Transformer Diagnostic Testing Response: Frequency
Transformer Diagnostic Testing Response: Frequency
6, Nov/Dec 1978
                                                                    Ontario Hydro
                                                                   Toronto, Canada
                                                                              /3
ABSTRACT                                                                                 PREPARATION OF TRANSFORMER FOR TEST
    Winding deformation in power transformers can be measured
externally using a new frequency response analysis (FRA) method                    Pror to making FRA measurements on any transformer m service,
Field experience since 1975, on five separate transformers up to 550           the transformer was isolated and physically disconnected from the
MVA rating,230kVclassindicatesthatthismethod hasadvantagesover                 buswork at all bushing terminals. This preparation was necessary to
the low voltage impulse (LVI) method as a practical maintenance tool.          minimize the effects of bus capacitance, which could be variable and
Results on suspect transformers indicate that benchmark reference              unbalanced depending on location.
data is not always necessary to identify certain kinds of mechanical               Transformertappositionwascheckedandsettofullwindingtapon
damage.                                                                        all phases. This permitted us to standardize all measurements to full
                                                                               winding response.
                             INTRODUCTION                                           Some sources have recommended using coaxial ground shields
     When a transformer is subjected to high through fault currents the        over each bushing to minimize the effects of stray capacitance to
mechanical structure and the windings are subjected to large                   nearby grounded structures. We later observed that complete removal
mechanical stresses. These stresses may cause serious deformation of           of the coaxial ground shields on the bushings did not affect the
the winding and precipitate a transformer failure.                             sensitivity and repeatability of the FRA measurement at the frequencies
                                                                               used.
     Winding deformation is difficult to determine by conventional
measurements of ratio, impedance and inductance. However,                                               INSTRUMENTATION
deformation results in relative changes to the internal inductance and
capacitance of the winding structure. These changes can be detected                 The instrumentation system used for frequency response analysis
externally by frequency response analysis (FRA) or in the time domain          is easily portable,.and can be readily set up and operated by two people.
by the low voltage impulse (LVI) method.                                       Figure 1(a) shows a 3 0, 550 MVA generator step-up transformer
     The first application of LVI was, made in Poland in 1966(1). The          undergoing FRA testing before repair in our maintenance shops.
method wasfurtheradvanced and refined in Britain (2) and in the United
States (3, 4). The main purpose in most of these applications, however,
was to assist in determining whether transformers under short circuit
test had passed or failed. The LVI method has now been incorporated
into the IEEE Power Transformer Short Circuit Test Guide and Test
Code (5, 6).
     The alternative to time domain testing is frequency response
analysis (FRA). The FRA method uses a sweep generator to apply
sinusoidal voltages at different frequencies to one terminal of a
transformer winding. Amplitude and phase of signals obtained from
selected terminals of the transformers are plotted directly as a function
of frequency.
     Since 1975 we have tested 5 different transformers to evaluate the
LVI and the FRA method as a field maintenance tool. Our experience
with LVI indicates that it is subject to interference effects and extensive
calibration procedures. Furthermore, it requires a specially constructed
and finely trimmed instrumentation system to obtain repeatable results.
     This report shows that the FRA method removes many of these
difficulties while increasing the sensitivity of detecting winding
deformation.
                                                                                           Fig 1(a). 550 MVA Transformer Under Repair
                                                                                                             and FRA Testing
                                                                               Network Analyzer
                                                                                   The heart of the FRA method is the network analyzer, Figure 1 (b),
                                                                               which incorporates three separate instruments. These include a sweep
                                                                               generator, a dual channel detector, and a hard copy pen-type plotter.
                                                                               The system provides a sinusoidal output signal whose frequency can be
                                                                               programmed from a keyboard to vary overany range between 50 Hzand
F 78 024-2. A paper recommended and approved by the IEEE                       13 MHz. Simultaneous
                                                                               difference  between twomeasurement     of amplitude
                                                                                                          received signals,          ratioa and
                                                                                                                              produces           phase
                                                                                                                                            display of
Transformers Committee of the IEEE Power Engineering Society for               amplitude ratio in dB and phase difference in degrees, coincident with
presentation at the IEEE PES Winter Meeting, New York, NY,                     the corresponding dc output signals which are used to drive the "X" -
January 29-February 3, 1978. Manuscript submitted September 6,                 "Y" plotter. The stated dynamic range for our analyzer is 120 dB
1977; made available for printing November 1, 1977.                            with 0.01 dB resolution and 0.010 phase resolution.
                                                                             0(LD         C                                           bJ~~~~~~~~~~~~~~~~~~
                                                                                                                                                                                    n
           20
           )                 40 60                 80                                         10                                                         )                              ;! S) 20K
                                                                                       U~~~~~~~~~~~~
                   >~~~~~~~~~~~~~~~~~9                                            [L
                                                                                  1.          20K                                                                          Amplitude0
                                                                                                                                                                                1a
    2.                                                                                                                  &
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                                                                                                                  - .       a
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                                                                                                                                    ---.        -...--              ..9Phas
                                                                                                                                                                              -9&cPW
            10                 20
                                           I600
                                             40       60    80   100
                                                                                  (nIII
                                                                                  I0                               200
                                                                                                                                             --II
                                                                                                                                           400                600   800    11000
                                      FREQUENCY         kHz -                                                      (LFREQUENCY - kHz
                                                   Ho~~~~~~~~~~~~~
                                                    V rnfreH3  toL                                                t 2     rnfre
                            1. Amplitude                                                                1. Magnitude
                            2. Phase                                                           ........2. Phase
                    Fig 3(a)         Low Frequency HV Winding Response,                            Fig 4.        Medium Frequency HV Winding Impedance
                                     Ho to H3, 8 MVA Transformer                                                 at H2, 8 MVA Transformer
Cb TC9 Cg Cg C9 C Ro
            Vo -40       -
                                                                                                     Cs         Se                         1
                                                                                                     Cs         Series Capacitance
                                                                                                                               7.0 nF per section
            t -60
                                                                                                            -
            LA                                                                                       Cg -       Ground Capacitance
                                                                                                                               9.2 pF per section
                                                                                                     Cb - Bushing Capacitance 400 pF
                                                                                                     Ls - Winding Inductance   3.5 mH per section
                                                                                                     Ri - Input Impedance       36 2
            0                                                                                        Ro - Output Impedance      36 S2
                     0                 2         4      6           8        10                                    of 8 MVA Transformer
                                              FREQUENCY - MHz
                   Fig 3(c)          High Frequency HV Winding Response,                     SENSITIVITY OF FREQUENCY RESPONSE ANALYSIS
                                     H0 to H3, 8 MVA Transformer                          The practical application of any diagnostic technique to detect
                                                                                       mechanical damage in a transformer depends on its sensitivity to
                                                                                       changes in the distributed inductance and capacitance.
                                                     lo~ ~ ~ ~ ~ ~ ~ m
                                                                                                                                                                             2147
Inter-disc Capacitance                                                                            Inter-winding Capacitance
     Since the 8 MVA test transformer had been declared surplus, we                                   During our field testing program we also did tests on several 550
were able to disturb the winding insulation, and introduce additional                             MVA, 230/22 kV, wye-delta generator step-up transformers. Figure 7
inter-disc capacitance as shown in Figure 6(a). These capacitors were                             shows the effect of removing the ground connection toa metallic shield
added to simulate a change in the distributed series capacitance of the                           which was located between the LV winding and a part of the HV winding.
winding.                                                                                          This change in inter-winding capacitance showed the greatest effect
                                                                                                  above 200 kHz.
                                                                                   15             WInding Inductance
                                                                                                      To determine the sensitivity of the FRA method to changes in
                                                                                                  winding inductance, we examined the effect of changing transformer
                                                                                       -:
                                                                                       E          tap position. Figure 7 shows the effect of introducing a 2.5% change on
                                                                                                  one phase of the HV winding of the 550 MVA transformer. The effect is
                                                                                                  again more noticeable in the frequency range above 200 kHz.
                                                                                   10_
                           =1 r       s~~~~~~~~i       ~~~~20llll
                                                        = _
                                                                                                       -30
                                                                                                       I-~~~~~~~~~~~~~~~~~~~~~~
                     Fi6)    Caaio Ade to Inte-dis
           winding sections
                         40 and           41 of te            w4
                                                                                            °      I   l-                                  .           I,       'V .
               Fig 6(a).     Capacitor Added to Inter-disc                                                                                     l   |               :
                             Capacitance on 8 MVA Transformer                                             l.\J
     Figure 6(b) shows the effects of adding 100, 250 and 1000 pF                                      -60_
between winding sections 40 and 41 of the 116-section HV winding.
Since the distributed capacitance, as indicated by the model, is about
7000 pF per disc section, the 100 pF capacitor represents a 1.4% change
in inter-disc capacitance.                                                                             -70                                [
                                                                                                             0                  100      200                300        400     500
                                                                                                                                      FREQUENCY             - kHz
                                                                                                                            1. Reference
                                                                                                         ...............       Ground Shield Isolated
                                                                                                                           .3. Tap Change
          40                      III
                                                                                                        Fig 7.             Effect of Ground Shield and Tap Change
                                                                                                                           on HV Winding Response, 550 MVA Transformer
M-50 X
              HO              HO
                                                                                     APPLICATION OF THE METHOD TO SUSPECT TRANSFORMERS
               Hi         HOH            H                                               One of the 3 0, 550 MVA, 230/22 kV generator step-up transformers
                                                                                    was taken out of service for repairs to defective ground shields. FRA tests
               H2         HOH                  H                                    were made before and after repairs according to the above schedule.
                                                                                    AThe HOH response of the three HV windings are shown before repair in
               H3         HOH                       H3 HOH                        HFigure 9(a)   and after repair in Figure 9(b). Since the consistency after
                                                       H                            repair is greatly improved this winding shield problem was easily
               XO         HOXO           HXO-HXO-HXO         XO                        detected.
                                                                                           A second transformer of the same rating had suffered a fault in one
               xl         HOX                               XOX        phase of the low voltage delta winding. About 10% of the winding was
                              H.     ,
                                         HX                         X
                                                                       later found to be short-circuited. The XOX response of the three LV
                                                                                                 is shown in Figure 10(a) and after    repairs in
                                                                       Figure 10(b). Therepairs
                                                                       windings
            X2 H9X                  HX          XOX        X                      before disparity  shown in Figure 10(a) by this drastic   fault
                                                              d X , Aimplide Ontario
                                                                                that less major damage can also be detected.
                                                                                         Hydro our objective is to find a relatively simple and
    l X3          |HOX                    HX XOX                    |At
                                                                       reliable field maintenance tool, so that diagnosis of the mechanical
                                                                       state of suspect transformers can be made on location. Including set-up
                                                                       time, but not including transformer preparation, each of the above
                                                                       suspect transformers was completely tested in about two hours. Our
    The theorem of reciprocity states that if a voltage applied in one programme will also continue with measurements on key transformer
branch of linear, bilateral, passive network produces certain current  units as part of their maintenance outage schedule. More testing
in any other branch of the network, the same voltage applied in the    experience will enable us to relate anomalies in frequency response to
second branch will produce the same current in the first branch. Since the extent of winding deformation. Consideration is being given to
low impedance connections are used in our measuring circuit, the       replacing plotted records with digital data storage.
                                                                                                                                                                            2149
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2150
 Cg2/4)]' 12. Therefore, the overall attenuation will be increased over that
 due to the 116 Pi-sections. Also, because of the resistive load on a
 capacitive source, measured phase angle will be shifted. Both attenua-
 tion and phase shift vary with frequency as a result of transformer
 parameters and output loading. Thus, the phase angle at resonance in-           /                 11        11 1 11 l          1        H1 1000 L
 flections will be shifted./,                                                                                                            *W -
      4. It appears incorrect exponents were substituted in equation (5).                                                   fl|' PRIMARY
 Calculated value of (5) is 254 nF the correct answer, as shown, is 254          /^           lt          E CD
 pF.                                                                            CORE\
       The authors are to be congratulated in pioneering the application                           'SHIELD
 of network analyzers and sweep generators to power transformers for
 the detection of winding shift and winding deformation. One advantage           Fig. 1. Single Leg of a 2-winding three-phase 500 kV/288.7 kV
 of the FRA method is single-phase units are tested individually.              GrY-20.9 kV delta 477 MVA transformer.
2152
pedance versus frequency characteristic of Ho when Xl is excited for the            Using the same transformer as an example it was found that reduc-
cases of the shield solidly grounded (curve 1) and floating (curve 2). The     ing the low voltage winding radius by as little as .050 inches (while
value of impedance and its associated phase angle are determined by            holding all other dimensions fixed) was detectable and that a relocation
dividing the voltage at terminal Ho by the current injected at terminal X,     of the low voltage winding by 100 mils was clearly visible in both the
at frequency co. Once again, the difference in response is clearly visible.    transient voltage and frequency response.
                                                                                    This confirms the experience of the authors and of those in-
                                                                               vestigators of the LVI technique for detection of winding deformations.
                                                      70 CURVE 2               It appears, then, that both frequency domain and time domain
                                                                               measurements are equally valid. Which is preferred in practice will de-
       60                                                                      pend on the depend on the reliability of measurement techniques.
                                                                               Having the capability to predict analytically the effect of small winding
       so.                                            X       \     ~^ x~x-x \deformations on the terminal frequency response is a potentially
                                                        X
                                                                     r        _,
                                                                               valuable
                                                                                 , xS    tool. It should make it possible to measure changes in
                                                   x~ x~xx\
                                                 4011                     r    transformer frequency characteristic in the field and then correlate
 a                              X
                                  x'                                           these changes with the results of analytical predictions based on
                                ,f,x            A/          \\ /         ,xAx  assumed sets of winding deformities. Ultimately, this ability may allow
 0     3-                     Xr \ At,x C~vex-.              5 ~ >,            involved engineers to develop a "feel" for where the problem exists in
 >                                   \A' yX                    A ,gx x x       much the same way that transformer test engineers can predict problem
       S
       20.g                Ox           '          /
                                                    -6 SHIELD UNGROUNDED       locations from small variations on impulse waves or neutral current
                                                                                     oscillograms.
       10      .       /                CURVE 1                                                                  REFERENCES