Product:
Armstrong AS Process Flow Diagram Drawing Number:
Prepared By:
Product: Supplier:
Scrap/ Contain
Inspecton Key
Changeover
Store/Get
Rework
Process
Inspect
Move
Operaton
Sequence Process Step Machine
Number
P M A I R S C
Raw material board received in Unit
1 store P N/A
10
I By HPL QA person as per inspection plan and
Board Quality Tests L
P spec. defined.
MDF Prelam board inspection in
unit 1 I N/A
20 A
Board and laminate inspection M M As per inspection plan and CTQ list
25 Board Storage
I N/A
I
Material Issue/received in to A N/A
furniture plant
30 M
PO Check P V As per inspection plan and CTQ list
I
40 Board Inspection I M As per inspection plan and CTQ list
P
50 Storage I N/A
P
60 Material Issued to production N/A
I
Rough Sizing of board
I Schelling M/C
70
P
Machine Quality checks P M As per inspection plan and CTQ list
P
80 In process Inspection
I M As per inspection plan and CTQ list
P
First Routing A BMG
90
M
Machine Quality checks M As per inspection plan and CTQ list
Second Routing BMG
100
Machine Quality checks M As per inspection plan and CTQ list
110 In process Inspection M As per inspection plan and CTQ list
120 Groove cleaning Manual groove cleaning
130 Acoustic Fleece Application Manual sticking
140 Cleaning Manual cleaning
150 Final Inspection V As per inspection plan and CTQ list
160 Packaging Manual packig
170 Storage on racks
180 Shipment to Armstrong Dispatch
oduct: WW Inspection Key Date Prepared: (DD/MM/YY) 12 December 2017
rawing Number: A = Automatic Q = Quality Audit Effectve Date: (DD/MM/YY)
epared By: M = Manual L - Lab tests Revision
upplier: V = Visual 0
No of Approx Cycle
Machine Time Remarks
Operators (Minutes)
N/A X X Raw material receipt from out side supplier.
A person as per inspection plan and 1 X
spec. defined.
N/A X X
er inspection plan and CTQ list 1 X
N/A X X Board stored in Warehouse before being issued to production
N/A X X
er inspection plan and CTQ list 1 X Board checked against purchase order to ensure correct issue.
er inspection plan and CTQ list 1 X
N/A X X
N/A X X Material issued based on schedule (As per BOM)
Schelling M/C 2 12 min / Board
er inspection plan and CTQ list 1 X As per CTQ and inspection plan
er inspection plan and CTQ list 1 X
BMG 2 30 min / pcs
er inspection plan and CTQ list 1 X Set up and in process inspection
BMG 2 30 min / pcs
er inspection plan and CTQ list 1 X As per CTQ and inspection plan
er inspection plan and CTQ list 1 X As per CTQ and inspection plan
Remove "fuzz" from holes and grooves (Clean all steps , groove , holes ok & ensure No damage,
Manual groove cleaning 2 10 min / pcs chipping, dust )
Apply acoustic fleece (Stick Fleece OK at all surface of panel properly & Ensure ok stickiness on all
Manual sticking 2 20 min / pcs panel surface)
General cleaning (No Chipping, No damage, No dust particle ,NO colour variation as per master
Manual cleaning 2 13 min/pcs sample)
As per CTQ and inspection plan (Ensure all process operation (holes, groove, steps) done ok Visually
er inspection plan and CTQ list 1 20 min / pcs with NO defect .)
Manual packig 2 10 min / packet Pack to agreed packing drawing (All packing done ok as per customer requirement)
Storage on racks X X Finished goods storage if required
Dispatch X X Shipment based in Armstrong Pops
12 December 2017
on
ok & ensure No damage,
Ensure ok stickiness on all
variation as per master
oove, steps) done ok Visually
quirement)
Product:
Armstrong AS Process Flow Diagram Drawing Number:
Prepared By:
Product: Supplier:
Operatonal
Sequence Drawing
Number
Raw material board receive
10
Raw Material
MDF Prelam board inspe
20
Material Issue/received in t
30
30
Board Inspect
40
After getti
Armstrong
displayed
final QA d
colour / sh
Storage
50
Material Issued to pr
60
60
Rough Sizing of b
Rough board size
2405 x
197.5 mm
70
Raw material board 6 off per sheet
6 off per sheet
In process Inspe
80
First Routng
Orientaton
Back
Front
Machine Bed
90
90
'Machine 360 outside edge, 3 x back
drill holes (Edge finish at all four side
drawing (Hole-10.0, 14.2, 3.0, 45.4, 4
mm)
Second Routn
Orientaton
Front
Back
Machine Bed
100
Grooves illustra
'Machine top side tongue
side groove (Grooving, ste
(3.0, 5.0, 189.0, 10.60, 5.4
5.3 mm.)
In process Inspe
As per CTQ and inspection plan
check dimensions specified
110
Groove cleani
'Remove "fuzz" from holes and grooves (Clean
all steps , groove , holes ok & ensure No
damage, chipping, dust )
120
120
Acoustc Fleece App
X
Panel
showing
"bubbles"
130 due to poor
Apply full adhesion of
panel the textile.
Not ok
Cleaning
140
Final Inspecto
150
Packaging
Back side
Hardware Box
160
Ok for dispatch
Product: WW Date Prepared: (DD/MM/YY) 12 December 2017
Drawing Number: 0.00 Effectve Date: (DD/MM/YY)
Prepared By: 0.00 Revision
Supplier: 0.00 0
Drawing
rial board received in Unit 1 store
Raw material receipt
from out side
supplier placed
properly in store.
elam board inspecton in unit 1
'Lab testing report for mechanical
properties from unit-1 , include
thickness, Resistance to surface wear /
strain, formaldehyde emission with
above test results as shown in MTC.
sue/received in to furniture plant
MDF board
received in store
placed properly
Board Inspecton
Board Inspection (Check L
x W x T (2440 x 1220 x
18mm) of board &
Design / Shade
After getting approved from
Armstrong master samples
displayed on shop floor & at
final QA desk to ensure
colour / shade
Storage
'Board stored in
Warehouse before
being issued to
production
terial Issued to producton
Material
movement to
production by
fork lifting
vehicle
production by
fork lifting
vehicle
Rough Sizing of board
Rough board size
2405 x
197.5 mm
6 off per sheet
In process Inspecton
Check as per drawing
Camber/Length/Width/Thick 'As per
CTQ and inspection plan (Check L x
W x T (2405 x 197.5 x 18mm) of
panel & Design / shade OK as
mentioned in drawing / order copy
detail )
First Routng
1. Outside to final size
2. Tongue groove one side only
3. 3 x grooved on back side
4. Drill holes
1. Outside to final size
2. Tongue groove one side only
3. 3 x grooved on back side
4. Drill holes
outside edge, 3 x back grooves, 1 x tongue rebate,
ge finish at all four sides, Drilling, Grooving as per
-10.0, 14.2, 3.0, 45.4, 4.5, 16.0, 32.0, 195.80, 190.70
= Machined panel profile
Second Routng
1. Side tongue Groove
2. Front grooves
3. Side groove
Grooves illustrative only
achine top side tongue rebate, face grooves,
e groove (Grooving, step routing as per drawing
0, 5.0, 189.0, 10.60, 5.40, 6.0, 6.20, 7.4, 5.1, 6.8,
mm.) = Machined panel profile
In process Inspecton
Groove cleaning
OK Groove cleaning
oustc Fleece Applicaton
Fleece should be
- Centrally located on the back of the panel in
all directions
- No bubbles or creases
- Full cure of glue across full panel
- Cure temp of iron should be controlled
Panel
showing
"bubbles"
due to poor
adhesion of
the textile.
Cleaning
'General cleaning (No Chipping, No damage, No dust
particle ,NO colour variation as per master sample)
Final Inspecton
NO Camber (OK)
Packaging
Item Detail
