Service Manual: Epson Workforce 600/ Stylus Office Tx600Fw/ Stylus Office Bx600Fw/ Stylus Sx600Fw/ Me Office 700Fw
Service Manual: Epson Workforce 600/ Stylus Office Tx600Fw/ Stylus Office Bx600Fw/ Stylus Sx600Fw/ Me Office 700Fw
                                                                                  Confidential
                                                                                        SEMF08-006
          General Notice:       Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
                                respective owners. EPSON disclaims any and all rights in those marks.
Confidential
      DANGER                Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
                            DANGER Headings.
      WARNING               Signals a precaution which, if ignored, could result in damage to equipment.
      The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
                                                                                        DANGER
      1.   ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR
           PROCEDURES.
      2.   NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
           TECHNICIANS IN THEIR LINE OF WORK.
      3.   WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO
           SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC
           COMPONENTS.
      4.   WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.
                                                                                       WARNING
      1.   REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
      2.   MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE
           EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
      3.   ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED
           CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
      4.   IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST
           STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
      5.   REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR
           OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
      6.   WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH
           PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED.
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                                                                                                                   Contents
      Chapter 1 PRODUCT DESCRIPTION                                                                                                     Chapter 2 OPERATING PRINCIPLES
      1.1 Features................................................................................................................ 10   2.1 Overview .............................................................................................................   41
      1.2 Printing Specifications......................................................................................... 11               2.1.1 Printer Mechanism......................................................................................            41
          1.2.1 Basic Specifications.................................................................................... 11                 2.1.2 Motors & Sensors .......................................................................................           42
          1.2.2 Ink Cartridge............................................................................................... 11             2.1.3 Printhead.....................................................................................................     43
          1.2.3 Print Mode .................................................................................................. 12            2.1.4 Printer Initialization....................................................................................         44
          1.2.4 Supported Paper.......................................................................................... 14
          1.2.5 Printing Area............................................................................................... 16         Chapter 3 TROUBLESHOOTING
      1.3 Scanner Specifications......................................................................................... 16
                                                                                                                                        3.1 Overview .............................................................................................................   46
          1.3.1 Scanning Range .......................................................................................... 17
                                                                                                                                            3.1.1 Specified Tools ...........................................................................................        46
      1.4 General Specifications......................................................................................... 17                3.1.2 Preliminary Checks.....................................................................................            46
          1.4.1 Electrical Specifications ............................................................................. 17
                                                                                                                                        3.2 Troubleshooting...................................................................................................       47
          1.4.2 Safety Approvals (Safety standards/EMI) .................................................. 18
                                                                                                                                            3.2.1 Motor and Sensor Troubleshooting ............................................................                      47
          1.4.3 Acoustic Noise............................................................................................ 18
          1.4.4 Durability .................................................................................................... 18      3.3 Error Indications and Fault Occurrence Causes ..................................................                         48
          1.4.5 Environmental Conditions .......................................................................... 18                      3.3.1 Error Message List......................................................................................           48
                                                                                                                                            3.3.2 Troubleshooting by Error Message ............................................................                      50
      1.5 Interface............................................................................................................... 19
                                                                                                                                            3.3.3 Superficial Phenomenon-Based Troubleshooting ......................................                                68
          1.5.1 USB Interface ............................................................................................. 19
          1.5.2 FAX Interface ............................................................................................. 19          3.4 Network Troubleshooting....................................................................................              75
          1.5.3 Network Interface ....................................................................................... 19            3.5 FAX Troubleshooting..........................................................................................            77
          1.5.4 Memory Card Slots..................................................................................... 21                   3.5.1 FAX Log.....................................................................................................       77
      1.6 Control Panel ....................................................................................................... 22          3.5.2 Error Code/Superficial Phenomenon-Based Troubleshooting ...................                                        81
          1.6.1 Operation Buttons & LEDs ........................................................................ 22                    3.6 Fax Function/External Connection (EXT port) Function Check ........................                                      83
          1.6.2 Control Panel Functions in Each Mode ...................................................... 23                              3.6.1 Outline ........................................................................................................   83
      1.7 Specification for Each Function .......................................................................... 24                     3.6.2 Fax Function and External Connection Function Check............................                                    83
          1.7.1 Stand-alone Copy Function (Copy Mode).................................................. 24
          1.7.2 Memory Card Direct Print Function (Photos Mode) .................................. 26
          1.7.3 Camera Direct Print Function (PictBridge) ................................................ 32
          1.7.4 Various Settings (Setup Mode)................................................................... 34
          1.7.5 FAX Function (FAX Mode) ....................................................................... 36
          1.7.6 Other Functions .......................................................................................... 39
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                                                                          1
                                                   PRODUCT DESCRIPTION
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                                                                                                        Dimension
                                                                                                             12.7 mm (W) x 68 mm (D) x 47 mm (H)
                                                                                                         C A U T IO N
                                                                                                                              Do not use expired ink cartridges.
                                                                                                                              The ink in the ink cartridge freezes at -16 C (3.2 oF). It takes
                                                                                                                               about three hours under 25 C (77oF) until the ink thaws and
                                                                                                                               becomes usable.
                                   Table 1-5. Print Mode (Monochrome)                                                         Table 1-5. Print Mode (Monochrome)
                                                  Resolution    Dot Size          Micro Border-                                              Resolution    Dot Size          Micro Border-
                Media               Print Mode                             Bi-d                               Media             Print Mode                            Bi-d
                                                  (H x V dpi)   (cps*1)           Weave   less                                               (H x V dpi)   (cps*1)           Weave   less
        Plain paper                                              Eco                                   Premium                                            VSD2
                                       Draft3      360x360                 ON     OFF      N/A                                    Photo2      720x720                 ON      ON     OK
        Premium Bright                                         (400cps)                                 Presentation Paper                                (285cps)
         White Paper (EAI)                                                                               Matte (EAI)
                                                                  Eco
        Premium Bright                Draft4      360x360                 ON     OFF      N/A          Matte Paper -                                      VSD3
                                                                (400cps)                                                        Best Photo   1440x720                 ON      ON     OK
         White Inkjet Paper                                                                              Heavyweight                                       (285cps)
                                                                 VSD1                                    (others)
         (others)                     Normal1      360x360                 ON     OFF      N/A
                                                                (300cps)
                                                                                                                                                            VSD2
                                                                                                                                  Photo2      720x720                 ON      ON     OK
                                                                 VSD2                                 Photo Quality Inkjet                                 (285cps)
                                       Fine2       360x720                 ON      ON      N/A
                                                                (300cps)                              Paper*2 (others)                                      VSD3
                                                                 VSD3                                                           Best Photo   1440x720                 ON      ON     OK
                                      Photo1       720x720                 ON      ON      N/A                                                             (285cps)
                                                                (285cps)
                                                                                                                                                            VSD1
        Ultra Premium                                           VSD3                                                            Normal1      360x360                 OFF     OFF    N/A
                                                                                                                                                           (300cps)
                                     Best Photo   1440x720                 ON      ON      OK         Envelope
         Glossy Photo Paper                                     (285cps)
                                                                                                                                                            VSD2
         (EAI)                                                                                                                     Fine2      360x720                 OFF     ON     N/A
                                                                 VSD3                                                                                      (300cps)
        Ultra Glossy Photo          Photo RPM    1440x1440                ON      ON      OK
         Paper (others)                                         (285cps)
                                                                                                      Note *1: cps = character per second
        Photo Paper Glossy                                      VSD1                                      *2 : Not supported in EAI.
                                       Fine1       360x720                 ON      ON      OK
         (EAI)                                                  (300cps)
        Glossy Photo Paper                                      VSD3
         (others)                    Best Photo   1440x720                 ON      ON      OK
                                                                (285cps)
        Premium Photo
         Paper Glossy (EAI)
        Premium Glossy
         Photo Paper (others)
        Premium Photo                                           VSD3
                                     Photo RPM    1440x1440                ON      ON      OK
         Paper Semi-Gloss                                       (285cps)
         (EAI)
        Premium Semigloss
         Photo Paper (other)
                                                                 VSD1
                                       Fine1       360x720                 ON      ON      OK
                                                                (300cps)
       Photo   Paper*2   (other)
                                                                 VSD3
                                     Best Photo   1440x720                 ON      ON      OK
                                                                (285cps)
       Photo Paper Glossy (EAI)                              A4                        210 x 297 mm (8.3 x 11.7)                            258 g/m2      Y           Y     Y          Y      Y          Y
                                                                                                                                   0.25
       Glossy Photo Paper (Euro, Asia)                       5 x 7                   127 x 178 mm                                            (68 lb.)      -           -    Y          Y      -          -
                                                             4 x 6                   101.6 x 152.4 mm                                                     Y           Y     Y          Y      Y          Y
                                                             A4                        210 x 297 mm (8.3 x 11.7)                                           -           -    Y          Y      Y          Y
                                                                                                                                              190 g/m2
       Photo Paper (Euro, Asia)                              5 x 7                   127 x 178 mm                                0.24                      -           -    Y          Y      -          -
                                                                                                                                               (51 lb.)
                                                             4 x 6                   101.6 x 152.4 mm                                                      -           -    Y          Y      Y          Y
                                                             Letter                    215.9 x 279.4 mm (8.5 x 11)                                        Y           Y      -         -      -          -
       Premium Photo Paper Semi-Gloss (EAI)                                                                                                   250 g/m2
                                                             A4                        210 x 297 mm (8.3 x 11.7)                 0.27                     Y           Y     Y          Y      Y          Y
       Premium Semigloss Photo Paper (Euro, Asia)                                                                                              (66 lb.)
                                                             4 x 6                   101.6 x 152.4 mm                                                     Y           Y     Y          Y      Y          Y
                                                             Letter                    215.9 x 279.4 mm (8.5 x 11)                                        Y           Y      -         -      -          -
       Premium Presentation Paper Matte (EAI)                                                                                                 167 g/m2
                                                             A4                        210 x 297 mm (8.3 x 11.7)                 0.23                     Y           Y     Y          Y      Y          Y
       Matte Paper Heavy-weight (Euro, Asia)                                                                                                   (44 lb.)
                                                             8 x 10                  203.2 x 254 mm                                                       Y           Y      -         -      -          -
                                                                                                                                              102 g/m2
       Photo Quality Inkjet Paper                            A4                        210 x 297 mm (8.3 x 11.7)                 0.13                      -           -    Y*3        -     Y*3         -
                                                                                                                                               (27 lb.)
                                                             #10                       104.8 x 241.3 mm (4.125 x 9.5)                                     Y            -    Y          -      Y          -
                                                                                                                                             75-100 g/m2
       Envelopes                                             #DL                       110 x 220 mm                                  -                       -           -    Y          -      Y          -
                                                                                                                                              (20-27 lb.)
                                                             #C6                       114 x 162 mm                                                          -           -    Y          -      Y          -
                                                                                                      BM
                                                                                                            Maximum document sizes          A4 or US letter or Legal
                     BM
                                                                                                            Supported paper type            Plain paper only
                        Paper Size                                           Paper SIze                     Paper thickness                 60 to 95 g/m2
                                                       BM
       Paper Feed Direction                                                                                 Maximum number of               30 sheets (Xerox-P 64 g/m2) or 3mm (A4,US Letter) / 10
                                                                                                            documents which can be set      sheet (Legal)
                                         Figure 1-2. Printing Area                                          Document path                   Feeds from upper tray and ejects to lower tray
                                                                                                            Document set position           ASF side
                             Scanning start position                                                 Rated power supply voltage                       100 to 120 VAC           220 to 240 VAC
                                                          Scanning direction                         Input voltage range                               90 to 132 VAC           198 to 264 VAC
               OLM                                                                                   Rated current (Max. rated current)                 0.5 A (1.1 A)           0.25 A (0.5 A)
                                                                         Original                    Rated frequency                                                 50 to 60 Hz
                                                                         (face down)
                              a
                                                                                                                                           20
      1.4.3 Acoustic Noise
           39 dB or less                                                                                                                                            27/80
                                                                                                                                                  10/50     20/68       30/86 35/95 40/104
           (when printing from PC, on Premium Glossy Photo Paper, in highest quality)
                                                                                                                                                           Temperature (C/F)
      1.4.4 Durability
                                                                                                                                  Figure 1-4. Temperature/Humidity Range
               Item                         Specification                           Note
                                 20,000 pages, or five years
                         Black                                         A4, 3.5% duty (ECMA)                                    When returning the repaired printer to the customer, make sure
                                 whichever comes first                                                      C A U T IO N
      Total print life                                                                                                          the Printhead is covered with the cap and the ink cartridge is
                                 10,000 pages, or five years           Plain Paper A4, ISO24712 Pattern
                         Color                                                                                                  installed.
                                 whichever comes first                 Default Mode print
                                                                                                                               If the Printhead is not covered with the cap when the printer is
                                 Four billions shots (per nozzle) or                                                            off, turn on the printer with the ink cartridge installed, make
      Printhead
                                 five years whichever comes first
                                                                                                                                sure the Printhead is covered with the cap, and then turn the
      Scanner carriage           36,000 cycles of carriage movement                                                             printer off.
      Total ADF feeding          10,000 pages
      1.5 Interface                                                                                         The Model Name is replaced as shown in the following table.
                                                                                                                         Table 1-15. Model Names Indicated in the Device ID
      The following is the specifications of the USB Interface, Network Interface, FAX                                              Destination                    Model Name
      Interface, and Memory Card Slot mounted on this printer.
                                                                                                                                North America                     WorkForce 600
                                                                                                                                Euro                             Stylus SX600FW
      1.5.1 USB Interface
                                                                                                                                Euro (Office)                 Stylus Office BX600FW
      The table below describes the specifications of the two USB ports; USB device port for
      connecting with a host such as a computer, and the USB host port for connecting with                                      Latin/Asia/Pacific            Stylus Office TX600FW
      an external devices such as a DSC (digital still camera).                                                                 China                            ME Office 700FW
             Table 1-17. Combination of the Wired LAN communication mode settings                                                   Table 1-19. Available Channels and Standard
                      Setting of this printer                    Setting of the connected device                 Frequency Band                                                Communication Speed
                                                                                                                                            Channel       IEEE Standard
                                                           Auto Setting (AUTO)                                       (GHz)                                                          (bps)*
100BASE-TX Full Duplex 100BASE-TX Full Duplex 2.471 - 2.497 14 802.11/11b 11/5.5/2/1M
                                                           Auto Setting (AUTO)                            Note " * " : The communication speed will be changed automatically, depending on radio wave
          100BASE-TX Half Duplex                                                                                       strength. bps = bit per second.
                                                           100BASE-TX Half Duplex
          10BASE-T Full Duplex                             10BASE-T Full Duplex                            Switching Wired/Wireless LAN
                                                           Auto Setting (AUTO)                            This printer can be connect to the network via either Wired LAN or Wireless LAN
          10BASE-T Half Duplex                                                                            connection only.
                                                           10BASE-T Half Duplex
                                                                                                          Enabling/disabling the Wireless LAN can be made from the Control Panel. When the
       Wireless LAN                                                                                      Wireless LAN is enabled, it gets priority over the Wired Lan regardless of whether the
      The following interface is equipped for the Wireless LAN connection.                                LAN Cable is connected. The default Wireless LAN setting is Disabled.
      :
                                         Table 1-18. Wireless LAN                                                             Table 1-20. Wireless LAN Setting from the Control Panel
                    Item                                           Content                                                                                         LAN Cable Connection State
                                                                                                                           Setting from Control Panel
          Applied Standard            Conforms to IEEE802.11b, IEEE802.11g                                                                                       Connected              Disconnected
          (2.4GHz spectrum band
          wireless network                                                                                  Wireless LAN                      Disabled           Wired LAN                   ---*
          standards)                                                                                                                          (Default)
Wireless Operation Mode IEEE802.11b DS-SS (Half Duplex) Enabled Wireless LAN Wireless LAN
                                      IEEE802.11g                   OFDM (Half Duplex)                    Note* : No service via network is available without connecting the LAN Cable (because
          Communication Range         IEEE802.11b (11Mbps)            60m (indoor)                               network communication is not established.) except printing a status sheet or the like.
          (line-of-sight distance)*                                   220m (outdoor)
                                                                                                               C H E C K       When changing the networks while the power is on, wait at least for
                                      IEEE802.11g (54Mbps)            20m (indoor)                             P O IN T       10 seconds between disconnecting and reconnecting.
                                                                      100m (outdoor)
          Communication Mode          Ad-hoc (IBSS) or Infrastructure (ESS)
          Roaming Function            Not supported
          Output Signal Intensity     10mW
          Antenna                     Built-in antenna (Diversity function is not supported)
      Note:           Memory Stick/PRO, SD/MMC and xD-Picture Card shares the same slot.
                      When cards are inserted in the two slots at once, the slot which will be accessed first is determined according to the priority shown in the table.
                      To select a card that has been inserted in a non-active slot, first remove the card in the active slot.
                      In memory card direct printing mode, the image files in the active slot are valid and have assigned frame numbers. The number of images will not change if a card is inserted in another
                       nonselected slot.
                      When the card inserted in the slot is accessed from the PC, only one drive is displayed at a time as a removable disk* and only the card that is in the active slot can be accessed via the
                       removable disk. A card that has been inserted into a non-selected slot cannot be accessed.
                       (This is for Windows. For Macintosh, the card in the active slot will be mounted on the desktop.)
                      Does not support 5V type of memory cards.
                      When a memory card is being accessed, do not touch the memory card.
                      For detailed information on the supported file system and formatting the memory card, refer to " 1.7.2 Memory Card Direct Print Function (Photos Mode) ( p. 26 ) ".
      1.6.2 Control Panel Functions in Each Mode                                                               Table 1-24. Timing of Saving or Initializing Control Panel Settings
                                                                                                                          Mode                          Print Setting           Default Value
      1.6.2.1 Control Panel Functions                                                                   Print Photo   Print Proof Sheet          Paper Size               4x6
      The table below shows the print setting menu items for each mode and their defaults,                                                       Paper Type               Prem. Glossy
      and when the settings are saved or returned to their defaults. Explanations on detailed
                                                                                                                                                 Information              File Name
      control panel functions of the EPSON WorkForce 600/EPSON Stylus OFFICE
      TX600FW/BX600FW/EPSON Stylus SX600FW/ME OFFICE 700FW are omitted                                                Photo Layout Sheet         Layout                   2-up
      here, because the LCD displays the detailed instruction.                                                                                   Paper Size               4x6
                                                                                                                                                 Paper Type               Prem. Glossy
              Table 1-24. Timing of Saving or Initializing Control Panel Settings
                                                                                                                                                 Layout Method            Automatic Layout
                         Mode                             Print Setting         Default Value                                                    Photo Layout             Place this photo
       Copy          Normal Copy                 Copy Type                Color                                                                  Quality                  Standard
                                                 Density                  0
                                                                                                                                                 Expansion                Standard
                                                 Layout                   With Border                                                            Date                     Off
                                                 Reduce/Enlarge           Actual
                                                                                                                                                 Fit Frame                On
                                                 Paper Size               A4, letter
                                                                                                                                                 Bidirectional            On
                                                 Paper Type               Plain Paper                                 Print Index Sheet          Expansion                Standard
                                                 Document Type            Text & Image
                                                 Quality                  Standard                     Note : For the default value in FAX mode, refer to " 1.7.5 FAX Function (FAX Mode)
                                                 Expansion                Standard
                                                                                                              ( p. 36 ) ".
                                                                                                                                                                 a
                                                                                                 A
          Default 360 x 360                                        T.B.D. cpm                                                                  Readable
                                                                                                 B
                                                                                                       a
                                  Color copy                                                                                                    Width
                                                                                                                                                                                                C
                                                                                                 C
                             Table 1-28. ADF Copy Speed (using ADF)
                                                                       Copy Speed                                                                              OTM     Readable Length
                              Copy Conditions                                five copies             OTM    Readable Length           RM
                                                                 per copy                                                                                 RM
                                                                            consecutively
                                       Monochrome copy           3.1 cpm       3.0 cpm                                                                                                              E
                  Default                                                                        D
                                       Color copy                1.1 cpm       1.7 cpm
                                                                                                                                                                a
                   Best
                                       Monochrome copy
                                       Color copy
                                                                 0.8 cpm
                                                                 0.4 cpm
                                                                               0.8 cpm
                                                                               0.4 cpm
                                                                                                 E
                                                                                                 F
                                                                                                        a  TM                BM
                                                                                                                                     LM
                                                                                                                                              Paper
                                                                                                                                              Width
                                                                                                                                                          LM
                                                                                                                                                                                                    D
                                                                                                                                                                  TM                       BM
                                                                                                            Paper Length
                                                                                                                                                                          Paper Length
                                                                                                                           Scan / Print direction
                                                                                                 Figure 1-6. Relation Between Original and Copy (Borderless/With Borders)
                                                                                                Original Document
                                                                                             A              Scan bed                                                          ---
                                                                                             B              Scan area                                  1-10 Scanning Range  (p.17)
                                                                                             C              Original (face down)                                              ---
                                                                                             OTM            Top margin (out of scan range)             1-10 Scanning Range  (p.17)
                                                                                             OLM            Left margin (out of scan range)            1-10 Scanning Range  (p.17)
                                                                                                Copied Document
                                                                                             D              Copied paper                                                      ---
                                                                                             E              Print area                                 1-7 Printing Area (Margins)  (p.16)
                                                                                             F              Copy                                                              ---
                                                                                             LM, RM         Left margin, Right margin*                 1-7 Printing Area (Margins)  (p.16)
                                                                                             TM, BM         Top margin, Bottom margin*
      1.7.2 Memory Card Direct Print Function (Photos Mode)                                      1.7.2.2 Supported File Type and Media Type
                                                                                                 The followings describe the file system, media format, and file type supported by the
      1.7.2.1 Supported Paper and Print Mode                                                     memory card direct function.
                       Table 1-29. Supported Paper Type & Print Mode                                           Table 1-30. Supported File System, Types and Media Format
                                          Print      Resolutio   Dot           Micro Border-                    Item                                          Specification
        Paper Type          Size                                        Bi-d
                                         Quality        n        Size          Weave   less
                                                                                                                                     DCF Version 1.0 or 2.0 *1 compliant. Other than those does
                                        Normal2      360x360     VSD1   ON     OFF     N/A       File system                         not ensure proper operation. File systems available with the
       Plain Paper      letter*1, A4,                                                                                                card reader function are restricted by the hosts specification.
                                         Photo1      720x720     VSD3   ON      ON     N/A
                                                                                                                                      DCF Version 1.0 or 2.0 compliant
       Matte Paper      letter*1, A4    Best Photo   1440x720    VSD3   ON      ON     N/A
                                                                                                 Media format Memory card             DOS FAT format (FAT12/FAT16/FAT32 *2) with single
                         A4, 5 x 7,                                                                                                    partition (basic partitioned)
       Photo Glossy                     Best Photo   1440x720    VSD3   ON      ON     OK
                           4x6
                                                                                                                   JPEG (*.JPG)      Image files conform to Exif Version 2.21. (Exif version 1.0/
                        letter*1, A4,                                                                                                2.0/2.1/2.2/2.21 are supported)
                                                                                                                   TIFF (*.TIF)
       Photo Paper*2        4 x 6,      Best Photo   1440x720    VSD3   ON      ON     OK
                                                                                                 File type
                           5 x 7*2                                                                                 Camera
                                                                                                                                     Camera definition files used for DPOF mode.
                                                                                                                   definition file
                          letter*1,                                                                                                  \MISC\AUTOPRINT.MRK file is valid.
                                                                                                                   (*.MRK)
                         A4, 5 x 7,
       Prem. Glossy      8 x 10*1,      Best Photo   1440x720    VSD3   ON      ON     OK
                                                                                                 Note *1: Refer to the Camera File System Standard; DCF Version 2.0, JEIDA-CP-3461 for
                           4 x 6,
                                                                                                           more details.
                         16:9wide
                                                                                                      *2 : Available only when the memory card supports FAT32.
                        letter*1, A4,
                            5 x 7,                                                                 C H E C K     The printer does not detect any files stored under the following
       Ultra Glossy                     Best Photo   1440x720    VSD3   ON      ON     OK
                          8 x 10*1,                                                                 P O IN T     directories or their sub-directories.
                            4x6                                                                                         Directories containing system properties or hidden properties.
                                                                                                                        RECYCLED (Windows directory for deleted files)
      Note *1 : Supported only for EAI.
                                                                                                                        PREVIEW (directories of CASIO DSC for thumbnail images)
           *2 : Supported only for Euro/Asia.
                                                                                                                        SCENE (directories of CASIO DSC for its Best Shot function)
                                                                                                                        MSSONY (directories of SONY DSC for e-mail images, voice memos,
                                                                                                                         movies, or non-compressed images)
                                                                                                                        DCIM\ALBUM\IMAGE (directories of CASIO DSC for its album
                                                                                                                         function)
1.7.2.4 Specifications for Handling Image Data Table 1-31. Specifications for Handling Image Data
Table 1-31. Specifications for Handling Image Data Item Specification Remarks
      1.7.2.5 Memory Card Direct Print Menu                                                               1.7.2.6 Makes Prints from Index Sheet Function
                                                                                                           Print settings
      The following describes the menu (settable items) in Photos Mode of EPSON                                                           Table 1-33. Print Settings
      WorkForce 600/EPSON Stylus OFFICE TX600FW/BX600FW/EPSON Stylus
      SX600FW/ME OFFICE 700FW.                                                                                   Item               Print Index Sheet          Makes Prints from Index Sheet
          Menu Item                                         Function                                      Paper Type          Plain paper                According to the marking on the index
                                                                                                          Paper Size          A4                         sheet.
       View and Print
                           Prints the selected images.
       Photos*1,2                                                                                         Layout              ---
                           Prints all images in a memory card. Specified number of copies is applied      Quality             Standard                   Standard
       Print All
                           to the all images (the default is 1 copy). Specifying it for each of the
       Photos*1,2                                                                                                                                        According to the setting made by the control
                           images independently also can be made in the preview screen.                   Expansion           ---
                                                                                                                                                         panel.
                           Index prints the images in a memory card. Refer to Figure 1-10 for layout
       Print Proof Sheet                                                                                                      YYYY.MM.DD                 According to the setting made by the control
                           of the index sheet.                                                            Date
                                                                                                                              (2007.09.21)*1             panel. YYYY.MM.DD (2007.09.21)*1
       Photo Layout        Prints the images in a memory card with various layout.
                                                                                                          Bi-directional      On                         On
       Sheet               Refer to Figure 1-9 for layout.
                                                                                                          Print Index Sheet   According to the setting
                           Print Index Sheet                                                                                                             ---
                                                                                                          Setting-Select      made by the control panel.
                           Prints an index sheet that prints images in a memory card in thumbnailed
                           form. The number of images to be included in the sheet can be selected         Note *1: EAI model: MMM.DD.YYYY (Sep. 21.2007)
                           from the following four options.
       Print Index Sheet   All image (default), Latest 30, Latest 60, Latest 90*2
                           Make Prints from Index Sheet
                           Scans the Index Sheet, and prints images according to markings written
                           on the sheet.
                           Starts a slide show on the LCD. Images in a memory card is displayed one
       Slide Show*3        by one in the order sorted by the printer. Printing one of the images can be
                           made from the paused screen.
      Note *1: 0 to 99 copies can be specified for each of the images. Up to 999 copies in total.
           *2 : The images are listed in ASCII descending order.
           *3 : While performing the slide show, displaying number of copies, printing from an
                external device or from a computer cannot be made.
      Note:  About 50% or more range of the mark area must be marked out to be read by the
              printer.
             For running out and excessive marking out, the two white/black search patterns shown
              above are superimposed on the mark, and judgement is made according to this
              matching ratio.
             The judgement criteria is as follows;
              black matching: 80% or more, white matching: 50% or more.
             The figure below shows the judgement example according to the rules described
              above.
       Trimming Function
                                                                                                     Trimming Off
          A trimming function is provided as a means of coordinating an image with the
          types of photo frames handled by the printer. This function can be switched On/                    When an image is aligned vertically with the photo frame.
          Off. This function is described briefly below.
          The printed photo frame and an image to be printed are matched in length along
          one side and the image is resized along the perpendicular side to fit the frame on
          that side. Any part of the image that does not fit within the photo frame is trimmed                                                                              Photo frame
          away (not printed). However, if the number of pixels of the longer side of the                                                                                    (print area)
          image are more than twice as long as the shortest side, the trimming function is not
          effective when printing even the trimming is set. The trimming function is always
          set On if borderless or upper half layout is selected.
          Trimming On
                                                                                                                                       Blank area
               When an image is aligned vertically with the photo frame.
                                                                                                             When an image is aligned horizontally with the photo frame.
                                                                                                 NOTE: The vertical photo data refers to when the photo data file itself is set for a
                                                                                                       vertical (portrait) orientation. Photo data is defined as the vertical photo
                                                                                                       data if it is taken by a digital camera with a portrait position detecting
                                                                                                       function.)
       PRODUCT DESCRIPTION                                                    Specification for Each Function                                                                      31
                                                                                                                                                                          Confidential
      1.7.4 Various Settings (Setup Mode)                                                                                  Table 1-39. Menu List for Setup Mode
                                                                                                                    Item                                    Function
      EPSON WorkForce 600/EPSON Stylus OFFICE TX600FW/BX600FW/EPSON
                                                                                                                                  Changes settings for the printer. The menu is described
      Stylus SX600FW/ME OFFICE 700FW provides various configuration and
                                                                                                                                  below.
      maintenance. They can be done by selecting "Setup" from the menu on LCD. The
                                                                                                                                   Sound
      following explains the outline of these menu functions.
                                                                                                                                    Sets ON/OFF for sound output.
                             Table 1-39. Menu List for Setup Mode                                                                  Display Format
                     Item                                      Function                                                             The screen when displaying a photo can be selected from
                                   The current ink levels of each of the cartridges are displayed                                   the following three types.
                                   in bar chart by the rules described below. After displaying      Printer Setup                    1-up with Info
                                   the ink levels, the next operation can be selected from the                                       1-up without Info
                                   following two options; End the ink levels display or
                                                                                                                                     View Thumbnail Images
                                   Change Ink Cartridge.
                                                                                                                                   Date/Time
                                    The bar chart is displayed in the order of cyan, magenta,
                                     yellow, and black from the left.                                                              Daylight Saving Time
       Ink Levels                                                                                                                  Country/Region
                                    When initial filling is completed, or after replacing the
                                     cartridge, the ink level becomes 100% (full).                                                 Language
                                    The ink level is indicated in increment of 1%. Lower than                                    Changes settings for Network.
                                     1% is rounded down.                                                                           Confirmation of Network Settings
                                    When the remaining ink level becomes lower than                                                Displays the current settings. Status Sheet can be printed.
                                     approximately 10% (ink low status), zero will be                                               (Refer to Figure 1-11.)
                                     displayed.                                                                                    General Network Settings
                                   Runs various maintenance for the printer. The following                                          Changes settings for printer name and TCP/IP (auto/
                                                                                                    Network Settings
                                   shows each menu.                                                                                 manual).
                                    Nozzle Check                                                                                  Wireless LAN Setup
                                     A nozzle check pattern to check the Printhead nozzles                                          Enabling/disabling Wireless LAN.
                                     status is printed. A head clean-ing can be run if necessary.                                  File Sharing Setup
                                     (Refer to Figure 1-10 for Printout pattern.)                                                   Changes settings of the files in a memory card for file
                                    Head Cleaning                                                                                  sharing via network.
                                     Runs a printhead cleaning. The cleaning cannot be made                                       Changes settings for FAX. Refer to " 1.7.5 FAX Function
                                                                                                    Fax Setting
                                     when low ink level is detected. In such case, an ink low                                     (FAX Mode) ( p. 36 ) ".
       Maintenance                   error is displayed instead of running the cleaning.            Bluetooth Settings            Changes settings for Bluetooth.
                                    LCD Contrast
                                    Head Alignment
                                     Adjustment to improve the bi-directional print quality.
                                     Head alignment icon and the instructions for the
                                     adjustment are displayed on the LCD.
                                    Change Ink Cartridges
                                     Runs an ink cartridge replacement sequence. This can be
                                     done from the Ink Level menu or by following the
                                     instructions on the LCD when an ink-related error occurs.
                                                   The print settings and color correction to be used for the                                        <General Information>
                                                                                                                                                     MAC Address                    XX:XX:XX:XX:XX:XX
                                                   camera direct print (PictBridge) can be selected and set.                                         Software                       (NONE).$$$$$$ (NONE)($$$$$$$$$1$$$$$/$$$$$$$$)
                                                                                                                                                     Printer Model                  $$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$
                                                   When print conditions (paper type, paper size, layout,                                            Printer Name                   $$$$$$$$$1$$$$$
       PictBridge Setup                            quality, and auto correct) are specified from the DSC, the                                        <Ethernet>
                                                   DSC settings take priority over the settings made here. For                                       Network Status
                                                                                                                                                     Port Type
                                                                                                                                                                                    Auto(100BASE-TX)
                                                                                                                                                                                    (NONE)
                                                   details, refer to " 1.7.3 Camera Direct Print Function                                            <Wireless>
                                                   (PictBridge) ( p. 32 ) ".                                                                         Wireless Mode                  OFF
                                                                                                                                                     Communication Mode             Infrastructure
                                                   Selects a folder when printing from an external device other                                      Operation Mode                 IEEE802.11b/g
       Select Location                                                                                                                               Transmission Rate              Auto(5.5Mbps)
                                                   than DSC.                                                                                         SSID                           $$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$
                                                                                                                                                     Channel                        (NONE)
                                                   Restores the default settings for FAX and Network.                                                Security Level
                                                                                                                                                     AP Authentication Method
                                                                                                                                                                                    WEP-128bit(104bit)
                                                                                                                                                                                    Auto(Open System)
       Restore Default Settings                    Individual initialization of network, FAX settings or other                                       Link Status
                                                                                                                                                     Access Point(MAC Address)
                                                                                                                                                                                    Disconnect
                                                                                                                                                                                    XX:XX:XX:XX:XX:XX
                                                   settings is available.                                                                            Signal Condition               No Good
                                                                                                                                                     SSID List                      E:$$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$/ 1/Security(OFF)
                                                                                                                                                                                    I:$$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$/ 2/Security(OFF)
                                                                                                                                                                                    E:$$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$/10/Security(OFF)
      Note : When the settings for the network are changed, network connection may be interrupted                                                                                   I:$$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$/11/Security(OFF)
             temporarily.                                                                                                                            Configuration method
                                                                                                                                                                                    E:$$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$/XX/Security(OFF)
                                                                                                                                                                                    WPS-PIN
                                                                                                                                                     <TCP/IP>
         ROM        MAxxxx                      QPxxxx                     Q-PIT version                                                             Get IP Address                 Manual
        version      1                   1                   1                1                 1                       1
                                                                                                                                                     IP Address
                                                                                                                                                     Subnet Mask
                                                                                                                                                                                    XXX.XXX.XXX.XXX
                                                                                                                                                                                    XXX.XXX.XXX.XXX
                                   8                   8                   8                 8                    8                  8
                     9                   9                   9                9                 9                       9                            Default Gateway                XXX.XXX.XXX.XXX
                                   16                  16                  16                16                   16                 16
                     17               17                  17                  17                17                   17                              APIPA                          Disable
                                   24                  24                  24                24                   24                 24
                     25               25                  25                  25                25                   25                              Acquisition way of DNS ADDR    Disable
                                   32                  32                  32                32                   32                 32
                     33               33                  33                  33                33                   33                              Primary DNS Address            XXX.XXX.XXX.XXX
                                   40                  40                  40                40                   40                 40
                     41               41                  41                  41                41                   41                              Secondary DNS Address          XXX.XXX.XXX.XXX
                                   48                  48                  48                48                   48                 48
                     49               49                  49                  49                49                   49                              Proxy Use                      Disable
                                   56                  56                  56                56                   56                 56
                     57               57                  57                  57                57                   57                              Proxy Address                  $$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$$$$$$$$4$$$$$$$$$5$$$$$$$$$6$$$
                                   64                  64                  64                64                   64                 64
                     65               65                  65                  65                65                   65                                                             $$$$$$7$$$$$$$$$8$$$$$$$$$9$$$$$$$$$0$$$$$$$$$1$$$$$$$$$2$$$$$$
                                   72                  72                  72                72                   72                 72
                     73               73                  73                  73                73                   73                                                             $$$3$$$$$$$$$4$$$$$$$$$5$$$$$$$$$6$$$$$$$$$7$$$$$$$$$8$$$$$$$$$
                                   80                  80                  80                80                   80                 80
                     81               81                  81                  81                81                   81                                                             9$$$$$$$$$0$$$$$$$$$1$$$$$$$$$2$$$$$$$$$3$$$$$$$$$4$$$$$$$$$5$$
                                   88                  88                  88                88                   88                 88
                     89               89                  89                  89                89                   89
                                   96                  96                  96                96                   96                 96
                     97               97                  97                  97                97                   97                              Proxy Port                     (NONE)
                                   104                 104                 104               104                  104                104
                     105                 105                 105                 105               105                  105                          Universal Plug and Play        Disable
                                   112                 112                 112               112                  112                112
                     113                 113                 113                 113               113                  113                          Device Name                    $$$$$$$$$1$$$$$
                                   120                 120                 120               120                  120                120
                     121                 121                 121                 121               121                  121                          Internet Connect State         Enable, not-connected
                                   128                 128                 128               128                  128                128
                                                                                                                                                     Bonjour                        Disable
                           Black               Black               Black           Magenta               Yellow               Cyan                   Bonjour Name                   $$$$$$$$$1$$$$$.local.
                                                                                                                                                     Bonjour Printer Name           $$$$$$$$$1$$$$$
                                                                                                                                                     <Vista>
                                                                                                                                                     WSD                            Disable
                                                         360 dpi VSD1 dot
                                                                                                                                                     <MS Network(R)>                Disable
                                                                             0.2117mm (1/120inch)                                                    Host Name                      $$$$$$$$$1$$$$$
                                                                                                                                                     Workgroup Name                 $$$$$$$$$1$$$$$
                                                                                                                                                     File Share Name                $$$$$$$$$1$$
                                               32 dots                                                                                               File Sharing Mode              Full Access
                                                                                                                                                     <Idle Timeout>
                                                                                                                                                     LPR                            XXXX[sec]
                                                                                                                                                     Port9100                       XXXX[sec]
                                                                                                                                                     WSD Print                      XXXX[sec]
                                                                                                                                                     WSD Scan                       XXXX[sec]
      Note : The numbers shown in the figure are nozzle numbers. The numbers and the color names
             are not printed on an actual nozzle check pattern.                                                                                      HHHHHHHHHHHHHHHHHHHHHHHHHHHH
      The following shows the fax functions and specifications of this printer.                                         Function                                         Specification
      Note : The default settings are underlined in the following tables.                                  Paper size                            Letter/A4/legal*1
                                                                                                           Paper type                            Fixed to plain paper
      1.7.5.1 Basic Specifications
                                                                                                           Resolution                            Standard: 360 x 360 dpi
                                    Table 1-40. Basic Specifications
                                                                                                           Dot size                              VSD1
                         Function                                       Specification
                                                                                                           Bi-directional                        Available
                                                       Desktop facsimile with sending/receiving
       FAX type                                                                                            Microweave                            N/A
                                                       capabilities (Super G3, B&W and color scan)
                                                                                                           Borderless printing                   N/A
       Supported line                                  Telephone subscriber line
                                                                                                           Automatic reduction                   On/Off
       Modem speed                                     Up to 33.6kbps
                                                                                                           Backup fax reception and
                                                       CCITU/ITU Group 3 fax with Error                                                          Available
       Error Correction Mode                                                                               reprint
                                                       Correction Mode
                                                                                                                                                 Type:       Last transaction (off/send error/every send)
       Speed dials (Max.)                              60 names & numbers
                                                                                                                                                             Fax log (last 30 transactions)
       Document memory (Max.)                          180 pages (ITU-T Chart No.1)                                                                          Speed dial list
                                                                                                                                                             Power-fail report
       Transmit speed                                  Approx. 3 seconds per page                          List
                                                                                                                                                             Protocol trace
      1.7.5.2 Supported Functions                                                                                                                Font size: 12pt
                                                                                                                                                 Language:Depends on destination
       Scan
                                                                                                           Size mismatch                         Print*2
                   Function                                      Specification                             Footer                                N/A
                                         Standard: 200 x 100 dpi
                                                                                                          Note *1 : The default setting is letter for US/Canada/Mexico and A4 for other destinations.
       Resolution*                       Fine:      200 x 200 dpi
                                                                                                                  *2 : The printer stops printing after printing the first page on the current paper. The
                                         Photo:     200 x 200 dpi (with error diffusion)                               received fax images (data) can be reprinted.
       Contrast                          9 levels
                                         Flatbed: Fixed to 216 mm x 297 mm
       Scan size
                                         ADF:       210 to 216 mm x 279 to 335.6 mm
      Note* : When in color mode, Standard cannot be selected.
      Note* : The display format can be changed from the FAX settings menu.                                                                     Press the Speed Dial/Group Dial/Back Space
                                                                                                                     Selection method
                                                                                                                                                button to display the menu
                                                                                                                     Function                   Recalls fax numbers*1
                                                                                                   One-touch dial    N/A
                                                                                                   Group dial        N/A
                                                                                                   Direct dial       Total digits               64 (Max.)
                                                                                                                     Busy
                                                                                                                                                Fixed to two times
                                                                                                   Redial            No answer
                                                                                                                     Buffer                     Last one number
                                                                                                   Redial interval   Fixed to one minute
                                                                                                   Redial attempts   Fixed to two times
                                                                                                   Dial mode         Pulse
                                                                                                   PBX               N/A
                                                                                                   Dial prefix       N/A
                                                                                                   On-hook dialing   N/A
Note *1: The fax numbers can be edited from the Fax settings menu.
Answering Reception
                                                                           2
                                                   OPERATING PRINCIPLES
Confidential
      In addition to the functions provided for the previous model, EPSON WorkForce 600/             Cover Open
      EPSON Stylus OFFICE TX600FW/BX600FW/EPSON Stylus SX600FW/ME                                      Sensor
      OFFICE 700FW are equipped with an ADF (Auto Document Feeder) on their scanner
      mechanism, and fax function.
      This section describes the operating principles of the Printer Mechanism of EPSON                                                                       PF Motor
      WorkForce 600/EPSON Stylus OFFICE TX600FW/BX600FW/EPSON Stylus                                   PF Roller
      SX600FW/ME OFFICE 700FW.
                                                                                                      Star Wheel
                                                                                                                                                              CR Scale
      2.1.1 Printer Mechanism
                                                                                                                                                              Timing Belt
      EPSON WorkForce 600/EPSON Stylus OFFICE TX600FW/BX600FW/EPSON
      Stylus SX600FW/ME OFFICE 700FW printer mechanism consists of printhead,
      carriage mechanism, paper loading mechanism, paper feed mechanism, and ink
      system.                                                                                    Carriage Unit                                                CR Encoder
                                                                                                                                                              Sensor
      As the conventional models, EPSON WorkForce 600/EPSON Stylus OFFICE                                                                                     LD Roller
      TX600FW/BX600FW/EPSON Stylus SX600FW/ME OFFICE 700FW is equipped
                                                                                                                                                              Retard Roller
      with two DC motors; one is used to drive the paper loading, paper feed mechanisms,
      and the pump mechanism that includes the carriage lock mechanism, and another one
      is used to drive the carriage mechanism. A paper is fed from the rear ASF unit by
      means of the LD roller and Retard roller and ejected to the front tray.
                                                                                                                                                              Compression Spring
                                                                                                       EJ Roller
                                                                                                                                                              PE Sensor
                                                                                                 Change Lever                                                 Clutch Mechanism
                                                                                                                                                              Pump Unit
                                                                                                        Cap Unit
                                                                                                                                                              CR Motor
                                                                                                                             CR Motor
                             Table 2-2. Scanner Mechanism CIS & Motor
       No.                Name                                     Specification
                                      Resolution:        10200 pixel
        1     CIS Unit
                                      16 bit per pixel (input), 8 bit per pixel (output)
                                      Type:            2-phase 96-pole PM type stepping motor
                                      Voltage:         42 VDC  5 % (DRV IC voltage)
                                      Coil resistance: 38   10 % (MITSUMI) (at 25oC)
                                                                                                                               Figure 2-3. CIS Unit and CR Motor in Scanner Mechanism
        2     CR Motor                                 43   10 % (OKI) (at 25oC)
                                      Inductance:      23 mH  20 % (MITSUMI) (at 1KHz, 1Vrms)
                                                       24.5 mH  20 % (OKI) (at 1KHz, 1Vrms)
                                      Drive method: PWM
                                                                                                                                                                 C#3        D#3
                                                                                                                                             A#3        B#3                         E#3
                                                                                                                                                                                               F#3
                                                                                                                                                        B#2      C#2        D#2     E#2
                                                                                                                                             A#2                                               F#2
                                                                                                                                                        B#1      C#1        D#1     E#1
                                                                                                                                             A#1                                               F#1
                                                                          3
                                                       TROUBLESHOOTING
Confidential
       TROUBLESHOOTING                                                                    Overview                                                                               46
                                                                                                                                                                        Confidential
3.2 Troubleshooting
       TROUBLESHOOTING                                                                        Troubleshooting            47
                                                                                                                Confidential
       Fatal error                            Turn off the printer and turn it on again. See your documentation.
                                                                                                                                 Mechanical trouble occurs.                                Table 3-4. (p50)
       (printer mechanism)
       Fatal error
                                              A scanner error has occurred. Please see your documentation.                       Scanner error occurs.
       (Scanner)
       Maintenance request (waste ink over The printer's ink pads are at the end of their service life.
                                                                                                                                 The waste ink counter exceeds to capacity.                Table 3-5. (p56)
       flow)                               Please contact Epson Support.
                                              Paper is jammed in the printer. Turn off the printer, open the scanner unit, and
       Paper jam error                        remove the paper.                                                                  Paper stays in the paper path after paper ejection.       Table 3-6. (p56)
                                              See your documentation.
Ink end error You need to replace the following ink cartridge(s). Ink is out in some I/C.
       No ink cartridge error                 The following ink cartridges have not been installed. Install them.                No I/C is set.                                            Table 3-7. (p59)
       Incorrect ink cartridge                Cannot recognize the following ink cartridge(s). Install them correctly.           Incorrect I/C is set.
                                              The ink cartridge cover is open. Open the scanner unit and close the ink           Ink replacement was attempted with the Ink Cartridge
       Ink cartridge cover open error                                                                                                                                                      Table 3-8. (p60)
                                              cartridge cover. Press OK to continue.                                             Cover open.
                                              Paper out.
       Paper out error                                                                                                           Failure to load paper to print.                           Table 3-9. (p60)
                                              Load paper and press the Start button.
       Head cleaning
                                              Replace the following ink cartridge(s) before cleaning the print head.             Head cleaning was attempted in the Ink low status.        Table 3-10. (p62)
       (Ink low error)
       Index sheet error 3          The contents of the memory card have changed.                                       The different card or updated card is found for that
                                                                                                                                                                                  Table 3-15. (p63)
       (Incorrect card)             Print a new index sheet and try again.                                              sheet.
       Communication error                                                  --                                          The printer cannot communicate with the PC properly.      Table 3-18. (p65)
       Scanner unit open error      Close the scanner unit firmly.                                                      Scanner unit was opened during printing.                  Table 3-19. (p66)
                                                                                                                        The power was turned on with the document cover
       ADF paper jam error          Paper jam in the Automatic Document Feeder. Remove the jammed paper.                opened.                                                   Table 3-20. (p67)
                                                                                                                        Or paper jammed in the document feeder.
                                                                                                                                                                                      3.5 FAX
       FAX error                                                            --                                          A FAX error occurred.                                     Troubleshooting 
                                                                                                                                                                                        (p.77)
                                                                                                                                                                                     3.4 Network
       Network error                                                        ---                                         A network related error occurred.                         Troubleshooting 
                                                                                                                                                                                         (p.75)
                                                        Table 3-4. Check point for Fatal error according to each phenomenon
          Occurrence
                                                                       Defective
            timing                Detailed phenomenon                                                        Check point                                              Remedy
                                                                     unit/part name
          CR position
                                                                                      1. Check if the Scanner Motor cable is connected to CN11    1. Connect the Scanner Motor cable to CN11 on
                                                                                         on the Main Board.                                          the Main Board.
                                                                                                                             Scanner Motor
                                                                                                                                 cable
CN11
                                                                                      2. Check if the coil resistance of the Scanner Motor is about 2. Replace the Scanner Motor with a new one.
        Power on        The Scanner Unit does not initialize when                       38*1 or 43*2 by using the tester. (refer to Table 3-1).
                         the power is turned on.                     Scanner Motor
        Anywhere
Scanner Motor
                                                       Table 3-4. Check point for Fatal error according to each phenomenon
          Occurrence
                                                                       Defective
            timing               Detailed phenomenon                                                          Check point                                           Remedy
                                                                     unit/part name
          CR position
                                                                                       1. Check if the Scanner Carriage FFC is connected to CN17 1. Connect the Scanner Carriage FFC to CN17 on
                                                                                          on the Main Board.                                        the Main Board.
                                                                                                                            Scanner Carriage
                                                                                                                                 FFC
                                                                    Scanner Carriage
                                                                         FFC
                                                                                                                      CN17
                                                                                       2. Check if the Scanner Carriage FFC is damaged.         2. Replace the Scanner Carriage FFC with a new
                                                                                                                                                   one.
                                                                                       1. Check if the Scanner Carriage Unit is damaged.        1. Replace the Scanner Carriage Unit with a new
                                                                                                                                                   one.
                                                                    Scanner Carriage                     Scanner Carriage Unit
                                                                         Unit
                                                      Table 3-4. Check point for Fatal error according to each phenomenon
          Occurrence
                                                                    Defective
            timing              Detailed phenomenon                                                       Check point                                            Remedy
                                                                  unit/part name
          CR position
                                                                                   1. Check if the CR Motor Connector Cable is connected to   1. Connect the CR Motor Connector Cable to CN9
                                                                                      CN9 on the Main Board.                                     on the Main Board.
                                                                                                   CR Motor                    CN9
                                                                                                 Connector Cable
                                                                                   2. Check if the CR Motor Connector Cable is not damaged. 2. Replace the CR Motor with a new one.
        Power on                                                                  3. Check if the CR Motor operates.                         3. Replace the CR Motor with a new one.
        Anywhere                                                                  1. Check if the PF Motor Connector Cable is connected to   1. Connect the PF Motor Connector Cable to
                                                                                      CN10 on the Main Board.                                    CN10 on the Main Board.
                                                                                                    PF Motor
                                                                                                 Connector Cable
CN10
                                                                                   2. Check if the PF Motor Connector Cable is not damaged. 2. Replace the PF Motor with a new one.
                                                                                   3. Check if the PF Motor operates.                         3. Replace the PF Motor with a new one.
                                                       Table 3-4. Check point for Fatal error according to each phenomenon
          Occurrence
                                                                      Defective
            timing               Detailed phenomenon                                                         Check point                                            Remedy
                                                                    unit/part name
          CR position
                                                                                      1. Check if the PF Motor Connector Cable is connected to   1. Connect the PF Motor Connector Cable to
                                                                                         CN10 on the Main Board.                                    CN10 on the Main Board.
                                                                      PF Motor
                                                                                      2. Check if the PF Motor Connector Cable is not damaged. 2. Replace the PF Motor with a new one.
                                                                                      3. Check if the PF Motor operates.                         3. Replace the PF Motor with a new one.
                                                                                      1. Check if the Compression Spring 2.36 does not come off 1. Replace the ASF Unit with a new one.
                                                                                         in the Change Lever.
                        When turning on the power, the Carriage
                        Unit collides to the Change Lever located
                        to the front side of the printer.                                    Change Lever
                                                                      ASF Unit
                                                                                                                  Compression Spring 2.36
        Power on
        Anywhere
                                                                                      1. Check if the Paper Guide Upper Unit is correctly        1. Reassemble the Upper Paper Guide Unit to the
                                                                                         assembled.                                                 Main Frame correctly.
                                                         Table 3-4. Check point for Fatal error according to each phenomenon
          Occurrence
                                                                         Defective
            timing               Detailed phenomenon                                                            Check point                                               Remedy
                                                                       unit/part name
          CR position
                                                                                         1. Check if the CR Scale does not come off or it properly   1. Reassemble the CR Scale correctly.
                                                                                            passes through the slit of the CR Encoder Board.            * If the problem is not solved, replace the Main
                                                                                                                                                          Board with a new one.
                                                                                         2. Check if the CR Scale is not damaged or contaminated.    2. Replace the CR Scale with a new one or clean it
                                                                                                                                                        completely.
                                                                                                                               CR Scale
                                                                                         1. Check if the Encoder FFC is connected to the CR          1. Connect the Encoder FFC to the CR Encoder
                                                                                            Encoder Board.                                              Board.
CR Encoder Board
                                                                                         2. Check if the Encoder FFC is not damaged.                 2. Replace the Encoder FFC with a new one.
                                                                                         3. Check if the CR Encoder Board is not damaged.            3. Replace the CR Encoder Board with a new one.
                                                          Table 3-4. Check point for Fatal error according to each phenomenon
          Occurrence
                                                                         Defective
            timing               Detailed phenomenon                                                            Check point                                               Remedy
                                                                       unit/part name
          CR position
                                                                                        1. Check if the PF Scale is not damaged or contaminated.     1. Replace the PF Scale with a new one.
                                                                                        2. Check if the PF Encoder Sensor is not damaged.            2. Replace the PF Encoder Sensor with a new one.
                                                                                        1. Check if the grease is applied enough on the surface of   1. Apply the grease on the surface of the Guide
                                                                                           the Guide Rail of the Lower Scanner Housing.                 Rail of the Lower Scanner Housing after wiping
                        The Scanner Carriage Unit does not             Lower Scanner
                                                                                                                                                        the old grease with a dry, soft cloth. (Refer to
                        operate.                                         Housing
                                                                                                                                                        Chapter 6 MAINTENANCE (p.163))
                                                                                        2. Check if the Scanner Carriage Unit is set correctly.      2. Reassemble the Scanner Carriage Unit.
                                                                                        1. Check if the PE Sensor Connector Cable is connected to 1. Connect the PE Sensor Connector Cable to
                                                                                           CN7 on the Main Board.                                    CN7 on the Main Board.
                                                                                                        PE Sensor
        Operation                                                                                    Connector Cable
        Anywhere
                        A paper feeding sequence failed to feed
                        the paper, but a paper ejection sequence is      ASF Unit
                        performed.
CN7
                                                                                        2. Check if the PE Sensor Connector Cable is not damaged. 2. Replace the ASF Unit with a new one.
                                                                                        3. Check if the PE Sensor is not damaged.                    3. Replace the ASF Unit with a new one.
                                                Table 3-5. Check point for the Maintenance request according to each phenomenon
          Occurrence
                                                                        Defective
            timing               Detailed phenomenon                                                           Check point                                               Remedy
                                                                      unit/part name
          CR position
                                                     Table 3-6. Check point for Paper jam error according to each phenomenon
          Occurrence
                                                                        Defective
            timing               Detailed phenomenon                                                           Check point                                               Remedy
                                                                      unit/part name
          CR position
                                                                                       1. Check if the ASF Unit is properly installed.              1. Install the ASF Unit properly.
                                                                                       2. Check if the Paper Back Lever operates correctly in the   2. Set the Extension Spring 6.45 between the ASF
                                                                                          paper loading sequence.                                      Frame and the Paper Back Lever.
        Operation
        Outside HP
                                                                                       1. Check if the Extension Spring Retard operates correctly   1. Set the Extension Spring Retard between the
                                                                                          in the paper loading sequence.                               Retard Roller Unit and the ASF Frame.
                                                       Table 3-6. Check point for Paper jam error according to each phenomenon
          Occurrence
                                                                          Defective
            timing                  Detailed phenomenon                                                           Check point                                               Remedy
                                                                        unit/part name
          CR position
                                                                                          1. Check if the Star Wheel Holder Assy is correctly           1. Reassemble the Star Wheel Holder Assy
                                                                                             assembled.                                                    correctly.
1. Check if the EJ Roller Unit is correctly assembled. 1. Reassemble the EJ Roller Unit correctly.
EJ Roller Unit
EJ Roller Unit*
                                                                                          2. Check if the Spur Gear 51.5 is not damaged.                2. Replace the EJ Roller Unit with a new one.
      Note * :   In case that the paper jam error occurs in each operation, the jammed paper contacts the nozzle surface of the Print Head and the Print Head may be damaged.
                                                       Table 3-6. Check point for Paper jam error according to each phenomenon
          Occurrence
                                                                          Defective
            timing                  Detailed phenomenon                                                           Check point                                               Remedy
                                                                        unit/part name
          CR position
                                                                                          1. Check if the Upper Paper Guide Unit is correctly           1. Reassemble the Upper Paper Guide Unit to the
                                                                                             assembled.                                                    Main Frame correctly.
Note * : In case that the paper jam error occurs in each operation, the jammed paper contacts the nozzle surface of the Print Head and the Print Head may be damaged.
                          Table 3-7. Check point for Ink end / No ink cartridge / Incorrect ink cartridge error according to each phenomenon
          Occurrence
                                                                        Defective
            timing               Detailed phenomenon                                                           Check point                                              Remedy
                                                                      unit/part name
          CR position
                                                                                       1. Check if Ink Cartridge is properly installed.            1. Install the Ink Cartridge properly.
                                                                                       2. Check if the Memory Chip is not disconnected or not      2. Replace the Ink Cartridge with a new one.
                                                                                          chipped.
Ink Cartridge
Memory Chip
                                                                                       1. Check if the Head FFC is connected to connector on the   1. Connect the Head FFC to connector on the
                                                                                          CSIC Board.                                                 CSIC Board.
CSIC Board
Head FFC
                                                                                       2. Check if the CSIC Board is not damaged.                  2. Replace the CSIC Board with a new one.
                                                                                       3. Check if the CSIC Connector is not damaged.              1. Replace the CSIC Board with a new one.
CSIC Board
CSIC Connector
CSIC Connectors
                                           Table 3-8. Check point for Ink cartridge cover open error according to each phenomenon
          Occurrence
                                                                        Defective
            timing               Detailed phenomenon                                                              Check point                                                       Remedy
                                                                      unit/part name
          CR position
        Operation                                                                                                                                      1. Close the Ink Cartridge Cover.
                        An error is indicated on the LCD.           Ink Cartridge Cover                                ---
          
                                                    Table 3-9. Check point for Paper out error according to each phenomenon
          Occurrence
                                                                        Defective
            timing               Detailed phenomenon                                                              Check point                                                       Remedy
                                                                      unit/part name
          CR position
                                                                                          1. Check if any paper dust is not adhered to the surface of   1. Set a cleaning sheet in the ASF Unit up side
                                                                                             the LD Roller.                                                down. Then holding the top edge, try to load the
                                                                                                                                                           paper from the Printer driver. The micro pearl
                                                                                                                 LD Roller                                 on the LD Roller surface is removed. To
                                                                                                                                                           remove severe smear, staple a cloth moistened
                                                                                                                                                           with alcohol to a post card and clean the roller
                                                                                                                                                           in the same manner.
                        The LD Roller cannot pick up paper
                        although the LD Roller attempt to rotate        ASF Unit
                        correctly.                                                                                                                                  Non-adhesive Area
                                                                                                                                                                                        (Use a post card for
                                                                                                                                                                                          the base sheet)
                                                                                                                                                                         CL Sheet
                                                                                                                                                                      Adhesive Area
                                                                                                                                                                                             Staples
                                                                                                                                                                      This side down
                                                                                                                                                                                         Cloth moistened
                                                                                                                                                                                           with alcohol
        Operation
                                                                                                                                                        *If the problem is not solved, replace the ASF
                                                                                                                                                           unit with new one.
                                                                                          1. Check if the Hopper operates correctly in the paper        1. Reassemble the Compression Spring 1.94
                                                                                             loading sequence.                                             between the Base Frame and the Hopper.
                                                     Table 3-9. Check point for Paper out error according to each phenomenon
          Occurrence
                                                                   Defective
            timing               Detailed phenomenon                                                       Check point                                             Remedy
                                                                 unit/part name
          CR position
                                                                                  1. Check if the Extension Spring 0.143 does not come off in 1. Reassemble the Extension Spring 0.143 in the
                                                                                     the Clutch mechanism.                                       Clutch mechanism.
                                                                                  2. Check if the positioning hole of the Clutch does not come 2. Reassemble the positioning hole of the Clutch
                                                                                     off from the guide pin of the LD Roller Shaft.               on the guide pin of the LD Roller Shaft.
Guide Pin
Clutch
                                                                                  3. Check if the Clutch tooth is not damaged.                3. Replace the ASF Unit with a new one.
                                                                                  4. Check if the Clutch is not damaged.                      4. Replace the ASF Unit with a new one.
                                                                                  5. Check if the Compression Spring 2.36 does not come off 5. Replace the ASF Unit with a new one.
                                                                                     in the Change Lever.
Change Lever
                                                                                                                         Compression
                                                                                                                         Spring 2.36
                                                     Table 3-9. Check point for Paper out error according to each phenomenon
          Occurrence
                                                                     Defective
            timing               Detailed phenomenon                                                         Check point                                                 Remedy
                                                                   unit/part name
          CR position
                        The LD Roller is not set to the ASF home                     1. Check if the tip of the Change Lever is not damaged.         1. Replace the ASF Unit with a new one.
        Operation      position and paper is always loaded from      ASF Unit
                      the ASF Unit during the paper loading
                        sequence.
                                      Table 3-10. Check point for Head Cleaning error (Ink low error) according to each phenomenon
          Occurrence
                                                                     Defective
            timing               Detailed phenomenon                                                         Check point                                                 Remedy
                                                                   unit/part name
          CR position
                                                                                     1. Check if the ink remains in the Ink Cartridge.               1. Replace the Ink Cartridge with a new one.
        Operation
                        Head Cleaning is not carried out.           Ink Cartridge    2. Check if the Ink Cartridge can be used by installing it to   2. Replace the Ink Cartridge with a new one.
          
                                                                                        other printer.
                                                   Table 3-11. Check point for DSC Direct error according to each phenomenon
          Occurrence
                                                                     Defective
            timing               Detailed phenomenon                                                         Check point                                                 Remedy
                                                                   unit/part name
          CR position
                        The Digital Camera (as a USB device)         USB Cable       1. Check if the USB Cable is damaged.                           1. Replace the USB Cable with a new one.
        Operation
                        cannot be recognized and an error is                         2. Confirm whether the digital camera is compatible with        2. Replace the digital camera with a compatible
                      indicated.                                 Digital Camera
                                                                                        the printer.                                                    one.
                                                 Table 3-12. Check point for Memory Card error according to each phenomenon
          Occurrence
                                                                     Defective
            timing               Detailed phenomenon                                                         Check point                                                 Remedy
                                                                   unit/part name
          CR position
                                                                                     1. Check if the Memory Card is compatible with the              1. Replace the Memory Card with a compatible
                                                                                        printer.                                                        one.
                                                                    Memory Card      2. Check if the Memory Card is damaged.                         2. Replace the Memory Card with a new one.
        Operation      The Memory Card cannot be recognized
                      and an error is indicated.                                   3. Check if a memory card that the adaptor is needed is         3. Turn off the printer, then remove the card
                                                                                        inserted into the slot without using the adaptor.               using tweezers or a similar tool.
                                                                                     1. Check if the Memory Card slot pins on the Main Board         1. Replace the Main Board Unit with a new one.
                                                                   Main Board Unit
                                                                                        is bent or broken.
                                      Table 3-13. Check point for Index Sheet 1 error (No index Sheet) according to each phenomenon
          Occurrence
                                                                 Defective
            timing               Detailed phenomenon                                                     Check point                                              Remedy
                                                               unit/part name
          CR position
                                                               Document Cover    1. Check if the Document Cover is open.                     1. Close the Document Cover.
                                                                                 1. Check if the Index Sheet is set in the wrong way.        1. Set the Index Sheet correctly.
                                                                 Index Sheet
                                                                                 2. Check if the Index Sheets standard position is clean.   2. Reprint the Index Sheet.
                                                                                 1. Check if the Document Glass is clean.                    1. Clean the Document Glass.
Document Glass
                                    Table 3-14. Check point for Index Sheet error 2 (Incorrect marking) according to each phenomenon
          Occurrence
                                                                 Defective
            timing               Detailed phenomenon                                                     Check point                                              Remedy
                                                               unit/part name
          CR position
        Operation      This error occurs when attempting to                     1. Check if the mark of the Index Sheet has been properly   1. Mark it out properly.
                        print using the Index Sheet.             Index Sheet
                                                                                  marked out.
                                      Table 3-15. Check point for Index Sheet error 3 (Incorrect card) according to each phenomenon
          Occurrence
                                                                 Defective
            timing               Detailed phenomenon                                                     Check point                                              Remedy
                                                               unit/part name
          CR position
                                                                                 1. Check if the Index Sheet was printed from the inserted   1. Change the Index Sheet to the one printed from
                                                                 Index Sheet
                                                                                    Memory Card.                                                the inserted Memory Card.
        Operation      This error occurs when attempting to
                        print using the Index Sheet.                             1. Check if the Memory Card storing the Index Sheet data is 1. Insert Memory Card storing the Index Sheet
          
                                                                Memory Card         inserted.                                                   data.
                                                                                 2. Check if the Memory Card is damaged.                     2. Replace the Memory Card with a new one.
                                             Table 3-16. Check point for Pre-scanning error (photo) according to each phenomenon
          Occurrence
                                                                  Defective
            timing               Detailed phenomenon                                                     Check point                                               Remedy
                                                                unit/part name
          CR position
        Operation      No photos cannot be recognized and an                    1. Check if the photo is set correctly.                      1. Set the photo correctly.
                        error is indicated.                         Photo
          
                                                   Table 3-17. Check point for Double feed error according to each phenomenon
          Occurrence
                                                                  Defective
            timing               Detailed phenomenon                                                     Check point                                               Remedy
                                                                unit/part name
          CR position
                                                                                 1. Check if the Extension Spring Retard operates correctly   1. Set the Extension Spring Retard between the
                                                                                    in the paper loading sequence.                               Retard Roller Unit and the ASF Frame.
Backside of ASF
        Operation      After both surfaces were printed, the                                                 Extension Spring Retard
                        paper was ejected but an error is         ASF Unit
                      displayed.                                               2. Check if the Paper Back Lever operates correctly in the   2. Set the Extension Spring 6.45 between the ASF
                                                                                    paper loading sequence.                                      Frame and the Paper Back Lever.
                                               Table 3-18. Check point for Communication error according to each phenomenon
          Occurrence
                                                                    Defective
            timing               Detailed phenomenon                                                         Check point                                                Remedy
                                                                  unit/part name
          CR position
                                                                                     1. Check if the Panel FFC is connected to CN1 on the Panel Board. 1. Connect the Panel FFC to CN1 on the Panel
                                                                                                                                                          Board.
                                                                                               Panel FFC                    CN1
                                                                                     2. Check if the Panel FFC is not damaged.                     2. Replace the Panel FFC with new one.
                                                                                     3. Check if the Panel Board is not damaged.                   3. Replace the Panel Board with new one.
                                                                                     1. Check if the Power Supply Unit Cable is connected to       1. Connect the Power Supply Unit Cable to CN23
                                                                                        CN23 on the Main Board.                                       on the Main Board.
        Power on       When turning on the power, the printer   Power Supply Unit
        Anywhere       does not operate at all.
                                                                                     2. Check if the Power Supply Unit Cable/Power Supply          2. Replace the Power Supply Unit with a new one.
                                                                                        Unit is not damaged.                                          * If the problem is not solved, replace the Main
                                                                                                                                                        Board with new one.
                                                 Table 3-18. Check point for Communication error according to each phenomenon
          Occurrence
                                                                          Defective
            timing               Detailed phenomenon                                                              Check point                                              Remedy
                                                                        unit/part name
          CR position
                                                                          USB Cable        1. Check if the USB Cable is connected between the printer 1. Connect the USB Cable to the printer and the
                                                                                              and the PC.                                                PC.
                                                                                           1. Check if an correct model name is stored into the address 1. Use the Adjustment Program to write the
                                                                                              of the EEPROM on the Main Board.                             correct value to the EEPROM address.
                                                                                           2. Check if the Panel FFC is connected to CN20 on the Main 2. Connect the Panel FFC to CN20 on the Main
                        When turning on the power, the power on                               Board.                                                     Board.
        Operation      sequence is performed correctly. But,
                        when any printer job is sent to the printer,
                      a communication error is indicated with         Main Board Unit                          Panel FFC
                        STM3.
                                                                                                   CN20
                                                Table 3-19. Check point for Scanner unit open error according to each phenomenon
          Occurrence
                                                                          Defective
            timing               Detailed phenomenon                                                              Check point                                              Remedy
                                                                        unit/part name
          CR position
                                                                                           1. Is the Cover Open Sensor cable properly connected to     1. Connect the Cover Open Sensor cable to CN8
                                                                                              CN8 on the Main Board?                                      on the Main Board.
                                                                                                    CN8
        Operation      The Printer Cover is closed, but the           Cover Open Sensor
        Anywhere       cover open error is displayed.
                                                                                           2. Is the Cover Open Sensor cable damaged?                  2. Replace the Cover Open Sensor cable with a
                                                                                                                                                          new one.
                                                                                           3. Is the Cover Open Sensor damaged?                        3. Replace the Cover Open Sensor with a new
                                                                                                                                                          one.
                                                  Table 3-20. Check point for ADF Paper Jam error according to each phenomenon
          Occurrence
                                                                        Defective
            timing                Detailed phenomenon                                                          Check point                                               Remedy
                                                                      unit/part name
          CR position
        Power on        After turning on the power and the                            1. Check if the ADF Cover Assy is opened.                    1. Close the ADF Cover Assy.
                         initialization process completes, an error   ADF Cover Assy
                       is indicated on the LCD panel.
                                                                                       1. Check if the ADF Sensor Cable is connected to CN18 on 1. Connect the ADF Sensor Cable to CN18 on the
                                                                                          the Main Board.                                          Main Board.
ADF PE Sensor
CN18
                                                                                       2. Check if the ADF Sensor Cable is damaged.                 2. Replace the ADF Frame Assy with a new one.
                                                                                       1. Check if the ADF PE Sensor Lever is deformed or           1. Replace the ADF Frame Assy with a new one.
                                                                                          damaged.
        Operation       The document is fed, but the reading                               ADF PE Sensor Lever
        Before ADF PF   process does not starts, and an error is
         Roller          indicated.                                   ADF PE Sensor
                                                                         Lever
                                                                                       1. Check if the Spur Gear 6.4 is correctly attached to the   1. Attach the Spur Gear 6.4 correctly.
                                                                                          ADF PF Roller.
                                                                      ADF PF Roller
                                                                                           Spur Gear 6.4
ADF PF Roller
                                                               Table 3-23. Check point for the defective scanned image quality
         Print Quality                                                   Defective
                                    Detailed phenomenon                                                           Check point                                                Remedy
             State                                                     unit/part name
                            There are dusts or the like on the         Upper Scanner      1. Check if there is any foreign material on the Document      1. Remove the foreign material from the
                            Document Glass. (white dots appear on                            Glass.                                                         Document Glass. (Refer to Chapter 6
                            the scanned image)                           Housing
                                                                                                                                                            MAINTENANCE (p.163).)
                            There are dusts or the like on the LED    Scanner Carriage    1. Check if there is not foreign material on the LED.          1. Remove the foreign material from the
                            inside the Rod Lens Array. (vertical                                                                                            Document Glass (blow away the dusts).
                            stripes appear on the scanned image)           Unit
                            The LED of Scanner Carriage Unit does     Scanner Carriage    1. Check if the LED lights up.                                 1. Replace the Scanner Carriage Unit with a new
                            not light up.                                  Unit                                                                             one.
                                                                                          1. Check if the Compression Spring 0.25 does not come off. 1. Install the Compression Spring 0.25 properly.
        Scanned image is
         not clear.
                                                                                                              ADF Pressing Plate
ADF EJ Roller
                                                                                             2. Check if the Head FFC is not damaged.                       2. Replace the Head FFC with a new one.
                                                                                             1. Check if it returns to normal by performing CL operation 1. Perform CL operation and the Ink Cartridge
                                                                             Print Head         or replacing the Ink Cartridge.                             replacement specified times. If it doesnt work,
                                                                                                                                                            change the Print Head with a new one.
                                                                           Main Board Unit   1. Check if the Main Board is not damaged.                     1. Replace the Main Board Unit with a new one.
                                                                                             1. For printing in the Bi-D mode, check if Bi-D Adjustment 1. Perform Bi-D Adjustment to correct print start
                               Vertical banding appears against the CR       Adjustment         has been performed properly.                               timing in bi-directional printing. (Refer to
                               movement direction. And, it looks like                                                                                      Chapter 5 ADJUSTMENT (p.150).)
                               uneven printing.                                              1. Check if the Nozzle Check Pattern is printed properly.      2. Perform Head Cleaning and check the Nozzle
                                                                                                                                                               Check Pattern. (Refer to Chapter 5
                                            CR movement                      Print Head                                                                        ADJUSTMENT (p.150).)
                                              direction                                                                                                        If the problem is not solved, replace the Print
       White streak / color
        unevenness                                                                                                                                             Head with a new one.
        occurrence                                                                           1. Check if there is any foreign material on the Carriage      1. Remove foreign material from surface of the
                                                                                                path.                                                          Carriage path.
                                                                                             2. Check if the Main Frame is deformed.                        2. Replace the Main Frame with a new one.
                               [Note]                                        Main Frame
                                                                                             3. Check if the grease is enough on the Carriage path of the 3. After wiping the grease G-71 on the Carriage
                               If the problem is not solved, replace the                        Main Frame.                                                  path with a dry, soft cloth, coat it with grease.
                               CR Motor with a new one.
                                                                                                                                                             (Refer to Chapter 6 MAINTENANCE
                                                                                                                                                             (p.163).)
PF Roller Unit
                                                                          PF Roller Unit
                             [Note]
                             If the problem is not solved, replace the
       White streak / color PF Motor with a new one.
        unevenness
        occurrence
                                                                                             2. Check if the PF Roller Unit is not damaged.                 2. Replace the PF Roller Unit with a new one.
                             The Star wheel mark against the CR                              1. Check if the Star Wheel Holder does not come off.           1. Reassemble the Star Wheel Holder correctly.
                             movement direction.
                                                                                             2. Check if the surface of the Star Wheel Holder Assy is flat. 2. Replace the Star Wheel Holder Assy with a new
                                                                                                                                                               one.
                                                                          Printer driver &   1. Check if the suitable paper is used according to the printer 1. Use the suitable paper according to the printer
                                                                          exclusive paper       driver setting.                                                 driver setting.
                             Printing is blurred.
                                                                                             1. Check if the correct Head ID is stored into the EEPROM 1. Input 25-digit code of the Head ID into the
                                                                            Print Head
                                                                                                by using the Adjustment Program.                          EEPROM by using the Adjustment Program.
                                                                                               1. Check if the Front Paper Guide Unit is free from ink       1. Clean the Front Paper Guide Unit with a soft
                                                                                                  stain.                                                        cloth.
                                                                                               2. Check if heaps of ink are not formed on Porous Pad Front 2. Replace the Front Paper Guide Assy with a new
                                                                                                  Paper Guide.                                                one.
                                                                            EJ Roller Unit     1. Check if the EJ Roller Unit is free from ink stain.        1. Clean the EJ Roller Unit with a soft cloth.
                                                                            PF Roller Unit     1. Check if the PF Roller Unit is free from ink stain.        1. Clean the PF Roller Unit with a soft cloth.
                                                                              Print Head      1. Check if the Print Head Cover does not have the ink drop. 1. Clean the Print Head Cover carefully with a soft
                                                                                                                                                              cloth.
                                                                          Upper Paper Guide 1. Check if the Upper Paper Guide Unit is free from ink        1. Clean the Upper Paper Guide Unit with a soft
                                                                                Unit           stain.                                                         cloth.
                                                                                              1. Check if the Star Wheels is free from ink stain.          1. Clean the Star Wheels with a soft cloth.
       Ink stain of paper   Ink sticks to other than the print area of
                             the paper, resulting in contamination.
                                                                          Star Wheel Holder
                                                                                Assy
Star Wheels
      3.5 FAX Troubleshooting                                                                               C H E C K       The communication log is not stored under the following conditions:
                                                                                                             P O IN T        When the sending operation is canceled while storing B&W
                                                                                                                                image or waiting for redialing.
      3.5.1 FAX Log                                                                                                          In the case of a power failure during the operation of sending/
      When an error related to fax occurs, it is not only indicated on the LCD but also saved                                   polling reception including waiting status for redial, or during
      as a log file. The error code is recorded in it, and according to this log the contents of                                receive operation.
      the error can be confirmed                                                                                             When the receiving operation is canceled before the fax signal is
                                                                                                                                detected.
                                         Table 3-29. FAX Log (1)                                                             If the fax signal is not detected during receiving operation.
                                                                                               Save                                            Table 3-30. FAX Log (2)
         Log Name                                   Description
                                                                                            Destination
                                                                                                                                                                                                         Save
       Latest log                                                                           Nonvolatile      Log Name                                      Description
                                                                                                                                                                                                      Destination
       (Last Transaction) The latest communication log of sending / polling reception       memory
                                                                                                                                The following information of the latest communication is stored.
                         The following information is stored.
                                                                                                                                       Item                           Information
                                 Item                          Information                                                      Communication
                                                                                                                                                        Year/month/day/hour/minute
                          Communication                                                                                         start date / time
                                                 Year/month/day/hour/minute
                          start date / time                                                                                     Communication type      Sending/receiving/polling reception
                          Communication                                                                                                                 Sending/polling reception:
                                                 Sending/receiving/polling reception
                          type                                                                                                                            Destination name of speed dial
                                                 Sending/polling reception:                                                                                (first 20 characters)
                                                   Destination name of speed dial                                              Communication ID          Telephone number (last 20 characters)
                                                    (first 20 characters)                                                                                 Destination fax ID (20 characters)
                          Communication ID         Telephone number (last 20 characters)                                                               Receiving:
                                                   Destination fax ID (20 characters)                                                                    Destination fax ID (20 characters)
       Communication                                                                        Nonvolatile
       log (Fax Log)                             Receiving:                                 memory                              Airtime                 Hour/minute/second
                                                   Destination fax ID (20 characters)                                          Communication
                                                                                                           Protocol trace       pages
                                                                                                                                                        0 to 100                                      Volatile
                          Airtime                Hour/minute/second                                                                                                                                   memory
                          Communication                                                                                                                 Common:
                                                 0 to 100
                          pages                                                                                                                         Normal/cancel/error code
                                                                                                                                Communication
                                                 Common:                                                                                                Sending/polling reception:
                                                                                                                                result
                                                 Normal/cancel/error code*                                                                              No dial tone detected/No fax signal
                          Communication                                                                                                                 detected/Busy tone detected
                                                 Sending/polling reception:
                          result
                                                 No dial tone detected/No fax signal                                            Diagnosing code         10 bytes
                                                 detected/Busy tone detected                                                                            The latest 43 commands/responses*
                                                                                                                                                          Time stamp
                         Note * :      For error codes, see Table 3-31. Error Code List
                                                                                                                                                          Sending / receiving
                                       (p.78).
                                                                                                                                Diagnosing code           Command /response code
                         The information stored in this log is the same as the                                                                             (See Table 3-32. Command/Response
       Power failure     communication log. However, since the airtime is                   Nonvolatile                                                    Code (p.79))
       log (Fax Log)     Unknown in this case, the result of it is recorded as            memory                                                        FCF/FIF (first 33 octets).
                         power failure.                                                                                       Note * :      If a large amount of FIF is received, the recorded
                                                                                                                                              command/response may be less than 43.
400 Communication error Communication error Error code 543 Communication error Communication error Error code
401 Communication error Communication error Error code 544 Communication error Communication error Error code
          402       Communication error              Communication error     Error code              550       Communication error                 Communication error     Error code
          403       Communication error              Communication error     Error code              554       Communication error                 Communication error     Error code
404 Communication error Communication error Error code 620 Communication error Communication error Error code
405 Communication error Communication error Error code 621 Communication error Communication error Error code
          407       Communication error              Communication error     Error code              623       Communication error                 Communication error     Error code
          408       Communication error              Communication error     Error code              624       Communication error                 Communication error     Error code
          409       Communication error              Communication error     Error code                        A busy tone was detected after            Talking             Talking
                                                                                                     630
                                                                                                               dialing                                 (Line Busy)         (Line Busy)
          410       Communication error              Communication error     Error code
                                                                                                     631       Communication error                 Communication error     Error code
          412       Communication error              Communication error     Error code
                                                                                                     632       Communication error                 Communication error     Error code
          416       Communication error              Communication error     Error code
                                                                                                     633       Communication error                 Communication error     Error code
          417       Communication error              Communication error     Error code
                                                                                                               A fax signal was not detected for
          418       Communication error              Communication error     Error code
                                                                                                     634       a given length of time after            No Answer           No Answer
                    Fax signal was not detected                                                                dialing
          420       during receive operation. (The      Not displayed           ---                            A dial tone was not detected
                    call was a telephone call)                                                       637                                              No Dial Tone        No Dial Tone
                                                                                                               before dialing
          421       Communication error              Communication error     Error code
                                                                                                               A power failure occurred during
                                                                                                     638                                              Not displayed        Power Fail
          422       Communication error              Communication error     Error code                        communication
          427       Communication error              Communication error     Error code                        The communication was canceled
                                                                                                     700                                                Canceled            Canceled
          433       Communication error              Communication error     Error code                        by an operation
          434       Communication error              Communication error     Error code              706       System error                           System Error         Error code
          436       Communication error              Communication error     Error code              709       Communication error                 Communication error     Error code
          459       Communication error              Communication error     Error code              815       Communication error                 Communication error     Error code
          490       Communication error              Communication error     Error code              870       The image memory is full               Memory Full         Memory Full
          494       Communication error              Communication error     Error code                        The maximum number of files
                                                                                                     871                                               Error code          Error code
                                                                                                               was exceeded
          495       Communication error              Communication error     Error code
                                                                                                     873       Communication error                 Communication error     Error code
          496       Communication error              Communication error     Error code
                                                                                                     874       Communication error                 Communication error     Error code
          501       Communication error              Communication error     Error code
                                                                                                     875       Communication error                 Communication error     Error code
          502       Communication error              Communication error     Error code
                                                                                                     880       System error                           System Error         Error code
          503       Communication error              Communication error     Error code
                                                                                                     881       System error                           System Error         Error code
          504       Communication error              Communication error     Error code
      3.6 Fax Function/External Connection (EXT port)                                                  3.6.2 Fax Function and External Connection Function Check
          Function Check                                                                               The following shows the detailed check condition/procedure of each method.
      3.6.1 Outline
      Fax function/External connection (EXT port) function must be checked in addition to              3.6.2.1 Fax Function Check by [Method A] and External
      usual printing/scanning function after repairing/refurbishing the defective units. The                   Connection Function Check
      following table describes each check method. Select an applicable Fax Function check
      method in your repair center and implement this operation.                                       SETTING METHOD
                       Table 3-34. Fax Function/EXT port Function check
       Checked      Check                                                                                                                                              Telephone
                                           Necessary Tools                      Check Point
       Function     Method                                                                                                                     Fax cable
                               PC (OS: Win XP)                                                                                                                                    Repaired/refurbished
                   Method A*1                                                                                                                                    EXT port        EPSON WorkForce 600/
                               Repaired/Refurbished unit (1unit)                                                                                                                 EPSON Stylus OFFICE
                   (PC FAX)
                               Telephone line simulator*1 (1pcs.)                                                         Telephone line                                          TX600FW/BX600FW/
                     (p.83)                                                                              PC Fax cable                              Fax cable                     EPSON Stylus SX600FW/
                               Fax cable (2pcs.)                                                                            simulator                           Line port         ME OFFICE 700FW
                               Guaranteed unit
                                (e.g. EPSON WorkForce 600/EPSON                                                         *Regarding FAX number, refer           *Repaired/refurbished EPSON WorkForce 600/
                   Method B*1 Stylus OFFICE TX600FW/                                                                    to the telephone line simulators       EPSON Stylus OFFICE TX600FW/BX600FW/
                                                                        [Senders check point]                                                                  EPSON Stylus SX600FW/ME OFFICE 700FW is
                     (Only      BX600FW/EPSON Stylus SX600FW/                                                           manual.
                                                                        Make sure that printer                                                                  represented by R unit from this.
                   simulator) ME OFFICE 700FW)                          send fax data correctly.                                                               *Select default setting to R unit before this
          Fax        (p.87)    Repaired/Refurbished unit (1unit)                                                                                               check referring to the following table.
        Function               Telephone line simulator*1 (1pcs.)
                               Fax cable (2pcs.)                       [Receivers check point]                      Table 3-35. Default Settings of Repaired
                                                                        Make sure that printer          EPSON WorkForce 600/EPSON Stylus OFFICE TX600FW/BX600FW/EPSON
                              Guaranteed unit                          receive fax data correctly.
                               (e.g. EPSON WorkForce 600/EPSON                                                      Stylus SX600FW/ME OFFICE 700FW (R)
                               Stylus OFFICE TX600FW/                                                             No                 Function                             Default Setting
                    Method C
                               BX600FW/EPSON Stylus SX600FW/
                   (PBX FAX)                                                                                      1                 Resolution                                Standard
                               ME OFFICE 700FW)
                     (p.88)                                                                                       2                   Contrast                                Normal
                              Repaired/Refurbished unit (1unit)
                              PBX in your office (internal phone)                                                                                                For US, Canada, Latin:Letter
                              Fax cable (2pcs.)                                                                  3                  Paper size
                                                                                                                                                                   For other destinations:A4
                                                    1. Check if you can hear ringing tone from
       External                                                                                                   4            Automatic reduction                               On
                                 Telephone            telephone before receiving fax. In this case,
      Connection                                       the telephone sounds ringing.                              5          Last transmission report                           Off
                      --- *2      (1pcs.)
      (EXT port)                                    2. Check if you cant hear dial tone from the                 6                 Dial mode                                   Tone
                                 Fax cable (1pcs.)
       Function                                        telephone during receiving fax data. In this
                                                       case, the telephone doesnt sound dial tone.               7                    DRD                                       All
      Note *1 : In case of these methods, you have to use telephone line simulator for checking fax               8                    ECM                                       On
                 function. For your reference, web site address of the simulator is outlined below.               9                     V.34                                     On
                 (as of August 2007)
                                                                                                                                                                              5
                 http://www.telephonetribute.com/telco_line_simulators.html                                       10             Rings to answer
                                                                                                                                                                   *For Taiwan, Singapore: 2
                 http://www.skutchelectronics.com/sims.htm
           *2 : You have to check this test whether you select any check method above.                 Note * :   This default setting is applied for [Condition B] and [Condition C].
                                                                                              3.   Select Print......
      CHECK PROCEDURE
               [Sender: PC =>Receiver: R unit]
          1.   Install test chart (test chart name: ITUT#1LTR.pdf) to PC.
          2.   Open test chart and select File menu.
5. Input Receiver Name and Fax Number, and click Next button. 7. Check as below screen, and click Next button.
               [Sender: R unit => Receiver: PC]                                           3.   Select Receiver a fax now..... from file menu.
          1.   Select Printer and Faxes from Windows start menu.
      3.6.2.3 Fax Function Check by [Method C] and External                                                           [Sender: G unit => Receiver: R unit]
              Connection Function Check                                                                          1.   Set test chart on the document glass of G unit.
                                                                                                                 2.   Enter fax mode by pushing fax button.
      SETTING METHOD                                                                                             3.   Input fax number of R unit on G unit. (Regarding FAX number, refer to
                                                                                                                      the telephone line simulators manual.)
                                                    PBX                                                          4.   Push Start button in B&W mode.
                                                                                                                 5.   Push Back button after being displayed as Send another page? on LCD
                                                         Fax cable
                                                                          Telephone                                   panel to send fax data from G unit to R unit.
                                                                                                                 6.   Confirm if telephone rings correctly during calling tone of R unit rings.
                            Fax cable                                              Repaired/refurbished
                                                                     EXT port    EPSON WorkForce 600/
                                                                                                                 7.   Confirm if dial tone of telephone is lost during R unit receives fax data
          Guaranteed unit                                                         EPSON Stylus OFFICE                 without calling tone.
                                                                                  TX600FW/BX600FW/
                                             Fax cable                           EPSON Stylus SX600FW/
                                                                     Line port     ME OFFICE 700FW
                                                                                                               CHECK POINT OF R UNIT
      *Guaranteed unit means FAX function and EXT                *Repaired/refurbished EPSON WorkForce
       port perform correctly.                                    600/EPSON Stylus OFFICE TX600FW/                Checked
                                                                                                                                      Check Timing                             Check Point
       Guaranteed EPSON WorkForce 600/EPSON                       BX600FW/EPSON Stylus SX600FW/                   Function
       Stylus OFFICE TX600FW/BX600FW/EPSON                        ME OFFICE 700FW is represented by
       Stylus SX600FW/ME OFFICE 700FW is                          R unit from this.                                                                          Make sure that R unit sends fax data
                                                                                                                                 After sending of fax data
       represented by G unit from this.                        *Refer to Table 3-35 on page 83 for default                                                   correctly.
                                                                  setting.                                       Fax Function
                                                                                                                                                               Make sure that R unit receives fax data
                                                                                                                                 After receiving of fax data
                                                                                                                                                               correctly.
      CHECK PROCEDURE                                                                                                                                          Check if you can hear ringing tone from
                                                                                                                                 During calling of fax
                                                                                                                                                               telephone before receiving fax. In this case,
               [Sender: R unit => Receiver: G unit]                                                            External      (Step 6)
                                                                                                                                                               the telephone sounds ringing.
                                                                                                               Connection (EXT
          1.   Set test chart on the document glass of R unit.                                                port) Function                                 Check if you can't hear dial tone from the
                                                                                                                                 During receiving fax data
          2.   Enter fax mode by pushing fax button.                                                                                                           telephone during receiving fax data. In this
                                                                                                                                 (Step 7)
          3.   Input fax number of G unit on R unit. (Regarding FAX number, refer to                                                                       case, the telephone doesn't sound dial tone.
               the telephone line simulators manual.)
          4.   Push Start button in B&W mode.
          5.   Push Back button after being displayed as Send another page? on LCD
               panel to send fax data from R unit to G unit.
                                                                         4
                                                 DISASSEMBLY/ASSEMBLY
Confidential
      4.1 Overview                                                                                     C A U T IO N       When transporting the printer after installing the ink cartridge,
                                                                                                                           pack the printer for transportation without removing the ink
      This section describes procedures for disassembling the main components of EPSON                                     cartridge and be sure to secure the Ink Cartridge to the printer
      WorkForce 600/EPSON Stylus OFFICE TX600FW/BX600FW/EPSON Stylus                                                       cover with tape tightly to keep it from moving.
      SX600FW/ME OFFICE 700FW. Unless otherwise specified, disassembled units or                                          Use only recommended tools for disassembling, assembling or
      components can be reassembled by reversing the disassembly procedure. Procedures                                     adjusting the printer.
      which, if not strictly observed, could result in personal injury are described under the                            Observe the specified torque when tightening screws.
      heading WARNING. CAUTION signals a precaution which, if ignored, could
                                                                                                                          Apply lubricants as specified. (See Chapter 6
      result in damage to equipment. Important tips for procedures are described under the
                                                                                                                           MAINTENANCE (p163) for details.)
      heading CHECK POINT. If the assembly procedure is different from the reversed
                                                                                                                          Make the specified adjustments when you disassemble the
      disassembly procedure, the correct procedure is described under the heading
                                                                                                                           printer. (See Chapter 5 ADJUSTMENT (p150) for details.)
      REASSEMBLY. Any adjustments required after reassembly of components or parts
      are described under the heading ADJUSTMENT REQUIRED. When you have to                                             When reassembling the Waste Ink Tube, make sure that the
      remove any components or parts that are not described in this chapter, refer to the                                  tip of waste ink tube is placed in the correct position, otherwise
      exploded diagrams in the appendix.                                                                                   ink may leak.
                                                                                                                          When using compressed air products; such as air duster, for
      Read the following precautions before disassembling and assembling.                                                  cleaning during repair and maintenance, the use of such
                                                                                                                           products containing flammable gas is prohibited.
      4.1.1 Precautions
      See the precautions given under the heading WARNING and CAUTION in the                  4.1.2 Tools
      following columns when disassembling or assembling EPSON WorkForce 600/                     Use only specified tools to avoid damaging the printer.
      EPSON Stylus OFFICE TX600FW/BX600FW/EPSON Stylus SX600FW/ME
      OFFICE 700FW.                                                                                                                          Table 4-1. Tools
                                                                                                                                      Name                           EPSON Tool Code*
        W A R N IN G    Disconnect the power cable before disassembling or
                         assembling the printer.                                                               (+) Phillips screwdriver #1                                  1080530
                        If you need to work on the printer with power applied, strictly                       (+) Phillips screwdriver #2                                     ---
                         follow the instructions in this manual.
                                                                                                               Flathead screwdriver                                            ---
                        Always wear gloves for disassembly and reassembly to protect
                         your eyes from ink. If any ink gets in your eyes, wash your                           Flathead Precision screwdriver #1                               ---
                         eyes with clean water and consult a doctor immediately.                               Tweezers                                                        ---
                        Always wear gloves for disassembly and reassembly to avoid
                                                                                                               Longnose pliers                                                 ---
                         injury from sharp metal edges.
                        To protect sensitive microprocessors and circuitry, use static                        Acetate tape                                                 1003963
                         discharge equipment, such as anti-static wrist straps, when                           Nippers                                                         ---
                         accessing internal components.
                        Never touch the ink or wasted ink with bare hands. If ink                             Note * : All of the tools listed above are commercially available.
                                                                                                                        EPSON provides the tools listed with EPSON tool code.
                         comes into contact with your skin, wash it off with soap and
                         water immediately. If you have a skin irritation, consult a
                         doctor immediately.
       DISASSEMBLY/ASSEMBLY                                                                 Overview                                                                                          90
                                                                                                                                                                                     Confidential
                          Printhead (Nozzle      Is ink discharged normally from                                                                  Does CR make abnormal noise
                                                                                   OK / NG                                                                                          OK / NG
                          check pattern print)   all the nozzles?                                                                                 during its operation?
       DISASSEMBLY/ASSEMBLY                                                                    Overview                                                                                        91
                                                                                                                                                                                      Confidential
Start
              4.3.3 Scanner Unit/ADF Unit  (p95)         4.3.1 Paper Support Assy/ASF Cover 
                                                                                                                4.3.2 Stacker Assy  (p94)
                                                                           (p94)
4.4.1 Main Board Unit (p102) 4.4.2 Wireless LAN Module (p105) 4.4.4 Power Supply Unit (p108)
4.5.6 Front Frame/Right Frame (p116) 4.5.7 Star Wheel Holder Assy (p118) 4.5.9 PF Encoder Sensor (p120)
4.5.16 ASF Unit (p128) 4.5.1 Printhead (p109) 4.5.15 Upper Paper Guide (p127)
                                                                                                               C H E C K            You need to remove the parts/units shown in dashed line box if they exist on
                4.5.18 Front Paper Guide  (p132)                                                              P O IN T             the way to the target part/unit.
                                                                                                                                    For the disassembling procedures of the Scanner Unit and the ADF Unit, see
                4.5.9 PF Encoder Sensor  (p120)                 4.5.19 PF Roller  (p133)                                         Flowchart 4-2 Disassembling Flowchart (2) (p93).
                                                                                                                                    The ADF Unit can be removed individually before the procedure of removing
                    4.5.10 PF Scale  (p121)                  4.5.20 Waste Ink Pads  (p134)
                                                                                                                                     the Scanner Unit/ADF Unit. See 4.3.3 Scanner Unit/ADF Unit (p95).
                                                                                                                            Start
                              Start
4.6.2 Upper Scanner Housing (p136) 4.7.2 ADF Cover Assy/ADF Left Cover (p140) 4.7.1 ADF Hinge (p139)
4.6.3 Scanner Carriage Unit (p137) 4.6.4 Scanner Motor Unit (p138) 4.7.4 ADF Right Cover/ADF Rear Cover (p141) 4.7.3 ADF LD Frame Assy (p141)
                                                                                                               C H E C K             You need to remove the parts/units shown in dashed line box if they exist on
                                                                                                                P O IN T              the way to the target part/unit.
                                                                                                                                     For the disassembling procedures of the Scanner Unit and the ADF Unit, see
                                                                                                                                      Flowchart 4-1 Disassembling Flowchart (1) (p92).
                                                                                                                                     The ADF Unit can be removed individually before the procedure of
                                                                                                                                      removing the Scanner Unit/ADF Unit. See 4.3.3 Scanner Unit/ADF Unit
                                                                                                                                      (p95).
ASF Cover
Stacker Assy
      4.3.3 Scanner Unit/ADF Unit                                                                            2.    Peel off the Scanner Carriage FFC secured with the double-sided tapes (x2)
                                                                                                                   from the Left Frame.
         C H E C K         When removing the ADF Unit individually, follow the procedure                     3.    Peel off the acetate tape and remove the screw (x1) that secures the grounding
          P O IN T         below.                                                                                  wires (x2) of the Scanner Unit and ADF Unit.
                            1. Step 1 and 4 of 4.3.3 Scanner Unit/ADF Unit (p95)                             4.    Disconnect the Scanner Motor cable (CN11), Scanner Carriage FFC (CN17),
                            2. All the steps of 4.6.1 Separating the Scanner Unit and the ADF                      ADF Sensor cable (CN18) and ADF Motor connector cable (CN19) from the
                               Unit (p135)                                                                         connectors on the Main Board.
                                                                                                                                                                       CN18
                                                                                                                  Double-sided
                                                                                                                     tape                                      CN17         CN19
                                                                                                                                                                                 CN11
                                                            Rib       Hook
                                                            C.B.P. 3x10, F/Zn-3C (61kgfcm)
               Rear side
                                                                                                                                                           Ferrite cores
                           ADF Unit    Scanner Unit                                                             Fold back the Scanner Carriage FFC at the fold shown below.
                                                                                                                Align the ferrite core with the line mark, then secure it to the
                                                                                                                 Left Frame with double-sided tapes (x2).
Line mark
Ferrite core
Fold
                    When installing the Interface Cover, insert the ribs (x5) of the       4.3.4 Upper Housing /Hinge/Middle Cover
                     Interface Cover inside the Housing as shown in Figure. 4-3 and          Parts/Components need to be removed in advance: None
                     secure them with the hooks (x2).
                                                                                               Scanner Unit/ADF Unit
                    Install the Scanner Unit and ADF Unit following the procedure
                     below.                                                                  Removal procedure
                     1. Insert the dowel of the Upper Housing at the right inside of
                                                                                               1.   Remove the screw (x1) and remove the Hinge from the Upper Housing.
                         the printer to the positioning hole of the Scanner Unit.
                                                                                               2.   Release the hooks (x2) of the Middle Cover with a flathead screwdriver etc.
                     2. Insert the rib of the hinge to the space inside the ribs ( )                and remove the Middle Cover from the Upper Housing.
                         of the Scanner Unit.
Hinge
Positioning hole
                                                                                                                                      Middle Cover
                                                                                Dowel
                                           Rib
Rib
Hinge
          3.   Remove the screws (x5) that secure the Upper Housing.                                    6.     Release the rib on the Mall Right from the Upper Housing.
          4.   Remove the screw that secure the grounding wire.
          5.   Release the hooks (x2) at the rear of the Upper Housing.                              C A U T IO N   In the next step, remove the Upper Housing with care, since the
                                                                                                                    Upper Housing and Main Board of the printer are connected with
                                                                                                                    the Cover Open Sensor Cable and Panel FFC.
               Rear side                          Hook
                                                                                                        7.     Release the positioning holes (x2) of the Upper Housing in right-to-left order
                                                                                                               from the hook (x2) of the Lower Housing, and remove the Upper Housing
                                                         5                                                     from the printer avoiding the Mall Right.
                                                                                                        8.     Remove the Mall Right and the Mall Left from the Lower Housing (Refer to
                                                                                                               Figure. 4-14).
Rib
                                                                           3
                                      4
                                                                                                                                                                         Mall Right
         Grounding wire
1 2
          9.   Remove the Cover Open Sensor cable and Panel FFC from the connectors
                                                                                                              Check the following points when installing the Upper Housing.
               (CN8, CN20) on the Main Board and remove the Upper Housing.
                                                                                                               Route the Cover Open Sensor cable through the grooves (x3)
                                                                                                                of the Upper Housing as shown in Figure. 4-13.
                                            Panel FFC                                                          Align the grooves of Mall Left and those of Mall Right (Left
                                                                                                                x4, Right x6) with the Upper Housing as shown below.
                                                                                                               Set the part   of the Mall Right shown below on the Upper
                          CN20
                                                                                                                Housing.
                                                                                                                                                                          Groove
                                                               Cover Open Sensor                                      Figure 4-14. Installing the Upper Housing (1)
         Back side                                                                                            When replacing the Upper Housing, make sure to attach the
                                                                                                               Cartridge Position Label aligning it with the area (slightly
                                                                Cover Open Sensor Cable                        hollowed area) shown in the figure below.
           Hook
                                                                                                                                      Cartridge Position Label
                         Rib
Hollowed area
      4.3.5 Panel Unit                                                                                 3.   Remove the ferrite core from the Pressing plate of the Upper Housing in the
                                                                                                            direction of the arrow (1), and peel off the Panel FFC from the Upper
       Parts/Components need to be removed in advance                                                      Housing.
          Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover                                      4.   Remove the grounding wire from the grooves (x8) of the Upper Housing.
                                                                                                       5.   Slide the Panel Unit in the direction of the arrow (2) while pulling the Panel
       Removal procedure
                                                                                                            Lever, and remove the Panel Unit from the Upper Housing.
          1.    Pull out the Panel Unit in the direction of the arrow (1) while pulling the Panel
                Lever.
          2.    Push the Panel Shafts into the Panel Unit       (x2) in the direction of the arrow                  Panel Lock
                (2) with a flathead screwdriver etc. and remove the Panel Shafts (x2) from the                                              Panel FFC
                                                                                                                                 Fold
                grooves (x2) of the Upper Housing.                                                                                                             Ferrite core
                                                                                                                                           Pressing Plate
                                                                                                                                                                 Pull out the Panel FFC
         Back side                                                                                                                                               from the hole of the
                                                                                                                                                                 Upper Housing.
                     Panel Shaft
                                                                                                                                                   1
                                                              Upper Housing
         Groove                                                                                                                                                          Double-sided tape
                                     2
                                                                                                                                 Grounding wire                          Groove
1 Panel Unit
Panel Unit
          6.   Pull out the Panel FFC through the hole of the Panel Lever.
                                                                                                                       Route the grounding wire through the three grooves of the
          7.   Release the dowels (x2) of the Panel Guide Assy, and remove the Panel Guide
                                                                                                                        Panel Guide Assy and Panel Lever as shown in Figure. 4-19.
               Assy from the Panel Unit..
                                                                                                                       Install the Panel Lever, Align the ribs (x2) of the Panel Lever
                                                                                                                        with the grooves (x2) of the Panel Guide Assy as shown in
                                            Panel Unit            Dowels                                                Figure. 4-19.
                                                                                                           102
Upper Housing
                              Panel Lever
                                                              Panel Guide Assy
          8.  Remove the Extension Spring of the Panel Lever that secures the Panel Guide
              Assy.
          9. Release the hook ( ) of the Panel Lever from the Panel Guide Assy.                                                     Figure 4-20. Installing the Panel Unit
          10. Slide the Panel Cover in the direction of the arrow to remove it.
          11. Release the grounding wire from the Panel Lever.                                                           2. Insert the Panel Unit to the Upper Housing with the panel
                                                                                                                            lock pulled toward upside the printer. (Refer to Figure.
                                                                                                                            4-17.)
                                                                      Extension Spring                                  3. Install the Panel Shafts (x2) into the groove of the Upper
                                                                                                                            Housing. (Refer to Figure. 4-16.)
                                                                              Grounding wire
                                                                                                                       Route the Panel FFC and grounding wire as shown in Figure.
                                                                                                                        4-17.
Panel Lever
      4.4 Removing the Circuit Boards                                                            2.   Peel off the Panel FFC secured with a double-sided tape on the Main Board
                                                                                                      Unit.
                                                                                                 3.   Peel off the ferrite core from the Main Board Unit.
      4.4.1 Main Board Unit                                                                      4.   Remove the screws (x2) that secure the Main Board Unit, and remove the
                                                                                                      Main Board Unit.
       Parts/Components need to be removed in advance
          Scanner Unit/ADF Unit/Upper Housing /Hinge/ Middle Cover/Printer
          Mechanism/Card Slot Cover                                                                                             Main Board Unit
          1.    Disconnect the following connectors (x4) and FFCs (x4) from the Main                                                                              1
                Board.
                                                                                                                                              2
               CN No               Cable          CN No               Cable
           CN4          Head FFC                 CN9       CR Motor cable
           CN5          Head FFC                 CN10      PF Motor cable
           CN6          PF Encoder FFC           CN21      Head FFC
           CN7          PE Sensor cable          CN23      Power Supply Unit cable                                                                Ferrite Core
                                                                                     CN21                    When installing the Main Board Unit, make sure to engage its
                                                                                                              cutout (x2) with the hooks (x2) of the Left Frame.
                                 CN9       CN6
                                                                                                                                                                  Left Frame
                                                                                                                                              1
                                                                     PE Sensor cable
                    When installing the Main Board Unit, tighten the screws in the
                      order given in Figure. 4-22.                                                           4
Back side of Main Board Unit Left Frame MB Lower Shied Plate
          3.   Remove the screws         (x4) and remove the MB Front Shield Plate.
                                                                                                                    When installing the Main Board to the MB Lower Shield Plate,
          4.   Remove the screws           (x2) and remove the Main Board from the MB
                                                                                                                     make sure to match the positioning holes to the dowels (x2) as
               Lower Shield Plate.
                                                                                                                     shown in Figure. 4-28.
                                                                                 1
                                                                                                                                                            Positioning hole and dowel
          2.   Disconnect the Wireless LAN Module cable from the connector on the Main                                                                  Grounding wire
               Board (CN13) and remove the Wireless LAN Module from the MB Front                       C.B.P. 3x12, F/Zn-3C (61kgfcm)
                                                                                                                                                       Panel FFC
               Shield Plate.                                                                           Positioning hole and Hook
        C A U T IO N     When removing the Panel Board Frame, do not damage the cable
                                                                                                                                      When installing the Panel Board and Panel Board B, make sure
                         shown in Figure. 4-33 with the Panel Board Frame.
                                                                                                                                       to match the positioning holes (x4) with their positioning pins of
                                                                                                                                       the Panel Cover as shown in Figure. 4-34.
                                                                                                                                      When installing the Panel Board Frame, align the positioning
                                                                                                                                       holes (x2) of the Panel Board Frame with the dowels (x2) of the
           4.     Remove the screws (x5) securing the Panel Board Frame, and remove the                                                Panel Cover as shown in Figure. 4-33.
                  grounding wire.                                                                                                     When installing the Panel Lower Housing, tighten the screws
           5.     Peel off the Panel FFC from the Panel Board Frame and remove the Panel                                               after aligning the positioning holes (x3) of the Panel Lower
                  Board Frame in the direction of the arrow.                                                                           Housing and the hooks (x3) of the Panel Cover as shown in
                                                                                                                                       Figure. 4-32.
                         Panel Board Frame        Double-sided tape   Screw it with the grounding wire.
                                                                                                                       4.4.3.2 LCD Module/ LCD Cover
                                                                                                                          1.   Remove the Panel Board and Panel Board B.
                                                                                                                               (Refer to "4.4.3.1 Panel Board/ Panel Board B (p105)")
                                                                                                                          2.   Remove the screws (x2) securing the LCD Module and remove the LCD
                                                                                                                               Module from the Panel Cover.
                                                                                                                          3.   Peel off the LCD Cover from the Panel Cover.
                                                                                      Cable
                                                                       C A U T IO N
           6.     Disconnect the LCD FFC from the connector on the LCD Board.
           7.     Disconnect the Panel FFC from the connector on the Panel Board B.
           8.     Release the hook (x1) of the Panel Cover and remove the Panel Board and
                  Panel Board B.
Panel FFC
                                                                                                                                     When installing the LCD Module, be sure to keep out dust between
                                                                                                                                     the LCD Cover and LED Module.
             Hook                            Panel Cover        LCD Board                        LCD FFC
             Positioning hole and dowel
1 2 3 4 5 6 7 Rib
14 13 12 11 10 9 8
      4.4.4 Power Supply Unit                                                                   3.   Remove the screws (x2) that secure the Power Supply Unit.
                                                                                                4.   Lift the Base Frame a little and remove the Power Supply Unit.
       Parts/Components need to be removed in advance
          Scanner Unit/ADF Unit/Upper Housing /Hinge/ Middle Cover/Printer
          Mechanism/Card Slot Cover
       Removal procedure
                                                                                                                          2
          1.   Disconnect the connector of the Power Supply Unit (CN23) on the Main                                                                      1
               Board.
          2.   Remove the Power Supply Unit cable from the hook of the Base Frame.
                                                                         CN23
                                                                                                                     Power Supply Unit         C.B.P. 3x10, F/Zn-3C (61kgfcm)
                                                                                                             Insert the tabs (x2) of the Power Supply Unit into the holes on
                                                                                                              the Base Frame.
Base Frame
Ribs
                    Tighten the screws in the order given in Figure. 4-39.                4.5 Disassembling the Printer Mechanism
                    Secure the Power Supply Unit Cable with the hook of the Base
                     Frame as shown in the figure below.
                    Put the ferrite core of the Power Supply Unit cable into the
                                                                                           4.5.1 Printhead
                     hole of the Base Frame.                                                Parts/Components need to be removed in advance
                                                                                               Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover
                         Ferrite core             Power Supply Unit Cable                   Removal procedure
                                                                                               1.        Rotate the Spur Gear 51.5 to unlock the carriage, and move the CR Unit to the
                                                                                                         center.
CR Unit
                          Base Frame
                                                                Hook
                                                                                                                                                                            Carriage Lock
                         Figure 4-41. Routing the Power Supply Unit Cable
                                                                                                          Figure 4-42. Unlocking the Carriage and Moving the CR Unit
2. Open the Cartridge Cover and remove all the ink cartridges from the CR Unit.
          3.    Cut the Cartridge Cover Hinge with a nipper, and remove the upper half of it         7.   Disconnect the Head FFC (x1) that is connected to the CSIC Board.
                and Hinge Cover Cartridge.                                                           8.   Release the tabs (x2) securing the Holder Board Assy with a flathead
          4.    Release the hooks of the lower half of the Cartridge Cover Hinge with                     screwdriver or the like, and remove the Holder Board Assy upward.
                tweezers, and remove the lower half of it. (See Figure. 4-43)
                            Figure 4-44. Removing the Cartridge Cover                                9.   Remove the Head Cable Inner Cover according to the following procedure.
                                                                                                            9-1. Release the hook (x1) and release the rib (1) of the Head Cable Inner
          5.    Release the hook    (x1) of the Head Cable Cover with a flathead precision                       Cover from the Carriage Unit by lifting upward.
                screwdriver, and remove the Head Cable Cover downward.                                      9-2. Remove the Rib (2) of the Head Cable Inner Cover from the Carriage
          6.    Release the hook    (x1) securing the Ink Guide and remove the Ink Guide.                        Unit while sliding it in the direction of the arrow.
                                                                                                                                                                       Hook
                                                                              Hook
                                                                                                     Head Cable Inner Cover
Rib (2)
                                                                                                                                                 Step 9-2
                                                                                                                                                                 Carriage Unit
        C A U T IO N   Do not touch or damage the nozzles or the ink supply needles of the                               Tighten the screws in the order given in Figure. 4-48.
                       Printhead.                                                                                        Insert the Holder Board Assy vertically into the CR Unit so as
                                                                                                                          not to put the Holder Board Assy on the rib of the Printhead.
           10. Remove the screws (x3) that secure the Printhead, and lift the Printhead with
               longnose pliers.                                                                   A D J U S T M E N T   Whenever the Printhead is removed/replaced, the required
                                                                                                     R E Q U IR E D     adjustments must be carried out.
                                                                                                                            Chapter 5  ADJUSTMENT (p.150)
1 2
           11. Disconnect the Head FFC from the connectors (x3) of the Printhead, and
               remove the Printhead.
Printhead
Head FFC
      4.5.2 CR Scale                                                                               3.   Release the Extension Spring 3.289 from the hook of the Main Frame.
                                                                                                   4.   Rotate the CR Scale 90 degrees as shown in the figure and remove the scale
       Parts/Components need to be removed in advance                                                  from the Main Frame.
           Scanner Unit/ADF Unit/Upper Housing /Hinge/ Middle Cover
       Removal procedure                                                                                                                        Chipped
           1.     Release the right end of the CR Scale from the hook.                                                                   Extension Spring 3.289
           2.     Pull out the CR Scale through the slit of the CR Encoder Sensor.
                                                                                                                                                           CR Scale
CR Scale
Hook
      4.5.3 Hopper                                                                                                When installing the Hopper, be sure to engage the rib of the
       Parts/Components need to be removed in advance                                                            Hopper with the guide groove of the Base Frame.
      4.5.4 Removing the Printer Mechanism/Card Slot Cover                                      3.     Release the hook that secures the Rear Cover with tweezers, and remove the
                                                                                                       Rear Cover.
       Parts/Components need to be removed in advance
          Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover
       Removal procedure                                                                                                        Hook
          1.   Remove the screw (x1) securing the Card Slot Cover.
          2.   Release the hooks (x2) securing the Card Slot Cover, and remove the Card
               Slot Cover.
Top
Rear Cover
                                      C.B.P. 3x10, F/Zn-3C (61kgfcm)                        C A U T IO N   When lifting the Printer Mechanism, be sure to hold the positions
                                                                                                            specified in the figure below to prevent the Main Frame from being
                                                                                                            deformed.
                                                                                                                                     Handling Precaution
                Card Slot Cover
Hook
          4.   Remove the screws (x5) that secure the Printer Mechanism, and remove the       4.5.5 Left Frame
               Printer Mechanism by lifting it.
                                                                                               Parts/Components need to be removed in advance
                                                                                                 Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
                                                                                                 Card Slot Cover/Main Board Unit
                                                                                               Removal procedure
                                                                                                 1.   Peel off the double sided tape that secures the PF Encoder FFC to the Left
                                                                                                      Frame.
                                                                                                 2.   Remove the screws (x2), and remove the grounding plate.
                                          5                                                      3.   Remove the screws (x3) that secure the Left Frame, and remove the Left
                                                                                                      Frame.
Top
                                                                      Printer Mechanism
                                                                                                                                   Left Frame
                                                                                                   Grounding Plate
                                                                                                                                                    PF Encoder FFC
                                                                  1
                                                                                                                                                     Double-sided
                                                                                                                                                        tape
                                                                                                                                                1
                                2
                                                                                                                                                               2
                            3
                                    4
                                                                                                         C.B.S. 3x6, F/Zn-3C (61kgfcm)
                                                                                                         C.B.P. 3x10, F/Zn-3C (61kgfcm)
                                                                                                         C.B.P. 3x8, F/Zn-3C (61kgfcm)
                                                                                                         Positioning hole and dowel
                                                     C.B.P. 3x10, F/Zn-3C (61kgfcm)
                                                                                                                       Figure 4-58. Removing the Left Frame
                       Figure 4-57. Removing the Printer Mechanism
                    When installing the Left Frame, take care of the following.        4.5.6 Front Frame/Right Frame
                     Make sure to route the PF Encoder FFC through the hole of          Parts/Components need to be removed in advance
                      the Left Frame, and secure it with a double-sided tape as
                      shown in Figure. 4-58.                                               Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
                     Make sure to match the dowels of the Base Frame and the              Card Slot Cover/Main Board Unit/Left Frame
                      positioning holes of the Left Frame as shown in Figure. 4-58.      Removal procedure
                    When installing the Left Frame, tighten the screws in the order
                     given in Figure. 4-58.                                                1.   Remove the acetate tape (x2) that secures the Head FFC to the Front Frame.
                                                                                           2.   Peel off the ferrite core that secures the Head FFC to the Front Frame.
                                                                                           3.   Release the Head FFC from the hooks (x3) of the Front Frame.
                                                                                           4.   Remove the Grounding Spring from the Front Frame.
Acetate tape
                                                                                                                        Ferrite core
                                                                                                                                       Head FFC
                                                                                                                                                  Front Frame
Grounding Spring
                                                                                                                                                                Hook
                                                                                                                                                                Double-sided tape
          5.   Peel off the Porous Pad Frame Right from the Right Frame and the Base                        8.   Release the hook (x1), and remove the Front Frame.
               Frame.
                                                                                                                                          Cutout
                    Base Frame                                                Double-sided tape
                                                                                                                                      13mm
                                                                                                                                                       Ferrite core
                                                                                         Front Frame                    18mm
                            dowel
                                                                                                                                    Line mark
                                                             C.B.P. 3x6, F/Zn-3C (61kgfcm)
                                                                                                                               Figure 4-63. Standard of acetate tape attachment
                  Figure 4-61. Removing the Front Frame/Right Frame (3)
                                                                                                                       Before securing the Porous Pad Frame Right, align the hole of
                                                                                                                        the Porous Pad Frame Right with the dowel of the Right Frame
                                                                                                                        as shown in Figure. 4-60.
                    When installing the Front Frame, pay attention to the                           4.5.7 Star Wheel Holder Assy
                     following instructions.                                                          Parts/Components need to be removed in advance
                     As shown in Figure. 4-62, be sure to secure the Front Frame
                      with the hook (x1) and the cutouts (x2).                                          Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover
                     As shown in Figure. 4-61 secure the Front Frame and Right                       Removal procedure
                      Frame together with the screw. (Place the Right Frame on top
                      of the Front Frame.)                                                              1.   Remove the Grounding Spring from the Star Wheel Holder Assy.
                    Secure the Head FFCs (x3) to the Front Frame with the acetate                      2.   Remove the screws (x2) that secure the Star Wheel Holder Assy, and remove
                     tape (x1) as shown in the figure below.                                                 the Star Wheel Holder Assy.
      4.5.8 EJ Roller                                                                                                            When installing the EJ Roller, pay attention to the following
       Parts/Components need to be removed in advance                                                                            instructions.
                                                                                                                                  Make sure that the rubber part of the EJ Roller does not
           Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/                                              contact with the hook of the Front Paper Guide.
           Card Slot Cover/Main Board Unit/Left Frame/Star Wheel Holder Assy
                                                                                                                                  Be cautious not to touch the rubber part of the EJ Roller.
       Removal procedure                                                                                                         Be sure to align the rib (x1) of the Front Paper Guide with the
                                                                                                                                   slit on the EJ Roller.
         C H E C K        The Spur Gear 51.5 cannot be reused after it is removed.
          P O IN T        Whenever the gear is removed, make sure to attach a new one.
           1.        Insert a flathead precision screwdriver between the Spur Gear 51.5 and the EJ
                     Roller, and remove the Spur Gear 51.5 by pushing it in the direction of the arrow.
                                           Spur Gear 51.5                                                                                                        Rib and slit
Figure 4-66. Removing the EJ Roller (1) Concave and Convex Section
                                                                                                                                                                                EJ Roller
           2.        Remove the EJ Roller while pushing the tab on the right side of the Base
                     Frame in the direction of the arrow.
                                                                Tab
                                                                                                                                           Figure 4-69. Installing the Spur Gear 51.5
                                                    EJ Roller
                                                                                                          A D J U S T M E N T    Whenever the EJ Roller is removed/replaced, the required
                                                                                                             R E Q U IR E D       adjustments must be carried out.
                                                                                                                                  Chapter 5  ADJUSTMENT (p.150)
                                                                                                                                 After replacing the EJ roller, be sure to perform the required
                                                                                                                                  lubrication.
                                  Figure 4-67. Removing the EJ Roller (2)                                                         Chapter 6  MAINTENANCE (p.163)
      4.5.9 PF Encoder Sensor                                                                             When installing the PF Encoder Sensor, be sure to attach the
       Parts/Components need to be removed in advance                                                    acetate tape (x1) referring to the figure below.
PF Encoder FFC
Acetate tape
           1.     Peel of the PF Scale that is secured with the double-sided tape (x1) from the
                  Spur Gear 32.4.
                                                                 PF Scale
                                                                                                                 PF Motor Connector Cable
                                                                                                         2.   Remove the screws (x3) securing the PF Motor Assy and remove the PF
                                                                                                              Motor Assy.
                                                                                                                                                        3
                                                                                                                PF Motor Assy
                                                              Double-sided tape
                                   Spur Gear 32.4
                                                                                                                                                    1
                                                                                                                                                            Positioning Hole and Dowel
                                                                                                                                                            C.B.S. 3x6, F/Zn-3C (81kgfcm)
                                                                                                                                                            C.B.P. 3x8, F/Zn-3C (61kgfcm)
                    When installing the PF Motor Assy, pay attention to the            4.5.12 CR Motor
                     following instructions.                                             Parts/Components need to be removed in advance
                     Insert the dowels (x2) on the Base Frame into the positioning
                      holes (x2) of the PF Motor Assy as shown in Figure. 4-74.             Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
                     Route the PF Motor Connector Cable as shown in the figure             Card Slot Cover/Main Board Unit/Left Frame/Front Frame/Right Frame
                      below.                                                             Removal procedure
                                                                                            1.     Turn the Spur Gear 51.5 to release the Carriage Lock, and move the CR Unit
                         PF Motor connector cable                                                  to the center.
                                                                                                   (Refer to 4.5.1 Printhead Step1 (p109))
                                                                                            2.     Release the CR Motor cable from the notches (x3) of the Base Frame and the
                                                                                                   hooks (x3) of the Main Frame, and then pull out the cable through the hole of
                                                                                                   the Base Frame.
                                                                                                        Hook
                                                                                                        Notch
                                                                                                        Hole
        C A U T IO N        After releasing the Timing Belt, temporarily secure the belt to the                                Be sure to install the CR Motor so that the groove on it faces
                            Cartridge Cover with a tape or the like so as not to allow the grease                               downward.
                            to come in contact with the Timing Belt. Contaminating the belt
                            with grease can result in malfunction of the printer.                                                                          CR Motor
           3.     Loosen the tension of the Timing Belt by pressing the Driven Pulley Holder in
                  the direction of the arrow as shown in the figure, and release the Timing Belt
                  from the pinion gear of the CR Motor.
Groove
           4.     Remove the screws (x2) that secure the CR Motor, and remove the CR Motor.
                                                                                                                                                   Figure 4-78. CR Motor
                       Driven Pulley         Timing Belt                                                                       Tighten the screws in the order given in Figure. 4-77.
                          Holder                                   CR Motor        Pinion Gear
                                                                                                                               Make sure that there is no gap between the CR Motor and the
                                                                                                                                Main Frame.
                                                                          2              1
                                                                                                        A D J U S T M E N T    Whenever the CR Motor is removed/replaced, the required
                                                                                                           R E Q U IR E D       lubrication must be carried out.
                                                                 C.P. 3x4, F/Zn-3C (41kgfcm)                                   Chapter 6  MAINTENANCE (p.163)
      4.5.13 Main Frame Assy                                                                          2.   Move the CR Unit to the left side of the printer.
                                                                                                      3.   Remove the screw (x1) that secures the LD Shaft Holder.
       Parts/Components need to be removed in advance                                                4.   Move the LD Shaft Holder in the direction of the arrow while holding down
           Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/                      its tab with a flathead precision screwdriver, and remove the LD Shaft Holder.
           Card Slot Cover/Main Board Unit/Left Frame/Front Frame/Right Frame/CR
           Motor/CR Scale/Hopper
                                                                                                                                       LD Shaft Holder
         C H E C K        Main Frame Assy consists of the following parts.
          P O IN T         Main Frame
                           CR Unit
                           Printhead
                           Upper Paper Guide
       Removal procedure
           1.        Release one end of the Extension Spring from the hook of the Main Frame
                     with longnose pliers, and then remove the spring together with the Driven                                               Tab
                     Pulley Holder.
                                                                                                                                                      C.B.P. 3x6, F/Zn-3C (61kgfcm)
                                                                                                      5.   Remove the Extension Springs 10.99 (x3) from each hook of the Main Frame
                                                                                                           and the Upper Paper Guide.
            Figure 4-79. Removing the Extension Spring and Driven Pulley Holder
                                                                                                                  Figure 4-81. Removing the Upper Paper Guide (1)
        C A U T IO N   When laying the Main Frame Assy, make sure to put it as shown in the                         When installing the Main Frame Assy, pay attention to the
                       figure below. Do not lay it with the rollers of the Upper Paper Guide facing                  following instructions.
                       downward, or the rollers or the nozzle surface may get damaged.                               1. Put the right part of the Upper Paper Guide under the LD
                                                                                                                          Roller Shaft as shown in the figure below.
                                                                                                                     2. Align the hook (x1) of the Frame Support with the
                                                                                                                          positioning hole (x1) of the Main Frame.
                                                                                                                     3. Align the hook (x1) of the ASF Unit with the positioning
                                                                                                                          hole (x1) of the Main Frame.
                                                                                                                     4. Align the dowels (x2) of the Base Frame with the
                                                                                                                          positioning holes (x2) of the Main Frame.
           6.     Remove the screws (x6) that secure the Main Frame, and remove it while                                                                                   1
                  avoiding the LD Roller Shaft so as not to hit the Upper Paper Guide.
                                                                                                                                                    LD Roller Shaft
                                                              3
                                                                               Main Frame Assy
                                4
LD Roller Shaft
                                                                                                                                                        2             3
                                                                                         1
                                                                                                                              4                                                 4
                          5
                                    2                         Holding Position
                                                              C.B.S. 3x6, F/Zn-3C (81kgfcm)                                      Figure 4-84. Main Frame Assy
                                                              C.B.P. 3x8, F/Zn-3C (61kgfcm)
                    Tighten the screws in the order given in Figure. 4-83.             4.5.14 CR Unit
                    Follow the steps below to install the Extension Spring 10.99 to     Parts/Components need to be removed in advance
                     the Upper Paper Guide.
                                                                                            Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
                     1. Attach the one end of the Extension Spring 10.99 to the
                                                                                            Card Slot Cover/Main Board Unit/Left Frame/Front Frame/Right Frame/CR
                         hook of the Upper Paper Guide.
                                                                                            Motor/CR Scale/Hopper/Main Frame Assy/Printhead
                     2. Attach the other end of the Extension Spring 10.99 to the
                         hook of the Main Frame with longnose pliers.                    Removal procedure
                                                                                          1. Remove the screw (x1) that secures the CR Scale Holder, and remove the CR
                                                                                             Scale Holder.
                                                            Hook
                                                                                          2. Move the CR Unit in the direction of the arrow to remove the CR Unit.
                        Extension Spring 10.99
Hook
            3.       Release the Timing Belt from the groove of the CR Unit.                         4.5.15 Upper Paper Guide
                                                                                                      Parts/Components need to be removed in advance
                             CR Unit                                                                    Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
                                                                                                        Card Slot Cover/Main Board Unit/Left Frame/Front Frame/Right Frame/CR
                                                                                                        Motor/CR Scale/Hopper/Main Frame Assy
                                                                                                      Removal procedure
                                                                                                        1.   Release the hooks (x6), and remove the Upper Paper Guide.
Groove
Timing Belt
                              Put the part of the Timing Belt toothed on its both sides into
                               the groove of the CR Unit.
                                                                                                                  When installing the Upper Paper Guide, insert the legs (x2) of the
                                                                                                                  antistatic cloth into the holes (x2) of Upper Paper Guide as shown
                                                                                                                  in the figure below.
Antistatic Cloth
4.5.16 ASF Unit 2. Remove the screws (x2) that secure the ASF Unit.
                                 2   3          4                5       6   7
                            1                                                                                                                       C.B.P. 3x8, F/Zn-3C (61kgfcm)
                                                                                                        3.   Release the dowel (x1) and dowels (x2) of the Base Frame and the shaft (x1)
                                                                                      Notch
                                                                                                             of the ASF Unit, then remove the ASF Unit.
                                                                                      Hole
Frame Support
Figure 4-92. Sharp Edges of the Frame Support Figure 4-94. Removing the ASF Unit (2)
                              When installing the ASF Unit, be sure to align the dowels (x2)         4.5.17 Ink System Unit
                               of the Base Frame with the positioning holes (x2) of the ASF            Parts/Components need to be removed in advance
                               Unit as shown in Figure. 4-94.
                                                                                                          Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
                              Tighten the screws in the order given in Figure. 4-93.
                                                                                                          Card Slot Cover/Main Board Unit/Left Frame/Front Frame/Right Frame/CR
                              When routing the PE Sensor cable, pay attention to the
                                                                                                          Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit
                               following instructions.
                               Route the cable in the order given in Figure. 4-91.                    Removal procedure
                               Make sure to attach the cable with the blue line facing toward
                                the Base Frame.                                                        C A U T IO N   When disassembling/assembling the Ink System Unit, pay attention
                                                                                                                      to the following instructions.
                                                                                                                        Be cautious not to get injured with the sharp edges of the
                                                                                                                           Frame Support.
Frame Support
Figure 4-95. Routing PE Sensor Cable Figure 4-96. Sharp Edges of Frame Support
                                Check that the cable is tightly routed and there is no slack in                       Do not touch or damage the Sealing Rubber or the Head
                                it.                                                                                     Cleaner.
                                                                                                                       Mark the connecting point before removing the Ink Tube.
       A D J U S T M E N T    After replacing the ASF Unit, be sure to perform the required
          R E Q U IR E D       lubrication.
                               Chapter 6  MAINTENANCE (p.163)
          1.   Detach the Waste Ink Tube (x2) together with the Tube Stopper from the
                                                                                                             If the Carriage lock lever comes off, reassemble it following the
               Waste Ink Cover.
                                                                                                              steps below.
          2.   Detach the Waste Ink Tube (x2) from the groove of the Base Frame.
                                                                                                              1. Attach the one end of the Extension Spring 0.8 to the hook
                                                                                                                   of the Carriage Lock Lever.
                            Tube Stopper       Waste Ink Tube                                                 2. Attach the other end of the Extension Spring 0.8 to the Ink
                                                                                                                   System Unit.
                Waste Ink Cover                                                                               3. Insert the dowel (x1) of the Carriage Lock Lever into the
                                                                Groove                                             hole (x1) of the Ink System Unit.
          3.   Remove the screw (x1) that secures the Ink System Unit.
          4.   Slide the Ink System Unit in the direction of the arrow while releasing the                                            Dowel and Hole
               hook with a flathead precision screwdriver or a similar tool, and remove the
               Ink System Unit.                                                                                     Figure 4-99. Installing the Carriage Lock Lever
Hook
                    When installing the Ink System Unit, pay attention to the                                  Place the tube with a red line to the rear as shown below, and
                     following instructions.                                                                     route the waste ink tubes (x2) without any twisting.
                     Align the dowels (x3) of the Ink System Unit with the
                      positioning holes (x3) of the Base Frame.
                                                                                                                              Waste Ink Tube
                     Base Frame Side
                                                2
                                                                                                                  Red line                             Groove
                                                                                                                                                       Groove
                                                                      3
                                                                                                                                               Blue line
                                                                                                                                                                Align the blue markings of
                                         1                                                                                                                      Waste Ink Tube with the edge
                                                                                                                                                                of the hook (the one from the
                                                                                                                                                                rear side of the printer) on the
                                                                                                                                                                Ink System.
                      Ink System Side
                                                                           2
                                               3                                  1
                                                                                                                             Figure 4-102. Routing the Waste Ink Tube
35 1mm
      4.5.18 Front Paper Guide                                                                            2.       Release the hook (x1) of the Front Paper Guide, and remove the Front Paper
                                                                                                                   Guide.
       Parts/Components need to be removed in advance
           Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
                                                                                                                                                             Front Paper Guide
           Card Slot Cover/Main Board Unit/Left Frame/Front Frame/Right Frame/CR
           Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit/Ink System Unit/Star Wheel
           Holder Assy/EJ Roller
       Removal procedure
                                                                                                                                                                                   Hook
                                                                                                                                                                                              Hook
                                                                                     2
                                                                                                                                      Correct Position                       Incorrect Position
      4.5.19 PF Roller                                                                            2.     Release the PF Roller from the cutout of the Base Frame (Step 2-1), and
                                                                                                         remove the PF Roller (Step 2-2)
       Parts/Components need to be removed in advance
           Scanner Unit/ADF Unit/Upper Housing /Hinge/Middle Cover/Printer Mechanism/
           Card Slot Cover/Main Board Unit/Left Frame/Front Frame/Right Frame/CR
           Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit/Ink System Unit/Star Wheel
           Holder Assy/EJ Roller/Front Paper Guide/PF Encoder Sensor/PF Scale
       Removal procedure                                                                                                                   PF Roller
                       When removing the PF Roller, be cautious not to touch or damage                 Step 2-1
        C A U T IO N                                                                                                                                                 Step 2-2
                       the coated surface of the PF Roller.
           1.     Remove the Spur Gear 13.5 from the PF Roller with a flathead precision
                  screwdriver or a similar tool.
                                                                                                                        Figure 4-109. Removing the PF Roller (2)
Grounding Spring
PF Roller
Figure 4-108. Removing the PF Roller (1) Figure 4-110. Installing the PF Roller
4.5.20 Waste Ink Pads 2. Remove the Waste Ink Cover and the Diffusion Sheet.
          1.   Remove the Waste Ink Pads (x6) from the sections indicated with A to C of
               the Base Frame.
                                                                                                           Figure 4-112. Removing the Waste Ink Cover and Diffusion Sheet
                                                                                                                       When installing the Diffusion Sheet, Waste Ink Cover, and the
                                                                                                                        Waste Ink Pads (x3) on section B, attach them in the order
                                                                                                                        given in the figure below.
B 1 2
                                 A
                                                                   C
4.6 Disassembling the Scanner Unit 5. Remove the ferrite core from the ADF Motor cable.
4.6.1 Separating the Scanner Unit and the ADF Unit Ferrite core
                                                                                                                                ADF Hinge
                                    Scanner Cable Cover
Rib (2)
                                                                      Rib (1)
                          Acetate tape
                   Cables (x5)
                                                                                                                                            ADF Hinge
Hooks
          7.   Lift the rear side of the ADF Unit and release the hook (x1) of the ADF Cable    4.6.2 Upper Scanner Housing
               Cover from the hole of the Scanner Unit.
          8.   Pull out the cables of the ADF Unit through the hole of the Scanner Unit, and     Parts/Components need to be removed in advance
               remove the ADF Unit.                                                                  Scanner Unit/ADF Unit
                                                                                                 Removal procedure
                                                                 ADF Cable Cover                                    Following work should be performed in a room where there is
                                                                                                  C A U T IO N
                                                                                                                     a little dust. A clean room or a clean bench would be
                                                                     Hook                                            preferable.
                                                                                                                    Do not scratch the Rod Lens Array when removing the CIS
                                                                                                                     Assy.
                                                                  Hole                               1.     Remove the screws (x7) securing the Upper Scanner Housing and remove the
                                                                                                            Upper Scanner Housing.
                                                                   ADF Unit
                                                                                                           Top                  Upper Scanner Housing
                          Figure 4-117. Removing the ADF Unit (2)
                      Route the ADF Sensor cable and ADF Motor cable as shown in
                       the figure below before installing the Scanner Cable Cover.
                                                                                                          Bottom
                                                           Route the ADF Sensor cable
                                                           over the ADF Motor cable
                                                           and hook it on the rib.
                      When installing the Scanner Cable Cover, first insert the rib
                         of the Scanner Cable Cover shown in Figure. 4-114 to the
                                                                                                                                                        C.B.P. 3x10, F/Zn-3C (51kgfcm)
                       Lower Scanner Housing, then tighten the screw.
                                                                                                                 Figure 4-119. Removing the Upper Scanner Housing (1)
                  Check the following points when installing the Upper Scanner               4.6.3 Scanner Carriage Unit
                  Housing.                                                                    Parts/Components need to be removed in advance
                   Route the grounding wire to the position as shown in the figure
                                                                                                  Scanner Unit/ADF Unit/Upper Scanner Housing
                     below.
                                                                                              Removal procedure
                                          Grounding wire
                                                                                               C A U T IO N   Do not scratch the Rod Lens Array when removing the Scanner
                                                                                                              Carriage Unit.
                    When installing the Upper Scanner Housing, align the inside of                                   Figure 4-122. Handling the Scanner Carriage Unit
                     the ribs (x3) on the Upper Scanner Housing with the ribs (x3)
                                                                                                  1.     Move the Scanner Carriage Unit to the center.
                     on the Lower Scanner Housing as shown below.
                                                                                                                                                   Scanner Carriage Unit
        C A U T IO N        Take extra care not to contaminate the Scanner Timing Belt with            4.6.4 Scanner Motor Unit
                            grease on the rail of the Lower Scanner Housing.                            Parts/Components need to be removed in advance
                                                                                                           Document Cover/ASF Cover/Scanner Unit/Upper Scanner Housing
                                                                                                        Removal procedure
           2.     Remove the Driven Pulley from the Lower Scanner Housing and remove the                   1.   Move the Scanner Carriage Unit to the center.
                  Scanner Timing Belt from the Combination Gear 22.8, 7.762 and Driven                          (Refer to 4.6.3 Scanner Carriage Unit Step1 (p137))
                  Pulley.                                                                                  2.   Release the Driven Pulley from the Lower Scanner Housing, and release the
                                                                                                                Scanner Timing Belt from the Combination Gear 22.8, 7.762 and the Driven
                Combination Gear 22.8, 7.762                                                                    Pulley.
                                                             Scanner Timing Belt
                                                                                                                (Refer to 4.6.3 Scanner Carriage Unit Step2 (p138))
                                                                                                           3.   Release the Scanner Motor cable and the grounding wire from the grooves
                                                                                                                       (x2) and the ribs   (x6) of the Lower Scanner Housing.
                                                                                                           4.   Remove the two screws that secure the Scanner Motor Unit and remove the
                                                                                                                Scanner Motor Unit.
                                                                      Driven Pulley
                                                                                                                       Grounding wire
                           Figure 4-124. Removing the Scanner Carriage Unit (1)
        C A U T IO N        Be careful not to damage the Scanner Carriage FFC that is secured                                                              Scanner Motor Unit
                            with the double-sided tape (x3).
                                                                                                                   Groove
           3.     Peel off the Scanner Carriage FFC from the Lower Scanner Housing and
                  remove the Scanner Carriage Unit.
Double-sided tape
          5.   Remove the screw that secures the grounding wire to the Scanner Motor Unit,
               and remove the grounding wire.
                                                                                                4.7 Disassembling the ADF Unit
                                                                                                4.7.1 ADF Hinge
                        Scanner Motor Unit
                                                                                                 Parts/Components need to be removed in advance: Scanner Unit/ADF Unit
                                                                                                 Removal procedure
                                                                                                    1.   Release the dowels (x2 each) that secure the ADF Hinges, and remove the
                                                                                                         ADF Hinges from the ADF Base.
                    When installing the Scanner Motor Unit, route the Scanner Motor
                    Cable and the grounding wire as shown in Figure. 4-126.
      4.7.2 ADF Cover Assy/ADF Left Cover                                                      3.   Release the hooks    (x4) of the ADF Left Cover securing the ADF Left
                                                                                                    Cover and the hooks    (x2) of the ADF Cover Assy, and remove the ADF
       Parts/Components need to be removed in advance: Scanner Unit/ADF Unit                       Left Cover from the ADF Cover Assy.
       Removal procedure
          1.   Open the ADF Cover Assy.                                                                                       ADF Left Cover
          2.   Release the dowels (x2) that secure the ADF Cover Assy, and remove the
               ADF Cover Assy.
Dowel
      4.7.3 ADF LD Frame Assy                                                                4.7.4 ADF Right Cover/ADF Rear Cover
       Parts/Components need to be removed in advance: Scanner Unit/ADF Unit                 Parts/Components need to be removed in advance: Scanner Unit/ADF Unit
          Scanner Unit/ADF Unit/ADF Cover Assy                                                   Scanner Unit/ADF Unit/ADF Cover Assy
       Removal procedure                                                                     Removal procedure
          1.   Remove the screws (x4) securing the ADF LD Frame Assy, and remove the             1.    Release the ribs (x3) securing the ADF Right Cover and remove the ADF
               ADF LD Frame Assy from the ADF Cover Assy.                                              Right Cover from the ADF Base Assy.
Bottom
ADF Rear Cover Figure 4-134. Installing the ADF Right Cover
                                                                                                             When installing the ADF Rear Cover, align the hooks (x5) and
                                                                                                              the rib (x2) shown in Figure. 4-133 with the positioning holes
                                                                                                              and dowels (x2) as shown below.
      4.7.5 ADF Cover Stacker/ADF Document Support Cover                                       2.   Release the dowels (x2) securing the ADF Document Support Cover, and
                                                                                                    remove the ADF Document Support Cover from the ADF Base Assy.
       Parts/Components need to be removed in advance: Scanner Unit/ADF Unit
          Scanner Unit/ADF Unit/ADF Cover Assy/ADF Right Cover/ADF Rear Cover                                       ADF Document Support Cover
       Removal procedure
          1.   Release the dowels (x2) securing the ADF Cover Stacker, and remove the
               ADF Cover Stacker from the ADF Base Assy.
Dowel
      4.7.6 ADF Front Cover                                                                   C A U T IO N   Be cautious not to damage the ribs (x3) of the ADF Front Cover
       Parts/Components need to be removed in advance: Scanner Unit/ADF Unit                                shown in Figure. 4-138 when removing the ADF Front Cover.
Rib
Dowel Hook
                                                                                                             When installing the ADF Front Cover, align the upper ribs (x3)
                                                                                                             shown in Figure. 4-138, then secure the cover with the dowels (x2)
                      Figure 4-138. Removing the ADF Front Cover (1)                                         and the hooks (x4) at the bottom.
Rib
          3.   Remove the screws (x2) securing the ADF Frame Unit.                            4.7.9 ADF Motor Unit
          4.   Release the dowel (x1) of the ADF Base Assy and dowels (x2) of the
               ADF Frame Unit, and remove the ADF Frame Unit from the ADF Base Assy.           Parts/Components need to be removed in advance
                                                                                                   Scanner Unit/ADF Unit/ADF Cover Assy/ADF Right Cover/ADF Rear Cover/
                                                                                                   ADF Cover Stacker/ADF Document Support Cover/ADF Front Cover/ADF
                                                                                                   Document Support Assy/ADF Frame Unit
                                                                                               Removal procedure
                                                                                                   1.     Release the hooks (x6) of the ADF Cable Cover and open the ADF Cable
                                                                                                          Cover, and release the ADF Motor cable, ADF Sensor cable and grounding
                                                                                                          wire.
Grounding wire
          2.   Remove the screws (x2) that secure the ADF Motor Unit.
                                                                                                               When installing the ADF Motor Unit, check the following points.
          3.   Remove the torsion spring from the ADF EJ Roller, and remove the ADF
                                                                                                                Attach the torsion spring from under the ADF EJ Roller as
               Motor Unit from the ADF Frame Unit.
                                                                                                                  shown below.
                                                                                                                Insert the shaft of the ADF Motor Unit as shown in the Figure.
                     ADF Motor Unit                                                                              4-145 to the hole of the ADF Frame Unit.
                                                                                                                Route the ADF Motor Cable and grounding wire as shown in
                                                                                                                 the figure below.
                    When setting the cables into the ADF Cable Cover, route them       4.7.10 ADF PF Roller
                     as shown in the figure below.                                       Parts/Components need to be removed in advance
                                                                                            Scanner Unit/ADF Unit/ADF Cover Assy/ADF Right Cover/ADF Rear Cover/
                                                                                            ADF Cover Stacker/ADF Document Support Cover/ADF Front Cover/ADF
                                   ADF Motor cable         ADF Cable Cover                  Document Support Assy/ADF Frame Unit
                                                                                         Removal procedure
                                                              ADF Sensor cable            1. Remove the Spur Gear 6.4, Cover Ring and ADF EJ Rear Bush from the ADF
                                                                                             PF Roller.
                                                               Grounding wire
                     Align the marked point of ADF
                     Motor cable, ADF Sensor cable
                     and grounding wire with the
                     edge of ADF Cable Cover.
Figure 4-148. Routing the cables in the ADF Cable Cover ADF PF Roller
                                                                                            2.   Release the hooks (x2), and remove the ADF EJ Front Bush from the ADF
                                                                                                 Frame Unit.
Hook
ADF PF Roller
                             When installing the ADF PF Roller, attach the leg of the torsion
                             spring on the ADF PF Roller as shown in Figure. 4-151.
                                                                         5
                                                           ADJUSTMENT
Confidential
       Printer information   Manual CL counter         Use this to readout information on the printer       The printer information is automatically readout.                  Adjustment Program
       check                                           operations.
                             I/C exchange CL counter
                             Timer CL counter
                             Print path counter
                                                                                                                                                                                                                                                                                    PF deterioration offset/
                                                                                                  Waste ink pad counter
                       Adjustment Item
                                                                                                                          MAC address setting
                                             EEPROM data copy
                                                                                                                                                                                                                                                                                                                                                                         PF band adjustment
                                                                                                                                                                                                                                                                                     deterioration offset
protection control
                                                                                                                                                                                                                                                                                                                                    protection control
                                                                                                                                                                                                                                                                  Bi-D adjustment
CR motor heat
                                                                                                                                                                                                                                                                                                                                                         PF adjustment
                                                                                                                                                                                                                                                                                                                                     PF motor heat
                                                                                                                                                                Head ID input
                                                                                  USB ID input
                                                                Initial setting
                                                                                                                                                                                                                                                                                        Disenable PF
                                                                                                                                                   Ink charge
                                                                                                                                                                                                                                                                                           Initialize
             Part Name
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                   ---             ---              ---                   ---
                                 Replace
                                                 O                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                   ---             ---              ---                   ---
                                 (Read OK)
         Main board unit
                                                                                                       O                                                                                                                                                                                      O
                                 Replace
                                               ---                  O                O           Replace                       O                    ---            O                  O                         O                             O                       O              Input max.                       O                    O                O                 O                     O
                                 (Read NG)
                                                                                                 the pad                                                                                                                                                                            value (10000)
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---                  O                         O                             O                       O                       ---                   ---                   ---               O                 O                     O
         Printhead
                                 Replace       ---                ---              ---               ---                    ---                      O             O                  O                         O                             O                       O                       ---                   ---                   ---               O                 O                     O
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                   ---             ---              ---                   ---
         Power Supply unit
                                 Replace       ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                     O                    O              ---              ---                   ---
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---                  O                         O                          ---                      ---                       ---                   ---                   ---             ---              ---                   ---
         Hopper
                                 Replace       ---                ---              ---               ---                    ---                     ---          ---                  O                         O                          ---                      ---                       ---                   ---                   ---             ---              ---                   ---
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                   ---             ---              ---                   ---
         CR motor
                                 Replace       ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                     O                   ---             ---              ---                   ---
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                        O                       ---                   ---                   ---               O                 O                     O
         EJ roller
                                 Replace       ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                        O                       ---                   ---                   ---               O                 O                     O
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                   ---             ---              ---                   ---
         PF motor
                                 Replace       ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                    O              ---              ---                   ---
                                 Remove        ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                               O                       O                       ---                   ---                   ---             ---              ---                   ---
         Main frame
                                 Replace       ---                ---              ---               ---                    ---                     ---          ---               ---                      ---                               O                       O                       ---                     O                   ---             ---              ---                   ---
                                                                                                                                                                                                                                                                                   PF deterioration offset/
                                                                                                 Waste ink pad counter
                                                                                                                                                                                                                                                                                                                                                                        PF band adjustment
                                                                                                                                                                                                                                                                                    deterioration offset
protection control
                                                                                                                                                                                                                                                                                                                                   protection control
                                                                                                                                                                                                                                                                 Bi-D adjustment
CR motor heat
                                                                                                                                                                                                                                                                                                                                                        PF adjustment
                                                                                                                                                                                                                                                                                                                                    PF motor heat
                                                                                                                                                               Head ID input
                                                                                  USB ID input
                                                                Initial setting
                                                                                                                                                                                                                                                                                       Disenable PF
                                                                                                                                                  Ink charge
                                                                                                                                                                                                                                                                                          Initialize
                Part Name
                                   Remove      ---                ---              ---              ---                    ---                     ---          ---                  O                         O                          ---                      ---                       ---                   ---                   ---               O                 O                     O
          ASF unit
                                   Replace     ---                ---              ---              ---                    ---                     ---          ---                  O                         O                          ---                      ---                       ---                   ---                   ---               O                 O                     O
                                   Remove      ---                ---              ---              ---                    ---                     ---          ---                  O                         O                             O                       O                       ---                   ---                   ---               O                 O                     O
          CR unit
                                   Replace     ---                ---              ---              ---                    ---                     ---          ---                  O                         O                             O                       O                       ---                   ---                   ---               O                 O                     O
                                   Remove      ---                ---              ---              ---                    ---                     ---          ---                  O                     ---                            ---                      ---                       ---                   ---                   ---               O                 O                     O
          Upper paper guide                                                                                                                                                                                                                                                                  O
                                   Replace     ---                ---              ---              ---                    ---                     ---          ---                  O                     ---                            ---                      ---                                             ---                   ---               O                 O                     O
                                                                                                                                                                                                                                                                                     Reset to 0
                                   Remove      ---                ---              ---              ---                    ---                     ---          ---            O*                          ---                               O                       O                       ---                   ---                   ---               O                 O                     O
          Front paper guide unit
                                   Replace     ---                ---              ---              ---                    ---                     ---          ---            O*                          ---                               O                       O                       ---                   ---                   ---               O                 O                     O
                                   Remove      ---                ---              ---              ---                    ---                     ---          ---            O*                          ---                            ---                      ---                       ---                   ---                   ---               O                 O                     O
          PF roller
                                   Replace     ---                ---              ---              ---                    ---                     ---          ---            O*                          ---                            ---                      ---                       ---                   ---                   ---               O                 O                     O
                                   Remove      ---                ---              ---              ---                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                   ---             ---              ---                   ---
          Waste ink pad
                                   Replace     ---                ---              ---                O                    ---                     ---          ---               ---                      ---                            ---                      ---                       ---                   ---                   ---             ---              ---                   ---
      5.2 Using the Adjustment Program (TBD)                                                   5.2.2 First Dot Position Adjustment
                                                                                               The following pattern is printed.
      This section describes how to judge the adjustment patterns printed by the Adjustment
      Program. For information on how to operate the Adjustment Program, see the
      instructions displayed by the Adjustment Program.
How to judge
                                                                                               Measure the length from the left edge of the paper to the printed line. Enter the value
                                                                                               for the line that is exactly 5 mm away from the left edge.
                                                                           How to Judge
                                          -3                                                   Examine the printout patterns (+2 to -2) and select the value for the group of which the
                                                                                                 gaps between the 2 color bars are the smallest.
                                          -2            
                                                                                                 Additional information
                                                                                                 When +2 or -2 is the group of which the gaps between the 2 color bars are the
                                          0                                                     smallest, reassemble/replace the Printhead.
                     Figure 5-3. Head Angular Adjustment Printout Pattern (1)                      C H E C K        Example for judgement
                                                                                                    P O IN T
      How to Judge                                                                                                                                                       Gap
      Examine the printout patterns and enter the value (-3 to 3) for the most straight lines.
      Additional information
      When 3 or -3 is the most straight lines, it indicates that the Printhead is not                                              OK              NG
      installed correctly. Reassemble the Printhead and carry out this adjustment again.
NG OK
Top
9 10 11 12 13 14 15
                                                                                                    Bottom
                            Figure 5-5. Bi-D Adjustment Printout Pattern
                                                                                                                      1            2             3             4
      How to Judge                                                                                        Figure 5-6. PF (standard print area) Adjustment Printout Pattern
      Examine the printout patterns for each of the five modes, and enter the value for the      How to Judge
      pattern with no gap and overlap for each mode.
                                                                                                     1.    Examine the printed patches from the left to the right, and select a value for
      Additional Information                                                                               the patch with least white oblique lines on its upper (top) area. If two or more
                                                                                                           patches are found as the best patch, be sure to select a value for the left most
                                                                                                           one.
      If no OK pattern is printed, enter the value for the best one, and print the adjustment
      pattern again.                                                                                                                 Select this          Do not select this
                                                                                                                   1         2           3            4           5            6
                                                                                                                             Figure 5-7. PF Adjustment (1)
                                                                                                     2.    Examine the printed patches from the right to the left, and select a value for
                                                                                                           the patch with least white lines on its lower (bottom) area. If two or more
                                         NG            OK              NG                                  patches are found as the best patch, be sure to select a value for the right most
                                                                                                           one. If it is difficult to judge, compare the most likely patch with the one on
                                                                                                           the left.
1 2 3 4 5 6
        Upper pattern
                        2       3      4         5       6        7         8
                                                                                                    1                                           1
         Lower pattern
      Examine the printout patterns, and enter the value for the pattern with no overlap and        3                                           3
      gap between the upper and lower ones.
      Additional Information
                                                                                                                 Figure 5-10. PF Band Adjustment Printout Pattern
      When overlap and gap are observed in the all patterns, enter the value for the best one,
                                                                                                 How to Judge
      and print the adjustment pattern again.
                                                                                                 Examine the printout patterns and enter the value for the pattern with no overlap and
                                                                                                 gap between the two rectangles.
         C H E C K      Example for judgement
          P O IN T                                                                               Additional Information
                                       Overlap                        Gap
                                                                                                 When overlap and gap are observed in the all patterns, enter the value for the best one,
                                                                                                 and print the adjustment pattern again.
NG NG OK
                  -3       -2      -1       0        1        2       3
                                                  5mm
How to Judge
      Measure the length from the bottom edge of the paper to the printed line. Enter the
      value for the line that is exactly 5 mm away from the bottom edge.
      5.2.8 MAC Address Setting                                                                  C H E C K       You are required to enter the last six digits of the MAC address
                                                                                                  P O IN T       (xx:yy:zz) on the Adjustment Program.
       Overview
                                                                                                                 MAC address example: 00:00:48:xx:yy:zz
      EPSON WorkForce 600/EPSON Stylus OFFICE TX600FW/BX600FW/                                                   (xx, yy, zz represents a value unique to each printer)
      EPSON Stylus SX600FW/ME OFFICE 700FW have a network function and
      stores there MAC address (Media Access Control Address) in the EEPROM on
                                                                                                Setting flowchart
      the Main Board. The Main Board supplied as an ASP does not come with the
      MAC address written on it, therefore, you are required to set the MAC address
      to the new Main Board after replacement. The following explains the                                                  START
      procedure.
        C A U T IO N
                          When the data of EEPROM on the old Main Board can be read
                           out, this adjustment is not required.                                                     Is the MAC address on    Yes          Replace the Main Board with
                          To avoid a conflict of MAC address on a network, make sure to                               the label readable?                 a new one.
                           correctly follow the MAC address setting flowchart given on the
                           right.                                                                                                 No                       Enter the MAC address
                          The user should be notified of the change of MAC address                                                                        written on the label using the
                                                                                                              Replace the Main Board with a new one.       Adjustment Program.
                           because of the following reasons.
                             If the user has set the printers MAC address on a router, the
                              repaired printer with a new MAC address cannot be                                 Attach a new MAC address label
                              connected to the network.                                                         on the MB Upper Shield Plate                          END
                             The default printer name on a network consists of EPSON
                              and the last six digits of the MAC address. Therefore, the                     Enter the new label MAC address using
                              printer name becomes different from the previous one.                          the Adjustment Program and set it.
       Preparation                                                                                                          END
      When replacing the Main Board, make sure to note down the MAC address written on
                                                                                                                      Figure 5-12. MAC Address Setting Flowchart
      a label on the MB Upper Shield Plate. If the address is not readable due to
      contamination or any other cause, attach a new MAC address label (part code:
      1489500) and note down the new address. See  4.4.1 Main Board Unit (p102)  for
      description about the label position.
Setting procedure
      3.    Select the Initial Setting from the menu. The initial setting screen appears.
      4.    Enter the last six digits of MAC address into the MAC address entry field, and
            click the MAC Address input button.
            (Enter the address again into the second entry field to confirm it.)
      5.    Select the network status sheet print menu on the printers control panel, and print
            the sheet. Check the MAC address printed on the sheet to see if it is correct.
                                                                          6
                                                           MAINTENANCE
Confidential
6.1.3 Lubrication Refer to the following figures for the lubrication points.
      The type and amount of the grease used to lubricate the printer parts are determined                                                            <Lubrication Point>
                                                                                                        Front
      based on the results of the internal evaluations. Therefore, be sure to apply the                                                               Contact points (x 9) with the Main
      specified type and amount of the grease to the specified part of the printer mechanism                                                          Frame.
                                                                                                                         Driven Pulley
      on the following occasion.
                                                                                                                                                      <Lubrication Type>
       Any parts required the lubrication are replaced.                                                                                              G-71
       The printer is disassembled/assembled. (If necessary)                                                                                         <Lubrication Amount>
                                                                                                                                                       1 mm x 1 mm
        C A U T IO N
                               Never use oil or grease other than those specified in this
                                manual. Use of different types of oil or grease may damage the                                                        <Remarks>
                                component or give bad influence on the printer function.                                                              Use an injector to apply G-71.
                               Never apply larger amount of grease than specified in this
                                manual.                                                                 Back
                                                                                                                                            <Lubrication Type>
                                                                                                                                            G-74
                                                                                                                                            <Lubrication Amount>
                                                                                                                                            0.04g/point
                                                                                                                                            <Remarks>
                                                                                                                                            Use a brush to apply G-74.
Lubrication Points
PF Roller
Figure 6-3. Lubrication on Front Paper Guide (2) Figure 6-4. Lubrication on PF Roller
                                                                                                                        A B
                                                                                                        2.8 mm
                                                                                                                                         Right Side View
                                                                                                                                        (Inner surface of
                                                                                                                              7 mm      the Main Frame)
              Cam B
Lubrication Point ( : x 2)
Main Frame
                                                                                                        3.3 mm
                                                                                                                    C                    Right Side View
                                                                                                                               D
                                                                                                                               3.5 mm   (Outer surface of
                                                                                                                                        the Main Frame)
Figure 6-9. Lubrication on the Guide Rail of the Lower Scanner Housing
3.4 mm
Main Frame
                                                                       7
                                                           APPENDIX
Confidential