Lecture  18
Stores Management
                                         Course Leader
                                             R Arun
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Faculty of Engineering & Technology                        Ramaiah University of Applied Sciences
                                      Lecture Objectives
        At the end of this lecture, the students would be able to
        Define stores management and purchase management
        Explain the functions of stores and the purchase manager
        Describe the types of store records and their significance
        Discuss the various methods of purchasing and the
         standard procedure for purchasing
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Faculty of Engineering & Technology                         Ramaiah University of Applied Sciences
                                      Stores
      Generally an unworked material is known as store
      Storeroom is the place where stores are housed
      Storage is meant for holding in custody all kinds of stores
      Store keeping is that aspect of materials control that deals
       with physical storage of goods
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Faculty of Engineering & Technology                  Ramaiah University of Applied Sciences
                                      Stores Management
     Deals with planning, coordination and control of various
     activities pertaining to effective, efficient, and economic
     storage and store keeping
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Faculty of Engineering & Technology                        Ramaiah University of Applied Sciences
                                      Functions of Stores
      Receive raw materials, semi-finished, or purchased items
       from vendors and check them for identification
      Receive parts and components which have been processed
       by the factory
      Make a record of material receipt and current status of
       material in the store
      Maintain positioning of materials in the store
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Faculty of Engineering & Technology                          Ramaiah University of Applied Sciences
                                      Functions of Stores Contd
      Maintain stock safety and in good condition to ensure that
       they do not suffer from damage
      Issuing materials to operating personnel
      Make a record of receipt and issue slips
      Plan for optimum space utilization
      Cooperate effectively with planning, purchasing and
       manufacturing functions
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Stores Records
      Material requisition note
      When materials are required by a department, this form is filled
      Provides information about job number, description of item required
       and their quantities
      Head of the department requesting the material should authorize it
      Whenever materials are issued, the receiving person should sign the
       note
      Purchase order
      Purchase officer releases the purchase order
      The record contains details such as the material required and their
       quantities, delivery and payment conditions and mode of logistics
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Faculty of Engineering & Technology                     Ramaiah University of Applied Sciences
                                      Stores Records Contd
      Invoice
      A statement sent by the seller to the buyer
      Provides details about the goods supplied, net amount payable for
       goods and terms and conditions governing the sale
      Goods receipt note
      Furnishes details of suppliers, purchase order number, purchase
       requisition number, and the job for which the goods are received
      The details are to be certified by a competent authority
      On this basis, the accounts department initiates the process of
       payment for the goods received
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Stores Records Contd
      Goods returned note
      Sometimes a part of a lot or the whole lot received may not be of
       acceptable quality
      These goods have to be returned to the supplier
      In this context, the goods returned note is prepared
      Also called as a debit note and the suppliers account has to be debited
       by the amount for the goods returned
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Stores Records Contd
      Stores ledger account
      Maintained to provide details of the quantity, price, and amounts of
       receipts, issues and balance of stocks on a day-to-day basis
      At any given time, the physical quantity of stocks should match with
       the balance as per the stores ledger account
      A separate account is maintained for each type of material in the
       stores
      It should necessarily mention the method such as FIFO or LIFO,
       followed to value the issues of stocks
      It is a valuable tool for the costing department in exercising stores
       control
      Facilitates valuation of stock from time to time
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Stores Records Contd
      Bin card
      Slip or tag attached to the bin where goods are stocked
      Whenever materials are received or issued, an entry is made on the
       bin card
      Bin card reveals the particulars of the quantities of material received,
       issued, and available as on a given date at a glance
      Wherever separate bins are maintained for each component of the
       store, each bin will have a tag hung on it
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Purchasing
      Deals with procurement of raw materials, machinery, service
       etc. needed for production and maintenance of the concern
      It helps in continuous inflow of materials and efficient
       processing of goods
      It includes investment on buying goods as well as overheads
       related to transactions
      Includes aspects like cost reduction, inventory turnover,
       continuous supply, reduced lead time etc.
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Faculty of Engineering & Technology                 Ramaiah University of Applied Sciences
                                      Objectives of Purchasing
      To procure the right material
      To procure materials in desired quantities
      To procure materials of the desired quality
      Purchasing from reliable source
      Purchase materials at reduced costs
      Receive and deliver materials at right place and right time
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Faculty of Engineering & Technology                           Ramaiah University of Applied Sciences
                                      Principles of Purchasing
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Faculty of Engineering & Technology                               Ramaiah University of Applied Sciences
                                      Functions of Purchasing
      Requisitioning purchases
      Exploring sources of supply
      Issuing of tenders and obtaining quotations
      Opening of tenders and quotations and preparation of
       comparative statement
      Negotiating over the purchase price and terms of supply
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Faculty of Engineering & Technology                              Ramaiah University of Applied Sciences
                                      Functions of Purchasing Contd
      Placing Purchase order
      Receiving materials along with invoice
      Checking inward invoice
      Inspecting and testing materials
      Forwarding materials to store
      Checking invoices and passing of bills for payment
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Faculty of Engineering & Technology                              Ramaiah University of Applied Sciences
                                      Methods of Purchasing
      Purchasing according to requirements
      Used for components which are not of regular and common use in the
       production process
      These are generally not stored in inventory
      Purchasing for some defined future period
      Used for those components which are regularly consumed, but the
       consumption is comparatively low and price changes are not much
      Market Purchasing
      Purchase of goods usually in small quantities or in an emergency
       without contract or negotiations
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Methods of Purchasing Contd
      Speculative Purchasing
      Purchasing is done purely from the point of view of taking advantage
       of a speculated rise in price of the commodity
      Intent is not to buy for internal consumption, but to resell the
       commodity at a later date when the prices have gone up and to make
       a profit by selling
      Goods may be those needed for internal consumption, but the
       quantity shall be much more than the requirement so as to take
       advantage of the upcoming price rise
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Methods of Purchasing Contd
      Contract Purchasing
      The purchase department enters into an agreement with various
       suppliers to supply goods at some future period periodically
      The purchaser agrees to buy goods to be paid for in a series of
       installments, each comprising of a proportion of the capital and an
       interest element
      After final payment, legal ownership passes to the user
      Scheduled Purchasing
      Purchasing is scheduled according to the requirements of organization
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Faculty of Engineering & Technology                            Ramaiah University of Applied Sciences
                                      Procedure for Purchasing
      Various departments send their requirements on a
       requisition form
      Purchasing department consolidates the requirements from
       various departments to know the total requirement for each
       item
      Market exploration is made to locate the goods and services
       of desired quality and quantity at a reasonable price
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Faculty of Engineering & Technology                           Ramaiah University of Applied Sciences
                                      Procedure for Purchasing Contd
      Potential suppliers are identified                      from            catalogues,
       quotations and past records
      Purchase order in specified form is prepared and sent to the
       approved suppliers
     Purchase order is the commitment of the buyer to the supplier
     establishing a contractual relationship between the buyer and
     the seller
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Faculty of Engineering & Technology                              Ramaiah University of Applied Sciences
                                      Summary
      Stores management involves planning, coordination and
       control of various activities for effective, efficient, and
       economic storage and store keeping
      A store manager should maintain all the records of a store
       systematically and the records should be up-to-date at any
       given point of time
      Purchasing is the process of procurement of raw materials,
       machinery, service etc. needed for production and
       maintenance of the concern
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Faculty of Engineering & Technology               Ramaiah University of Applied Sciences