BAS-311E, 311EL BAS-326E, 326EL: Service Manual
BAS-311E, 311EL BAS-326E, 326EL: Service Manual
BAS-311E,311EL
BAS-326E,326EL
                             SAFETY INSTRUCTIONS
 z Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in
order to ensure safe operation of this machine and to prevent accidents and injury to yourself or other
people. The meanings of these indications and symbols are given below.
Indications
                                 The instructions which follow this term indicate situations where failure to
        DANGER                   follow the instructions will almost certainly result in death or severe injury.
                                 The instructions which follow this term indicate situations where failure to
        CAUTION                  follow the instructions could cause injury when using the machine or physical
                                 damage to equipment and surroundings.
  Symbols
          ................. This symbol (      ) indicates something that you should be careful of. The picture
                            inside the triangle indicates the nature of the caution that must be taken.
                            (For example, the symbol at left means "beware of injury".)
................. This symbol ( ) indicates something that you must not do.
          ................. This symbol (      ) indicates something that you must do. The picture inside the
                            circle indicates the nature of the thing that must be done.
                            (For example, the symbol at left means "you must make the ground connection".)
                                              BAS-311E.311EL.326E.326EL                                            i
x Notes on safety
                                               DANGER
     Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from
     the wall outlet before opening the face plate of the control box.
     Touching areas where high voltages are present can result in severe injury.
                                               CAUTION
                                             Installation
     Machine installation should only be carried            Be sure to wear protective goggles and
     out by a qualified technician.                         gloves when handling the lubricating oil and
                                                            grease, so that they do not get into your eyes
      Contact your Brother dealer or a qualified            or onto your skin, otherwise inflammation can
     electrician for any electrical work that may           result.
     need to be done.                                       Furthermore, do not drink the oil or eat the
     The sewing machine weights more than                   grease under any circumstances, as they can
     BAS-311E60kg,BAS-311EL·326E·                           cause vomiting and diarrhoea.
     326EL65kg. The installation should be car-             Keep the oil out of the reach of children.
     ried out by two or more people.                        Avoid setting up the sewing machine near
     Do not connect the power cord until instal-            sources of strong electrical noise such as
     lation is complete, otherwise the machine              high-frequency welding equipment.
     may operate if the start switch is pressed             If this precaution is not taken, incorrect ma-
     by mistake, which could result in injury.              chine operation may re
     Be sure to connect the ground. If the ground           Have two people present to hold the machine
     connection is not secure, you run a high risk          head with both their hands when tilting it back
     of receiving a serious electric shock, and             or returning it to its original position.
     problems with correct operation may also
     occur.
Sewing
     This sewing machine should only be used                Do not touch any of the moving parts or press
     by operators who have received the                     any objects against the machine while sew-
     neccessary training in safe use beforehand.            ing, as this may result in personal injury or
                                                            damage to the machine.
     The sewing machine should not be used
     for any applications other than sewing.                If an error occurs in machine operation, or if
                                                            abnormal noises or smells are noticed, im-
     Attach all safety devices before using the             mediately turn off the power switch. Then
     sewing machine.                                        contact your nearese Brother dealer or a
     If the machine is used without these devices           qualified technician.
     attached, injury may result.
                                                            If the machine develops a problem, contact
     Turn off the power switch at the following             your nearest Brother dealer or a qualified
     times, otherwise the machine may operate               technician.
     if the start switch is pressed by mistake,
     which could result in injury.                          If using a work table which has casters, the
                                                            casters chould be secured in such a way so
     • When not using the machine                           that they cannot move.
     • When leaving the machine unattended
ii                                       BAS-311E.311EL.326E.326EL
                                           CAUTION
                                           Cleaning
Turn off the power switch before starting any           Be sure to wear protective goggles and
cleaning work, otherwise the machine may                gloves when handling the lubricating oil and
operate if the start switch is pressed by mis-          grease, so that they do not get into your eyes
take, which could result in injury.                     or onto your skin otherwise inflammation can
                                                        result.
                                                        Furthermore, do not drink the oil or eat the
                                                        grease under any circumstances, as they can
                                                        cause vomiting and diarrhoea.
                                                        Keep the oil out of the reach of children.
Maintenance and inspection of the sewing                If the power switch and air need to be left on
machine should only be carried out by a                 when carrying out some adjustment, be ex-
qualified technician.                                   tremely careful to observe all safety precau-
                                                        tions.
Ask your Brother dealer or a qualified elec-
trician to carry out any maintenance and                Use only the proper replacement parts as
inspection of the electrical system.                    specified by Brother.
Turn off the power switch and disconnect                If any safety devices have been removed, be
the power cord from the wall outlet at the              absolutely sure to re-install them to their origi-
following times, otherwise the machine may              nal positions and check that they operate
operate if the start switch is pressed by mis-          correctly before using the machine.
take, which could result in injury.
                                                        Any problems in machine operation which
• When carrying out inspection, adjustment              result from unauthorized modifications to the
  and maintenance                                       machine will not be covered by the warranty.
• When replacing consumable parts such
  as the rotary hook and knife                          Have two people present to hold the machine
                                                        head with both their hands when tilting it back
Disconnect the air hoses from the air sup-              or returning it to its original position.
ply and wait for the needle on the pressure
gauge to drop to "0" before carrying out in-
spection, adjustment and repair of any parts
which use the pneumatic equipment.
                                     BAS-311E.311EL.326E.326EL                                               iii
c Warning labels
     1
                        Moving parts
                        may cause injury.
                        Operate with safety devices.
                        Turn off main switch before
                        threading, changing bobbin
                        and needle, cleaning etc.
     2
                       Hazardous voltage     Hochspannung            Un voltage non adapté      Un voltaje inadecuado
                       will cause injury.    verletzungsgefahr!      provoque des blessures.    puede provocar las
                                                                                                heridas.
                       Turn off main         Bitte schalten sie den Eteindrel'interrupteur et
                       switch and wait 5     hauptschalter aus und attendre 5 minutes           Apagar el interruptor
                       minutes before        warten sie 5 minuten, avantd' ouvrir le capot      principal y esperar 5
                       opening this cover.   bevor sie diese                                    minutos antes de abrir
                                             abdeckung öffnen.                                  esta cubierta.
[BAS-311E]
                                                      Belt cover                                       1
                          Thread take-up
                          cover
                                                                                                                   1
                      Eye guard
                   Finger guard
iv                                                                    BAS-311E.311EL.326E.326EL
Explanation of models
        This manual explains three models
        •BAS-311E (Solenoid type, Pnevmatic type), 311EL (Pnevmatic type), 326E, 326EL
        (Pnevmatic type)
        Explanation for individual model is provided by identifying the model name. Check the
        model before useing the machine.
                                                     INDEX
Chapter 1. Mechanical description ...........................................................                                        1
1. Needle bar, thread take-up, lower shaft and shuttle hook mechanism ................. 1
                                                  BAS-311E.311EL.326E.326EL
  3.      Work clamp lifter mechanism .................................................................................. 29
16. Work clamp lift components for manual operation (Solenoid type) ..................... 68
                                                   BAS-311E.311EL.326E.326EL
Chapter 5. How to make up the work clamp ........................................... 70
4. Connectors .................................................................................................................. 75
Flowchart .................................................................................................................... 95
                                                   BAS-311E.311EL.326E.326EL
                                                                                    Chapter 1. Mechanical description
                                               e
                                                                                                                   q
                                                                                                i
                                          r                            !0                           o
                                          t
              y
              u
!1
                           !2
                  !3
1. When the machine pulley q rotates in the direction of the arrow, the upper shaft w rotates, then it rotates the thread
   take-up crank e.
2. The needle bar crank r, attached to the thread take-up crank e, moves the thread take-up lever t.
3. The needle bar u attached to the needle bar clamp y is moved up and down.
4. When the machine pulley q rotates in the direction of the arrow, the crank rod i attached to the upper shaft w moves
   up and down.
5. The crank rod i oscillates the attached rock gear o.
6. The rock gear o oscillates the lower shaft !1 through the lower shaft gear !0. The lower shaft !1 oscillates the attached
   driver !2 and inner rotary hook !3 in the shuttle hook mechanism.
                                                BAS-311E.311EL.326E.326EL                                                 1
Chapter 1. Mechanical description
                                                                                            q
                                                                                w
                                  t
                                  y
                                   u
i !1
                                                          !0
               !6                                                                                        !2
                                                                                                    !3
                                                                               !4
!5
!7
4. When the work clamp plate operates, the slider i and the slider support o are pressed down. When they are pressed,
   work clamp lifter lever R. !1 is raised through the slider support shaft !0.
5. The spring !2, the work clamp arm lever (RR) !3 and (F) !4 which are linked to presser bar lifter lever (R) !1 operate in the
   direction of the arrow.
6. Work clamp (UN) !5 and presser foot (L) !6 ·(R) !7 are pressed down through work clamp lever (F) !4.
2                                                 BAS-311E.311EL.326E.326EL
                                                                                  Chapter 1. Mechanical description
                                                 e
                                                                                                    q
1. When the air cylinder q operates in the direction of the arrow, work clamp arm levers R w and F e also operate in the
   direction of the arrow.
2. Work clamp SE r is moved vertically via work clamp arm lever F e.
1. When the air cylinder q operates in the direction of the arrow, work clamp lifter lever D w and lever U e also operate
   in the direction of the arrow.
2. Work clamp SE r is moved vertically via knee lifter lifting lever U e.
                                               BAS-311E.311EL.326E.326EL                                               3
Chapter 1. Mechanical description
                       r
                                                                          w
t q
1. When X-timing pulley A326 w attached to the X-pulse motor q moves, its motion is transmitted to X-timing pulley
   B311 r via X-timing belt A311 e.
2. When X-timing pulley B311 r moves, timing pulley A y linked to the X-timing pulley shaft t moves X-timing belt
   B311 u left and right.
3. Feed bracket X i secured to X-timing belt B311 u moves via linear guide 311 o in the X direction (left and right).
4                                             BAS-311E.311EL.326E.326EL
                                                                                      Chapter 1. Mechanical description
                                                                       e
                                                                                                                    y
                                                                q
                                      w
                                                 !2
                                                                                                                    u
                                            !5                                                                i
            e                                                                                             o
            r                                                                                       !0
            t                                                                                  !1
                                                   !4                           !3
1. The driving gear w attached to the Y-pulse motor q oscillates the idle gear e.
2. When the idle gear e oscillates, the Y-timing belt y moves forward and backward through timing pulley (A)t attached
   to Y-pulley shaft (A)r.
3. The belt holder u and the Y-driving shaft holder i which are fixed to the Y-timing belt y operate the Y-driving shaft o.
4. The X-feed shaft support !0 and the X-feed shaft !1 are attached to the Y-driving shaft o. The presser arm assembly !2
   is attached to the Y-feed bracket !3.
5. The Y-feed bracket !3 operates in the Y-direction (moves longitudinally) via the Cross roller !4 and the Y-feed guide !5.
                                     i
                                                                                       r
                                                                                           e
                                                                                       t
                         !1
                                                                                  y
                                                                           u
                                                        o
                              !0
1. When the Y-pulse motor q operates, its motion is transmitted to the driving gear r attached to the Y-driving gear shaft
   e via the coupling w.
2. The driving gear r is engaged with the rack of the Y-driving shaft t, and the Y-driving shaft t moves back and forth.
3. The work clamp arm assy i is attached to the Y-feed bracket o via X-feed shaft support 326 y attached to the Y-
   driving shaft t and the X-feed shaft u.
4. The Y-feed bracket o operates in the Y-direction (back and forth) via cross roller 326 !0 and Y-feed guide 326Y !1.
                                                 BAS-311E.311EL.326E.326EL                                                5
Chapter 1. Mechanical description
                                                           e
                                                                                q
                                                                  w
1. When the upper shaft q rotates, the stepping work clamp cam w moves eccentrically, and the stepping work clamp
   connecting rod e oscillates stepping work clamp arm R r.
2. The oscillation of stepping work clamp arm R r is transmitted to stepping work clamp arm F t, and the stepping link
   assy y moves the presser bar lifter u up and down.
6                                             BAS-311E.311EL.326E.326EL
                                                                                 Chapter 1. Mechanical description
                                                                                                 e
                                    r
q w
1. When the stepping work clamp signal is on, the stepping solenoid q operates the lifter lever w.
2. The lifter lever w operates the work clamp lifter lever assy r via the work clamp lifter wire e.
   Note: When the machine stops, the stepping solenoid q operates, and the presser foot rises as soon as the work clamp
          rises. At this time, tension releasing is performed.
                                              BAS-311E.311EL.326E.326EL                                              7
Chapter 1. Mechanical description
                                                                                                                 q
                                                                           w
                                                                     e
       r
y u
                        !1
                                                               !0
                   !2
!3
1. When the thread trimmer signal is on, the thread trimming solenoid q pushes the pushing lever driving lever w.
2. The pushing lever driving lever w pushes the thread trimmer driving lever r in the direction of the arrow, pivoting on
   the shoulder screw e. The pushing lever driving lever w slides along the driving lever shaft t.
3. The roller y attached to the thread trimming driving lever r fits into the groove of the thread trimmer cam u, and
   operates the thread trimmer rod i.
4. As the thread trimmer lever o is linked to the thread trimmer rod i, the connecting rod lever !0 operates.
5. When the thread trimmer connecting rod !1 linked to the connecting rod lever !0 operates, the fixed knife !2 and the
   movable knife !3 fit into each other and perform thread trimming.
8                                              BAS-311E.311EL.326E.326EL
                                                                                 Chapter 1. Mechanical description
                                                                                                         r
                           e
q w
1. When the machine stops, the stepping solenoid q operates, and the presser foot rises as soon as the work clamp rises.
2. The stepping solenoid q operates the lifter lever w, and the work clamp lifter lever assy e via the work clamp lifter
   wire r.
                                                t
                                                           y
1. When the thread trimming signal is on and the thread trimming solenoid operates, the thread trimmer driving lever q
   is pushed in the direction of the arrow.
2. The thread trimmer driving lever q moves the tension release lever e via the tension release rod w.
3. The tension release lever e pushes the tension release bar r.
4. The end of the tension release bar r pushes the pin t and the tension disk opens y.
                                               BAS-311E.311EL.326E.326EL                                              9
Chapter 1. Mechanical description
1. After thread trimming, the thread wiper signal is on and the thread wiper solenoid q operates.
2. When the plunger w operates in the direction of the arrow, the thread wiper crank assembly r attached to the end of
   the thread wiper connecting rod e operates.
3. The wiper t attached to the thread wiper crank assembly r operates.
                       w
                            e
1. After thread trimming, the thread wiper signal is on and the thread wiper solenoid q operates.
2. When the plunger w operates in the direction of the arrow, T-wiper connecting rod assy S e also operates.
3. Thread wiper A r attached to T-wiper connecting rod assy e operates.
10                                            BAS-311E.311EL.326E.326EL
                                                                                              Chapter 2. Disassembly
Chapter 2. Disassembly
1. Covers (1) 311E
                                                    q
                                                                      e
                                                                             u
                                                            t
!1
                             !0
                     o                                                                          !0
!2 o
i !3
1.   Remove the screw, the top cover q, the belt covers w and the rear cover e.
2.   Loosen shoulder screw r and remove the work clamp lifter connect rod t.
3.   Remove the plunger pin u from the plunger y.
4.   Remove the screw and the face plate i.
5.   Remove the screw and the X-feed bracket covers o on the right and left and cover spacer !0 Y-feed bracket cover !1.
6.   Remove the screw and XY-feed base covers (L) !2 and (R) !3.
                                                 BAS-311E.311EL.326E.326EL                                           11
Chapter 2. Disassembly
                                             e
                         i
                                                                                    y u
                                                                               o
                        u
                                                                                       r
                                                                                t
                                         o
                                                          !0
1.   Remove the screws, the top cover q, the belt cover w, and the frame side cover e.
2.   Remove the plunger pin t from the plunger r.
3.   Remove the screws, and the faceplate y.
4.   Remove the screws, and X-axis feed bracket covers L and R u and Y- feed bracket cover i.
5.   Loosen the screws, and remove the left and right feed bracket cover supports o in the direction of the arrow.
6.   Remove the screws, and X-Y feed bracket covers L !0 and R !1.
                         u                    e
                                                                                       y i
                                                                                 o
                            i
                                                                                       r
                                                                                   t
                                             o
                                                               !0
1.   Remove the screws, the top cover q, the belt cover w, and the frame side cover e.
2.   Remove the plunger pin t from the plunger r.
3.   Remove the screws, and the faceplate y.
4.   Remove the screws, and the bellows assy u.
5.   Remove the screws and X-axis feed bracket cover assemblies L and R i.
6.   Loosen the screws, and remove the left and right feed bracket cover supports o in the direction of the arrow.
7.   Remove the screws, and X-Y feed bracket covers L !0 and R !1.
12                                                BAS-311E.311EL.326E.326EL
                                                                                       Chapter 2. Disassembly
2. Feed mechanism
e r
1. Remove the screw, the needle q and the presser foot w and finger guard e.
2. Remove the bolt and the work clamp r.
3. Remove the screw, the feed plate t and the needle sub plate y.
                                            BAS-311E.311EL.326E.326EL                                     13
Chapter 2. Disassembly
q u
                     !1
                                                                      r
                                                                      t
            i
                                                                      !6
!5
!2 o
!0 !4
!3
1. Loosen the nut q, remove the adjust screw w, the spring guide e, and the spring r by lifting them from above of the
   machine, and remove the washer t.
2. Loosen the bolt u of stepping work clamp arm R y, remove the shoulder screw i and the retaining ring !0 of the
   presser bar lifter o from the faceplate, and then remove stepping work clamp arm F !1 and stepping link assy !2.
3. Push up the presser bar !3, and separate it from the presser bar bush !4.
   (The presser bar lifter o, the cushion !5, and the needle bar clamp !6 will come off as a set.)
14                                            BAS-311E.311EL.326E.326EL
                                                                                             Chapter 2. Disassembly
y r
                                                u
                        r
     i
                                                     !2
     !1
!0
                   !5
                                                                                                                 !2
                                                                      !3
                   !4                          !7            !6                                        !3
                                               BAS-311E.311EL.326E.326EL                                              15
Chapter 2. Disassembly
                                                                                                            y
                                                    r                                                           u
                                                                                 o
                                                                                                                i
                                                                            !0
     e
!2
                                                                                                       !0’
                                                                                     r
                                                                            !1
                                 r             !7
                                                                    !5                                 q
                                                                                              !1
                                                                                         !2
                                     !6
                                                                            r
                                          !4
!3
1. Loosen the screw w and the set screw e of thread take-up crank q.
   (The screw w should be loosened until its end comes off the upper shaft r.)
2. Remove the screw t, and the thread trimming solenoid y.
3. Remove the screw u, and the wick support i.
4. Remove the screw o, and the crank rod !0.
   (At this time, lower the crank rod !0’ in the direction of the arrow.)
5. Loosen the set screws of the stepping work clamp cam !1 and the thread trimmer cam !2.
6. Remove the V belt !3, loosen the set screw !4, and remove the pulley !5.
7. Remove the screw !6 and the synchronizer !7.
8. Remove the upper shaft r in the direction of the arrow.
   After that, remove the thread take-up crank q, the stepping work clamp cam !1, and the thread trimmer cam !2 from
   the upper shaft r, in this order.
16                                              BAS-311E.311EL.326E.326EL
                                                                                               Chapter 2. Disassembly
                                                                                                       r
                                                                   t
                                                 BAS-311E.311EL.326E.326EL                                        17
Chapter 2. Disassembly
                                                                       q
             r
                                                                              t
                                                                                                 !6
!3 !5
                                                                          y                           !2
                                                                                                       !4
!6
                                      u
                                                                i                           !8
                                                                o                           !9
                                                                 !1
                                                                  !0
                                                                                            !7
1. Remove the bolts, the Y-feed guide assembly q, the cross roller w, and the Y-feed bracket e.
2. Remove the screws, the X-feed bracket r, and the linear guide t.
3. Remove the bolts and the Y-driving pulse motor bracket y.
4. Remove the bolts and the Y-pulse motor u.
5. Loosen the set screws of the idle gear i and timing pulley A o, and remove Y-pulley shaft A !0 along with the retaining
   rings. (The idle gear i, timing pulley A o, and the ball bearing !1 will come off.)
6. Loosen the set screw of timing pulley A !2, and remove the two retaining rings and Y-pulley shaft B !3.
7. Remove the bolts, the Y-driving pulse motor bracket !4, timing pulley A !2, the Y-timing belt !5, and micro bearings !6.
   * To remove the Y-driving shaft holder !7, remove the bolt, the belt holder !8, the timing belt spacer, !9, and the Y-
     timing belt !5.
18                                              BAS-311E.311EL.326E.326EL
                                                                                                Chapter 2. Disassembly
       e
                                                      q
                                                      t
                                                                                                y
                                                                             !0
!2
!1 o
!3
!4
1. Secure the slider support shaft w of the work clamp assy q using the supplied set screw e.
   (To prevent the slider support shaft w and the slider r from suddenly protruding, be sure to do this job.)
2. Loosen the set screw, and remove the X-feed shaft t.
3. Remove the two bolts, and the work clamp assy q.
4. Remove the two bolts, and X-feed shaft support 326 y.
5. Remove the four bolts, the Y-feed pulse motor bracket u, and the Y-driving shaft i.
6. Remove the two bolts, and Y-feed bracket cover F o.
7. Remove the four bolts, Y-feed guide assy 326 !0, cross roller 326 !1, and the Y-feed bracket !2.
8. Remove the eight set screws, the X-feed bracket !3, and the linear guide !4.
                                               BAS-311E.311EL.326E.326EL                                           19
Chapter 2. Disassembly
                                               r                       y
                                     w
                                                                                                   !4
         y                                                                                                !3
!1
                                       !0                !6
                                                                                                                      i
     q                 t
                                                                                                                      o
                                                        !5
                                                          i                                                     !2
                                                               !0
                                                                                  u
20                                              BAS-311E.311EL.326E.326EL
                                                                                                    Chapter 2. Disassembly
                                                                           o
                                                      !1
                                                !0
                                          !3
                          !6         !2
                                                                                               !9
                                                                      !7 !5               !8            y
                !4
                                                                                                        u
                                                     r      q
                                                  w         @6
                            !7                    e                                                           @0
                                 r                                                                       @2
                                                       @5
                                                                              @1   @2
                                                       @4                                   t
                                                                                                        i
1. Remove the bolt w and the washer e of X-pulley bracket L q, and the adjust bolt r.
2. Remove the bolt y and the washer u of X-pulley bracket R t, and the adjust bolt i.
3. Remove X-timing belt A326 o.
4. Loosen the set screw !1 of X-timing pulley B326 !0, and the set screw !3 of timing pulley A !2, and remove the back
   retaining ring !5 of the X-timing pulley shaft !4, and pull out the X-timing pulley shaft !4 in the direction of the arrow.
   (At this time, timing pulley !2, X-timing belt B326 !6, X-timing pulley B326 !0, X-timing belt A326 o, and the two micro
   bearings !7 will come off.)
5. Loosen the set screw !9 of timing pulley B !8, remove the front retaining ring @1 of X-pulley shaft R @0, and pull out X-
   pulley shaft R @0 in the direction of the arrow.
   (At this time, X-timing belt B326 !6, timing pulley B !8, and the two micro bearings @2 will come off.)
6. Remove the bolt @4 on the back of the X-feed bracket @3, the belt holder @5, the timing belt spacer @6, and X-timing belt
   B326 !6.
                                                 BAS-311E.311EL.326E.326EL                                                 21
Chapter 2. Disassembly
t y
                         r
             w
       q
                                               !2
                                                                            !1                               !0
22                                              BAS-311E.311EL.326E.326EL
                                                                                                    Chapter 2. Disassembly
                                  o                                                            e
                                                         !0
                                                                                                                r
                            u                                                                  y
                                  i
                                                                              !0
                                                                                               i
                                                              t
                                                          q
                                                                                                       r
                                                                                     !2
!1 u
!3
                                                                                               !5
                                                                                          !4
                                                 BAS-311E.311EL.326E.326EL                                             23
Chapter 2. Disassembly
                                                                                          u
                r
                          t
            y
                                            i
                               e      w
                                       q
                          t
                  r
                                                                                      o
                                                       !2
                                                                                 !3
                                                              !1
!0
1. Remove the set screw, the thread tension q, the pin w, and the tension release bar e.
2. Remove the shoulder screw r and the tension release rod t.
3. Remove the screw and the tension release assembly y.
4. Remove the screw, the cable support u, and the cord holder i.
5. Tilt the machine head until it stops.
6. Remove the extension spring o and the SOL oil pan !0.
7. Remove the screw and the wire support !1.
8. Loosen the bolt, and remove the work clamp lifter lever !2.
9. Loosen the set screw of the work clamp lifter lever !2, and remove the flanged shaft !3.
10.Return the machine head to its original position.
24                                              BAS-311E.311EL.326E.326EL
                                                                                                  Chapter 2. Disassembly
                                                     w                                            !2
                                                                                                              u
                                                                            o
                                                                  i
      @1
                                                    r
                                                                  !1
@2
!6
!9
                                                                                                   !4
                       @0                                                     !3
                                                             !7
!7
!5
!8
1.   Remove the screws q, the flat screws w and the needle plate e.
2.   Remove the rubber cap r, loosen the set screw t, and remove the connecting rod lever shaft y.
3.   Remove the oil cap u, loosen the set screw i, and remove the retaining ring o.
4.   Remove the driving lever shaft !0 by pulling it in the direction of the arrow. Then remove the cushion !1 and the spring
     !2 from the shaft.
5.   Tilt the machine head until it stops.
6.   Remove the thread trimmer return spring !3 and the spring hook !4.
7.   Remove the nut !5, the shoulder screw !6, and the washer !7.
8.   Loosen the set screw !8, and remove the lever shaft !9 and the thread trimmer lever @0.
9.   Return the machine head to its original position, and remove the connecting rod lever @1 and the thread trimmer
     driving lever @2.
                                                  BAS-311E.311EL.326E.326EL                                               25
Chapter 3. Assembly
Chapter 3. Assembly
1. Thread trimmer mechanism (1)
                                               q                                         @7
                                                                                                     @3
                                   w                                                                         @6
                                             u
               t
@5
     y
                                                                 i
                                                                                                 o          @4
     r                                                                                                      !1
!5 !0
                                                                 !5                 !9
                                                          !3
     r                                 t
                                                                                                                       @1
                                                       !2                                            @2
                                                                                         !6
                                                       i
     y
                                                            !8
                                                            !7
     e
                                                                                    @0
                                                                               !4
1. Insert the driving lever shaft q into the machine. Place the spring w, the thread trimmer driving lever e, and the
   cushion r on the shaft in this order.
2. Put the retaining rings t on the shaft. Press the thread trimmer driving lever e against the retaining rings t. Tighten
   the set screw y on the screw flat.
3. Attach the oil cap u.
4. Insert the connecting rod lever i into the machine, lightly press the connecting rod lever shaft o against the former,
   then secure them using the set screw !0.
5. Attach the rubber cap !1.
6. Tilt the machine head until it stops.
7. Pass the lever shaft !3 with the washer and the retaining ring, through the thread trimmer lever !2, and tighten the set
   screw !4 on the screw flat.
8. Attach the thread trimmer rod !5 and the connecting rod lever i to the thread trimmer lever !2 using the washer !6,
   plain washer 4.37 (t=0.8) !7, washer 4.76 (t=0.5) !8, the stud screw !9, and the nut @0.
9. Attach the spring hook @1 to the inside of the machine, and connect the thread trimmer return spring @2 to it.
10.Return the machine head to its original position.
11.Fit the thread cutter connecting rod @3 on connecting lever pin @4 , and install needle plate @5 using the flat screws @6
   and screws @7 (First tighten the flat screws @6 and screws @7 ).
26                                               BAS-311E.311EL.326E.326EL
                                                                                             Chapter 3. Assembly
                                    Align
                          t            w
             e        y                 r
                      t
        !0
             o
    q
                               !3
                                            BAS-311E.311EL.326E.326EL                                              27
Chapter 3. Assembly
!7
                                     !4       !5
                                               !6
!9
@2
@0
!9
28                                        BAS-311E.311EL.326E.326EL
                                                                                                     Chapter 3. Assembly
                                  !0     @0        @0                  @1
                                        o
                                                   !1
                        @3
                                                                                        !2
                       !7                                e                                               e
                                              u          @2
                             y
              @4             !4
                   t
i r
!3
                                                    !3
                                               q
                                  w
                                                                                   @0
                       !5
      !6                          i
                                                                              !7
                                                                                                                       !8
                                                                  !7
                                                                            !9
                             !4
                     79.0mm
                                   !1
1. Attach the presser plate q to the presser bar lifter lever rubber w, and insert them from the bottom of the arm. Insert
   the parts r linked to the plunger e from the top of the arm, and fit them on link shaft C t, link B y, and the presser
   plate q.
2. Fit the snap pins u on both ends of link shaft C t.
3. Insert link shaft A i into the machine, and pass it through the washer o and link A !0.
4. Fit the snap pins !1 on both sides of link shaft A i and outside the washer o.
5. Attach the presser solenoid !2 to the top of the arm so as to cover the plunger e. Secure link shaft A i using the set
   screw !4 so that link B y is centered in the bush !3.
6. Slide the presser solenoid !5 until it has reached 19.0 mm from the end of the arm, where the plunger e easily moves,
   and tighten the screw !6.
7. Attach the spring !7 to link shaft B !8 and the pin !9.
8. Hang the rod @0 on the shoulder screw @1, and insert the former into link shaft B @2, and secure it using the snap pins @3.
9. Attach the rubber cap @4.
                                                  BAS-311E.311EL.326E.326EL                                                 29
Chapter 3. Assembly
Make sure that work clamp easily moves up and down, and apply grease to sliding portions to assemble parts.
                                                           1. Sliding portions of link shaft C q and link B w.
           t                                               2. Sliding portions of link shaft B e, link B w, link A r, and
                                                              link C t.
                                                           3. Sliding portions of link shaft A y and link A r.
                                                           4. Sliding portions of link shaft D u, link C t, and plunger
                                   i                          i.
                               u
                                       i
                                u
     w
     q
                                            w
                          q
30                                           BAS-311E.311EL.326E.326EL
                                                                                            Chapter 3. Assembly
w r
e t
!0
    !3
         !2
                  !1
!1
                                           BAS-311E.311EL.326E.326EL                                             31
Chapter 3. Assembly
                                                        5. Attach the linear guide !5, the X-feed bracket !6, and the
                                                           X-feed guide !7 to the bed using the three bolts !8.
                                                           Note: Adjust the X-feed guide !7 so that the X-feed
                                    !6
                                                                 bracket !6 can easily move left or right.
 !7
                                                   !7      Adjustment procedure
                                                           1. Position the front linear guide !9 in the reference area
                                                              for installation on the front of the bed, and secure it
                                                              using the six bolts @0 and six washers.
                                                           2. Attach the rear linear guide @1 to the rear of the bed
                                                              using the five bolts @2 and five washers. Keep in
                                                   !5         mind that the linear guide can move easily.
                                          Reference        3. Attach the X-feed bracket !6 to the linear guide !5 us-
                                          area                ing the eight screws.
                                                           4. Adjust the rear linear guide @1 so that the X-feed
                                                              bracket !6 can easily move left and right, and tighten
                                                              the five bolts @2 on the rear linear guide.
!9
              !8
                                @0
!6
          9.8N
          (1kgf)       3mm
                                              @1
80mm
32                                       BAS-311E.311EL.326E.326EL
                                                                                                Chapter 3. Assembly
                                                                            !2
                                                !6
                              w      !5
                                                                    !4 !7
                                                                                     o
                   !3
                                                                    e
                                                      !1
                                !4                         r
                                                                                                      u
                                                                                                  i
                                                            t
                                                                             !0 i     y
1. Place X-timing belt B326 w between the two timing belt spacers e on the back of the X-feed bracket q. Align a
   rectangular slot of the belt holder r with a tooth of X-timing belt B326 w, and secure them using the bolt t.
2. Fit timing X-timing belt B326 w in X-pulley bracket R y, pass X-pulley shaft R u through the micro bearing i, timing
   pulley B o, and the micro bearing i, and attach the retaining ring !0.
3. Place X-timing belt B326 w and X-timing belt A326 !2 on X-pulley bracket L !1, pass the X-timing pulley shaft !3
   through the micro bearing !4, timing pulley A !5, X-timing pulley B326 !6, and the micro bearing !4, and attach the
   retaining ring !7.
                                              BAS-311E.311EL.326E.326EL                                             33
Chapter 3. Assembly
@3
                                  @4
                                                                                 @1
                                            !1
          @7
2mm
                                                                            @2
                                                                                                   @5
                 !8
                                                                                      @6                   u
                                                          !2
          !6                                !3                                                              y
                 !9
                                                                                 @0
                                                               w
                                            !5
                                                                                                                    @8
2.5mm
                                                                              o
           @7
4. Position X-timing pulley B326 !6, which is attached to X-pulley bracket L !1 via the X-timing pulley shaft !3, so that there
   is a 2 mm clearance between the top of X-timing pulley B326 !6 and end A of X-pulley base L !1. Position timing pulley
   A !5 so that there is a 2.5 mm clearance between the bottom of timing pulley A !5 and end B of X-pulley base L !1. Then
   secure X-timing pulley B326 !6 and timing pulley A !5 to the X-timing pulley shaft !3 using the set screws !8 and !9.
5. Position timing pulley B o attached to X-pulley bracket R y so that clearances C and D are equal, then secure it to X-
   pulley shaft R u using the set screw @0.
6. Loop X-timing belt A326 !2 around X-timing pulley A311 (A326) @2 of X-pulse motor @1 and X-timing pulley B326 !6.
   Temporarily attach X-pulley bracket L !1 to the bed using the bolt @3 and washer @4.
7. Loop X-timing belt B326 w around timing pulley A !5 of X-pulley base L !1 and timing pulley B o of X-pulley base R y.
   Temporarily attach X-pulley bracket R y to the bed using the bolt @5 and washer @6.
8. Insert the bolt @7 that is used to adjust the tension of X-timing belt A326 !2 from the left side of the bed, into X-pulley
   bracket L !1.
9. Insert the bolt @8 that is used to adjust the tension of X-pulley belt B326 w from the right side of the bed, into X-pulley
   bracket R y.
34                                                BAS-311E.311EL.326E.326EL
                                                                                                     Chapter 3. Assembly
                !1
                      !0
                                    t
                                        r
                                              t
                                                  y
       q
                o
                     !0        i
                          r                           o
                               !2
                          w
“A”
                                                   BAS-311E.311EL.326E.326EL                                               35
Chapter 3. Assembly
           @0                                                 #1
           @2
                                    @4        @5
                          @1
@8
#3
!5
36                                                        BAS-311E.311EL.326E.326EL
                                                                                                       Chapter 3. Assembly
Rack
1. Engage the driving gear w embedded in the Y-feed pulse motor bracket q with the rack of the Y-driving shaft e.
2. The engagement load between the driving gear w embedded in the Y-feed pulse motor bracket q with the rack of the
   Y-driving shaft e should be 25 - 44 N ( 2.5 - 4.5 kgf) or less (so that the load will not fluctuate sharply). Move the Y-feed
   pulse motor bracket q vertically to adjust the load, and secure it using the bolts r.
                                                                                           i
                                t
                                                                                                       o
                                     o                                                                !0
                                                                                               y
                      u
!1
3. Attach the Y-axis feed guide t to the left of the X-feed bracket y, pressing the former against u the latter.
4. Attach the Y-feed bracket i, the cross roller o, and the right Y-feed guide !0.
   When attaching the right Y-feed guide !0 to the right of the X-feed bracket y, lightly pushing it to the left so that there
   is no looseness in the Y-feed bracket i, and tighten the bolt and set screw !1.
                                                  BAS-311E.311EL.326E.326EL                                                  37
Chapter 3. Assembly
                                                       !5
                                                              !2
!3
!4
5. Temporarily attach the work clamp Arm !2 to the Y-feed bracket i using the bolts and washers.
6. Temporarily attach the X-feed shaft support !3 to the Y-driving shaft e using the bolts and washers.
7. Pass the X-feed shaft !4 through the X-feed shaft support !3 and the work clamp Arm !2, and secure the X-feed shaft
   support !3 and the X-feed shaft !4 using the set screws.
8. Move the work clamp Arm !2 left and right to make sure that there is no inclination in X-feed shaft !4. Then securely
   tighten the bolts of Y-driving shaft e and the X-feed shaft support !3.
9. Remove the set screw of the slider support shaft !5 from the front of the work clamp Arm !2.
38                                             BAS-311E.311EL.326E.326EL
                                                                                                   Chapter 3. Assembly
e q
                                                             w
                                                                         t
                                                                                                                 y
                                                                                 r
                                                 q
                                      e
                                                                                                            t
                                              i
                                                                    !0                                           q
                                                                                                             r
                                      o
                                            !1
0.5mm
                           !1                             u
                                                                                                                     !0
                                                              q
                                                         w
                             !0
1. Insert the upper shaft q from the rear of the machine, and place the thread trimmer cam w and the stepping work
   clamp connecting rod e on the shaft.
   * Apply adhesive (equivalent of Three Bond 1401) around the area which the bearing in the machine goes into. Also,
      apply grease to grooves on the thread trimmer cam w.
2. Pass the thread take-up crank r from the face plate side over the upper shaft q, and tighten the screw t and the set
   screw y.
3. Place the upper shaft bush between the thread take-up crank r and the stepping work clamp connecting rod e, and
   secure the upper shaft q so that there is no looseness. (At this time, do not securely tighten the set screw of the
   stepping work clamp conncting rod e.)
4. Press the thread trimmer conncting rod w against the crank of the upper shaft q. Adjust the set screw u that comes
   first when rotating to the screw flat, and tighten it.
5. Attach they synchronizer i to the machine using the screw o.
6. Attach the pulley !0 leaving a 0.5 mm clearance from the protrusion of the synchronizer i, tighten the set screw !1 that
   comes later when rotating to the screw flat.
                                                 BAS-311E.311EL.326E.326EL                                                39
Chapter 3. Assembly
!8
          t
     !7
                                      u
     !6
                                                  !2
      e                                                                                !3
                                                                                       !1
              r
                                                                                q
              !2                 w          !9                                         !5
                                  q                                       !0
                                                        !1
                            y
@0
!4
!3
                                          aDP×5                               ADP×17
                                                                                        !3                              !4
                                      u
          i
                                o
                                                                                             Cut section
40                                                BAS-311E.311EL.326E.326EL
                                                                                                  Chapter 3. Assembly
!0 !4
                                                                                    !3
                                 !2
                                                             u
               !1
                                                             y
                                                             i
      !5
                                                             t
                                                             r
!6 e
               !7                                            q
                                                                            32mm
                                                             w
1. Insert the presser bar w into the presser bar bush q. Pass the presser bar lifter e, the cushion r, and the needle bar
   clamp t through the presser bar w in that order.
2. Secure the needle bar clamp t with the screw.
3. Insert the spring y and the spring guide u from the top of the arm, pass the spring guide u through the washer i and
   the presser bar w, and attach the presser adjusting screw o.
   Note: Position the presser adjusting screw o using the presser adjusting nut !0 so that there is approx. 32 mm from the
          top of the presser adjusting screw o to the top of the machine.
4. Pass stepping work clamp arm F !1 through spreader shaft bushes (L) and (R) !2, then insert it into stepping work clamp
   arm R !3.
5. Attach the stepping link assy !6 to the arm using the shoulder screw !5, and to the presser bar lifter e using the
   retaining ring !7.
                                                BAS-311E.311EL.326E.326EL                                              41
Chapter 3. Assembly
                                                                   6. Turn the pulley to align the needle bar with the shuttle
                                                                      hook. At this time, turn the stepping work clamp con-
                                                                      necting rod !8 to turn stepping work clamp arm F !1 in
                                                                      the direction of the arrow and move the stepping link
                                                                      assy !6 in the direction of the arrow. When the presser
                                     !1                               foot is at the lowest position, secure the stepping work
                                                                      clamp connecting rod !8 to the upper shaft @0 using the
            V notch                                                   set screw !9.
                                                                      Adjust the lift stroke of presser foot A to 3-5 mm, and 5-8
                                      !6                              mm. When the clearance between the presser bar lifter
                                                                      e and the presser bar bush q is 0.5 - 1 mm, tighten the
                                                                      bolt !4 of stepping work clamp arm R !3. (At this time,
                                                                      the match mark of stepping work clamp arm F !1 will be
                                           e                          almost aligned with that of arm.)
                                                                      Note: Make sure that stepping work clamp arm F !0 has
                      t                   0.5 - 1mm                          no end play.
                                !1
                                     !4
                                             !3
!9
                     !8
                           @0
@1
                                                                   10.Turn the pulley to set the presser bar w at its lowest po-
           w                                                          sition. Adjust the height of the presser foot @1 so that
                                                                      there is a 0.5 mm clearance from the top of the material
                                                                      to be sewn.
@1
0.5mm
42                                                    BAS-311E.311EL.326E.326EL
                                                                                                     Chapter 3. Assembly
         !3                                                                                                        i
                             w                          q
                        e
                                                                                                                    t
                                                                                                                  o u
                                                               !0                                             y
                                                               !1
                                           r
                                                                            !2
                 !5
                      Matching mark                                                         0.05 - 0.12mm
    !3                                      w
!6
                                                                                      q
  !4
                                                                                 !7
   !3
                                                                    u                                                !1
                                                 BAS-311E.311EL.326E.326EL                                                 43
Chapter 3. Assembly
                                                   3. Turn the pulley to align the inner rotary hook point with
                                                      the center of the needle. Loosen the set screw y so that
                                                      the clearance between the needle r and the inner ro-
                                  y    u
                                                      tary hook point is 0.01 - 0.08 mm, then rotate the shuttle
                                                      hook adjust stud u to adjust.
         0.01 - 0.08mm
     r
                                                   4. Turn the pulley to align the inner rotary hook point with
  r                                                   the center of the needle r.
                r                                     Loosen the set screw and adjust the shuttle hook adjust
                                                      stud i so that the needle r lightly contacts the needle
                                                      receiver of the shuttle driver e.
                e                                  5. Remove the needle r.
!1
!2
!3
44                                    BAS-311E.311EL.326E.326EL
                                                                                                   Chapter 3. Assembly
                                t
    r
                                                                                                          o
                                    e          y
                                                                                                                  i
                                             u
                                         q
            0.5mm
                                                                                  e
   !2                                                                                     !4
                                                                                         V notch
                                !0
                            i
                      o                                         !3
           !1
                                                            w
1. Fit the hole of the thread trimmer connecting rod q over the pin of the connecting rod lever w. Secure the needle plate
   e using the screws r and t so that the hole on the needle plate is centered at the needle position.
2. Turn the pulley y until the mark u has slightly passed over the horizontal line.
   (Adjust the position of the pulley to the position where the cam gooves on the thread trimmer cam do not fluctuate.)
3. Attach the thread trimming solenoid i using the screw o. At this time, the plunger !0 of the thread trimming solenoid
   i must be fully pressed (the same status as when the thread trimming solenoid i is turned on), and a 0.5 mm
   clearance must be provided between the thread trimmer driving lever !1 and the driving lever stopper !2.
4. Make sure that the thread trimmer driving lever !1 moves smoothly when the plunger !0 is pressed and released.
5. Tilt the machine head until it stops.
6. Loosen the nut !3, move the connecting rod lever w to the left and right to align the V notch A of the movable knife !4
   with the mark on the needle plate e, and tighten the nut !3.
7. Return the machine head to its original position.
                                                BAS-311E.311EL.326E.326EL                                              45
Chapter 3. Assembly
                                                e
                           t
             y          !1
     o
                                       !0
!5
                                                                                !4
                                                                     Parallel
     !2               !3       P key                                                                         !6
                                                                  X-reference
                                                                  line
                                                                                         !1
46                                              BAS-311E.311EL.326E.326EL
                                                                                                 Chapter 3. Assembly
0.1 - 0.5mm
               !4
       !1
!8 !7
         H - position
         (X=0, Y=0)
12.Press the P key and adjust the X-sensor setting plate !7 so that the needle !4 is aligned with the home position (X=0,
   Y=0) of the H-position standard plate !1.
13.Press the P key again to make sure that the needle !4 is aligned with the home position (X=0, Y=0) of the H-position
   standard plate !1.
14.Secure the X-sensor setting plate !7 using the screw.
15.Remove the needle !4.
16.Press the P key to be out of the program mode, and turn off the power.
17.Replace the H-position standard plate !1 with the work clamp.
   Note: When adjusting the X home position, be sure to set the clearance between the X-home position dog !8 and the
         surface where the sensor is activated to 0.1 - 0.5 mm. If the clearance is too great, an error in home position
         detection may occur because the temperature of the sewing machine rises during sewing operation.
                                               BAS-311E.311EL.326E.326EL                                              47
Chapter 3. Assembly
               q                                                                 t
          w
                                                                                                             0.1 - 0.5mm
       H - position                                                                       t
       (X=0, Y=0)
1. Press the P key on the programmer, and adjust the Y-home position dog e so that the needle q is aligned with the
   home position (X=0, Y=0) of the H-position standard plate w.
2. Press the P key again to make sure that the needle q is aligned with the home position (X=0, Y=0) of the H-position
   standard plate w.
3. Secure the Y-home position dog e using the set screw r.
4. Remove the needle q.
5. Press the P key to be out of the program mode, and turn off the power.
6. Replace the H-position standard plate w with the work clamp.
   Note: When adjusting the Y home position, be sure to set the clearance between the Y-home position dog e and the
         surface where the sensor t is activated to 0.1 - 0.5 mm. If the clearance is too great, an error in home position
         detection may occur because the temperature of the sewing machine rises during sewing operation.
     P key                                                                                         y           u
                                                                                                               0.1 - 0.5mm
                                                                                              r     t                e
                                           w
                                         H - position
                                         (X=0, Y=0)
1. Press the P key on the programmer, and adjust the Y-sensor setting plate e so that the needle q is aligned with the
   home position (X=0, Y=0) of the H-position standard plate w.
2. Press the P key again to make sure that the needle q is aligned with the home position (X=0, Y=0) of the H-position
   standard plate w.
3. Attach the Y-sensor setting plate e to the Y-home position bracket r using the bolt t.
4. Remove the needle q.
5. Press the P key to be out of the program mode, and turn off the power.
6. Replace the H-position standard plate w with the work clamp.
   Note: When adjusting the Y home position, be sure to set the clearance between the Y-driving shaft y and the surface
         where the sensor u is activated to 0.1 - 0.5 mm. If the clearance is too great, an error in home position detection
         may occur because the temperature of the sewing machine rises during sewing operation.
48                                                BAS-311E.311EL.326E.326EL
                                                                                              Chapter 3. Assembly
                                                      w
                              u
                                        e
o
     !0    i
                              !4
                                                 !6
               !3
!5
                                                          5. Attach the top cover !7, and the side cover !8 with the
                                   !7                        screws.
                                                          6. Set the V belt !9 over the pulley @0 , then secure belt
                                                             cover @1 with the screws @2.
          @1   @0
@2
                                                 !8
!9
                                         BAS-311E.311EL.326E.326EL                                                 49
Chapter 3. Assembly
311EL
                                                               t
                                                     o
                                            !1
                        r
                                                                                       y w
                                                                                  e
!0
                       q
                                                                                       i
                                                                                   u
                                          e
                                                          t
326E · 326EL
                                                               r
                                                      o
t !1
                                                                                       y w
                                                                                 e
!0
                           q
                                                                                       i
                                                                                  u
                                            e
                                                           r
50                                                 BAS-311E.311EL.326E.326EL
                                                                                             Chapter 4. Adjustments
Chapter 4. Adjustments
1. Adjusting the needle bar height adjustment
                                              q
                                                                                                 e
      a(DPx5)                                A(DPx17)
Turn the machine pulley to move the needle bar to the lowest position. Then remove the rubber cap w, loosen the screw
e and then move the needle bar up or down to adjust so that the second reference line from the bottom of the needle
(reference line A) is aligned with the lower edge of the needle bar bush q.
*If using a DP ✕ 5 needle, use the highest reference line (reference line a).
                                         q
                                     The tip of rotary hook          Needle center
                                                                     Needle
                                                                              e
                                                                               e     w
  b(DPx5)
                                        B(DPx17)
Turn the machine pulley to raise the needle bar from the lowest position until the lowest reference line on the needle
(reference line B) is aligned with the lower edge of the needle bar bush q. Then loosen the bolt w and move the driver e
to adjust so that the tip of the rotary hook is aligned with the needle center line.
*If using a DP ✕ 5 needle, use the second reference line from the top of the needle (reference line b).
                                                  BAS-311E.311EL.326E.326EL                                          51
Chapter 4. Adjustments
Turn the machine pulley to align the tip of the rotary hook with the needle center line. Then loosen the set screw q and
turn the eccentric shaft w to adjust so that the clearance between the needle and the rotary hook is 0.01 - 0.08 mm.
                           q
                                                                                                            w
                                                                                                            e
Turn the machine pulley to align the tip of the rotary hook with the needle center line. Then loosen the set screw w and
turn the eccentric shaft e to adjust so that the driver needle guard q contacts the needle. If the needle contact pressure is
too great, skipped stitches may occur. On the other hand, if the driver needle guard q is not touching the needle, the tip of
the inner rotary hook will obstruct the needle, resulting in an excessively high amount of friction.
Install the shuttle race thread guide q by pushing it in the direction of the arrow so that the needle groove is aligned with
the center of the needle plate hole.
Note:If the shuttle race thread guide is in the wrong position, thread breakages, soiled thread or catching of the thread
      may occur.
52                                               BAS-311E.311EL.326E.326EL
                                                                                         Chapter 4. Adjustments
                  e                                                          w
     20mm                                                                q
                                             BAS-311E.311EL.326E.326EL                                          53
Chapter 4. Adjustments
                                                    e                          w               e
                                    w
r r
 q                                                                                         20mm              t
      (BAS-326E · 326EL)
                                                                                       e
                            y
                                                                                   e
                       y                                                   w
                 w
                                                                                                      r
                                           r
20mm t
1. Turn on the air, and then press the work clamp lifter switch q while turning it clockwise, to raise the work clamp w.
2. Loosen the bolts r of work clamp arm lever F e (BAS-326E, 326EL: work clamplifter lever y).
3. Place a ruler against the work clamp w, and then move work clamp arm lever F e (BAS-326E, 326EL: work clamplifter
   lever y) vertically to find the position where the lift amount of the work clamp is 20 mm.
4. After adjusting the lift amount to 20 mm, tighten the bolts r of work clamp arm lever F e(BAS-326E, 326EL: work
   clamplifter lever y).
6-3. Adjustment of air pressure (for Pneumatic type 311E, 311EL, 326E,
     326EL)
                                                             1. Air pressure should be 0.49 MPa [5 kgf /cm2].
                                                                The air pressure can be adjusted by pulling up and turn-
                                                                ing the control knob w on the integrator q.
                                                                After adjustment is complete, push the control knob w
                                                                downward to lock it.
                                                             2. If water stands in the bottle of the integrator q, turn the
                                  w                   r         drain cock e in the direction indicated by an arrow to
                                                                drain the water.
                                                                Note: Open the air cock r slowly.
54                                             BAS-311E.311EL.326E.326EL
                                                                                               Chapter 4. Adjustments
                     q
             Index mark
                                                                                                  e
                                                                                              r
Loosen the nut e and move connecting rod lever r to the left or right to adjust so that the V section A of the movable
knife q is aligned with the index mark B on the needle plate w when the machine is at the stop position.
                                                                     w
                                      t
                                                                                                  !0
                                                                                 o
1. Remove the bolt t, and the feed plate y, the screws u and i, and the needle plate w. Disconnect the thread cutter
   connecting rod o from the connecting lever pin !0.
                            q
                                                                                                             !2
Spacer
                                                                          !1
                                                                                                          0.5mm
                                 !1
2. Remove the movable knife, and replace it with a new          3. Install the fixed knife !1 0.5 mm away from the needle
   one. Check the cutting edge of the movable knife q and          hole plate !2.
   the fixed knife !1. If necessary, use the provided mov-
   able knife spacer (t=0.4,t=0.5,t=0.6) to adjust the knives
   so that they cut properly.
                                                 BAS-311E.311EL.326E.326EL                                            55
Chapter 4. Adjustments
NOTE:
  A. After the movable knife and fixed knife are properly engaged, tighten shoulder screw.
  B. Turn the movable knife (in the direction of the arrow) while the shoulder screw is still tightened.
  C. Loosen the shoulder screw.
  D. Turn the movable knife (in the direction of the arrow) while the shoulder screw is still loosened.
     Repeat above steps (A, B, C and D) four of five times to maintain the cutting performance of the knife.
Movable knife
Knives
Fixed knife
                Knives
                                                                                                                Knives
Knives
                                       !0
                          o
56                                             BAS-311E.311EL.326E.326EL
                                                                  Chapter 4. Adjustments
   !3
            w
326E, 326EL
!3
                     BAS-311E.311EL.326E.326EL                                             57
Chapter 4. Adjustments
            !6
                                   u
!1
!0
                  q
                         t
58                                       BAS-311E.311EL.326E.326EL
                                                                                             Chapter 4. Adjustments
q e t
  3 - 5mm                                                                                               y
                                                                    w
                                                                                                        0.5 - 1mm
                                                         r                             u
!0
                                               BAS-311E.311EL.326E.326EL                                                 59
Chapter 4. Adjustments
     r                                     e
     q                                                                                    w
w t
     112mm
                                                                     approximately 2 mm
                                                                                          y
                                                         15mm
1. When the thread wiper solenoid plunger q is driven to the full stroke, the wiper w should be 15 mm in front of the
   needle center. Loosen bolts e and shift the entire solenoid bracket r up or down to adjust.
   The standard height from the solenoid setting plate r bottom to the needle plate top is approximately 112 mm.
2. When the wiper w is operated and aligned with the center of the needle bar, the distance from the wiper w to the point
   of the needle should be approximately 2 mm. Loose the screw t and move the wiper w in or out to adjust. As shown
   in Fig. A, make sure the wiper w does not strike the presser foot y or the needle.
   Note: Make that the wiper w is not touching the finger guard.
                                                                        e
                                                                          y
                                                                        r
                                   w
      15 - 16mm
                                                                            (35mm)
                                  (25mm)
(25mm) (35mm)
1. Loosen the set screw e and move the wiper arm support r up or down to adjust so that there is a clearance of 15 - 16
   mm between the bottom of the thread wiper q and the needle plate w when the thread wiper q is aligned with the
   center of the needle bar.
2. After the thread wiper has wiped the thread, loosen the bolt t and move the solenoid setting plate y up or down to
   adjust the distance to approximately 35 mm.
60                                              BAS-311E.311EL.326E.326EL
                                                                                                Chapter 4. Adjustments
            e              t
  w
                                    y
!1
                                                             0.1 - 0.5mm
                                                                                                                  o
                    u
              y
          H - position
          (X = 0, Y = 0)                                                        !0                          i
3. Press the P key and adjust the X-sensor setting plate i so that the needle u is aligned with the home position (X=0,
   Y=0) of the H-position standard plate t.
4. Press the P key again to make sure that the needle u is aligned with the home position (X=0, Y=0) of the H-position
   standard plate t.
5. Secure the X-sensor setting plate i using the screws o.
6. Remove the needle u.
7. Press the P key to be out of the program mode, and turn off the power.
8. Replace the H-position standard plate t with the work clamp.
   Note: When adjusting the X home position, be sure to set the clearance between the X-home position dog !0 and the
          surface where the sensor !1 is activated to 0.1 - 0.5 mm. If the clearance is too great, an error in home position
          detection may occur because the temperature of the sewing machine rises during sewing operation.
                                                BAS-311E.311EL.326E.326EL                                                61
Chapter 4. Adjustments
                                                                                             y                t
                                                                                    t
                                                                                    u
              e
       r
                                                                                                           0.1 - 0.5mm
                                                                                         u
     H - position
     (X = 0, Y = 0)
7. Press the P key and adjust the Y-home position dog t so that the needle e is aligned with the home position (X=0, Y=0)
   of the H-position standard plate r.
8. Press the P key again to make sure that the needle e is aligned with the home position (X=0, Y=0) of the H-position
   standard plate r.
9. Secure the Y-home position dog t using the set screw y.
10.Remove the needle e.
11.Press the P key to be out of the program mode, and turn off the power.
12.Replace the H-position standard plate r with the work clamp.
   Note: When adjusting the Y home position, be sure to set the clearance between the Y-home position dog t and the
          surface where the sensor u is activated to 0.1 - 0.5 mm. If the clearance is too great, an error in home position
          detection may occur because the temperature of the sewing machine rises during sewing operation.
62                                              BAS-311E.311EL.326E.326EL
                                                                                                Chapter 4. Adjustments
                 q                                                                                           0.1 - 0.5mm
          w
       H - position                                                                                         e
                                                                         r          t
       (X = 0, Y = 0)
1. Press the P key and adjust the Y-sensor setting plate e so that the needle q is aligned with the home position (X=0,
   Y=0) of the H-position standard plate w.
2. Press the P key again to make sure that the needle q is aligned with the home position (X=0, Y=0) of the H-position
   standard plate w.
3. Attach the Y-sensor setting plate e to the Y-home position bracket r using the bolt t.
4. Remove the needle q.
5. Press the P key to be out of the program mode, and turn off the power.
6. Replace the H-position standard plate w with the work clamp.
   Note: When adjusting the Y home position, be sure to set the clearance between the Y-driving shaft y and the surface
         where the sensor u is activated to 0.1 - 0.5 mm. If the clearance is too great, an error in home position detection
         may occur because the temperature of the sewing machine rises during sewing operation.
                                                BAS-311E.311EL.326E.326EL                                                  63
Chapter 4. Adjustments
w r
         9.8N(1kgf)       3mm
                      80mm                         u
64                                               BAS-311E.311EL.326E.326EL
                                                                                               Chapter 4. Adjustments
                                                       q                     i
                                             u
       r                                                                                            !0
                                                 BAS-311E.311EL.326E.326EL                                              65
Chapter 4. Adjustments
                                                 ■ Y-axis feed
                                                    Loosen the four bolts q, then adjust the Y-pulse motor
                                                    w so that there is no backlash between the rock gear and
                                                    the idle gear.
                                q
66                                  BAS-311E.311EL.326E.326EL
                                                                                                Chapter 4. Adjustments
                                                     t
                                                                                   e
                                                                                         e                Most 0.15 mm
                                                                                 r
                                                                                                                 r
                                                                      r
                                                                                                             e
                                                BAS-311E.311EL.326E.326EL                                                67
Chapter 4. Adjustments
                                                          e
       u
q t
             18mm
                                                           i
                                                           u
                               t
68                                                    BAS-311E.311EL.326E.326EL
                                                                                                   Chapter 4. Adjustments
r q
                                                          t
    w                                            u
                                        y
                                                                                                    Feed plate not in operation
1. Loosen the screw t (at the U side on the pulley q), and turn the pulley q so that the mark w on the pulley is inside the
   mark r of the belt cover e .
   The pulley q stops later if it is turned clockwise; it stops earlier if it is turned counterclockwise.
   The standerd needle up stop position is 6 mm below the needle bar dead point.
2. Timing between the needle and the feed mechanism is adjusted so that the feed mechanism srarts operating after the
   needle comes out of the material sewn, and stops before the needle penetrates the material.
   The screw y on the D side is tightened fully counterclockwise at the time of shipment.
3. The screw u cannot be adjusted because it is used for detecting the needle stop position.
                                                BAS-311E.311EL.326E.326EL                                                         69
Chapter 5. How to make up the work clamp
Cassette support
Feed plate
                                                                                                                    Cassette clamp
                                                                                                                    assembly
D/2 + 1 to 1.5mm
          Feed plate
          (Feed plate blank)                D/2 + 1 to 1.5mm
                                   1 - 1.5mm
                        D
1 - 1.5mm
1 - 1.5mm 1 - 1.5mm
70                                                          BAS-311E.311EL.326E.326EL
                                                             Chapter 5. How to make up the work clamp
                                OT pesser plate
                                assembly
                                (plastic plate)
Feed plate
                                                   1. Cut out cassette plates (U) and (D). For cutting dimen-
                             Hinges                   sions, refer to section "How to make up the clamping
                                                      type work clamp".
                                                      * Making up two cassettes to use them alternately will
                                                        increase work efficiency.
                                  Cassette plate
                                  D-B
   Cassette clamp
   assembly
                                  Cassette plate
                                  D-B
                                    BAS-311E.311EL.326E.326EL                                                71
Chapter 5. How to make up the work clamp
Cassette presser
117.5                                        141.5
                                                                       106                        118                                                      (82)
                                                                                                                               70
70 70
70 82 82 82
                                                             Clamp spring
                                      (52)
40 70
                        82                                                                                                                         60
                                                              25                                        40
                                                                                                                                                   t=0.8
                                                              t=0.4                                     t=0.6
Note: To use the cassette support the set base for feed plate illustrated below should be attached.
72                                                               BAS-311E.311EL.326E.326EL
                                                              Chapter 6 Power supply and electrical parts adjustment
■ Electric shock
   Some large capacitors may have a high voltage remaining in them for up to 5 minutes after the power is turned off. To
   prevent electric shock, wait at least 5 minutes after the power is turned off before doing the following:
   • Opening and closing the control box
   • Replacing fuses
   • Separating and joining connectors
   • measuring resistance
   • Doing anything with a possibility of touching something inside the control box
   Some adjustments require measuring the voltage while the power is turned on with the control box kept open.
   In such a case, be careful not to touch any place other than that for the measurement. In addition, always keep in mind
   that a high voltage remains for 5 minutes after the power is turned off.
■ Injury
   While the power is turned on, the cooling fan of the control box operates; be careful not to get caught in it.
   When separating or rejoining connectors, and measuring something, be careful not to cut your fingers on metal parts
   such as heatsinks and covers.
■ Main PCB
   The main PCB is fixed to the rear panel of the control box. This PCB serves to control machine operation.
■ DC fan motor
   The DC fan motor serves as a fan to cool the inside of the control box. Clean the inlet filter monthly.
                                                                                                 Conversion transformer
                             Panel circuit board
DC fan
Inlee fileer
                                                                                                             Power supply
                                                   3.5 FDD                                                   circuit board
Main PCB
                                                    BAS-311E.311EL.326E.326EL                                                73
Chapter 6 Power supply and electrical parts adjustment
3. Fuse explanation
When replacing a fuse, follow the instructions indicated in "10-9. Troubleshooting flowchart."
If a component on a PCB is damaged, a fuse may blow again immediately even when it has been replaced.
When replacing a fuse, be sure to use the specified ones listed below.
No. Part name Part code Manufacturer When a fuse has blown
                G fuse (5AFB)                           Toyo Fuse       • The machine motor does not turn.
 2      (quick melting type, 5A-250V)   S08030-000      Company         • Error [E-20] appears.
                                                         TOYO5A
                   Fuse 6A                             Fuji Tanshi The power lamp is not lit, and nothing
 3        (glass tube fuse, 6A-250V)    153242-000   Company FGBO operates.
                   Fuse 6A                             Fuji Tanshi The power lamp is not lit, and nothing
 4        (glass tube fuse, 6A-250V)    153242-000   Company FGBO operates.
Fuse No.1
                                                                                                        Fuse No.2
      Fuse No.3
Fuse No.4
74                                          BAS-311E.311EL.326E.326EL
                                                             Chapter 6 Power supply and electrical parts adjustment
4. Connectors
Most of the machine trouble is due to connector problems including improper connection or insufficient contact. There-
fore, be sure to check if each connector is correctly inserted and that there is no contact failure between pins and wires
before starting toubleshooting procedures.
■ Connector positions
Outside of the control box
Main PCB
P1
P8
                                                                                                                P2
  Main P-ROM(MN)
                                                                                                               P25
    Motor P-ROM
    (MT)
P10
P17
P11
                                                                                                              P12
               P16
P13
P15 P14 P7 P6 P5
                                                 BAS-311E.311EL.326E.326EL                                             75
Chapter 6 Power supply and electrical parts adjustment
                          P5
                          DC300
                                                                                      P1
                                                                                      POWER
                            P4
                            ACIN
                                                 P3                        P2 PER
                                                 DC18
Programmer cord
               P4
               OPTION 2
               P3
               OPTION 1
                      P2
                      PGM
                                              P5                             P1 FDD
                                              DRV
76                                      BAS-311E.311EL.326E.326EL
                                           Chapter 6 Power supply and electrical parts adjustment
             LCD inverter
                                                                            Operation panel
LCD
Programmer P - ROM
                                  BAS-311E.311EL.326E.326EL                                   77
Chapter 6 Power supply and electrical parts adjustment
■ Contact failure
• The connectors functions are divided into four categories. Some connectors may belong to more than one group. Be
  sure to investigate another category if a problem is not found in one category.
• Ffor the details of connections, refer to the control circuit block diagram at the end of this manual.
1. Feed mechanism
                                                                                            X home     Y home
                                                                                            position   position
                                                                                            sensor     sensor
Y pulse motor
X pulse motor
Foot switch
78                                                 BAS-311E.311EL.326E.326EL
                                                          Chapter 6 Power supply and electrical parts adjustment
Air valve
3. Sewing operation
• The power lamp is not lit, and nothing operates. Power supply circuit board
Conversion transformer
Power switch
• The power lamp is not lit, and nothing operates. Power supply circuit board
Main PDB
  • The machine motor does not run.                                                  Power supply circuit board
  • Motor operation is unstable.
  • Needle up stop position is not correct.
  • Error [E.20] appears.
  • Error [E.22] appears.
Main PDB
  • The machine motor does not run.                                                  Power supply circuit board
  • Motor operation is unstable.
  • Needle up stop position is not correct.
  • Error [E.20] appears.
  • Error [E.22] appears.
Main PDB
                                              BAS-311E.311EL.326E.326EL                                            79
Chapter 6 Power supply and electrical parts adjustment
4. Programmer operation
LCD inverter
5. Others
DC fan DC fan
Main PDB
                                                                                      Main PCB
  • Indication is strange.
  • Any switch does not have any effect.
  • The power lamp is not lit.
80                                               BAS-311E.311EL.326E.326EL
                                                Chapter 6 Power supply and electrical parts adjustment
EM switch
Floppy disk
                                       BAS-311E.311EL.326E.326EL                                   81
Chapter 6 Power supply and electrical parts adjustment
5. DIP switches
Note: When changing DIP switch setting the power must be off.
■ DIP switch A
          SW No.                                                       When ON
                                            After sewing is complete, the work clamp is raised by the operator
              A -1
                                                              and does not rise automatically.
• Various setting combinations for DIP switches No.2, No.3 and No.4 can be used to change the way the work clamp is
  raised and lowered.
• For pneumatic work clamps, the operation mode can be changed using the two-stage work clamp switch.
------ ------ ------ Solenoid Work clamp and presser foot rise and lower simultaneously.
------ ON ------ Pneumatic For split-type work clamp the left/right order changes alternately.
                                                      Pneumatic Only work clamp rises and lowers; presser foot lowers
     ON              ON       ------   Pneumatic
                                                                     when starting switch is pressed.
                                                              ON Pneumatic Work clamp and presser foot rise
     ------          ------   ON       Pneumatic                      and lower simultaneously.
                                                   Right work clamp, left work clamp and presser foot lower in this order.
     ON              ------   ON       Pneumatic                       They rise in the reverse order.
                                                   Left work clamp, right work clamp and presser foot lower in this order.
     ------          ON       ON       Pneumatic
                                                                        They rise in the reverse order.
                                                    Both left and right work clamps, and presser foot lower in this order.
     ON              ON       ON       Pneumatic
                                                                        They rise in the reverse order.
82                                                   BAS-311E.311EL.326E.326EL
                                                     Chapter 6 Power supply and electrical parts adjustment
SW No. When ON
A-5 After sewing is completed, work clamp does not automatically rise (only in split mode).
A-6 Clamping force output is produced (Inner clamping device available as an option).
            Single-pedal operation using the starting switch; when the starting switch is pressed, the work clamp
   A-7
                                       lowers, and when it is released, sewing starts.
■ DIP switch B
SW No. When ON
B-2 ----------------
B-6 Fiber-type thread breakage detector device is ON, and DIP switch A-8 is ON (available as an option)
                                           BAS-311E.311EL.326E.326EL                                                83
Chapter 6 Power supply and electrical parts adjustment
                                                       DANGER
           Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from
           the wall outlet before opening the face plate of the control box. Touching areas where high volt-
           ages are present can result in severe injury.
Main PCB
■ DIP switch C
     c-1        c-2      c-3          Model            Area (X, Y)
      −          −        −             −                  −
     ON          −        −          BAS311E            130×60
      −         ON        −         BAS326EL           220×100
     ON         ON        −             −                  −
      −          −        ON            −                  −
     ON          −        ON            −                  −
      −         ON        ON            −                  −
     ON         ON        ON        BAS311EL            220×60
SW No. When ON
                5 For pneumatic type, set to ON when the connection has been changed so that the work clamp remains
      c-5
                                                 raised when the power is turned off.
c-6 Stepping work clamp operated by air pressure is used (when solenoid type is standard).
c-7 ----------------
c-8 ----------------
84                                              BAS-311E.311EL.326E.326EL
                                                    Chapter 6 Power supply and electrical parts adjustment
■ DIP switch D
SW No. When ON
D-1 The first two stitches at the sewing start will be sewn at low speed (approx. 260 spm).
D-2 The last two stitches at the sewing end will be sewn at low speed (approx. 260 spm).
D-3 ----------------
D-4 The last two stitches at the sewing end will be sewn at low speed (approx. 700 spm).
D-5 ----------------
           When the upper shaft is stopped, the motor will change direction and the needle bar will return to the
   D-7                                   vicinity of the needle up stop position.
D-8 During an emergency stop, the thread is trimmed and the needle bar stops in the raised position.
                                          BAS-311E.311EL.326E.326EL                                             85
Chapter 6 Power supply and electrical parts adjustment
                                                                                              電源
                                          BAS-300E series                                    POWER
                   プログラムNO.
                         NO.                      メニュー                       下糸設定         下糸交換
                  PROGRAM NO.                     MENU                       B.T.. SET   B. . CHANGE
                                                                                         B.T.
                                        横倍率
        e                               X-SCALE
                                        縦倍率                                                                  y
                                        Y-SCALE
        r                               スピード
                                        SPEED
                                                                              テスト        ステッ
                                                                                          テップバック
                                        下糸カウンター
                                        B.T. COUNTER                          TEST       STEP BACK
                      読/書               スプリット NO.
                      R/W               SPLIT NO.
q w
■ If the B.T. CHANGE switch y is pressed at this time, all memory switch settings will be changed to OFF.
86                                               BAS-311E.311EL.326E.326EL
                                                          Chapter 6 Power supply and electrical parts adjustment
SW No. When ON
                     When moving to the home position, the feed plate moves in the order X → Y and the start position
     memo-00
                                                      moves in the order Y → X.
                     When moving to the home position, the feed plate moves in the order Y → X and the start position
     memo-01
                                                      moves in the order X → Y.
                     The forward position becomes the home position, and movement is in the order Y → X and X → Y.
     memo-02
                                                       Used for attaching buttons.
memo-04 Needle stops in up position during emergency stop: (Needle normally stops in down position.)
memo-05 When sewing is finished, the feed plate moves via the machine home position to the start position.
memo-06 After the final stitch, the work clamp rises and then the feed plate returns to the start position.
                       When using an alternating clamping presser (1/4 ON, 3/4 OFF), and when sewing overlapping
     memo-08
                                                              rectangles.
memo-0c Single-pedal operation by means of two-stage work clamp switches. DIP switch A-2 is ON
memo-0d Clearing the emergency stop switch action is carried out using the STEP BACK switch.
memo-0E Test feeding is carried out at the same speed as normal sewing. (For checking feed operation)
memo-0F After sewing is finished, the work clamp automatically opens and closes once (practice operation)
SW No. When ON
     memo-20
                      During feed test operation, feeding 100 stitches at a time is possible using the STEP BACK        ç
                                                                switch.
     memo-21
                     After the home position is detected and the machine moves to the sewing start position, the        ç
                                                   work clamp rises automatically.
memo-22 When extended option output No.1 is ON, the sewing machine starts automatically. ç
memo-23 Set to ON when the bobbin changer is being used. (This part is available by special order.) ç
Note:C indicates that these functions are available for software versions MN-C or later.
                                                BAS-311E.311EL.326E.326EL                                                    87
Chapter 6 Power supply and electrical parts adjustment
SW No. When ON
memo-11 Bobbin thread counter and production counter operate every time thread is trimmed.
                 Work clamp is lowered by pressing work clamp first stage switch twice, without using work clamp
                 second stage switch. When DIP switch A-2 is set to ON, right work clamp and left one are lowered
     memo-12
                  in this order; when OFF, left work clamp and right one are lowered in this order. They are raised
                                                           simultaneously.
                  When the work clamp is lowered, pressing the start switch causes locking; if the switch is released
                  before locking, the work clamp is raised. When DIP switch A-2 is set to ON, the right work clamp
     memo-13
                   and the left one are lowered in this order; when OFF, the right work clamp and the left one are
                                      lowered in this order. They are raised in the reverse order.
                   ON when machine is equipped with thread nipper. (Thread nipper is available by special order.)
     memo-16
                                       After presser foot rises, thread nipper will operate.
memo-17 ON when machine is equipped with reset switch. (Reset switch is available by special order.)
                   When the start switch is pressed, the right work clamp and the left one are lowered in this order,
                    and sewing starts. When the work clamp first stage switch is pressed, the left work clamp and
     memo-18
                  right one are lowered in this order (when DIP switch A-2 is set to ON). When DIP switch A-2 is set
                                                     to OFF, the order is reversed.
                  Produces three work clamp signal outputs (right and left work clamps, and presser foot) so that a
     memo-19
                      two-position air valve can be used. (Two-position air valve is available by special order.)
                   When using a triple pedal (DIP switch B-7 is also ON), the right is used exclusively to detect the
                    home position. If DIP switch A-7 is OFF, the left pedal causes left and right work clamps to be
     memo-1A
                   raised and lowered simultaneously. If ON, the left pedal causes the left work clamp to be raised
                           and lowered, and the starting pedal causes the right work clamp to be lowered.
memo-1b B430E single foot pedal can be used. DIP switch A-7 should be ON.
memo-1d An air pressure drop detection switch is used. (This detection switch is available by special order.)
88                                          BAS-311E.311EL.326E.326EL
                                                           Chapter 6 Power supply and electrical parts adjustment
■ Turn the dial while pressing the STEP BACK switch to change the values.
Turn the dial while pressing the STEP BACK switch to change the values.
memo-31 1-4 ---- 1 Changes the feed speed. 1 (Fast) 4 (Slow)
                                                           [Set value]
                                                           0: Sensor home position, 1: Center of sewing area, 2: Upper
                                                           left of sewing area, 3: Lower left of sewing area, 4: Upper
                                                           right of sewing area, 5: Lower right of sewing area, 6:
                                                           Sewing start point, 7: Sewing end point, 8: Upper left of
                                                           mask, 9: Lower left of mask, 10: Upper right of mask, 11:
                                                           Lower right of mask
                                                           [Procedure]
                                                           1. Select memory switch 39.
     memo-39             0 - 11          ----      0       2. Change X and Y scales.
                                                           3. Step on start switch to return to home position, and
                                                              sewing data can be created with specified scales.
                                                           [Mask]
                                                             Upper left                   ¡ Mask is a rectangular frame
                                                             of mask                        to cover the rounded edges
                                                                                            of sewing data.
                                                                                          ¡ In the left figure, an oval is
                                                             Lower left                     sewing data, and the
                                                             of mask                        rectangle indicated with a
                                                                                            broken line is the mask.
Note:Ç · Î · Ï indicates that these functions are available for software versions MN-C · MND · MN-F or later.
                                                BAS-311E.311EL.326E.326EL                                               89
Chapter 6 Power supply and electrical parts adjustment
      memo-3B -
                            ----            ----       0                                       ----
       memo-3F
                                                                                                          1 2 3 4 5 6 7 8
                                         BAS-300E series                            POWER             A                     OFF
                   プログラムNO.
                         NO.                  メニュー                   下糸設定        下糸交換
                  PROGRAM NO.                 MENU                   B.T. SET   B.T.. CHANGE
                                    横倍率
                                r
         u                          X-SCALE
                                    縦倍率
                                    Y-SCALE
                                    スピード
                                    SPEED
                                                                      テスト       ステッ
                                                                                 テップバック
                                    下糸カウンター                                                           B                     OFF
                                                                                                          1 2 3 4 5 6 7 8
                                    B.T. COUNTER                      TEST      STEP BACK
                     読/書            スプリット NO.
                     R/W
                                q   SPLIT NO.
y\ w\
1. When the SPLIT NO. indicator q is lit and the R/W switch e is pressed while the TEST switch w is being pressed, the
   X-SCALE indicator r will be lit and the state of the X home position signal will appear on the display t.
■ When sensor is ON
2. Each time the MENU switch y is pressed, a different indicator will illuminate and the operating condition for the
   corresponding item will appear on the display.
   ¡When X-SCALE indicator is lit         :       X home position sensor
   ¡When Y-SCALE indicator is lit         :       Y home position sensor
   ¡When SPEED indicator is lit           :       Needle up signal (synchronizer)
   ¡When B.T. COUNTER indicator is lit :          24-split signal (synchronizer)
   ¡When SPLIT ON. indicator is lit       :       Needle down signal (synchronizer)
3. If the settings for DIP switch A at the side of the operation panel are changed at this time, the changed switch number
   will appear in the left digit of the PROGRAM NO. display u.
4. If the settings for DIP switch B are changed at this time, the changed switch number will appear in the right digit of the
   PROGRAM NO. display u.
90                                                 BAS-311E.311EL.326E.326EL
                                                          Chapter 6 Power supply and electrical parts adjustment
                スプリット
                SPLIT NO.NO.
                X-SCALE
                SPLIT NO.                                                   横倍率
                                                                            X-SCALE
                         q `
                                                                     w
4. If the input voltage is normal, the input voltage conditions will be shown in the display as shown below.
5. Press the TEST switch e once more to return the display to the normal condition.
■While pressing the R/W switch, turn on the power. This will clear all of the memory settings.
                           読/書
                           R/W
                                                BAS-311E.311EL.326E.326EL                                                91
Chapter 6 Power supply and electrical parts adjustment
                                            横倍率
                                            X-SCALE
                                            縦倍率
                                            Y-SCALE
                                            スピード
                                            SPEED
                                                                               テスト         ステッ
                                                                                            テップバック
                                            下糸カウンター
                                            B.T. COUNTER                       TEST        STEP BACK
                           読/書              スプリット NO.
                           R/W              SPLIT NO.
w\ q\
1. While pressing the TEST switch q, turn on the power to the machine. Version number of each PROM can be con-
   firmed.
                        1st digit:PROM identification code                     3th digit:Version number versions A,B, and C are
                                                                               replaced with 1,2, and 3 respectively.
2. Every time the MENU switch w on the panel is pressed until the TEST switch q is pressed again, the indication will
   change as follows:
                         PROM label
                              BAS300E
                                                 Indication [A0] [300]
                              MN-C
                              BAS300E
                                                 Indication [d0] [403]
                              PL-D03
92                                                BAS-311E.311EL.326E.326EL
                                                         Chapter 6 Power supply and electrical parts adjustment
E.32 No end code was input into sewing data. Input an end code, or change the program number.
E.4F Other error when reading floppy disk. Replace the floppy disk and repeat the operation.
E.52 Floppy disk cannot be formatted. Replace the floppy disk and repeat the operation.
  E.60     Data backup is not possible (Panel PCB)               Turn off the power, wait a while and then turn it back
                                                                 on. If the error appears continually, contact a qualified
  E.61     Data cannot be backed up. (Control PCB)               service technician.
E.70 Option output numbers are duplicated. Change the option output number.
                                                BAS-311E.311EL.326E.326EL                                               93
Chapter 6 Power supply and electrical parts adjustment
                                                          DANGER
            Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from
            the wall outlet before opening the face plate of the control box. Touching areas where high volt-
            ages are present can result in severe injury.
              Abnormal drop in power supply voltage, or power           Turn off the power and check the input voltage. After
     E.90     was turned on again immediately after it was              turning off the power, wait 3 seconds or more before
              turned off.                                               turning it on again.
     E.91     Abnormal rise in power supply voltage.                    Turn off the power and check the input voltage.
              Starting switch was pressed without any valid
     E.A0                                                               Re-read the sewing data.
              sewing data loaded.
              Home position point was not detected within a             Turn off the power and check the X-Y feed and the
     E.A1
              certain time during home position detection.              home position sensor connection.
     E.c0     Motor PROM is not correctly inserted.                     Turn off the power and check.
              The box cooling fan (at the left when looking from        Turn off the power and check whether any thread
     E.c1
              the front) is not operating.                              scraps have built up.
              Heat shink of control circuit board is abnormally         Turn off the power and clean the air intake port of the
     E.c2
              hot.                                                      box.
                                                                        Turn off the power and contact a qualified service
     E.c3     Abnormal current detected in X pulse motor.
                                                                        technician.
                                                                        Turn off the power and contact a qualified service
     E.c4     dAbnormal current detected in X pulse motor.
                                                                        technician.
              The box cooling fan (at the right when looking            Turn off the power and check whether any thread
     E.c5
              from the front) is not operating.                         scraps have built up.
E.d0 Air pressure drop error. Turn off the power and check.
E.E0 Main PROM is not correctly inserted. Turn off the power and check.
              Communication error detected by control circuit           Turn off the power, wait a while and then turn it back
     E.E1
              board.                                                    on.
              Communication error detected by panel circuit             Turn off the power, wait a while and then turn it back
     E.E2
              board.                                                    on.
E.E3 Bad connection in cable between panel and box. Turn off the power and check.
              Power relay is not operating (malfunction of              Turn off the power and contact a qualified service
     E.F0
              power supply circuit board).                              technician.
              Bad connection in cable between power supply
     E.F1                                                               Turn off the power and check.
              circuit board and main circuit board.
              Abnormal current detected in power supply circuit         Turn off the power and contact a qualified service
     E.F2
              board.                                                    technician.
Panel display
Text display A b c d E F 6 H L O
94                                                   BAS-311E.311EL.326E.326EL
                                                                                                              Chapter 7
■ Flowchart
Start
                            Turn on
                            POWER
                             switch.
   Powering-up
   sequence
                          Is the power         NO
                                                                  OFF                         #1
                             lamp lit?
YES
NO
                          Press MENU
                              switch
                           a few times.
YES
                                                BAS-311E.311EL.326E.326EL                                           95
Chapter 7
                                                                            Turn on POWER
                                                                                switch.
                       Press the PRO
                        NO. Switch,
                         then press
                          the R/W
                           switch.
NO
NO
                                                                            Turn on POWER
                                                                                switch.
                         Step on the
                         Foot switch.
YES
96                                              BAS-311E.311EL.326E.326EL
                                                                                        Chapter 7
                     Set cassette or
                    material to be sewn.
Presser foot
and presser
plate operation
                        Step on the
                        presser plate
                         lifter switch.
YES
 Shifting to
 the sewing
 start position
NO
YES
                                               BAS-311E.311EL.326E.326EL                      97
Chapter 7
                                         NO
               Is the TEST lamp lit?                      OFF             #9
YES
YES
                                         NO
            Does the feeding operation                    OFF             #11
                    get faster?
YES
                   Release the
                  presser plate
                  lifter switch.
YES
                       Does
                the presser plate        NO
            return to the sewing start
                 position without
                       error?
                          YES
98                                        BAS-311E.311EL.326E.326EL
                                                                                   Chapter 7
                    Step on the
                     start foot
                      switch.
NO
NO
YES
YES
YES
                      Does the
               machine return to the       NO
            sewing start state according                      OFF            #18
                 to the floppy disk
                        data?
                          YES
                                           BAS-311E.311EL.326E.326EL                     99
Chapter 7
                                Does
                         error (E.11) appear        NO
                        when the machine and                          OFF                #19
                          feeding operation
                                stops?
                                     YES
                            Press the EM
                            switch again.
                                 Does the
                         machine stop with the          NO
                    needle at the upper position when                 OFF                #20
                        EMERGENCY lamp goes
                            off and thread is
      Emergency                 trimmed?
                                        YES
        stop and
       restarting
       operation           Press the STEP
                            BACK switch.
                                     YES
                          Release the STEP
                          BACK switch and
                           step on the start
                             foot switch.
YES
                                                                                     Turn on POWER
                             Press the ∏
                                                                                         switch.
                              Key on the
                             programmer.
                                      YES
      Programing
        device
                                                    NO
                      Is the display illuminated?
YES
YES
                                Stop
                             (No abnorm
                                ality)
100                                                 BAS-311E.311EL.326E.326EL
                                                                                                              Chapter 7
™ Electrical shock
  Some large capacitors may have a high voltage remaining in them for up to 5 minutes after the power is turned off. To
  prevent electrical shock, wait at least 5 minutes after the power is turned off before doing the following:
  * Opening and closing the control box
  * Replacing fuses
  * Separating and rejoining connectors
  * Measuring resistance
  * Doing anything with a possibility of touching something inside the control box
  Some adjustments require measuring the voltage while the power is turned on with the control box kept open.
  In such a case, be careful not to touch any place other than that for the measurement. In addition, always keep in mind
  that a high voltage remains for 5 minutes after the power is turned off.
™ Injury
  While the power is turned on, the cooling fan of the control box operates; be careful not to get caught in it.
  When separating or rejoining connectors, and measuring something, be careful not to cut your fingers on metal parts
  such as the heatsinks and overs.
¡ When replacing a fuse, be sure to use a new one of the same quality and capacity as the old one.
¡ Refer to the circuit block diagram at the end of this manual regarding the connector numbers and their matches.
Before adjustment
¡ While the power is turned off, check each connector is securely plugged in by referring to page 73 “List of connector
  numbers and matches.”
¡ Find the error status number in the troubleshooting flowchart.
¡ From the applicable part of the flowchart, take the reference number to find the correspondingly numbered details of
  the problem in the following table.
                                               BAS-311E.311EL.326E.326EL                                             101
Chapter 7
               1. Conversion transformer improperly        Note: Before adjustment, be sure to check that the
                  wired (for 100 V, 110V specification)          power is turned off to prevent electric shock.
                  To the power supply                            If the power is turned on, turn off the power,
                  To the power switch                            and wait at least 5 minutes.
               3. Power supply cable defective              Separate P4 (ACIN) connectors on the power supply           Power supply cable
                                                            circuit board, turn on the power, and measure the
                                                            voltage across pins 1 and 2 in the connector on the
                                                            cable.
                                                            If the voltage is as shown in the table below, the
                                                            power supply cable is not defective.
102                                                       BAS-311E.311EL.326E.326EL
                                                                                                                           Chapter 7
               4. Fuse has blown                     • Remove fuses No.3 and No.4, and check them for             Fuse 6A-250A
                                                       continuity.
                                                       If there is no continuity, replace the fuses with new
                                                       ones, and perform the check/repair/adjust items of
                                                       #1-5.
               5. Power supply circuit board         • Separate P4 (ACIN) connectors on the power supply          Power supply
                defective                              circuit board, and then measure the resistance             circuit board
                                                       between the followin oth cases, the power supply
                                                       circuit board is not defective.
                                                     • Measure the resistance between pins 1 and 2.
                                                       If there is not short, the power supply circuit board is
                                                       not defective.
                                                     • rejoin P4 (ACIN) connectors on the power supply
                                                       circuit board.
                                                       Separate P3 (POWER) connectors on the main circuit
                                                       board, turn on the power, and measure the voltage
                                                       across pins 1 and 3 in the connector on the cable.
                                                       If it is + 5V, the power circuit board is not defective.
                                                       After measurement, turn off the power wait at least 5
                                                       minutes, and then rejoin P3 connectors.
   #1
continued
               6. Control circuit board defective    • With P3 (POWER) connectors plugged in on the               Control circuit
                                                       control circuit board, turn on the power, and measure      board
                                                       the voltage across pins 1 and 3 in the connector on
                                                       the cable.
                                                       If it is + 5V, the power circuit board is not defective.
                                                       After measurement, turn off the power.
               7. Panel circuit board defective      • Check that P18 (PANEL) connectors of the main circuit      Panel circuit board
                                                       board and P5 (DRV) connectors of the panel circuit
                                                       board are plugged in.
                                                    BAS-311E.311EL.326E.326EL                                                       103
Chapter 7
               1.   With error code [E.12], the              • Check that connector P3 (HEAD) on the control            EM switch
                    emergency stop switch is                   circuit board is securely inserted and the               assembly
                    activated, or it is defective.             emergency stop switch is correctly wired.
               2.   With error code [E.21], the              • Check that grounding is securely made and there          Control circuit
                    machine is malfunctioning.                 is no equipment that generates strong electrical         board
                                                               noise nearby.
               3.   With error code [E.60], the panel        • Turn on the power again. If nothing changes,             Panel circuit
                    circuit board is defective.                panel PCB is defective.                                  board
               4.   With error code [E.61], the              • Turn on the power again. If nothing changes,             Control circuit
                    control circuit board is defective.        control PCB is defective.                                board
               5.   With error code [E.90], the power        • Check that the voltage of a socket is within ±10%
                    supply voltage has sharply                 of specified voltage.
                    dropped.                                 • Refer to #d1-1, -1, -3
               8.   With error code [E.c1], the box          • Check whether any thread scraps are not                  Fan motor 
                    cooling fan (at the left when              entangled in the cooling fan.                            assembly
                    viewed from the front) is                • Check that connector P10 (FAN-R) on the control
                    defective.                                 circuit board is securely inserted.
               9.   With error code [E.c2], the              • Clean the air intake of the control box.                 Control circuit
                    control box has overheated.              • The temperature detector is screwed into the             board
                                                               heatsink on the control circuit board. Turn on the
                                                               power after the temperature of the heatsink falls.
                                                               If the error still appears, the control circuit board
                                                               is defective.
                                                             • Note: If the machine is operating with the control
                                                               box open, the heatsink will overheat, resultantly,
                                                               error [E.c2] will occur.
               10. With error code [E.c3],                   • Check that connector P7 (XPM) on the control             X pulse motor
                   overcurrent has occurred in X-              circuit board is securely inserted and the X-pulse       control circuit
                   pulse motor.                                motor is securely plugged in.                            board
                                                             • Refer to #1.1-2
104                                                       BAS-311E.311EL.326E.326EL
                                                                                                                            Chapter 7
               11. With error code [E.c4],                  • Check that connector P6 (YPM) on the control           Y pulse motor
                   overcurrent has occurred in Y-             circuit board is securely inserted and the Y-pulse     control circuit
                   pulse motor.                               motor is correctly wired.                              board.
                                                            • Refer to #1.1-2
               12. With error code [E.c5], the box          • Refer to #1.1-8 [E.CI]                                 Fan motor
                   cooling fan (at the right when           • Check that connector P25 (FAN-L) on the control        assembly
                   viewed from the front) is                  circuit board is securely inserted.
                   defective.
               13. With error code [E.E0], the [MN]         • Check that the PROM of the control circuit board       PRON
                   PROM on the control circuit                is securely inserted and its leads are not bend.
                   board is defective.                      • Check that MN and MT of the PROM are matching
                                                              those on the main PCB.
#1 The
power
lamp does
not light                                                   • If the PROM has no problem, check the                  Panel code
when the                                                      connection between pin 3 in connector P18
power is                                                      (PANEL) on the control circuit board and pin 5 in
turned on.                                                    connector P5 (DRV) on the panel PCB.
               14. With error code [E.F0], the relay        • Check that the PER code is securely inserted (refer    Power PCB
                   on the power PCB is not                    to #1.1-15). If the error appears, replace the
                   working.                                   power PCB with a new one.
               15. With error code [E.F1], the cord         • Check that connector P2 (PER) of the power PCB         PER code.
                   is not securely inserted.                  and connector P20 (PER) on the main PCB are
                                                              securely inserted. Check there is no damage in
                                                              wiring.
               16. With error code [E.F2],                  • Find a cause of noise. (Refer to #1.1-2.)              Power PCB
                   overcurrent has occurred in              • Replace the power PCB . (Refer to #1.1-14.)
                   power PCB.
               1.   Panel PCB is not correctly              • Check whether the panel setting plate makes
                    attached.                                 contact with a switch.
    #1.2
     No
 switches      2.   Panel PCB is defective.                 • Refer to #1-7                                          Panel circuit
  on the                                                                                                             board
 panel are
    not
 activated.
               3.   Programmer detective.                   • Pull out the programmer. If a switch is activated,     Programmer
                                                              the programmer is defective.
      #2       1.   With error code [E.40], the cord        • Check the connections and pins between                 FDD Harness
 If the R/W         or the floppy disk drive (FDD) is         connector P1 on the panel PCB and the FDD, and
  switch is         defective.                                between connectors CH1 and CH2 on the panel
  pressed,                                                    PCB and the FDD.
      the                                                   • Replace the floppy disk drive.                         Floppy disk drive
  indicator
lamp is not
 lit and an
 error code
  appears.
                                                        BAS-311E.311EL.326E.326EL                                                      105
Chapter 7
                1.   With error code [E.40], a floppy            • When a floppy disk is inserted into the FDD, check     Drive device
                     disk is not inserted.                         the sound of the motor.
     #3
After a few
  seconds       2.   With error code [E.41] or [E.4F],           • When error code [E.40], [E.41], or [E.4F] appears,     Floppy
  after the          the floppy disk is defective.                 insert other floppy disk into the FDD.
R/W switch
                                                                   If the FDD reads the floppy disk, the original disk
is pressed,
  an error                                                         is defective.
    code
 appears.
                3.   Panel circuit board defective                                                                        Panel circuit
                                                                                                                          board
                1.   Foot switch and code defective                (Make sure that the power is turned off.)              Foot switch
                                                                 • Remove the connector for foot switch connected
                                                                   to the outside of the control box, and check the
               1 - 2 Presser foot
                                    Connector on the cord          continuity between pins 1 and 2, and pins 7 and 8
                                                                   in the connector on the cord. (For pneumatic
                                                                   specification, check the continuity between pins 3
                                                                   and 4.)
                                                                   The continuity in each case should be normally ∞
                                                                   Ω or 0 Ω when the switch is stepped on.
      #4
  The work      2.   Any cord in the control box is              • Insert the connector checked above, open the           Foot switch code
clamp does                                                                                                                assembly
                     defective.                                    control box, and check the continuity between
  not move
                                                                   pins 1 and 2, pins 3 and 4, pins 5 and 6 in
   up and
    down                                                           connector P19 (FOOT) on the PCB.
  when the                                                         (Without removing the connector, put a tester
foot switch                                                        from the lead side.)
 is stepped
                                                                   The continuity in each case should be normally ∞
     on.
                                                                   Ω or 0 Ω when the switch is stepped on.
                3.   Fuse blown                                  • Remove fuse no.1 and check the continuity.             (Quick melting
                                                                                                                          type 5A-250V
                                                                   (If there is no continuity, go to the next item.)
106                                                           BAS-311E.311EL.326E.326EL
                                                                                                                              Chapter 7
               4.   Power PCB defective.                    • Measure the resistance between a terminal in the       Power PCB
                                                              center of the power PCB and pin 2 in connector P5
                                                              (DC300).
                                                              The resistance should be ∞Ω.
               6.   The control circuit board (#3) is       • Pull out connector P4 (AIR) and measure the            Control circuit
                    defective.                                voltage across the following pins in the connector     board.
                                                              on the PCB:
                                                                   Pins 1 and 10 (air valve for right work clamp)
                                                                   Pins 2 and 10 (air valve for left work clamp)
                                                                   Pins 3 and 10 (air valve for presser foot; only
                                                                   for optional specification)
                                                              The voltage in each case should be +20V to 24V.
                                                              After measurement, turn off the power, wait at
                                                              least 5 minutes, and insert P4.
                                                        BAS-311E.311EL.326E.326EL                                                      107
Chapter 7
      #6
                1. Foot switch and cord are                • Refer to #4-1                                             Foot switch
  When the
                   defective.
start switch
 is stepped
   on, the
work clamp
  does not      2. Any cord in the control box is          • Refer to #4-2                                             Foot switch code
return to its      defective.                                                                                          assembly
    home
  position.
                1. When the feed mechanism does            • Refer to #4-3                                             (Quick melting type
                   not move and error code [E.A1]                                                                      5A-250V)
                   appears, fuse has blown.
      #7        3. When the feed mechanism                 • Turn power off and then on again. Move the feed           Home position
  When the         moves in the unusual direction            mechanism manually around the home position to            sensor
start switch       and error code [E.A1] appears,            check whether the LED of the home position sensor
 is stepped        the home position sensor is               is lit.
    on, an         defective.                                (The feed mechanism can be moved manually before
 error code                                                  the home position is detected.)
  appears.                                                 • Set the input sensor check mode to check the sensor       Control circuit
                                                             input. (Refer to page 90, "7. Checking the input          board
                                                             sensor and DIP switch input".) If the above step (a) is
                                                             approved, and the sensor input can not be changed,
                                                             the cord or the control circuit board is defective.
                4. When the feed mechanism                 • Remove connectors P6 (YPM) and P7 (XPM) on the            Pulse motor
                   operation is unusual, the pulse           control circuit board, and measure the resistance         Pulse motor
                   motor is defective.                       between the following pins in the connector on the        harness
                        P6 (YPM) or P7 (XPM)
                                                             cord:Pins 1 and 2, pins 2 and 3, pins 3 and 4, pins 4
                                                             and 5, and pins 5 and 1.
                                                             The resistance in each case should be approx. 2.0 -
                                                             2.5 W.
                                                             After measurement, return connectors P6 and P7 to
                                                             their original positions.
108                                                      BAS-311E.311EL.326E.326EL
                                                                                                                              Chapter 7
               1.   Pulse motor has been out of             • If the work clamp or material to be sewn is
                    control because of insufficient           sluggish, set DIP switch B-8 to off and set the feed
                    torque. (The feed mechanism               speed to low.
                    does not move as programmed.)
      #8
 The work
clamp does     2.   Mechanical adjustment is not            • Turn the power off and then on again. Move the
 not move           sufficient.                               feed mechanism manually to check that it can
    to the                                                    easily move around the sewing area.
   sewing
     start
  position.
               3.   Pulse motor defective.                  • Refer to #7-4                                          Pulse motor
      #9       1.   Panel circuit board is defective.       • Refer to #1 and #2 (panel switch).                     Panel circuit board
 The TEST
lamp is not
  lit when
 the TEST
  switch is
  pressed.
   #12                                                      • Refer to #8
   The
 machine
 does not
operate as
programm
ed during
 the test.
    #13        1.   Cord is defective.                      • Check that connector P3 (DC18) on the power PCB        Power supply
    The                                                       and connector P16 (DC18) on the control circuit        harness H-P
 machine                                                      board are securely inserted.
 does not                                                   • Check that connector P5 (DC300) on the power
                                                              PCB and connector P15 (DC300) on the control           Motor power cord.
operate for
sewing and                                                    circuit bard are securely inserted.
error [E.20]                                                • Check that connector P14 (UVW) on the control
 appears.                                                     circuit board is securely inserted and there is no
                                                              looseness of the machine motor.
                                                        BAS-311E.311EL.326E.326EL                                                      109
Chapter 7
                2.   The control circuit board is          • Remove connector P15 (DC300) on the control            Control circuit
                     defective.                              circuit board, and measure the resistance between      board.
                                                             pins 1 and 2 in the connector on the control circuit
    #13                                                      board.
    The                                                      (A digital meter can not be used.) Using X1K Ω
 machine                                                     range, the needle should indicate 10K Ω -30K Ω.
 does not                                                    After measurement, return P15 to its original
operate for                                                  position.
sewing and                                                   (If this measurement is not approved, check
error [E.20]                                                 control circuit board fuses nos. 2, 3, and 4. They
                                      Red
 appears.                                                    may be blown.)
                                     Black
                1.   When error code [E.20] appears        • Check that connector P2 (SYNCHRO) on the               Synchronizer
                     after the machine operates, the         control circuit board is securely inserted and there   assembly
                     synchronizer is defective.              is no damage in the synchronizer cable.
    #14
 After the      2.   When error code [E.20] appears        • Turn the pulley manually to check it can easily
 machine             after the machine operates, the         rotate.
 operates,           machine has been locked due to
 an error            insufficient adjustment.
   code
 appears.
                3.   When error code [E.90] appears        • Refer to #1.1-5
                     after the machine operates, the         If the power supply capacity per machine is 600VA
                     power supply voltage has                or more, the voltage sharply drops as soon as the
                     sharply dropped.                        machine starts, resulting this error to appear.
                2.   The solenoid is defective.            • Refer to #4-7. (When measuring for thread wiper,       Solenoid
                                                             turn on the thread wiper switch.)                      Solenoid harness
    #16
  Thread
 trimmer
and thread
 wiper do
    not        Thread wiper Thread trimmer
 operate.
                3.   The control circuit board is          • Remove connector P5 (SOL) on the control circuit
                     defective.                              board, turn on the power, start sewing, and
                                                             measure the voltage across the following pins in
                                                             the connector on the control circuit board:
                                                                  Pins 5 and 6 (thread trimming)
                                                                  Pins 7 and 8 (thread wiper)
                                                             The voltage in each case should be output for an
               Thread wiper Thread trimmer                   instance at the end of sewing.
110                                                    BAS-311E.311EL.326E.326EL
                                                                                                                            Chapter 7
     #17        1.   The synchronizer is not properly       • If the needle stop position varies at random every
     The             adjusted.                                time the machine operation is complete, adjust
  machine                                                     the needle stop position to the upper position.
  does not
  stop with
 the needle
at the upper
  position.                                                                                                        Control circuit
                2.   Control circuit board defective
                                                                                                                   board.
    #18
                                                            • Refer to #8-1, 2, 3, 4.
    The
 machine
 can not
    sew
patterns as
   pro-
grammed.
                1.   Panel circuit board defective          • Refer to #1 and #2 (panel switch).                   Panel circuit board
    #21
 The STEP
   BACK
  switch is
inoperative.
                                                        BAS-311E.311EL.326E.326EL                                                    111
Chapter 8.
  Inner rotary
 hook assembly       Inner rotary    Inner rotary     Inner rotary    Inner rotary   Inner rotary        Inner rotary        Inner rotary
                       hook LB         hook LB          hook LA         hook LB        hook LB             hook LB             hook LA
                      assembly        assembly         assembly        assembly       assembly            assembly            assembly
                     S15663-991      S15663-991        S1566-992      S15663-991     S15663-991          S15663-991           S1566-992
 Large shuttle
     hook
                     Large shuttle   Large shuttle   Large shuttle   Large shuttle   Large shuttle   Large shuttle       Large shuttle
                        hook B          hook B          hook A          hook B          hook B          hook B              hook A
                      152686-101      152686-101      152682-101      152686-101      152686-101      152686-101          152682-101
 Tension spring
                    Tension spring Tension spring                    Tension spring Tension spring Tension spring
                                                  Tension spring                                                  Tension spring
                          B              B                                 B              B              B
                                                    145519-001                                                      145519-001
                     144588-001     144588-001                        144588-001     144588-001     144588-001
  Bobbin case
   assembly
                     Bobbin case     Bobbin case     Bobbin case      Bobbin case    Bobbin case     Bobbin case         Bobbin case
                     assembly LA     assembly LA     assembly LA      assembly LB    assembly LA     assembly LA         assembly LA
                     Sd15902-401      S15902-401      S15902-401      S15903-401      S15902-401      S15902-401          S15902-401
   Needle bar
  thread guide
                      Needle bar     Needle bar     Needle bar     Needle bar     Needle bar     Needle bar     Needle bar
                    thread guide A thread guide A thread guide A thread guide B thread guide A thread guide A thread guide A
                      S02438-001     S02438-001     S02438-001     S02439-001     S02438-001     S02438-001     S02438-001
Needle
                                                                                                     (                  )(                  )
                                                                                                         Feed plate          Feed Plate
                     S42797-001       S42797-001      S42777-001      S42797-001      S44389-001
                                                                                                           326LB               326LA
                                                                                                         S51038-001          S51037-001
  Work clamp
                    Work clamp A     Work clamp A    Work clamp A    Work clamp B    Work clamp A    Work clamp A        Work clamp A
                     S42843-001       S42843-001      S42843-001      S42844-001      S42843-001      S42843-001          S42843-001
Spring
112                                                  BAS-311E.311EL.326E.326EL
                                                                                                                                       Chapter 9. Gauge parts list
          5                                             5                                              5                                                  ø6
                       ø4                                             ø5.5                                          ø3
                                                                                                                                                 ø10
ø2.5 ø4 ø2 ø3
          5
                    ø2.5                                                                                                                        10
                                                                                                       2.5            ø3                                   ø4
ø1.6 ø2 ø2 ø2.5
Ref.No.XY
         5
                     ø4
φ2.5
REF.NO. CODE QTY NAME OF FPARTS REF.NO. CODE QTY NAME OF FPARTS
                                                  ø4                                 ø4                                    ø10
          ø1.6                                                                                                                                         ø2.2
                                                            ø2.6                               ø2.6                      ø3.4
                          3                                        2.8                                2.8                                                         3
                                                                                                                                          3
REF.NO.         CODE          QTY          NAME OF FPARTS                                 REF.NO.            CODE          QTY        NAME OF FPARTS
                                           <For 311E & 311EL, 326EL "heavy materials">                                                "OPTION PARTS"
 E            S10212101           1        NEEDLE HOLE PLATE, E ø2.6                      A               S10211001         1         NEEDLE HOLE PLATE, A
                                           <For 311E, 326EL "medium materials">           D               S29997001         1         NEEDLE HOLE PLATE, D
 F            S10213001           1        NEEDLE HOLE PLATE, F             ø2.2          ED              S30925001         1         NEEDLE HOLE PLATE, ED
                                           <For 311E "extra heavy materials">             FD              S30926001         1         NEEDLE HOLE PLATE, FD
 M            S34348001           1        NEEDLE HOLE PLATE, M ø4.0                      H               S30450001         1         NEEDLE HOLE PLATE, H
                                                                                          L               S25127001         1         NEEDLE HOLE PLATE, L
                                                                         BAS-311E.311EL.326E.326EL                                                                113
Chapter 9. Gauge parts list
                         213                                                   44                                          75- 1
                                              13.5                    27
                                                                  140- 1                                                                                                   73
               192
                                                                           1
                                                  49                                0.5
                                                                                                                           75- 2
                                                                                                                                        9
                         213                                                   44                                            7          8
                                                  13.5                 27
                                                                                                                      8 7
                                                                                                              66                        10                                 32
                                                                                                                      63                                6
                                                                  140- 2
               192                                                                                      73.5
                                                                         1.5
                                                                                                                                        63                        7
                                                   49                               0.6                                    75.5                             8
                                                                                                                                                    66
                                                                                                                                                                       156
                                                                                                                                                                       157
                                                                                                                                   200
                                      75-4          32                                                                                             86.5
                               75-7
                                                                     50                                                             27       50                        158
                                                         27                                       27         50 178
                                    178                                    178                                                15
                                                  15                                      15
                                49                                       49                                    49
REF.NO.        CODE            QTY    NAME OF PARTS                                        REF.NO.             CODE         QTY    NAME OF PARTS
 6           S42772001          1     WORK CLAMP, R311                                         75-7          062670512       4     SCREW, PAN SM3.57-40X5
 7           S42773001          1     WORK CLAMP, L311
 8           025680232          2     WASHER, PLAIN M4.37                                                                          <For One-touch work clamp>
 9           153403002          2     BOLT, SM4.37X7                                           155           S14841001       1     OT FEED PLATE BRACKET ASSY
 10          S10065001          2     POSITIONING PLATE                                        156           S13006001       1     CASSETTE HOLDER PLATE
 73          S42801001          2     WORK CLAMP, SE                                           157           S13007001       2     PIN
 75-1        S42787001          2     WORK CLAMP GUIDE BRACKET, A                              158           021660306       2     NUT, 3 SM3.18-40
 75-2        S42884001          1     WORK CLAMP GUIDE BRACKET, B
                                                                                                                                   <OT-Feed Plate blank>
                                      <For medium materials>                                   151-1         S43700001       1     OT-FEED PLATE BLANK, A t=1.2
 140-1       S42777001          1     FEED PLATE, 311A t=1.2                                   151-2         S43821001       1     OT-FEED PLATE BLANK, B t=1.2
                                      <For heavy & extra heavy materials>                      151-3         S43822001       1     OT-FEED PLATE BLANK, C t=1.2
 140-2       S42797001          1     FEED PLATE, 311B t=1.2
                                                                                                                                   <For Denim>
                                      "OPTION PARTS"                                           161           S14253001       1     OT FEED PLATE BLANK, DE t=1.2
 75-3        S42798001          1     WORK CLAMP GUIDE BRACKET                                                                     <For general>
 75-4        S42799001          2     WORK CLAMP AJUSTING PLATE                                                                    OT FEED PLATE t=1.2
 75-5        S42800001          2     ADJUSTING PLATE                                          162           S14252001       1
 75-6        S42802001          2     WORK CLAMP, SE-OP
114                                                                   BAS-311E.311EL.326E.326EL
                                                                                                                                                     Chapter 9. Gauge parts list
202
                                                                                                                 8      7
                                                                                                      66
                                                                                                                     63
                                                                                138                                   64          26                      203
                                                                                                      152
                                     213                                   27                                         213                                       27           44
                                                                                            44                                                    13.5
                                                          13.5
                           49                                                                          49
                                                                       150-1                                                                                150-2
                              192                                                                           192
1 1.5
0.5 0.6
                                     213                               27                   44
                                                         13.5                                          152
                           49                                                                                                                       154
                                                                      150-3                                                                                27               44
                              192                                                66.2                                  152.2
                                                                                                                                            20                        63
                         85                                           85                                    1.5                  85                              1
                                                    1
                                                            0.6                                                        0.6                                                 0.6
                      84                                          84                         153-5                          84                     153-6
                                41         153-4                                41                                                     41
                           85                                          85                                                        85                             1.5
                                                   1.5                                                       1
                                                            0.6                                                        0.6                                                 0.6
                      84                   153-7
                                41
                                                                                                                 87
                           85                      1.5
                                                                                                                                                                89
                                                            0.6                                                  172
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                     <For gauge parts>                                           153-3               S43826001               1    WORK CLAMP BLANK, A-4.0 t=4.0
 138      S42888001         1        H-POSITION STANDARD PLATE ASSY*                             153-4               S43827001               1    WORK CLAMP BLANK, B-4.0 t=4.0
                                                                                                 153-5               S43828001               1    WORK CLAMP BLANK, A-5.0 t=5.0
                                     <For feed plate attachment>                                 153-6               S43829001               1    WORK CLAMP BLANK, B-5.0 t=5.0
 150-1    S43697001         1        FEED PLATE BLANK, A311 t=1.2                                153-7               S43830001               1    WORK CLAMP BLANK, 6.0 t=6.0
 150-2    S43698001         1        FEED PLATE BLANK, B311 t=1.2
 150-3    S43699001         1        FEED PLATE BLANK, C311 t=1.2                                                                                 <One-touch work clamp plate assy>
 152      S43823001         1        FEED PLATE INNER PLATE                                      89                  S43691001               1    WORK CLAMP PLATE ASSY, OT311
 154      S12586001         1        FEED PLATE SETTING BRACKET                                  89                  S43691002               1    WORK CLAMP PLATE ASSY, OT311
                                                                                                 89                  S43691003               1    WORK CLAMP PLATE ASSY, OT311
                                     <The blank for work clamp>
 153-1    S43824001         1        WORK CLAMP BLANK, A-3.2 t=3.2                               202                 S43986001               1    WORK CLAMP, UN
 153-2    S43825001         1        WORK CLAMP BLANK, B-3.2 t=3.2                               203                 S43987001               1    WORK CLAMP, 311 UN
✩Parts which have an asterisk (*) parts which have been assembled and adjusted to high precisions. These parts should never be
 disassembled.
                                                                  BAS-311E.311EL.326E.326EL                                                                                       115
Chapter 9. Gauge parts list
75-1
                                                                               9
                                               8          12     7             8
                                         66
                                                                               10
                                                          118                                                                73
                                                                                             75-2
                                     130.5
                                                                                                    6
                                                                                     98
                                                                                                              12
                                                                 110.5                                   8
                                                                                                66
                                                    213                                                                      32
                                                                                                              44
                                     49                                             13.5                27
                                               266                                                            140-2
                                   1.5
                                              0.6
OPTION PARTS
                                                                 75-5
                                              75-6
75-3
                                  75-4
                           75-7                      32
                                                                         213
                                                                                                                                  44
                                                                 49                                          13.5           27
                                          1                              266                                                      140-1
                                                    0.5
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
116                                                             BAS-311E.311EL.326E.326EL
                                                                                                                                                                     Chapter 9. Gauge parts list
138
                                       213
                                                                               27              44
                                  49                                 13.5
                                                                                          150-1
                                           266                                                      213
                                                                                                                                    27            44
                                                 1                                                                      13.5
                                                                                   49
                                                           0.5
                                                                                                                                              150-2
                                                                                                266
                                                                                          1.5                                            213
                                                                                                                                                                           27       44
                                                                                                                                                              13.5
                                                                                                       0.6                49
266
               178
                                                      27                                                                                                           150-3
          49                                                     50
                                           15
                                                                                           178
                                                                                    49                                         27        50
                                                                                                                   15
                266                                                                                                                                                178
               1                                                                                                                                              49                              27      50
                                                                                                                                                                                         15
                       0.5                                                                     266
                                                     151-1
                                                                                                     89                                                             266
                                                                        91                                                151-3
                                                                                                                                                              1.5                             151-2
                                                                         262                                                                                               0.6
                                                                 84          41                                                                                      66.2
                                                                                                                                                                                               152
                                                                                               153-1
                                                                                                          153-2
                84           41                                        140                                                                                                  242
                                            153-3
                                                                               1
                                                                                         0.6              120                                41
                     140                                     153-4
               1.5
                                                                                                                                         84
                           0.6
                                                                                                                                         1
                                                        120                                    41
                                                       1.5                                                                                        0.6
                                                                                          84
                                                                 0.6
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                                                                        BAS-311E.311EL.326E.326EL                                                                                      117
Chapter 9. Gauge parts list
BAS-326E
                                                                91
                      75-1
                             75-2
                                75-1
                                                                                                           140
                77
                                             73
                78
                                                  78
76
                                                                 106
                                    242                                                                                75-7
                                                                                                                                  75-4
         BAS-326EL
                                                                              140-1
                                       164             80
1 0.5
                                                                                                                                          140-2
                                                                                                       164             80
                           121
                             242
                                                                                          121
                                                                                           242                                               1.5 0.6
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
118                                                                  BAS-311E.311EL.326E.326EL
                                                                                                                                   Chapter 9. Gauge parts list
155
138
                                                                                      248         164
                                                                                                               80
                            248          164        80
                                                                                       131
                            131                                                1                                                      1.5
                                                                                                    262
                               262                                                   0.5
                                                                                          209.5                          45
                              248                                                                 129
                                         164         80
                                                                                          131
                             131                                                                                                      1
                                                                                                   262
                                    262                                                                                                      0.5
150-3 151-1
                                                                                                                         45
                                                                                           209.5
                                                                                                      129
                           209.5                         45
                                   129
                                                                                          131
                                                                             1.5                   262
                       131
                                    262                                             0.6
                                                                                                                         151-3
                                                               151-2                                    1
                                                                       131                 61                                       1.5
                                                                                                               0.5
                           106.2
                                                    152                      124                                                             0.6
                                                                                                                                             61
                                                                              125
                                                                                                                                     124
                           222.2                                                                         125                            131
                                                                                            153-1
                                                                                                                           153-2
                       131                     61                                  131                  61
                                                                                    124
                             124
                                                                                                                                      1.5
                                                                               1                252
                                   252                                                                                                            0.6
                                                                                     0.5
                                                              153-3                                                      153-4
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                                                BAS-311E.311EL.326E.326EL                                                                 119
Chapter 9. Gauge parts list
114 5
222
                                                  164
                                                                    80
                                                                                                  140-1
                                                                     106
                                                                                                                               140-2
                                            222                                          164                  80
                                                        1
                                                              0.5
                                                                                                                 106
222 1.5
                                                                                                                                         0.6
                                                             154-1         154-2
                                             63                                                               75-3
                                                                                                                            75-4
                                        20
                                                                                                                                      75-6
39
                                                                                                                75-5
                                                                                         89
                                             131                                                                                    37
                                                   5
252
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
120                                                                 BAS-311E.311EL.326E.326EL
                                                                                                                                           Chapter 9. Gauge parts list
138 155
                         248                                                                          248
                                     164                                                                         164
                       136                                                                          136
                        272                                                   1         0.5          272
                                                                                                                                                      1.5    0.6
                                                          150-1                                                                    150-2
                                       248
                                                  164
106.2
                                  136
                                  272                                                                             242.2
150-3 152
                         136                                                                   136
                               124           61                                                      124          61
153-1 153-2
                 136
                       124        61                                                          136
                                                                                                    124      61
                                  272                                                   0.6
                                                                              0.1                                272
                                                                                                                                                           1.5     0.6
                                                           153-3
                                                                                                                                       153-4
REF.NO. CODE Q'TY NAME OF PARTS REF.NO. CODE Q'TY NAME OF PARTS
                                                                   BAS-311E.311EL.326E.326EL                                                                               121
Chapter 9. Gauge parts list
136 136
272 272
                                                                                              154-1                           154-3
                      209           129                      151-3                                                                              8.5
20 63 20 63
                      136
                                                                                                       154-2                                    154-4
                            272
155
                             30                  35
                                                                                                             39                                       39
156
                                                                         200                                            157
                                                                   246
                                                                                                                               80
                                                                                                                                      83
                                                                                                                        158
                                                                                      159
                                                123
                                          138
                                                                                                                   81
                                                282
                                                                                                                   155
                              163
160
282
                                                                          139
                                  282
                                                                                                           165-1
                                                                             147
                                                                                            189-1                             165-2
                                                       161
111
272
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                  <The blank for one-touch feed plate>                189-1         S51067001            1    OT-WORK CLAMP PLATE ASSY, 326L t=0.5
 151-1    S51048001    1          OT-FEED PLATE BLANK, A 326L t=1.2                   189-1         S51069001            1    OT-WORK CLAMP PLATE ASSY, 326L t=1.0
 151-2    S51049001    1          OT-FEED PLATE BLANK, B 326L t=1.2                   189-1         S51071001                 OT-WORK CLAMP PLATE ASSY, 326L t=2.0
 151-3    S51050001    1          OT-FEED PLATE BLANK, C 326L t=1.2
                                                                                                                         1    <Attachment for cassette clamp>
                                  <Attachment for one-touch feed plate>    156                      S44411001            2    CASSETTE HOLDER PLATE
 155      S14841001    1          OT-FEED PLATE BRACKET ASSY               157                      S13007001            2    PIN, CASSETTE HOLDER
                                                                           158                      021660306            1    NUT, 3 SM3.18-40
                                  "For BAS-326A & BAS-326LA"               159                      S14392201            1    CASSETTE PLATE, D-A180
                                  <Attachment for work clamp & feed plate> 160                      S14388101            1    CASSETTE PLATE, D-B180
 154-1    S12586001    1          FEED PLATE SETTING BRACKET               161                      S14386000            1    CASSETTE LOWER PLATE, A-180 t=1
 154-2    S44413001    2          WORK CLAMP, SE-226                       161                      S14387000            1    CASSETTE LOWER PLATE, B-180 t=2
 154-3    S44463001    1          FEED PLATE SETTING BRACKET, SP 163                                S14389000            1    CASSETTE PLATE, U-A180 t=1
 154-4    S44464001    2          WORK CLAMP, SE-226SP                     163                      S14390000            1    CASSETTE PLATE, U-B180 t=2
                                                                           165-1                    152632001            1    HINGE ASSY, R
                       1          <For cassette clamp assy>                165-2                    152633001            1    HINGE ASSY, L
122                                                          BAS-311E.311EL.326E.326EL
                                                                                         Chapter 10. Option parts
  ■ Inner clamp device       Used for efficient sewing around labels, emblems and tape; operates by air together with
                             the outer presser, so material slippages wil not occur.
  ■ One-touch clamping       Allows the clamp to be replaced quickly and easily, without the need for extra tools. The
    device                   positioning adjustment that has been previously required for other clamps is no longer
                             necessary.
  ■ Milling device           This device can be used to cut a variety of objects such as grooves, holes, and outline
                             shapes in plastic or aluminum sheets.
■ WP stitch device Increases the stitch creation range for perfect stitches.
  ■ Auto bobbin changer      When the amount of bobbin thread remaining becomes low, this device automatically re-
                             places the bobbin. This reduces the need for tasks such as checking the amount of bobbin
                             thread remaining and replacing bobbins, so that productivity can be increased.
  ■ Snap fastener and hook   This attachment is for holding snap fasteners and hooks.
    attachment device
  ■ Needle thread presser    This allows the upper thread to be securely placed under the material for the first stitch at
    device                   the sewing start.
  ■ Thread breakage detec-   Available as rotary type or fiber type, stops sewing when a thread breakage is detected and
    tor device               warms the operator.
  ■ Needle coder device      This is a pneumatic-type needle cooler which prevents the thread breaking due to heat. It is
                             particularly useful when sewing thicker materials at high sewing speeds.
■ OT Presser Use according to particular sewing needs in order to provide an even clamping force.
  ■ Soft presser             At the first stage, the work clamp applies only a spring force so that the material can be
                             positioned. Then at the second stage, air pressure provides a full clamping force.
  ■ Cassette presser         This allows the operator to hold two clamps so that the preparation for the next operation
                             can be carried out while sewing is in progress.
                             Overlapping operations are thus possible, which can greatly boost productivity.
  ■ Play prevention work     This work clamp prevents any play from occurring in the clamp.
    clamp
■ Thread wiper the side Wipes the upper thread away to the side when an inner clamping device is being used.
  ■ 2-step thread tension    Allows the upper thread tension to be switched between two settings at any position de-
    device                   sired by using the programmer.
                                     BAS-311E.311EL.326E.326EL                                                       123
Chapter 10. Option parts
■ Programmer
                                                                                    Option parts
                      1-1
                                                            1-9
                                                                          1-15
                                                                                                       2-20
                                                                        1-13
      1-5
                                                                        1-7                              1-16
                                                                                                                1-14
      1-4
                                                                        1-8
      1-3
                                               1-10
1-2
1-6
1-18 1-12
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
124                                                   BAS-311E.311EL.326E.326EL
                                                                                                                                                   Chapter 10. Option parts
                                                      1-6
     1-13                                   1-4       1-8                1-5      1-2    1-1-3
                                                      1-7
                                            1-1-25                                       1-1-5
                                                                                         1-1-11
                                                             1-1-6                                                                                              1-11-1
                               1-1-24                                                                                                  1-11-6
                                  1-1-23                                                                        1-1-13
                                           1-1-8                                                            1-1-12            1-11-5
                                    1-1-21 1-3
                                          1-1-14                                                                         1-11-4
     1-1-22 1-1-20 1-1-17
                                                                     1-1-9 1-1-7 1-1-1   1-1-10     1-1-2
                                   1-1-16                                                                       1-11-3                              1-11-2
   1-10       1-9
                                                  1-1-15                                                                  1-11-7-2
                                                                                                                                                                         1-14
1-11-7-1
1-11-11 1-11-10
                                                                                                                                                                         1-11-9
    For Supply parts
                                             5
                                                                                                                                                         1-12
                                                                               For Supply parts
                                                                                            4
                     6
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                                                          BAS-311E.311EL.326E.326EL                                                                                125
Chapter 10. Option parts
                                             1-12
                                                                    1-1-25                                                1-2 1-1-4 1-1-3
                                                                                                1-13
                                                                                         1-4           1-6     1-5
                                    1-1-19      1-1-18                                                 1-8
                                                                                                       1-7
                                                                                     1-1-6
                                                                                                           1-1-26
                                                                                                       1-1-5
                                                                        1-1-24
                                                                                 1-1-23 1-1-7
                                    1-14
                                                                                                 1-11-5
                                                                                             1-11-4
                                 1-11-9-1                                               1-11-3                        1-11-6
                                                                                                1-11-7-2
                                                                                                                      1-11-7
                                                                     1-11-9
                                1-11-10             1-11-9-2
                                                                                                    1-11-7-1
                                                                                                                               13
                              For Supplry parts
                                                                                          14
                                    11
12
15
REF.NO. CODE Q'TY NAME OF PARTS REF.NO. CODE Q'TY NAME OF PARTS
1         S51073009    1     INNER CLAMPING DEVICE SET, 326E                                 1-5               154253001                   1   POSITIONING PLATE, R
1-1       S44420009    1     WORK CLAMP CRANK ASSY, LA                                       1-6               062670512                   4   SCREW, PAN SM3.57-40X5
1-1-1     012634009    1     WORK CLAMP CRANK HOLDER, A                                      1-7               025350332                   4   WASHER, PLAIN L3.5
1-1-2     S12635009    1     WORK CLAMP CRANK HOLDER, B                                      1-8               028350242                   4   WASHER, SPRING 2-3.5
1-1-3     S44421001    1     WORK CLAMP CRANK HOLDER, C                                      1-9               154256101                   1   WORK CLAMP PLATE BLANK, A
1-1-4     S44422001    1     SPACER, CRANK HOLDER                                            1-10              S51075001                   1   FEED PLATE BLANK, H 326L t=1.2
1-1-5     150382001    2     BOLT, SOCKET SM4.37X18                                          1-11              S44745009                   1   INNER CLAMP VALVE ASSY, 3
1-1-6     S12638009    1     REVERSE CYLINDER BRACKET                                        1-11-1            S31570209                   1   VALVE SETTING PLATE, 4-5H
1-1-7     018301236    2     BOLT, SOCKET M3X12                                              1-11-2            S44748001                   1   AIR MANIFOLD, 3
1-1-8     018301036    2     BOLT, SOCKET M3X10                                              1-11-3            062302506                   2   SCREW, PAN M3X25
1-1-9     S05665001    1     WORK CLAMP CRANK, LA                                            1-11-4            028030242                   2   WASHER, SPRING 2-3
1-1-10    154235001    1     REVERSE GEAR                                                    1-11-5            025030232                   2   WASHER, PLAIN M3
1-1-11    154236001    1     REVERSE RACK                                                    1-11-6            S43683001                   1   SOLENOID VALVE
1-1-12    145087001    1     WASHER                                                          1-11-7            S43696000                   1   VALVE HARNESS, X1
1-1-13    149831101    1     SET SCREW, SM3.18                                               1-11-7-1          S44746000                   1   VALVE HARNESS
1-1-14    154237001    1     WORK CLAMP PLATE HOLDER, L                                      1-11-7-2          S44750000                   1   VALVE HARNESS, 24V
1-1-15    025350132    1     WASHER, PLAIN S3.5                                              1-11-8            S18415101                   2   HALF UNION, Q4M5
1-1-16    100242003    1     SCREW, SM3.57                                                   1-11-9            S45252000                   1   REGULATOR ASSY
1-1-17    S12637009    1     REVERSE ROD                                                     1-11-9-1          S45253000                   1   REGULATOR
1-1-18    S12639001    1     REVERSE CYLINDER                                                1-11-9-2          A45254000                   2   JOINT, 3109-4-10
1-1-19    S12642009    2     BOLT, SOCKET M3X35                                              1-11-10           062404005                   2   SCREW, PAN M4X40
1-1-20    S12640009    1     JOINT                                                           1-12              340400001                   2   BEAD BAND
1-1-21    018300836    1     BOLT, SOCKET M3X8                                               1-13              S03803000                   2   AIR TUBE, 4L=1300
1-1-22    018300836    1     BOLT, SOCKET M3X8                                               1-14              S28741000                   1   AIR TUBE, 4L=300
1-1-23    017501216    1     BOLT, M5X12
1-1-24    021500216    1     NUT, 2 M5                                                                                                         "For Supply parts"
1-1-25    S18415101    2     HALF UNION, Q4M5                                                11                S44426001                   1   OUTER WORK CLAMP, 326E-2
1-1-26    S44424001    1     SPACER, CRANK HOLDER                                            12                S51076001                   1   OUTER WORK CLAMP, 326L-3
1-2       S44425001    1     OUTER WORK CLAMP, 326E-1                                        13                S10542001                   1   INNER CLAMP, LL
1-3       117291002    2     SCREW, FLAT SM3.18                                              14                S51077001                   1   WORK CLAMP BLANK, A 326L
1-4       154252001    1     POSITIONING PLATE, L                                            15                S51078001                   1   OT-FEED PLATE BLANK, H 326L t=1.2
126                                                            BAS-311E.311EL.326E.326EL
                                                                                                                       Chapter 10. Option parts
3-1 3-2
3-5
3-5
3-3 3-4
4-2 5-2
4 5
4-1 5-1
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                             <For attaching the snap & hook>                       3-5   018680822          8     BOLT,SOCKET SM4.37X8
 1        S24612001    1     ONE-TOUCH HOLDER ASSY,UN
                                                                                                                  <For supply parts"
                             <For change the feed plate setting position>          4     S20822101          1     WORK CLAMP HOLDER SET,L
 2        S14841001    1     OT FEED PLATE BRACKET ASSY                            4-1   S20289101          1     WORK CLAMP HOLDER ASSY,L
                                                                                   4-2   018680822          2     BOLT,SOCKET SM4.37X8
                             <For One-touch work clamp set>                        5     S20823101          1     WORK CLAMP HOLDER SET,R
 3        S44794001    1     ONE-TOUCH WORK CLAMP SET                              5-1   S20293101          1     WORK CLAMP HOLDER ASSY,R
 3-1      S20280101    1     ONE-TOUCH HOLDER ASSY,L                               5-2   018680822          2     BOLT,SOCKET SM4.37X8
 3-2      S20286101    1     ONE-TOUCH HOLDER ASSY,R                               3-1   S20280101          1     ONE-TOUCH HOLDER ASSY,L
 3-3      S20289101    2     WORK CLAMP HOLDER ASSY,L                              3-2   S20286101          1     ONE-TOUCH HOLDER ASSY,R
 3-4      S20293101    2     WORK CLAMP HOLDER ASSY,R
✩Parts which have an asterisk (*) parts which have been assembled and adjusted to high precisions. These parts should never be
 disassembled.
                                                            BAS-311E.311EL.326E.326EL                                                        127
Chapter 10. Option parts
3-1 3-2
3-5
3-5
3-3 3-4
                                               4-2                                                       5-2
                    4                                                        5
4-1 5-1
6-1 6-2
REF.NO. CODE Q'TY NAME OF PART REF.NO. CODE Q'TY NAME OF PART
128                                                  BAS-311E.311EL.326E.326EL
                                                                                             Chapter 10. Option parts
           M-508K             M-520K
                                                                                  1
            16                 18
18 21
           M-525K             M-533K
            21                  28
                                                                                                        1-2
25 33
           M-528K           OM ø7.6,ø8.6
            12
15
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                                                                            <FOR M-508>
            18                  25
                                                            2         S18614001        1    WORK CLAMP SET,AS
                                                                                            <FOR M-525>
                                                            2         S18621001        1    WORK CLAMP SET,AS
                                             BAS-311E.311EL.326E.326EL                                           129
Chapter 10. Option parts
                                 14                      12                            6.3           9.5                   8
                                                                         5.6
              —
         OM φ7.6, φ8.6
                                              —                                 —                                —
✩Parts which have an asterisk (*) parts which have been assembled and adjusted to high precisions. These parts should never be
 disassembled.
                                              3
                             2
130                                               BAS-311E.311EL.326E.326EL
                                                                                  Chapter 10. Option parts
                       16                   18                          21
                                                                                               25
HOOK SIZE (mm)
OM Ø7.6,Ø8.6
SHAPE
                                  BAS-311E.311EL.326E.326EL                                             131
Chapter 10. Option parts
                               16                     18                          21                  25
      HOOK SIZE (mm)
OM Ø7.6,Ø8.6
MALE FEMALE
132                                        BAS-311E.311EL.326E.326EL
                                                                                            Chapter 10. Option parts
1-6
1-1
1-1-1
                                                           1-2
                                                  1-4
1-3
1-5
1-5-1
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
 1           S44795001    1    WIDE PERFECT STITCH SET      1-4-1     S40842991       1   SHUTTLE HOOK BOX ASSY,WP
 1-1-1       S40837001    1    SHUTTLE RACE BASE ASSY,WP    1-4-1-1   S40842001       1   SHUTTLE HOOK,WP
 1-2         S40840001    1    DRIVER,WP                    1-5-1     S40843001       1   BOBBIN CASE ASSY,WP 
 1-3         S40841101    1    SHUTTLE RACE BODY,WP         1-6-1     S40846001       1   MOVABLE KNIFE ASSY,WP
                                               BAS-311E.311EL.326E.326EL                                        133
Chapter 10. Option parts
4-3-1
4-3-2-2
4-3-2-1
311E,311EL 5 326E,326EL 5
5-1
                                                                                                     5-1
            5-4                            5-2                                                       5-4              5-2
                                                                                                                                         5-2
                                                                  5-2
5-3 5-3
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
134                                                                     BAS-311E.311EL.326E.326EL
                                                                                                         Chapter 10. Option parts
                                                                                                      "OPTION PARTS"
                                                                     75-3      S42798001         1    WORK CLAMP GUIDE BRACKET
                                                                     75-4      S42799001         2    WORK CLAMP AJUSTING PLATE
                                                                     75-5      S42800001         2    ADJUSTING PLATE
                                                                     75-6      S42802001         2    WORK CLAMP,SE-OP
                                                                     75-7      062670512         4    SCREW,PAN SM3.57-40XS
                    75-3
75-6
75-4
                           75-7
                    75-5
37
                                  31                    35
                                  28
                                       36
                                                             32 34                     70
                                                  33
                             29
               30
64 - 9
                                                        BAS-311E.311EL.326E.326EL                                              135
Chapter 10. Option parts
                                                      3-1-10
              3-1-9         3-1-8                                                           3-5
                                                                                                  3-3
                                                                                                                             3-4
                                                                                             3-2-3
                                                        3-1-11
                                                        3-1-4                       3-2-1
              3-1-12
3-1-1
                                              3-1-6
                                              3-1-1                                                 3-2-6
                                              3-1-7                      3-1-3
                        3-1-13
                                                                                                                             3-2-4
                        3-1-5                                                       3-2-5
3-1-2
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                <Thread wiper set: Pneumatic type>       3-1-11-1    S43843009              1   THREAD WIPER SWITCH ASSY
3         S43841009     1       TR.WIPER SET,PNEUMATIC TYPE              3-1-12      062300612              2   SCREW,PAN M3X6
3-1       S43842009     1       TR.WIPER ASSY,PNEUMATIC TYPE             3-2-1       S43844001              1   AW-SOLENOID VALVE ASSY,3
3-1-1     S17942000     1       AIR CYLINDER                             3-2-1-1     S43683001              1   SOLENOID VALVE
3-1-2     S31777001     1       CYLINDER SUPPORT PLATE                   3-2-1-2     S44748001              1   AIR MANIFOLD,3
3-1-3     S10214009     1       SETTING PLATE,SOLENOIDHALF               3-2-1-3     S18415101              2   HALF UNION,Q4M5
3-1-4     S18415101     2       UNION, Q4M5                              3-2-1-4     S44759000              1   AW-VALVE HARNESS,A
3-1-5     062670612     4       SCREW,PAN SM3.57-40X6                    3-2-1-5     S44760000              1   AW-VALVE HARNESS,B
3-1-6     S31778000     1       STOPPER,CYLINDER                         3-2-1-6     S44750000              1   VALVE HARNESS,24V
3-1-7     S31779001     1       JOINT,CYLINDER                           3-3         S15031008              2   AIR TUBE,4L=1900
3-1-8     S31776009     1       CYLINDER COVER                           3-4         340400001              7   BEAD BAND
3-1-9     062680512     2       SCREW,PAN SM4.37-40X5                    3-5         149287000              4   CORD HOLDER,7N
3-1-10    S43203000     1       EM-SWITCH ASSY                           3-1-13      S02680001              1   PLUNGER PIN
136                                                     BAS-311E.311EL.326E.326EL
                                                                                                                   Chapter 10. Option parts
                                                                                                      2-1-1
                                                                  2-3                         2-1-5                                        2-1-2
                                      2-5            2-6                             2-1-12
                                                                                                                                           2-1-3
                                            2-4
                                                                                                                                           2-1-7
                                                                                                                               2-1-9
                                            2-2-4
                                                                                                                2-1-4
                                                                                                                                             2-1-6
                                                                                                                                   2-1-8
                                                      2-2-3                                                             2-1-10
                                                                                                               2-1-11
                                                     2-2-1
                                                              2-2-2-2
                                                                                                                         2-1
2-2-2 2-2-2-1
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                                    BAS-311E.311EL.326E.326EL                                                                        137
Chapter 10. Option parts
■ Auxiliary device
1-1-13
1-1-12
      1
                                                                         1-1-11
                                                                               1-1-1
                                                                                         1-1-2
                                                                                                       1-1-3
                                                                                                                  1-1-5
                                                                                                                                  1-1-7
                                  1-2
                                                                                                          1-1-4
                                                                                                                          1-1-6
                                                                                       1-1-9
                                                               1-1-8
                                                                                       1-1-10
2-1-3
2-1-1 2-1-2
                                                                                                           2-2
                                                                                                                        2-3
                     2-1-7                                                                                2-1-5
                       2-1-8
                                                                       2-1-4                                     2-1-6
                          2-1-9
6-4 6-4
6-1
                                                                                                 6-3
                                                     6-2-2
                                                                                                                  6-5
6-2-1
138                                               BAS-311E.311EL.326E.326EL
                                                                                          Chapter 10. Option parts
REF.NO. CODE QTY NAME OF PARTS REF.NO. CODE QTY NAME OF PARTS
                                             BAS-311E.311EL.326E.326EL                                          139
Control Block Diagram
                                                                Senoid type
positon sensor
                                                                                                                                                                                                                                       positon sensor
                                                                                                                                                                                                           X-axis home
                                                                                                        Synchronizer
                                                                                                                                                                                                                                       Y-axis home
BK .............. Black
W ................ White
R ................. Red                                                                                                                                         BK R   O   Y BL   BK R   O   Y BL
GR .............. Green
Y ................. Yellow
BR .............. Brown
                                                                                                                                                                BK R W BL GR      BK R W BL GR
BL ............... Blue
                                                                                BK W R GR Y   B BL GY
GY .............. Gray                                                                             P
P ................. Pink
                                                                                                   P
                                                                                BK W R GR Y   B BL GY    R   W GR BK Y                   R   BK W    R   BK W     BK R W BL GR      BK R W BL GR          BR BK BL          BR BK BL
CONTROL PCB
                                                BK BK                       R
                                                                                                                                                                                                    Control box
                                                R     BK R BK
                                                    Right presser
Left presser
                                                                                                                           BAS-311E.311EL.326E.326EL                                                                                                    140
                              Operation panel box
                                                                                                                                                                                                     Contol box
                                                                                      BK          GL
                                                                                      W           GL
                                                                                      R           GL
                                                                                      GR          GL
                                                                                      Y           GL
                                                                                      BR          GL
                                                                                      BL          GL
                                                                                      GL          GL
                                                                                      O           GL
                                                                                      EM          GL
Panel PCB
V ................. Violet
O ................. Orange
                                                                                                                                                GL                                                                                                  BK
                                                                                                                                                GL                                                                                             GL   W
                                                                                                                                                GL                                                                                             GL   R
                                                                                                                                                GL                                                                                             GL   GR
                                                                                                                                                GL                                                                                             GR   GR/Y
                                                                                                                                                GL
                                                                                                                                                                                                                                               GL   R
                                                                                                                                                                                                                                               GL   GR
                                                                                                                                                                                                                                                                   Foot switch
                                                                                                                                                                                                                                     Y/GR
                                                                                                                                                                                                                                                           R
                                                                                           R BK                                                      BK
                                                                                                                                                                                                                                                           W
                                                                                                                                                     W
                                                                                                                                                                                                                                                           BK
                                                                                                                                                     R
                                                                                                                                                                                                                                                           Y/GR
Y/GR
                                                                                                                                                R
                                                                                                                                                Y                                                                                                                 Uper shaft motor
                                                                                                                                                BK
                                                                                      R
BK
                                                                                                                                                                                                            fan
                                                                                                       Control PCB
                                                                                                                                                R
                                                                                                                                                Y
                                                                                                                                                BK
                                                                                                                                                R              R                                                     R(W)
                                                                                                                                                O              O                                                      W(BK)
                                                                                                                                                BK             BK
                                                                                                                                                V              V                                                      Y/GR
                                                                                                                                                V              V
                                                                                                                                                GL             GL
                                                                                                                                                GL             GL
                                BR R   O Y GR BL V GY W BK P   GR/Y
                                                                                                                                                                                                                   Y/GR
                                                                     Programmer                                                                                                                                    Y/GR
                                                                                                                                                                                                                                 Convertion
                                                                                                  R
                                                                                                                                                     BK   BK                                                                     trans-
                                                                                                  BK                                                 R    R                                                                      former
                                                                                                  R
                                                                                                  BK
                                                                                                                                                GY             GY
                                                                                                  R
                                                                                                  BK                                            R              R
                                                                                                                                                GY             GY                                                                     Filter
                                                                                                                                                GY             GY
                                                                                                  R
                                                                                                  BK                                            BK             BK
                                                                BK                                                                                                                     R BK   R BK   R BK   R BK
                                         unit                                                                                                                                                                                 Y/GR
                                                                           Inverter
                             PROGRAMMER
                                                                                                                                      Power switch
                                                                                                                                           R                        R
W W
BK
Y/GR Y/GR
                                                                                                                       BAS-311E.311EL.326E.326EL                                                                                                                                     141
                       SERVICE MANUAL