ruhlamat - WCE150                                                                                         ruhlamat - WCE600                                                                                              ruhlamat - WCE2000                                                                                                   ruhlamat - PA2000
Laboratory System                                                                                         Semi-Automatic Production System                                                                               Automatic Production System                                                                                          eCover Production System
Highest quality, proven reliability and ease of use - for a minimal investment.                           Very economical solution for antenna embedding and RFID inlay production.                                      Flexible platform for antenna embedding and RFID inlay production.                                                   eCover assembly by glue application to the cover and affixing the inlay.
The WCE150 is designed to produce RFID inlays for ID documents in the ID-1 and ID-3 format. Based         The WCE600 is a semi-automatic system designed to produce RFID inlays for ID documents (ID-1 and               The WCE2000 sets the standard for high-speed wire embedding and RFID inlay production: Superior qua-                 The PA2000 is a high speed system for eCover assembly. It is characterized by accurate glue application to
on a single-station concept with manual load and unload, it is a convenient solution for laboratory       ID-3 format). Based on a 4-station roundtable concept with manual load and unload, this very econo-            lity, highest accuracy and unmatched productivity at an unbeatable price-performance ratio. The system can           the cover as well as precise alignment of inlay and cover.
usage.                                                                                                    mical solution can handle both small jobs and high-volume runs with ease.                                      be designed to perfectly match your needs: sheet to sheet (S2S), reel to sheet (R2S), or reel to reel (R2R).
Benefits and features:                                                                                    Benefits and features:                                                                                         Benefits and features:                                                                                               Benefits and features:
  Affordable system for prototyping and small                   Automated intermetallic bonding process    Very economical semi-automatic system for                    Automated intermetallic bonding process            Highly modular and flexible, allows for the proces-               Very precise and accurate antenna embedding        Fully automatic manufacturing of eCover as                      Automatic feeder and stacker system for long
  production runs with up to 40 inlay sheets/hour                                                          antenna embedding and RFID inlay production                                                                     sing of web and sheet materials                                   on various substrates                              semi-finished product for the passport booklet                  autonomous machine operation
                                                                Inlay sheet fixing on vacuum table         with up to 1,600 inlay sheets/hour                           Modular system design, with the flexibility to                                                                                                                          production of electronic passports
  Very precise and accurate antenna embedding                                                                                                                           choose the number of heads for wire embed-         Unmatched throughput up to 4,050 antennas/hour                    Online product testing (ATS)                                                                                       PUR hot melt or casein glue application
  on various substrates                                         Ultrasonic wire embedding with up to 2     Very precise and accurate antenna embedding                  ding, thermo-compression, and soldering            as antenna embedding machine and up to 2,000                                                                         High precise alignment of inlay and cover
                                                                wire embedding heads                       on various substrates                                                                                           finished RFID inlays/hour as inlay manufacturing line             Automatic inline quality control for each                                                                          For 2up or 3up formats
                                                                                                                                                                                                                                                                                             process unit ensures highest quality and yield
                                                                                                  High-quality RFID inlays -
ruhlamat - WCE series                                                                                                                                                                                                         Handling
                                                                                                  quickly and economically
Fast and precise antenna laying systems
                                                                                                  Our reliable machine solutions offer great flexibility and productivity, enabling you to make
                                                                                                  both prototypes and mass products in an economical way and with consistently high
                                                                                                  quality. From antenna embedding to production of complete RFID inlays and eCovers, the
                                                                                                  options are versatile.
                                                                                                  Wire embedded antennas produced on ruhlamat machines are extremely cheap and yet
                                                                                                  provide the best product characteristics compared to etched or plated antennas.
                                           Any antenna geometry is possible,                                                                                                                                                         WEB INPUT AND          SHEET CUTTING -        SHEET FEEDER -            SHEET                 HOLE/HINGE
                                                                                                                                                                                                                                      TRANSPORT -           GUILLOTINE        STACK/CONTINUOUS        ALIGNMENT           PUNCHING - MECHANICAL /
                                           including meander                                      Our excellent sonotrode know-how for various substrate / wire combinations ensures
                                                                                                  highest precision at wire embedding. Optimised sonotrode geometries and materials
                                                                                                                                                                                                      RFID Inlay Production          LARGE FORMAT                                                                                  ULTRASONIC
                                                                                                  guarantee best performing products with proven reliability even in the most demanding
                                                                                                  applications.
           Powerful design software
           Easy Create                                                                          ruhlamat  customised machine solutions for
                                                                                                                                                                                                                                 SHEET PICK AND PLACE-     SPOT WELDING -       INLAY - STACKER        PILE OUTPUT
                                                                                                  	   Chip Module Production                                                                                                        HIGH PRECISION        HOT SPOT/ULTRASONIC         BOX                 CONVEYOR
                                                                                                  	   RFID Inlay Production
                                                                                                  	   Card Production                                                                                                         Process
                                                                                                  	   Card Personalisation
                                                                                                  	   Card Quality Control
                                                                                                  	   Passport Personalisation
                                                                                                  	   Passport Quality Control
                                                                                                  	   Special Machinery
                                                                                                                                                                                                                                   WIRE EMBEDDING -        VANISH REMOVAL -          MODULE                MODULE                  MODULE HOT
                                                                                                                                                                                                                                     2/4/8 HEADS       ANTENNA WIRE           IMPLANTING              FLIPPING                 PRE FIXING
                                                                                                                                                                                                                                        MODULE                 WELDING -           SOLDERING -          DOD PRINTING -         INLAY LABELLING -
                                                                                                                                                                                                                                        GLUING                  2 HEADS              2 HEADS            MONOCHROME            MODULE (ANTI-CRACK)
                  Easy import of CAD data
                                                                                                                                                                                                                              Testing / Measurement
                                                    Patended ruhlamat wire
                                                    embedding heads                                                          EUROPE
                                                                                                                                                                          ruhlamat GmbH
                                                                                                                   AMERICA
                                                                                                                                                                          Sonnenacker 2
                                                                                                                                                                          99819 Marksuhl
                                                                                                                                                                          Germany
                                                                                                                                       INDIA
                                                                                                                                                                          Tel.: +49 36925 - 929 0                               OPTICAL VERIFICATION/        SPLICING            MODULE PRE        RFID TESTING-2 HEADS
                                                                                                                                                                          Fax: +49 36925 - 929 111                                 MEASUREMENT               DETECTION             TESTING           4 HEADS/24 HEADS
           Especially designed for the production of high quality Coil on Module (CoM) antennas                                                                           info@ruhlamat.de
               with constant frequencies and almost zero pitches (depending on substrate).                                                                                www.ruhlamat.com