Concrete pressure
Concrete pressure
  on vertical formwork               3
                                29
                                Concrete pressure
    Concrete pressure on vertical formwork
    Tables to estimate the concrete pres-
    sures based on the concrete tempe-           Requirements for accuracy table
    rature and rate of placement as per          Concrete raw density = 25 kN/m3
3   DIN 18218 (issue 9/80)
                                                 Concrete set after 5 hours at the latest
                                                 Compaction with internal vibrators
                                                 Tight plywood
                                                 Pour rate max. 7 m/h = vertical rise of concrete per hour
                           hs
                                                 Definitions                          Symbol          Unit
                                                 Concrete pressure                    Pb              kN/m2
                                5Vb
                                                 Pour rate                            Vb              m/h
                                                 Hydrostatic pressure                 hs              m
                    Pb
                                                 Vibration depth                      hr              m
    Warehouse, Endingen; Ernst Spth, Endingen
    30
                                                                                       Concrete pressure
 The concrete pressure is ascertained                     of concrete pressure, depending on                   grated in the calculation of concrete
 as per DIN 18218 (9/80) by differen-                     consistency. The individual formulae                 pressure with the factor
 tiating between the various consis-                      are stated below and the resulting
 tency ranges. The pour rate vb is inte-                  values are listed in table form. The                                    kT = 145-3* T
 grated differently in the calculation                    temperature of the concrete is inte-                                           100
                                                                                                                      T=temperature in degrees centigrade.
  Stiff concrete, KS                                                         (K1)     Plastic concrete, KP                                                      (K2)
           Pb             Pb             Pb             Pb            Pb                      Pb          Pb             Pb              Pb            Pb
                                                                                                                                                                        3
  Vb     25 C    hs    20 C    hs    15 C    hs    10 C    hs    5 C     hs      Vb    25 C    hs  20 C      hs 15 C       hs  10 C      hs  5 C   hs
  0,5     16,5   0,66    20,0   0,80    23,5   0,94    27,0   1,08   30,6    1,22     0,5    16,8   0,67 20,4      0,82 24,0      0,96 27,6      1,10 31,2 1,25
  1,0     18,2   0,73    22,1   0,88    26,0   1,04    29,9   1,19   33,8    1,35     1,0    20,3   0,81 24,7      0,99 29,0      1,16 33,4      1,33 37,7 1,51
  1,5     19,9   0,79    24,2   0,96    28,5   1,14    32,8   1,31   37,1    1,48     1,5    23,8   0,95 28,9      1,16 34,0      1,36 39,1      1,56 44,2 1,77
  2,0     21,7   0,86    26,4   1,05    31,0   1,24    35,7   1,43   40,3    1,61     2,0    27,3   1,09 33,2      1,33 39,0      1,56 44,9      1,79 50,7 2,03
  2,5     23,5   0,93    28,5   1,14    33,5   1,34    38,5   1,54   43,6    1,74     2,5    30,8   1,23 37,4      1,50 44,0      1,76 50,6      2,02 57,2 2,29
  3,0     25,2   1,00    30,6   1,22    36,0   1,44    41,4   1,65   46,8    1,87     3,0    34,3   1,37 41,7      1,67 49,0      1,96 56,4      2,25 63,7 2,55
  3,5     27,0   1,07    32,8   1,30    38,5   1,54    44,3   1,77   50,1    2,00     3,5    37,8   1,51 45,9      1,84 54,0      2,16 62,1      2,48 70,2 2,81
  4,0     28,7   1,14    34,9   1,39    41,0   1,64    47,2   1,88   53,3    2,13     4,0    41,3   1,65 50,2      2,01 59,0      2,36 67,9      2,71 76,7 3,07
  4,5     30,5   1,21    37,0   1,47    43,5   1,74    50,1   2,00   56,6    2,26     4,5    44,8   1,79 54,4      2,18 64,0      2,56 73,6      2,94 83,2 3,33
  5,0     32,2   1,28    39,1   1,56    46,0   1,84    52,9   2,11   59,8    2,39     5,0    48,3   1,93 58,7      2,37 69,0      2,76 79,4      3,20 89,7 3,59
  5,5     34,0   1,35    41,2   1,64    48,5   1,94    55,8   2,23   63,1    2,52     5,5    51,8   2,07 62,9      2,52 74,0      2,96 85,1      3,40 96,2 3,85
  6,0     35,7   1,43    43,4   1,73    51,0   2,04    58,7   2,34   66,3    2,65     6,0    55,3   2,21 67,2      2,69 79,0      3,16 90,9      3,63 102,7 4,11
  6,5     37,5   1,49    45,5   1,81    53,5   2,14    61,6   2,46   69,6    2,78     6,5    58,8   2,35 71,4      2,86 84,0      3,36 96,6      3,86 109,2 4,37
  7,0     39,2   1,56    47,6   1,90    56,0   2,24    64,4   2,57   72,8    2,91     7,0    62,3   2,49 75,7      3,03 89,0      3,56 102,4     4,09 115,7 4,63
Stiff concrete KS (K1): pb = 5* vb + 21                                             Plastic concrete, KP (K2) pb = 10* vb + 19
  Soft concrete, KR                                                         (K3)      Flowing concrete, KF                               (flow concrete)
           Pb             Pb             Pb             Pb            Pb                      Pb             Pb             Pb             Pb            Pb
  Vb     25 C    hs    20 C    hs    15 C    hs    10 C    hs    5 C     hs      Vb    25 C    hs    20 C    hs    15 C    hs    10 C    hs    5 C      hs
  0,5     17,5   0,70    21,3   0,85    25,0   1,00    28,8   1,15    32,5   1,30     0,5    17,9   0,72    21,7   0,88    25,5   1,04    29,4   1,19    33,2    1,35
  1,0     22,4   0,89    27,2   1,09    32,0   1,28    36,8   1,47    41,6   1,66     1,0    23,8   0,95    28,9   1,16    34,0   1,37    39,1   1,57    44,2    1,78
  1,5     27,3   1,09    33,2   1,33    39,0   1,56    44,9   1,79    50,7   2,03     1,5    29,8   1,19    36,2   1,44    42,5   1,70    48,9   1,95    55,3    2,21
  2,0     32,2   1,28    39,1   1,57    46,0   1,84    52,9   2,12    59,8   2,39     2,0    35,7   1,42    43,4   1,72    51,0   2,03    58,7   2,33    66,3    2,63
  2,5     37,1   1,48    45,0   1,80    53,0   2,12    61,0   2,44    68,9   2,76     2,5    41,7   1,65    50,6   2,00    59,5   2,36    68,5   2,71    77,4    3,06
  3,0     42,0   1,68    51,0   2,04    60,0   2,40    69,0   2,76    78,0   3,12     3,0    47,6   1,88    57,8   2,28    68,0   2,69    78,2   3,09    88,4    3,49
  3,5     46,9   1,87    57,0   2,26    67,0   2,68    77,1   3,08    87,1   3,48     3,5    53,6   2,11    65,1   2,56    76,5   3,02    88,0   3,47    99,5    3,92
  4,0     51,8   2,07    62,9   2,52    74,0   2,96    85,1   3,40    96,2   3,85     4,0    59,6   2,34    72,3   2,84    85,0   3,35    97,8   3,85   110,5    4,35
  4,5     56,7   2,26    68,9   2,76    81,0   3,24    93,2   3,73   105,3   4,21     4,5    65,5   2,57    79,5   3,12    93,5   3,68   107,6   4,23   121,6    4,78
  5,0     61,6   2,46    74,8   2,99    88,0   3,52   101,2   4,04   114,4   4,57     5,0    71,4   2,80    86,7   3,40   102,0   4,01   117,3   4,61   132,6    5,21
  5,5     66,5   2,66    80,8   3,23    95,0   3,80   109,3   4,37   123,5   4,94     5,5    77,4   3,03    93,9   3,68   110,5   4,34   127,1   4,99   143,7    5,64
  6,0     71,4   2,85    86,7   3,46   102,0   4,08   117,3   4,69   132,6   5,30     6,0    83,3   3,26   101,2   3,96   119,0   4,67   136,9   5,37   154,7    6,07
  6,5     76,3   3,05    92,7   3,70   109,0   4,36   125,3   5,01   141,7   5,66     6,5    89,3   3,50   108,4   4,25   127,5   5,00   146,7   5,75   165,8    6,50
  7,0     81,2   3,24    98,6   3,94   116,0   4,64   133,4   5,33   150,8   6,03     7,0    95,2   3,73   115,6   4,53   136,0   5,33   156,4   6,13   176,8    6,93
Soft concrete, KR (K3): pb = 14* vb + 18                                            Flowing concrete, KF (flow concrete): pb = 17* vb + 17
   Consistency range            Factor for setting retarder                                    Conversion factor for deviating
                                                                                                  concrete raw density
                                 5 hours                      15 hours
        KS                       1,15                         1,45
                                                                                                       Raw density in kN/m3
        KP                       1,25                         1,80                                          25 kN/m3
        KR/KF                    1,40                         2,15
                                                                                                                                                                  31
                             Concrete pressure
    In addition to DIN 18218, other international methods use different parameters for calculating the concrete pres-
    sure. The main calculation methods are featured below together with their main factors. The factors are designated
    on the basis of DIN 18218. Here it only states the calculation methods for standard concrete; special conditions have
    to be observed for concrete with special properties.
    1. CIRIA report 108 (United Kingdom)
3   Concrete pressure is calculated according to the CIRIA report 108 as follows:
    pb = b x (k1 x vb + k2 x kT x     h-k1 x vb)       or   pb = b x h
    whichever is smaller.
    This calculation is based on the following parameters:
                                                                                    Flat silo, Sderbrarup;
                                                                                    Max Giese, Bdelsdorf
     b  raw density of the concrete [kN/m3]
     vb  pour rate of the concrete [m/h]
     h  pour height [m]
     k1  cross section coefficient  k1 = 1,0 for walls
                                            1,5 for columns
                                            (if both edge lengths are smaller
                                            than 2,0 m, the cross sections are
                                            designated to as columns)
     k2  additive coefficient       k2 = 0,30 for normal concrete
                                            0,45 for concrete with
                                            setting retarder
                                                        2
       kT  temperature coefficient    kT =  36  
                                              T + 16
                                                                                    Sewage plant, Karlsruhe-Durlach;
                                               with T  concrete temperature [C] Dyckerhoff & Widmann AG, Karlsruhe
    2. ACI 347R (USA):                        For columns                           For walls
    According to ACI the concrete pres- the concrete pressure is taken to be:       we differentiate between ranges of
    sure is calculated according to the                 785*vb                      pour rate.
    cross section form, differentiating pb = 7,19 +
                                                      17,78 + T
    between ranges of concreting speed.                                              vb < 2,14 m/h:
    The calculations include:           The limits of concrete pressure for         The same formula is used as for columns
                                        columns are defined as follows:
     the cross section form                                                           2,14  vb  3 m/h:
     the pour rate                     pmin = 28,74 kN/m2
     the concrete temperature
                                                                                                        1155     244* vb
                                        pmax = 143,7 kN/m2 oder 23,5 * h            pb = 7,19 +                +
     and the pour height               (whichever is smaller)                                        17,78 + T 17,78 + T
                                                                                       vb > 3 m/h:    pb = 23,5* h
    The raw weight of the concrete is taken
    to be 2400 kg/m3.                                                               The concrete pressure limit values for
                                                                                    walls are defined as follows:
                                                                                    pmin = 28,74 kN/m2
                                                                                    pmax = 95,8 kN/m2 oder 23,5 * h
                                                                                    (whichever is smaller)
    32
                                                                 Concrete pressure
3. CIB-FIB-CEB (France)
This method differentiates between three table values which integrate the various criteria. The following parameters
are integrated in the table:
 the pour height
 the wall thickness d [mm]
 the pour rate of the concrete
 the slump [mm] according to standard P 18-305                                                                        3
 the concrete temperature
The weight of the concrete is taken to be 2400 kg/m3.
The following tables can be used to read the values of the concrete pressure:
The smallest of the 3 values is to be taken as concrete pressure!
Table 1 for ascertaining P1 (hydrostatic pressure):
      h [m]          1              2          3          4      5          >6
    P1 [kN/m2]      25             50         75         100    125         150
Table 2 for ascertaining P2 (arch effect of the slightly thickened concrete):
                                                                  V [m/h]
     d [mm]
                    1          2          3         4       5    6       8        10    15     20    30     >=40
      150        P2=35        35         40        45      45   50      55        60    75     90    120     150
      200          40         40         45        50      50   55      60        65    80    95     125     150
      300          50         50         55        60      60   65      70        75    90    105    135     150
      400          60         60         65        70      70   75      80        85    100   115    145     150
      500          70         70         75        80      80   85      90        95    110   125    150     150
Table 3 for ascertaining P3 (setting off the concrete):
     Slump          Concrete                                                V [m/h]
     [mm]        temperature [C]
                                           1       1,5      2   2,5     3          4     5     6      7      >=8
                          5             P3=50       70     95   115    135        150   150   150    150     150
        50               10               40        55     70    85    100        135   150   150    150     150
                         15               40        45     55   65     75         100   125   150    150     150
                         20               35        40     45   50     55          70    90   105    125     150
                          5               60        85    110   140    150        150   150   150    150     150
                         10               50        65     85   105    125        150   150   150    150     150
        75
                         15               40        50     65   80     95         125   150   150    150     150
                         20               35        40     50   60      70         90   115   135    150     150
                          5               70       100    130   150    150        150   150   150    150     150
                         10               55        75    100   120    150        150   150   150    150     150
       100
                         15               45        60     75   90     110        150   150   150    150     150
                         20               35        45     55    70     80        110   130   150    150     150
                                                                                                                33
                                   Concrete pressure
                                              Two examples are used to illustrate
                  Example 1:                  how to calculate the concrete pres-
                                                                                                        Example 2:
             Wall formwork                                                                        Column formwork
                                              sure using the different methods.
     Pour height/wall height: H = 4 m                                                       Pour height/wall height: H = 4 m
          Pour rate: vb = 3,0 m/h                                                                Pour rate: vb = 6.0 m/h
      Concrete temperature: T = 15C                                                         Concrete temperature: T = 15C
       Wall thickness: d = 300 mm                                                           Column cross section: 0.5 x 0.5 m
3                                             General data: normal concrete,
            As per DIN 18218:                 plastic consistency (K2), concrete raw                As per DIN 18218:
                                              density b = 25 kN/m3 unless other-
                    145-3*15                  wise stated.                                                 145-3*15
            kT =             =1                                                                     kT =            =1
                      100                                                                                    100
            pb = 1*(10*3,0 + 19)                                                                    pb = 1*(10*6,0 + 19)
               = 49,0 kN/m2                                                                            = 79,0 kN/m2
         As per CIRIA-Report 108:                                                              As per CIRIA-Report 108:
                    k1 = 1,0                                                                                k1 = 1,5
                    k2 = 0,3                                                                                k2 = 0,3
                               2                                                                                       2
             kT =
                   36  =1,35
                                                                                                    kT = 
                                                                                                             36    
                                                                                                                   =1,35
                   15 + 16                                                                                 15 + 16
    pb = 25 x (1x 3 + 0,3 x 1,35 x 4-1 x 3)                                                pb =25 x (1,5 x 6 + 0,3 x 1,35 x 4-1,5 x 6)
                                              Grain building, Rostock; ZBO, Grevesmhlen
               = 58,5 kN/m2                                                                             = 97,6 kN/m2
            As per ACI 347R:                                                                        As per ACI 347R:
                     1155        244 * 3                                                                           758*6
    pb = 7,19 +              +                                                                     pb = 7,19 +
                  17,78 + 15   17,78 + 15                                                                        17,78 + 15
                  = 64,8 kN/m2                                                                         = 150,9 kN/m2
           pmin < 64,8 kN/m2 < pmax                                                         pmin < 150,9 kN/m2 > pmax = 23,5 * h
              pb = 64,8 kN/m2                                                                         pb = 94,0 kN/m2
           As per CIB-FIB-CEB:                                                                    As per CIB-FIB-CEB:
               P1 = 100 kN/m2                                                                         P1 = 100 kN/m2
               P2 = 55 kN/m2                                                                          P2 = 85 kN/m2
               P3 = 95 kN/m2                  Sewage plant, Bottrop; Kster Bau, Melle                P3 = 150 kN/m2
            Whichever is smaller!                                                                  Whichever is smaller!
               pb = 55 kN/m2                                                                           pb = 85 kN/m2
    34
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