INSPECTION REPORT Report No: 0 Date: 3 Nov.
2013 Page 1 of 11
1
CUSTOMER DATA MI DATA
Client Metals international Limited MI Project No. 29020-1
Project Name Yallourn Project
Supplier Job
No:
Requisition No: N/A
A, F1/7, Liaoshen international Building, 1068
Location: Date of Order: N/A
Wuzhong Rd, Shanghai 201103, P.R.China.
Hoffman Fang MI Contract Coordinator: Cathy Brooks
With Customer Supplier With Sub-
Inspection Performed: Date(s) of Visit(s):
Supplier
P.O. No: Change No: Requisition No: Oct, 16 2013/Oct 29,2013/Nov 2,2013
13YFS92-A Rev.1 N/A Date of Previous Visit: N/A
INSPECTION DISPOSITION: Accept Nonconformance(s) Identified Placed on Hold Other (Explain)
RECOMMENDED ACTION:
n/a
INSPECTION DAYS TRAVEL DISTANCE:
TIME : HOURS 24 HOURS : 4 MI KM
Technical Specialist: Cui Shengfei MI Project Coordinator Hongyin Yu
Notice: Moody International accepts no liability for the design, Integrity or overall conformity of items, materials or components inspected.
Date: Oct. 16,2013-External FBE
1.0 ATTENDEES
NAME COMPANY REPRESENTED TITLE
Hoffman Fang Metals International Limited Vice General Manager
Cui Shengfei Intertek Moody Inspector
2.0 MATERIAL INSPECTED
ORDERED PRESENTED ACCEPTED ACCEPTED TO
ITEM NO. PRODUCT / MATERIAL / ITEM NAME
QUANTITY THIS VISIT THIS VISIT DATE
APL 5L X52M PSL 2 Bevelled End
323.9x6.4mm, L=11.8m, Total 3009m
1 Internal:400µm, liquid Epoxy
3009m 3155.360m
External:400µm, FBE
3.0 DOCUMENTS USED
APPROVAL
DOCUMENT NO. REVISION TITLE
STATUS
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
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API 5L-2012 45 Edition Specification for Line Pipe Yes
13YFS92-A 30/05/2013 Purchase order Yes
HL-ITP-13YFS92-A-FBE 0 Inspection and test plan Yes
HL-ITP-13YFS92-A-IL 0 Inspection and test plan Yes
4.0 SCOPE OF INSPECTION
ITP
ITP ACTIVITY DESCRIPTION ITEMS RESULTS CLAUSE
LINE NO.
Reviewed documents Acceptable 6.2.1
Dimensional inspection Acceptable 6.2.1
3.0 Coating online inspection for external surface Acceptable 6.3.1
5.0 EQUIPMENT AND INSTRUMENTATION USED (TO BE SUPPLIED BY SUPPLIER)
EQUIPMENT / INSTRUMENT DESCRIPTION CALIBRATION CERT. NO. EXPIRY DATE
Vernier calipers (0~500mm) FFL-005 2014-8-8
Wall thickness gauge FF-D-023 2014-8-7
tape-measure (0~15m) HL-16 2014-8-8
Angle ruler for bevel FF-L-008 2014-8-7
Electronic thermometer FF-T-021 2014-8-7
Roughness meter FF-O-011 2014-8-7
Psychrometer FF-T-020 2014-8-7
Conductivity meter FF-O-007 2014-8-7
Chloride content analyzer FF-O-005 2014-8-7
Holiday spark detector FF-E-016 2014-8-7
D.F.T gauge for coating FF-D-026 2014-8-7
6.0 INSPECTION DETAILS
6.1 Reviewed documents
6.1.1 During this visit, MI inspector reviewed raw material test certificates and found it acceptable.
6.2 Inspection activity
6.2.1 Visual, dimensional, marking verify before coating
a. More pipes had been placed in the coating production line preparation workshop before MI inspector
arrived.
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
b. MI inspector performed the visual inspection for welding seam and surface at random, no defects were
found.
c. MI inspector randomly checked the dimension of length, OD, Wall thickness, ovality and bevel angle,
found the results were acceptable as per PO and API 5L. The inspect pipe tracing No is 1167480,
1165780, 1167140, 1167360.
d. MI inspector verified the marking on the pipe surface, and label on the pipes, found the information were
acceptable.
6.2.2 Blasting inspection for external
a. Verified the compressed air, free of oil and moisture contamination, and checked the air pressure.
b. Witnessed the abrasive conductivity, the actual data is 32.7-14.7=18µS/cm, as required is max 60µS/cm
as per ITP requirements, so the result was acceptable.
c. The surface cleanliness can meet the requirement of ISO Sa 2.5
d. Witnessed the surface profile inspection for 5 pipes, the actual data is 69µm, 76µm, 83µm, 72µm, 56µm
and 61µm, as requires is 50~100µm as per ITP requirement.
e. Witnessed the chloride content test after blasting for 2 pipes, the actual data is 0.5µg/cm2, as required is
≤25 mg/m2 as per ITP requirement.
f. No oil and/or grease contamination were found on the surface after blasting.
g. All rust and/ or girt was removed on the surface prior to coating.
6.2.3 Coating inspection for external
a. Checked the air humidity, environment temperature and dew point when coat the FEB, the results were
acceptable as per manufacturer’s product data sheet and ITP
Date: 2013-10-16 Results
Dry temperature 19℃ Humidity 52%
Wet temperature 13.5℃ Material surface 26℃ Acc
Dew point 8.5℃ temperature
b. Checked the expiration date and lot No for the coating material, and recorded it, the results were
acceptable.
c. Witnessed the pipe temperature prior to coat FBE, the results in accordance with manufacturer’s
recommendations (not exceed 260℃).
6.2.4 Visual inspection for the coating for external
a. MI inspector performed the visual inspection for the external coating, found the results were satisfactory.
6.2.5 Dry film thickness inspection for external
a. MI inspector witnessed the D.F.T inspection for the finish coating, each set consists of three readings then
taken the above averaged value as a spot measurement, the records please see below photos, and the
results were acceptable (PO required is 400µm).
6.2.6 Holiday spark test
a. MI inspector witnessed the holiday spark test at random for the finished coating at voltage of 5.3KV, no
defects were found as per mill process requirement (min 5.0KV).
6.2.7 Adhesion inspection
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
a. Witnessed the adhesion inspection on the pipe’s end surface for one point, found the method and
results were acceptable accordance with the requirement AS 3862 Appendix J of rating ≤2.
6.2.8 Cut-back inspection
a. The worker removed the coating on the pipe end with a mechanical polishing, and MI inspector checked
the cut-back length, found the results were acceptable as per PO requirements (100mm)
6.3 Photos
Before blasting Check material
Check dimension marking Check bevel ends of the bare pipe
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Calibration Check wall thickness
Check ovality check length
Check OD (circumference/Л ) Check OD (circumference/Л )
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Check air pressure Check humidity
Abrasive Check conductivity
Check surface temperature Check surface profile
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Check chloride content (hold 2 minutes) Check chloride content
Check cleanliness Check cleanliness
Check Preheat End protection
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Check coating material Check coating material
Holiday spark test voltage
Alarm (if found holiday) Adhesion test
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
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Adhesion test Check cut-back
Check D.F.T Check D.F.T
Date: Oct.29,2013-Finished Products
6.4 Inspection activity
6.4.1 Visual, dimensional, marking verify before coating
6.4.2 MI inspector performed the visual inspection for the external coating at random, found the surface
of 5 repaired area were not smooth, and then the worker removed them and repair it.
6.4.3 MI inspector performed the visual inspection for the internal coating at random, the pits were
found on the end of each pipe, which were caused by the wet film thickness test, MI inspector
could not measure the thickness of this parts whether meet the requirement, and the surface was
not flat, then the factory replied that they were repairing them, and the repair work would be finish
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on 30 , Oct. 2013.
6.5 Witness dry film thickness for internal coating
h. MI inspector witnessed the dry film thickness for the internal coating at random, the PO’s required is min
400µm, and the records please see below table.
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Pipe No Results (µm) Pipe No Results (µm)
1166070 558, 570, 683, 725, 655, 672 1166790 728, 584, 519, 600, 560, 652
1167600 468, 513, 626, 616, 549, 631 1166480 538, 543, 471, 496, 416, 502,
1166440 980, 904, 815, 914, 728, 798 1167250 662, 778, 681, 689, 522, 521, 738
1167100 715, 797, 735, 697, 729, 540, 824 1167530 913, 701, 868, 869, 1030, 611, 849
1166390 848, 740, 991, 887, 813, 755, 730 1165270 736, 642, 848, 1080, 688, 897, 927
1166990 493, 660, 631, 810, 794, 722, 643 1166160 718, 614, 657, 655, 669, 563, 598
1165330 823, 772, 779, 621, 674, 641, 749 1167610 617, 700, 685, 635, 600, 581, 671
1167740 956, 882, 1030, 892, 920 938, 908
6.5.1 Holiday spark test
b. MI inspector randomly selected two pipes to check the holiday spark test, the voltage was set to
2.0KV, no defects were found as per mill process requirement (min 2.0KV).
6.2.9 Cut-back inspection
b. MI inspector checked the cut-back length of internal coating, the results were acceptable as per
mill/PO requirement.
6.6 Photos
Not acceptable for visual inspection Remove the defect coating
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Re-coat After repair
Pits were found After repaired (need grind smooth)
Visual inspection Calibration
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Check D.F.T Check D.F.T
Check D.F.T Check D.F.T
Check cut-back Check cut-back
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Holiday spark test Holiday spark test
Internal coating were found on the external surface Clean the surface
(Atomization)
Clean the surface Clean the surface
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Date: 2 Nov.,2013-Container Loading
1.0 INSPECTION DETAILS
1.1 Fabrication Status
When MI inspector arrived at the coating mill, 267 pieces of OD323.9mm x WT6.4mm external and
internal coated pipes were stacked orderly at the storage. Every three pipes are fastened together
into one bundle with packaging belt. And every pipe is evenly tied up with six safety ropes and
capped at both ends.
1.2 Loading Inspection
Total 267 joints OD323.9mmxWT6.4mm pipes (overall length 3155.36m) were loaded into 7
containers as scheduled. The coating applicator utilized frame crane with nylon belts to lift the
pipes, every lift carrying 2 bundles of 6 pipes. Before loading the pipes, 9 poly woods were laid at
internal bottom and both sides of the container against any sliding, scratching and other damage
probability. The top of container was covered with tarpaulins and supported with 20 beams.
Below is the detailed storage info of 7 containers, for more details see the pictures attached.
Container No. Quantity (jts)
TRIU 050674 8 39
CBHU 541236 3 39
CXSU 100901 7 39
CXSU 101073 8 39
TEXU 152743 8 39
CXSU 100992 7 39
TRIU 056286 5 33
2.0 Photographs
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Pipes stacked at the storage yard Safety ropes and nylon belts on pipes
Containers equipped with poly wood Poly wood utilized
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Job No: 29020-1 Report No: 01 Date of Report: 4 Nov. 2013
SUMMARY REPORT
Loading pipes to the container Workers passing the steel beams for top-supporting
Workers tying up the waterproof tarpaulin The outcome after everything done
3.0 NON-CONFORMANCES
N/A
4.0 EXPECTED FEEDBACK AND CONFIRMATION OBTAINING FROM CLIENT
N/A
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