, 6MM 1
24 95701-06016-00 BOLT, FLANGE, 6X16 2
25 95701-06016-08 BOLT, FLANGE, 6X16 2
26 96001-06012-00 BOLT, FLANGE, 6X12 1
34 27 96001-06014-00 BOLT, FLANGE, 6X14 1

TST 10 PC 002 KWNG 02 . 05 . 2010

 F-5
Handle Pipe /
Handle Cover

Service item F.R.T. No. Part Number Description QTY Notes

1
2


PIPE, STEERING HANDLE ...........
WEIGHT, HANDLE :LEFT ..............
WEIGHT, HANDLE :RIGHT ............
WEIGHT, HANDLE :BOTH .............
0.4
0.1
0.1
0.1
1
2
3
4
53100-KWN-900
53102-KVB-T00
53110-KWN-900
53130-KWN-900
PIPE COMP., STEERING HANDLE
WEIGHT A, HANDLE
POST COMP., HANDLE
HOLDER, HANDLE UNDER



1
2
1
2
3
3 POST, HANDLE ............................. 1.3 5 53131-KR8-000 HOLDER, HANDLE PIPE UPPER 2
4 HOLDER, HANDLE :LOWER ......... 0.2 6 53205-KWN-900 COVER, FR. HANDLE 1
.Replace 1 handle holder add ........ 0.1 7 53206-KWN-900 COVER, RR. HANDLE 1
8 90107-MM5-000 SCREW, PAN, 6X17 2
6 COVER, HANDLE :FRONT ............ 0.1
9 90120-HC4-000 BOLT, FLANGE, 10X50 1
7 COVER, HANDLE :REAR .............. 0.2
10 90191-KWB-600 SCREW, OVAL, 6X45 2
COVER, HANDLE :BOTH .............. 0.2
11 90212-671-005 NUT, SELF-LOCK, 10MM 1
12 90304-GE8-003 NUT, U, 10MM 2
13 90501-KPH-880 COLLAR A, HANDLE SETTING 1
14 90505-KPH-880 COLLAR B, HANDLE SETTING 1
15 90507-921-000 WASHER, NYLON, 8MM 2
16 91455-KEA-000 CAP, SOCKET BOLT, 8MM 4
17 96600-08032-00 BOLT, SOCKET, 8X32 4

35
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-6
Steering Stem

Service item F.R.T. No. Part Number Description QTY Notes

3

3 RACE, STEERING BALL :UPPER ....... 2.2
4 RACE, STEERING BALL :LOWER ..... 2.4
5 RACE, STEERING BALL :BOTH ........ 2.4
1
2
3
4
06530-GBG-B20
06531-GBG-B20
50301-GN5-901
50302-GN5-900
BALL SET, STEEL, #6X23
BALL SET, STEEL, #6X29
RACE, STEERING TOP BALL



RACE, STEERING BOTTOM BALL
1
1
1
1
6 RACE, STEERING TOP CONE .......... 2.2 5 50306-GN5-900 NUT, STEERING STEM LOCK 1
7 (8,9) RACE, STEERING BOTTOM
6 53211-GN5-900 RACE, STEERING TOP CONE 1
CONE .................................................. 2.4
7 53212-GN5-900 RACE, STEERING BOTTOM CONE 1
10 STEM OR SHAFT ASSY., STEERING.. 2.2 8 53214-GN5-900 DUST SEAL, STEERING HEAD 1
11 THREAD, STEERING HEAD TOP ....... 2.0 9 53215-GN5-900 WASHER, STEERING HEAD DUST 1
10 53219-KWN-900 STEM SUB ASSY., STEERING 1
11 53220-GN5-850 THREAD COMP., STEERING HEAD 1
12 95801-10040-08 BOLT, FLANGE, 10X40 4

36
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-7
Front Fender

Service item F.R.T. No. Part Number Description QTY Notes

1 (2) FENDER, FRONT........................... 0.2 1

61100-KWN-900ZB

61100-KWN-900ZC
61100-KWN-900ZE
FENDER, FR.
*NHA87P*
*R340C*
*YR301M*

1
1
1
3
2 61110-KWN-930ZD FENDER SET, FR.(WL)
*NHA14M* 1
61110-KWN-930ZE *NHA35M* 1
61110-KWN-930ZF *YR301M* 1
61110-KWN-930ZG *NHA87P* 1
61110-KWN-930ZH *R340C* 1
3 61112-KVG-900 COLLAR, FR. FENDER 4
4 95701-06016-00 BOLT, FLANGE, 6X16 4

37
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-8
Front Cover

Service item F.R.T. No. Part Number Description QTY Notes

3



1
2
3
4
GARNISH, WINDSCREEN.............
PANEL, METER .............................
PANEL, METER :REAR .................
COVER, FRONT :RIGHT ...............
0.1
0.2
0.9
1.2
1
2

3

64305-KWN-930
64336-KWN-900ZA

64337-KWN-900ZA
GRILL, FR.
PANEL, FR. METER
*NH1*
PANEL, RR. METER

*NHA35M* 1
7 COVER, FRONT :LEFT ................. 1.2 64337-KWN-900ZD *NHA14M* 1
COVER, FRONT :BOTH ................ 1.4 64337-KWN-900ZE *YR301M* 1
8 COVER, FRONT LOWER . ............ 1.5 64337-KWN-900ZB *NHA87P* 1
9 VISOR, METER.............................. 0.2 64337-KWN-900ZC *R340C* 1
4 64500-KWN-930ZA COVER SET, R. FR.(WL)
*NHA35M* 1
64500-KWN-930ZD *NHA14M* 1
64500-KWN-930ZE *YR301M* 1
64500-KWN-930ZB *NHA87P* 1
64500-KWN-930ZC *R340C* 1
5 64501-KWN-900ZB COVER, R. FR.
*NHA87P* 1
64501-KWN-900ZC *R340C* 1
64501-KWN-900ZE *YR301M* 1
6 64502-KWN-900ZB COVER, L. FR.
*NHA87P* 1
64502-KWN-900ZC *R340C* 1
64502-KWN-900ZE *YR301M* 1
7 64510-KWN-930ZA COVER SET, L. FR.(WL)
*NHA35M* 1
64510-KWN-930ZD *NHA14M* 1
64510-KWN-930ZE *YR301M* 1

38
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-8
Front Cover

Service item F.R.T. No. Part Number Description QTY Notes

64510-KWN-930ZB
64510-KWN-930ZC
64520-KWN-900ZA

*NHA87P*
*R340C*
COVER, FR. LOWER
*NH1*

1
1

1
3
9 67100-KWN-880ZA VISOR SET, METER(WL)
*TYPE1* 1
67100-KWN-870ZA *TYPE1* 1
10 90302-SA4-003 NUT, SPRING, 4MM 14

11 90504-KWN-900 WASHER, 9.5X18 4

12 90601-PV3-003 CLIP, AIR INTAKE DUCT PUSH 1
13 90666-SDA-A01 CLIP, SNAP FITTING(PO) 2
14 90677-KAN-T00 NUT, CLIP, 5MM 4
15 93404-06012-07 BOLT-WASHER, 6X12 1

16 93414-06012-07 BOLT-WASHER, 6X12 4

17 93903-34480 SCREW, TAPPING, 4X16 18
18 93903-35380 SCREW, TAPPING, 5X16 2
19 80109-KWN-700 SPONGE, RUBBER 2
20 33705-KPG-T00 RUBBER, TAILLIGHT MOUNTING 2

21 61104-428-000 COLLAR, FR. FENDER 2

22 64303-KWN-880 STAY, FR. NUMBER PLATE 1
23 94050-06070 NUT, FLANGE, 6MM 2
24 94103-06700 WASHER, PLAIN, 6MM 2
25 95701-06025-07 BOLT, FLANGE, 6X25 2

39
TST 10 PC 002 KWNG 02 . 05 . 2010
 F-9
Inner Cover

Service item F.R.T. No. Part Number Description QTY Notes

3 2 PANEL, INNER COVER .................... 0.1

6 PANEL, INNER .................................. 0.7
8 LID, INNER MAINTENANCE ............. 0.2
1
2


64255-KWN-900
64338-KWN-900ZA

64338-KWN-900ZD
STOPPER, L. POCKET
COVER, METER PANEL
*NHA35M*
*NHA14M*




1

1
1
10 (3,9) LID, INNER BOX ....................... 0.7
64338-KWN-900ZE *YR301M* 1
64338-KWN-900ZB *NHA87P* 1
64338-KWN-900ZC *R340C* 1
3 77500-KWN-900ZA LOCK SET, DOCUMENT *YR286R* 1
4 77504-SJ6-013 SPRING, GLOVE BOX 1
5 77505-KWN-900 RUBBER, DOCUMENT LOCK 1
7 81132-KWN-900 SEAL, POCKET LID 1
8 81138-KWN-930ZA LID, R .INNER MAINTENANCE*YR286R* 1
9 81141-KWN-900ZA LID, L. INNER POCKET *YR286R* 1
10 81143-KWN-900 HINGE, INNER POCKET 1
11 81145-KWN-900 BASE, L. INNER LID 1
12 90666-SDA-A01 CLIP, SNAP FITTING(PO) 710
13 93903-34310 SCREW, TAPPING, 4X12 3
14 93903-34480 SCREW, TAPPING, 4X16 4
15 95701-06012-00 BOLT, FLANGE, 6X12 1
16 81139-KWN-930 COVER, R. MAINTENANCE LID 1
17 81130-KWN-900ZB COVER SET, INNER *YR286R* 1
18 81133-KWN-900 SEAL, INNER COVER 2
19 93903-34380 SCREW, TAPPING, 4X12 5

40
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 10
Floor Panel

Service item F.R.T. No. Part Number Description QTY Notes

1 STEP, FLOOR :RIGHT ..................... 1.5

2 STEP, FLOOR :LEFT ....................... 1.5
STEP, FLOOR :BOTH ...................... 2.0
3 MAT, FLOOR :RIGHT ....................... 0.1




1
2
3
4
64311-KWN-900ZA
64321-KWN-900ZA
64325-KWN-900
64326-KWN-900
STEP, R. FLOOR *YR286R*
STEP, L. FLOOR *YR286R*
MAT, R. FLOOR
MAT, L. FLOOR


1
1
1
1
3
4 MAT, FLOOR :LEFT ......................... 0.1 5 64431-KWN-900ZA COVER, R. SIDE *NHA35M* 1
MAT, FLOOR :BOTH ........................ 0.1 64431-KWN-900ZD *NHA14M* 1
5 SKIRT, FLOOR :RIGHT ................... 0.2 64431-KWN-900ZE *YR301M* 1
64431-KWN-900ZB *NHA87P* 1
6 SKIRT, FLOOR :LEFT ...................... 0.2 64431-KWN-900ZC *R340C* 1
SKIRT, FLOOR :BOTH .................... 0.4
6 64432-KWN-900ZA COVER, L. SIDE *NHA35M* 1
7 COVER, MAINTENANCE ................ 0.1
64432-KWN-900ZD *NHA14M* 1
8 COVER, UNDER .............................. 0.4
64432-KWN-900ZE *YR301M* 1
64432-KWN-900ZB *NHA87P* 1
64432-KWN-900ZC *R340C* 1
7 64434-KWN-900ZA LID, PLUG MAINTENANCE *YR286R* 1
8 64530-KWN-900 COVER, UNDER 1
9 90116-KVB-900 BOLT, FLANGE, 6MM 8
10 90302-SA4-003 NUT, SPRING, 4MM 17
11 93404-06012-07 BOLT-WASHER, 6X12 2
12 93404-06012-00 BOLT-WASHER, 6X12 2
13 93903-34480 SCREW, TAPPING, 4X16 15

41
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 11
Step

Service item F.R.T. No. Part Number Description QTY Notes

3 2 BRACKET, PILLION STEP

:RIGHT ...............................................
3 BRACKET, PILLION STEP :LEFT.......
BRACKET, PILLION STEP :BOTH ....
1.6
1.6
2.2



1
2
3
4
28333-300-000
50715-KWN-900
50716-KWN-900
50720-KWN-900



SPRING, KICK STARTER STOPPER
BRACKET COMP., R. PILLION STEP
BRACKET COMP., L. PILLION STEP
ARM, R. PILLION STEP
2
1
1
1
4 (1,8,10) BAR, PILLION STEP :RIGHT 1.6 5 50730-KWN-900 ARM, L. PILLION STEP 1
5 (1,8,10) BAR, PILLION STEP :LEFT... 1.6
6 94101-06000 WASHER, PLAIN, 6MM 2
BAR, PILLION STEP :BOTH ............. 2.2
7 94201-16120 PIN, SPLIT, 1.6X12 2
8 95015-81000 PIN A, PILLION STEP 2
9 95701-08020-00 BOLT, FLANGE, 8X20 4
10 96211-08000 BALL, STEEL, #8(1/4) 2

42
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 12
Body Cover

Service item F.R.T. No. Part Number Description QTY Notes

1
2
3
5
LID, FUEL .........................................
COVER, CENTER ............................
LOCK, FUEL LID . .............................
HINGE, FUEL LID..............................
0.1
0.4
0.7
0.4
1
3
4
5
64405-KWN-900ZA
64440-KWN-901
64443-KVG-900
64450-KWN-900
LID, FUEL *YR286R*
PIN ASSY., FUEL LID LOCK
CAP, FUEL LID LOCK
HINGE ASSY., FUEL LID



1
1
1
1
3
6 64455-KWN-901 CABLE, FUEL LID 1
6 CABLE, FUEL LID . ........................... 0.7
7 74494-S84-A01 SPRING, FUEL LID OPEN 1
9 (8) COVER, BODY :RIGHT................ 0.8
8 83500-KWN-900ZB COVER, R. BODY *NHA87P* 1
11 (10)COVER, BODY :LEFT ................ 0.8 83500-KWN-900ZC *R340C* 1
COVER, BODY :BOTH...................... 0.8 83500-KWN-900ZE *YR301M* 1
9 83550-KWN-900ZA COVER SET, R. BODY(WL) *NHA35M* 1
83550-KWN-900ZF *NHA14M* 1
83550-KWN-900ZG *YR301M* 1
83550-KWN-900ZD *NHA87P* 1
83550-KWN-900ZE *R340C* 1
10 83600-KWN-900ZB COVER, L. BODY *NHA87P* 1
83600-KWN-900ZC *R340C* 1
83600-KWN-900ZE *YR301M* 1
11 83650-KWN-900ZA COVER SET, L. BODY(WL) *NHA35M* 1
83650-KWN-900ZF *NHA14M* 1
83650-KWN-900ZG *YR301M* 1
83650-KWN-900ZD *NHA87P* 1
83650-KWN-900ZE *R340C* 1
12 90104-KZ3-B00 SCREW, SPECIAL, 5MM 1
13 90302-SA4-003 NUT, SPRING, 4MM 6
14 93903-34480 SCREW, TAPPING, 4X16 13
15 64400-KWN-900ZB COVER SET, CENTER *YR286R* 1
17 64412-KWN-900 SEAL B, CENTER COVER 4
43
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 13
Luggage Box

Service item F.R.T. No. Part Number Description QTY Notes

3 1 BOX, LUGGAGE . .............................. 0.9

4 COVER, BATTERY............................. 0.1




1
2
3
4
81250-KWN-900
81253-KWN-900
81265-KWN-900
81290-KWN-900




BOX, LUGGAGE
LID, LUGGAGE BOX
GUARD, RR. SPLASH
COVER, BATTERY

1
1
1
1
5 90111-187-000 BOLT, FLANGE, 6MM 4

6 90302-SA4-003 NUT, SPRING, 4MM 2

7 90634-KPG-900 CLIP, BATTERY COVER 1
8 90683-GAZ-003 CLIP, TRIM 1
9 93404-06012-00 BOLT-WASHER, 6X12 2

44
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 14
Front Fork

Service item F.R.T. No. Part Number Description QTY Notes

1
2


FORK ASSY., FRONT :RIGHT .......... 0.4
SPRING, FRONT FORK :LEFT ........ 0.6
SPRING, FRONT FORK :RIGHT ...... 0.6
SPRING, FRONT FORK :BOTH ....... 0.9




1
2
3
4
51400-KWN-901
51401-KWN-901
51410-KWN-901
51412-GC4-003
FORK ASSY., R. FR.(SHOWA)
SPRING, FR. FORK
PIPE COMP., FR. FORK


SPRING, FR. CUSHION REBOUND
1
2
2
2
3
3 (4,7,8,12) 5 51412-KK4-003 RING, BACK UP 2
PIPE, FRONT FORK :LEFT .............. 0.7 6 51420-KWN-901 CASE COMP., R. FR. BOTTOM 1
PIPE, FRONT FORK :RIGHT ............ 0.7 7 51432-KM7-910 PIECE, OIL LOCK 2
PIPE, FRONT FORK :BOTH ............. 1.1 8 51437-GS3-003 RING, PISTON 2
9 51449-GBY-631 CAP, FORK PIPE 2
6 CASE, BOTTOM :RIGHT................... 0.8
10 51454-GBY-631 SEAT, SPRING UPPER 2
13 SEAL SET, FRONT FORK :LEFT....... 0.8
11 51456-355-003 RING, SUPPORT(SHOWA) 2
SEAL SET, FRONT FORK :RIGHT .. 0.8
12 51470-KWN-901 PIPE, SEAT 2
SEAL SET, FRONT FORK :BOTH..... 1.3
13 51490-KRM-852 SEAL SET, FR. FORK 2
14 FORK ASSY., FRONT :LEFT ............ 0.4
14 51500-KWN-901 FORK ASSY., L. FR.(SHOWA) 1
FORK ASSY., FRONT :BOTH .......... 0.5
15 51520-KWN-901 CASE COMP., L. FR. BOTTOM 1
15 CASE, BOTTOM :LEFT .................... 0.8
CASE, BOTTOM :BOTH ................... 1.3 16 90116-383-721 BOLT, SOCKET, 8X27 2
17 90544-283-000 WASHER, SPECIAL, 8MM 2
18 90601-354-000 RING, OIL SEAL STOP 2
19 91254-GAA-003 SEAL, DUST 2
20 91356-GBB-003 O-RING 2

45
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 15
Front Brake Caliper

Service item F.R.T. No. Part Number Description QTY Notes

3 2 SHOE(PAD) SET, BRAKE :FRONT....... 0.1

5 (1) PISTON, FRONT BRAKE
CALIPER .............................................. 0.5
.INCLUDES: Bleed brakes




1
2
3
4
06451-GE2-405
06451-MZ2-405
06455-KWN-931
43352-568-003
SEAL SET, PISTON
SEAL SET, PISTON
PAD SET, FR.
SCREW, BLEEDER(NISSIN)

1
2
1
2
.NOTE: Same time for two units 5 43353-461-771 CAP, BLEEDER 2
11 CALIPER, FRONT BRAKE .................. 0.4 6 45107-MAJ-G41 PISTON A, 22X27 1
.INCLUDES: Bleed brakes 7 45108-KWN-931 SPRING, PAD 1
12 BRACKET, FRONT CALIPER .............. 0.2 8 45111-MAJ-G41 RING, STOPPER 1
9 45117-MAJ-G41 PISTON A, 25X27 1
10 45131-GZ0-006 BOLT, PIN 1
11 45132-166-016 BOOT, PIN BUSH(NISSIN) 1
12 45133-MA3-006 BOOT B 1
13 45150-KWN-931 CALIPER SUB ASSY., L. FR. 1
14 45190-KWN-931 BRACKET SUB ASSY., L. FR. 1
15 45207-MAJ-G41 PISTON B, 22X35 1
16 45215-KPH-951 PIN, HANGER 1
17 45216-166-006 WASHER, WAVE 1
18 90131-KWN-900 BOLT, FLANGE, 8X28 2

46
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 16
Front Wheel

Service item F.R.T. No. Part Number Description QTY Notes

2 (3) AXLE, FRONT WHEEL .................. 0.2

5 FRONT WHEEL ................................... 0.6
6 RONT TIRE(ONE) ............................... 0.5




1
2
3
4
42753-GM9-743
44301-KWN-900
44311-KWN-900
44620-KPH-950
VALVE, RIM(IRC)
AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE

COLLAR, FR. AXLE DISTANCE

1
1
2
1
3
7 DISC, FRONT BRAKE......................... 0.3
5 44650-KWN-900ZA WHEEL SUB ASSY., FR.
10 (4) BEARING, FRONT WHEEL(ONE).. 0.4
*NH303M* 1
.Replace 1 bearing add ........................ 0.1
6 44711-KWN-901 TIRE, FR.(IRC) 1
7 45351-KVG-901 DISK, FR. BRAKE(SUNSTAR) 1
45351-KVG-902 DISK, FR. BRAKE(NHK PRECISION) 1
8 90105-KGH-900 BOLT, BRAKE DISK, 8X24 4
9 90306-KGH-901 NUT, U, 12MM 1
10 91052-KVB-901 BEARING, RADIAL BALL, 6201(U) 2
91052-KVB-902 BEARING, RADIAL BALL, 6201(U) 2

11 91251-KPH-901 DUST SEAL, 21X37X7 2

47
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 17
Rear Wheel /
Swingarm

Service item F.R.T. No. Part Number Description QTY Notes

3 1 SHOE(PAD) SET, BRAKE :REAR...... 0.4

4 REAR WHEEL ................................... 0.6
5 REAR TIRE(ONE) ............................. 0.6




1
2
3
4
06430-KWN-900
42311-KWN-900
42312-KVG-900
42650-KWN-900ZA
SHOE SET, BRAKE
COLLAR, RR. WHEEL SIDE

COLLAR B, RR. WHEEL SIDE

WHEEL SUB ASSY., RR.


1
1
1

7 CAM, BRAKE :REAR ........................ 0.5 *NH303M* 1

9 ARM, BRAKE :REAR ........................ 0.5 5 42711-KWN-901 TIRE, RR.(IRC) 1

12 SWINGARM ASSEMBLY .................. 0.3 6 42753-GM9-743 VALVE, RIM(IRC) 1

16 BEARING, REAR WHEEL(ONE) ...... 0.5 7 43141-KWN-930 CAM, RR. BRAKE 1
8 43151-329-000 SPRING, BRAKE SHOE 2
9 43410-KWN-900 ARM, RR. BRAKE 1
10 43459-GN5-760 NUT, BRAKE ROD ADJUSTING 1
11 43472-KVB-900 SPRING, RR. BRAKE ARM 1
12 52100-KWN-900 SWINGARM ASSY. 1
13 90112-KVB-900 BOLT, FLANGE, 6X32 1
14 90305-KVB-901 NUT, U, 16MM 1
15 90601-KVG-900 CIRCLIP, INTERNAL, 47 1
16 91051-KS4-003 BEARING, RADIAL BALL, 6303 1
17 91258-HB3-003 DUST SEAL, 37X25X6 1
18 91259-KM1-003 SEAL, 25X47X5 1
19 94101-10000 WASHER, PLAIN, 10MM 2
20 95015-32001 JOINT B, BRAKE ARM 1

21 95701-10040-00 BOLT, FLANGE, 10X40 2

22 11203-KVB-901 BUSH, RR. CUSHION UNDER RUBBER 1

48
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 18
Seat

Service item F.R.T. No. Part Number Description QTY Notes

1 SWITCH, SEAT ............................... 0.2
4 (3,7,17) HINGE, SEAT .................... 0.2
6 SEAT :DOUBLE .............................. 0.1
2
5
6

61304-958-003
77115-KWN-900
77200-KWN-901ZB

NUT, SPECIAL, 6X7
RUBBER, SEAL
SEAT COMP., DOUBLE
*YRA04L*

2
1

1
3
8 BACKREST ..................................... 0.1
7 77203-KWN-931 SPRING, SEAT PIN 1
10 CATCH, SEAT :REAR SIDE ........... 0.9
8 77210-KWN-901ZB BACKREST ASSY.
13 CABLE, SEAT LOCK....................... 1.6 *YRA04L* 1
14 RAIL, GRAB :REAR ........................ 0.2 9 77215-KW7-900 RUBBER C, SEAT SETTING 2
16 COVER, REAR GRIP ..................... 0.1 10 77230-KWN-900 CATCH COMP., SEAT 1

11 77234-GN2-000 SPRING, SEAT LOCK 1

12 77237-KWN-900 COVER, SEAT CATCH 1
13 77241-KWN-901 CABLE COMP., SEAT LOCK 1
14 84100-KWN-900 RAIL, RR. GRAB 1
15 84150-KWN-900ZB COVER, RR. GARB RAIL
*NHA87P* 1
84150-KWN-900ZC *R340C* 1
84150-KWN-900ZE *YR301M* 1

16 84155-KWN-900ZM COVER SET, RR. GRAB RAIL(WL)

*NHA14M* 1
84155-KWN-900ZN *NHA35M* 1
84155-KWN-900ZL *YR301M* 1
84155-KWN-900ZJ *NHA87P* 1
84155-KWN-900ZK *R340C* 1
18 90666-SDA-A01 CLIP, SNAP FITTING(PO)
3

49
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 18
Seat

Service item F.R.T. No. Part Number Description QTY Notes

3 20
21
23
24
93891-05008-07
94001-06000-0S
94050-06000
94103-06000
SCREW-WASHER, 5X8
NUT, HEX., 6MM
NUT, FLANGE, 6MM
WASHER, PLAIN, 6MM



2
2
2
2
25 95701-06012-08 BOLT, FLANGE, 6X12 2
26 95701-08028-00 BOLT, FLANGE, 8X28 4
27 95801-06022-08 BOLT, FLANGE, 6X22 2
28 77110-KWN-900 HINGE ASSY., SEAT 1

50
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 19
Fuel Tank

Service item F.R.T. No. Part Number Description QTY Notes

1 (10) PUMP ASSY., FUEL .................... 2.7

2 TANK, FUEL ....................................... 2.7
5 TRAY, FUEL TANK ............................. 0.3




1
2
3
4
16700-KWN-901
17510-KWN-900
17517-KWB-600
17525-KBN-900
PUMP UNIT, FUEL
TANK COMP., FUEL
RETAINER, FUEL PUMP
JOINT, FUEL TUBE

1
1
1
1
3
7 HOSE, FUEL FEED ........................... 1.8 5 17525-KWN-900 TRAY, FUEL 1
13 FUEL TANK SENDING UNIT ............. 2.8 6 17526-KWN-900 TUBE, DRAIN 1
7 17531-KWN-901 HOSE COMP., FUEL FEED 1
8 17568-KWN-900 CLAMPER, FUEL HOSE 1
9 17569-KWN-900 CLAMPER B, FUEL FEED HOSE 1
10 17572-KWB-600 O-RING, FUEL PUMP 1
11 17620-GCC-C51 CAP COMP., FUEL FILLER 1
12 17632-383-831 PACKING, FUEL FILLER CAP 1
13 37800-KWN-901 FUEL UNIT 1
14 93500-04010-0G SCREW, PAN, 4X10 1
15 95701-06012-00 BOLT, FLANGE, 6X12 6

51
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 20
Air Cleaner

Service item F.R.T. No. Part Number Description QTY Notes

3 2 ELEMENT, AIR CLEANER.................... 0.1

7 CASE, AIR CLEANER .......................... 1.0
9 (5) COVER, AIR CLEANER CASE........ 0.2




1
2
3
4
17208-GR1-010
17210-KWN-900
17212-KWN-900
17213-KWN-900
COLLAR, AIR CLEANER SETTING
ELEMENT COMP., AIR CLEANER
SEAL, AIR CLEANER
SEAL, DUCT COVER


2
1
2
1
10 TUBE, AIR CLEANER CONNECTING.. 1.0
5 17215-KWN-900 DUCT, AIR CLEANER 1
6 17218-KWN-900 TUBE, BREATHER 1
7 17225-KWN-900 CASE SUB ASSY., AIR CLEANER 1
8 17234-KWN-900 COVER, AIR CLEANER DUCT 1
9 17245-KWN-900 COVER SUB ASSY., AIR CLEANER 1
10 17253-KWN-900 TUBE, AIR CLEANER CONNECTING 1
11 17254-KWN-900 BAND, CONNECTING TUBE(46) 1
12 17261-KWN-900 TUBE, DRAIN 1
13 90305-GEE-710 NUT, CLIP, 6MM 1
14 93903-25480 SCREW, TAPPING, 5X20 8
15 95002-02130 CLIP, TUBE(B12.5) 2
16 95002-41200-08 CLAMP, TUBE(D12) 1
17 95701-06025-00 BOLT, FLANGE, 6X25 2

52
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 21
Exhaust Muffler

Service item F.R.T. No. Part Number Description QTY Notes

1 GASKET, EXHAUST PIPE.............. 0.2

3 MUFFLER........................................ 0.2
5 PROTECTOR, MUFFLER............... 0.1
1
2
3
4
18291-KVB-900
18293-KSB-900
18300-KWN-900
18316-KVB-900
GASKET, EX. PIPE

MUFFLER COMP., EX.

RUBBER, PROTECTOR PACKING

COLLAR, MUFFLER PROTECTOR

1
2
1
2
3
5 18318-KWN-900 PROTECTOR, MUFFLER 1
6 90102-KWN-900 BOLT, FLANGE, 10X65 3
7 90304-KPH-700 NUT, HEX. CAP, 8MM 2
8 95801-06016-02 BOLT, FLANGE, 6X16 2

53
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 22
Stand

Service item F.R.T. No. Part Number Description QTY Notes

3


1 SWITCH, SIDE STAND ....................... 1.7
2 (3) STAND, MAIN ................................ 0.2
5 SPRING, MAIN STAND ....................... 0.1




1
2
3
4
35700-KWN-901
50500-KWN-900
50503-KWN-900
50505-GR1-710
SWITCH ASSY., SIDE STAND
STAND COMP., MAIN
SHAFT, MAIN STAND
RUBBER, STAND STOPPER

1
1
1
1
6 BAR, SIDE STAND .............................. 0.3
12 SPRING, SIDE STAND ........................ 0.2 5 50520-KVB-900 SPRING, MAIN STAND 1

6 50530-KWN-900 BAR COMP., SIDE STAND 1

7 90108-MK6-670 BOLT, SIDE STAND PIVOT 1
8 90147-KVY-900 BOLT, SWITCH SETTING 1
9 90203-KVB-900 NUT, SIDE STAND 1
10 94101-10800 WASHER, PLAIN, 10MM 1

11 94201-30200 PIN, SPLIT, 3.0X20 1

12 95014-72102 SPRING A, SIDE STAND 1

54
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 23
Rear Cushion

Service item F.R.T. No. Part Number Description QTY Notes

1 CUSHION ASSY., REAR :LEFT .......... 0.9

CUSHION ASSY., REAR :RIGHT ........ 0.9
CUSHION ASSY., REAR :BOTH ......... 0.9



1
2
3
4
52400-KWN-902
52485-KVY-901
52486-GA7-003
94001-10000-0S
CUSHION ASSY., RR.
BUSH, RUBBER

COLLAR, RUBBER BUSH(SHOWA)

NUT, HEX., 10MM

2
2
2
2
3
5 94101-10000 WASHER, PLAIN, 10MM 4

6 95801-08032-00 BOLT, FLANGE, 8X32 2

55
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 24
Taillight

Service item F.R.T. No. Part Number Description QTY Notes

3 2 BULB, LICENSE LIGHT ................... 0.1

3 TAILLIGHT UNIT .............................. 0.8
4 LIGHT, LICENSE .............................. 0.9
1
2
3
4
33113-KVB-T01
33301-SA0-741
33710-KWN-901
33720-KWN-901
PIPE, CP

TAILLIGHT COMP.

BULB(12V 5W)(STANLEY)

LIGHT ASSY., LICENSE

2
1
1
1
7 SOCKET, TAILLIGHT ....................... 0.7
8 BULB, TAILLIGHT ............................. 0.2 5 33722-KWN-901 COVER COMP., LICENSE 1

6 33729-MCZ-003 PACKING, LENS 1

7 33750-KWN-901 SOCKET COMP., TAILLIGHT 1
8 34906-447-711 BULB, TAILLIGHT(12V 21/5W) 1
9 90301-KWN-901 NUT, U, 5MM 2
10 93404-06012-00 BOLT-WASHER, 6X12 2

11 93901-24480 SCREW, TAPPING, 4X16 2

12 93903-34320 SCREW, TAPPING, 4X12 4

56
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 25
Rear Fender /
Rear Winker

Service item F.R.T. No. Part Number Description QTY Notes

1 (3,5) BULB, WINKER :REAR ............... 0.1

.NOTE: Same time for two units
BULB, WINKER :FOR 1 VEHICLE ....... 0.4
2 FENDER, REAR .................................. 1.1




1
2
3
4
33301-S04-004
33601-KWN-901
33602-KWN-901
33607-KWN-901
BULB, FR. TURN(12V 21W) RR
BASE, RR. WINKER
LENS, R. RR. WINKER

REFLECTOR ASSY., R. RR. WINKER

2
1
1
1
3
4 BASE, WINKER :RIGHT REAR ........... 0.9 5 33652-KWN-901 LENS, L. RR. WINKER 1
6 BASE, WINKER :LEFT REAR ............. 0.9 6 33657-KWN-901 REFLECTOR ASSY., L. RR. WINKER 1
B ASE, WINKER :BOTH REAR ............ 1.0 7 33741-KWN-901 REFLECTOR, REFLEX 1
8 FENDER, INNER :REAR .................... 0.9 8 80106-KWN-900 FENDER ASSY., RR. INNER 1
9 90001-KWR-000 BOLT, SOCKET, 6X18 2
10 90301-KWN-901 NUT, U, 5MM 1
11 90302-SA4-003 NUT, SPRING, 4MM 2
12 90672-SA0-003 STRAP, CABLE, 118MM(BLACK) 1
13 93404-06012-00 BOLT-WASHER, 6X12 3
14 93903-34480 SCREW, TAPPING, 4X16 4

57
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 26
Battery

Service item F.R.T. No. Part Number Description QTY Notes

3 1 BATTERY ..................................... 0.2

2 BOX, BATTERY ............................ 1.0
1

2
3

31500-KWN-881
31500-KWN-871
81320-KWN-900
90116-KVB-900
BATTERY(YTZ6V)(YUASA)

BOX, BATTERY

BOLT, FLANGE, 6MM

1
1
1
1
4 90305-GEE-710 NUT, CLIP, 6MM 4
5 90677-KAN-T00 NUT, CLIP, 5MM 1

6 95012-13001 BAND B2, BATTERY 1

58
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 27
Wire Harness

Service item F.R.T. No. Part Number Description QTY Notes

1 ENGINE CONTROL MODULE(ECM).. 2.4
3 COIL, IGNITION ................................. 0.4
6 RECTIFIER, SILICON ....................... 0.8
1

2
3

30400-KWN-881
30400-KWN-901
30401-KWN-900
30510-KWN-902




CONTROL UNIT, ENGINE
CONTROL UNIT, ENGINE
COVER, ENGINE CONTROL UNIT
COIL COMP., IGNITION


1
(1)
1
1
3
7 HARNESS, WIRE .............................. 2.6
4 30520-GFM-900 SPACER, IGNITION COIL 2
10 KEY SET ........................................... 2.3
5 30700-KWN-901 CAP ASSY., NOISE SUPPRESSOR 1
11 KEY, SHUTTER ................................ 2.2
6 31700-MM8-610 RECTIFIER COMP., SILICON 1
.EXCLUDES: Key cutting
7 32100-KWN-870 HARNESS, WIRE 1
12 SWITCH, COMBINATION & LOCK ... 2.2
8 32412-MV4-000 COVER, BATTERY TERMINAL 1
14 SWITCH, SEAT AND BOX ................ 0.8
9 32606-GEV-761 CAP, DUMMY(4P)(RED) 1
16 HORN ................................................ 1.3 10 35010-KWN-900 KEY SET 1
17 RELAY, WINKER ............................... 0.3
11 35011-KWN-900 SHUTTER SET, KEY 1
19 RELAY, ANSWERBACK .................... 0.3
12 35100-KWN-901 SWITCH ASSY., COMBINATION & 1
RELAY, MAIN ..................................... 0.3
13 35121-KVY-900 KEY, BLANK (90KEYTOP2REPORDER) 1
20 RELAY, STARTER ............................. 0.2
14 35190-KVG-901 SWITCH ASSY., FUEL LID & SEAT 1
15 35191-KVG-901 COVER, CABLE 1
16 38110-KWN-901 HORN COMP.(HIGH) 1
17 38301-KJ6-743 RELAY COMP., WINKER(MITSUBA) 1
18 38306-KK4-000 SUSPENSION, WINKER RELAY 1
19 38501-KWN-901 RELAY COMP., POWER 2
20 38502-KWN-901 RELAY COMP., POWER 1
21 43456-KWN-900 CLAMPER A, RR. BRAKE CABLE 1
22 90101-MT4-000 SCREW, SCREEN SETTING 2
23 90106-KPH-690 BOLT, SOCKET, 6X10 1
24 90164-028-000 SCREW, U-LOCK FLAT, 6X12 2
25 90652-KT1-771 BAND, WIRE(BLACK) 1
59
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 27
Wire Harness

Service item F.R.T. No. Part Number Description QTY Notes

3 1 BODY, FRAME..................................... 5.3

.INCLUDES: Engine removal and
installation
26
27
28
29
92101-06020-4J
93901-24320
95701-06012-00
95701-06016-00
BOLT, HEX., 6X20
SCREW, TAPPING, 4X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X16

2
1
2
3
2 LINK, ENGINE HANGER..................... 1.2 30 95701-08012-00 BOLT, FLANGE, 8X12 1
.INCLUDES: Engine removal and
31 98200-41000 FUSE, MINI(10A) 5
installation
32 98200-41500 FUSE, MINI(15A) 2
33 98200-43000 FUSE, MINI(30A) 2

60
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 28
Frame Body

Service item F.R.T. No. Part Number Description QTY Notes

4


5
BODY, FRAME...................................... 6.0
.INCLUDES: Engine removal and
installation
STAY, FRONT COVER ........................ 1.9




1
2
3
4
19051-KA4-000
43460-KWN-900
45466-KWN-900
50100-KWN-640
RUBBER, RADIATOR MOUNTING
GUIDE ASSY., BRAKE CABLE
INNER, CABLE GUIDE
BODY COMP., FRAME



5
2
2
1
3
5 50310-KWN-930 STAY, FR. COVER 1
6 LINK, ENGINE HANGER...................... 3.1
6 50350-KWN-900 LINK ASSY., ENGINE HANGER 1
.INCLUDES: Engine removal and
7 50352-KGF-900 RUBBER, STOPPER 2
installation
8 50620-KWN-900 STAY COMP., R. FLOOR 1
8 STAY, FLOOR :RIGHT.......................... 1.5
9 50621-KWN-900 STAY COMP., L. FLOOR 1
9 STAY, FLOOR :LEFT............................ 1.5
10 90105-KVB-900 BOLT, FLANGE, 10X250 1
STAY, FLOOR :BOTH ......................... 2.0
11 90304-KGH-901 NUT, U, 10MM 1
12 93404-08016-00 BOLT-WASHER, 8X16 4
13 94050-08080 NUT, FLANGE, 8MM 1
14 95701-06012-00 BOLT, FLANGE, 6X12 2
15 95701-08045-08 BOLT, FLANGE, 8X45 2
16 95801-10050-00 BOLT, FLANGE, 10X50 2

61
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 29
Reserve Tank

Service item F.R.T. No. Part Number Description QTY Notes

3 2 TANK, RADIATOR RESERVE ............. 0.9

4 TUBE, RADIATOR RESERVE TANK.... 0.9




1
2
3
4
19109-KBP-900
19111-KWN-900
19112-KWN-900
19118-KWN-900
CAP, RESERVE TANK
TANK, RESERVE
TUBE, DRAIN
HOSE, RESERVE TANK

1
1
1
1
5 90116-KVB-900 BOLT, FLANGE, 6MM 1
6 95002-02100 CLIP, TUBE(B10) 2

62
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 30
Tools

Service item F.R.T. No. Part Number Description QTY Notes

1
2
3
4
77236-KEA-000
77251-GR1-000
89102-538-000
89103-538-000
WIRE, HELMET SETTING
BAG, SERVICE BOOK
DRIVER, SCREW(NO.2 + -)
GRIP

1
1
1
1
3
5 89216-KVB-930 WRENCH, SPARK PLUG 1
6 89219-KGH-900 BAG, TOOL, 160MM 1

63
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 31
Caution Label

Service item F.R.T. No. Part Number Description QTY Notes

3 1
2
3

87503-KVB-930
87504-KVB-950
87505-KWN-880
87505-KWN-870
LABEL, COOLANT INFORMATION
LABEL, REPLACEMENT INFORMATION
LABEL, TIRE
LABEL, TIRE


1
1
1
1
4 87506-KPH-880 MARK, BATTERY CAUTION 1
5 87509-KWW-A40 LABEL, AIR CLEANER ELEMENT 1
87509-KWW-V00 LABEL, AIR CLEANER ELEMENT 1

6 87522-KCJ-660 LABEL, VISOR CAUTION 1

87522-KWN-870 LABEL, VISOR CAUTION 1
7 87560-KVB-930 LABEL, DRIVE CAUTION 1
8 87560-KVB-950 LABEL, DRIVE CAUTION 1
9 87586-KVB-930 LABEL, FUEL 1

64
TST 10 PC 002 KWNG 02 . 05 . 2010
 F - 31
Mark/Emblem

Service item F.R.T. No. Part Number Description QTY Notes

61105-KVB-920ZA

87110-KWN-900ZA

MARK(COMBI BRAKE)
*TYPE1*
MARK, HONDA(65MM)
*TYPE1*

1
3
87110-KWN-900ZD *TYPE4* 1
87110-KWN-900ZE *TYPE5* 1
87110-KWN-900ZB *TYPE2* 1
87110-KWN-900ZC *TYPE3* 1
3 87111-KWB-600 MARK(FI) 1
4 87120-KWN-900ZA MARK, HONDA(75MM)
*TYPE1* 1
5 87125-KWN-930 EMBLEM, FR. COVER 2
6 87135-KWN-900 EMBLEM, R. BODY COVER 1
7 87140-KWN-900 EMBLEM, L. BODY COVER 1

65
TST 10 PC 002 KWNG 02 . 05 . 2010
PT Astra Honda Motor
TECHNICAL SERVICE DIVISION

18 KWN B01
Printed by -2010