Purchasing List of Processes and Work Instructions
Date: December 14, 2016
Process Status
1 Sourcing of New Materials New
2 Accreditation of Suppliers Update of existing
3 Purchasing Process of Local Materials Split from PM: Purchasing Process
4 Purchasing Process of Imported Materials Split from PM: Purchasing Process
5 Outsourcing of Requirements New
Work Instruction
1 Petty Cash Issuance, Liquidation and Reimbursement Update of existing
2 Monitoring Deliveries of Requirements Update of existing
3 Issuance of Notice of PO Changes Update of existing
4 Sourcing New Contractors Update of existing
5 Sourcing New Suppliers Update of existing
6 Imported Materials Payment New
a. Processing Letter of Credit (LC) New
b. Advance Payment for Imported Materials New
7 Assigning a Forwarder and Broker New
8 Processing a Purchase Return Slip New
9 Contractor's Purchase for Components New
Sourcing of New Materials
Update: December 14, 2016
Objective:
To source sustainable materials and services at the best value and quality.
Scope:
From receiving sourcing direction, evaluation of gathered information, approval of the material to evaluation of delivery and qu
Definition of Terms:
1 PMS - System used to create the Purchase Order.
2 MOQ - Minimum Ordering Qaantity
3 MCQ - Minimum Color Qaantity
Forms Used:
No standard forms
Sequence
Number Procedure Person Responsible
Purchasing Manager /
1 Receive material direction Purchaser
Purchasing Manager /
2 Canvass and identify atleast 3 possible Suppliers Purchaser
Purchasing Manager /
3 Engage with the Suppliers and conduct inquiry Purchaser
Purchasing Manager /
4 Request for initial sample Purchaser
Purchasing Manager /
5 Request quotation Purchaser
Purchasing Manager /
6 Receive sample and conduct visual evaluation Purchaser
Purchasing Manager /
7 Receive quotation and create comparison Purchaser
Purchasing Manager /
8 Conduct negotiation as needed Purchaser
Purchasing Manager /
9 Request for a larger sample lot Purchaser
Product Developer,
10 Submit material samples for testing and evaluation Merchandiser
Purchasing Manager /
11 Finalize results and recommendation Purchaser
Purchaser, Purchasing
12 Seek approval Manager
Submit set of documents to Accounting for entry in
13 PMS Purchaser
14 Prepare initial PO Purchaser
Purchasing Manager,
15 Evaluate quality and delivery performance Purchaser, Quality Control
valuation of delivery and quality performance.
Details Work Instruction
1. Overview of the material description.
2. Product outlook where the material will be
used.
3. Target Price
4. Suggested sourcing
1. Sourcing New
Suppliers
2. Sourcing New
Referrals, internet, existing Suppliers Contractors
Company and material introduction
1. Fabrics - hanger sample or cuttings
2. Elastic - cutting
3. Packaging - sample materials or pegs
4. Thread - one cone of any color
5. Accessories - sample pieces
Price, material specification, MOQ/MCQ, lead
time, terms of payment, delivery conditions if any,
packing requirement if any, greige stock info if
applicable
Present to Marketing, Product Developer or
Merchandiser
Created in excel, the format will depend on the
material being compared
Price, material specification, MOQ/MCQ, lead
time, terms of payment, delivery conditions if any,
packing requirement if any
1. Fabrics - atleast 3 yards
2. Elastic - atleast 10 yards
3. Packaging - actual sample
4. Thread - for T70/2 3kg/9 cones
5. Accessories - 20 pieces/set/pairs per item
Forwarded to Product Developer for Quality
Testing and Evaluation. The material should pass
the following tests:
1. Material Test
2. Wash and wear
4. Lamination, molding, printing test if applicable
Created in excel, the format will depend on the
material being compared
Signatories: Purchaser, Purchasing Manager,
President, Marketing Manager as the case maybe.
Accompanying documents are:
1. Samples of the materials
2. Comparison form
3. Official and negotiated quotation
4. Quality Test Result
5. See "Accreditation of New Supplier" if the
Supplier is new
Compile requirements for submittion to
Accounting:
1. Approved quotation
2. COR if applicable
3. Company profile
Refer to Purchasing Process
Review and evaluate delivery results considering
feedbacks from QC, Controllers, End Users and
Experts. Re-orient or de-list Supplier
Accreditation of Suppliers
Upda
Update: December 14, 2016
Objective:
To ensure the Supplier's is credibility to serve a the Company’s requirement through evaluation.
Scope:
From sourcing candidates Suppliers, evaluation of the qualifications, recommendation and approval up to reviewing performance after a trial order.
Definition of Terms:
1 Certificate of Registration (COR) - Issued by the Bureau of Internal Revenue (BIR) Philippines
2 Company profile - A document containing the Supplier's product offering, capabilities, customers, address and contact information
3 Master List - Directory of accredited suppliers including their contact details
4 Supplier Code - A unique 6 digits alpha numeric code to identify the Supplier, generated upon accreditation
Forms Used:
No standard forms
Sequence
Number Procedure Person Responsible Details Work Instruction
1. Sourcing New
Suppliers
Purchasing Manager / 2. Sourcing New
1 Source candidate Supplier Purchaser Referral, internet Contractors
Requiremens:
1. Company profile
2. Certificate of Registration (COR)
Require candidate Supplier to submit accreditation Purchasing Manager / 3. Supplier comprison form if any
2 requirements Purchaser 4. Quotation if any
Purchasing Manager, QC In-
3 Initiate on-site evaluation when needed charge Inform QC to conduct plant visit
1. Review qualifications and capabilities if
suitable to material/service requirements
versus company goals and directives
2. Prepare costing analysis if required
2. Finalize recommendation
3. Create approval memo in excel or word
4 Evaluate qualification of candidate Suppliers Purchasing Manager format for signature
Purchasing Manager / Submit approval memo for signature to the
5 Seek approval Purchaser President
6 Submit COR for creation of Supplier code Purchaser Update Master List when the code is received
7 Prepare initial PO Purchaser Refer to Purchasing Process
Review and evaluate delivery results
considering feedbacks from QC, Controllers,
Purchasing Manager, QC In- end users and experts. Re-orient or de-list
8 Assess initial delivery through QC Department charge Supplier
9 Review performance and implement improvements Purchasing Manager Refer to Performance Indicators
Purchasing of Local Materials
Update: December 14, 2016
Objective:
To ensure accurate, complete and on timely delivery of required locally purchased raw materials at best value and of required quality for customer satisfaction.
Scope:
From receiving of the requisition to monitoring and recording of delivered items.
Definition of Terms:
1 PMS - System used to create the Purchase Order.
2 MOQ - Minimum Ordering Qaantity
3 MCQ - Minimum Color Qaantity
Forms Used:
1 Purchae Order (PO)
2 Notice of PO Change (NPC)
3 Purchase Return Slip (PRS)
Sequence
Number Procedure Person Responsible Details Work Instruction
Regular PR are received from IC. Season PR are received
1 Receive Purchase Requisition (PR) Purchaser from the Merchandiser. Log date received.
PR number, required signatures, MOQ/MCQ, lot
quantity, current price, enough lead time, spec, special
2 Check PR for completeness and correctness of information Purchaser instructions if any
1. Create PO by encoding the PR details into PMS
2. Print completed PO using pre-printed form in 4
copies, 1 original and 3 duplicates
3. The PO form contains a unique control number used
3 Create and print Purchase Order (PO) Purchaser to reference the order
Regular
4 Route PO for sigh-off Purchaser Purchaser and Purchasing Manager signs
Seasonal
Purchaser, Purchasing Manager and President signs
Fax or email PO to Supplier
1 PO duplicate copy to Accounting/Receiving
1 PO duplicate copy to IC
5 Distribute PO Purchaser 1 PO duplicate copy as Purchasing's keeping file
Verify if the Supplier received the PO and if there are
concerns on any of the details mentioned, taking note
6 Confirm PO acceptance with Supplier Purchaser of any special instructions.
7 Enter PO details in Monitoring Report Purchaser Purchasing Monitoring Report (Excel internal control)
Monitoring
Deliveries of
Monitor delivery timeliness and/or respond to any change Requirements PM-
8 in requirements Purchaser Daily communications with the Supplier or customers. WI 07-02.09
Every Friday for the next week's deliveries via email to
9 Inform all department concerned on the actual delivery Purchaser IC, Warehouse, Receiving
1. Upon delivery of bulk PO.
2. The Supplier submits their Invoice together with the
10 Release original copy of PO to Supplier Purchaser delivery report.
1. Issuance of
1. Update Purchasing Monitoring Report Notice of PO
2. Issue Notice of PO Change (NPC) if any change in the Changes
date, quantity or price 2. Issuance
3. Issue Purchase Return to Supplier (PRS) if there are Purchase Return to
11 Close PO Purchaser substandard materials for return Supplier
12 Review performance and implement improvements Purchasing Manager Refer to Performance Indicators
Purchasing of Imported Materials
Update: December 14, 2016
Objective:
To ensure accurate, complete and on timely delivery of required imported raw materials at best value and of required qua
Scope:
From receiving of the requisition to monitoring and recording of delivered items.
Definition of Terms:
1 PMS - System used to create the Purchase Order.
2 MOQ - Minimum Ordering Qaantity
3 MCQ - Minimum Color Qantity
4 Telegraphic Transfer (TT) - Mode of payment where transaction is done from a local bank to a foreign bank
5 Proforma Invoice (PI) - A document showing the intended materials, price, amount, original and consignee or receiver.
6 PMS - System used to create the Purchase Order.
7 Dollar Allocation - Memo format in excel summarizing the required amount in Pesos for actual payment in US Dollars.
8 Sworn Statement with TAN entry number - One of the requirements in opening an LC. This form was formatted by our L
9 Temporary Assessment Notice (TAN) and Single Administrative Documets (SAD) - Requirements for opening an LC. A tem
10 Import Entry Declaration (IED) - Documents from the Broker after lodgement.
11 Shipping Documents - Packing List, Commercial Invoice, Bill of Lading, Form D or E, Marine Insurance
Forms Used:
1 Purchae Order (PO)
2 Notice of PO Change (NPC)
3 Purchase Return Slip (PRS)
4 Letter of Credit Form (LC)
Seq# Procedure Person Responsible
Receive Purchase Requisition (PR) from Inventory Controller
1 (IC) or Merchandiser Purchaser
2 Check PR for completeness and correctness of information Purchaser
3 Create Purchase Order (PO) Purchaser
Seq# Procedure Person Responsible
4 Route PO for sigh-off Purchaser
5 Distribute PO Purchaser
6 Confirm PO acceptance with Supplier Purchaser
Purchaser, IMPEX
7 Enter PO details in Monitoring Report Officer
8 Prepare advance payment request IMPEX Officer
Monitor delivery timeliness and/or respond to any change in Purchaser, IMPEX
9 requirements Officer
10 Confirm shipping details IMPEX Officer
Coordinate the shipment booking schedule to the Forwarder
11 and Broker IMPEX Officer
12 Request shipping invoice and packing list from Supplier IMPEX Officer
13 Communicate requirement of Form D or E IMPEX Officer
IMPEX Officer,
14 Request to send original shipping docs from supplier Purchaser
Seq# Procedure Person Responsible
Once received shipping docs, furnished copy to
broker/forwarder, Receiving, IC and Purchaser for their
15 reference IMPEX Officer
Receive computation of duties and taxes from Broker, check
16 and approve IMPEX Officer
Make Final Assessment available and compile set of
17 documents to be submitted to Account Payable (AP) IMPEX Officer
Submit Final Assessment of duties and taxes and amount due
to the Supplier to Accounts Payable (AP) for arranging
18 payment/Payment Instructions IMPEX Officer
19 Inform all department concerned on the actual delivery IMPEX Officer
Purchaser, IMPEX
20 Close PO and update Monitoring Reports Officer
Check Forwarder and Broker's billing charges and forward to
22 Finance for payment IMPEX Officer
23 Review performance and implement improvements Purchasing Manager
erials at best value and of required quality for customer satisfaction.
cal bank to a foreign bank
nt, original and consignee or receiver.
sos for actual payment in US Dollars.
n LC. This form was formatted by our Legal Attorney.
Requirements for opening an LC. A temporary calculation of the duties and taxes as lodged by the Broker.
Work
Details Instruction
Regular PR are received from IC. Season PR are
received from the Merchandiser. Log date received.
PR#, required signatures, MOQ/MCQ, lot quantity,
current price, enough lead time, spec, special
instructions if any, approved Proforma Invoice (PI) if
any
1. Create PO by encoding the PR details into PMS in
PHP price and amount
2. Create 1 Excel equivalent in US$ price and amount
Work
Details Instruction
Regular
Purchaser and Purchasing Manager signs
Seasonal
Purchaser, Purchasing Manager and President signs
Excel PO to Supplier by email
1 PO duplicate copy to Accounting/Receiving
1 PO duplicate copy to IC
1 PO duplicate copy as Purchasing's keeping file
Original PO and PI to IMPEX Officer
Verify if the Supplier received the PO and if there are
concerns on any of the details mentioned, taking note
of any special instructions.
Purchasing Monitoring Report and Import Monitoring
Report (Excel internal control)
1. LC Process
1. Request dollar allocation 2. Advance
2. Flll-up LC form if required Payment
3. Prepare payment instruction if needed Process
Monitoring
Deliveries of
Requirements
PM-WI 07-
Daily communications with the Supplier or customers 02.09
1 to 2 months prior to Date Wanted
Advise appointed Forwarders and Brokers regarding Assigning a
the up coming shipment by sending them the Forwarder and
importation details Broker
Check wether the amount/items of shipping is the
same as the PO
For customs purposes
Coordinate with Supplier by email and request the PI
and PL
Work
Details Instruction
Send the the shipping documents by email.
Once approve, broker will input to BOC's system that
will create the Final assessment Notice and SAD
1. Final Assessment of duties and taxes approved by
Finance and President
3. Copy invoice
4. Copy PL
5. Original PO
Mode of payment:
1. Bureau of Customs by bank debit
2. If by TT to Supplier is 30 days from B/L date Payment
3.If by LC, opening depending on bank conditions Process
1. Coordinate actual time of delivery to Receiving,
Warehouse and Purchaser by email
2. Coordinate with Admin if there is a need for
additional manpower
Update Purchasing and IMPEX Monitoring Report
Upon receiving the Billing Charges:
1. Forwarder: Check against the accompanying official
receipts for any discrepancies (ie Port charges,
shipping line charges, storage, warehousing if any)
versus the Forwarder's billing charges
2. Actual Brokerage fee and Releasing charges
Refer to Performance Indicators