Placement Team, Chemical Engg, IIT Madras 2012
Chemical Reaction Engineering
Rate of a reaction= -rA
How fast a reactant is consumed to form the product.
Three basic reactions are decomposition, isomerisation and combination
In heterogeneous cases like catalysis, rate is defined as the number of moles of A
consumed per mole of the catalyst used.
Standard mole balance:
In-Out + Generation = Accumulation
I. Batch Reactors
Used for small scale operations
Testing and R&D
Production of expensive products
Advantage- High conversion
Disadvantage: Costly, high variability
II. Continuous Stirred Tank Reactors(CSTRs)
Always operated at steady state
Most commonly used reactor type
Also called as back-mix reactor
Major assumption: contents are well mixed
No time or position dependence of temperature, concentration or reaction rate in the
reactor
Major assumption: Exit stream has same concentration as that of the reactor.
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Placement Team, Chemical Engg, IIT Madras 2012
III. Plug flow reactor:
Concentration varies continuously in the axial direction
No radial variation in reaction rate
IV. Packed bed reactor
Reaction takes place on the surface of the catalyst.
Reaction rate is a function of the mass of the catalyst rather than of reactor volume
V. Conversion (XA) = moles of A reacted/ Moles of A fed
Maximum conversion is equilibrium conversion.
Time taken to reach a particular conversion X:
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Placement Team, Chemical Engg, IIT Madras 2012
For CSTR:
For a conversion X, the volume of the reactor V is calculated as:
For PFR:
Reactor volume V can be calculated as:
For a Packed Bed Reactor:
The weight of the catalyst required can be calculated as:
VI. Reactors in Series:
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Placement Team, Chemical Engg, IIT Madras 2012
For CSTRs in series:
PFRs in series:
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Placement Team, Chemical Engg, IIT Madras 2012
Hence PFRs in series as good as a single PFR with the combined size.
VII. Space Time
Also known as holding time or mean residence time.
Obtained by dividing reactor volume by volumetric flow rate.
VIII. Stoichiometry
For a reaction,
For a reversible reaction, equilibrium constant is defined as:
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Placement Team, Chemical Engg, IIT Madras 2012
Determining the rate constant for any reaction(k):
Arrhenius method:
IX. Multiple reactions
Parallel Reactions Series reactions
Independent Reactions
References:
Fogler
Levenspiel
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