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Quality Assurance for Textile Suppliers

This corrective action report summarizes issues found with a supplier's workmanship on a textile product. Poor workmanship was discovered including uncut threads, loose threads, improper pressing, and tie length variations on a grey product called Emmie Ruta. A root cause analysis identified weaknesses in production and quality checking processes. The supplier's corrective action plan involves containing any further defects by reworking all goods. It also establishes a new vertical checking process at the last operation to catch any issues and ensure work meets customer requirements before shipment. This corrective process aims to address the root causes and prevent future defects.

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Farrukh Jamil
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977 views2 pages

Quality Assurance for Textile Suppliers

This corrective action report summarizes issues found with a supplier's workmanship on a textile product. Poor workmanship was discovered including uncut threads, loose threads, improper pressing, and tie length variations on a grey product called Emmie Ruta. A root cause analysis identified weaknesses in production and quality checking processes. The supplier's corrective action plan involves containing any further defects by reworking all goods. It also establishes a new vertical checking process at the last operation to catch any issues and ensure work meets customer requirements before shipment. This corrective process aims to address the root causes and prevent future defects.

Uploaded by

Farrukh Jamil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Corrective Action Report (CAR)

Supplier Name: Alkaram Textile Mills Pvt. Ltd. Khi. Supplier #. : 13867
Workmanship including uncut thread, lose thread, improper pressing, Ties length variation etc in
Process. Product Details:
EMMIE RUTA (Grey)

Reason for Corrective Action



Claim: Deviations/Defects: Quality Alaram: Others, please specify:

Problem Description
Poor Workmanship ( including uncut thread, lose thread, improper pressing, Ties length variation) in Emmie Ruta Dark Grey .

STEP 1 Fish Bone Analysis


MAN MACHINE MATERIAL
Poor handling
Negligence at Negligence at
stitching stage checking stage

Poor Workmanship in
Cause & Effect Emmie Ruta Dark Grey

Lack of awareness
reagrding customer
requirement

METHOD MEASUREMENT MOTHER NATURE

STEP 2 5 Why Analysis


Why ?1 Why?2 Why? 3 Why?4 Why? 5 Root Casue

Why the New


Why Stitching Why the weakness
Questions Fault? in checking ?
indutction is done
in checking ?

As both male and


female is
As converted from
incorporated in
piece rate to
checking section .
Due to weakness company account
The reason behind
Answers at the checking some new
is that to start the
stage . induction in
cheking at the
checking section is
stage where
done .
problem generates
.

STEP 3 Develop CORRECTIVE ACTION PLAN


Details of Containment Action
Describe Problem Responsible(s) Completion Date

Containment Action
to immediately stop All the goods are segregated and get
any further harm to Poor Workmanship in reworked regarding the customer Immediate
Mr. IMRAN AWAN
Customer Emmie Ruta Dark Grey requiremnts with the focus regarding
(GENERAL MANAGER PRODUCTION WEEK 1734
the observation highlighted above .
IKEA TOWER )

Responsible(s) Completion Date

A conceptof vertical checking has


been incorporated in the cheking .
The reason of going for vertical
checking is RIGHT FIRST TIME
( R.F.T) . The product is checked in
Corrective Action to the stitching line at the last
address Root Cause Poor Workmanship in operation against the customer
Immediate
requirements . If any thing found Mr. IMRAN AWAN
Emmie Ruta Dark Grey WEEK 1734
abnormal it will be rectified hand to (GENERAL MANAGER PRODUCTION
hand .This will be helpful for to scale IKEA TOWER )
both the operator and machine
level .Further more a rod with some
sticking material like tape will be
handed over to the cheking people to
remove the loose thread .

(GENERAL MANAGER PRODUCTION


Responsible: Title :
Mr. IMRAN AWAN IKEA TOWER )
Signature : / Date: 18-Aug-17

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