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                                  1
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    BELL-METAL
     CASTING
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BASIC INFORMATION
                    A detailed study on
                    The bell-metal casting
                    technique of BETUL,
                    Madhya Pardesh.
Group Members:
                      Nandini Pandit
                        Sonali Gour
                      Pavitra Sharma
                       Simran Sihag
                         Ekta Singh
                    Akanksha Shrivastava
                        Ainie Islam
This cluster was a great opportunity for us to get out of our comfort zones and experience one of the most wonderful crafts of the country.
Our heartiest gratitude goes to the artisans of Betul for their patience and energy who took out time from their busy schedules to provide us
with any information we needed.
Mr. Souik Haldar and Mr. Ankur Raj, our class coordinator and faculty-mentor respectively are specially to be recognized for organizing
everything and being our support system throughout the course of the module. Without their deliverance, we could not have been able to
achieve any fruitful outcomes of this expedition.
We would like to express our special gratitude and thanks to the various people whom we interacted with during the course of the subject for
giving us such attention and time.
Our thanks and appreciations also go to our class mates and people who have willingly helped us out with their abilities.
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       CONTENT
           01 pircy- bWtUl
    INTRODUCTION TO BETUL 14-15                 03 sa/n Evm( P{aik{Yaa
                                                TOOLS AND PROCESS 51
      • INTRODUCTION TO BETUL
      •INTRODUCTION TO THE
                                                • RAW MATERIAL
        TRIBE
                                                •TOOLS AND MACHINES
      • HISTORY
                                                •PROCESS
      • ORIGIN
      •SOCIAL AND CULTURAL
        INFLUENCES            02 pircy- ixLp
                     INTRODUCTION TO THE CRAFT 26-27
                                •ABOUT DHOKRA
                                •DHOKRA IN BETUL
                                •WORK ENVIRONMENT
                                •OTHER CRAFTS
                                •HEAD ARTISAN
                                *POPULARITY
                                •GOVERNMENT AID
                                •SPECIALIZATION
                                •DIFFERENCE FROM
                                 CHATTISHGARH
8
     04 vStu Evm( kairgr          06 hmara Anu.v
PRODUCTS AND ARTISANS 72-73   OUR EXPERIENCE 96-97
  •DESIGNS
  •PRODUCTS
  •PRODUCT RANGE
  •ARTISANS
                                                     9
     OVERVIEW
10
                                           The students of semester 5, Fashion and lifestyle Accessory Design Department were to go through a Craft
OVERVIEW                                   cluster initiative as per the course curriculum of NIFT. From NIFT, Bhopal, the students were taken tu
                                           Betul district of Madhya Pradesh to undergo a detailed study of the caft of bell-metal casting and document
                                           their experience and learning.
                                           The students were supposed to work in groups and study the craft thoroughly over a course of 6 days and
                                           document their research and field work in a systematic manner as a document.
                                                                                                                                                         11
           to the document
 INTRODUCTION
                                           This document is a reflection of our efforts, a collection of extensive information collected by various sources
                                           and the complete guide with step-by-step procedure of the craft in focus- the Dhokra craft of Betul.
                                           It consists of a variety of information under various topics, including the general information about Betul, its
                                           people, flora-fauna, culture, festivals, etc , The process from sourcing of the raw materials to the finishing of final
                                           product, costing, marketing, competitions and other aspects related to the craft.
                                           Dhokra (also spelt Dokra) is non–ferrous metal casting using the lost-wax-casting technique. This sort of metal
                                           casting has been used in India for over 4,000 years and is still used. One of the earliest known lost wax artefacts
                                           is the dancing girl of Mohenjo-daro. The product of dhokra artisans are in great demand in domestic and
                                           foreign markets because of primitive simplicity, enchanting folk motifs and forceful form. Dhokra horses,
                                           elephants, peacocks, owls, religious images, measuring bowls, and lamp caskets etc., are highly appreciated.
                                           This document doesn’t only contain the important information about the craft; it also is a collection of images
                                           and diagrams helpful in understanding of the processes involved. Thoughtful addition and Systematic
                                           compilation is what makes this document a worth-while read. Relevant information about the craft, its history,
                                           its procedure, the final product, its marketing, its costing, and our experience can be easily found here.
                Betul has a history of
                Folk paintings, bam-
                boo, jute, woodcraft,
                stone craft, iron craft,
                Metal craft, terra-cot-
                ta, paper- mache, zari
                work (gold thread em-
                broidery), ornaments,
                dolls etc.
                Each hand-crafted
                product of Madhya
                Pradesh is charming
                enough to sweep you
                off our feet and lets
                us wonder about its
12
INTRODUCTION
               13
     01
14
pircy-bWtUl
   ABOUT BETUL
                 • INTRODUCTION TO BETUL
                 •INTRODUCTION TO THE
                   TRIBE
                 • HISTORY
                 • ORIGIN
                 •SOCIAL AND CULTURAL
                   INFLUENCES
                                           15
 introduction
           to betul                        Betul District is a district of Madhya Pradesh state in central India. The city of Betul serves as its administrative
                                           headquarters.
                                           It was the border of the cotton-growing area. Betul derives its name from the small town of Betul Bazar, about
                                           5 km south of the present city which was the district’s headquarters. In 1822, the District Headquarters was
                                           shifted to the present place, which was a village called Badnur at that time.
                                           Betul is one of the marginally located southern districts of Madhya Pradesh, lying almost wholly on the Satpura
                                           plateau. It occupies nearly the whole width of the satpura range between the valley of the Narmada on the north
                                           and the bearer plains on the south. It forms the southernmost part of the Bhopal Division.
                Each hand-crafted
                product of Madhya
                Pradesh is charming
                enough to sweep you
                off our feet and lets
                us wonder about its
16
17
           to the TRIBE                                                      THE CRAFT TALE OF BHAREVA - ‘MASTERS CASTERS
                                                  In the heartland of India lies its largest state, Madhya Pradesh filled with lush green forests, magnificent monu-
 INTRODUCTION                                    ments, exuberant festivity and blissful solitude. In this land of wonderful and contrasting variety, handicrafts lend
                                                 a touch of magic - a charm unique to Madhya Pradesh.
                                                 Folk paintings, bamboo, jute, woodcraft, stone craft, iron craft, Metal craft, terra-cotta, paper- mache, zari work
                                                 (gold thread embroidery), ornaments, dolls etc.
                                                 The ‘Bhareva craft of Betul’ is the art of sculpting brass with the ancient technique of lost wax casting. Practiced in
                                                 West Bengal, Orissa and Madhya Pradesh, this metal craft finds different forms of expressions with the different
                                                 tribes and traditions. The Gond, Baiga and Korku tribal communities of betul, and nearby districts of Madhya
                                                 Pradesh, are highly skilled in this ageless craft. The tribal crafts reflect the lives of their users, their food and its
                                                 source, their rituals to propitiate unknown forces, which include their art and crafts, music and dance and unfold-
                                                 ing the rich Indian heritage globally.
                                                 Every article produced authenticates the purity of the uniqueness of the design, as Bhareva craft involves casting
                                                 molten metal in moulds and each piece reflects exclusiveness of its origin as for every piece its own mould is made.
                                                 The tribal folk motif and design defines an inspiration that is epic and shed lights on the aspects of life. The legacy
                                                 created by the designs can attempt to keep the craft alive.
                To make the imaginable
                real’ personifies the Bhare-     They radiate an aura, exhibit hereditary skills, whisper painstaking craftsmanship and evoke an urgent desire to
                va craft as the artisans have    learn more about the land and its colorful people The initiative for the elevation and sustainability of the Bharevas
                skillfully harmonized their      from getting unacknowledged is the required urgency as ‘Bhareva shilp` is a sheer revelation of the Indian heritage.
                age old knowledge and            ‘And in this craft lie thousands of our ancestral tales wrapped like a soul that only grows but not old.”
                techniques sustaining their
                priceless traditional designs
                and also the new designs to
                meet modern day market
                demands.
                The important ritualistic
                objects like the rings and
                daggers, which has now
                taken diverse ornamental
                forms still prevail impor-
                tance for a young couple
                who is anticipating a new
                life after a sacred marriage
                ritual. Their life would start
                after enshrining their deity
                in the house embodies the
18              traditions of the tribes.
INTRODUCTION TO THE TRIBE
                      19
     HISTORY AND ORIGIN
20
                                      Betul popped up in the pages of indian history only during medieval period, when the erstwhile Gond Kingdom
                                      seized the entire Central India. Besides, Betul medieval history few more important events which today have
                                      become part of region’s folklore.
                                      The statues and sculptures found near Betul by archeological survey of India illustrate the use of metal casted jew-
                                      ellery in ancient times in this area. It is believed to be a part of Magadh dynasty initially, which was later taken over
HISTORY
                                                                                                                                                         21
                                         Betul is one of the marginally located southern districts of Madhya Pradesh, lying almost wholly on the Satpura pla-
                                         teau. It occupies nearly the whole width of the satpura range between the valley of the Narmada on the north and the
                                         bearer plains on the south. It forms the southernmost part of the Bhopal Division
                                         The district derives its name from the small town of Betul Bazar about 5 km south of Badnur, the Headquarters of
                                         the district. During the Maratha regime also, in the beginning of the British rule, Betul or Betul Bazar was the district
                                         Headquarters.
 ORIGIN
22
HISTORY AND ORIGIN
                     23
     CULTURAL AND SOCIAL
         INFLUENCES
24
SOCIAL & CUTURAL
                                               Main tribes inhabiting the district are Gonds and Korkus.
                                               Caste system of main tribes residing in Betul
                                               •	      Gond and Korku do Forest associated works
                                               •	      Bhareva are Bell metal workers
                                               •	      Pradhan are the Story tellers of ancient Gond kings
                                               •	      Gaiki are Cattle rearers
INFLUENCE
                                               •	      Kumhar are Potters
                                               •	      Bharewas are very less in numbers.
                                               Hindi, Marathi, Gondi and Korku are the main languages spoken in this district.
                                                                                          ECONOMIC STRUCTURE
                                                Farming and metal casting are their traditional occupations besides which they also have secondary occupations.
                                               The tribal economy is mainly based on the weekly hats and bazars in nearby villages. Generally, these people are from
                                               the lower economic strata but their status is rapidly rising now because of the growing market.
                   Betul District is
                   divided into 10 Tehsils,
                   309 Panchayats, 2011
                   Villages. Shahpur Tehsil
                   is the Smallest Tehsil by
                   population with 95909
                   populations. Betul Teh-
                   sil is the Biggest Tehsil
                   by population with
                   539328 populations.
                                                                                                                                                         25
     02
26
pircy- iXlp
  ABOUT THE CRAFT
                    •ABOUT DHOKRA
                    •DHOKRA IN BETUL
                    •WORK ENVIRONMENT
                    •OTHER CRAFTS
                    •HEAD ARTISAN
                    *POPULARITY
                    •GOVERNMENT AID
                    •SPECIALIZATION
                    •DIFFERENCE FROM
                     CHATTISHGARH
                                        27
     ABOUT THE CRAFT
28
ABOUT DHOKRA
                                         Dhokra is non-ferrous metal casting technique using the lost-wax casting technique. One of the earliest known lost
                                         wax artefacts is the dancing girl of Mohenjo-daro. The product of Dhokra artisans are in great demand in domestic
                                         and foreign markets because of primitive simplicity, enchanting folk motifs and forceful form. Dhokra horses, el-
                                         ephants, peacocks, owls, religious images, measuring bowls, lamp caskets etc. are highly appreciated. The Dhokra
                                         people are settled over a vast tract in the mineral-rich central Indian tribal belt covering the modern regions of Oris-
                                         sa(mainly people from the aboriginal caste called Sithulias), Jharkhand, Chattisgarh and parts of Andhra Pradesh.
                                                                                                                                                       29
 ABOUT DHOKRA
                                                                                        Dhokra- Art of Bell Metal
                                          Dhokra (also spelt Dokra) is non–ferrous metal casting using the lost-wax casting technique. This sort of metal
                                          casting has been used in India for over 4,000 years and is still used. One of the earliest known lost wax artefacts
                                          is the dancing girl of Mohenjo-Daro.
                                           The product of dhokra artisans are in great demand in domestic and foreign markets because of primitive sim-
                                          plicity, enchanting folk motifs and forceful form. Dhokra horses, elephants, peacocks, owls, religious images,
                                          measuring bowls, and lamp caskets etc., are highly appreciated. The lost wax technique for casting of copper
                                          based alloys has also been found in China, Egypt, Malaysia, Nigeria, Central America, and other places.
                                          Lost wax method of casting a sculpture was first practiced during indus valley era around 2500 BC. In India, the
                                          ancient scholarly work ‘Shilpshastra’ goes into the detail of metal working with alloys and casting of wide range
                                          of utilities from daily use items, sacred artworks and architectural products. Here, metal work largely derives its
                                          inspiration from religion. Before any artisan sits to make the figure, he prays for guidance from Tvastram (son
                                          of Lord Vishwakarma), said to be an expert in metal alloys.
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DHOKRA IN BETUL
DHOKRA IN BETUL
                  31
                                        As a young couple enters the sacred institution of marriage, anticipating a new life, new roles and a new
         IN BETUL                       household, a humble yet revered image of the tribal deity is enshrined in the new home, before anything
                                        else. Sculpted by the local metal craftsman, the brass figurine embodies the tribal traditions and beliefs
                                        of the Gonds of Betul, Madhya Pradesh.
DHOKRA
                                        Farming and metal casting are the traditional occupations of families in Betul besides which they also
                                        have secondary occupations. The tribal economy is mainly based on the weekly hats and bazars in near-
                                        by villages.
                                        The ‘Bhareva craft of Betul’ is the art of sculpting brass with the ancient technique of lost wax casting.
                                        Practiced in West Bengal, Orissa and Madhya Pradesh, this metal craft finds different forms of expres-
                                        sions with the different tribes and traditions. The Gond, Baiga and
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       WORK ENVIRONMENT
The family works around the house i.e. the backyard of the
house for the preparation of the inner cores, wax, coiling,
moulds, making of the investment and preparation of the kiln.
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OTHER CRAFTS IN BETUL
     POTTERY• BAMBOO WORK
                            35
                                                                                     POTTERY IN BETUL
                                      The earliest forms of pottery were made from clays that were fired at low temperatures in pit-fires or in open
                                      bonfires. They were hand formed and undecorated. Because the biscuit form of earthenware is porous, it has
                                      limited utility for storage of liquids. However, earthenware has a continuous history from the Neolithic period
                                      to today. It can be made from a wide variety of clays. The development of ceramic glaze which makes it im-
                                      permeable makes it a popular and practical form of pottery making. The addition of decoration has evolved
 POTTERY
                                      throughout its history.
                                      Matkis (spherical earthen vessels used to store water), Gamla (flower pots), Gullak (piggy banks), Diyas (lamps),
                                      Kulhar (famous chai glasses) are some of the traditional products people master here on manual potter wheels.
                                      The process of production is typically organic comprising of mostly natural ingredients, eventually hand-made
                                      and shaped – with no mechanical excesses. The basic raw material – black soil is procured in tractors from fields
                                      – owners of which are willing to transact. Till recently, potters would excavate fertile soil from the river banks in
                                      the vicinity, but the process ceased once that area came under the purview of Pench National Park and its forest
                                      reserves. The other raw materials required are red soil for making the distinctive red color; water to mix large
                                      proportions of earth so as to obtain a consistent concoction of pure black soil through kneading of clay. Fire
                                      wood, cow dung, bricks, broken pots, and hay/husk are materials used to make ‘natural’ or ‘traditional’ kilns for
                                      ‘bisque firing’ earthenware so as to provide this fragile produce, with high durability.
           Conducive to cotton
           cultivation, black soil
           exhibits high moisture
           retention qualities,
           and is one of the most
           superior forms of soil
           utilized in pottery all
           across the country.
           Farmers and potters of
           Neempaani, practice
           this timeless hand-
           craftsmanship as their
           primary occupation
           next to only subsistence
           agriculture. Painted
           with white and blue,
           almost every house
           is made of mud (kac-
           cha houses), has huge
36         verandahs for mould-
           ing earth into earthen
           utilities and beautiful
           crafts.
                                                                The potter village economy
A typical potter purchases around three tonnes of soil or a tractor full of earth for Rs 1000. This lasts for around a month and is moulded into around
400-500 matkis on an average. A matki is typically ready in half an hour on the potter’s wheel after which it is dried under the sun for a day. The initial
hue is usually a smooth greyish black seemingly delectable to the eyes in the scorching summer months. Thereafter, red soil is mixed with water to obtain
shades of red, russet or auburn – the color that typically distinguishes unglazed pottery all across the world. No synthetics or paints are used at this stage.
The next step is to meticulously stack the freshly made works into the traditional kiln in which clay works are bisque-fired into the flames for around
two- three hours. The longer the duration of firing the richer the color transmutes into. Typical black pottery, huge globular handi used for cooking len-
tils and rice is obtained from firing the unglazed works for longer durations. Women from the household usually engage in this part of the process. Once
this is done, well defined objects of a reddish brown shade emanate from the kiln that are now durable, robust, color fast and ready to be retailed.
The bulk purchase rates are nominal. Rs 25 for a Matki which otherwise sells for Rs 40-50; Rs 20 for a flower pot and so on. The economy runs on its
peak during summer, ironically the time when potters are usually less labour efficient owing to extreme temperatures. An average Neempani potter
works for around 5-6 hours over and above his subsistence agrarian preoccupations.
                                      In the state of Madhya Pradesh, the major bamboo producing centers are the regions of Betul, Balaghat,
                                      Shahdol, Seoni and Mandla. Local artisans and the tribals are skilled at putting it to good use.
                                      Basket and mat weaving is a major craft in Madhya Pradesh because of readily available Bamboo. The Toori
                                      community in Betul district weave about 50 different types of baskets which are used for various daily needs
                                      and ceremonial presentations during the festive occasions. Beautifully crafted baskets and windows of bamboo
                                      are found in Alirajpur. Bamboo and cane are used for chairs, tables, lamps and many other furniture accesso-
                                      ries. Things made of bamboo are collectable art pieces.
                                      Bamboo products include decorative pieces like flowers, vases, photo frames; utility items such as mats, bas-
                                      kets, etc.
               The local artisans
               have skillfully
               hamonized their age-
               old techniques and
               knowledge with
               innovative designs
               to meet the demands
               of modern market.
               Bamboo Products
               of Madhya Pradesh,
               India owes a lot,
               especially to the
               highly skilled Gond,
               Korku and Baiga
               tribal communities.
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BAMBOO WORK
              39
     HEAD ARTISAN
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HEAD PERSON
                                        The head Artisan in Betul is, “Baldev Baghmare”The craftsman Sukhram Baghmare re-sides in Tigaria village along
                                        with his family which includes his wife, son Baldev, daughter in-law and two grandchildren.
                                        Sukhram inherited the craft from his fore-fathers and has further passed on the skill to his son Baldev, who also runs
                                        the Bhareva Shilp Kala Kendra in Tigaria.
                                                                                                                                                      41
     POPULARITY
42
popularity
                                          The metal craft of Madhya Pradesh has a fascinating range. The master craftsmen of the state
                                          have created symphonies in metal. The earlier craft was confined to utensils and ornament but
                                          later craftsmen diversified their work to include icons of locally revered deities, figures of hu-
                                          man, animals and birds and other decorative objects.
                                          The Dokra craft is highly esteemed in all parts of the world for its primeval simplicity and its
                                          amazingly intricate motifs. Moreover, the figures have a rustic and antique finish that makes
                                          them more appealing.
                                                                                                                                               43
 government aids
                                         As based on the artisans’ statements, There are no specific privileges or facilities provided to the artisans . Although
                                         the artisans and craftsmen admitted that they do have
                                         certificates which have been recognized by the government and also added that the
                                         certificates haven’t got them any facilities or support yet.
44
GOVERNMENT AIDS
                  45
 specializations
                                                Figures of goddesses and animals are mostly portrayed and products which reflect life.
Figures of elephants, horses, cattle and peacocks, utensils and jewellery are mostly made by the craftsmen.
                                                Following the typical folk style of this area, the cattle bell is one of the oldest objects made by this technique. The
                                                bell is even worshipped as a god by some Gonds, its sweet sound symbolizing cattle and hence, prosperity. The oil
                                                wick lamp is another very important ritualistic object which has now taken diverse ornamental forms.
46
SPECIALIZATIONS
                  47
              FROM CHHATISGARH
 difference
                                           Chhattisgarh has a finely developed art of making lost wax cast ritualistic and utility objects. This art is
                                           famous as Dhokra.
                                           Bastar region has the largest concentration of craftspersons.
                                           In Bastar, the Gharuas use wax for metal casting the idols ; they install them in the Devgudi ;Village
                                           Shrine, of a deity under the trees.
                                           Cast forms of Dhokra has three variations.
                                           Two of them have only metal content and these are usually flat motifs or thin- walled hollow containers
                                           or figurines without a clay core.The third one includes object of larger volume such as animals and lamp
                                           stands, where a clay core is retained inside a thin layer of metals as an economic measure.
                                           In some cases, when the outer layer is a lattice, then thin core is mechanically removed in the finishing
                                           stage.
               The different regions
               of Madhya Pradesh           Rice husk is added to the core to reduce its weight.
               and Chattisgarh have a      The decorative parts of the object are separately added with wax and joined together with chaar, a hot iron
               prolonged                   rod.
                tradition of metal         Bamboo sticks are inserted to create channels for molten metal to enter the wax filled cavity.
               craft. Number of tribal     The Bharewa (one who fills) of Betul belong to the first category in which objects are made by pouring or
               and folk artisans are       filling molten metal into the mould.
               traditionally involved      Apart from utensils, they traditionally make harnesses for house andornaments for cattle, lamps and bird
               in practising this craft.   figures.
               Malar from Sarguja,
               Jhara from Raigadh,
               Ghadwa from Bastar,
               Swarnakar from
               Tikamgarh and Bhare-
               wa from Betul - they
               all play a vital role in
               keeping this craft in-
               tact. The basic process
               of casting from Sar-
               guja to Tiktill exists.
               amgarh and from Bas-
•RAW MATERIALS
• PROCESS
                                                51
                            RAW MATERIALS
•The age old technique of bell metal casting follows the traditional processes that have been applied since its origins with a few enhancements. The raw materials
       52
required and the precise techniques that go into this handicraft are as follows.
LIST OF RAW MATERIALS THAT GO INTO MOULD
     Husk —
1    Source: locally available wheat straw also used to feed cattle.
     For giving extra strength and avoiding cracks while drying, which is the result of shrinkage in clay.
2
     Kachchi Mitti —
     Source: nearby grounds, fields.
     For making the inner core structure.
     Chikni Mitti —
4    Source: nearby fields.
     Applied on clay mould for giving smoothness.
     Substitute — terracotta clay
5
     Soya bean oil —
     Source: Nearby market.
     Used in wax preparation to make wax moldable and flexible. Applied on hand before heating the wax on fire to
     prevent wax sticking on hand.
                                                                                                                    53
     Wax—
6    Source: Procured from Chicholi. Tribals of Chicholi collect it directly from the bee hives.
     This wax is processed with ral and soybean oil for use. For making wax moulds, wax threads and small parts.
7
     Green Leaf—
     Source: trees
     To avoid sticking of wax on the clay mold.
     Resin (ral) —
8    Source: secretion from sal tree
     Prevents deformation of wax.
     Cow dung —
9    Source: nearby homes and roads
     Prevent cracks in the mould while baking.
10
     Iron pins & water
54
55
RAW MATERIAL THAT GOES
     INTO CASTING
56
    Metal —
1   Source: Old material and scraps from local market.
    For making final product in bell metal.
Coal —
5   Wood —
    Source: Forest wood
    Used as a fuel in kiln.
                                                                   57
     TOOLS AND MACHINES
58
MOULD MAKING:
    Kachni
1   It is a wooden tool used for sticking and shaping small wax rings.
    There are different variations of kachni for different works.
    Craftsmen get it made from local carpenters.
     Patha
3    It is a wooden platform on which wax sheets and models are made.
     Pichkari
     It is a wooden, manual machine to draw wax threads.
     The traditional pichkari consists of three parts.
4    1.Nozzle — in which wax lump is filled. It is a wooden handle, in the center of which a hollow cavity is fitted
     with a hollow metal cylinder.
     2.Piston — from which the pressure is exerted. It has a carted metal cylinder, fitted at the center, in a similar
     wooden handle as Nozzle. The craftsmen get the wooden handle made from local carpenters and make the
     brass casting by themselves.
     3.Chhalni (Dye) — These are small, circular metal plates with holes of same diameters. There are different
     types of dyes, according to the diameter of the holes.
     FUNCTIONS:
     •Both the wooden handles (Nozzle & Piston) are kept on one another.
     •In the lower wooden handle, a circular dye is placed in the hollow cylinder, which contains the lump of hot
     wax.
     •This lump is pushed with the upper wooden handle consisting of a solid metal cylinder.                             59
     KILN TOOLS AND FINISHING
     TOOLS
60
    Sansi (pincers)
1   Iron pincer used for holding different things during the process. These are of various shapes and sizes,
    and are procured from local market.
    Hathora(hammer)
2   It is an iron tool for beating, which is purchased from the local market.
3
    Weighing machine (tarazu)
    Automatic digital weight machine.
    FINISHING TOOLS
4   1. Power Blower or Manual Fan
    2. Buffing Machine – to enhance the shine of the metal anfd reduce roughness.
    3. Hand Buffing Machine
    4. Hand cutter — mainly for cutting metal channels after casting
    5. Files (reti) — used for finishing and shaping the metal.
                                                                                                               61
PROCESS
62
                         CORE
                       1
                      WAX MODEL
                       2
FINISHING   REMOVAL OF INVESTMENT
            MOULD      CASTING
5           4          3     63
 Step 1 - CORE
 PREPARATION OF MOULDS                                                                        1
 Mould is made according to the requirement of the item (hollow / solid).
 •Mould with core to cast hollow articles.
 •Mould without core, i.e, completely hollow mould.
 •Mould is prepared in three steps which include Core, Wax Model, Investment.
 • Kachchi mitti and bhusa is mixed together with a very little quantity of water.
 • A rough structure is made and allowed to dry for sometime.
 • A thin coat of a paste, made from jali mitti, chikni mitti and water is prepard,
 and it is allowed to dry. It provides a smooth surface to the basic structure.
 • Green leaves are rubbed against the core, so that the wax which is to be applied
 on the core does not remove the clay on melting in kiln.
64
                                        4                                             3   2
Step 2 - PREPARATION OF WAX
• Ingredients                                                                                      1
1) Ral (resin)
2) Bee’s wax
3) Soybean Oil
• (Resin + oil) & bee wax is mixed in the proportion of 1:3.
• Crushed and beaten pieces of wax are heated along with ral and soybean oil and stirred for
easy and quick flow and filtered through a cotton cloth.
• The filtered pure wax is collected in the container (for hardening) filled with water at room
temp., which is kept beneath the cloth.
•After hardening, wax is taken out of the water and kept in sun light / fire to make the wax
soft enough to be processed for further kneading and wire drawing.
                                                                                                  65
                                          4                                                 3     2
Step 3 - PREPARATION OF WAX WIRES
                                                                                                      1
  • The die (kind of a sieve) of required diameter of wires is fitted in the nozzle of the
  pichkari, the oil is applied inside the nozzle and a small lump of wax is inserted in it.
  •The wires are drawn by pressing the wax in the nozzle with the piston.
  •For a lump of wax, this process should be done quickly, because wax gets hard if kept
  for a longer time.
  •Sheets are made by beating the wax lump with hatha on a flat wooden platform.
 66
                                            4                                                 3   2
Step 4 - APPLICATION OF WAX ON CORE
                                                                                                   1
 • This process involves two basic techniques, winding and merging.
 • The wax wires are wound around the core according to the requirement of the design.
 • Different motifs are placed on it.
 • Merging of wax is done to join the different parts of the model, if any.
 • Wax model for solid articles are made by molding wax lumps and ornamentation is done
 by wax wires.
 •Channels of wax are made and joined together at a point or through a path, to let the mol-
 ten metal in while casting.
 • Number of channels varies from design to design.
                                                                                                   67
                                         4                                               3     2
Step 5 - PREPARATION OF INVESTMENT
                                                                                                          1
  •It is a very significant process in casting as the quality of a cast depends on this to a larger
  extent. It is applied carefully on all the details of the model to ensure that metal reaches in
  all the parts of the mould.
  •A thin coat of chikni mitti and water is applied over the wax, and is allowed to dry.
  •Second layer is applied, consisting of, kachchi mitti, jail mitti and little amount of water,
  to form dough and is allowed to dry.
  •The final, outermost thick layer is done with kachchi mitti, bhusa and gobar ka ghol (cow
  dung), and a chaadi (pouring cup) is also made with this composition.
 68
                                            4                                                  3      2
STEP 6 - PREPARATION OF CASTING
Two bhattis (kilns) are set up, one for melting of the metal and another for baking of the mould. Both the kilns are setup one after the other, such that,
the baked moulds and the molten metal is obtained at almost same time.
Step 1 — KILN FOR MELTING OF THE MET-
•The kiln is first cleaned. Deposited ash and waste of previous firing are removed.
•Few iron rods and broken pieces of earthen pots are placed on the mouth of kiln, leaving air passage, to avoid the material kept in the kiln to enter into
the air pipe.
•A layer of cow dung cakes is put and Kerosene oil is spread and fire is lightened.
•A tire tube along with wood pieces is kept above these lightened cakes to ignite fire.
• Coal pieces are then thrown into the kiln.
•A blower is fitted in the air pipe to provide continuous air supply. The speed is regulated by tying the cotton cloth on the mouth of the blower.
•Coal is crushed at a regular interval with an iron rod and then more coal is added.
•After sometime, ember is achieved, i.e. a glowing, hot coal made of greatly heated wood, coal, or other carbon-based material that remain after. Embers
glow very hot, sometimes as hot as the fire which created them.
•They radiate a substantial amount of heat, long after the fire has been extinguished and more constant form of heat, as opposed to an open fire which is
constantly changing along with the heat it radiates.
•Now, a crucible, filled with metal scrap (to be melted) is kept and surrounded by more coal pieces and the kiln is covered with bricks, so as to retain the
heat produced in the kiln.
                                                                                                                                                    69
                               1                                      2                                       3                                       4
Step 2 - KILN FOR BAKING OF THE MOULD
• A layer of Cow dung cakes are kept and lightened up. Moulds are
placed upside-down, keeping the pouring cup downward, on the kiln.
• Gap between the moulds is covered with cow dung cakes.                     1   2
• The moulds are allowed to be baked. The molten metal is then poured
into the moulds.
• The baked moulds are hold straight with the help of sansi (pincers).
• The molten metal is poured into the mould with the help of chamchi.
• Moulds are left to solidify the metal.
• Water is poured on them to cool down or they are dipped into the
water.
• The moulds are broken with the help of a hammer.
• Water is again poured onto the article, and then, the debris is re-
moved.
3 4 5
  70                      6                                              7       8
STEP 7 -FINISHING OF THE PRODUCTS
                                                               1
   • Tools, materials and Equipment used :
   — Buffing machine
   — Power Saw
   — Files
   • For Antique Finish
   — Soyabean oil is taken on cotton and rubbed on the prod-
   uct.
   — Green leaves are taken and the product is kept in the
   smoke produced by the burning leaves.
   — Then baalu (sand) is rubbed on it to get antique look.
                                                               71
                                                        3
     04
72
vStu Evm( kairgr
    PRODUCTS AND ARTISANS
                            •DESIGNS
                            •PRODUCTS
                            •PRODUCT RANGE
                            •ARTISANS
                                             73
     DESIGNS
74
                                    Craftsperson takes his inspiration from his enriched environment, be it the village, tribal, myriad of trees, birds and ani-
                                                                                       mals, mythology or rituals.
                                    The traditional designs are very close to the craftsmen life, their surroundings and their culture. The craftsmen are deeply
                                    influenced by the symbolic images of deities mainly Lord Shiva, one of the all-powerful Trinity in Hinduism, and his
DESIGN
                                    spouse Parvati. The other enduring image is of ThakurDev, who rides a miraculous horse and is supposed to protect vil-
                                    lage from calamities. There are other deities of peace, prosperity, happiness and health Craftsmen, basically, simplify and
                                                                  give a form to their myths and magic through bell metal art pieces.
                                    The art pieces reflects the aesthetics of the local community. Each piece of work is characterized by intricate attention to
                                    detail, visible in the jewellery that bedecks the tribal heads, the elephant’s howdah, and tortoise shell or even in a simple
                                    container’s geometric lines. The designs and motifs have their own norms of proportion. Surface ornamentation is an
                                                                            important aspect of these metal casted products.
                                                                                                                                                      75
     PRODUCTS
76
                         TRADITIONAL PRODUCTS                           UTILITY PRODUCTS
                                                                        • Key Ring Holders
                         • Bells (for cattle)                           • Key Rings
                          • Bangles                                     • Hooks
                          • Diyas                                       • Hangers
                          • Chitkura (a musical instrument) (cymbals)   • Jars (for sugar, tea, coffee)
                          • Story-telling frames                        • Boxes (in different sizes, shapes and designs) - Jewellery box - Sin-
                                                                        dur box
                                                                        • Door Handles
                         OCCASIONAL                                     • Clock
                                                                        • Candle stands
                         • Kataar (Ritual Weapon for groom)             • Lampshades
                         • Rings for Bride-Groom                        • Mirrors (Wall and Hand mirrors)
                                                                        • Flower Vase
                                                                        • Photo-frames
RELIGIOUS
                                                                                                                                    77
                                 DINING ACCESSORIES                 SHOWPIECES                         STATIONARY PRODUCTS
PRODUCT RANGE                     • Cutlery                        • Dolls                                • Pen Stands
                                  • Bowls                          • Animals (Deer, Horse, Tortoise)      • Paper Weights
                                  • Spoons (service spoons, eat-   • Masks                                • Book-Ends
                                  ing spoon )                      • Tribal Idols                         • Envelop Holders
                                  • Forks                                                                 • Visiting Card Holders
                                  • Coasters
                                  • Spoon stands
                                  • Napkin Holder
JEWELLERY
                • Necklaces
                • Pendants
                • Ear Rings
                • Bun Pins
                • Bangles
                • Finger Rings
78
PRODUCT RANGE
                79
     ARTISANS OF BETUL
80
ARTISANS                              From 1911 to 1921 about 16000 people from different parts of the country mainly Hoshangabad and Amravati
                                      ( Maharshtra) migrated to Betul district. The migration gradually seeped into the dialect and lifestyles.
                                      Hindi, Marathi, Gondi and Korku are the main languages spoken in this district. The people here worship both Hin-
                                      du and tribal gods without any bias.
                                      Bharewa is the tribe practising ‘Cire Perdue’. The meaning of Bharewa is the one who fills (Hindi; Bharna- To fill).
                                      The people who craft artifacts by filling molten metal in moulds are called Bharewa and the caste is known as ‘Bhare-
                                      wa’. In some areas, Bharewa are also called Bharias, but they do not belong to Bharia caste which is distinctively dif-
                                      ferent from Bharewa caste. Bharewas live in Phongaria, Chunahajuri, Barkhad, Kalamesara, Tigariya and Chitakamat
                                      villages of Betul district.
           Most of the artisans
           started working for bell   They generally live in nuclear families and the eldest male member is the decision maker of the family. Whole family
           metal                      works as a unit, women are also involved in metal casting. The younger generation is also interested in taking this
           as an inherited craft      craft furthe
           from their
            ancestors and pass
           their learning to the
           further generations.-      Deatails of some of the artisans woring with Baldev Baghmare-
                                                                                                                                                    81
     05
82
lagt Evm( ivp<an
     COSTING AND MARKETING
                      •COSTING
                      •MARKETING
                      • HOW DOES THE CRAFT HELP
                      THE TRIBE AND COUNTRY
                      •EMPOWERING THE CRAFT
                      •MARKET COMPETITION
                      •DEMAND AND SUPPLY
                                                  83
     COSTING
84
                                                                                    COSTING
COSTING
                                 	  The elements determining the pricing are:
                                 1.	 Cost of raw material
                                 2.	 Weight of the product
                                 3.	Labour.
                                                                                                   85
 COSTING
           	     Salary of Craftsmen per month with other factors
86
COSTING
          87
     MARKETING
88
                                      The final products are sold through 3 major channels::
MARKETING                                                                                                          LOCAL SHOWROOMS
                                              EXHIBITONS                          EXPORT HOUSES
                                                                                                                The ‘Madhya Pradesh Hast
                                      Exhibitons are the most              Due to the high demand of
                                                                                                                shilp Vikas Nigam’ or The
                                      common and widely accept-            these product outside India,
                                                                                                                ‘Madhya Pradesh handicrafts
                                      ed place of selling of these         many export houses also asso-
                                                                                                                development authority’ helps
                                      items on moderate rates.             ciate themseles with a group of
                                                                                                                the artisans by providing
                                      This mode of selling allows          artisans and act as middlemen
                                                                                                                them space, funds and con-
                                      the artisans themselves to           between these artisans and the
                                                                                                                nections for the setting up of
                                      go and sell their products at        foreign market .
                                                                                                                their business.
                                      their convinience, on their          In this mode of selling, the
                                                                                                                Delhi, Mumbai, Kolakata and
                                      prices.                              role of artisans is limited to the
                                                                                                                Chennai are the majore cities
                                      The clientelle here is local         manufacturing only. Marketin
                                                                                                                of business.
                                      and it is a small scale selling      is done by the export houses.
                                                                                                                It has tie-ups with 27 show-
                                      business.                            The clientelle includes foreign-
                                                                                                                rooms in the state of MP and
                                                                           ers and middlemen.
            The technique of lost                                                                               10 showrooms outside MP.
            wax casting using bell
            metal is a skillful and
            unique craft which
            has a high demand all
            over the world.
                                                                                                                                     89
            can result into great
            revenue.
 HOW DOES IT HELP THE
 TRIBE AND COUNTRY
90
HELPING THE TRIBE
             AND COUNTRY                                                              HOW DOES IT HELP THE TRIBE?
                                             The craft of these people isn’t just means of their livelihood; it is also their tradition which they have been
                                             following for generations now. Because of their passion and respect towards the craft, it has now become
                                             world-famous and has been recognized as one of the dying arts of India and therefore is given a special place
                                             among the other art forms.
                                             The ‘bairawas’ benefit a lot from this craft in terms of money, respect as well as growth. The craft brings them
                                             employment opportunities, start-up opportunities and most importantly, creates employment for the women
                                             of the tribe. Since most of the work can be done indoors and individually, majority of the women are engaged
                                             in the making of metal products which brings them an extra income and acts as an additional benefit for the
                                             family as well as the women.
                                             Apart from creating employment, the craft brings the tribe, the necessary exposure of the market which most
                                             tribes do not get by their usual activities.
                                             There is another important aspect which cannot be missed. The craft is a depiction of the distinctive style of
                                             the tribe’s art and by making innovative products and selling them, their style and a part of their culture gets
                                             promoted worldwide.
                                                                                                                                                    91
                                             play but if something as little as a traditional craft can help a woman to feel empowered by working inde-
                                             pendently, it is something to be noted and encouraged.
     EMPOWERING THE CRAFT
92
empowering the craft
                                                 We, as individuals can be of some help to the ‘Bairawas’ by empowering their means of livelihood- their craft.
                                                 •Promotion of Dhokra: On a platform that we are on and in an age that we are in, we can easily promote dhokra
                                                 by using products made in this style, telling ours peers about its importance and thereby get it ‘trending’.
                                                 •Innovation in the craft: if certain changes are made in the traditional style and some more products of utility
                                                 can be made, the business of these metal items will reach new heights.
                                                 •Betterment of technology: If better technology and better infrastructure is provided to these people, the result
                                                 is bound to be better and there may also be a hike in the sales.
                                                 •Conducting workshops: Workshops which create awareness as well as promote dhokra can be conducted in vari-
                                                 ous institutions so that people have a better idea about this craft and its procedure.
                                                 •Organizing exhibitions: The major source of income as well as promotion for this particular craft is through the
                                                 small exhibitions organized across the country for the small scale businesses. Organizing more exhibitions and
                       Empowerment of the        improving their aesthetic, entertainment and public appeal may result into better scope of business.
                       tribes is essential for
                       the overall develop-
                       ment of the country,
                                                                                                                                                           93
 MARKET COMPETITION-
 DEMAND AND SUPPLY
94
OTHER ASPECTS                                                                         MARKET COMPETITION
                                        The craftsmen depend on haats, bazars and fairs to sell their articles.
                                        They sent their products to Pachmarhi and Bhopal for selling.
                                        The craftsmen of Betul face competition from the craftsmen of Bastar, in the larger market, in terms of quality, range
                                        of products and cost. Bastar metal craft is well exposed and there had been remarkable interventions in the field of
                                        design and technology whereas Betul craftsmen are facing infrastructural and technological constrains.
                                                                                                                                                         95
     06
96
hmara Anu.v
    OUR EXPERIENCE
                     97
 our experience                            NANDINI PANDIT
                                           “First hand learning from the masters of
                                           the craft is one of the most lucky thing one
                                           can ask for and this craft cluster made it
                                           happen. i am extremly grateful and thor-
                                           oughly satisfied by this leaning experience
                                           and would take this great opportunity
                                           again if given a chance.”
                                                                        SONALI GOUR
                                                                        The learning experience of
                                                                        the betul craft cluster was
                  This topic follows
                                                                        beneficial for me i have learnt
                  through the diar need
                                                                        many things from the experi-
                  to our country: Em-
                                                                        enced artisans and they were
                  powerment of wom-
                                                                        very helpful .it was really a
                  en and promotion
                                                                        wonderful experience for me.
                  of the country;s own
                  handi-crafts.
                                      AINIE ISLAM
                                      It was my privaledge to get this type of opportunity
                                      to see the artisans and thier work. All the learning ex-
                                      perience of the betul craft cluster was very helpful to
                                      me for the better understanding of bell metal casting.
                                      Artisans were very humble and shared their knowleg-
                                      de with us. Over all experience was wonderful..
EKTA SINGH
It was a great leaning experience. I was felt like a part of the craftsmaen’s family, trying to
 understand their problems and how they live.
With our study of dhokra craft we have indentified various clusters such as
poetry, bamboo and how they bring their product into the final market.
                                                                                                                                       99
 BIBLIOGRAPHY
                                         https://2.imimg.com/data2/HN/GD/IMFCP-2636695/ballclay-250x250.png
                                         http://www.mibot.com/img/img_7484_lrg.jpg
                                         https://upload.wikimedia.org/wikipedia/commons/8/82/Cow_Dung..JPG
                                         https://images-na.ssl-images-amazon.com/images/I/91KLAsj6vkL._SX438_.jpg
                                         http://i00.i.aliimg.com/img/pb/627/027/246/1272617661664_hz_fileserver2_2418711.jpg
                                         https://i.ebayimg.com/00/s/NzY4WDEwMjQ=/z/c-MAAOSwCGVYB2iS/$_86.JPG
                                         https://cdn.shopify.com/s/files/1/1197/7702/products/Bosch_GPO_12_CE_8_1024x1024.jpg?v=1508574061
                                         http://www.easyhindityping.com/hindi-fonts-download
100
GLOSSARY
           101
                                               Taking out sone time to create memories.
102
Mesmerized by the creative vibes all around.
DEFINITELY moere interesting than Baghmare sir.
                                                                                            103
                                                  Betul through our eyes-QUITE Literally.