R Rear Suspension: R 40K - 46K R 48K - 52K
R Rear Suspension: R 40K - 46K R 48K - 52K
   CONTENTS
DESCRIPTION	                                                                                    PAGE          DESCRIPTION	                                                                                       PAGE
Parts Lists                                                                                                   Special Tools .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 10
   ■■   R 40K • 46K.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2             Notes.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11
   ■■   R 48K • 52K .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4            Selection Guides
   ■■   R 65K. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6          ■■    Cross Tubes.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11
   ■■   R 85K • 100K • 120K.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8                            ■■    Corresponding Center Bushing End Plugs for
                                                                                                                         Cross Tube Replacement . . . . . . . . . . . . . . 11
R 40K • 46K R 48K • 52K
R 65K                                                                                                       R 85K • 100K • 120K
R™ 40K • 46K
	2	SP-167
                                                                                                                            R™ 40K • 46K
			                                                       VEHICLE          			                                                            VEHICLE
KEY NO.	 PART NO.	 DESCRIPTION	                               QTY.         KEY NO.	 PART NO.	 DESCRIPTION	                                    QTY.
1	        	      Equalizing Beam Assembly	                        2        20	     45900-000L	    Rubber End Bushing	                             4
                 	 See Selection Guide 45745-147                           21	     	              Saddle Assembly, Includes Key Nos. 22-25	       2
2	   	           Cross Tube, See Selection Guide on Page 11	1                                     	 See Chart Below	
3	   	           Rubber Center Bushing, Requires Transverse Rods	2	        22	        58795-000	  Saddle Cap	                                     4
                 	 See Center Bushing End Plug Selection Guide             23	        06696-000	  7/8"-14 UNF Saddle Cap Stud	                    8
                 	 on Page 11                                              24	        22962-002	  7/8" Hardened Washer	                           8
	    49400-000L		 R 40K Welded End Plug                                    25	        04842-000	  7/8"-14 UNF Saddle Cap Locknut	                 8
	    49600-000L		 R 40K w/Loose End Plug                                   26	        	           ***One-piece Longitudinal Torque Rod Assembly,
	    29483-005L		 R 46K Optional for R 40K	                                                       	 Straddle/Straddle, Specify Length in mm
	    34013-097L		 w/Loose End Plug, Optional for R 46K                     			 ULTRA ROD®, Includes Key No. 28a
4	   30437-000L	 Bronze Center Bushing Service Kit, Two Beams,             	          62000-XXX			Front	                                          1
                 	 Includes Key Nos. 5-9                                   	          62001-XXX			Rear	                                           1
5	   30240-002L	 Bronze Center Bushing	                           2        			 ULTRA ROD® PLUS™, Includes Key No. 28b
6	   14685-000L	 Beam Center Sleeve	                              2        	          72000-XXX			Front	                                          1
7	   30334-000	  Beam Center Seal	                                4        	          72001-XXX			Rear	                                           1
8	   32365-000	  Thrust Washer	                                   8        27	        	           ****One-piece Transverse Torque Rod Assembly, 	 2
9	 	 30087-000	  Grease Fitting	                          As Req. 2                               	 Straddle/Taper, Specify Length in mm
		               Bar Pin End Bushing Kit, One Wheel End                    	          62350-XXX		 ULTRA ROD, Includes Key Nos. 28a-29a
10	  34013-087L		 Non-Shim Type, Includes Key Nos. 13a, 14                 	          72350-XXX		 ULTRA ROD PLUS, Includes Key Nos. 28b-29b
11	  34013-088L		 Shim Type, Includes Key Nos. 12a, 13b, 14                	          92350-XXX		 XTRB, Includes Key Nos. 28c-29c
	    34013-188L		 Rotating Shim Type, (Not Shown)                          28			                  Straddle Bushing	                               6
                 		Includes Key Nos. 12a, 13c, 14                          	 a	       47691-000L		 ULTRA ROD
12	  	           Bar Pin Shim 	                                   8        	 b	       64400-002L		 ULTRA ROD PLUS
	 a	 50131-000		0.25" / 0.12" Standard                                     	 c	 66649-002L		XTRB
	 b	 50130-000		0.19" / 0.19" Optional                                     29	        	           Taper Bushing	                                  2
	 c	 57026-000		0.375" Optional flat shim                                  	 a	       64697-000L		 ULTRA ROD
13	  	           **Bar Pin End Bushing	                           4        	 b	       64400-004L		 ULTRA ROD PLUS
	 a			 Non-Shim Type                                                       	 c	 66649-004L		XTRB
	 b			 Shim Type                                                           		                     Two-Piece Torque Rod Assembly with Bushings
	 c			 Rotating, Shim Type (Not Shown)                                                            	 Service Kit
14	  34013-104	  Bar Pin End Bushing Fastener Kit, One Wheel               	          60218-000		 ULTRA ROD Straddle/Straddle
                 	End, Includes Key Nos. 15-17                             	60215-000	            	 ULTRA ROD Straddle/Taper
15	  	           **1"-8 UNC x 6" Hex Bolt	                        8        	          65781-000		 ULTRA ROD PLUS Straddle/Taper
16	  	           **1" Hardened Washer	                          16         	          65781-001		 XTRB Straddle/Straddle
17	  	           **1"-8 UNC Locknut	                              8        	65781-002	            	 XTRB Straddle/Taper
18	  	           Rubber End Bushing and Adapter Service Kit,               30	        22186-000	  Torque Rod Bracket	                             4
                 	 One Wheel End	                                          31	        45045-003	  Back-up Plate (for Torque Rod)	                 2
	    34013-049L		 R 40K, Includes Key Nos. 19a, 20                         32	        	           *Transverse Rod Axle Bracket	                   2
	    34013-073L		 R 46K, Includes Key Nos. 19b, 20                         33	        49689-000L	 Torque Rod Shim	                          As Req
19	  	           Adapter w/o Bushing Service Kit, One Wheel End            Not Shown	 70867-001	  P-80 Lubricant - 10 ml per Rubber Bushing 	1
	 a	 45000-007L		 R 40K	
	 b	 21140-034L		 R 46K	
KEY NO. 21
	4	SP-167
                                                                                                                             R™ 48K • 52K
			                                                        VEHICLE          			                                                           VEHICLE
KEY NO.	 PART NO.	 DESCRIPTION	                                QTY.         KEY NO.	 PART NO.	 DESCRIPTION	                                   QTY.
1	        	      Equalizing Beam Assembly,	                       2         20	        	           End Bushing	                                    4
                 	 See Selection Guide 45745-147                            	          29878-001L		 R 48K, 5¾" Length
	 a			 Fabricated Beam                                                      	          45407-000L		 R 52K, 6" Length
	 b			 Cast Beam                                                            21	        	           Saddle Assembly, Includes Key Nos. 22-25	       2
2	   	           Cross Tube, See selection guide on Page 11	1                                      	 See Chart Below
	    44643-XXX		 R 48K, Specify Length                                      22	        58795-000	  Saddle Cap	                                     4
	    07622-XXX		 R 52K, Specify Length                                      23	        06696-000	  7
                                                                                                    ⁄8"-14 UNF Stud	                               8
3	   	           Rubber Center Bushing, Requires Transverse Rods	 2	        24	        22962-002	  7
                                                                                                    ⁄8" Hardened Washer	                           8
                 	 See Center Bushing End Plug Selection Guide              25	        04842-000	  7
                                                                                                    ⁄8"-14 UNF Locknut	                            8
                 	 Page on 11                                               26	        	           ***One-piece Longitudinal Torque Rod Assembly,
		   29483-005L		 Welded End Plug                                                                  	Straddle/Straddle, Specify Length in mm
		   34013-097L		 w/Loose End Plug                                          		                     ULTRA ROD, Includes Key No. 28a
4	   30437-000L	 Bronze Center Bushing Kit, Two Beams,                      	          62000-XXX		Front	                                           1
                 	 Includes Key Nos. 5-9                                    	          62001-XXX		Rear	                                            1
5	   30240-002L	 Bronze Center Bushing	                           2         		                     ULTRA ROD PLUS, Includes Key No. 28b
6	   14685-000L	 Beam Center Sleeve	                              2         	          72000-XXX		Front	                                           1
7	   30334-000	  Beam Center Seal	                                4         	          72001-XXX		Rear	                                            1
8	   32365-000	  Thrust Washer	                                   8         27	        	           ****One-piece Transverse Torque Rod Assembly, 	 2
9	 	 30087-000	  Grease Fitting	                          As Req. 2                                	 Straddle/Taper, Specify Length in mm
		               Bar Pin End Bushing Kit, One Wheel End,                    	          62350-XXX		 ULTRA ROD, Includes Key Nos. 28a-29a
10	  34013-087L		 Non-Shim Type, Includes Key Nos. 13a,14                   	          72350-XXX		 ULTRA ROD PLUS, Includes Key Nos. 28b-29b
11	  34013-088L		 Shim Type, Includes Key Nos. 12a, 13b,14                  	          92350-XXX		 XTRB, Includes Key Nos. 28c-29c
	    34013-188L		 Rotating Shim Type, (Not Shown)                           28			                  Straddle Bushing	                               6
                 		Includes Key Nos. 12a,13c,14                             	 a	       47691-000L		 ULTRA ROD
12	  	           Bar Pin Shim 	                                   8         	 b	       64400-002L		 ULTRA ROD PLUS
	 a	 50131-000		0.25" / 0.12" Standard                                      	 c	 66649-002L		XTRB
	 b	 50130-000		0.19" / 0.19" Optional                                      29	        	           Taper Bushing	                                  2
	 c	 57026-000		0.375" Optional flat shim                                   	 a	       64697-000L		 ULTRA ROD
13	  	           **Bar Pin End Bushing	                           4         	 b	       64400-004L		 ULTRA ROD PLUS
	 a			 Non-Shim Type                                                        	 c	 66649-004L		XTRB
	 b			 Shim Type                                                            		                     Two-Piece Torque Rod Assembly with
	 c			 Rotating, Shim Type (Not Shown)                                                             	 Bushings Service Kit
14	  34013-104	  Bar Pin End Bushing Fastener Kit, One Wheel                	          60218-000		 ULTRA ROD Straddle/Straddle
                 	End, Includes Key Nos. 15-17                              	60215-000	            	 ULTRA ROD Straddle/Taper
15	  	           **1"-8 UNC x 6" Hex Bolt	                        8         	          65781-000		 ULTRA ROD PLUS Straddle/Taper
16	  	           **1" Hardened Washer	                          16          	          65781-001		 XTRB Straddle/Straddle
17	  	           **1"-8 UNC Locknut	                              8         	65781-002	            	 XTRB Straddle/Taper
18	  	           End Bushing and Adapter Kit, One Wheel End,                30	        22186-000	  Torque Rod Bracket	                             4
	    34013-050L		 R 48K, Includes Key Nos. 19a, 20                          31	        45045-003	  Back-up Plate (for Torque Rod)	                 2
	    34013-051L		 R 52K, Includes Key Nos. 19b, 20                          32	        	           *Transverse Rod Axle Bracket	                   2
19	  	           End Bushing Adapter Kit, One Wheel End,                    33	        49689-000L	 Torque Rod Shim	                          As Req.
	 a	 21140-034L		 R 48K • 52K, for 5¾" Bushing                              Not Shown	 70867-001	  P-80 Lubricant - 10 ml per Rubber Bushing 	1
	 b	 21140-033L		 R 52K, for 6" Bushing
KEY NO. 21
175⁄8" 23 mm 50210-002
	6	SP-167
                                                                                                                                           R™ 65K
			                                                        VEHICLE          			                                                               VEHICLE
KEY NO.	 PART NO.	 DESCRIPTION	                                QTY.         KEY NO.	 PART NO.	 DESCRIPTION	                                       QTY.
1	        	      Equalizing Beam Assembly	                         2        14	          31205-005	   Saddle Cap	                                    4
                 	 See Selection Guide 45745-147                            15	          06696-000	   7
                                                                                                       ⁄8"-14 UNF Stud	                              8
2	   	           Cross Tube, See Selection Guide on 11	1                    16	          22962-002	   7
                                                                                                       ⁄8" Hardened Washer	                          8
3	   10366-000L	 Rubber Center Bushing	                            2        17	          04842-000	   7
                                                                                                       ⁄8"-14 UNF Locknut	                           8
4	   	           Bronze Center Bushing Kit, Includes Key Nos. 5-9           18	          	            ***One-piece Longitudinal Torque 	             2
		   45374-000		 Two Beams                                                                            	 Rod Assembly, Straddle/Straddle,
		   34013-055L		 One Beam                                                                            	 Specify Length in mm
5	   30240-005	  Bronze Center Bushing	                            2        	            72100-XXX		 ULTRA ROD PLUS, Includes Key No. 20a
6	   25102-000	  Beam Center Sleeve	                               2        19	          	            ****One-piece Transverse Torque Rod Assembly,	 2
7	   31577-000	  Beam Center Seal	                                 4                                  	 Straddle/Taper, Specify Length in mm
8	   45261-000	  Thrust Washer	                                    4        	            72850-XXX		 ULTRA ROD PLUS, Includes Key Nos. 20a-21a
9	 	 30087-000	  Grease Fitting	                           As Req. 2        	            92950-XXX		 XTRB, Includes Key Nos. 20b-21b
10	  	           Rubber End Bushing and Adapter Service Kit,                20	          	            Straddle Bushing	                              6
                 	 Tandem Set                                               	 a	         64400-003L		 ULTRA ROD PLUS
	    34013-052L		 for 6" Bushing, Includes Key Nos. 11a, 12a                	 b	         66649-003L		XTRB
	34013-110L	     	 for 7" Bushing, Includes Key Nos. 11b, 12b               21	          	            Taper Bushing	                                 2
11	  	           End Bushing Adapter Kit, One Wheel End                     	 a	         64400-006L 		 ULTRA ROD PLUS
	 a	 21140-007		 6" Length                                                  	 b	         66649-004L		XTRB
	 b	 21140-004L		 7" Length                                                 22	          46015-000	   Torque Rod Bracket 	                           4
12	  	           End Bushing	                                      4        23	          	            *Transverse Torque Rod Axle Bracket	           2
	a	 10363-000L	 	 6" Length                                                 24	          67779-002	   Torque Rod Shim	                          As Req.
	 b	 10364-000L		 7" Length                                                 Not Shown	   70867-001	   P-80 Lubricant - 10 ml per Rubber Bushing 	1
13	  	           Saddle Assembly, Includes Key Nos. 14-17	         2
                 	 See Chart Below
KEY NO. 13
	8	SP-167
                                                                                                   R™ 85K • 100K • 120K
			                                                     VEHICLE         			                                                     VEHICLE
KEY NO.	 PART NO.	 DESCRIPTION	                             QTY.        KEY NO.	 PART NO.	 DESCRIPTION	                             QTY.
1	        	    Equalizing Beam Assembly 	             2                 7	    	         Saddle Lower Plate Assembly,	 2
               	 Includes Key Nos. 3, 4                                                 	 Includes Key Nos. 8-11
		             • R 85K                                                  	   18750-001		 R 85K
	  07500-620		 58" Length                                               	   49237-000		 R 100K • 120K
	  07500-604		 60" Length                                               8	  	           Saddle Cap	                   4
	  07500-180		 64" Length                                               	   15785-000		 R 85K
	  07500-068		 72" Length                                               	   47552-000		 R 100K • 120K
	  07500-432		 75" Length                                               9	  	           Saddle Cap Stud	              8
		             • R 100K • 120K                                          	   10948-000		 R 85K - 1"-14 UNS
	  07500-579		 64" Length                                               	   13411-000		 R 100K • 120K - 1½"-12 UNF
	  07500-615		 80" Length                                               10	 	           Hardened Washer	              8
2	 	           Cross Tube, See Selection Guide on 11	1                  	   22962-006		 R 85K - 1"
3	 	           Rubber Center Bushing, One per Beam	   2                 	   22962-030		 R 100K • 120K - 1½"
		 15464-000		 R 85K                                                    11	 	Locknut	                                 8
		 14110-000		 R 100K • 120K                                            	   08017-000		 R 85K - 1"-14 UNS
4	 	           End Bushing 	                          4                 	   47042-000		 R 100K • 120K - 1½"-12 UNF
	  10363-000L		 6" Length                                               12	 13422-XXX	  ****Torque Rod Assembly, 	    4
	  10364-000L		 7" Length                                                               	 See Selection Guide below
	  15424-000		73⁄4" Length                                              13	 06966-000	  Torque Rod Bushing	           8
5	 	           End Bushing Adapter Fastener Kit, One                    14	 45000-011L	 Torque Rod End Adapter Kit	8
               	 Wheel End	                                             15	 65133-000 	 Torque Rod Bracket 	          4
	  21140-026		 R 85K - w/Adapter Tube                                   16	 	           Torque Rod Axle Bracket	      4
	  21140-043		 R 85K - w/Special Nut                                    			 *R 85K • R 100K
	  21140-024		 R 100K • 120K - w/Adapter Tube                           	   47924-000		 R 120K
6	 30950-XXX	  Saddle Assembly, Contact Hendrickson 	 2
               	 Truck Parts for Part Number
Use with the equalizing beam removed from the truck and a 100‑ton or
larger hydraulic shop press.
	10	                                                                                                                        SP-167
                                                                                                                             R™ Rear Suspension
    ■■ Selection          Guide
                     KEY NO. 2
                                                                            CROSS TUBES
          R 40K • 46K • 48K                                R 52K                               R 65K • 85K                             R 100K • 120K
       Length             Part Number          Length           Part Number            Length          Part Number             Length           Part Number
        33 ⁄8"
           7
                             44643-027           46"              07622-003             34¾"             10397-015              44½"             13504-004
        40¾"                 44643-011           53"              07622-018              40"             10397-018               46"             13504-008
         42"                 44643-008           64"              07622-031             40¾"             10397-014              46¾"             13504-002
        447⁄8"               44643-009           68"              07622-014              41"             10397-019               49"             13504-001
         46"                 44643-003                                                  41¾"             10397-009              50¾"             13504-009
         47"                 44643-002                                                   42"             10397-001               53"             13504-012
         48"                 44643-001                                                  42½"             10397-021              54¾"             13504-006
        49¼"                 44643-024                                                  43¼"             10397-017               56"             13504-013
         51"                 44643-015                                                  44¾"             10397-002               59"             13504-005
         53"                 44643-018                                                   46"             10397-010              60¼"             13504-003
        54½"                 44643-017                                                  46½"             10397-020              62¼"             13504-011
         57"                 44643-010                                                  47½"             10397-027
         64"                 44643-028                                                   50"             10397-013
         68"                 44643-014                                                  51¼"             10397-003
         77"                 44643-029                                                  52¾"             10397-006
                                                                                         54"             10397-025
                                                                                        56½"             10397-016
                                                                                        61¼"             10397-008
                                                                                        62¾"             10397-031
                                                                                        67½"             10397-004
                                                                                        75¾"             10397-029
    KEY NO. 3, Pages 3 and 5
                 Corresponding Center Bushing End Plugs for Cross Tube Replacement – 40K through 52K Only
                 ♦
                                         Rubber Center Bushing                 End Plug               Beam Center Sleeve                    End Plug
                                             Part Number                      Part Number             Bushing Part Number                  Part Number
                 40K • 46K               49400-000L • 49600-000L
                                                                               22281-000                     14685-000L                      57263-000
        40K • 46K • 48K • 52K            29483-005L • 34013-097L
    ♦		Hendrickson recommends for higher capacity walking beam suspensions removal of the equalizing beam to replace the cross tube. Refer to
         Hendrickson publication No. 17730-190 for more information.
NOTE:	 *	 Not supplied by Hendrickson, used for reference only. Hendrickson is not responsible for components supplied by the vehicle manufacturer. For
          assistance with maintenance and rebuild instructions on these components see vehicle manufacturer.
	        **	Item included in kit/assembly only, part not sold separately.
	       ***	 Hendrickson’s part number is stamped on the torque rod for identification. Be sure to include the suffix number when ordering, this number indicates
             torque rod length. Hendrickson’s two-piece ULTRA ROD can be used to create the desired length, see literature number 45745-148.
	      ****	 Refer to Hendrickson Literature No. 59310-004 for mandatory requirements of transverse torque rods.
SP-167	                                                                          11
This is a general parts list to provide directional information. Components may vary by model. Questions in regards to parts, contact Hendrickson Truck Parts at
1.866.755.5968 (Toll-free U.S. and Canada), 630.910.2800 (Outside U.S. and Canada) or e-mail: truckparts@hendrickson-intl.com.
www.hendrickson-intl.com
                                  Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected.
SP-167 Rev D 01-17 	                                                                   © 2004 – 2017 Hendrickson USA, L.L.C. All Rights Reserved	                                                         Printed in United States of America