1/31/2018                                                                                  Stoichiometric Combustion
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 Stoichiometric Combustion
 Stoichiometric combustion and excess of air
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 Stoichiometric or Theoretical Combustion is the ideal combustion process where fuel is burned completely.
 A complete combustion is a process burning all the carbon (C) to (CO2), all the hydrogen (H) to (H2O) and all the sulphur (S) to (SO2).
 With unburned components in the exhaust gas such as C, H2, CO, the combustion process is uncompleted and not stoichiometric .
 The combustion process can be expressed:
       [C + H (fuel)] + [O2 + N2 (Air)] -> (Combustion Process) -> [CO2 + H2O + N2 (Heat)]
       where
       C = Carbon
       H = Hydrogen
       O = Oxygen
       N = Nitrogen
 To determine the excess air or excess fuel for a combustion system we starts with the stoichiometric air-fuel ratio. The stoichiometric ratio is the perfect ideal fuel ratio where the
 chemical mixing proportion is correct. When burned all fuel and air is consumed without any excess left over.
 Process heating equipment are rarely run that way. "On-ratio" combustion used in boilers and high temperature process furnaces usually incorporates a modest amount of excess air -
 about 10 to 20% more than what is needed to burn the fuel completely.
 If an insufficient amount of air is supplied to the burner, unburned fuel, soot, smoke, and carbon monoxide exhausts from the boiler - resulting in heat transfer surface fouling, pollution,
 lower combustion efficiency, flame instability and a potential for explosion.
 To avoid inefficient and unsafe conditions boilers normally operate at an excess air level. This excess air level also provides protection from insufficient oxygen conditions caused by
 variations in fuel composition and "operating slops" in the fuel-air control system. Typical values of excess air are indicated for various fuels in the table below.
          if air content is higher than the stoichiometric ratio - the mixture is said to be fuel-lean
          if air content is less than the stoichiometric ratio - the mixture is fuel-rich
          Excess air of different fuels
 Example - Stoichiometric Combustion of Methane - CH4
 The most common oxidizer is air. The chemical equation for stoichiometric combustion of methane - CH4 - with air can be expressed as
       CH4 + 2(O2 + 3.76 N2) -> CO2 + 2 H2O + 7.52 N2
 If more air is supplied some of the air will not be involved in the reaction. The additional air is termed excess air, but the term theoretical air may also be used. 200% theoretical air is
 100% excess air.
 The chemical equation for methane burned with 25% excess air can be expressed as
       CH4 + 1.25 x 2(O2 + 3.76 N2) -> CO2 + 2 H2O + 0.5 O2 + 9.4 N2
 Excess Air and O2 and CO2 in Flue Gas
 Approximated values for CO2 and O2 in the flue gas as result of excess air are estimated in the table below:
          Excess Air                                                           Carbon Dioxide - CO2 - in Flue Gas (% volume)                                             Oxygen in Flue Gas for all
              %                        Natural Gas               Propane Butane                  Fuel Oil                 Bituminous Coal         Anthracite Coal            fuels (% volume)
                0                           12                         14                          15.5                         18                      20                           0
               20                          10.5                        12                          13.5                        15.5                    16.5                          3
               40                           9                          10                           12                         13.5                     14                           5
               60                           8                          9                            10                          12                     12.5                         7.5
               80                           7                          8                            9                           11                     11.5                          9
               100                          6                          6                            8                           9.5                     10                          10
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 Related Topics
          Combustion - Boiler house topics - fuels like oil, gas, coal, wood - chimneys, safety valves, tanks - combustion efficiency
 Related Documents
          Optimal Combustion Process - Fuels and Excess Air - Stable and efficient combustion conditions require correct mixture of fuels and oxygen
          Boiler Efficiency - Boiler efficiency - combustion gross and net calorific value
          Heating Fuels - Comparing Costs - Cost comparison formulas for heating fuels like Natural Gas, Propane LP Gas, Fuel Oil and Electricity
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1/31/2018                                                                           Stoichiometric Combustion
          Fuels - Combustion Air and Flue Gases - Combustion air and flue gas for common fuels - coke, oil, wood, natural gas and more
          Fuels Flue Gases and Average Dew Points - Flue gas dew point temperatures for typical fuels
          Methane - Chemical, Physical and Thermal Properties of Methane - CH4
          Oxygen - Chemical, Physical and Thermal Properties of Oxygen - O2
 Tag Search
          en: Stoichiometric combustion excess air
          es: Combustión estequiométrica exceso de aire
          de: Stöchiometrischen Verbrennungsluftüberschuss
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