Foto

Pumpenstation Lubrigun Sprh System

PUMP STATION LUBRIGUN SPRAY SYSTEM

PUMPSTATIV MED WINCH OCH LUFTENHET /

STAND WITH WINCH AND MAINT: UNIT
9007150/002

LUFTBEHANDLINSENHET / MAINTENANCE UNIT

615-29105-1 24VDC / 615-29093-1 220VAC

Pumpe / PUMP
82054-13E2

ANS.TRYCKLUFT: 20mm
AIR INLET: 20mm

ANS. FETT: 1/2 NPT i

GREASE OUTLET: 1/2 NPT f
ANS. TRYCKLUFT TILL
SPRAYMUNSTYCKE: 16mm
COMPRESSED AIR TO NOZZLES:
16mm

PBM/014/A/98 / Pumpstation for spraysystem HSA / 02.06.05 nderungen vorbehalten 1/1

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088
 Owner Manual
Operating Instructions

3.6A-10001-A96

Overpressure safety device 515-30955-2

1032a97

Item Designation Qty. Part-No.

1 Connecting block casing 1 415-22349-4

2 Protective plug 2 233-13100-2
3 Pressure gauge 0...250 bar, 100 1 234-13101-5
4 Overpressure relief valve 1 624-25465-1
5 Compression nut s 10-L 1 223-13016-4
6 Bind head ring dki R 1/2 1 222-12597-1
7 Adapter 1 304-17573-1
Subject to modifications

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 User Manual 7.3A-38010-A98

Lubrigun Pumps 50:1 Page 1 of 1

Operating Instructions & Service Parts List

Lubrigun Pumps, air operated

No. 82050, No. 82054, No. 83513, No. 82050-E575 Ser. J

Subject to change

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 User Manual 7.3A-38010-A98

Lubrigun Pumps 50:1 Page 2 of 2

1. Foreword
This User Manual is intended to familiarize the user If persons being involved in handling/operating the
with the pump/equipment and its designated use. pump/equipment are not fluent in English, it is the users
responsibility making sure that personnel comprehends
The operating instructions contain important the contents of this Manual, particularly the Instructions
information on how to operate the pump/equipment and Warnings, prior to operating this pump/equipment.
safely, properly and most efficiently. Observing these
instructions helps to prevent danger , to reduce repair This Manual must be read and applied by any
costs and downtimes and to increase the reliability and person in charge of carrying out work with the
life of the pump/equipment. pump/equipment, such as
The Manual has to be supplemented by the Operation including setting up, troubleshooting in
respective national rules and regulations for accident the course of the work, evacuation of production waste,
prevention and environmental protection. care and disposal of consumables.
The Manual must always be available wherever the Maintenance
pump/equipment is in use. (servicing, inspection, repair)
and/or transport

Table of contents
Section Contents Page
1. Foreword 2
2. Safety instructions 3-5
2.1 Safety instructions, general, for pumps and pump units 3-4
2.2 Safety instructions, specific, for air operated pumps 4-5
3. Specifications of the product 6-10
3.1 Designated use 6
3.2 General description 7
3.3 Technical data 7
3.4 General dimensions 8
3.5 Operation guidance 9-10
4. Erection & Installation 11
4.1 Safety instructions 11
4.2 Tools required 11
4.3 Erection 11
4.4 Installation, general information 11
5. Operation 12-15
5.1 Setting-up for operation 12
5.2 Initial operation 12-13
5.3 Standard operation 13-14
5.4 Inspection & maintenance 14
5.5 Preventative maintenance 14
5.6 Troubleshooting 14-15
6. Service 16-18
6.1 Tools required 16
6.2 Disassembly procedure & repair 16-18

Addendum
Service parts drawing (3) 19-20
Service parts list 21-22

Note
For additional information,
refer to instructions of machine manufacturer.

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Lubrigun Pumps 50:1 Page 3 of 3

2. Safety Instructions
for Pumps and Pump Units Hazards on Disregard of Safety Instructions
2.1 General Safety Instructions
Failure to heed the safety instructions and warnings
This Operating Instructions Manual contains important
may result in damage to equipment and the
information about the equipment on set-up, operation
environment and/or serious personal injury.
and maintenance.
Failure to observe the safety notes may result in the
Therefore, this Manual shall be read by the Fitter,
loss of all claims for damage.
Technical Personnel, the Owner\Operator prior to
As an example, we list some dangers that may result
erecting and operating this equipment.
from failure to observe these instructions and warnings:
Follow instructions and heed Warnings.
This Manual must always be at hand at the place of use Hazards by malfunction of the equipment/machine.
of the equipment. Hazards generated by neglecting specified methods
All safety instructions contained in this main chapter for maintenance and repair.
Safety Instructions as well as safety instructions in Personal injury effected by electrical, mechanical
other chapters must be observed. and chemical hazards.
Hazard Markings in Operating Instructions Danger to the environment due to leakage of harmful
Warnings that may result in serious personal injury if materials.
ignored, are marked in the Manual by symbols as Operating Precautions
follows: The safety instructions given in this Operating
Warnings for exposure to hazards marked by Instructions Manual, the prevailing national regulations
for the prevention of accidents and any internal
directives of the user concerning the plant and the
prevention of accidents must be observed.
Safety Instructions for the User/Operator
Safety Symbol according to DIN 4844-W9 In case of thermal hazards by hot (or cold) machine
parts, the owner/user must take care of guards
Warnings for exposure to electrical hazards marked by preventing direct contact of those sections.
Do not remove safety guards/devices for moving
parts while the machine is in operation.
Avoid hazards to persons and environment by
leakage of harmful materials. Always collect material
for disposal according to the regulation of the
Safety Symbol according to DIN 4844-W8 national authorities.
Never expose to electrical hazard. Equipment and all
Safety instructions that might result in equipment operations must be in compliance with applicable
damage and machine malfunction if ignored, are engineering rules and regulations (for details refer
marked by the word for example to applicable specifications of your
CAUTION national board of electr. engineers, the local electric
power supply companies etc.).
Heed safety instructions and Warnings attached to the Safety instructions
machine. Keep them complete and perfectly legible. for Maintenance, Inspection and Installation Services
The owner/user must make sure that all maintenance,
Qualification of Personnel and Training inspection and installation work are executed by
The staff responsible for operation, maintenance, authorized and qualified experts who have thoroughly
inspection and installation must be adequately qualified read the Operating Instructions Manual.
Any work servicing the equipment must be done while
for these jobs. The user must properly regulate the field
the machine is not in operation and is shut down. Follow
of responsibility and supervision of the personnel. If the
the instructions for shutting down the machine.
personnel is not in command of the necessary
Decontaminate pumps/pump units used for pumping
expertise, they must receive appropriate training and harmful materials.
instructions. If necessary, this can be done by the Guards and safety devices must be re-installed
manufacturer/supplier on behalf of the machine user. immediately after completion of servicing the
Furthermore, the user must ensure that the contents of equipment.
the of the Operating Instructions Manual are fully Dispose of harmful materials/consumables according to
understood by the personnel. the regulation of the national authorities.
Always observe instructions of the sections Initial
Operation before operating the equipment.

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Lubrigun Pumps 50:1 Page 4 of 4

Safety Instructions
Unauthorized modifications of equipment and parts Qualification of personnel
Altering or modifying parts of this equipment may Installation work, inspection, maintenance and repair
exclude warranty. Never make any modifications or shall be executed by qualified, trained personnel only.
conversions without suppliers approval. Original spare The instructions for disassembly and repair of pumps/
parts and accessories comply with the technical pump components are designated to experts skilled in
requirements and safety. hydraulics/pneumatics.
Inadmissible operating modes If using electrical components for pump/equipment,
The operational safety of the supplied product is only work on the electrical system and equipment must be
maintained when the equipment is used according to carried out only by a skilled electrician or by instructed
section Designated Use and operated within the persons under the supervision and guidance of a skilled
ratings stated in section Technical Data. electrician and in accordance with electrical engineering
Commissioning and operating the equipment are rules and regulations.
permitted in the European Community only when the Warning
machine/machinery, which the Pump is intended to be
used on, is in conformity with safety requirement
according to EC directives for safety of machinery.
2.2 Specific safety instructions
for air operated pumps
Differential plunger pump typ e L u b r i g u n with pneu- Do not allow unauthorized personnel to assemble,
matic drive. operate, service or repair the pump/equipment.
General Do not operate airmotor of this pump with
Air operated Lubrigun pumps with pressure ratio of 50:1 combustible gas.
are used for chasiss grease lubrication or in central Do not alter or modify any part of this equipment.
lubrication systems that can consist of a great number Do not exceed the max. working pressure of the
of components. The reliability and safety of the pump or of system components when performing
complete system/machine depend on all system adjustments/settings that cause changes of the
components of the assembly installed. operating pressure.
The manufacturer / supplier of the complete installation/ Never exceed the permissible pressure of the lowest
machine has to supplement the supplied pump by rated system component in the material dispensing
system components individually required for operation system and/or air supply system.
and safety. Do not operate pump before safety devices of the
The operating instructions for the complete system, equipment is in place and fully functional.
considering all components additionally used with the Note: When using mobile pumps/pump units, safety
Lubrigun Pump is part of the supply of the supplier/ devices to be mounted directly to the pump. Mobile
manufacturer of the installation/machine. means that the air operated pump can be used at
In addition to the operating instructions, the user of the changing places of operation and/or the connecting
equipment has to observe all other generally applicable point of the air supply to pump is not fixed.
legal and other mandatory regulations relevant to Prevent static sparking.
accident prevention and environmental protection. The Tighten all connections securely before using pump.
owner/user has to supplement the Manual accordingly. Take special care to fluid connections of the material
These compulsory regulations may also deal with the dispensing system. Splashed oil may cause injury
handling of hazardous materials/substances, issuing and fire.
and/or wearing of personal protective equipment. Never attempt to pump flammable liquids (for
The owner/user must supplement the Manual by example gasoline).
instructions covering the duties involved in supervising Do not pump materials which are incompatible with
and notifying special organizational features. wetted parts of the pump or system components.
Manufacturer / supplier of the installation/machine and
the user are responsible for the appropriate use of the
Lubrigun Pump and system components.
Basic organizational measures
Immediate stop of the pump/equipment and report of
the malfunction to the competent authority/ person must
be always ensured in the event of safety-relevant
modifications or changes in the behaviour of the pump/
equipment during operation.

Subject to change

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 User Manual 7.3A-38010-A98

Lubrigun Pumps 50:1 Page 5 of 5

Safety Instructions
Warnings In case of malfunction or damages: Immediately shut
off pump (disconnect air coupler from pump).
Always disconnect air coupler from pump when pump
sits idle for long periods of time (pump not being used)
or before servicing (inspection, maintenance, repair) the
pump/equipment. (See illustration).
While operating or testing 1 Pump drive
(airmotor)
Hands away from material outlet and lower part
M.1 Air inlet
(material inlet) of the pump. a Air quick coupler
Never point the material outlet (for example outlet of b Coupler nipple
flow guns, lubricating guns) at any part of the body Note: a & b to supple-
or at other persons. Do not deflect material flow at ment by user.
outlet by hands.
Shut pump off in the case of malfunction or changes Report damages or malfunction of the equipment
in the behaviour of the pump/ equipment during immediately to the competent authority/ person.
operation. Have any defects rectified immediately by qualified,
Do not attempt to repair or disassemble the authorized personnel.
equipment while pump/system is pressurized. Observe the adjusting, maintenance and inspection
Do not use non-original equipment spare parts. activities and intervals set out in the operating
Do not permit maintenance and service works to instructions, including information on the
persons not qualified to do. replacement of parts/components. These activities
Always read and follow the safety instructions of the must be executed by skilled personnel only.
manufacturer of materials used for dispensing or Pay attention to instructions concerning the
cleaning/flushing the pump. execution of maintenance and repair!
Use protective clothing when prescribed. Before carrying out maintenance and repair works or
Always follow recommendations of the material any disassembly of the pump or system components
manufacturer regarding use, compatibility and (for example hose, swivel, control valve, etc.),
disposal of the material. ensure that air supply line to pump is disconnected.
Perform pressure relief procedure to depressurize
Operating Precautions pump and components of fluid system (material
Always heed safety instructions and warnings listed dispensing system). If depressurizing is restricted by
in this Operating Instructions Manual. clogged material supply line/system components,
When adding system components, use quality very slowly loosen connectors cautiously to relieve
products that comply with the technical requirements the pressure. Wear safety glasses!
regarding pressure and material compatibility; hoses Perform maintenance and repair safely; methods
must have the proper length. and tools to be adequate for carrying out the work.
For installation of compressed air and material If replacing parts/components take care that
supply line, follow standard plumbing practice. They replacement parts comply with requirements
must be laid and fitted properly. Ensure that no Use original spare parts only.
connections are interchanged. On re-assembly of high pressure sections, do not
Before operating the equipment, always make sure interchange mistakenly connectors, hoses, etc. with
that safety devices are in place and operating those for compressed air lines.
properly. Always tighten any screwed connections that have
Do not exceed the working pressure of the been loosened during maintenance and repair.
equipment. Adhere to stated torque specifications.
Follow operating instructions when putting or setting- Any safety devices removed for set-up, maintenance
up equipment in operation. or repair purposes must be refitted and checked
If the equipment is completely shut down for immediately upon completion of the maintenance
maintenance and repair work, the pump must be and repair work.
secured against inadvertent starting. Ensure that all consumables and replaced parts are
Check all lines, hoses and screwed connections disposed of safely and with minimum environmental
regularly for leaks and obvious damage. Inspection impact.
intervals depend on stress of the specific equipment. CAUTION
Repair damage immediately. Repairs by authorized Use clean and moisture-free compressed air only to
personnel only. operate pump. Do not operate with air contaminated
Check pump/pump unit regularly for proper operation with materials not compatible with Buna-N seals.
and working conditions. Do not operate pump when out of material.

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Lubrigun Pumps 50:1 Page 6 of 6

3. Specifications of the Product

LUBRIGUN PUMPS LINCOLN Lubrigun Pumps are built in accordance with
Model No. 82050, No. 82054, No. 83513, state-of-the-art standards and the recognized safety
No. 82050-E575 rules. Nevertheless, its use may constitute a risk to life
piston pump, air operated and limb of the user or third parties, or cause damage to
pressure ratio 50:1. the equipment and to other material property.
Lubrigun Pumps, models with pressure ratio 50 : 1, are
Manufacturer Sales & Service designed for pumping petroleum based lubricants;
LINCOLN Lincoln GmbH preferable for semi-fluid grease and common chassis
St. Louis, Mo 63120-1578 Heinrich-Hertz-Str. 2-8 grease not exceeding NLGI #2.
USA D-69190 Walldorf Using the equipment for purposes other than those
Contacts for inquiries and service: mentioned above is considered contrary to its
See telephone- and Telefax number below designated use. The manufacturer/supplier cannot be
held liable for any damage resulting from such use. The
3.1 Designated Use risk of such misuse lies entirely with the user.
Operating the equipment within the limits of its
designated use also involves observing the instructions
set out in the operating manual and complying with the
inspection and maintenance directives.
Commissioning and operating the equipment are
permitted in the European Community only when the
machine/machinery, which the Pump is intended to be
used on, is in conformity with safety requirement
according to EC directives for safety of machinery.
Contact LINCOLN prior to using the Pump in case of
any questions regarding the appropriate use of the
equipment. Refer to bottom line for postal address,
phone and fax number.
Note
In case of pumping semi-fluid, non-fluid lubricants, the
user has to take steps to allow the pump to take in the
material to be pumped, for example by attaching a
follower plate or by heating the material. Among other
things, the pumpability of the material depends on the
environmental conditions of the individual application.
An air pressure regulator is required by the user to
adjust pump cycles and pressure to pump.
System components to operate the Pump individually
depend on the specific requirement. Ask for assistance
if required.
Lubrigun Pump
M.1 Air inlet
A.2 Material outlet
1 Pump drive (airmotor)
2 Pump tube (piston pump)
Pump drive & Pump tube are one unity.
Air quick-coupling for connecting pump drive not in-
cluded in scope of supply.

Warning
Do not operate pump drive (airmotor)
with combustible gas.

Always use compressed air only to operate airmotor of

the pump.

Subject to change

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Lubrigun Pumps 50:1 Page 7 of 7

3.2 General Description 3.3 Technical Data

Pump Models: Technical Data of Lubrigun pump models listed in
No. 82050, No. 82054, section 3.2:
No. 83513, No. 82050-E575. Technical Data of Pump
Pump models listed above are Pu m p D r i ve : Airmotor
of same technical design. The Stroke length 63,5 mm 2
models differ by length of the
pump tube (2) only. Air cylinder- 63,5 mm 2
Air consumption at 7 bar 4,2 l(N) /cycle
Air pressure )1 min. 2,1 bar max. 10 bar
Air inlet NPTF female
Pu m p Differential plunger pump
Pressure ratio i = 50 : 1
2
Max. output pressure ) 500 bar at pump outlet
Discharge volume 6,4 cm3 /cycle
Delivery output Qg 0,48 l/min at 75 cycles
3
1 Pump drive Max. pump cycles ) 120 cycles/minute
(airmotor) Material outlet NPTF female
2 Pump tube
Pump tube
(piston pump)
ME Air exhaust Tube length see 3.4 Dimensions
(muffler) Wetted part materials Steel, Ms, Cu, Nylon,
1 & 2 are one unity. Soft part seals: Buna-N & Polyurethane
(Materials of pump) TMIN TMAX
Lubrigun Pump Environmental temperature - 34 C + 93 C
Lubrigun Pumps 50:1 (Material to be pumped) TAMIN TAMAX
are air operated, double acting pumps with differential Operating temperature )4 (see remark) + 60 C
piston.
Noise level < 85 dB(A)
The pump discharges the material on up and down
at 8 bar air operating pressure
stroke to the outlet; material intake on up stroke.
The pump transforms the incoming air pressure in a Weight see 3.4 Dimensions
50-times higher material delivery pressure. Underline: Cycle = up and down stroke of the pump.
The pump has a shovel-type foot valve. The shovel Remarks
supports the intake of the material to be pumped by )1 For operating pump with lower air pressure
mechanical force; recommended application for (< 2,1 bar), attach Spring No. 55231 and Screw
pumping chassis grease. No. 12834 to air valve mechanism of the airmotor.
For pumping fluid and flowable lubricants, this pump
)2 Max. delivery pressure at 10 bar air pressure.
type can be optionally equipped with ball-type Foot
Limit air pressure not to exceed the max. working
Valve No. 61275-E.
pressure of the pump. When using system components
The pump tube is equipped with a precisely fitted piston
that are rated at lower working pressure than this pump,
for appropriate use which is the pumping of lubricants.
then take pump pressure ratio of 50:1 into account;
The non-adherence of the designated use, for example
reduce and limit air pressure to pump accordingly.
pumping of materials not having lubricating properties
may cause premature wear and damage to the bushing )3 Do not exceed 75 cycles/min for continuous
& plunger assembly of the pump tube. operation. The pump cycles which can be achieved at
Accessories normal operation may be less than indicated and
depend on specific requirement. Ask for quotation in depend on the material to be pumped and other
case of requirement. parameters.
Air pressure regulator required for pump drive. Use 1/4 Control pressure and pump cycles using an air pressure
(DN6) FRL-Air service unit (Filter, regulator, gauge, regulator (by user). Always use the lowest pressure
lubricator) if compressed air is not free from foreign required to achieve the desired results. Higher
particles and moisture. pressures may cause pump packings to wear
prematurely.
)4 The temperature of the material to be pumped must
be in a range that allows the material intake by the
pump and shall not restrict the pumpability of the
material.

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Lubrigun Pumps 50:1 Page 8 of 8

L u b r i g u n Pu m p s No. 82050, No. 82054, No. 83513, No. 82050-E575, Ser. J

3.4 D i m e n s i o n s

Note: The view mid, left illustrates the threaded mounting holes of the pump for fastening pump directly on top of
a drum cover by four screws no. 50060.
Optional: Mounting kit no. 12643-E059 available for fastening pump by clamping the pump tube.
It permits adjustable dip length of the tube. Length L2 reduced by ~ 59 mm when using the mtg. kit.
M.1 Ai r i n l e t: NPTF female connection at air valve casting
Optional: Coupler nipple No. 11659 for use with Air coupler No. 815
A.2 M a te r i a l o u tl e t: NPTF female connection at pump outlet body

Pump Dimensions Connection

Model No. L1 L2 Air inlet Material outlet Weight
82050 975 mm 695 mm NPTF female NPTF female 6,8 kg
82054 1142 mm 862 mm NPTF female NPTF female 7,7 kg
83513 760 mm 480 mm NPTF female NPTF female 5,9 kg
82050-E575 855 mm 575 mm NPTF female NPTF female 6,3 kg

Subject to change

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Lubrigun Pumps 50:1 Page 9 of 9

3.5 Operation Guidance. Air operated Lubrigun Pumps 50 : 1

Note If the primary air pressure is higher than the max.
Connections of the pump working pressure (air) of the pump or the output
Compressed air pressure resulting from the pump pressure ratio
Air inlet in head of airmotor. exceeds the max. permissible fluid pressure of the
Female thread NPTF equipment, you also need:
Material to be pumped One Air pressure reducer and safety device
Material outlet in outlet casting of the pump. I mp o r t a n t n o t e : When using pumps/pump units as
Female thread NPTF mobile equipment, safety devices must be mounted
To operate pump the manufacturer/supplier of the directly to the pump. Mobile equipment means that the
complete system has to supplement the pump by air pump can be used at different places of operation
and fluid system components being required for the and/or the connecting point of the air supply to pump is
individual application. not fixed.
Ask for standard accessories in case of requirement. Low level device (Pump shut-off device)
should be used for pumps/pump units in automated
3.5.1 Air supply applications or when pump is not permanently
Air flow monitored by the operator. Shut-off device prevents
Air lines and components must have an adequate size run-away of pump when out of material and avoids
(inside dia.) to allow an unrestricted air flow to pump. premature wear and/or damage.
They must not cause pressure drop during normal Additional pneumatic components being required to
operation on increase of pump cycles. operate pump are not listed and depend on the
For information about air consumption individual application.
Refer to 3.3 Technical Data 3.5.3 Material supply line
Take viscosity or NLGI-class of the material to be
Air pressure
pumped and the lengths of the material line into account
The minimum air pressure to operate pump is
when selecting nominal size (I.D.) of supply line and
2,1 bar. The air pressure being required depends on the
system components.
individual application.
All system components have to comply with the
The max. air pressure permitted to operate the pump
specifications concerning max. working pressure and
can occasionally be lower than the max. working
the compatibility with the material to be pumped.
pressure of the airmotor. The max. air operating
Use control valve (gun) with heavy duty nozzle
pressure depends amongst others on the fluid system
designed for power operated lubricating devices when
components. Always pay attention to the pressure ratio
operating pump as lubricator.
of the pump which transforms the air pressure in a
We recommend to use LINCOLN control valve no. 740.
50-times higher fluid pressure.
3.5.4 Optional pump accessories
Refer to 3.3 Technical Data
General
Refer to specifications of system components. Install pump securely upright for operation. Use for
3.5.2 Pneumatic system components example drum cover, and additionally mounting devices
The working pressure of pneumatic components must if required.
comply with the pressure (primary / secondary air One Drum Cover
pressure) applied to the equipment. (for centering pump on top of barrel)
The nominal size (I. D.) of air pressure regulator, Drum cover for container- (O.D.)
FRL-Air service unit, valves, couplings, etc. shall No. 81523-E025 330-370 mm
normally correspond to the size of the inlet to the No. 81523-E050 380-435 mm
airmotor which is 1/4 (I.D. 6 mm). No. 81523-E200 570-600 mm
Check if components are designed for air flow required If the dip length of the pump tube must be adjusted to
for the appropriate use! the height of the container, then attach to drum cover:
One No. 12643-E059 mounting kit.
The connecting point of the air supply line shall be
equipped with an air shut-off valve. For pumping non-fluid lubricants, use:
For each pump/pump unit following items are required One Follower plate for grease
One Air pressure regulator with gauge F o l l o we r p l a t e for container- (I.D.)
One Air connecting hose No. 83366-E025 310-330 mm
of sufficient length No. 83366-E050 375-400 mm
One Air quick-coupler No. 990004-E 350-360 mm
If the compressed air is not clean or is not free from No. 83366-E200 570-575 mm
moisture, use Information about other system components on request.
One Air filter
We recommend to use a FRL-Air service unit
(Filter, regulator, gauge and lubricator).
Subject to change

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Lubrigun Pumps 50:1 Page 10 of 10

Operation Guidance. Air operated Lubrigun Pumps 50 : 1

3.6 Environment conditions
Stationary Lubrigun Pumps / Pump units are The equipment must be easily accessible.
designed for use in closed areas protecting the Plan sufficient room for operating and servicing
equipment against weather; in the case of mobile pump/pump unit and handling of material containers.
equipment being used outdoors, the equipment must Locate equipment at a light place.
be stored safely protected. Name plates, instructions and warnings to be legible.
Contamination of the material to be pumped must be Operating and service personnel must be able to
avoided during operation as well as storage. examine pump/pump unit in order to keep equipment
Ambient temperature in good working conditions and to make out any
Refer to Technical Data of the pump. malfunction or defects in time.
If the equipment is operated at ambient tempe- Location to have plane and firm ground
ratures lower than room temperature, it must be If equipment mounted on mobile platform, the pump,
ensured that pumpability of the material is not drum cover and container must be securely
restricted. That also concerns the storage of fastened.
material. Location to have flat horizontal surface.
The user must take care for pumpability of the
material. Note
Pay attention to owners directives and regulations of
3.7 Space required authority!
The space being required individually depends on When using materials which are hazardous to
the pump assembly and the dimensions of the environment adhere to prevailing national regulations
material container/drum. for safe location and attachments.
Note: On estimating the space requirement or on
installation of the pump/pump unit also take into
consideration:
Transport of material containers
Allow unrestricted supply, putting-up and removal of
material containers.
Controls
Allow access to controls of the pump (for example
shut-off valves, quick-couplings, regulators, shut-off
devices, etc.) without hindrance.
Connecting points of the pump
Allow access to connecting hoses for compressed
air and material.
Connecting hoses to be freely movable without
obstacles.
Removal of the pump
Allow sufficient clearance for lifting the pump off of the
container (for lifting manually or by pulley or by
pneumatic lift).
3.8 Location
Locate pump / pump unit as close as possible to the
outlet for the material consumer. Select a place that
allows a favourable pipe run (short and straight) of the
material supply line.
Pump and drum/container must be rigidly installed
upright.
The location of the pump/pump unit must have:
Facility for compressed air supply
Air supply line for connecting pump drive
Refer to Technical Data of the pump; also see
previous page, sections Air supply and
Pneumatic system components.

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4. Erection & Installation

4.1 Safety Instructions General information for installation
Warning Pump / Pump unit
Do not operate pneumatic pump drive Putting up
with combustible gas. See section Operation guidance, informing
Do not exceed the stated working about place, room and location.
pressure of the pump. Locate pump at convenient place.
Install pump and container on a firm and plane
Visually check pump for proper condition on horizontal base.
unpacking. Claim immediately in case of any Securely fasten pump and container preventing to
damage. tilt; anchor equipment to base if necessary.
Installation and initial operation of the equipment While opening material container or container is open:
shall be carried out by skilled, qualified personnel
Avoid contamination of the material to be pumped.
only.
Pump with drum cover & follower plate.
4.2 Tools required
Place drum at place selected.
No special tools required to install the pump.
Remove head from the drum.
4.3 Erection of Pump Put follower centrally into drum; guide of center hole
Locate pump at convenient place. to show upwards. Push follower plate manually onto
Refer to section Guidance for operation for general material in order to expel all air underneath the follower.
information. Fasten pump on drum cover.
The outlet body of the pump has four threaded holes for Lift pump and manually guide pump tube through
fastening to drum cover. The pump can be also center hole of follower plate down until drum cover
fastened to cover using a mounting kit. contacts rim of the drum.
See section Dimensions of the pump. After drum cover is located on top of the drum:
Fasteners not included, to be added at site by user. Adjust (center) drum cover on the drum if required
Securely fasten pump to avoid vibration. Rigidly install and then fasten drum cover to drum by screws.
pump on a firm and plane horizontal base. Supply lines
4.4 Installation On installation, note:
Note: Pumps are factory tested with light oil and some Points for connecting pump to supply line should be
of it is left in the pump tube to protect pump parts during close to the pump assembly.
storage and transportation. Shut-off valves, controls, etc. must be easily ac-
If required, before using flush pump to prevent cessible.
contamination of material to be pumped. Connecting hoses should be movable without ob-
Warning stacles.
Properly assemble air line and pneumatic com-
Do not use flammable liquids for ponents being required to control and monitor the
flushing/cleaning. pump. Not yet couple air hose to pump drive.
Air lines must be free from dirt and scale.
Blow foreign particles off before installing lines.
Do not use fluids not compatible with Properly assemble material line and system
CAUTION components, for example safety device, shut-off
the wetted parts of the pump tube.
valves, etc.. High pressure quarter-turn valve is
Do not use fluids not compatible with the wetted parts of normally used in connecting line of pump.
the pump tube. Screw high pressure connecting hose to material
See 3.3 Technical Data. outlet of pump.
Note Securely fasten lines and components. High pressure!
Section 3.5 Operation guidance contains general Ground pump/equipment according to electr. rules
information about components required for air operated and practice.
Lubrigun Pumps 50:1, notes concerning material and air
lines as well as notes concerning the location for
erecting.
Remark: A material pumping system can consist of a
variety of individual system components and for that
reason, information and instructions for erection and
installation:
See Operating Instructions of the manufacturer/
supplier of the complete material dispensing system.

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5. Operation
Assembling, inspection and maintenance works shall be Low level shut-off device.
carried out by skilled, qualified personnel only. Setting must assure that pump drive stops and pump is
Note shut off when container is empty before pump is out of
The pump is only one component of a variety of material and run-away condition occurs. Re-adjust
individual system components used for transfer and setting, if necessary, after the first container is empty.
dispensing of materials. Fill and adjust air lubricator.
For that reason, the section Operation contains only Fill reservoir of lubricator with low viscosity, high
general information to operate Lubrigun Pumps. quality machine oil SAE 10.
The pump drive (airmotor) shall be connected to air Later, when pump is operating, set adjustment
supply by an air quick coupling which is required to to ~ 1 drop of oil per hour.
manually shut off the pump. Remark: For details concerning filling and adjustments
See section 3.5 for information regarding devices to see instructions of the lubricator model used.
control and monitor pump for operation. 5.2 Initial operation.
Requirement as well as specifications of such devices Assembly, inspection and maintenance works shall be
depend on the individual application and system. carried out by skilled, qualified personnel only.
At least are required by user : Warning
Shut-off valves for compressed air and material. Do not operate pneumatic pump
Air pressure regulator for the pump drive. drive with combustible gas.
For details, see operating and safety instructions of Do not exceed the stated working
manufacturer/supplier of the complete system. pressure of the pump and other
Warning system components.
Prevent static sparking by grounding Hands away from lower part of the
pump/equipment. pump (material inlet) and all outlets
Do not operate pneumatic pump drive for the material.
with combustible gas. Do not operate pump exceeding
Do not exceed the stated working CAUTION 120 pump cycles per minute.
pressure of the pump and other system Use clean and moisture-free compressed air only to
components. operate pump. Do not operate with air contaminated
5.1 Setting-up for operation with materials not compatible with Buna-N seals.
After erection of pump and installation of lines and Prior to initial operation
components for control and operation are completed Regarding protecting oil left in the pump tube refer to
Perform function check note in section Installation.
Pressure limiting and safety device. On initial operation
Pressure limiting and safety devices are not required if pump drive must operate slowly in order to allow
the primary air pressure as well as the pump output pump to intake the material and to prime;
pressure achieved by the pressure ratio of the pump do material lines must be filled and all air must be
not exceed the max. working pressure of the pump and pushed out.
system components. See Operating and Safety Instructions of the
For max. air pressure to pump and pressure ratio of the manufacturer / supplier of the complete material
pump dispensing system.
See 3.3 Technical Data Before operating pump
Setting of pressure limiting and safety device depends If using a follower plate (when pumping non-fluid
on the lowest rated component (for air as well as materials):
material) used in the system. Follower to be seated onto material without trapped
Air pressure regulator and gauge. air beneath follower plate.
Turning the adjusting knob of the pressure regulator Air pressure for operating pump drive must be set to
clockwise increases the secondary air pressure; turning Zero at air pressure regulator.
it counter-clockwise decreases the pressure. Shut-off valve(s) of the material supply line must be
Check regulator and adjust secondary pressure to turned to position open to allow air to be purged
Zero reading. from the system during the initial filling.
Assistant persons with collecting can must monitor
the material outlet(s) and close the outlet (quarter-
turn valve, flow gun, etc.) when material flows
without air pockets.
Safety note: We a r s a fe ty g l a s s e s !

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Operation 5.3 Standard operation.

Initial Operation Operate pump / equipment by qualified, instructed
Pump Priming personnel only.
The pump takes in (sucks) the material on up-stroke Warning
and discharges it under pressure to the pump outlet on Do not exceed the stated working
up- and down-stroke. As the pump inlet is not yet filled pressure of the airmotor/pump and
with material, the pump must cycle slowly in the other system components.
beginning in order to prime. Hands away from lower part of the
Couple air connecting hose for pump drive by air pump (material inlet) and all outlets for
quick-coupling to airmotor. the material.
Slowly regulate the secondary air pressure (air Never attempt to disassemble pump/
pressure operating the airmotor) > Zero using the equipment while system (pump and
air pressure regulator. system components) is pressurized.
When pump drive starts to operate do not increase Shut pump off in case of malfunction/damages or
air pressure to pump. changes in the behaviour of the pump during operation.
If air pressure is too high and pump fails to prime,
immediately reduce air pressure to pump step by CAUTION
step and allow pump to cycle slowly. When using pump for applications, for example for filling
Allow pump to cycle very slowly until pumping purposes, which require longer periods of time of
material fills out pump and lines. continuous pump operation, do not exceed pump cycle
If pump stalls (because of friction) before all material speed of 75 cycles/min.
lines are filled, cautiously increase air pressure. Shut pump immediately off when container is empty
Close outlet of material line when all air is pushed before pump is out of material and run-away condition
out and material flows without air pockets. occurs.
The pump should stalI against pressure when material Operation
outlet(s) are closed and the system is properly filled with Prior to operation (at least 1 x per working shift):
material. Check pump / equipment visually for damages and
After priming and filling procedure is completed, the abnormal shape.
setting of the required pressure follows. On adjusting The operating of pump / equipment depends on the
the air operating pressure by air pressure regulator, the individual design of the material dispensing system.
working pressure rating of the air and material line See Operating and Safety Instructions of the
system components must be regarded. manufacturer / supplier of the complete material
According to the pressure ratio of the pump, the air dispensing system.
pressure will be transformed to a 50-times higher fluid
Pump / airmotor are normally under pressure during the
pressure.
operation mode. The pump starts when the material
See Operating and Safety Instructions of the outlet (shut-off valve, flow gun, etc.) is opened and
manufacturer / supplier of the complete material discharges the material. The material flows under
dispensing system. pressure from the outlet opened.
See 3.3 Technical Data of pump. Always disconnect air coupler from pump when
On adjusting the air operating pressure observe: pump sits idle for long periods of time. Also perform
Always use the lowest pressure to achieve the pressure relief procedure when equipment is shut
desired results and n e ve r e xc e e d the permissible down. Depressurize material system by opening end
max. working pressure. of line shut-off valve/flow gun and drain material into
Reduce pressure a collecting can.
if pump runs evenly but continuously exceeds In case of malfunction during operation, shut pump
120 cycles per minute. off.
if pump accelerates or cycles erratically, not allowing See checklist and notes in section Trouble
the material to follow and to be taken in by the pump. Shooting.
In case of malfunction see checklist and notes in When container is empty, immediately shut pump
section Trouble Shooting. off. Do not allow run-away of pump!
If applicable: During initial operation check operation of Disconnect air connecting hose from pump drive.
low level control (pump shut-off device) in time when Change material reservoir or refill.
material in the container is running low. Re-adjust level Procedure and handling depend on the individual
control if device should not operate just in time. design of the equipment.
Do not allow pump to operate when out If using a follower plate, take care that follower is
CAUTION of material. Immediately shut off air to seated onto the pumping material and all air is
pump! expelled underneath the follower plate.
Reduce air operating pressure to pump by air
pressure regulator before coupling air connecting
hose to pump drive.
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Operation
After change of reservoir or after malfunction, for 5.5 Preventative maintenance
example if pump sucked air: Preventative maintenance by replacing wear parts
See instructions in section 5.2 Initial Operation. (for example seals and valves) in time is recommended.
The required air pressure to pump can be set again Service life of parts depends on the material pumped
thus continuing standard operation after change of the and working strains of the equipment.
material reservoir, when pump priming is completed. It is recommended to disassemble the air valve
Putting out of operation mechanism of the pump drive 1 x per year. Replace
If using pumping materials that may alter when parts found worn.
equipment is shut-down and pump is not used for Lubricate air valve mechanism on assembly.
longer periods of time, flush the pump (pump tube). In See illustration and instructions in section 6. Repair.
some cases it may become necessary to disassemble
Preventative maintenance works and repairs shall be
and clean the pump tube before storage.
carried out by qualified, t r a i n e d personnel only.
CAUTION
If the user should not have personnel to perform such
Flush pump again with mineral oil before phase out /
works, please contact
storage if a cleaning material is used that can cause
Lincoln GmbH, Service department.
corrosion after flushing.
Address / telephone see foot line.
5.4 Inspection and maintenance
Inspection and maintenance works shall be carried out 5.6 Trouble shooting
by skilled, qualified personnel only. Repair works must be performed by qualified, tr a i n e d
Warning. personnel only if any repair required.
Hands away from lower part of the
pump (material inlet) and all outlets for
the material.
Warning
Never attempt to disassemble pump /
equipment while system (pump and
system components) is pressurized.
If using a FRL-Air service unit: Never attempt to disassemble pump while airmotor,
Periodically as well as in time, open drain cock of air pump tube and fluid system are pressurized.
filter and blow-down bowl from moisture and dirt. Hands away from lower part of the pump (material
Periodically as well as in time, refill reservoir of air inlet) when pump is in operation mode.
lubricator. Do not exceed the max. working of pump/equipment
If an air line lubricator is not used, perform manual when performing adjustments/settings that cause
lubrication at least 1 x per day prior to operation of changes of the operating pressure.
pump. Before coupling the air quick-coupling to air
If working problems can only be eliminated by repair of
motor inject some drops of light mineral oil into the air
the pump:
coupler nipple using an oiler/oil can.
Shut off pump immediately for repair.
Check screwed connections and hoses of material
supply system regularly for fastening and leaks. If overpressurizing of the pump/equipment is believed to
Replace damaged hoses immediately. have occurred, return pump for inspection and repair.
Keep pump neat and clean. Keep stickers legible. Contact Lincoln GmbH
Visually check pump for proper shape and Address / telephone see foot line.
completeness before operation.
CAUTION
Lubricate air valve mechanism of airmotor at least
1 x per year. If pump accelerates to abnormal high frequency of
See illustration and instructions in section 6. Repair. pump cycles, for example when pump is cavitating,
immediately shut off pump.
C h e c k l i s t for possible causes of malfunction and
solution:
See next page.

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5.6 Troubleshooting - Che c k L i s t -
Problem Possible Cause Solution
Pump does not operate. Airmotor does Air supply is shut off. Check if main air supply is shut off; if not,
not start operating. check air connecting line to Pump for
breaks/disconnection of air supply and
clear air flow obstructions.
Air supply is inadequate. Cautiously increase air pressure to pump
(Air pressure too low). by air pressure regulator if pressure too
low.

Trip Rod (16) broken Shut off pump. Perform pressure relief
and/or procedure. Check Airmotor. Dis-
Toggle Plate (74) broken. assemble. Check parts and replace if
damaged.

Foreign object clogging the pump tube. Shut off pump. Perform pressure relief
procedure. Disassemble pump tube.
Clean and inspect check valves of pump
tube. Replace parts if damaged.

Obstructed material output. Shut off pump. Perform pressure relief

(For example the material control valve is procedure. Disassemble and clean
clogged) material line components to remove
restrictions.
Air seepage from air exhaust while pump Valve Slide & Seat (65) / Gasket (64) of Shut off pump. Perform pressure relief
is not operating. airmotor damaged. procedure. Remove parts for inspection
and replace if damaged.

Sealing (22 & 24) damaged. Seepage Shut off pump. Perform pressure relief
between air cylinder and airmotor head. procedure. Disassemble airmotor and
replace parts.
Erratic or accelerated operation of the Material too heavy or pump cycles too Reduce air pressure to pump.
pump. Pump cycles increase but material fast for intake of material. Increase of
output unchanged. viscosity of the material caused for Heat material.
example by temperature drop.

Insufficient material supply. Pump sucks Shut off pump. Refill or change material
air because of low level of material. container.
Continuous operation of pump when not Material container empty on continuous Shut off pump. Refill or change material
in normal use (outlet / material control acceleration of pump cycles. container.
valve closed)
Material supply line broken/leaking. Shut off pump. Check and tighten line.

Inlet Check Valve (51 & 52 ) of pump Shut off pump. Perform pressure relief
tube inlet damaged. procedure. Remove check valve and
inspect; replace if damaged.
Loss of pressure and volume. Pump does Priming check seat (51 & 52) in lower Shut off pump. Perform pressure relief
not stop operating after material outlet is part of pump tube or check (43 & 46) seat procedure. Disassemble pump tube and
closed. in plunger are worn. replace worn check parts.
Plunger rod (47) and packing (49) in Shut off pump. Perform pressure relief
lower part of pump tube are damaged or procedure. Disassemble pump tube and
worn. check. Replace packing or damaged
plunger rod.
Material leaking from weep hole at Seals of gland in outlet casting are worn. Shut off pump. Perform pressure relief
bottom of Outlet Casting (14). procedure. Disassemble pump. Check if
Gland Nut (27) is tight.
Remove Gland Nut and parts. Replace
O-Ring (32), U-Cup Packing (33),
Packing (29) & Gasket (30). Check
Piston Rod (11) and replace if worn.
Excessive amount of air in material Seals of gland in outlet casting are worn. Solution as described above
(lubricant) or excessive amount of
lubricant coming from air exhaust.
N o t e : All codes indicated in bold-type bracket ( ) refer to item numbers listed on service parts dwg. and service
parts list of the pump models.

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6. Repair
Repairs must be carried out by skilled, tr a i n e d Maintenance of the Air Valve Mechanism
personnel only.
WARNING
Do not attempt to disassemble the
pump while airmotor, pump tube and
other equipment components are
pressurized.
Do not flush or clean pump/pump tube
with flammable fluids.
Hands away from lower part (material
inlet) of the pump while operating or
testing the pump.
After shutting off the pump, before disassembling
always relieve drive (airmotor), pump tube and other Greasing of air valve mechanism
system components from pressure.
Disconnect air coupler from the pump, allowing the Lubricate air valve mechanism located inside of the Air
compressed air to exhaust completely from the Valve Casting (4) at least once a year with grease.
airmotor. Use ~ 45 cm3 N.L.G.I. No. 1 (light grade) water repellent
Turn valve (Shut-off valve / flow gun) to position grease for lubrication. Replace O-Ring (20).
open at end of the material line and drain the a) Disconnect air coupler from the pump. Turn valve to
dispensing material into a collecting can. position open at end of the material line and drain
Warning: Dispensing material is pressurized. the material into a collecting can.
Always use a container for collecting drained material. b) After pressure relief procedure is completed, remove
Shut material valve off when material line is the four Valve Cover Screws (21), Cover (72) and
depressurized and material stops bleeding. O-Ring (20) from Air Valve Casting of the airmotor.
After pressure relief procedure is completed, c) Remove old grease. Wear safety glasses! Use air
cautiously loosen connector of material supply line at blow gun to remove any chips or foreign particles.
pump outlet; remove material line (connecting hose) d) Use spatula, as illustrated, to pack also cavity behind
from pump. the Toggle Plate with grease.
e) Check if O-Ring is correctly seated before re-
6.1 Tools required assembling the Cover.
Hex keys and Hex. wrenches with inch-measures are
f) Fasten the four 1/2 hex. head Screws (21) of the
required. Furthermore pliers, screw drivers and other
Cover with torque of 10,5-11 Nm.
standard tools of a workshop are required for the
disassembly of the pump. Remark: O n r e p a i r / o v e r h a u l and disassembly of the
airmotor head (disassembly of pump and pump parts),
6.2 Disassembly instructions carefully clean parts including the air valve casting
The disassembly instructions are designated for service before re-assembly and greasing.
personnel only with special knowledge and experience
of hydraulic and pneumatic equipment. Disassembly of pump.
Attention: Never make any modifications! Use original After pressure relief procedure is performed and pump
spare parts only. See service parts list. is removed for service, clamp pump by a vise at outlet
Collect dispensing material. Ensure that all con- body.
sumables are disposed of safely according to the 1. Remove Valve Cap (1) from Air Valve Casting (4);
regulations of the authorities after repair. remove Valve Cap Gasket (3).
2. Remove Trip Rod Pin (2) and Trip Rod Collar (19).
Note: All codes indicated in bold-type bracket ( ) refer to
item numbers listed on service parts dwg. and service 3. Unscrew Tie Rod Nuts (75) from the four Tie
parts list. Rods (63).
4. Lift Air Valve Casting (4) manually a little off from Air
Adhere to stated torque specifications on re-assembly:
Cylinder (13) until Trip Rod is exposed and
(21) Valve cover screw 1/2 hex. hd 10,5-11 Nm cautiously grip (do not damage rod) Trip Rod (16) in
(25) Trip rod packing nut 3/4 hex. hd. 13,6-20,3 Nm front of the Trip Rod Packing Nut (25); unscrew Trip
(57) Hex. socket screw 5/32 hex. 3,4-4,4 Nm Sleeve (5) from end of the Trip Rod (16).
(71) Hex. socket screw 5/32 hex. 3,4-4,4 Nm

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Disassembly of Pump. (continuation)
5. Lift Air Valve Casting (4) completely off of Air 25.Remove Pump Tube Gasket (15) from Outlet
Cylinder after removal of Trip Sleeve (5). Body (14).
6. For removal of Muffler (55), see dwg. 3. 26.Remove lower parts, Plunger Adapter, Piston (part of
7. Remove Air Cylinder Gasket (26) from Air Valve 44), etc.; disconnect (unscrew) lower parts from
Casting (4) and unscrew the four Tie Rods (63). Piston Rod at Coupling Nut (38).
8. Remove Air Passage Tube (12) and remove 27.Unscrew Piston Rod (35) from Piston Rod Connector
O-Rings (6) from both ends of that tube. (17) and remove Gasket (18).
9. Manually lift upward and remove Air Cylinder (13). 28.Pull Trip Rod (16) out of the Piston Rod
10.Remove Air Cylinder Gasket (26) from Outlet Connector (17).
Body (14). 29.Unscrew Piston Rod Connector (17) from Airmotor
11.Loosen Packing Cap (58) a little and unscrew Piston Rod (11).
Packing Nut (61) from Air Valve Casting (4). 30.Unscrew Air Piston Nut (7) from Air Piston Bolt (10)
12.Remove Packing Nut Gasket (62); disassemble and remove the two Air Piston Washers (8) and the
Packing Nut (61) and remove parts (58-60). Air Piston Packing (9).
13.Unscrew the four Valve Cover Screws (21) and 31.Loosen Gland Packing Nut (27) a little using a hex.
remove Cover (72) and O-Ring (20) from Air Valve wrench and pull (screwing) Airmotor Piston Rod (11)
Casting (4). manually out from the Gland of the Outlet
14.Unscrew the four Hex. Socket Screws (71) inside the Body (14).
Air Valve Casting (4) and remove Toggle Plate (74), 32.Unscrew Gland Packing Nut (27) from Outlet Body
Trip Shoe (73) and Trip Sleeve (5). (14) and remove all Gland Parts (28-34).
15.Unscrew the four Hex. Socket Screws (70) inside the 33.Unscrew Bushing (part of 44) from Pump Tube (36)
Air Valve Casting (4) and remove four Springs (69), and remove Gaskets (40).
Valve Guide Plate (66) incl. (67 & 68) as well as 34.Unscrew Plunger Adapter (39) and Check Seat (46)
Valve Slide & Seat (Valve incl. Slide Valve Gasket) from the Plunger (part of 44) and remove Ball (43) as
(65). Remove parts (64-68) from Valve Guide Plate. well as Ball Stop (42) from the two ends.
16.Unscrew Trip Rod Packing Nut (25) from Air Valve
Casting (4) and remove Gasket (22), Packing
Washer (23) and Trip Rod Packing (24).
17.Remove Priming Tube (54) from Bushing Extension
(41).
18.Manually push the air piston down to the Gland
Packing Nut (27) and manually extend Plunger Rod
(47) from the bushing extension of the pump tube for
access to Check Seat (46) and Priming Plunger (53).
19.Hold Check Seat (46) in place by placing on an awl
through the small opening and unscrew Priming
Plunger (53) by a wrench; if unscrewed together with
Plunger Rod (47) then disassemble and remove the
two parts later.
20.Take off Bushing Extension (41) and parts (47-53)
and remove latter parts from the Bushing Extension.
21.Take (screwing) the check valve parts (48-52) off
from the Plunger Rod (47).
22.Disassemble the parts (48, 49, 50, 51 & 52) of the
foot valve.
23. Unscrew Priming Plunger (53) from Plunger Rod (47) if
not yet disassembled.
24. Unscrew Pump Tube (36) from the Outlet Body (14)
and remove it together with the bushing (part of 44) by
pulling it away from the plunger and extension rod.

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L u b r i g u n Pu m p s No. 82050, No. 82054, No. 83513, No. 82050-E575, Ser. J

Repair
Replace seals.
Clean and inspect parts.
Visually inspect the surface of all valves, check balls,
cylinder, piston as well as plungers in particular!
Replace all parts that appear to be damaged or worn.
Generally replace all gaskets, O-rings and packings
after disassembly.
Replace damaged and worn parts. It is recommended
to replace all wear parts on complete overhaul of the
pump.
Use all parts / soft parts contained in Repair Kits.
Refer to service parts list for Kits and other replacement
parts..
Assembly
To re-assemble pump, reverse disassembly procedure.
Refer to notes on service parts drawing,
regarding torque specifications of fasteners
regarding use of fluid gasket eliminator
Before assembly/re-assembly, all parts must be clean,
especially Air Valve Casting (4).
Note:
Use new seals when reassembling.
Lubricate soft part seals and mechanically stressed
parts when reassembling.
Start all fasteners by hand to avoid stripping threads
when reassembling.
Do not damage seals. Check if correctly seated
before fastening components.
Thread Piston Rod (11) through gland packings when
assembling pump.
Thread Trip Rod Packing (24) over the threaded section
of the Trip Rod (16).
Insert Slide Valve Gasket (64) with plane side in air
valve casting; the other side being convex at the
passage holes must show to the Valve Plate.
When replacing the gasket be sure to use one of the
same thickness as that being replaced!
Before tightening the four hex. Socket Screws (70),
align Valve Gasket (64), Valve Plate and Air Valve
Casting by placing a rod through the center hole.
Lubricate air valve mechanism in the Air Valve
Casting!
Refer to illustration & instructions in section 6.2.
Test pump after re-assembly is completed, before
releasing pump for normal operation!
For instructions regarding taking pump in operation and
pump priming
Refer to section 5 of the manual.
Heed warnings and safety instructions.

Subject to change

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tx 466088 Fax 06227/33259 Tel 06227/330
 User Manual 7.3A-38010-A98

Lubrigun Pumps 50:1 Page 19 of 19

L u b r i g u n Pu m p s No. 82050, No. 82054, No. 83513, No. 82050-E575, Ser. J

Service Parts Drawing 1 of 3 Service Parts Drawing 2 of 3

Important on re-assembly
Item 21 1/2 hex. head torque to 10,5-11 Nm
Item 25 3/4 hex. head torque to 13,6-20,3 Nm
! Use Loctite #510 Gasket Eliminator on threads
of (11) and (35)
* Item 35 and item 36 of pump models differ by
length only.

Subject to change

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tx 466088 Fax 06227/33259 Tel 06227/330
 User Manual 7.3A-38010-A98

Lubrigun Pumps 50:1 Page 20 of 20

L u b r i g u n Pu m p s No. 82050, No. 82054, No. 83513, No. 82050-E575, Ser. J

Service Parts Drawing 3 o f 3

M.1 Air inlet Note

A.2 Material outlet Eye bolt screw # 68531 & Adapter #236975
ME Exhaust a r e o p ti o n a l a c c e s s o r i e s .
Important:
Adhere to torque specifications on re-assembly:
Item 21 1/2 hex. head torque 10,5-11 Nm
Item 57 5/32 hex. socket torque 3,4-4,4 Nm
Item 71 5/32 hex. socket torque 3,4-4,4 Nm

! Lubricate Balls (67) & Springs (68) before assembly.

Lubricate Air Valve Mechanism on re-assembly
See sect. 6.2 for illustration & instructions

Subject to change

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tx 466088 Fax 06227/33259 Tel 06227/330
 User Manual 7.3A-38010-A98

Lubrigun Pumps 50:1 Page 21 of 21

L u b r i g u n P u m p s No. 82050, No. 82054, No. 83513, No. 82050-E575, Ser. J

Service Parts List Page 1 of 2

Item D e s c r i p ti o n @ Qty. Part number

1 VALVE CAP 1 11470
2 TRIP ROD PIN z 1 11472
3 VALVE CAP GASKET (Copper) z 1 246816
4 AIR VALVE CASTING 1 237562
5 TRIP SLEEVE 1 11947
6 O-RING (Buna-N) z 2 34368
7 AIR PISTON NUT 1 11337
8 AIR PISTON WASHER 2 48212
9 AIR PISTON PACKING (Buna-N) x 1 34090
10 AIR PISTON BOLT 1 11329
11 AIR MOTOR PISTON ROD z 1 11340
12 AIR PASSAGE TUBE 1 61502
13 AIR CYLINDER x 1 61041
14 OUTLET BODY 1 40537
15 PUMP TUBE GASKET z 1 31054
16 TRIP ROD x 1 90691
17 PISTON ROD CONNECTOR 1 11349
18 CONNECTOR GASKET z 1 31048
19 TRIP ROD COLLAR 1 11471
20 O-RING (Buna-N) z 1 34158
21 VALVE COVER SCREW 4 236868
22 GASKET z 1 33039
23 PACKING WASHER zx 1 236616
24 TRIP ROD PACKING (Buna-N) zx 1 236835
25 TRIP ROD PACKING NUT 1 245425
26 AIR CYLINDER GASKET (NBR coated fiber) z 2 247611
27 GLAND PACKING NUT 1 12333
28 GLAND PACKING WASHER 1 48268
29 GLAND PACKING (Buna-N) z 1 34180
30 GLAND GASKET z 1 31050
31 GLAND PACKING SPACER 1 14940
32 O-RING (Polyurethane) z 1 34572
33 U-CUP PACKING (Polyurethane) z 1 38165
34 GLAND PACKING WASHER 1 48213
35 PISTON ROD 1 see chart
36 PUMP TUBE 1 see chart
37 COUPLING STUD 1 11346
38 COUPLING NUT 1 11345
39 PLUNGER ADAPTER 1 11344
40 BUSHING GASKET 2 31049
41 BUSHING EXTENSION 1 61273
42 BALL STOP 2 57027
43 BALL z 2 66010
44 PLUNGER & BUSHING ASSEMBLY 1 90554
45 CHECK SEAT GASKET z 1 31047
46 CHECK SEAT z 1 11726
47 PLUNGER ROD z 1 11723
48 CHECK STOP 1 11722
49 PRIMING CHECK PACKING (Buna-N) z 1 35073
Continued, ref. to next page.

Subject to change

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 User Manual 7.3A-38010-A98

Lubrigun Pumps 50:1 Page 22 of 22

L u b r i g u n P u m p s No. 82050, No. 82054, No. 83513, No. 82050-E575, S e r . J

Service Parts List Page 2 of 2

Item D e s c r i p ti o n @ Qty. Part number

50 CHECK WASHER (Nylon) z 1 11702
51 PRIMING CHECK z 1 11721
52 PRIMING CHECK SEAT z 1 11725
53 PRIMING PLUNGER z 1 11724
54 PRIMING TUBE 1 239719
55 MUFFLER 1 236833
56 MUFFLER COVER 1 236615
57 HEX. SOCKET SCREW 2 236869
58 PACKING CAP 1 11905
59 PLUNGER PACKING (Buna-N) z 1 34110
60 PACKING WASHER 1 48237
61 PACKING NUT 1 11904
62 PACKING NUT GASKET z 1 30003
63 TIE ROD 4 10294
64 SLIDE VALVE GASKET z 1 38162
65 VALVE SLIDE & SEAT 1 83063
66 VALVE GUIDE PLATE 1 45605
67 BALL z 2 66010
68 SPRING 2 56038
69 SPRING 4 55138
70 HEX. SOCKET SCREW 4 236870
71 HEX. SOCKET SCREW 4 236869
72 COVER 1 236286
73 TRIP SHOE x 1 11475
74 TOGGLE PLATE x 1 91331
75 TIE ROD NUT 4 51009

Chart: Item 35 Piston rod

35.1 used on Pump 82050 1 13020
35.2 used on Pump 82050-E575 1 13020-E575
35.3 used on Pump 82054 1 11761
35.4 used on Pump 83513 1 11799

Chart: Item 36 Pump tube

36.1 used on Pump 82050 1 61407
36.2 used on Pump 82050-E575 1 61407-E575
36.3 used on Pump 82054 1 61285
36.4 used on Pump 83513 1 61293

@ Remark: Indicates change

x I t e m r e c o mme n d e d f o r s e r v i c e p a r t s i n v e n t o r y .
z Item included in repair kit no. 83054.
Item included in repair kit no 83001.
Note:
When ordering replacement parts, specify parts by part number and description.
Also, list part number and series letter of the Pump the parts are required for.

Subject to change

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tx 466088 Fax 06227/33259 Tel 06227/330
Data Sheet
Wide-angle Spray Nozzle Model SDLMKR-EN TU 24DC (HSA-TD 31)
with Control Valve and Proximity Switch Part-No. 615-27990-2

3.3A-30008-B03

Subject to change Page 1 from 2

LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
Data Sheet
Wide-angle Spray Nozzle Model SDLMKR-EN TU 24DC (HSA-TD 31)
with Control Valve and Proximity Switch Part-No. 615-27990-2

3.3A-30008-B03

Spare parts list

Item Designation Qty. Part

Number

1 spray nozzle block with precision-fitted piston 1 515-30902-1

consisting of:
block
valve piston
control piston
closure plug
gasket
2 air piston with 2 sealing rings 1 515-30889-1
3 closure plug M 26 x 1,5 1 303-17411-1
4 nozzle insert with holder includ. items 5, 6, 9 1 515-31698-1
5 O-ring 10 x 1,5 2 219-12228-5
6 O-ring 10 x 2 1 219-13064-3
7 hexagon socket head screw M 6 x 16 1 201-12019-9
8 hexagon flange nut M 6 1 207-12473-1
9 O-ring 10 x 2,5 1 219-12228-6
10 packing M 14 1 220-13653-1
11 hexagon nut M 14 1 207-12136-8
12 indicator pin 1 415-23621-2
13 adapter N 1 415-23625-3
14 packing M 12 1 220-13653-3
15 induct. proximity switch with 2 m long cable 1 234-13134-3
16 compression spring 6,8 x 1 x 35 1 300-17207-1
17 compression spring 12 x 1,25 x 34 1 300-17218-1
18 air valve assembly consisting of: 1 515-30903-1
spring guide
U-cup sealing ring
compression spring
O-ring
valve sleeve
valve plate assembly
compression spring
stop
closure cap
19 valve plate assembly 1 515-31051-1
20 O-ring 11 x 2 1 219-12223-4
21 compression spring 4,5 x 0,9 x 15,6 1 218-12588-2
22 U-cup sealing ring 6 x 12 x 4 x 2 2 220-12512-8
29 collector assembly with screws and O-ring 1 515-32033-1
30 O-ring 8 x 2 1 219-12222-8

Subject to change Page 2 from 2

LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Multiline Pump Model 215

Subject to change without notice

Page 1 from 29

LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

TABLE OF CONTENTS

Page Page
Safety Instructions ........................................................... 3 Putting into operation when fluid lubricants
Appropriate use ............................................................... 4 are dispensed ................................................................ 10
Description ....................................................................... 5 Adjustment of the pump elements ................................ 10
Identification-chart ........................................................... 5 Maintenance and repair ................................................. 11
General ............................................................................. 6 Troubleshooting ............................................................. 14
Operation ......................................................................... 6 Component parts of pump 215 ..................................... 15
Operation of the low level control Annex : Dimensioned drawings .................................... 20
for grease reservoir ...XYBU ........................................ 7 Data sheets for motors .................................................. 25
Technical data .................................................................. 7 Data sheets for ultra-sonic sensor ................................ 27
Erection and installation .................................................. 8 Declaration of manufacturer ......................................... 29
Erection of the pump ....................................................... 8
Electric Connection .......................................................... 8
Operating Instructions ..................................................... 9
Putting into operation ...................................................... 9
Putting into operation when grease is dispensed ......... 9

Preface to the Owner`s Manual

The Owner`s Manual

- is itended to familiarize the user with the pump/lubrication Persons who do not have a good command of the
system and to be enable him to use it adequately English language must be informed by the user of the
- must always be available on the site where the pump/ pump/lubrication system on the contents of the Owners
lubrication system is in operation Manual, particularly the Safety Instructions, before
- must be read and used by all persons who are charged they carry out the work.
with working with the pump/lubrication system, e. g.

Operation, including adjustment, troubleshooting during The Operating Instructions

operation, elimination of production waste, maintenance, - contain important information for the safe, correct and
disposal of process materials economic operation of the pump/lubrication system. Their
Maintenance (inspection, repairs) and/or observance will help avoid hazards,
Transport - reduce repair costs and downtime,
- increase the reliability and prolong the service life of the
pump/lubrication system.
- must be supplemented by the respective national regulati-
ons concerning the prevention of accidents and protection
of the environment.
Subject to change without notice

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LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99
Safety Instructions
The Operating Instructions include general instructions Staff Qualification and Training
which must be followed when a pump/lubricating unit is
installed, operated or serviced. Therefore, it is absolutely The staff responsible for operation, maintenance, inspec-
necessary for the fitter and specialist/user to read the tion and installation must be adequately qualified for these
Operating Instructions before a unit is installed and put into jobs.
operation. The Operating Instructions must always be The user must properly regulate the field of responsibility
available on the site where the machine/system is installed. and supervision of the personnel.
All general safety instructions contained in this main If the personnel is not in command of the necessary
chapter on safety must be observed as well as all special expertise, they must receive the appropriate training and
safety instructions given in other main chapters. instructions. If necessary, this can be done by the manu-
facturer/supplier on behalf of the machine user.
Furthermore, the user must ensure that the contents of the
Hazard Marking in the Operating Instructions Operating Instructions are fully understood by the person-
nel.

Hazards Resulting from Failure to Observe the

Safety symbol acc. to Safety Instructions
DIN 4844-W9
Failure to heed the safety warnings may result in damage
to equipment and the environment and/or personal injury.
Failure to observe the safety notes may result in the loss of
The notes referring to safety contained in the Operating
all claims for damage.
Instructions whose failure to observe them may result in
As an example, in the following we list some dangers which
personal injury are marked by the symbol above.
may result from failure to observe the warnings:

- failure of machine/system to fulfill important functions

- failure of specified methods for maintenance and repair
- personal injury due to electrical, mechanical and chemical
influences
- danger to the environment due to leakage of harmful
materials
Safety symbol
acc.to DIN 4844-W8
Safety-Conscious Working
This symbol warns of an electrical current.
Observe
- the safety instructions given in the Operating Instructions,
- the prevailing national regulations for the prevention of
accidents
- any working and shop regulations and accident prevention
CAUTION
measures of the user

If ignoring the safety note might result in machine damages

and malfunction, the word CAUTION is added.

Warnings directly fixed to the machine must always be

observed and must be kept in completely legible condition.
Subject to change without notice

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Safety Instructions for the User/Operator Inadmissible Operating Modes

If warm or cold machine parts present hazards, the custo- The operational safety of the supplied product is only
mer must protect them against accidental contact. granted if the product is operated according to the instruc-
Do not remove protection devices for moving parts while tions given in the chapter Appropriate use. The maximum
the machine is in operation. ratings listed in the Technical Data must never be excee-
Dispose of leakages of harmful materials so as to jeopardi- ded.
ze neither persons nor the environment. The requirements Commissioning of the product (pump/pump unit) within the
of the law must be satisfied. European Union is forbidden until it has been decided that
Exclude danger caused by electrical current (for details the machine on which the product will be installed meets
refer to the applicable specifications of VDE and the local the requirements of the EU guidelines.
power supply companies).
Appropriate Use
Safety Instructions of maintenance, inspection
The pump model 215 is exclusively designed for use in
and installation work centralized lubrication systems for dispensing lubricants.
On request, softeners for PVC and rubber can also be
The user must make sure that all maintenance, inspection dispensed if they are mentioned on a special registration
and installation work is executed by authorized and quali- list.
fied experts who have thoroughly read the Operating The maximum ratings mentioned in the Technical Data,
Instructions. particularly the maximum operating pressure of 350 bar,
On no account may work be done on the machine while the must not be exceeded.
machine is in operation. Follow all instructions for shutting The multiline pump model 215 is a central lubrication pump
down the machine as described in the Operating Instruc- with 1 to 15 pump elements and thus 1 to 15 outlets. The
tions. high pump operating pressure of 350 bar allows the pump
Reassemble all safety and protection devices immediately to be used as a multiline pump for the direct supply of
after completion of the cleaning procedure. lubrication points, but also as a central lubrication pump in
Decontaminate pumps and pump units delivering harmful large-sized progressive systems.
materials.
Dispose of material harmful to the environment in accor- The great diversity of pump models allows the 215 multiline
dance with the applicable official regulations. pump to be used for a wide range of applications, e.g.
Before putting the pump/pump unit into operation, ensure - machines in the steel industry (eccentric presses, forging
that all points given in the chapter machines)
Putting into Operation are fulfilled. - machines in the conveying technology (cranes, drives for
conveyors, conveyor worms)
Unauthorized Modification and Spare Parts - machines in the construction industry (stone crushers),
Production rubber and plastic mixers and rolling mills.

Alteration and modifications of the machine are only Any other use is not in accordance with the instruc-
allowed if approved by the manufacturer. Original spare tions and will result in the loss of claims for guarantee
parts and accessories authorized by the manufacturer and liability.
ensure safe operation.
If other parts are used, the manufacturer may be released
from its liability for the resulting consequences.
Subject to change without notice

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LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Description

Identification chart

The complete pump unit is defined by a type code on the nameplate.

Examples of types codes:

Examples: P215 - M 490 - 010 XYBU -5 K6 - 380-420, 440-480,500

P215 - F 100 - 030 XY N- 12K7
P215 - P 007 - 010 XYN - 7 K6
P215 - M 049 - 010 XYBU -8 K6 - 000

Basic type (housing assembly):

P215 : Housing assembly for all
pump models

Drive assembly :
M : Three-phase flanged motor
The motor designation with extension e. g. for
voltages, frequencies, explosion-proof design is
added to the type code
F : Free shaft end
P : Oscillating drive
490: Gear ratio i = 490 : 1
100: i = 100 : 1
049: i = 49 : 1
007: i = 7 : 1(only for F and P)

Reservoir assembly :
004: 4l plastic reservoir
008: 8l plastic reservoir
010: 10 l sheet metal reservoir
030: 30l sheet metal reservoir

XY: Reservoir for grease and oil

N : Reservoir without level control
BU: Reservoir with low and high level control (ultrasonic sensor)

Note: The ultrasonic sensor is equipped with 2 switching points. If only one
low level control is desired, the corresponding contacts must be connected.
A 24 VDC supply voltage is required for the sensor.

Pump element assembly :

1 to 15 :Number of the pump elements
K 6 oder K 7 : piston diameter (mm)

Extensions for the motor designation, e. g.:

Subject to change without notice

380-420, 440-480: multi-range motor for network rated voltages

380-420 V/50 Hz and 440-480 V/60 Hz in the case of a star connection
500 : single-range motor for network rated voltages 500 V, 50 Hz
000 : pump without motor, however with connecting flange

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LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

General If you require more information than given in this Owners

Manual, please contact: LINCOLN GMBH
This Owners Manual only refers to the high-pressure multiline Postfach 1263
pumps of the 215 series. D - 69183 Walldorf
It is intended for the personnel charged with the installation, Phone 06227/330
operation and maintenance of the pump. FAX 06227/33259
e-mail:
Lincoln@lincolnindustrial.de
Applications

Pump model 215 used as a central lubrication pump for the

A supply of large-sized progressive systems (Refer to A, Fig.
1).

4108a96

Pump model 215 used as a multiline pump for the direct

supply of individual lubrication points (Refer to B, Fig. 1)
B

4109a96

Fig. 1 - Sample Applications of multiline pump 215

Operation

The pump essentially consists of the components shown in

Fig. 2.

The worm gear (6, Fig. 2) reduces the speed of the drive
motor down to the speed of the eccentric shaft.

The eccentric shaft (4) causes the piston lodged in the

pump element (5) to move to and fro, with the result that
the lubricant is sucked and dispensed to the outlet via a
check valve.

The eccentric shaft simultaneously drives the stirring

paddle (3). The rotating movement of the stirring paddle
makes sure that the lubricant is homogenized and directed
into the suction boreholes of the pump element.
Subject to change without notice

4050a96

Bild 2: Sectional drawing of pump model 215

1 - Housing 4 - Eccentric shaft

2 - Lubricant reservoir 5 - Pump element
3 - Stirring paddle with scraper 6 - Worm gear motor

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Operation of the low level control for grease reservoirs ...XYBU

Observe the direction of rotation of the

ATTENTION
pump drive (clockwise)

The empty signal (as well as the full signal) are obtained
via an ultrasonic sensor (4) installed in the middle of the
reservoir lid.
Two fixed paddles (1) are arranged 144 opposite the
reservoir bottom. Thus, they form an obstruction to the
grease pushed forward by the stirring paddle.
The stirring paddle (2) turns below these fixed paddles,
thus smoothing the grease level and producing a useful
echo for the ultrasonic sensor.
The low level signal takes place, as soon as the grease has
dropped to a minimum.

4189a99

Fig. 3 - Operation of the low level control (grease reservoirs ...XYBU)

1 - Fixed paddle 3 - Scraper

2 - Stirring paddle 4 - Ultrasonic sensor

Technical Data

Number of outlets :........................................................1 to 15 Reservoir sizes :.............................................4, 8, 10 oder 30 l

deliverable on request :............low level control or high level
Note : If the pump is equipped with the maximum number of control
pump elements (i. e. 15) a filling connection cannot be fitted.

Threaded connection......................................................G1/4 i Kinds of drives:

Filling connection (accessory): - with worm gearmotors
(part-no. 304-17571-1)...................................................G1/4 i - with worm gears and flange for three-phase a. c. motor-
or with worm gear and free shaft end
(part-no. 304-17574-1)...................................................G 1/2i - with oscillating drive (only for i = 7 : 1)
Maximum operating pressure .....................................350 bar Ratios:............................................ 490 : 1, 100 :1, 49 : 1; 7: 1
(protection required by means of an adequat overpressure
valve) Note : in the case of 60Hz motors the lubricant output is
increased by 20 %
Suitable lubricants :
Lubricating grease up to NLGI-grade 2
NLGI -grade 3 on request
Mineral oils with a viscosity of 20 mm/s
Subject to change without notice

Lubricant output per piston stroke :

for pump element with piston - 6 mm:..................0.16 cm3
for pump element with piston - 7 mm:..................0.23 cm3
Adjusting range :...............................................25 % bis 100 %

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Electric equipment
Rated speed of drive : Three-phase flanged motor :.......technical data, on enclosed
Drives M 490 and M100:...........................1370 rpm at 50 Hz motor data sheet (see annex)
(see identification chart) Acccesories (depending on the grade of equippment of the
Drive M049:.................................................1334 rpm at 50 Hz pump)
Min. speed of the stirring paddle................................2.5 rpm Sensor for low and high level control (ultrasonic sensor)
(lower speeds on request, depending on the lubricant and for grease and oil (reservoir XYBU) see page 28
temerature)
Max. speed of the stirring paddle :..............................35 rpm
(for fluid media)

Note : in the case of lubricating grease of NLGI - grades 1 - 3,

the speed of the eccentric shaft must not exeed 20 rpm

Weight of the pump:.............19 kg (with motor drive and 10 l

reservoir, without lubricant)
Weight of the pump element : .......................................0.6 kg
Sound level : ............................................................. 70 dB (A)

Erection and Installation

Erection of pump Electric Connection

Requirements on the installation site :

- protect from dust and dirt

- safe against atmospheric influences (note the type of pro-
tection of the electric motor)
- enough space for opening the reservoir cover and
executing the maintenance work (the required space de-
pends on the pump size) even, solid and vibration-free All electric works should be carried out only by qualified
installation site personnel.

Electric connection of the drive motor:

Depending on the pump design, it may be necessary to
connect the drive. The direction of rotation of the pump and Terminal wiring diagram under the cover of the terminal
thus that of the driving shaft is clockwise. box.
Fuse protection in accordance with the national regulations
In the case of pumps with a free shaft end or an oscillating in force; rated current consumption: see motor data sheet
drive take care that the max. admissble speed of the drive in annex
or number of strokes is adhered to (see Technical Data). For special motors, please see the technical data on the
motor type plate

Electric connection of the level controls:

Refer to the respective terminal diagrams in the annex and

to the electrical wiring diagram
Subject to change without notice

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LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Owner`s Manual
Commissioning Putting the pump into operation when grease
is dispensed
Before putting the pump into operation fill the reservoir with
lubricant via the reservoir lid or via a vacant pump element Pumps with low speed of the stirring < 10 rotations
outlet.
For filling via a vacant element, there are two possible filling In the case of pumps with a slow drive (speed of the stirring
connectors (see Technical Data). Remove an existing outlet paddle up to approx. 10 rpm) and in the case of all pumps
closure plug (item 2, page 16) and screw in the filling which are operated by an oscillating drive fill so much oil for
connector. the first operation that the pump elements are enterely
covered by oil. Then fill the grease which will be dispensed
Important: Pumps with an integrated follower plate (reser- by the pump.
voir XLF and XBF) for low level or low and high level control
are not to be filled via the reservoir lid. Filling must occur by
means of a vacant pump element outlet. * Switch the pump on.

Note: In some cases all pump element outlets may be occu- * Adjust the pump elements to the maximum output and wait
pied (with pump elements). In this case the above mentioned until the grease emerges from all outlet ports.
filling procedure is not possible. For this situation a filling hole,
through the reservoir, between the follower plate and the hou- * Adjust the required lubricant output at the pump elements.
sing (item 1, page16) must be drilled and fitted with an appro-
biate connector. Take care that no particles enter the reservoir * Switch the pump off.
during the drilling.
* Connect the tube lines which are filled with grease to the
When filling the reservoir pay attention
CAUTION outlet ports.
that no dirt or foreign particles enter the
reservoir.
* The system is ready for operation.
Always refill the reservoir in time.
Avoid contamination in the pump area.
The lubricant output of each pump element can be altered
Before the pump is put into operation for
at any time, even while the pump is in operation.
the first time take care that all pump
elements are adjusted on the zero
output.
Pumps with speed of the stirring paddle > 10 rpm

* Unscrew any closure plug from the housing.

Do not touch internal parts of the
reservoir while the pump is in operati-
* Switch the pump on.
on or connected to electrical source
Risk of injury due to the stirring
The pump elements remain adjusted on the zero output
paddle.
until the grease emerges from the threaded hole in the
All system components which are
housing. The time required for it varies between five
connected downstream of the pump
minutes, in the case of pumps running very quickly, and five
and on which the hydraulic pump
hours, in the case of pumps which operate extremely
pressure has an influence (e.g.
slowly. The ambient temperature and the consistency of the
progressive plunger metering device,
grease have a great influence on this time.
tube lines, tube fittings, hoses) must
be designed for maximum system
* Adjust the pump elements to the maximum output and wait
pressure.
until the grease emerges from all the outlet ports.
Protect each pump element against
overpressure by means of an ade-
* Adjust the required lubricant output at the pump elements.
quate safety valve (max. opening
pressure : 350 bar)
* Switch the pump off.
Subject to change without notice

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

* Screw the closure plug in again. Putting the pump into operation when fluid
lubricants are dispensed
* Connect the tube lines which are filled with grease to the
outlet ports. * Switch the pump on with the pump elements adjusted to
the zero output.
The system is ready for operation.
* After 5 minutes of pump operation adjust all the pump
The lubricant output of each pump element can be altered elements to the maximum output. As soon as the lubricant
at any time, even while the pump is in operation (refer to emerges from the outlet ports switch the pump off and
Adjustment of the pump elements). connect the lubricant feed lines.

* Adjust the pump elements to the required lubricant output.

The system is ready for operation.

The lubricant output of each pump element can be altered

at any time, even while the pump is in operation (refer to
Adjustment of the pump elements).

Adjustment of the pump elements

4190a99

Fig. 4 - Sectional drawing of the pump element

1 - Adjusting spindle SW 10 4 - Gasket 7 - Outlet port with check valve

2 - Counter nut (SW22) 5 - Control piston
3 - Pump body 6 - Delivery piston

* Loosen counter nut 2 (Fig. 4) and, using a second key, The R dimension shown in Fig. 4 indicates the approxi-
simultaneously keep threaded sleeve 3 from turning. mative lubricant output range:

* Turn adjusting spindle 1 with a wrench SW10:

R = 22.5 mm = maximum output
clockwise = lower output R = 21.0 mm = approx. output
R = 19.5 mm = approx. output
Subject to change without notice

counter-clockwise = greater output

R = 18.0 mm = approx. output

* After the adjustment of the output, tighten counter nut 2

(Fig. 3). Tightening torque: max. 12 Nm.

Page 10 from 29

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Maintenance and Repair

Before undertaking any repair on the Assembly and Disassembly of Pump Elements
pump observe the following instruc-
tions: Preliminary works:

Switch the pump off and clean it on the outside.

If the pump is filled with grease, the grease can remain in

the pump. Fluid lubricants must be drained (unscrew the
Switch the drive motor or mechanical drive off and protect it closure plug or the pump element)
from inadvertent restart. Risk of injury by the stirring paddle. If the stirring paddle stays ahead of a pump element which
must be disassembled, turn it until it is on the opposite side.
Loosen the pressure connection fittings on the pump
element in order to decrease the pressure in the pump and Attention: The delivery pistons cannot be changed!
in the system. Risk of injury due to lubricant splashing When assembling or disassembling several pump elements
under high pressure. take care that each delivery piston remains in the pump cylin-
Repairs may only be carried out by qualified, skilled der. The delivery pistons are adjusted in the pump cylinder with
personnel using original LINCOLN replacement parts. a clearance of only few micrometers.

Provided that the pump dispenses only clean lubricant, it

does not need any particular maintenance. Since the drive
shaft and the pump elements are covered by the lubricant
which is fed by the pump they are lubricated automatically.
They are subject to a natural wear which depends on the
operating time and operating pressure and must therefore
be replaced.
Subject to change without notice

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Assembly
* Unsrew closure plug
* Once the pump is filled with grease, dig a whole in the
grease with a suitable object up to the eccentric ring
(Fig.4).

* Check whether the pump element is equipped with a

gasket (see item. 4, Fig. 4).

4068a96

Fig. 5 - Digging a hole in the grease

Pull out the piston of the pump cylinder by about 30 mm.

4073a96

Fig. 6 - Removing the piston for the assembly of the pump elements

* Insert the pump element (Fig. 7) in such a way that is

slightly directed upward in order to prevent the delivery
piston from falling down because it is not fixed within the
pump cylinder.

4069a96

Fig. 7 - Inserting the pump element

* Put the pump element in horizontal position and at the

same time hang the head of the delivery position into the
groove of the eccentric ring.
Subject to change without notice

4070a96

Fig. 8 - Pump element installed correctly

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Attention : If the pump element is not installed correctly

the lubricant cannot be dispensed and the pump may be
damaged.

4071a96

Fig. 9 - Incorrect assembly, lubricant output impossible

First screw the pump element in by hand and then tighten it

at the screwed plug 3 (Fig. 4) using a fork wrench SW27.
Tightening torque: 30 - 35 Nm

Pump elements which are installed must be set on the zero

output adjusted in accordance with the instructions given in
the chapter Adjustment of the pump elements.

If fluid lubricants are dispensed, fill them into the reservoir.

Put the pump into operation as described on page 10.

4072a96

Fig. 8 -Corret and incorrect assembly

A -Correct assembly B - Incorrect assembly

Dissasembly of pump elements

* Unscrew the tube line from the outlet port of the pump
element.

* Apply the fork wrench at the screwed plug (3, Fig. 4) of the
pump element and carefully unscrew the pump element.

* When disassembling or assembling (see Fig. 7) the pump

element, direct it upwards in order to raise the delivery
piston out of the groove of the eccentric ring.

* Remove the pump element from the housing by means of

the delivery piston.
Subject to change without notice

* Take care that the delivery piston does not stick in the
grease.
* Screw in a closure plug or a new pump element.
Maintenance of the ultrasonic sensor (reser-
voir ...XYBU)

Take care that the surface of the sensor is clean.

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Troubleshouting

Fault : The pump does not dispense the lubricant

Cause : Remedy :

Reservoir empty Fill up the reservoir with lubricant and vent the pump, if
necessary.
Note: Depending on the ambient temperature and/or the
lubricant it may be that the pump elements need about 10
minutes to be fully operative.

Loosen the screwed outlet fitting at the pump element and

Air bubbles in the lubricant let the pump operate until the lubricant emerges without air
bubbles.

Disassemble the pump element and check whether foreign

Suction borehole of the pump element clogged particles are lodged inthe suction borehole. Remove them,
if there are any.

Replace check valve.

Check valve defective or clogged

Pump piston worn Replace pump element.

Fault : Blockage in the progressive system connected downstream of the pump

Cause: Remedy:

Bearing, lines or progressive metering device Find out the cause of the blockage and eliminate it. If the
clogged blockage is due to a progressive metering device, discon-
The fault can be identified as follows: nect all connecting lines one after another until the pump
a) grease leaking from the safety valve resumes delivery.
b) the indicator pins fitted to the metering device The blockage is located in the tube line of the fitting which
pistons are not moving was the last to be unscrewed.

Service address:
IMPORTANT : All the repairs which are beyond the knowledge
of the users personnel must be carried out by LINCOLN ex-
perts. For this, return the defective pump to the repair depart- LINCOLN GmbH
ment of the Walldorf works or call for a specialist who will carry Abt. Zentraler Kundendienst
out the repair on site. Postfach 1263
D-69183 Walldorf
Subject to change without notice

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99
Component Parts of Pumps Model 215

Component parts of pumps model P215 - M100 / M049 - 10XN / 10YN / 30XN / 30YN - ....
Subject to change without notice

4052a96

Fig. 11 - Component parts of the pump model 215 Page 15 from 29

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Item Designation Qty. Part- no. Item Designation Qty. Part-no.

1.1 Housing 1 313-19635-1 10.5 Hexagon socket head screw

1.2 Rotary shaft seal 30 x 50 x 7 1 220-12231-4 M 10 x 25C 1 201-12027-6
2 Closure plug M 22 x 1.5 303-19285-1 11 Intermediate bottom assy. for
3.1 Eccentric shaft 1 460-24302-1 plastic reservoir 1 460-24567-1
3.2 Feather key A 8 x 7 x 32 1 214-12176-3 metal sheet reservoir 1 460-24568-1
3.3 Dowel pin D 4 x 10 1 206-12498-3
4.1 Grooved ball bearing D45/75x10 1 250-14064-3 12 Hexagon socket head screw
4.2 Catch ring 1 460-24301-1 M 5 x 20C 5 201-12016-8
4.3 Grooved ball bearing D45/75x16 1 250-14064-4 13 Retaining ring A25 x 1.2 1 211-12164-6
4 Catch ring assy. 1 560-36903-3
5 Retaining ring A45 x 1.75 1 211-12164-9 20 Drive assy. with multirange motors
6.1 Hexagon head screw M 10x35C 4 200-12008-6 380 - 420/440-480 V
6.2 Sealing ring M 10 4 220-13653-7 Gear 100:1, 0.18/0.21 kW 1 245-13915-1
6.3 Washer A 10.5C 4 209-13077-2 Gear 49:1, 0.25/0.29 kW 1 245-13916-1
6.4 Hexagon nut M 10C 4 207-12136-1 Drive assy with motor
7 Pump element with piston 290/500 V
Dia. 6 mm - 600-25046-3 Gear 100:1, 0.18 kW 1 245-13921-1
Pump element with piston Gear 49:1, 0.25 kW 1 245-13922-1
Dia. 7 mm - 600-25047-3 20.1 Multi range motors
7.1 Outlet port with check valve - 560-32115-1 380-420/440-480 V
7.2 Sealing ring 22.2 x 27 x 1,5 - 306-17813-1 Three-phase a. c. flanged motor
8 Sealing ring 70 x 126 x 0.5 1 306-19640-1 0.18/0.21 kW for gear 100 : 1 1 245-13913-1
9 O-ring 186 x 3.5 1 219-12226-8 Three-phase a. c. flanged motor
10 10l - reservoir with cover 1 560-32012-1 0.25/0.29 kW for gear 49 : 1 1 245-13914-1
- 30l - reservoir with cover 1 560-32010-1
- 4l - reservoir 1 444-24673-1 Motors 290/500 V
- 8l - reservoir 1 444-24674-1 Three-phase a. c. flanged
- Cover for 4/8l - reservoir 1 444-24234-1 motor 0.18 kW for gear 100 : 1 1 245-13919-1
Three-phase a. c. flanged
10.2 Stirring paddle for 4/8/10l - motor 0.25 kW for gear 49 : 1 1 245-13920-1
reservoir 1 560-32128-1
Stirring paddle for 30 l reservoir 1 560-32129-1 20.2 Gasket 60 x 90 x 0,5 1 306-19415-1
10.3 Fixed paddle 1 460-24566-1 20.3 Hexagon head screw M 5 x 16C 4 200-13017-9
10.4 Washer A 10.5 1 209-13077-2 20.4 Gear i = 100 : 1 1 246-14145-1
Gear i = 49 : 1 1 246-14145-2

Set of packings 1 560-36919-2

consisting of item:
1.2, 6.2, 8, 9, 20.2

Repair kit for pump element 1 560-36903-4

consisting of:
1 outlet port with check valve
2 O-ring 22 x 2
1 O-ring 15.3 x 24
1 gasket 22.7 x 27 x 1.5
Subject to change without notice

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Component Parts for Drive Free Shaft End

4055a95

Fig. 13 - Component parts for drive free shaft end

Item Designation Qty Part-no.

23 Drive for free shaft end with

Gear 7:1 1 660-28645-1
Gear 49 : 1 1 660-28573-1
Gear 100 : 1 1 660-28574-1
Gear 490 : 1 1 660-28572-1

23.1 Radial seal 15 x 35 x 7 1 220-13087-2

23.2 Retaining ring J 35 x 1,5 1 211-12166-6
23.3 Retaining ring A 15 x 1,5 2 211-12164-4
23.4 Angular ball bearing D15/35 x 15.9 1 250-14003-1
23.5 Feather key A 5 x 5 x 20 1 214-12174-2
23.6 Drive shaft 1 460-24320-1
23.7 Feather key A 4 x 4 x 25 1 214-12173-5
23.8 Bearing flange 1 460-24319-1
23.9 Sealing ring 60 x 90 x 0.5 1 306-19415-1
23.10 Hexagon head screw M 5 x 16C 4 200-13017-9
23.11 Reducing gear 7 : 1 1 246-14145-4
Reducing gear 49 : 1 1 246-14145-2
Subject to change without notice

Reducing gear 100:1 1 246-14145-1

Reducing gear 490:1 1 246-14146-1

Set of packings 1 560-36919-1

consisting of item:
1.2, 6.2, 8, 9 from fig. 10
and 23.1, 23.9 from fig. 13

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99
Component Parts for Oscillating Drive

4054a96

Fig. 14 - Component parts for oscillating drive

Item Designation Qty Part-no.

22 Oscillating drive assy. 7 : 1 1 660-28575-1

22.1 Retaining ring A15 x 1.5 1 211-12164-4
22.2 Washer 15.1 x 28 x 3 1 318-19101-1
22.3 O-ring 15 x 3 1 219-13045-6
22.4 Ratchet gear housing 1 400-22817-2
22.5 Lever rod 1 402-20129-1
22.6 Ratchet wheel assy. 1 560-36903-2
22.7 Shaft 1 460-24321-1
22.8 Not applicable (part of gear) 1 214-12173-5
22.9 Retaining ring DIN 472 I 30 1 211-12165-2
22.10 Grooved ball bearing D12/30 x 8 1 250-14000-1
22.11 O-ring 59 x 3 1 219-13045-5
22.12 Brake ring 1 400-22819-2
22.13 Retaining ring A 12 x 1 1 211-12164-2
22.14 Sealing ring 2 306-19415-1
22.15 Bearing flange 1 460-24322-1
Subject to change without notice

22.16 Hexagon head screw M 6 x 20C 4 200-13022-7

22.17 Hexagon head screw M 5 x 16C 4 200-13017-9
22.18 Gear 7:1 1 246-14145-4

Set of packings 1 560-36919-3

consisting of item:
1.2, 6.2, 8, 9 from fig. 10
and 22.11, 22.14and 22.3 from fig. 14
Page 18 from 29

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Component Parts for Double Drive M 490:1

4053a96

Fig. 15 - Component parts of double drive M 490 : 1

Item Designation Qty. Part-no.

21 Drive,assy,
Gear 490 : 1, motor 0.18/0.21 kW
380-420/440-480 V 1 245-13918-1
Gear 490 : 1, motor 0.18/0.21 kW
290/500 V 1 245-13923-1
21.1 Three-phase a. c. motor
380-420/440-480V
0.18/0.21 KW, 1500 rpm 1 245-13913-1
Three-phase a. c. motor 290/500 V
0.18 KW, 1500 rpm 1 245-13919-1
21.2 Sealing ring 60 x 90 x 0.5 1 306-19415-1
21.3 Hexagon head screw M 5 x16 C 4 200-13017-9
21.4 Gear i = 490 : 1 1 246-14146-1

Set of packings 1 560-36919-2

consisting of item:
Subject to change without notice

1.2, 6.2, 8, 9, 20.2 from fig. 10

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Annex : Dimensioned Drawings

Pump: P215 - M100 / M049 - 10XN / 10YN / 30XN / 30YN - ....

4058a96 4059a96

Fig. 16 - Dimensioned drawing for pump P215 - M100 / M049 - 10XN / 10YN /
30XN / 30YN - ....
Subject to change without notice

Page 20 from 29

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Pump with plastic reservoir : P215 - M100 / M049 - 4XN / 8XN

4081a96

Fig. 17 - Dimensioned drawing with plastic reservoir for pump P215 - M100 / M049 - 4XN / 8XN .
Subject to change without notice

Page 21 from 29

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Pump P215 - F100 / F049 - 10XN / 10YN / 30XN / 30YN - ....

with free Shaft

4060a96 4059a96

Fig. 18 - Dimensioned drawing for pump P215 - F100 / F049 - 10XN / 10YN / 30XN / 30YN - ....
with free shaft end
Subject to change without notice

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Pump P215 -P007- 10XN / 10YN / 30XN / 30YN - ....

with Oscillating Drive

4062a96 4059a96

Fig. 19 - Dimensioned drawing for pump P215 -P007- 10XN / 10YN / 30XN / 30YN - ....
with oscillating drive
Subject to change without notice

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Pump P215 - M 490- 10XN / 10YN / 30XN / 30YN - ....

with Double Gear and Motor

4065a96
4064a96

Fig. 20 - Dimensioned drawing for pump P215 - M490 - 10XN / 10YN / 30XN / 30YN - ....
with double gear and motor

Subject to change without notice

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99
Data Sheets
Motor Data Sheet

Standard-Motors for Pump Model 215/Three-Phase a. c. Asynchronus Motors

Pump model 215 - M 100 - M 490 215 - M 049 Units

Motor manufacturer Halter Halter
Motor type DIC 63 B 4 DIC 63 L4
Frequency f 50 60 50 60 [Hz]
Nominal power P 0.18 0.21 0,25 0,29 [kW]
Nominal speed n 1370 1640 1334 1600 [min-1]
Rated torque M 1.26 1.23 1.79 1.73 [Nm]
Nominal current IN 1.38 ------ 2.07 ----- [A] at 220-240 V
0.80 ------ 1.20 ----- [A] at 380-420 V
------ 1.38 ----- 2.07 [A] at 380-275 V
------ 0.80 ----- 1.20 [A] at 440-480 V

Starting current/
ratio IA/IN 3 3 3.6 3.6 [A]
Power factor cos j 0.67 0.67 0.77 0.77
Efficiency h 61 61 65 65 [%]
Frame size 63 63
Type of construction B 14 B 14
Type of protection IP 55 55
Insulation class F F
Weight 4.4 5.0 [kg]
Flange 90 90 [mm]
Shaft end 11x23 11x23 [mm]

The motors can be connected to the following networks :

220/380 V 5%, 50Hz

230/400 V 10%, 50Hz
240/415 V 5%, 50Hz
254/440 V 5%, 60Hz
265/460 V 5%, 60Hz
480 V 5%, 60Hz

Other voltages and/or special designs as well as other manufacturers available on request
Subject to change without notice

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Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Standard-Motors for Pump Model 215/Three-Phase a. c. Asynchronus Motors 290/500 V

Pump model 215 - M 100 - M 490 215 - M 049 Units

Motor manufacturer Halter Halter
Motor type DIM 63 B 4 DIM 63 L4
Frequency f 50 50 [Hz]
Nominal power P 0.18 0.25 [kW]
Nominal speed n 1370 1336 [min-1]
Rated torque M 1.25 1.79 [Nm]
Nominal current IN 1.11 1.66 [A] at 290 V
0.64 0.96 [A] at 500 V

Starting current/
ratio IA/IN 2.5 2.6 [A]
Power factor cos j 0.7 0.7
Efficiency h 47 43 [%]
Frame size 63 63
Type of construction B 14 B 14
Type of protection IP 55 55
Insulation class F F
Weight 4,4 5,0 [kg]
Flange 90 90 [mm]
Shaft end 11x23 11x23 [mm]

The motors can be connected to the following networks :

290/500 V 10%, 50Hz

Other voltages and/or special designs as well as other manufacturers available on request

CAUTION
For motors exposed to strong temperature changes, especially when operated in humid environments, we recommend
providing condensate bores or installing an auxiliary heating system for stationary periods.
Subject to change without notice

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Data Sheet for Ultrasonic Sensor

Description of operation Technical data

This remote sensor is a solid state proximity type for 24 VDC Ambient temperature: -25...70C
which uses the echo delay-time method for distance sensing . Sensing range: 50...500 mm*
It senses a sound-reflecting object which enters the sound Sensing distance High level S1: 60 mm*
cone from any direction. The objects to be sensed may be solid Sensing distance Low level S2: depends on the
or liquid. reservoir size
Hysteresis High level HV: 20 mm
Installation Hysteresis Low level HL: 50 mm
Switching point fault : 0.17% / K
* measured on the housing surface
Figure I (dimensions in mm)
Any mounting position
Supply
Keep a free space around the sound cone of a distance x
Rated operational voltage: UE 24 V DC
(x = 60 mm) from reflecting objects (figure I).
Operating voltage range: UB 20...30VDC
Admissible residual ripple: 10%
Connection Open-circuit power consumption: <60 mA

By means of cable socket (figure III) part no. 237-13442-2 Switching output:
Rated normal current: IE <200 mA
Pin Voltage drop: UD <3 V
1 L+ DC 20 ... 30 V Spurious switch-on pulse: suppressed
2 S Switching output High level (NO) Switching function High level: NO contact
3 L- Ground (GND) switching onplus
4 S2 Switching input Low level (NC) Low level: NC contact
switching onplus
The connections are polarized, short-circuit proof and over-
load-proof. In the case of electrical faults it is recommended to Typical values:
use shielded lines. Availability delay: 250 ms
Reflection area: 10 x 10 mm2
Operation Ultrasonic frequency: 400 kHz
Switching frequency : 8 Hz
Switching range (figure IV) Resolution: 1 mm
a Unusable blind zone Protection: IP 65
b Sensing range
c Overfill range
HV Hysteresis High level Part-Numbers:
HL Hysteresis Low level Ultrasonic-Sensor adjusted for
reservoir sizes:
The objects are sensed reliably in the set switching range wi- Part-No.:
thin an opening angle of the sound cone of 5. If the reflecting 4L 664-36939-6
conditions are good, the objects can also be sensed outside 8L 664-36939-7
the sound of cone. Keep the blind zone a free from objects. 10 L 664-36939-4
These would lead to undefined switching states. Take care that 30 L 664-36939-5
the surface of the transducer is clean.

Display:
Reservoir empty H2 is lit
Filling level O.K. H2 is non lit
Subject to change without notice

Reservoir full H1 is lit

Supply voltage H3 is lit: green
Overfill signal H3 is lit: red

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99





+

+

+

Surface of the housing

Surface of the transducer
Full Empty
Sensing distance S1 Sensing distance S2

Full Empty
S1 S2
1 1
Overfull H1 H2 H3
on off red

S1 S2
Full
1 1
H1 H2 H3
on off green

S1 S2
0 1
H1 H2 H3
off off green

S1 S2
Empty
0 0
H1 H2 H3
off on green
Subject to change without notice

Rising level

Falling level

Page 28 from 29

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 Owner Manual
Multiline Pump Model 215

2.1A-38001-C99

Declaration by themanufacturer as defined by

machinery directive 89/392/EEC Annex II B

Herewith we declare that the supplied model of

Multiline Pump Model 215

is intended to be incorporated into machinery covered by this

directive and must not be put into service until the machinery
into which it is to be incorporated has been declared in confor-
mity with the provisions of the directive.

Applied harmonized standards in particular

EN 292 T1/T2
prEN 809
EN 563

Walldorf, 25.11.1996 , ppa. Z.Paluncic

Subject to change without notice

Page 29 from 29

LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
Data sheet
Maintenance Unit 1/2

Maintenance Unit 1/2

Part No. 615-29093-1 / 240V AC Part No. 615-29105-1 / 24V DC

c d e f g h

1/2 1/4

1/2

Description: The Maintenance Unit consists of the single components

c Ball valve
d Lubricator
e Distribution block with Pressure switch
f Regulator
g Filter
h 3/2 way valve
The air maintenance units purpose is to purify the air and remove corrosive moisture and abrasive
solids from the airstream as well as being able to regulate and reduce main line pressue and
provide lubrication for various pneumatic control equipment
Any combination of units can be used however it is important to note that these maintenance units
must be mounted vertically.

Specification: c Ball valve type: 235-13166-6

Port size: G 1/2

Description: 3/2 way valve
Mounting: arbitrary
Supply pressure: Pe max: 16 bar
Media-, ambient temperature: max. 60C
Nominal discharge: Qn: 11000 l/min
Manipulation: Toggle 90 rotation
Weight: 0,813 kg

PBM/015/A/98 / Maintenance unit 615-29093-1 24VDC, Subject to change without notice

615-29105-1 220VAC / 02.06.05
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Data sheet
Maintenance Unit 1/2

Maintenance Unit 1/2

Part No. 615-29093-1 / 240V AC Part No. 615-29105-1 / 24V DC

dLubricator type: 253-14052-8

Port size: G 1/2

Description: Proportional lubricator
Mounting: vertically
Supply power: Pe max: 16 bar
Media-, ambient temperature: max. 50C
Bowl volume: 125 cm
Oel dosage rate (1000l/min) ca. 1-2 drips/min
Kind of oil: HL 25 acc. to DIN 51524
ISO VG 32
Weight: 0,684 kg

e Distribution block type 254-10063-1 with Pressure switch type: 234-13194-2

T33:
Port size: G 1/2
Description: Air distriution block
Mounting: arbitrary
Supply pressure: Pe max: 16 bar
Media-, ambient temperature: max. 60C
Weight: 0,682 kg

PM 10 - NO
Description: Diaphragm, adjustable
Function: NO
Port Size: G1/4 male
Pressure: 0-10 bar
Voltage: max. 48 V AC/DC
Kind of isolation: IP54

f Regulator type: 253-14051-5

Port size: G 1/2

Description: Regulator with
Gauge: diaphragm
Mounting: 50mm
Supply pressure: arbitrary
Reduced pressure: Pe max: 16 bar
Media-, ambient temperature: 0,5 10 bar
Weight: max. 60C
0,935 kg

PBM/015/A/98 / Maintenance unit 615-29093-1 24VDC, Subject to change without notice

615-29105-1 220VAC / 02.06.05
2/3

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Data sheet
Maintenance Unit 1/2

Maintenance Unit 1/2

Part No. 615-29093-1 / 240V AC Part No. 615-29105-1 / 24V DC

g Filter type: 253-14053-6

Port size: G 1/2

Description: Sintered filter
Mounting: vertically
Supply pressure: Pe max: 16 bar
Pe min: 1,5 bar
Filter element: 40 m
Bowl volume: max. 50 cm
Drain model: manual
Media, ambient temperature: max. 60C
Weight: 0,798 kg

h 3/2 way valve type: 253-14263-5/ 24V DC 253-14263-7/ 240V AC

Port size: G 1/2

Description: 3/2 path-poppel valve
Mounting: arbitrary
Power supply: Pe max: 10 bar
Pe min: 1,5 bar
Media, ambient temperature: max. 50C
Nominal voltage: 240 VAC
Rel. duration of operation: ED 100 %
Manipulation: elektric standart
Kind of isolation: IP65 acc. to DIN 40050
Elektrical connection: Connector socket acc.
to DIN 43650 form B
Weight: 1,05 kg

PBM/015/A/98 / Maintenance unit 615-29093-1 24VDC, Subject to change without notice

615-29105-1 220VAC / 02.06.05
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LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088
 User Manual 4.3A-64110-C97

Lubricant Filter

Catalog
Lubricant Filter
for use with Lincoln Centro-Matic central lubrication
equipment and other central lubrication systems.
For filtering foreign particles in synthetic lubricants or in
petroleum-based oil and grease; not for lubricants with
solids.

Model No. 84004 L u b r i c a n t F i l t e r 140 micron

Model No. 84528 L u b r i c a n t F i l t e r 420 micron
Lubricant Filter
Technical Data
Working pressure max. 400 bar
Filter element No. 69524 140 micron
Filter element No. 328073 420 micron
Connecting thread

Inlet: NPTF male

Outlet: NPTF male

S e r vi c e P a r t s L i s t
Item D e s c r i p t i o n Qty. Part No.
1 Plug SW 1 hex. 1 14769
2 Gasket 1 31002
3 Spring 1 55362
4 Filter plug 1 14770
5 Filter element, stainless steel,
used with Filter No. 84004 1 69524
used with Filter No. 84528 1 328073
6 Filter Body SW 13/8 hex. 1 91839
Legend:
SW Hexagon SW 32
A.1 Inlet
A.2 Outlet

Safety Instructions
Warning
Never attempt to disassemble the filter Note: The filter element must be serviced regularly and
when under pressure. timely; remove filter element, clean the element with a
solvent or replace if necessary.
A blocked filter can disintegrate under On abnormal pressure raise, for example when the filter
pressure and damage the entire lubrication is clogged, the filter plug (item 4) can unseat, thus
CAUTION system. Lack of lubrication may result in allowing unfiltered flow of lubricant from the outlet of the
damages to the machine. filter body.

Subject to change

LINCOLN GmbH Postfach 1263 D-69183 Walldorf F a x 0 6 2 2 7 / 3 3 2 5 9 T e l 0 6 2 2 7 / 3 3 0

 Owner Manual
Technical Description

9.2A-10001-B00

Strainer assembly for high-pressure centralized lubrication systems

1062a97

Item Description Part-No.

1 Hollow screw 428-21543-2

2 Coarse strainer 428-21544-1
3 Spacing ring 428-21546-2
4 Fine strainer 428-21545-1
5 Threaded ring 303-17546-1
6 Sealing ring 220-12238-3
Subject to modifications

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LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
 Owner Manual
Technical Description

9.2A-10001-B00

Strainer assembly for high-pressure centralized lubrication systems

Instructions for cleaning

1. Unscrew the strainer assembly 628-25463-1 by using a wrench
SW 41
2. Remove sealing ring 220-12238-3, paying attention to sealing
lips.
3. Clamp strainer assembly in vice with the inside towards the top.
4. Screw out the threaded ring 303-17546-1 with screw driver.
5. Remove fine strainer 428-21545-1, spacing ring 428-21546-2
and coarse strainer 428-21544-1. Cleanse all parts thoroughly
or, if necessary, replace them.
6. Reassemble the strainer assembly according to the drawing.
Note the position of the two strainers. Before screwing in the
strainer assembly, check whether the sealing surfaces are
clean. Put sealing ring 220-12238-3 in position. Screw in strai-
ner assembly and tighten with wrench.
Subject to modifications

Page 8 from 8

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
Data sheet
Pressure switch

Pressure switch

Part-no. 234-13194-2

technical data
Working range of pressure 1 16 bar
Work pressure max. 16 bar
Overpressure 25 bar
Description diaphragm
Membrane NBR
Port size G 1/4
Mounting arbitrary
Temperature -25C to +85C
Media Air
Switch difference 15% - 25%
Circuit element Contacts, silver-plated
Switch power 200/min.
Type of isolation IP65, connect IP00 DIN 40050
Weight 0,175 kg

Subject to change without notice Page 1 of 1

LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
Data Sheet
Part No.: 234-13180-3
Proximity Switch
9.3A-20019-A03

Dimensions Connection diagram

Technical Data

Output function NO
Operating voltage [VDC] 20...320
including residual nipple [VAC] 20...265
Loading capacity continuous [mA] 200
Current input [mA] 1,5 (AC) / 1,0 (DC)
Short circuit / overload protection no
Polarity reversal protection yes
Operating frequency [Hz] 25 (AC) / 1200 (DC)
EMC EN 60947-5-2
Indicator LED
Temperature range [C] -25...+80
Repeat accuracy [mm] 0,04
Response time [ms] 0,4
Build-up time [ms] 0,4
Availability delay [ms] 100
Rated operating distance (sn ) [mm] 2,0 flush
Type of protection IP67
Type of connection 2 m PUR-cable 2 x 0,25 mm
Housing material Brass, nickel-plated

Subject to change Page 1 of 1

LINCOLN GmbH & Co. KG Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
Data Sheet
Contact Rod AMU-L850 for 200 kg-barrel

Part-No. 980053-E (including magnet assy.) 9.3A-30004-A98

Dimensions Operation

L= 850, L1= 785 (switching point) 1 : Junction box

2 : Guide rod (P-No. 969014-E)
3 : Magnet assy. (P-No. 969012-E)

Terminal Connection Diagram

Drilling Pattern on Follower Plate

Technical Data
Max. switching voltage [ V AC/DC] 250
Max. switching capacity [ VA/W] 40
Max. switching current [A] 0,5
Permissible ambient temperature [C] -20...+100
Type of protection IP 65
Material of contact rod brass
cable entry PG 11

Operation
The magnet assy. (3) is gliding downwards with the follower plate. The encapsulated gas contact in the guide rod (2) is
actuated by the magnet. The actuation is without mechanically contact and absolutely resistant to wear.

Note
The lifetime of the magnetically operated switch highly depends on the conditions of load. As the maximum switching
capacity data refer to purely resistive loads, which in practice cannot always be guaranteed, proper contact protective
measures must be taken if loads are different.

Contact protective measures

subject to change Page 1 of 1

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 Data Sheet 9.3A-10001-A95

Position Switch ZS 336-11z Page 1 of 1

Part-No. 236-13262-4

Dimensions Terminal Connection Diagram

Technical Data
Material of housing glass-fibre reinforced thermoplast
self-extinguishing
Type of protection acc. to IEC 529/DIN 40 050 IP67
Incoming line PG 13,5
2
Cross-sectional area of connectiong cable max. 2,5 mm
2
including wire end ferrule max. 1,5 mm
Type of connection screw connection M 3,5
Material of contact fine silver
Type of contact 1 NO + 1 NC
Switching system moving double-break contacts
Insulation acc. to VDE 0110 Group C
Operating temperature [C] -30...+80
Rated insulating voltage Ui [V] 500, 25-60Hz
Continuous current Ith [A] 10
Rated operating current I e (AC 11) [A] 4 (220 VAC)
Short circuit strengtht [A] 10 (slow) 16(fast)

Design
The housing consists of glass-fibre reinforced thermoplast which is self-extinguishing and hardly inflammable.
The cover is assembled without fastening screws by simply pressing it into a spring-loaded latch. It can be easily
disassembled by means of a screw driver or a similar tool. The packing of the cover and the ram are resistant
to petroleum and oil. External metal parts are made of rustproof material or have a suitable finish.

subject to change

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tx 466088 Fax 06227/33259 Tel 06227/330
 2000-09-11
Spray system technical basics:

The Lincoln pump type 82054 output volume is maximum 0,75 kg/ minute.
This pump has an mechanical arrangement, which means the pump is continious running with air
connected to the inlet.
We use our progressive divider valve with electrical proximity switch as a counter.
One complete cycle for the divider, means that indicating spool moves in both directions, giving
two pulzes.

To adjust output volume:

Each piston is the SSV-divider gives 0,196 gram/ stroke. Model SSV-KN has 3 qty pistons, and
together output volume is 3x0,196 gram per pulz, corresponding to 0,558 gram.
To measure 103 gram, you should divide this volume with the factor for divider used.

SSV 6- factor 0,558

SSV 8- factor 0,784
SSV 10-factor 0,980
SSV 12-factor 1,176

103 gram = 175,1 pulzes/ hour

0588
with interval time 5 minutes chosen, we can do this 12 times per hour.

175 = 14,5 pulser, say 15 pulzes

12
Output volume = demanded volume/ hour
Factor x interval time
60

SETTING VALUES
CONCERNS TOOTH WIDTH 180-300 MM
2 PCS OF SPRAYNOZZLES SSV 6-KN

NORMAL OPERATION ALSO SEE MILLINSTRUCTION

GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES

112 GRAM 16 5
77 GRAM 11 5
56 GRAM 8 5
42 GRAM 6 5
35 GRAM 5 6
START UP WITH START UP-GREASE
GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES
254 GRAM 36 5

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 SETTING VALUES
CONCERNS TOOTH WIDTH 310-450 MM
3 PCS OF SPRAYNOZZLES SSV 6-KN

NORMAL OPERATION ALSO SEE MILLINSTRUCTION

GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES

155 GRAM 22 5
127 GRAM 18 5
92 GRAM 13 5
63 GRAM 9 5
49 GRAM 7 5
START UP WITH START UP-GREASE
GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES
365 GRAM 31 3

SETTING VALUES
CONCERNS TOOTH WIDTH 460-600 MM
4 PCS OF SPRAYNOZZLES SSV 8-KN

NORMAL OPERATION ALSO SEE MILLINSTRUCTION

GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES

211 GRAM 18 4
151 GRAM 16 5
113 GRAM 12 5
94 GRAM 10 5
63 GRAM 8 6
START UP WITH START UP-GREASE
GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES
408 GRAM 26 3

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 SETTING VALUES
CONCERNS TOOTH WIDTH 610-750 MM
5 PCS OF SPRAYNOZZLES SSV 10-KN

NORMAL OPERATION ALSO SEE MILLINSTRUCTION

GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES

235 GRAM 16 4
206 GRAM 14 4
141 GRAM 12 5
118 GRAM 10 5
78 GRAM 8 6
START UP WITH START UP-GREASE
GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES
529 GRAM 36 4

SETTING VALUES
CONCERNS TOOTH WIDTH 760-900 MM
6 PCS OF SPRAYNOZZLES SSV 12-KN

NORMAL OPERATION ALSO SEE MILLINSTRUCTION

GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES

353 GRAM 20 4
247 GRAM 14 4
169 GRAM 12 5
141 GRAM 10 5
94 GRAM 8 6
START UP WITH START UP-GREASE
GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES
635 GRAM 36 4

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 SETTING VALUES
CONCERNS TOOTH WIDTH 910-1050 MM
7 PCS OF SPRAYNOZZLES SSV 8-KN

NORMAL OPERATION ALSO SEE MILLINSTRUCTION

GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES

353 GRAM 30 4
306 GRAM 26 4
198 GRAM 21 5
151 GRAM 16 5
94 GRAM 10 5
START UP WITH START UP-GREASE
GREASAMOUNT/ h FEEDER STROKES INTERVAL MINUTES
776 GRAM 67 4

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