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Bharat Heavy Electricals Limited, Tiruchirapalli Outsourcing Check List For Spot Visit - Blast Cleaning and Painting

This document is a checklist for spot visits to evaluate vendors for blast cleaning and painting. It contains minimum requirements in three parts: Part A lists 22 mandatory parameters for facilities, equipment, certifications and safety appliances. Part B lists two optional parameters. Part C is for the final recommendation by BHEL after document verification and spot assessment. The checklist will be used to assess if vendors meet requirements to qualify for these services.

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0% found this document useful (0 votes)
145 views4 pages

Bharat Heavy Electricals Limited, Tiruchirapalli Outsourcing Check List For Spot Visit - Blast Cleaning and Painting

This document is a checklist for spot visits to evaluate vendors for blast cleaning and painting. It contains minimum requirements in three parts: Part A lists 22 mandatory parameters for facilities, equipment, certifications and safety appliances. Part B lists two optional parameters. Part C is for the final recommendation by BHEL after document verification and spot assessment. The checklist will be used to assess if vendors meet requirements to qualify for these services.

Uploaded by

Thenna Arasu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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BHARAT HEAVY ELECTRICALS LIMITED, TIRUCHIRAPALLI

OUTSOURCING
Check List for Spot Visit - Blast Cleaning and Painting
428/004; 01.02.2017

Doc No: SVCL:028/01 dated 28.06.2016


Vendor Name and Address:

Spot assessment date:


Part-A (Mandatory)
Sl No Parameter for evaluation Minimum Required As given by Firm Actual observed in Audit Remarks Ok/Not Ok

1 Blasting facilities a. Centrifugal * (electrically


operated) or Compressor - 1 No.
with Flow: minimum 250 CFM, Air
outlet pressure: 7 Kg/cm2,
b. Oil separator / Water separator
(inbuilt in compressor or separate
unit)
c. Blasting nozzles with throat size
of min 7 mm (Venturi or Straight
bore and 45 deg taper type along
with taper gauge to check nozzle
size)

* - centrifugal setup must be with


electrical motors & auxiliaries in an
arrangement to obtain a blasting
finish of SA 2.5 with profile
roughness of 30-50 micron.
For centrifugal setup, blasting
chamber size shall be 1500 x 1500
mm2 (minimum)

2 Abrasive media for blasting Cu. Slag/Steel Shots/Steel grits

SVCL: 028/01_Blasting Painting SUPPLIER'S AUTHORISED SIGNATURE AND SEAL


Sl No Parameter for evaluation Minimum Required As given by Firm Actual observed in Audit Remarks Ok/Not Ok

3 Availability of Pictorial Std NACE or ISO 8501-1


for blasting profile and for
rust grades
4 Shade Card As per IS 5 (eg: Shade no: 176, 692,
etc)
5 Land area 1 acre (for firms applying
exclusively for blasting & painting).

6 Covered shed 1 No. L = 12m, H x W = 6x4m with


suitable exhaust arrangement
(with minimum two sides covered
apart from roof)
(Exclusive for blasting / painting)

7 Handling Facility EOT / Mobile Cranes - 12 MT min /


as per job requirement (Mobile
crane may be owned or leased)

8 Blotter testing facility to 1 No. (Test kit)


check quality of compressed
air
9 Airless spray equipment Minimum pressure ratio - 1:75
with suitble nozzles (eg. 2xx,
3xx, 4xx, etc)
10 Powered agitators (Electrical 1 No.
or pneumatic) for proper
mixing of paints

11 Paint filters 80-100 micron (Nylon mesh /


Muslin cloth)

SVCL: 028/01_Blasting Painting SUPPLIER'S AUTHORISED SIGNATURE AND SEAL


Sl No Parameter for evaluation Minimum Required As given by Firm Actual observed in Audit Remarks Ok/Not Ok

12 Solvents used for degreasing Organic solvent / Alkaline cleaner

13 Measuring instrument for Surface Profile meter (0-100)


surface roughness (Elcometer)- 1 No.
14 For measurement of Digital measurement of RH / whirl
temperature for dew point type (dry bulb, wet bulb, RH chart)
& Relative Humidity (RH)

15 For measurement of metal Thermocouple - Contact type /


temperature Laser type
16 Coating thickness gauge For wet film thickness - Comb
gauge - 1 No. and
For dry film thickness - DFT Meter -
1 No. (0-500 micron) (Elcometer/
Defelsko)
17 Qualified/Certified painter 1 Person

18 Certified personnel for 1 Person


surface coating inspection
19 Adhesion test: Cross / X-Cut 1 set
test as per ASTM D3359
with pressure sensitive tape

20 Surface cleanliness check 1 set


for dust: Tape Test

21 Surface contamination 1 set


check instrument
(any method to identify salt
contamination)

SVCL: 028/01_Blasting Painting SUPPLIER'S AUTHORISED SIGNATURE AND SEAL


Sl No Parameter for evaluation Minimum Required As given by Firm Actual observed in Audit Remarks Ok/Not Ok

22 Log book Record book


23 Lab / Separate room to 1 No.
store all analytical gauges,
measuring devices and
consumables.

24 Safety appliances / masks For all personnel engaged


for spray painting and other
PPEs

Part-B ( Optional )
01 Stand-by Generator Facility

02 Effluent facility and


certificate
Part-C: Final Recommendation (for BHEL use only)
Recommendation after document verification:

Recommendation after spot assessment:

Auditor-1 (Spot assessment): Auditor-2 (Spot assessment):

Important Notes :
01 Part-A requirement is a must for qualifying the vendor. Hence, filling up all evaluation parameters is a must and shall be available at the time of spot visit
02 Part-B is only optional and need not be considered for disqualifying the vendor.

SVCL: 028/01_Blasting Painting SUPPLIER'S AUTHORISED SIGNATURE AND SEAL

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