fasttech                             TOOLED UP                         CVH CAM SWAP
BEFORE
                                                                                                                                                                                              FOR CARS: ANY CVH-POWERED FORDS                                                                           fasttech
                                                                                                                                        STARTING…
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                                                                                                                                       The first rule of working on cars
                                                                                                                                       and using tools of any kind is don’t
                                                                                                                                       ever skimp on decent protection.
                                                                                                                                       Goggles, gloves, ear defenders,
                                                                                                                                       masks and a set of overalls should
                                                                                                                                       be in your garage. Use them.
                                                                                                                                           When using power tools,
                                                                                                                                       protective gear is essential
                                                                                                                                       — grinders and welders can make
                                                                                                                                       a real mess of your soft skin and
                                                                                                                                       bone if you get it wrong.
                                                                                                                                           Never work under a car
                                                                                                                                       without supporting it using axle
                                                                                                                                       stands first.
                                                                                                                                           A car falling on you is not
                                                                                                                                       something you’ll be laughing about
                                                                                                                                       down the pub.
                                                                                                                                           When cars catch fire, they
                                                                                                                                       burn fast. If you haven’t got an
                                                                                                                                       extinguisher, think seriously about
                                                                                                                                       getting one.
                                                                                                                                           If you’re not confident in your
                                                                                                                                       own ability to complete a task
                                                                                                                                       safely, don’t even start it. Leave it
                                                                                                                                       to the experts.
                                                                                                                                       The advice and guidelines given in the Fast
                                                                                                                                       Ford tech section are given in good faith
                                                                                                                                       and Fast Ford or Future Publishing can
                                                                                                                                       take no responsibility for injuries sustained
                                                                                                                                       while carrying out the described tasks and
                                                                                                                                       procedures, or any consequences arising.
                                                                                                                                                                                       Our head’s obviously out of the car since Vulcan are modifying it        A valve stem seal removal tool can also be used to pull out
                                                                                                                                                                                       for us. So first off, unbolt and remove the rocker gear.                  the hydraulic lifter. This should be drawn straight up and should
                                                                                                                                                                                                                                                           literally just pop straight out.
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                                                                                                                           ESSENTIALS
   Words and photos: Jon Hill
                                                                                                                           WHAT
                                                                                                                           YOU’LL NEED!
   CAM ON
                                                                                                                           COSTS
                                                                                                                           Vulcan Maxiflow 1A
                                                                                                                           Turbo Head         £420 + VAT
                                                                                                                           Kent CVH34 cam kit £239 + VAT
                                                                                                                           Kent CA18
                                                                                                                           vernier pulley     £69 + VAT
                                                                                                                           WHERE FROM?                                                 Move to the pulley end of the head and with the pulley removed,        … lift out the cam thrust plate. Remove this and store it safely
   WANT TO SWAP THE CAMSHAFT ON YOUR CVH MOTOR FOR                                                                         Vulcan Engineering                                          you should see two 8 mm bolt heads — unbolt these and…                 — you’ll need it later.
   SOMETHING MORE FRUITY? HERE’S HOW TO DO IT                                                                              020 8579 3202
                                                                                                                           www.vulcanengines.com
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                                                                                                                           HOW LONG TO DO?
   IT’S
                no secret that a CVH           But in our case, well, Neil’s           That is if you fit the correct
                usually wears its           to be precise, we’ve just had a         cam combination, which should          Set yourself a good morning to
   camshaft out between 40-60,000           gorgeous modified head done             be a Kent CVH 34. So, that’s what      do the job but don’t book
   miles. And on top of that there’s that   for us by engine masters, Vulcan        we’re going to fit in Kent’s kit       anything for the afternoon either
                                            Engineering. This is one of their       format. Using this method makes        — other jobs will need doing,
   annoying syndrome of blue smokey
                                                                                                                           like a new cambelt!
   puffs from the exhaust every time        Maxiflow 1A Turbo heads, with           untold sense, since you get all the
   you pull away, indicating that the       proper bronze valve guides. It is       correct components meaning,            HOW HARD TO FIT?
   valve stem oil seals have gone.          ported, polished and gas-flowed,        everything’s matched making the        Not difficult at all, just patience,
     Which is all an excellent excuse       along with 43 mm inlet and 37.8         job dead straightforward.              good instructions and
                                            mm exhaust stainless valves and            On top of this, we’re fitting a     cleanliness and you shouldn’t go
   fodder for fitting a performance
                                            has 55cc combustion chambers                                                   wrong.
   cam — well you’ve got the                                                        vernier pulley making setting up
   top end stripped out so, it              too. In short, it’s a work of art and   on the rolling road even easier.       IN THE TOOLKIT
   would be rude not to fit some            should easily give 200 bhp and up          Right then, Biro out the way        Valve spring compressor,
   performance too.                         to 230, depending on boost.             let’s get oily.                        sockets, torque wrench, lifter
                                                                                                                           removal tool, valve stem seal
                                                                                                                           removal tool (if still in car),
                                                                                                                           spanners (especially 8 mm)
     CAM CHANGE — TRICKY, HUH?                                                      are intended to be used when
                                                                                    the valve stem oil seals need
     Not really, especially if the head’s off the car. If it isn’t, you’ll need     replacing but they’re ideal in this                                                                                                                                       Since we’re fitting new valve springs, these need to come out
     a special tool to hold the valves closed, various types of which,              situation too. The same tool can be used to remove the lifters from                                                                                                       next. So, turn the head over and fit a valve spring compressor
     are available from most motor factors for roughly £15-20. These                the bore — as we’ll see in a bit.                                                                  Next the cam can be drawn straight out of the cylinder.             between valve head and top of the valve spring — or use the valve
                                                                                                                                                                                                                                                           stem removal tool in its place.
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fasttech                           TOOLED UP                       CVH CAM SWAP                                                                                                                                                                                          fasttech
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       With the tension taken off the spring, the valve collets can be            … the springs and caps are free to pop out — it’s unlikely but the       Once the valve’s installed back in the head by sliding it into      Next, you can slide the new valve stem oil seal over the top of the
       removed — be careful because once removed…                                 springs could hit you! There’s tension there.                            the bronze guide, smear more lubricant onto the top of the          valve stem and seat it on top of the valve guide.
                                                                                                                                                       valve stem.
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       Once the springs are removed the valve stem oil seals can be slid off      Ideally you don’t really need to take these off, which are rocker        Drop the new valve spring and cap in place next…                    … followed by the spring compressor again plus the valve collets
       the valve stem.                                                            wear pads, preventing damage to the alloy head posts. However,                                                                               — these are in two parts and locate in the grooves in the valve
                                                                               they’ll fall out if the head’s off the car, so keep them safe.                                                                               tops. One is shown in place with the other following.
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       Our head’s been worked on so it’s been completely stripped, plus            Before this they need properly assembling, which means coating
       it’s been super-cleaned in Vulcan’s special parts washing machine,          the stems with lubricant. Vulcan’s Steve Curson uses cam lube,         Once the valves and springs are installed, turn the head on its      Ideally, you need to smear loads more lubricant over the cam,
   making them lovely and blingy. Now, the new stainless valves need to        liberally — you can’t use too much.                                        end and fit a new oil seal into the cam pulley end of the head       then slid it carefully into the pulley end of the head — it might
   be fitted and lapped in.                                                                                                                             — a few drops of oil around the seal help to ease it in place.       need a touch of gentle persuasion!
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fasttech                          TOOLED UP                       CVH CAM SWAP
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       Once the cam’s installed, you can refit that cam thrust plate                   Steve drops some Loctite on the threads first though, to prevent
       — ideally, clean it first, then reinstall the 8 mm fixing bolts.                 them from coming undone.
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        Drop some light engine oil down the lifter bores to ensure all                Don’t pre-soak the lifters in oil because you could cause them to
        the cam lobes and the insides of the bores are properly covered               pump up too much — rather smear the outsides in more oil and
    with lubrication.                                                             slide them home down the bore.
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       Once properly cleaned, you’ll need to reinstall those rocker wear plates       Smear some cam lube on the rocker faces and re-fit the arm back
       onto the rocker posts.                                                         in place…
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       … this then needs to be torqued up to 22 lbf.ft.                              The vernier pulley can now be fitted, which should be straightforward
                                                                                     — it can only go on one way since it’s located using a keyway in the
                                                                                  cam. Refit the fixing bolt along with Loctite and torque up to 45 lbf.ft.
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