Email: scons_pvc@yahoo.
com Phone : 08744 - 254761(O)
Fax : 08744 252881
Santosh Infra Power Private
Limited
(Formerly Santosh Constructions)
D. No. 8-1-222, K.S.P.ROAD, NEW PALONCHA - 507 115, Khammam Dist. (A.P.)
Company Profile
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SIPPL |
CONTENTS
Sl. Page
Title
no. No.
01. Brief Introduction 3
-Photograph showing 1X600 MW Boiler Drum Lifting at KTPP, Chelpur. 4
- Photograph showing 1X600 MW ESP Erection in progress at KTPP, Chelpur. 5
- Photograph showing 1X600 MW Bunker Structure & PHB in progress at KTPP, Chelpur. 6
- Photograph showing 1X600 MW C.W Pipeline in progress at KTPP, Chelpur. 7
- Photograph showing 1X210 MW Boiler Drum Lifting at SPL, Raichur. 8
- Photograph showing 1X210 MW ESP Erection in progress at SPL, Raichur. 9
02. Group Activities in general 10
03. Background of Promoters 11
04. Policy and Future Outlook 12
05. Organization Structure 13
Organization Chart 14
Details of Technical Staff 15
06. Machinery Tools : Major T & Ps 16
List of Tools & Tackles 17
07. Planning & Monitoring 19
08. Financial Capacity 20
09. Other Statutory information 21
10. Mobilization scheme for a new site takeover 22
11. Photographs of successfully completed 1X210MW
Boiler at RTPP Stage-III Unit-V 23
ESP at RTPP Stage-III Unit-V 24
SIPPL |
BRIEF INTRODUCTION
Santosh Infra Power Private Limited is a respected name in the field of
Construction of Power Projects in the Southern Part of India. With a modest
beginning in the year 1990, When the Owner of the Company Mr. M.Goverdhan
Reddy decided to start his own business and the Company was created out of a
very few team members and assets, it has come a long long way since then in
terms of the execution capacity and the jobs undertaken by it. Today it is
actively involved in the execution of 1X600 MW Boiler, ESP, Bunker Structure
& Power House Building Fabrication and Erection works at Kakatiya Thermal
Power Plant at Chelpur, Distt. Warangal, A.P. which is an APGENCO Project
and the work order is received from BHEL-PSSR Chennai against very stiff
competition from all the Power Projects Construction majors. Also the Company
is executing Unit I of 2X210 MW Boiler and ESP for Surana Power Limited, at
Raichur, Karnataka, which is again a Project received from BHEL-PSSR
Chennai against stiff competition from all the major Construction Companies
operating in this part of India.
Looking at the investment on the part of SIPPL, in terms of key technical persons,
highly skilled Fitters, Welders and Riggers and also the major T& Ps required for
doing such Projects, the Company is well on the track to become a name to reckon
with in years to come in this region.
SIPPL |
1X600 MW Boiler Drum Lifting at KTPP, Chelpur
SIPPL |
1X600 MW ESP Erection in progress at KTPP, Chelpur
SIPPL |
1X600 MW Bunker Structure & PHB in progress at KTPP, Chelpur
SIPPL |
1X600 MW C.W Pipeline in progress at KTPP, Chelpur
SIPPL |
1X210 MW Boiler Drum Lifting at SPL, Raichur
SIPPL |
1X210 MW ESP Erection in progress at SPL, Raichur
SIPPL |
GROUP ACTIVITIES IN GENERAL
SIPPL is presently undertaking the Erection, Testing and Commissioning of Boilers,
ESP, Coal Structure, Ash handling systems, Sugar Plants etc in addition to the
Overhauling and Maintenance of these facilities. It is also actively involved in the
annual shut down jobs of these Thermal Power Stations which are very particular about
the minimum time schedules for completing the assignments by working round the
clock & without any offs in between. It has successfully executed some very critical
assignments against all odds and has earned the reputation by way of its performance
in the eyes of its Customers.
It will not be out of place to mention over here that today SIPPL is offering one of the
finest Erection Schedules among its competitors i.e., the real value for money to its
valuable Customers.
Activities in future will also expand in terms of area of operation which is presently
limited to doing only Mechanical jobs by entering into Civil works also related to these
Projects, which has huge potential in terms of business growth.
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SIPPL |
BACKGROUND OF PROMOTERS
SIPPL simply believes in the fact that the most important assets of an Organization are
its Human Capital/Human Resources. SIPPL is primarily a Company blessed with
hardcore team of Professionals who have spent a lot of time in Indian Engineering
Sector in particular reference to the Thermal Power Projects. That is the reason the
Company has come a long way from its inception to date. The Promoters of SIPPL are
Mr. M. Goverdhan Reddy and Mrs. M. Vahini. Mr. Reddy had been a professional who
has spent most of his time after education in the Thermal Power Plants. He was with
M/s VOLTAS LIMITED looking after the Air pollution control Division and did a few
ESPs during 1987 to 1990, when they decided to float SIPPL and it came into being in
the year 1990. It was a slow yet gradual growth during these years when the company
took up the following assignments:
Erection, Testing& Commissioning of ESP for Gas cleaning Plant at VSP.
Erection of Platen super Heater APH works in KTPS Unit V, VI, VII & VIII of
110 MW.
Erection, Testing & Commissioning of Boiler & ESPs in Thermal and Co-
generation Plants.
Erection, Testing & commissioning of its own 6MW Bio-mass Plant in
Mehboobnagar Distt.
Erection, Testing & Commissioning of Boiler, ESP& Critical Piping in RTPS
Unit V 210 MW.
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SIPPL |
POLICY & FUTURE OUTLOOK
SIPPL strongly believes in owning the Projects till completion i.e., meeting all the
Customer requirements to their level of satisfaction by sincerely executing the works
meeting all the stringent Quality norms and that too well within the critical time
schedules. SIPPL believes that only hard work and commitment will not be all that
sufficient unless the belief to own the Project comes, to really expect performances at
Site meeting customer requirements in totality.
It is this driving force behind SIPPL that has led it to this stage now and the future
looks quite bright with smooth and continuous in flow of fresh orders further expected
during 2011-12 and 2012-13. SIPPL looks to venture out into a new Project at least
every six months, if not in every quarter at present. In May2011 it was the starting of
Boiler & ESP for 1X600 MW KTPP at Chelpur, Dist. Warangal, A.P and in Oct2011
it was the starting of Boiler for Unit I of 2X210 MW at Raichur, Karnataka followed
by Bunker Structure & PHB of 1X600 MW at KTPP, Chelpur in Dec2011. Given the
going at present it can pretty well expect to start off another project before the end of
current financial year i.e., 2012-13.
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SIPPL |
ORGANISATION STRUCTURE
The Organizational set-up of SIPPL is so very well knit that it is able to absorb all
types of emergencies that are quite natural in the Power Sector Projects. The
Organization is a mix of Young and hard working Engineers along with seniors who
have huge Credits to their account just by way of shear performance in some of the
major Ultra Mega Power Projects in India, supported by a good team of Sub-
Contractors. Today SIPPL is pretty well placed to undertake construction of Power
Projects worth 2000 MW capacity at the same time by involving itself in undertaking
the Erection, Testing & Commissioning of Boilers, ESPs, Coal Bunker/ TG Structure,
Ash Handling Plants, etc limited to the extent of Mechanical works only. Hence this
leaves ample scope for further assignments in the immediate near future for the
Company.
The companys H.O is situated at Palvancha, Distt. Khammam at present and all the
Site facilitation activity is being managed from H.O only (H.O is shortly to be opened
at Srinagar Colony, Hyderabad). However all Sites are fully functional and
independent offices managed by the Project Managers/ Site Incharges to manage their
monthly, quarterly and yearly targets based on the outcome of Customer requirements
and also Site emergencies. The same has been depicted in the enclosed organization
chart. Plans are already in place to re-locate the H.O to Hyderabad looking at the future
business scenario, when possibly it would be more convenient to manage affairs from
Hyderabad than our present office.
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SIPPL |
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SIPPL |
DETAILS OF TECHNICAL STAFF INCLUDING THAT OF
OUR SUB CONTRACTIOR STRENGTH
S.No. Category Total
1 Engineers 25 Nos.
2 Office Staff/ Graduates 15 Nos.
3 Supervisors 30 Nos.
4 Store Keepers 10 Nos.
5 Electricians 20 Nos.
6 Fitters 50 Nos.
7 Millwright Fitters 6 Nos.
8 Pipe Fitters 15 Nos.
9 Sheet Fabricator 5 Nos.
10 IBR Welders 50 Nos.
11 Welders 80 Nos.
12 Gas Cutters 25 Nos.
13 Cable Jointers 2 Nos.
14 Instrument Mechanics 2 Nos.
15 Heavy Vehicle Driver 5 Nos.
16 Light Vehicle Driver 10 Nos.
17 Crane Operator (Hydra) 20 Nos.
18 Refractory Masons 15 Nos.
19 Painters 25 Nos.
20 Riggers 300 Nos.
21 Helpers 500 Nos.
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SIPPL |
MACHINERY TOOLS: MAJOR T&Ps
The backbone of any Construction Companys Site performance depends on the
strength of T& P available at Site. SIPPL strongly believes that success in achieving
the desired/Planned targets is directly proportional to the timely available of required
T& Ps. From a humble beginning in 1990 today the net asset value of these T& Ps is at
a few Crore Rupees and it is continuously on the rise. With every new Site the T& Ps
of the Company are adding on day by day.
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SIPPL |
LIST OF TOOLS AND TACKLES
Sl. No. Description Qty in Nos. Ownership
01. Crawler Crane 600T Capacity 1 Rental
02. Crawler Crane 250T Capacity 1 Rental
03. Crawler Crane 150T Capacity 2 Rental
04. Crawler Crane 80T Capacity 4 SCONS
05. Crawler Crane 30T Capacity 3 SCONS
06. Hydra Crane (Escort) (14 MT Capacity) 20 SCONS
07. Welding Generators 10 SCONS
08. Welding Rectifiers 300 SCONS
09. Electrical winches
(10MT Capacity) / (5MT Capacity) 2 / 20 SCONS
(3MT Capacity) / (1 MT Capacity) 6/2
10. Hydraulic Jacks (20 MT capacity) 6 SCONS
11. Cutting Sets (6Nos.pug cutting) 20 SCONS
12. Chain Blocks (10 MT, 5 MT, 3 MT, 1 MT) 200
SCONS
Terfors 5T, 3T, 2T 20
13. Multi sheave pulley 20T, 10T, 5T 300 SCONS
14. Single Sheave Pulley 20T,10T, 5T 400 SCONS
15. Welding Electrodes Backing Oven 10 SCONS
16. Welding Electrodes Portable Drying Oven 150 SCONS
17. G Q A Grinding Machine 50 SCONS
18. FF2 Grind Machine 50 SCONS
19. Angle Grinding AG.7 100 SCONS
20. Angle Grinding AG.4 150 SCONS
21. Drilling Machine 31 MM. 10 SCONS
22. Drilling Machine 10 MM. 40 SCONS
23. Pistol Drilling Machine 6 MM. 50 SCONS
24. Derricks (35Mtrs & 25Mtrs ) 2 SCONS
25. Tractor trailer 10 SCONS
26. Trucks 5 SCONS
27. Jeep & Cars 10 SCONS
28. Scaffolding Pipes 10,000 Mtrs SCONS
29. Wooden sleepers 100 SCONS
30. Argon sets 50 SCONS
31. Wire ropes 20 SCONS
32. Pullies, Dshackles, clamps, spanners and torque wrench etc. L.S SCONS
33. Sheet Grooving Machines 5 SCONS
34. Sheet Bending Machines 5 SCONS
17 35. Other related and misc. items L.S SCONS
36. Plate Rolling m/c 2 SCONS
37. Pipe rotating m/c for large dia pipes 2 SCONS
38. SAW welding m/c 1 SCONS
SIPPL |
39. Air compressor (electric/diesel operated) 2 SCONS
40. 3-Phase distribution Board complete set 50 SCONS
41. Power cable for Construction power As Required SCONS
42. Pre heating/stress Relieving set (heating control panel, cables, As Required SCONS
heating elements, thermometers etc.)
43. Theodolite (2 Sec) 2 SCONS
44. Self drilling cum tapping machine for screws of Boiler roof 4 SCONS
sheets
45. Chemical circulation pumps to handle acid solution, oper As Required SCONS
temp 80 deg cel, with drive motors, starter panel, cable,
switch fuse unit etc. suggested rating: 200 m3, 120 150m
wc, with compatible electric drive motor. However,
Contractor shall deploy the required capacity pump with
accessories after obtaining written approval of NCC Ltd.
46. Electro-hydraulic pipe Bending machine 3 sets SCONS
47. Radiography film viewer As Required SCONS
48. Hydraulic pipe bending Machine (manual) 1 SCONS
49. Baking oven with Thermostat and Temperature gauge for 1 SCONS
welding electrodes
50. Holding oven with Thermostat and Temperature gauge for 2 SCONS
welding electrodes
51. Portable oven for welding electrodes 50 SCONS
52. Hydraulic test/ Pressurizing pump 1 no SCONS
53. Furnace maintenance Platform (sky climber) 2 SCONS
54. Fire retardant tarpaulins As Required SCONS
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SIPPL |
PLANNING AND MONITORING
SIPPL strongly believes that because of the very nature of these Power Projects lot of
its successful execution depends on the Planning and continuous monitoring till its
completion. More particularly, since the completion time cycle is continuously getting
reduced because of the continuous improvement in the T& P side, the Project
Coordinators and the Planning Engineers need to continuously improve or look out for
improvisation on their last decision every now and then. Otherwise it would become
very difficult to meet even the first months Erection Schedule why to talk of further
months when the work will add up to alignment, Welding and other protocols. As a
matter of fact today this Planning of the works at site and coordination from H.O for
the specific and timely requirements at Site has earned the reputation of being the most
important area for a successful handling of a Project. The following few lines will
illustrate in a simple way the importance of Planning in todays difficult Power
Projects Erection Scenario in particular reference to the feeding of materials to Site
from material yard:
Planning for the smooth & continuous availability of materials.
Planning for the speedy availability of the available materials.
Planning for the availability of the non-available materials.
Planning for the timely action for replacement of the non-available materials
above by available materials.
Planning for the timely incoming of fresh brought out items against the non-
available materials & so on.
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SIPPL |
FINANCIAL CAPACITY
SIPPL is pretty well placed in terms of meeting its financial commitments in the
running Projects at various places in A.P. and Karnataka. State Bank of India are the
Bankers for the Company and the Company has availed facilities both in terms of
fund based and non-fund based to meet its requirements. Also the payments against
RA Bills are on monthly basis and this keeps the total equation quite satisfactory.
Given the situation today SIPPL is comfortably placed to take-up further work orders
to the tune of Rs. 100.00 Crores in this financial year. Budgeted orders expected during
the financial year 2013-14 are at Rs. 250.00 Crores from the Mechanical Constructions
leaving aside the civil side where the Plans are afoot to develop some Projects in the
near future.
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SIPPL |
OTHER STATUTORY INFORMATION
SIPPL is registered with various Government Departments including Sales Tax,
Central Excise, P.F etc to meet its statutory requirements, the following are the details:
PAN : AARCS5828G.
VAT (TIN) : (TIN) 28675647964.
PF : AP/WGL/31270/ENF-KHM/28.
ST : AARCS5828GSD001.
ESIC : 52-24242-101.
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SIPPL |
MOBILISATION SCHEME FOR A NEW SITE TAKEOVER
SIPPL offers one of the shortest mobilization schedules in todays environment in
Power Sector Construction business. SIPPL is well placed to mobilize facilities at a
new Site within 4 - 6 weeks of the receipt of LOI subject to the availability of materials
at Site and readiness of Site for physical handover of pedestals to initiate Erection
work at Site.
The following are the minimum facilities to reach Site confirming mobilization action:
Fully functional Site Container Office.
Site Container material store.
Office vehicles for travelling.
Crawler Cranes with 70T, 30T capacity.
Material transporting Hydras, Trolleys etc.
Site Engineers, HR, Safety Personnel.
Sub-Contractor manpower.
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SIPPL |
Photograph of successfully completed Boiler at
1X210MW, RTPP, Stage - III , Unit - V
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SIPPL |
Photograph of successfully completed ESP at
1X210MW, RTPP, Stage - III , Unit - V
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SIPPL |
Photograph of successfully completed Ash Handling Pipe Line at
4X60MW & 4X120MW KTPS, O&M
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SIPPL |