GENERAL INFORMATION                                                                                 00SECTION
00
Toc of SCT INFORMATION . . . 00-00
GENERAL
Toc of SCT
0000              GENERAL INFORMATION
AIM OF DEVELOPMENT . . . . . . . . . . . . 00001                VEHICLE IDENTIFICATION NUMBER
VEHICLE IDENTIFICATION NUMBER                                      (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 000010
 (VIN) CODE . . . . . . . . . . . . . . . . . . . . . . 00009   UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 000010
                                                                  NEW STANDARD . . . . . . . . . . . . . . . . . . . 000011
End of Toc
AIM OF DEVELOPMENT
                                                                                                                           DPE000000000T04
Product concept
  Communicative & Dynamic Space Wagon
    The new generation Space Wagon has achieved an optimal balance between 'Functionality/
       Communicativeness' and 'Driveability/Design'.
    All occupants, not only the driver, can enjoy the functional space in full comfort.
External View
                                                                                                                              DPE000ZT1003
Vehicle outline
Packaging
  '6 + One' packaging concept (Seven-seater specification vehicle)
    The 6-passenger cabin affords ride comfort for each passenger, and the center open space provides plus-
       one functionality for enhanced passenger interaction.
    'Casual sensibility and convenient' functionality
  The best-in-class wheel base realizes advanced driving stability.
  Adoption of wide-open sliding doors on both sides.
    Ingress/Egress improvement
  Adoption of seat sliding and double-folding functions
    Achievement of optimum functionality for each seat
Design theme
  Stylish & Clean
Design image keywords
  Sweeping wedge shape
  Feeling of solid packaging
  Compactness
Interior
   Achievement of a smooth dashboard surface
   The audio unit, climate control unit, and shift knob locations are integrated in the center panel to achieve a
    refined appearance.
   The adoption of ergonomic principles on many parts realizes excellent operability and a functional interior
                                                                                                                          00001
                                       GENERAL INFORMATION
   design.
                                                                                                       DPE000ZT1004
Safety
  The adoption of the triple-H, strenghtened frames on the floor, sides and roof areas provides enhanced
   protection.
  Injuries in a pedestrian-vehicle collision are minimized by the increased space between the hood and engine.
  Air bags have been adopted for the driver and passenger-side to soften the impact to the head and face of the
   front passengers.
  Side air bags that effectively protect the chest area have been adopted for the front seats.
  Large curtain air bags have been adopted that deploy and cover the front and rear side windows to protect the
   heads of the front and rear passengers.
  Pre-tensioner and load limiter mechanisms have been adopted for the front seat belts.
  Seat belt reminders have been adopted for the prevention of unfastened seat belts.
  Both ISO FIX and tether strap anchors are provided in the second and third-row seats for child-restraint
   securing.
  An immobilizer system has been adopted. This anti-theft device prevents the engine from being started unless
   the encrypted identification code, transmitted from a special electronic chip embedded in the key, corresponds
   with the identification code registered in the vehicle.
  Power windows with a safety auto-reverse mechanism have been adopted.
Suspension
  Front suspension
    Strut-type suspension adopted
    A liquid-filled bushing for the lower arm adopted
    A separated input type shock absorber mount has been adopted for improved steering stability and riding
00002
                                        GENERAL INFORMATION
     comfort.   .
                    L.H.D.                                                                                     00
                                                                                     1
                                       2
                                                                     4
                                                                                                DPE213ZT1001
                     R.H.D.
                                                                                     1
                                       2
                                                     5
                                                                 4
                                                                                                DPE213ZT1002
 1   Front shock absorber and coil spring                    4   Front lower arm
 2   Front stabilizer control link                           5   Front crossmember
 3   Front stabilizer
 Rear suspension
   An E-type multi-link rear suspension adopted
   A wider occupancy space has been achieved due to the separated positioning of the shock absorber and
                                                                                             00003
                                          GENERAL INFORMATION
      coil spring. .
                                                                        2
                          10
                                                                                             3
                                                  7
                                      5       6
                                                                                                  DPE214ZT1003
  1   Rear shock absorber                                     6    Rear coil spring
  2   Rear crossmember                                        7    Rear stabilizer control link
  3   Rear trailing link                                      8    Rear stabilizer
  4   View from the rear of the vehicle                       9    Rear lateral link
  5   Rear lower arm                                          10   Rear upper arm
Steering
  Power steering
    Electro Hydraulic Power Assist Steering (EHPAS) adopted (L8, LF)
    Engine-speed-sensing power steering adopted (MZR-CD (RF-Turbo))
00004
                                            GENERAL INFORMATION
L.H.D.
                                                                                              1                        00
                  L8, LF
                                                  8
                                                       9                                            7
                                                               PCM
                                                                  3                            2
                  MZR-CD (RF Turbo)
                                                                                                        DPE614ZT1001
  1      Steering wheel                                    6   EHPAS control module (built into electric power
  2      Steering column and shaft                             steering oil pump)
  3      Steering gear and linkage                         7   steering angle sensor
  4      Power steering oil pump                           8   Instrument cluster
  5      Electric power steering oil pump                  9   EHPAS warning light
                                                                                                    00005
                                            GENERAL INFORMATION
R.H.D.
                    L8, LF
                                        8
                                                                                                   1
                                                9
                                                                                          7
                                                                                      2
                                            5
                                                                                               PCM
                               6                                 3
                    MZR-CD (RF Turbo)
                                                                                                              DPE614ZT1002
  1      Steering wheel                                      6       EHPAS control module (built into electric power
  2      Steering column and shaft                                   steering oil pump)
  3      Steering gear and linkage                           7       steering angle sensor
  4      Power steering oil pump                             8       Instrument cluster
  5      Electric power steering oil pump                    9       EHPAS warning light
Engine
  The lightweight, aluminum alloy cylinder block and lower block provide superior vibration resistance. Superior
   crank support stiffness combined with lightweight pistons and connecting rods have been adopted for a
   comfortable, linear drive feel.
  Low-tension piston rings, and shimless tappets have been adopted to minimize friction losses and improve fuel
   economy.
  The following improvements have been realized (MZR-CD (RF Turbo)) due to the adoption of the common rail
   type fuel injection system.
    Particulate matter (PM) reduction has been realized due to the extremely high pressure fuel injection
00006
                                      GENERAL INFORMATION
       system.
    NOx and PM reduction have been realized due to an optimized combustion condition and enhanced
       flexibility in injection volume, timing, and pulse                                                                00
  A diesel particulate filter system (MZR-CD (RF Turbo)) has been adopted to remove particulate matter (PM) in
   the exhaust gas.
Automatic transmission
  A slope-control function saves the driver from having to make frequent use of the brake pedal on slopes,
   providing the driver a feeling of smooth shift control.
  A higher 4th gear ratio promotes fuel economy during high-speed cruising.
  An expanded lockup range covers lower vehicle speeds. A control function adds lockup during deceleration that
   contributes to improved fuel economy and reduced CO2 emissions.
Brakes
  Lever-type parking brake adopted
  Brake assist system provides enhanced brake force based on light braking effort.
  Linear, responsive braking function with an outstanding feeling of security and control characteristics.
    Stability and steerability is maintained during braking control due to the adoption of ABS or DSC for all
       models, together with Electronic Brakeforce Distribution (EBD).
    A large-sized single diaphragm (10 inch) has been adopted, ensuring high brake functionality.
    An intrusion-minimizing brake pedal, which minimizes the amount of rearward pedal thrust in a frontal
       collision, has been adopted.
    A brake-assist function has been adopted to supplement pedal braking force and reduce speed in a shorter
       distance during emergency braking.
ABS STRUCTURAL VIEW
                                                                           3
                             7   6
           L.H.D.
                                                ABS HU/CM
                                                                               4
                                                 1
                                                                                                 3
      PCM              PCM (L8, LF)
      (MZR-CD (RF Turbo))
                                                          2
                    R.H.D.
                                                                       ABS HU/CM
                                                                                                     4
                                                                           PCM
                                                                           (MZR-CD (RF Turbo))
                                                                           1
                                           PCM (L8, LF)
                                                                                                          DPE413ZT1001
                                                                                                         00007
                                        GENERAL INFORMATION
  1   Front ABS wheel-speed sensor                                       5    Instrument cluster
  2   Front ABS sensor rotor                                             6    Brake system warning light
  3   Rear ABS wheel-speed sensor                                        7    ABS warning light
  4   Rear ABS sensor rotor
DYNAMIC STABILITY CONTROL (DSC) STRUCTURAL VIEW
   9 MZR-CD (RF Turbo)              9 L8, LF
       10            11                                 11          10
           13     12                       13          12
                           L.H.D.                5
                                                                                            7
                                                                                            8                             4
                                                                                    DSC HU/CM       6
                            PCM                             2
                            (MZR-CD (RF Turbo))
                                               PCM (L8, LF)
                                                                                                                              3
                                                                         7      5
                           R.H.D.
                                                                               8
                                                                                        DSC HU/CM        6
                                                                                                                                  4
                                                                                                PCM
                                                                                                (MZR-CD (RF Turbo))
                                                                                        1
                                                     PCM (L8, LF)
                                                                                                                                      DPE415ZT1001
  1   Front ABS wheel-speed sensor                                       8    DSC OFF switch
  2   Front ABS sensor rotor                                             9    Instrument cluster
  3   Rear ABS wheel-speed sensor                                        10   DSC OFF light
  4   Rear ABS sensor rotor                                              11   DSC indicator light
  5   Combined sensor                                                    12   Brake system warning light
  6   Brake fluid pressure sensor (Built into DSC HU/CM)                 13   ABS warning light
  7   Steering angle sensor
Equipment for enhanced comfort
  Left/right sliding doors
    Auto closure
00008
                                       GENERAL INFORMATION
      The electrically operated sliding doors can also be opened and closed using the advanced key or keyless-
         entry transmitter.
    Driver support system                                                                                                         00
      The 'Back monitor system with predicted vehicle track display' system, with front and rear-mounted CCD
         cameras, displays the line the vehicle will follow as calculated from the steering-wheel angle.
    Audio system
      The 20 GB built-in hard disc drive audio also provides remote operation using the wireless remote
         controller.
    Rear seat entertainment system
      Remote operation using the wireless remote controller is possible for the retractable 7-inch LCD and DVD
         mounted on the ceiling, and TV reception.
    Advanced Keyless Entry and Start Up System
      Doors are locked/unlocked and the engine is started/stopped without the use of a conventional key.
    KARAKURI storage box
      Storage space is provided with storage boxes under the seat bottoms of the second row seats.
End Of Sie
VEHICLE IDENTIFICATION NUMBER (VIN) CODE
                                                                                                                 DPE000000000T01
European (L.H.D. U.K.) specs.
      J MZCR 19825 # 12 3 4 5 6
                                                                                 Serial No.
                                                                                 0= Hiroshima
                                                                        Plant    1= Hofu
                                                   for Europe-RHD: Dummy         0
                                                   for Europe-LHD: Dummy         5 to 9 (Same as model year-Israel etc.)
                                                   for Others: Model year        5= 2005
                                                                                 2= 5MTX
                                                                                 5= 4ATX
                                                               Transmission      6= 6MTX
                                                                                 8= L8 (1.8 L)
                                                                                 F= LF (2.0 L)
                                                                                 T= RF-Turbo-Standard power (2.0 L)
                                                                 Engine type     R= RF-Turbo-High power (2.0 L)
                                                                   Body style    9= 4-door Station Wagon
                                                                   Drive axle    1= FF
                                                                Vehicle type     CR= Mazda5
                                             World manufacturer identification   JMZ= European (L.H.D. U.K.)
                                                                                                                   DPE000ZW1005
                                                                                                               00009
                                           GENERAL INFORMATION
General (L.H.D R.H.D) specs.
          J M 6 C R 10 F 1 0 0 1 2 3 4 5 6
                                                                                               Serial No.
                                                                            No significance    0 = Dummy
                                                                                Model year     5= 2005, 6= 2006
                                                                            No significance    0 = Dummy
                                                                        Model change code      1
                                                                                Engine type    F= LF (2.0 L)
                                                                                 Body style    10 = Closed body
                                                                               Vehicle type    CR= Mazda5
                                                                                               JM6 = General (R.H.D.) specs.
                                                           World manufacturer identification   JM7 = General (L.H.D.) specs.
                                                                                                                           DPE000ZW1006
End Of Sie
VEHICLE IDENTIFICATION NUMBER (VIN)
                                                                                                                         DPE000000000T05
European (L.H.D) specs.
JMZ CR1982*# 100001
JMZ CR19F2*# 100001
JMZ CR19F5*# 100001
JMZ CR19R6*# 100001
JMZ CR19T6*# 100001
U.K. specs.
JMZ CR19820# 100001
JMZ CR19F20# 100001
JMZ CR19R60# 100001
JMZ CR19T60# 100001
General (L.H.D) specs.
JM7 CR10F1*0 100001
JM7 CR10F100 100001
General (R.H.D) specs.
JM6 CR10F100 100001
End Of Sie
UNITS
                                                                                                                         DPE000000000T02
Electrical current    A (ampere)
Electric power        W (watt)
Electric resistance   ohm
Electric voltage      V (volt)
                      mm (millimeter)
Length
                      in (inch)
                      kPa (kilo pascal)
Negative pressure     mmHg (millimeters of mercury)
                      inHg (inches of mercury)
                      kPa (kilo pascal)
Positive pressure     kgf/cm2 (kilogram force per square
                      centimeter)
                      psi (pounds per square inch)
000010
                                          GENERAL INFORMATION
                   Nm (Newton meter)
                   kgfm (kilogram force meter)                                                                                00
Torque             kgfcm (kilogram force centimeter)
                   ftlbf (foot pound force)
                   inlbf (inch pound force)
                   L (liter)
                   US qt (U.S. quart)
                   Imp qt (Imperial quart)
Volume             ml (milliliter)
                   cc (cubic centimeter)
                   cu in (cubic inch)
                   fl oz (fluid ounce)
                   g (gram)
Weight
                   oz (ounce)
Conversion to SI Units (Systme International d'Units)
  All numerical values in this manual are based on SI units. Numbers shown in conventional units are converted
   from these values.
Rounding Off
  Converted values are rounded off to the same number of places as the SI unit value. For example, if the SI unit
   value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.
Upper and Lower Limits
  When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is
   an upper limit and rounded up if the SI unit value is a lower limit. Therefore, converted values for the same SI
   unit value may differ after conversion. For example, consider 2.7 kgf/cm2 in the following specifications:
     210260 kPa {2.12.7 kgf/cm2, 3038 psi}
     270310 kPa {2.73.2 kgf/cm2, 3945 psi}
  The actual converted values for 2.7 kgf/cm2 are 265 kPa and 38.4 psi. In the first specification, 2.7 is used as
   an upper limit, so the converted values are rounded down to 260 and 38. In the second specification, 2.7 is
   used as a lower limit, so the converted values are rounded up to 270 and 39.
End Of Sie
NEW STANDARD
                                                                                                             DPE000000000T03
  Following is a comparison of the previous standard and the new standard.
                  New Standard                                         Previous Standard
  Abbrevi-                                               Abbrevi-                                            Remark
                              Name                                                     Name
   ation                                                  ation
    AP       Accelerator Pedal                                      Accelerator Pedal
    APP      Accelerator Pedal Position                             Accelerator Pedal Position
    ACL      Air Cleaner                                            Air Cleaner
    A/C      Air Conditioning                                       Air Conditioning
   BARO      Barometric Pressure                                    Atmospheric Pressure
     B+      Battery Positive Voltage                      VB        Battery Voltage
            Brake Switch                                           Stoplight Switch
            Calibration Resistor                                   Corrected Resistance                   #6
CMP sensor   Camshaft Position Sensor                               Crank Angle Sensor
  LOAD       Calculated Load Voltage                                                  
   CAC       Charge Air Cooler                                      Intercooler
   CLS       Closed Loop System                                     Feedback System
   CTP       Closed Throttle Position                               Fully Closed
   CPP       Clutch Pedal Position                                  Clutch Position
   CIS       Continuous Fuel Injection System              EGI       Electronic Gasoline Injection System
 CS sensor   Control Sleeve Sensor                      CSP sensor   Control Sleeve Position Sensor         #6
CKP sensor   Crankshaft Position Sensor                             Crank Angle Sensor 2
   DLC       Data Link Connector                                    Diagnosis Connector
   DTM       Diagnostic Test Mode                                   Test Mode                              #1
                                                                                                            000011
                                          GENERAL INFORMATION
                  New Standard                                   Previous Standard
 Abbrevi-                                           Abbrevi-                                      Remark
                                Name                                            Name
  ation                                              ation
   DTC       Diagnostic Trouble Code(s)                       Service Code(s)
     DI      Distributor Ignition                             Spark Ignition
   DLI       Distributorless Ignition                         Direct Ignition
     EI      Electronic Ignition                              Electronic Spark Ignition        #2
   ECT       Engine Coolant Temperature                       Water Thermo
    EM       Engine Modification                              Engine Modification
            Engine Speed Input Signal                        Engine RPM Signal
  EVAP       Evaporative Emission                             Evaporative Emission
   EGR       Exhaust Gas Recirculation                        Exhaust Gas Recirculation
    FC       Fan Control                                      Fan Control
    FF       Flexible Fuel                                    Flexible Fuel
   4GR       Fourth Gear                                      Overdrive
            Fuel Pump Relay                                  Circuit Opening Relay            #3
   FSO
             Fuel Shut Off Solenoid                   FCV      Fuel Cut Valve                   #6
 solenoid
   GEN       Generator                                        Alternator
  GND        Ground                                           Ground/Earth
  HO2S       Heated Oxygen Sensor                             Oxygen Sensor                    With heater
   IAC       Idle Air Control                                 Idle Speed Control
            IDM Relay                                        Spill Valve Relay                #6
            Incorrect Gear Ratio                                                 
            Injection Pump                          FIP       Fuel Injection Pump              #6
            Input/Turbine Speed Sensor                       Pulse Generator
    IAT      Intake Air Temperature                           Intake Air Thermo
    KS       Knock Sensor                                     Knock Sensor
   MIL       Malfunction Indicator Lamp                       Malfunction Indicator Light
   MAP       Manifold Absolute Pressure                       Intake Air Pressure
   MAF       Mass Air Flow                                    Mass Air Flow
MAF sensor   Mass Air Flow Sensor                             Airflow Sensor
   MFL       Multiport Fuel Injection                         Multiport Fuel Injection
   OBD       On-Board Diagnostic                              Diagnosis/Self Diagnosis
    OL       Open Loop                                        Open Loop
            Output Speed Sensor                              Vehicle Speed Sensor 1
    OC       Oxidation Catalytic Converter                    Catalytic Converter
   O2S       Oxygen Sensor                                    Oxygen Sensor
   PNP       Park/Neutral Position                            Park/Neutral Range
   PID       Parameter Identification                         Parameter Identification
            PCM Control Relay                                Main Relay                       #6
   PSP       Power Steering Pressure                          Power Steering Pressure
  PCM        Powertrain Control Module               ECU       Engine Control Unit              #4
            Pressure Control Solenoid                        Line Pressure Solenoid Valve
                                                                                                Pulsed
  PAIR       Pulsed Secondary Air Injection                   Secondary Air Injection System
                                                                                                injection
            Pump Speed Sensor                                NE Sensor                        #6
                                                                                                Injection
   AIR       Secondary Air Injection                          Secondary Air Injection System   with air
                                                                                                pump
  SAPV       Secondary Air Pulse Valve                        Reed Valve
   SFI       Sequential Multipoint Fuel Injection             Sequential Fuel Injection
                                                              1-2 Shift Solenoid Valve
            Shift Solenoid A
                                                              Shift A Solenoid Valve
                                                              2-3 Shift Solenoid Valve
            Shift Solenoid B
                                                              Shift B Solenoid Valve
            Shift Solenoid C                                 3-4 Shift Solenoid Valve
000012
                                        GENERAL INFORMATION
                  New Standard                                   Previous Standard
 Abbrevi-                                           Abbrevi-                                          Remark      00
                             Name                                              Name
   ation                                             ation
   3GR      Third Gear                                        3rd Gear
   TWC      Three Way Catalytic Converter                     Catalytic Converter
    TB      Throttle Body                                     Throttle Body
    TP      Throttle Position                                                    
 TP sensor  Throttle Position Sensor                          Throttle Sensor
   TCV      Timer Control Valve                      TCV       Timing Control Valve                 #6
   TCC      Torque Converter Clutch                           Lockup Position
            Transmission (Transaxle) Control
   TCM                                                        EC-AT Control Unit
            Module
            Transmission (Transaxle) Fluid
                                                             ATF Thermosensor
            Temperature Sensor
     TR     Transmission (Transaxle) Range                    Inhibitor Position
     TC     Turbocharger                                      Turbocharger
    VSS     Vehicle Speed Sensor                              Vehicle Speed Sensor
    VR      Voltage Regulator                                 IC Regulator
 VAF sensor Volume Air Flow Sensor                            Air flow Sensor
            Warm Up Three Way Catalytic
  WUTWC                                                       Catalytic Converter                  #5
            Converter
   WOT      Wide Open Throttle                                Fully Open
#1: Diagnostic trouble codes depend on the diagnostic test mode
#2: Controlled by the PCM
#3: In some models, there is a fuel pump relay that controls pump speed. That relay is now called the fuel pump
    relay (speed).
#4: Device that controls engine and powertrain
#5: Directly connected to exhaust manifold
#6: Part name of diesel engine
End Of Sie
                                                                                                  000013