Fit for the future:

Everything for Diesel Service


Everything for Diesel Service:
Contents

3 Overview of testers 34 Base set of CR injectors CRI 846 H

35 Base set of CR injectors CRI / CRIN 848 H
Test bench EPS 815 36 CRIN
4 Product overview EPS 815 40 CRI injectors Delphi / Denso
7 Description / scope of delivery 41 CR injectors Piezo
8 Measuring technology 42 UI / UP

Test bench EPS 708 46 Tester EPS 200

10 Product overview EPS 708
11 Description / scope of delivery 49 Tester EPS 100

Retrofit kits EPS 815 / EPS 708 50 Diagnostic tools at the vehicle

12 Base set of mechanical pumps
13 HR pumps Appendix
17 A pumps 52 Space and work area requirements
19 M-MW pumps 53 Technical data: Testers
21 P pumps 56 Product offer sheet EPS 815
23 VE pumps 61 Product offer sheet EPS 708
26 VP pumps 64 Software and training
28 Basis set of CR pumps 66 Outlook
29 CP1 66 List of abbreviations used
30 CP2
31 CP3
33 CP Delphi / Denso / Siemens


Overview test devices

EPS 815
Universal Diesel component test bench for testing:
Ñ Conventional system:
H / R / A / M-MW / P / VE pumps
Ñ Solenoid-valve-controlled system:
VP 29 / 30 / 44
Ñ Unit injector / unit pump system:
UI-P / UI-N / UP
Ñ Common Rail System:
CP1, CP2, CP3, CP Delphi / Denso / Siemens
Ñ Solenoid valve CRI Bosch / Delphi / Denso
Ñ Solenoid valve CRIN Bosch
Ñ Piezo CRI Bosch / Siemens / Denso

More information from page 7 onwards

EPS 708
Specialized Common Rail test bench for testing:
Ñ Common Rail System:
CP1, CP3, CP Delphi / Denso / Siemens,
Ñ Solenoid valve CRI Bosch / Delphi / Denso
Ñ Solenoid valve CRIN Bosch
Ñ Piezo CRI Bosch / Siemens / Denso

More information from page 10 onwards

EPS 200
Automatic injector tester for testing:
Ñ UI nozzles via holding adapter (unit injector)
Ñ 1-spring / 2-spring (DHK)
Ñ Nozzle-holder assembly with needle-motion sensor (NBF)
Ñ Nozzle-holder assemblies made by other manufacturers
Ñ Stepped nozzle holder
Ñ Solenoid valve CRI Bosch / Delphi / Denso
Ñ Solenoid valve CRIN Bosch

More information from page 46 onwards

EPS 100
Manual injector nozzle tester for testing:
Ñ Nozzle sizes P, R, S, T
Ñ 1-spring / 2-spring nozzle-holder assembly (DHK)
Ñ Stepped nozzle holder
Ñ UI nozzles via holding adapter (unit injector)

More information from page 49 onwards


Product overview:
EPS 815

3.
Special
accessories
kits
HR pump A pump M-MW pump P pump VE pump
set set set set set

2.
Retrofit kits

Basis set VPM 844

1.
Basic test bench
EPS 815


CP1 CP2 CP3 CP Delphi / CRIN CRI Delphi / CRI Piezo
Denso / Denso Bosch/Denso/
Siemens Siemens

CRI 846 H CRI / CRIN 848 H

CRS 845 H CAM 847


Diesel Systems conquer the market

Bosch – world leaders in Diesel technology and Ñ Exact and reproducible measured values are
workshop test equipment determined
Since the production of the first Diesel truck in 1924 Ñ A warranty evaluation in accordance with
and first Diesel passenger car in 1936, Bosch has been manufacturers' specifications is possible
the world's leading provider of Diesel technology.
Through close cooperation with engine designers and The basis for Bosch component testing is the com-
constant innovation in development and production, ponent test bench EPS 815 plus KMA measurement
modern high-pressure systems have been created in the technology
last few years. The high performance and economy of The extension of this system by the following retrofit
these electronically controlled Diesel systems makes kits guarantees your future business in testing:
Diesel vehicles more and more popular. Ñ CRS 845 H for testing the Common Rail components
Parallel to the expertise being built up in initial equip- (CP1, CP2, CP3, CRI) from Bosch and other
ment, innovative test equipment including correspond- manufacturers
ing software ESI[tronic] has been developed. They make Ñ CRI 846 H for testing Common Rail injectors
diagnosis of the Diesel systems possible at the vehicle (CRI solenoid valve controlled and Piezo, CRIN) from
to allow subsequent selective replacement of defective Bosch and other manufacturers
components. Ñ CRI/CRIN 848 H for testing Common Rail injectors
Bosch thus makes it possible for all workshops to (CRI solenoid valve controlled and Piezo, CRIN) from
master modern Diesel systems and to take advantage Bosch and other manufacturers
of new turnover potential. Ñ VPM 844 for testing the solenoid valve controlled
distributor injection pumps (VP 29/30/44)
Efficient and flexible component testing – Ñ CAM 847 for testing Unit Injector and Unit Pump
only with Bosch components
Component testing in accordance with manufacturer
specifications is only guaranteed through the flexible The test equipment and programs simulate all neces-
use of Bosch retrofit kits. sary operating states of normal vehicle operation.
During testing, all process steps are displayed continu-
This ensures that: ously on the monitor. The data you need for this is
Ñ Statutory emission limits are complied with taken from the TestData CD.


Test bench: EPS 815

EPS 815 – universal component test bench Ñ Maintenance-free drive element with high efficiency
Future-proof and flexible design Ñ The weight counterbalance during height adjustment of
Ñ Observance of the specifications of automobile the measuring device makes work considerably easier
manufacturers Ñ Fully automatic test sequence 1 in conjunction with
Ñ Efficient components of the latest generation both KMA 802/822
from Bosch as well as from other manufacturers can
1 Applies to Bosch VP and CR components.
be tested
Ñ Expansion possible with different retrofit kits and
Scope of delivery
special accessories sets:
Test bench EPS 815, selector valve with flushing valve for
- MGT / KMA
distributor injection test, hose lines for selector valve and
- VPM 844 / CRS 845 H / CRI 846 H / CAM 847 / 
testing oil, socket wrench for calibration nozzle holder,
CRI / CRIN 848 H
T-bar for flywheel mass, screwdriver set, connection lines
- CP1 / 2 / 3 / CRIN
for additional fuel Start-Stop solenoids and for tempera-
- and systems from other manufacturers
ture sensor, insulation boards for test bench installation,
Ñ Continuous further development of optional acces-
drive coupling in accordance with ISO with protective
sories
guard, small parts set (banjo union, banjo bolts, gaskets,
Ñ Long service life as subsequent bending of the test
etc.), technical documentation
pipes is hardly necessary (the measuring device can
be adjusted on all three levels)

User and environmentally friendly Designation Order number

Ñ Through oil vapor and oil mist reduction EPS 815 0 683 815 001
400 V; ± 10 %2; 50 / 60 Hz
Efficient work EPS 815 0 683 815 002
Ñ Outstanding true-running characteristics and speed 200/220/230/240 V; ± 10 %2; 50 / 60 Hz
stability ensure high reproducibility, specially during EPS 815 0 683 815 003
440/460/480/500 V; ± 10 %2; 50 / 60 Hz
the injection cycle:
2 Max.
- Direct drive permissible asymmetry (L:L or L:N) < 20 V
- High flywheel mass
- Rotational-speed control with an extremely short
speed control time
- Position control 
Measuring technology:
MGT 812/824

Test equipment EPS 815

MGT – Measuring system with measuring glass tech-
nology for conventional Diesel injection pumps up to
12 cylinders
With the mechanical fuel quantity measuring device
MGT 824, a further 2 x 12 measuring glasses (44 ml
and 260 ml) can be used for a quick test. The test
bench satisfies all test requirements because the
measuring glass holder can be swiveled and moved
transversally.

For larger injection pumps, there is also the option of

replacing the measuring glass holder insert with 12
measuring glasses, volume 155 ml and 600 ml (special
accessories). After every test procedure, all values are
All values are read off directly from the measuring glasses
read off individually from the measuring glasses and
entered in the respective test record. Designation
Direktes Ablesen der Messwerte von den einzelnenOrder number
Messgläsern
MGT 812 0 683 812 001
Scope of delivery MGT 812/824
MGT 824 0 683 824 001
Measuring glass holder incl. measuring glasses, operat-
Special accessories
ing unit (stroke counting mechanism) and additional
Measuring glass lighting for MGT 812 (50 Hz) 1 687 001 393
with MGT 824: Transverse displacement
Measuring glass lighting for MGT 812 (60 Hz) 1 687 001 394
Measuring glass lighting for MGT 824 (50 Hz) 1 687 001 395
Measuring glass lighting for MGT 824 (60 Hz) 1 687 001 396
Extension set (double fitting) only for 1 687 001 414
MGT 824, from 12 to 24 measuring glasses
each with 44 ml and 260 ml
Measuring glass holder insert only for MGT 824, 1 688 005 065
with 12 measuring glasses 155 ml
and 12 measuring glasses 600 ml


Measuring technology:
KMA 802/822

Test equipment EPS 815

KMA – Kontinuierliche Mengen-Analyse (continuous
fuel delivery analysis)
The computer-based measurement system for conven-
tional and new Diesel injection systems. Absolutely
necessary for testing modern Diesel injection systems
is the electronic fuel quantity measurement. It guaran-
tees a high reproducibility of measured values.

Efficient operation
Ñ Short setting times thanks to measurement display on
the monitor
Ñ Clearly arranged display of the measured values in a
column chart with colored identification of tolerance
transgressions
Electronic reading of the measured values
Ñ User-friendly software EPS 945: All important
settings can be preselected and test steps can Designation Order number
be defined KMA 802 0 683 802 001
Ñ Automated test sequence through import of KMA 822 0 683 822 001
specified data from the TestData CD and the Diesel Special accessories
ESI[tronic]-W Standard computer1 without keyboard, 1 687 022 958
incl. CR software
Scope of delivery KMA 802/822 Computer1 without keyboard, 1 687 023 582
Continuous fuel quantity measurement, display unit with incl. CR and VP software

19" TFT monitor for assembly on test bench (KMA 802) Keyboard (country-specific) 1 687 022 3XX

or incl. trolley for assembly beside the test bench Hardcopy printer PDR 374 incl. USB 1 687 001 850
connecting line
(KMA 822)
1 Incl. operating system


Product overview:
EPS 708

3.
Special
accessories
kits
CP1 / CP3 CP Delphi / CRIN CRI Delphi / CRI Piezo
Denso / Denso Bosch/Denso/
Siemens Siemens

2.
Retrofit kits

CRI 846 H CRI / CRIN 848 H

1.
Basic test bench
EPS 708
(incl. 2,500 bar rail)

Foto folgt
Foto folgt
10
Test bench:
EPS 708

Ready for the future with

the new Common Rail test
bench EPS 708

New! EPS 708: Forward-looking and efficient Non-polluting:

The injection pressures on which modern Common-Rail Ñ Integrated cooling system reduces water consumption
Diesel engines run have risen constantly over the last in the workshop (water-cooling available as an option)
few years. 2,000 bar is nowadays already normal – with
a rising tendency. The new Diesel test bench EPS 708 Safe:
from Bosch specially for Common Rail injection pumps Ñ Immediate engine shutdown if hood is opened
and injectors therefore enables testing with up to Ñ Hood protects against loose parts
2,200 bar. Its newly developed rail is designed for
pressures up to 2,500 bar, which means that the test Efficient:
bench is prepared for future developments in Diesel Ñ Electronic monitoring and display of service intervals
technology. (e.g. test oil change)
Ñ Self-diagnosis system indicates necessary filter
Precise and comfortable: change
Ñ Electronic quantity measurement for cost-effective
testing of Common Rail components Scope of delivery
Ñ Electronic supply pressure control for pump and lube Test bench, monitor, mouse, computer units, mains
oil supply connection lead, hydraulic hoses, software package,
Ñ Simple pump assembly without clutch cover protective cover, 2,500 bar rail

Designation Order number

EPS 708 400 V; ± 10 %; 50 / 60 Hz with integrated cooling 0 683 708 020
EPS 708 200/220/230/240 V; ± 10 %; 50 / 60 Hz with integrated cooling 0 683 708 021
EPS 708 400 V; ± 10 %; 50 / 60 Hz without integrated cooling 0 683 708 001
EPS 708 200 / 220 / 230 / 240 V; ± 10 %; 50 / 60 Hz without integrated cooling 0 683 708 002
Special accessories
Special accessory set for cooling 1 687 001 951

11
Mechanical pumps:
Basis set for H / R / A / M-MW / P/ VE pumps

Base retrofit kit

Bosch has rearranged conventional Diesel technology
for you. Thanks to the systematic pump-based structure,
duplication of components was reduced considerably.
You only buy what you really need, and save money at
the same time.

The basis of conventional Diesel test equipment is the

basis set. This set contains all parts that are also used
for the extension kits.

Test equipment EPS 815

Designation Order number

Basis set 1 687 005 018
Scope of delivery
Test nozzle-and-holder assembly 0 681 343 009
Measuring, bracket 11 mm measuring mechanism 1 682 329 038
Measuring, bracket 13 mm measuring mechanism 1 682 329 080
Spacer for test pressure line 1 682 386 002
Coupling half cone Ø 17 mm 1 686 430 022
Coupling half cone Ø 20 mm 1 686 430 024
Coupling half cone Ø 25 mm 1 686 430 026
Accessory set for rack travel measuring device 1 687 000 053
Accessory set for rack travel measuring device 1 687 000 061
with manifold-pressure compensator on drive side
Dial gauge 1 687 233 012
Angle plate 1 688 010 129
Dial gauge holder (tripod) for 1 687 233 015 1 688 130 095
Dial gauge 0.1 mm, scale division, 30 mm measurement range 1 687 233 015
Rack travel measuring device 1 688 130 130
Angle measuring device for controller 1 688 130 183
Accessory set for control-rack travel and piston stroke measurement 1 688 130 030
Magnet base 1 688 130 134
Fitting 1 683 457 082
Fitting 1 683 457 081

12
Mechanical pumps:
H / R pumps

Special accessories set

for testing Bosch H and R pumps

Test equipment EPS 815

Designation Order number Designation Order number

Special accessories set for H/R pumps 1 687 005 023 Further accessories
Scope of delivery Test device for control evaluation 0 986 610 101
Clamping set 1 687 001 314 Measurement cable for rack-travel sensor 0 986 610 102
Flat-base bench stand 1 688 030 170 Adapter line with RE24, RE30 0 986 610 104
Coupling assembly 1 685 702 075 Adapter line with RE30 0 986 610 107
Coupling assembly 1 685 702 076 Adapter line with RE33 0 986 610 124
Measuring pin H pump 1,000 1 682 012 015 Bench stand for in-line fuel-injection pump 0 986 611 248
Measuring pin H pump 1 1 682 012 004 Roller tappet holder 0 986 611 298
Assembly device for barrel-and-valve assembly 0 986 611 356

Repair tools Combined tool holder for flange mounting 0 986 611 358
Retainer 0 986 611 441
Designation Order number Socket wrench for delivery-valve holder 0 986 611 451
Tool set, tool box, equipped 0 986 614 415 Ring wrench 0 986 611 452
Scope of delivery Socket wrench for auxiliary spring for 0 986 611 459
Tool tray, tool box, empty 0 986 614 417 diaphragm controller

Puller for swivel-joint roller bearings 0 986 612 630 Puller for end cap 0 986 611 668

Angle bracket for roller tappets 0 986 612 636 Sleeve for lateral end cap 0 986 611 676

Adapter for camshaft bearings 0 986 612 646 Wrench for control sleeve 0 986 611 738

Press-out mandrel for cylindrical roller bearings 0 986 612 648 Locking device for controller flyweights 0 986 611 746

Clamping fixture / drive assembly Assembly device for roller tappet 0 986 611 993
for sump and flatbed mounting 0 986 612 649 Press-in tools for roller bearings on
Connecting flange for test oil supply camshaft and bearing in pump housing 0 986 612 065
of the test bench 0 986 612 653
Press-in tool for cylindrical roller bearings 0 986 612 655
Press-in tool for cylindrical roller bearings 0 986 612 659
Mandrel for cylindrical roller bearings 0 986 612 660

13
Mechanical pumps:
H pumps

Repair of electronically controlled in-line fuel-injection Repair of actuator mechanisms (RE actuator
pumps (EDC) of sizes H, R, (M) mechanisms) of electronic controllers for the in-line
fuel-injection pumps of sizes H, R, M

Repair tools

Designation Order number Designation Order number

Tool set, tool box, equipped 0 986 614 400 Further accessories
Scope of delivery Assembly wrench for camshaft 0 986 612 071
Tool tray, tool box, empty 0 986 614 402 Assembly device for roller tappet 0 986 612 072
Setting gauge 0 986 612 301 Assembly sleeve for radial shaft seal 0 986 612 085
Tracing gauge 0 986 612 308 Support ring for pump housing 0 986 612 106

Assembly gauge 0 986 612 590 Locking pin for pump plunger 0 986 612 114

Guide pin for short-circuiting ring 0 986 612 598 Tool kit for bottom end cap 0 986 612 119

Retaining device 0 986 612 601 Pump plunger caliper 0 986 612 120
Forcing plate for camshaft bearing 0 986 612 134
Retaining device prestroke shaft,
start of delivery, rack-travel sensor Assembly mandrel for end caps of 0 986 612 156
short-circuiting ring 0 986 612 620 bore for holding up tappet
Mounting sleeve for sealing ring in the Retaining device for speed pulse 0 986 612 305
prestroke shaft bearing 0 986 612 639 generator RE24, RE30

Disassembly tool for wedge bolt 0 986 612 640 Spring clamp for control rack return spring 0 986 612 311

Mounting wrench for threaded sleeves 0 986 612 643 Removal device for barrel-and-valve assembly 0 986 612 397
Roller tappet holder 0 986 612 482
Measuring device for solenoid armature stroke 0 986 612 657
Socket wrench for tappet holder 0 986 612 489
Setting gauge 0 986 612 664
Centering mandrel for roller tappet 0 986 612 492
Tracing gauge 0 986 612 669
Guide sleeve for roller bearing 0 986 612 493
Cover plate (accessory part) 0 986 612 675
Press-in tool for roller bearing 0 986 612 494
Cover for prestroke solenoid 0 986 612 676
Removal device for bearing cap 0 986 612 505
Puller 0 986 618 245
Mounting sleeve for O-ring on the
delivery-valve holder 0 986 612 606
Pressure tester, constant-pressure valves 0 986 612 619
Retaining device for drive flange 0 986 612 694
Locating pin for drive flange 0 986 612 697
Adapter for coupling assembly 0 986 612 710
Measuring device, axial clearance measuring device 0 986 612 837
Directional-control valve for fuel
14 pressure measurement 0 986 615 111
Mechanical pumps:
R pumps
Tool set for the repair of actuator mechanisms (RE actuator
mechanisms) of electronic controllers for the in-line fuel-
injection pumps of sizes R, M

Repair tools

Designation Order number Designation Order number

Tool set, tool box, equipped 0 986 614 415 Further accessories
Scope of delivery Test device for rack-travel evaluation 0 986 610 101
Tool tray, tool box, empty 0 986 614 417 Measurement cable for rack-travel sensor 0 986 610 102
Puller for swivel-joint roller bearings 0 986 612 630 Adapter line for RE24, RE30 0 986 610 104
Angle bracket for roller tappets 0 986 612 636 Bench stand 0 986 611 248

Adapter for camshaft bearings 0 986 612 646 Removal hook for sealing rings 0 986 611 292

Press-out mandrel for cylindrical roller bearings 0 986 612 648 Roller tappet holder 0 986 611 298

Clamping fixture / drive assembly for sump Assembly device for barrel-and-valve assembly 0 986 611 356
and flatbed mounting 0 986 612 649 Combined tool holder for flange mounting 0 986 611 358
Connecting flange for test oil supply Retainer 0 986 611 441
of the test bench 0 986 612 653 Socket wrench for delivery-valve holder 0 986 611 451
Press-in tool for cylindrical roller bearings 0 986 612 655 Ring wrench 0 986 611 452
Press-in tool for cylindrical roller bearings 0 986 612 659 Socket wrench for auxiliary spring 0 986 611 459
Mandrel for cylindrical roller bearings 0 986 612 660 Puller for end caps 0 986 611 668
Sleeve for lateral end caps 0 986 611 676
Wrench for control sleeves 0 986 611 738
Locking device for controller flyweights 0 986 611 746
Assembly device for roller tappet 0 986 611 993
Assembly sleeve 0 986 612 060
Spacer plate for barrel-and-valve assembly 0 986 612 061

15
Mechanical pumps:
R pumps

Tool set for repair of electronically controlled in-line

fuel-injection pumps (EDC) of sizes R, (M)

Repair tools

Designation Order number Designation Order number

Tool set, tool box, equipped 0 986 614 400 Further accessories continued
Scope of delivery Support ring for camshaft 0 986 612 106
Tool tray, tool box, empty 0 986 614 402 Removal device for roller bearing 0 986 612 111
Setting gauge 0 986 612 301 Locking pins for pump plunger 0 986 612 114
Tracing gauge 0 986 612 308 Tool kit for bottom end caps 0 986 612 119

Assembly gauge 0 986 612 590 Pump plunger caliper 0 986 612 120

Guide pin for short-circuiting ring 0 986 612 598 Socket wrench for control rack slotted nut 0 986 612 129
Forcing plate for camshaft bearing 0 986 612 134
Retaining device 0 986 612 601
Assembly mandrel for end caps 0 986 612 156
Retaining device prestroke shaft, start of
delivery, rack-travel sensor short-circuiting ring 0 986 612 620 Retaining device for speed pulse generator 0 986 612 305
Mounting sleeve for sealing ring Spring clamp for control rack return spring 0 986 612 311
in the prestroke shaft bearing 0 986 612 639 Assembly sleeve for anti-erosion cap circlip 0 986 612 325
Disassembly tool for wedge bolt 0 986 612 640 Removal device for barrel-and-valve assembly 0 986 612 397
Mounting wrench for threaded sleeves 0 986 612 643 Roller tappet holder 0 986 612 482
Measuring device for solenoid armature stroke 0 986 612 657 Socket wrench for tappet holder 0 986 612 489
Setting gauge 0 986 612 664 Centering mandrel for roller tappet 0 986 612 492
Tracing gauge 0 986 612 669 Guide sleeve for roller bearing 0 986 612 493

Cover plate (accessory part) 0 986 612 675 Press-in tool for roller bearing 0 986 612 494

Cover for prestroke solenoid 0 986 612 676 Assembly device for element seal 0 986 612 495

Puller 0 986 618 245 Removal device for bearing cap 0 986 612 505
Assembly sleeve for O-ring on delivery-valve 0 986 612 606
Designation Order number holder

Further accessories Retaining device for drive flanges 0 986 612 694
Axial clearance measuring device 0 986 612 837
Press-in tool for roller bearing on 0 986 612 065
camshaft and pump housing bearing Directional-control valve for fuel pressure 0 986 615 111
Assembly wrench for clutch dogs 0 986 612 071
Assembly device for roller tappet 0 986 612 072
Assembly sleeve for radial shaft seal 0 986 612 085

16
Mechanical pumps:
A pumps
Special accessories set
for testing Bosch A pumps

Test equipment EPS 815

Designation Order number

Special accessories set for A pumps 1 687 005 019
Scope of delivery
Bench stand radius 45 mm 1 688 030 147
Clamping flange Ø 92 mm and 68 mm 1 685 720 017
Reduction ring Ø 72 mm 1 680 103 007
Reduction ring Ø 80 mm 1 680 202 004
Reduction ring Ø 85 mm 1 680 202 005
Prestroke measuring device 1 688 130 041
Test pressure line 1 680 750 014

17
Mechanical pumps:
A pumps

Repair of in-line fuel-injection pumps of the model Repair of in-line fuel-injection pumps of the model
series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 with- series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 with-
out controller, charge-pressure-dependent full-load out controller, charge-pressure-dependent full-load
stop (LDA) and timing device stop (LDA) and timing device

Repair tools

Designation Order number Designation Order number

Repair tools for A pumps (I) Repair tools for A pumps (II)
Tool set, tool board, equipped 0 986 614 150 Tool set, tool board, equipped 0 986 614 160
Scope of delivery Scope of delivery
Tool tray, tool board, empty 0 986 614 152 Tool tray, tool board, empty 0 986 614 162
Assembly sleeve for radial shaft seal 0 986 611 049 Puller (pressure valve lifter) 0 986 611 100
Assembly sleeve for radial shaft seal 0 986 611 051 Power screwdriver for control rack stop sleeve 0 986 611 214
Measuring device for camshaft 0 986 611 092 Puller (pressure valve lifter) 0 986 611 402
longitudinal clearance Tappet holder for fast-running pumps 0 986 611 471
Measuring block for camshaft 0 986 611 139 Adapter for dial gauge rest 0 986 611 616
Wrench for camshafts 0 986 611 211 Forcing plate for camshaft bearing 0 986 612 134
Tappet holder 0 986 611 227 Sleeve for camshaft bearing 0 986 612 137
Pump plunger caliper 0 986 611 237 Tool kit for bottom blanking plug 0 986 612 139
Puller 0 986 611 246 Handheld milling cutter for element seats 0 986 611 325
Roller tappet holder 0 986 611 298
Handheld milling cutter for element seats 0 986 611 324
Handheld milling cutter for element seats 0 986 611 328
Reamer for control rack guide bushes 0 986 611 478
Wrench set, fork wrench set 0 986 612 247
Mandrel for bottom end cap 0 986 612 357
Measuring device for camshaft 0 986 611 2821
longitudinal clearance

1 Not included in the tool board equipment.

A corresponding position has been reserved on the board.

18
Mechanical pumps:
M-MW pumps

Special accessories set

for testing Bosch M-MW/RW pumps

Test equipment EPS 815

Designation Order number

Special accessories set for M-MW pumps 1 687 005 020
Scope of delivery
Bench stand radius 50 mm 1 688 030 150
Trestle 1 688 030 161
Coupling half cone Ø 25 mm 1 686 430 026
Prestroke measuring device for M pump 0 681 440 017
Prestroke measuring device for MW pump 1 688 130 135
Coupling half for DB Typ 190 1 686 432 022
Coupling half for DB Typ 191 1 685 720 208
Test pressure line 1 680 750 008
Connection set 1 687 010 083
Test nozzle-and-holder assembly 1 688 901 101
Test nozzle-and-holder assembly 1 688 901 111
Accessory set for rack travel measuring device for M pump 1 688 130 042

19
Mechanical pumps:
M-MW pumps

Repair of in-line fuel-injection pumps of model series Repair of in-line fuel-injection pumps of model series
PE(S) ..M.. with and without port-closing sensor system PE(S) ..MW.. S1 (8 mm stroke) ..S100 (10 mm stroke)
(FBG system), without controller, atmospheric-pressure- and ..S1 500, without controller, charge-pressure-
dependent full-load stop (ADA) and timing device dependent full-load stop (LDA) and timing device

Repair tools

Designation Order number Designation Order number

Repair tools for M pumps Repair tools for MW/RW pumps:
Tool set, tool board, equipped 0 986 614 170 Scope of delivery continued
Scope of delivery Adapter for dial gauge rest 0 986 611 616
Tool tray, tool board, empty 0 986 614 172 Roller tappet holder 0 986 611 653
Handheld milling cutter for element seats 0 986 611 329 Separating tube for fuel gallery 0 986 611 660
Reamer for control rack guide bush 0 986 611 472 Separating tube for fuel gallery 0 986 611 663
Tappet holder 0 986 611 516 Assembly sleeve for camshaft in needle bearing 0 986 611 666
Socket wrench for delivery-valve holder 0 986 611 623 Assembly sleeve for camshaft in needle bearing 0 986 611 667
Press-in tool for camshaft bearing 0 986 611 635 Puller for end cap 0 986 611 668
Tappet holder 0 986 612 089 Plate for pump housing and barrel-and-valve 0 986 611 677
Stamping tool for control rack screw cap 0 986 612 241 assembly

Socket wrench for armature on full-load screw 0 986 612 599 Press-in tool for needle bearing 0 986 611 679

Measuring device for camshaft 0 986 611 0921 Press-in tool for deep groove ball bearing 0 986 611 680
longitudinal clearance Setting device for control sleeve 0 986 611 683
Measuring block for camshaft projection 0 986 611 1391 Socket wrench for locknut 0 986 611 695
Wrench for camshaft 0 986 611 2111 Socket wrench for auxiliary idle-speed spring 0 986 611 696
Pump plunger caliper 0 986 611 2371 Roller tappet holder 0 986 611 733
Puller 0 986 611 2461 Measuring device for pin projection 0 986 611 736
Tappet holder 0 986 611 4711 Assembly mandrel for compression spring 0 986 611 745
Clamping device for coupling assembly 0 986 612 0561 Locking device for controller flyweights 0 986 611 746
Setting device for control lever 0 986 612 6001 Puller 0 986 611 854
Designation Order number Mandrel for spacer rings 0 986 612 146
Repair tools for MW/RW pumps Assembly sleeve for locking ring 0 986 612 147
Tool set, tool board, equipped 0 986 614 180 Sleeve for shaft seal 0 986 612 148
Scope of delivery Assembly sleeve for radial shaft seal 0 986 611 0491
Tool tray, tool board, empty 0 986 614 182 Wrench for camshaft 0 986 611 2111
Puller 0 986 611 246 Adapter 0 986 611 2751
Roller tappet holder 0 986 611 2981
20
1 Not included in the tool board equipment.
A corresponding position has been reserved on the board.
Mechanical pumps:
P pumps

Tool set for P pumps (I) Tool set for P pumps (II)

Tool set for P pumps (III) Tool set for P pumps (IV)

Test equipment EPS 815 Repair tools

Designation Order number Designation Order number

Special accessories set for P pumps 1 687 005 021 Repair tools for P pumps (I)
Scope of delivery Tool set, tool board, equipped 0 986 614 240
Clamping flange Ø 95 mm 1 685 720 060 Scope of delivery
Clamping flange Ø 107 mm 1 685 720 159 Tool tray, tool board, empty 0 986 614 242
Bench stand radius 56 mm 1 688 030 153 Assembly sleeve for radial shaft seal 0 986 611 049
Flat-base bench stand 1 688 030 141 Assembly sleeve for radial shaft seal 0 986 611 051
Trestle 1 688 030 184 Measuring device for camshaft 0 986 611 068
Coupling half cone Ø 25 mm 1 686 430 030 longitudinal clearance

Coupling half cone Ø 30 mm 1 686 430 032 Assembly wrench for camshaft clutch dogs 0 986 611 084

Coupling half cone Ø 30 mm 1 686 430 034 Assembly sleeve for radial shaft seal 0 986 611 122

Coupling half cone Ø 35 mm 1 686 430 038 Measuring block for camshaft projection 0 986 611 278

Prestroke measuring device 1 688 130 112 Assembly device for barrel-and-valve assembly 0 986 611 356

Fitting 1 683 457 082 Measuring device for camshaft 0 986 611 383
longitudinal clearance
Fitting 1 683 457 084
Puller 0 986 611 2461
Test pressure line 1 680 750 089
Measuring device for camshaft 0 986 611 2821
Test pressure line 1 680 750 075 longitudinal clearance
Test nozzle-and-holder assembly 1 688 901 105 Socket wrench for threaded sleeves 0 986 611 398
Collar nut for 1 688 130 130 1 683 315 022 Measuring block for camshaft projection 0 986 611 399
Coupling assembly, zero backlash 1 686 401 024 Socket wrench for delivery-valve holder 0 986 611 451
Coupling assembly, zero backlash 1 685 702 073 Ring wrench 0 986 611 452
Guard ring 1 685 510 176 Tappet holder 0 986 611 613
Clamping flange accessory set 1 687 000 065 Tool kit for locking ring on baffle plate 0 986 611 627
Socket wrench for control rack slotted nut 0 986 612 129
Removal device for barrel-and-valve assembly 0 986 612 397
Assembly sleeve 0 986 611 992

21
Mechanical pumps:
P pumps
Repair tools Designation Order number
Repair tools for P pumps (IV)
Designation Order number
Tool set, tool board, equipped 0 986 614 270
Repair tools for P pumps (II)
Scope of delivery
Tool set, tool board, equipped 0 986 614 250
Tool tray, tool board, empty 0 986 614 272
Scope of delivery
Assembly device for roller tappet 0 986 612 072
Tool tray, tool board, empty 0 986 614 252
Tool kit for bottom end caps 0 986 612 119
Removal device for flywheels 0 986 611 374
Compensating ring for injection pump drivetrain 0 986 612 234
Retainer 0 986 611 441
Mandrel for camshaft 0 986 612 246
Measuring block for camshaft projection 0 986 611 1391
Assembly sleeve for anti-erosion cap circlip 0 986 612 325
Tool kit for bottom end caps 0 986 612 1191
Sleeve for camshaft 0 986 612 354
Adapter for dial gauge rest 0 986 611 616
Assembly mandrel for bearing outer race 0 986 612 355
Wrench for control sleeve 0 986 611 738
Roller tappet holder 0 986 612 482
Mandrel (5.8 mm) for pump plunger 0 986 612 086
Socket wrench for tappet holder 0 986 612 489
Mandrel (8.5 mm) for pump plunger 0 986 612 087
Mandrel for locking ring and tappet roller 0 986 612 492
Forcing plate for camshaft bearing 0 986 612 1341
Guide sleeve for camshaft 0 986 612 493
Sleeve for camshaft bearing 0 986 612 1361
Press-in tool for roller bearing 0 986 612 494
Sleeve for camshaft bearing 0 986 612 1371
Assembly device for element seal 0 986 612 495
Removal device for anti-erosion caps 0 986 612 498
Designation Order number Removal device for bearing cap 0 986 612 505
Repair tools for P pumps (III) Assembly sleeve for O-ring on
Tool set, tool board, equipped 0 986 614 260 delivery-valve holder 0 986 612 606

Scope of delivery
Tool tray, tool board, empty 0 986 614 262
Sleeve for lateral end caps 0 986 611 676
Assembly sleeve for roller bearing 0 986 612 060
Spacer plates for element assembles 0 986 612 061
Press-in tool for roller bearing 0 986 612 064
Press-in tool for roller bearing 0 986 612 065
camshaft and pump housing bearing
Roller tappet holder 0 986 612 066
Roller tappet holder 0 986 611 2981
Puller for end cap 0 986 611 6681
Assembly wrench for camshaft 0 986 612 0711
Removal device for drive flange 0 986 612 079
Assembly sleeve for radial shaft seal 0 986 612 085
Support ring for pump housing 0 986 612 106
Removal device for swivel-joint roller bearing 0 986 612 107
Locking pins for pump plunger 0 986 612 114
Pump plunger caliper 0 986 612 120
Assembly mandrel 0 986 612 156
Mandrel for end cap 0 986 612 0701
Removal device for roller bearing 0 986 612 1111

1 Not included in the tool board equipment.

A corresponding position has been reserved on the board.

22
Mechanical pumps:
VE pumps

Special accessories set

for testing Bosch VE pumps

Test equipment EPS 815

Designation Order number

Special accessories set for VE pumps 1 687 005 022
Scope of delivery
Clamping flange Ø 50 mm 1 685 720 062
Injection timing tester EP / VA..C.. 1 688 130 121
Injection timing tester EP / VE.. 1 688 130 227
Prestroke measuring device 1 688 130 180
Support device KDEP 1,140 0 986 611 876
Test pressure line 1 680 750 017
Test pressure line 1 680 750 073
Test pressure line 1 680 750 085
Test nozzle-and-holder assembly 1 688 901 000
Test nozzle-and-holder assembly 1 688 901 020
Test nozzle-and-holder assembly 1 688 901 022
Test nozzle-and-holder assembly 1 688 901 023
Banjo bolt 1 683 456 000
Banjo bolt 1 683 370 011
Flushing valve 1 687 010 126

23
Mechanical pumps:
VE pumps

Tool set for repair of mechanically controlled

distributor injection pumps (VE)

Repair tools

Designation Order number Designation Order number

Repair tools for VE pumps (I) Repair tools for VE pumps (II)
Tool set, tool board, equipped 0 986 614 220 Tool set, tool board, equipped 0 986 614 230
Scope of delivery Scope of delivery
Tool tray, tool board, empty 0 986 614 222 Tool tray, tool board, empty 0 986 614 232
Puller for clamping sleeve 0 986 611 562 Adapter for dial gauge rest 0 986 611 616
Male triangular wrench for plug screw 0 986 611 750 Mandrel for drive shaft 0 986 611 912
Pin socket wrench for controller shaft 0 986 611 751 Adjustment plate for timing device position 0 986 611 913
Spacer for start-quantity position 0 986 611 753 Sleeve for manifold-pressure 0 986 611 922
Socket wrench for pressure-control valve 0 986 611 757 compensator strokew
Socket wrench for triangular shoulder screw 0 986 611 758 Shifting square 0 986 611 945
Measuring device 0 986 611 759 Set for drive shaft bearing bush (17 mm) 0 986 611 946
Press-in tool for delivery valve 0 986 611 766 Set for drive shaft bearing bush (20 mm) 0 986 611 953
Press-in tool for clamping sleeve 0 986 611 769 Mandrel for coupling half 0 986 611 959
Assembly wrench for setting shaft 0 986 611 778 Screw for speed control lever 0 986 611 966
Assembly mandrel for eccentric ring 0 986 611 780 Spring clamp for shifting point 0 986 611 969
Protective sleeve for roller ring 0 986 611 790 Setting wrench for controller axis 0 986 611 971
Assembly shell for impeller 0 986 611 791 Mandrel for end cap 0 986 611 973
Clamping device for diaphragm sliding bolt 0 986 611 792 Twist drill bit for ball sealing bore 0 986 611 974
Alignment pin for alignment 0 986 611 795 Mandrel for spring retainer 0 986 611 975
Puller for bearing bush 0 986 611 796 Lead sealing device for synthetic seals 0 986 611 976
Measuring sleeve 0 986 611 799 Drill bush for lateral threaded bore 0 986 612 487
Stamping tool for control lever 0 986 611 803 Assembly plate for sliding bolt 0 986 612 585
Puller for radial shaft seal (17 mm) 0 986 611 817 Socket wrench for triangular screw 0 986 612 605
Puller for radial shaft seal (20 mm) 0 986 611 821 Stop screw for potentiometer voltage and 0 986 612 690
delivery quantity
Dial gauge holder for locating collar 0 986 611 848
Wrench for camshaft 0 986 611 2111
Spacer for stop lever 0 986 611 853
Removal hook for sealing rings and
Tool set for bronze bearing bush 0 986 611 859
tappet springs 0 986 611 2921
Measuring device for MS dimension 0 986 611 914
Assembly sleeve for radial shaft seal 0 986 611 2931
Dial gauge holder for locating collar 0 986 611 905
1 Not included in the tool board equipment.
24 A corresponding position has been reserved on the board.
Mechanical pumps:
EDC-VE
Test device EDC-VE: EPS 865
The use of this accessory device increases the
number of functions of the injection component
test bench EPS 815

Test device EDC-VE EPS 865 Designation Order number

The EPS 865 can be used at the component test bench EPS 865 – test device EDC-VE 0 684 200 615
to test electronically controlled distributor injection pumps Special accessories
(EDC-VE). In combination with the ballast unit, it is also EPS 910 – activation unit with half-differential 1 687 022 281
possible to test EDC-VEs with a half-differential short-circuit short-circuit ring travel sensor for EPS 865
ring travel sensor.

25
Solenoid valve controlled distributor pumps:
VP 29/30/44
VPM 844 Retrofit kit for testing and programming
solenoid valve controlled Bosch distributor pumps
The basis for Bosch component testing is the injection
component test bench EPS 815 plus KMA measurement
technology. Only the use of the VPM 844 retrofit kit can
guarantee pump testing in accordance with manufactur-
er's specifications.

Automatic programming with VPM 844

Ñ Automated test sequence
Ñ All adjusting tasks carried out through control unit
programming
Ñ Exact power supply by means of precision stabilizer
Ñ Calibration and programming by PC

Test equipment EPS 815

Retrofit kit VPM 844 Scope of delivery VPM 844
For testing VP 29 / 30 / 44 Special connecting cables, clamp-on sensors, flanges,
connection unit, speed sensor, precision voltage stabi-
lizer, various small parts
Designation Order number
Retrofit kit VPM 844 for solenoid valve controlled distributor pumps 29/30/44 1 687 002 844
Important: Coolant temperature for tests of VP 29/30/44 permissible up to maximum 17 °C. Additional measures
may be necessary on site if the temperature is exceeded. Note: Only for EPS 815 as of manufacturing date 01/2001
Accessories
Computer unit WIN 2000, VP 44 multilingual, without keyboard 1 687 023 582
Note: If WIN 2000, PC 1 687 022 958 is already present, only order the VP-M retrofit kit
Retrofit kit VP-M for conversion of CR (PC) to VP 44 (PC) 1 687 001 949
Transformer conversion kit 400 - 500 V for EPS 815. Required up to production data 07/2005 1 687 001 800
Transformer conversion kit 200 - 240 V for EPS 815. Required up to production data 07/2005 1 687 001 801
Test pressure line L= 350 mm (Ford/Rover VP 29/30) 1 680 750 100
Test pressure line L= 450 mm (Audi/BMW/Ford/Nissan/Opel VP 44) 1 680 750 101
Test pressure line L= 845 mm (Cummins/John Deere/MAN/Nissan/VM Motori/Volvo VP 44) 1 680 750 102
Test pressure line L= 450 mm (Opel VP 29/SISU, Perkins VP 30) 1 680 750 103
Adapter line PSG2 (pump control unit model 2 only VP 44) 1 684 465 498
Calibration nozzle holder combination model IX Passenger car/commercial vehicle (d= 0.5), 6 units recommended 1 688 901 116
Calibration nozzle holder combination model X Passenger car (d= 0.4), 6 units recommended (only VP 44) 1 688 901 118
Calibration nozzle holder combination model X Commercial vehicle (d= 0.5), 6 units recommended (only VP 44) 1 688 901 119
Calibration nozzle holder combination model X Commercial vehicle (d= 0.55), 6 units recommended 1 688 901 120
Bench stand Audi, 2 units necessary (only VP 44) 1 688 030 186
Heat exchanger (2,500 bar) 1 687 010 336
Update set for old heat exchanger 1 687 010 130 (1,800 bar) for customers who use retrofit kit CRS 845 H (2,500 bar) 1 687 010 337
Cable clip set 1 680 190 018
Specified data on CD TestData for CR injectors (passenger car/commercial vehicle) and CR/VP-M pumps. 1 687 370 270
Update subscription via ESI[tronic] ServiceLine

26 Please note additional test set accessories and accessories for test benches (see quotation sheets)
Solenoid valve controlled distributor pumps:
VP 29/30/44

Tool set for repair of electronically controlled

distributor injection pumps (VR)

Repair tools

Designation Order number

Repair tools VP 29/30/44
Tool set, tool board, equipped 0 986 614 040
Scope of delivery
Tool tray, tool board, empty 0 986 614 042
Striking tool for drive pinion 0 986 612 252
Assembly device for locking ring 0 986 612 255
Assembly mandrel for vane-type supply pump 0 986 612 448
Press-in tool for flange shaft seal 0 986 612 846
Press-in tool for flange shaft seal 0 986 612 844
Dynamometer for press-in force 0 986 612 459
Puller for shaft seal 0 986 612 465
Press-in tool 0 986 612 503
Assembly mandrel for high-pressure sealing ring 0 986 612 808
Socket wrench for overflow valve 0 986 612 809
Sleeve for drive shaft 0 986 612 810
Mandrel for coupling assembly 0 986 612 812
Disassembly tool for PCB track film 0 986 612 813
Assembly device for distributor body 0 986 612 816
Assembly device for timing device plunger 0 986 612 817
Press-on plate for angle-of-rotation sensor film 0 986 612 818
Power screwdriver for clamping nut 0 986 612 819
Bolt for cam ring 0 986 612 822
Puller for deep groove ball bearing 0 986 612 823
Press-off device for diaphragm 0 986 612 829
Test device for drive shaft position 0 986 614 046
Measuring device 1 688 130 237
Measuring device 1 688 130 239

27
Common Rail System:
Basis set for CR components (CP/CRI)

Test equipment EPS 815

Retrofit kit CRS 845 H
Basis for testing Common Rail components The retrofit kit CRS 845 H enables reliable testing of
Ñ Software-controlled test Diesel components up to a pressure of 2,500 bar.
Ñ Return flow pressure control by regulating valve The corresponding special accessories sets are available
Ñ Adaptation and fixtures for various components with for testing various high-pressure pumps.
corresponding special accessories
Ñ High-pressure rail that functions as a pressure Scope of delivery CRS 845 H
accumulator, including pressure sensor and integrated Splash protection, control unit, test rail 2,500 bar,
controller. various adapters and connecting lines, regulating valve,
Ñ Distributor for separation of the volume flow before various small parts
cooling and volume measurement
Designation Order number
Retrofit kit CRS 845 H for Common Rail components 1 687 002 845
Special accessories
Update set to 1,800 bar
required for existing CRS 845 with manufacturing date before 05/2006 1 687 001 612
Update set CRS 845 H
required if CRS 845 (1,800 bar) 1 687 001 845 is already present and upgrade to 2,500 bar is requested
CRS 845 (1,800 bar) => CRS 845 H (2,500 bar) 1 687 010 334
CP1 / CP1H pump set 1 687 010 341
CP2 pump set
(lube oil supply required) 1 687 010 342
CP3 pump set
(lube oil supply is required for CP3.3 / 3.4) 1 687 010 182
CP third-party pump set (Delphi / Denso / Siemens)
Successor set for 1 687 010 161 / 162 / 166 1 687 010 183

Please note additional test set accessories and accessories for test benches (see quotation sheets)

28
Common Rail System:
CP1/CP1H

Special accessories set CP1

permits testing of Common Rail
high-pressure pumps of the first
generation.

Repair of Common Rail high-pressure pumps of the

model series CP1 and CP1H

Test equipment EPS 815 / EPS 708 Repair tools

Designation Order number Designation Order number

Special accessories set CP1 1 687 010 341 Repair tools CP1/CP1H
Can be used on EPS 815 (can also be used Tool set, tool board, equipped 0 986 614 360
for EPS 708, but is not specially recommended
Scope of delivery
for the EPS 708, as parts are delivered that
are not required on the EPS 708) Tool tray, tool board, empty 0 986 614 362
Special accessories set CP1/CP3 1 687 010 346 Puller for radial shaft seal 0 986 611 821
Can only be used specifically on EPS 708 Puller for pressure-control valve 0 986 612 062
(the CP1 and CP3 set scope of delivery has
Press-in tool for low-pressure connection 0 986 612 200
been adapted and grouped for the EPS 708)
Press-in tool for low-pressure connection 0 986 612 201
High-pressure hose 2,500 bar 1,000 mm 1 687 016 064
Press-in tool for low-pressure connection 0 986 612 205
Scope of delivery of special accessories set CP1 Puller for barrel-and-valve assembly 0 986 612 397
Drive flange, cone 20 CP1, Drive flange Oldham CP1, Dummy plug for housing bore 0 986 612 413
Clamping flange CP1, Connection set CP1 pumps DC Parts set for shaft seal 0 986 612 422
Adjusting screw for cylinder-head cover 0 986 612 501
Scope of delivery of special accessories set CP1/CP3 Guide pin for short-circuiting ring 0 986 612 598
Drive flange, cone 20 CP1, drive flange Oldham CP1,
Assembly sleeve for shaft 0 986 612 779
clamping flange CP1, connection set CP1 pumps DC,
Assembly sleeve for O-ring 0 986 612 787
drive flange cone 25 CP3, M14 x 1.5, clamping flange
Spacer tube 0 986 612 801
CP3, pressure hose for connection of volume flow mea-
Support flange 0 986 612 806
surement, fitting, O-ring, 8 x 2,5, retaining plate, drive
flange cone 25, M18 x 1.5, drive flange CP3 Oldham, ring Puller for flange 0 986 612 820

fitting, T fitting, hose clamp, adapter 1 x CP3, pressure Assembly sleeve for cone shaft 0 986 612 884
gauge 0…600 KPa, pressure gauge -100…250 KPa, parts Press-in tool for low-pressure connection 0 986 612 886
set throttle, metering unit ZME 0928B00561 for 1L/H, Assembly mandrel for gear pump 0 986 611 665
software package, CD-ROM, hose line NW12.5 AD15 Assembly mandrel for gear pump 0 986 611 675
length 600 mm, union nut M22 x 1.5 x 17, cutting ring, Press-in tool for low-pressure connector 0 986 612 904
installation instructions, operating instructions, various
Please note additional test set accessories and accessories for test
small parts benches (see quotation sheets)
Installation and removal tools on the next page
29
Common Rail System:
CP2

With its CP2 Common Rail pump, Bosch has a

special commercial vehicle application in its range.
It is currently used for Mitsubishi and RVI.

The special accessories set CP2 permits testing of

these commercial vehicle Common Rail pumps.

Test equipment EPS 815 Repair tools

Designation Order number Designation Order number

Special accessories set CP2 1 687 010 342 Repair tools CP2
High-pressure hose 2,500 bar 1,000 mm Assembly sleeve for radial shaft seal 0 986 611 037
for CP2 testing, two hoses are necessary 1 687 016 064 Roller tappet holder 0 986 611 298
Printed circuit board for testing CP2. Assembly sleeve 0 986 611 992
Required for already existing CRS 845 with
Assembly device for roller tappet 0 986 611 993
production date before 04/2004 1 688 400 320
Clamp block 0 986 611 072
Please note additional test set accessories and accessories for test Tool kit for bottom blanking plug 0 986 612 139
benches (see quotation sheets)
Assembly device for drive gear 0 986 612 857
Tappet holder 0 986 612 858
Puller for drive bearing cap 0 986 612 859
Scope of delivery CP2
Puller for barrel-and-valve assembly 0 986 612 860
Throttle, banjo union for D=16, AD15, hose line NW12.5,
Assembly sleeve for upper element sealing ring 0 986 612 861
AD15, L=1100, M14 x 1.5-A15, M14 x 1.5, T-threaded
Assembly sleeve for lower element sealing ring 0 986 612 862
connection AD15-10-15, swiveling screw-fitting AD15-
Support ring for shaft seal 0 986 612 863
M18 x 1.5, pressure gauge 2.5 MPa, steel pipe AD15,
Assembly mandrel for shaft seal 0 986 612 864
hose line NW8 AD10, L=1350, screw connection, speed
Press-in tool for barrel-and-valve assembly 0 986 612 865
sensor adapter line, adapter line for DMV, connecting
Guide pin for drive bearing cap 0 986 612 866
line to CP2, pressure hose ID8, PVC hose, printed circuit
Guide pin for housing assembly 0 986 612 867
board equipped, single-stage box filter, plug screw M18
Assembly device for bearing cap/housing 0 986 612 868
x 1.5, temperature sensor, clamping flange, O-ring 12.5 x
Assembly mandrel for bottom blanking plug 0 986 612 869
2.5, bracket, flat sealing ring A18 x 22, intake line retrofit
kit, CD-ROM, software package, installation instructions,
operating instructions, various small parts Removal and installation tools

Designation Order number

Locking device for crankshaft 0 986 612 741
Spacer for belt pulley 0 986 612 744

30
Common Rail System:
CP3

New opportunities for the Diesel workshop

Powerful, modern Common Rail Systems are making an
increasing impact on the market. The latest generation
of high-pressure pumps is deployed here, the volume-
controlled CP3.

The special accessories set CP3 from Bosch makes

professional diagnostics in the workshop and the repair
of the latest Diesel Systems possible. For sophisticated
component repair, the Diesel specialists also have Bosch
know-how at their disposal.

Test equipment EPS 815 / EPS 708 Repair tools

Designation Order number Designation Order number

Special accessories set CP3 1 687 010 182 Repair tools CP3 flange
Can be used on EPS 815 (can also be used Tool set, tool board, equipped 0 986 610 360
for EPS 708, but is not specially recommended
Scope of delivery
for the EPS 708, as parts are delivered that are
not required on the EPS 708) Tool tray, tool board, empty 0 986 610 362
Special accessories set CP1/CP3 1 687 010 346 Guide sleeve for press-in tool 0 986 612 907
Can only be used specifically on EPS 708 Support for press-in tool 0 986 613 114
(the CP1 and CP3 set scope of delivery has
Support for pre-pressing/pressing in 0 986 613 142
been adapted and grouped for the EPS 708)
housing bush
Further special accessories:
Downholder for pre-pressing/pressing in 0 986 612 849
High-pressure hose 2,500 bar 1,000 mm 1 687 016 064 housing bush
Update set CP3.4 return line connection1 1 687 016 061 Support for holder 0 986 613 141

1 CP3.4 Screw clamp 0 986 612 414

return line connection, included as of 09/2009 in the
scope of delivery of the CP3 Rail 0 986 613 148
Plunger for housing bush 0 986 613 126
Please note additional test set accessories and accessories for test
benches (see quotation sheets) Plunger for housing bush 0 986 613 283
Plunger for housing bush 0 986 613 124
Plunger for housing bush 0 986 613 112
Scope of delivery CP3
Plunger for housing bush 0 986 613 140
Drive flange, cone 25 CP3, M14 x 1.5, clamping flange
Press-in tool for housing bush 0 986 613 137
CP3, fitting, O-ring, 8 x 2.5, retaining plate, drive flange,
cone 25, M18 x 1.5, drive flange CP3 Oldham, banjo Axial measuring device for measuring 0 986 610 281
axial clearance
union, T-adapter, hose clip, adapter 1 x CP3, pressure
Axial measuring device for measuring 0 986 610 282
gauge 0…600 KPa, pressure gauge -100…250 KPa, throt- axial clearance
tle parts set, metering unit ZME 0928B00561 for 1L/H, Clamp block for measuring axial clearance 0 986 611 096
software package, CD-ROM, hose line NW12.5 AD15, Adapter for measuring axial clearance 0 986 612 835
length 600 mm, cap nut M22 x 1.5 x 17, cutting ring, Sleeve for extending the bell 0 986 613 128
installation instructions, operating instructions, various Fastening 0 986 613 113
small parts Screw for guide piece 0 986 613 399

Scope of delivery continued on next page 31

Common Rail System:
CP3
Repair tools Designation Order number
Repair tools for CP3 housing: Scope of delivery continued
Designation Order number
Stamping tool for eliminating 0 986 613 373
Repair tools CP3 flange: Scope of delivery continued distortion in the flange
Stud bolt 0 986 612 992 Stamping tool for eliminating 0 986 610 289
Stud bolt 0 986 612 993 distortion in the flange
Stud bolt 0 986 612 994 Press-in tool for flange shaft seal 0 986 612 845
Collet for removing housing bush 0 986 613 129 Press-in tool for flange shaft seal 0 986 612 844
Collet for removing housing bush 0 986 613 280 Press-in tool for flange shaft seal 0 986 612 843
Collet for removing housing bush 0 986 613 120 Press-in tool for flange shaft seal 0 986 610 256
Collet for removing housing bush 0 986 613 130 Press-in tool for flange shaft seal 0 986 612 842
Test adapter for leak test of 0 986 612 887 Press-in tool for flange shaft seal 0 986 612 846
outer shaft seal Press-in tool 0 986 612 503
Rotary button for pump shaft 0 986 613 160
Designation Order number
Socket wrench for low-pressure connections 0 986 611 489
Repair tools for CP3 housing
Socket wrench for low-pressure connections 0 986 612 991
Tool set, tool board, equipped 0 986 610 370
Plunger for flange bush 0 986 613 352
Scope of delivery
Washer for flange bush 0 986 613 353
Tool tray, tool board, empty 0 986 610 372
Washer for flange bush 0 986 613 354
Washer for flange bush 0 986 613 328
Support for flange bush 0 986 613 355
Plunger for flange bush 0 986 613 327
Washer for flange bush 0 986 613 356
Plunger for flange bush 0 986 613 326
Washer for flange bush 0 986 613 357
Wrench socket, Torx T50 IP 0 986 613 145
Plunger for washer 0 986 613 358
Washer for disassembly of thrust rings 0 986 613 374
Fastener for flange bush 0 986 613 363
Guide pin for disassembly of thrust rings 0 986 613 375
Screw for guide piece 0 986 613 399
Nut for disassembly of thrust rings 0 986 613 376
Piston ring for calking the 0 986 612 854
Washer for calking thrust rings 0 986 613 377
flange thrust ring
Washer for calking thrust rings 0 986 613 378
Piston ring for calking the 0 986 612 855
Sleeve for calking thrust rings 0 986 613 381 flange thrust ring
Sleeve for calking thrust rings 0 986 613 382 Piston ring for calking the 0 986 612 853
Sleeve for calking thrust rings 0 986 613 383 flange thrust ring
Guide sleeve for pressing in flange bushes 0 986 613 362 Piston ring for calking the 0 986 612 856
Guide sleeve for pressing in flange bushes 0 986 613 364 flange thrust ring

Guide sleeve for pressing in flange bushes 0 986 613 451 Piston ring for calking the 0 986 613 316
flange thrust ring
Guide sleeve for pressing in flange bushes 0 986 613 457
Piston ring for calking the 0 986 610 283
Guide sleeve for pressing in flange bushes 0 986 613 323 flange thrust ring
Support for pressing in flange bushes 0 986 613 359 Disassembly tool for removing 0 986 613 385
Plunger for flange bush 0 986 613 324 the flange thrust ring
Plunger for flange bush 0 986 613 325 Plunger for flange bush 0 986 613 367
Assembly sleeve for O-ring of 0 986 611 706 Plunger for guiding the 0 986 613 368
cascade overflow valve press-in tool for flange bush
Assembly sleeve for cone shaft 0 986 612 883 Plunger for flange bush 0 986 613 361
Assembly sleeve for shaft 0 986 612 779 Plunger for flange bush 0 986 613 369
Assembly sleeve for shaft 0 986 612 831 Washer for calking the friction washer 0 986 613 384
Assembly sleeve for O-ring of metering unit 0 986 611 815 Support for aligning the load sensor 0 986 613 386
Assembly sleeve for overflow valve 0 986 613 152 Support for flange bush 0 986 613 365
Assembly sleeve for O-ring of metering unit 0 986 611 851 Support for flange bush 0 986 613 366
Assembly sleeve for cone shaft 0 986 612 884
Designation Order number
Press-in tool for inner flange shaft seal 0 986 612 841
Additional repair tools CP3
Stamping tool for eliminating 0 986 613 371
distortion in the flange Load sensor for shaft seals, bushes, etc. 0 986 612 878

Stamping tool for eliminating 0 986 613 372 Force transducer for pressures 0 986 612 997
distortion in the flange Puller for shaft seals 0 986 612 465

32
Common Rail System:
CP from Delphi / Denso / Siemens
Common Rail – the future of the Diesel engine
As early as 1997, the first Diesel vehicle series
was fitted with a Common Rail System. Since then,
the triumphal progression of this technology is
unstoppable.
In the field of Diesel fuel injection, Bosch is the
worldwide leading partner of the automobile
industry, with high market shares in vehicle initial
equipment.
In the meantime, systems from other suppliers,
e.g. Delphi, Denso and Conti/Siemens, are also
being used by various vehicle manufacturers.

These components can be tested using the special

accessories set CP Delphi / Denso / Siemens.

Test equipment EPS 815 / EPS 708

Test equipment for Common Rail components from Special accessories set CP Delphi / Denso / Siemens
other manufacturers This special accessories set enables testing of Common
With its component test benches EPS 815 and EPS 708, Rail high-pressure pumps from the manufacturers
Bosch offers Diesel specialists an extensive, complete Delphi / Denso / Siemens on the EPS 815.
solution, which also permits testing of Common Rail A requirement is the retrofit kit CRS 845 (1,800 bar) or
pumps and injectors from other manufacturers. For that, CRS 845 H (2,500 bar).
the test equipment range has been extended by further
accessory sets. Designation Order number
Special accessories set CP
Delphi / Denso / Siemens 1 687 010 183

New: In addition to our own test values CD "TestData", Further special accessories:

test values for Diesel components from Delphi, Denso High-pressure hose 2,500 bar 1,000 mm 1 687 016 064

and Conti/Siemens for EPS 815, EPS 708 and EPS 200 Update set for existing
special accessories sets for pumps
are available from the data provider Refdat and can be of other manufacturers 1 687 010 161,
downloaded from the workshop under www.refdat.net 1 687 010 162, 1 687 010 166 1 687 010 184

Please note additional test set accessories and accessories for test
benches (see quotation sheets)

33
Common Rail System:
CRI1 from Bosch and basis set for CR injectors
1 Solenoid valve controlled injectors

Test equipment EPS 815 / EPS 708

Retrofit kit CRI 846 H for passenger cars, six-way Scope of delivery CRI 846 H
clamping / for commercial vehicles, two-way clamping, High-pressure pump CP3, distributor rail, injection
including passenger cars special accessories set for chambers for CRI, high-pressure hose 250 MPa, elec-
testing Common Rail injectors tronic control unit (already prepared for UI/UP) with
Ñ Up to 6 passenger car injectors (1st and 2nd genera- fixture device for up to 6 passenger car injectors, set
tion) can be fixtured for one test sequence of electrical connecting cables and test pressure lines,
Ñ High measurement accuracy and tight manufactur- TestData CD with current test values.
ing tolerances for future reclassification of injectors 2 Injector delivery compensation
after repair, as well as testing of injectors with IMA2
technology

Designation Order number

Retrofit kit CRI 846 H incl. special accessories set for Common Rail injectors on passenger cars (CRS 845 required) 1 687 002 846
For testing Bosch solenoid-valve injectors on passenger cars (100 %) and base set for Piezo, 3rd-party and commercial
vehicle injectors. Prior to commissioning of the test kit, calibration of the rail pressure sensor at the EPS 815 is necessary
Special accessories
Update set swivel device, 1 688 120 174
required for existing CRI 846 with manufacturing date before 06/2006
(for adaptation of Common Rail injectors).
As of delivery date 06/2006, the swivel device is included in the CRI 846
Update set CRI 846 H, 1 687 010 335
required if CRI 846 (1,800 bar) 1 687 001 846 is already present and upgrade to 2,500 bar is requested
CRI 846 (1,800 bar) => CRI 846 H (2,500 bar)
High-pressure hose 250 MPa 1 000 mm 1 687 016 064
Adapter (thread adaption and restricts system to 1,800 bar), required if set combination CRS 845 (1,800 bar) and 1 681 032 094
CRI 846 H (2,500 bar) or CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used
CRIN test set 1 687 001 925
For Bosch commercial vehicle injectors. For CRIN clamping device, 1x CRIN set 1 687 001 925 is required.
For two CRIN clamping devices, 2x CRIN sets 1 687 001 925 and 1x adapter line 1 684 463 711 are required
CRI Delphi / Denso for passenger car injectors 1 687 010 186
CRI Piezo for testing Piezo injectors from Bosch, Siemens and Denso 1 687 010 333

34 Please note additional test set accessories and accessories for test benches (see quotation sheets)
Common Rail System:
CRI / CRIN1 from Bosch and basis for CR injectors
1 Solenoid valve controlled injectors

Testing injector from Bosch and other manufacturers

quickly and tidily
For testing:
Ñ 4 commercial vehicle injectors
Ñ 6 passenger car injectors

Test equipment EPS 815 / EPS 708 Designation Order number

Retrofit kit CRI/CRIN 848 H 1 687 001 934
Retrofit kit CRI / CRIN 848 H for passenger cars,
Special accessories
six-way clamping / for commercial vehicles, four-way
17 Adapter sets and 35 cover plates available soon
clamping
Update set for customers with CRI 846 or
Designed for all Common Rail injectors. The new
CRI 846 H 1 687 010 349
clamp permits testing of Bosch CRI/CRIN and
High pressure hose 2,500 bar 1,000 mm
CRIs from other manufacturers. CRINs from other (for EPS 815: see product offer sheet
manufacturers can be tested in future. The exclusive page 58 - item 6)
(for EPS 708: see product offer sheet
adapter and quick-action locking mechanism ensure
page 62 - item 3) 1 687 016 064
rapid operational readiness. The retrofit kit is
High pressure hose 2,500 bar 750 mm,
perfectly designed for efficient Diesel component (for EPS 815: see product offer sheet
testing of injectors in passenger cars and commercial page 58 - item 6)
(for EPS 708: see product offer sheet
vehicles.
page 62 - item 3) 1 687 016 070
Ñ CRI/CRIN 848 H: Alternative to the CRI 846 H CRI Delphi / Denso for passenger car
injectors 1 687 010 186
Ñ Can be upgraded to CRI/CRIN 848 H for current
CRI Piezo for testing Piezo injectors
CRI 846 and future CRI 846 H customers
from Bosch, Siemens and Denso 1 687 010 333
Ñ Flexible: Modular concept for the EPS 815 and
EPS 708 Please note additional test set accessories and accessories for test
benches (see quotation sheets)

Scope of delivery CRI/CRIN 848 H

High-pressure pump CP3, distributor rail, universal injec-
tion chamber for CRI and CRIN, hose line HD 250 MPa,
electronic control unit (already prepared for UI/UP) with
clamping fixture for up to six passenger car injectors and
up to four commercial vehicle injectors, set with electri-
cal connection cable and test pressure lines, CD TestData
with current test setpoint values

35
Common Rail System:
CRIN1 from Bosch (for use with CRI 846 H)
1 Solenoid valve controlled injectors

Test equipment EPS 815 / EPS 708

The special accessories set CRIN permits testing of Designation Order number
commercial vehicles injectors of 1st and 2nd generation CRIN special accessories set for Bosch 1 687 001 925
(without HEX-NIMA). commercial vehicle injectors of 1st and
2nd generation.
A precondition for the use of the special accessories set
Includes 1 687 016 060 and 1 687 016 062
CRIN is availability of retrofit kit CRI 846 or CRI 846 H. Note: CRI 846 or CRI 846 H required.
If existing
Scope of delivery CRIN CRIN set 1 687 001 599
is used, use corresponding extension sets
3 assembly frames with high-pressure connection, (1 687 016 060 and 1 687 016 062)
clamping pieces, injection chamber with adapter Special accessories
sleeves, injector backflow line connection set, CRIN ADD ON – adapter line for 1 684 463 711
electric connection cable and CD TestData with current simultaneous testing of 2 CRINs

test values High-pressure hose 2,500 bar 1, 000 mm 1 687 016 064
Update sets for existing
CRIN set 1 687 001 599
Update set: Includes extended
return line for future CRIN with
larger return volume 1 687 016 060
Update set: Includes new clamping elements 1 687 016 062
for the latest CRIN applications

Please note additional test set accessories and accessories for test
benches (see quotation sheets)

36
Common Rail System:
CRI / CRIN1 from Bosch
1 Solenoid valve controlled injectors

Repair tools CRI / CRIN / UI

Level 1 – assembly fixture Level 2 – CRI/CRIN set 1, carrying case
Assembly fixture for nozzles or nozzle-retaining nuts of Carrying case contains tools for replacing high-pressure
Common Rail and UI injectors. sealing ring on the CRI. Assembly fixture 0 986 613 600
for use with tool set 0 986 613 650 for replacement of
the high-pressure sealing ring. Extension for CRIN injec-
Designation Order number tor with 0 986 613 699
Assembly fixture for nozzle and
retaining nut replacement CRI/CRIN 0 986 610 130
Assembly set for O-ring assembly Designation Order number
CRI/CRIN 0 986 612 930
Assembly fixture for use
Alternative with 0 986 613 650 0 986 613 600
Assembly fixture for nozzle and CRI/CRIN set 1, carrying case
retaining nut replacement UI and base Note: The foam inserts
assembly fixture for CRI/CRIN are already prepared to fit tools
(accessory set 0 986 613 500 necessary) 0 986 613 400 of level 1. 0 986 613 650
Accessory set for Accessory set for CRIN injectors
base assembly fixture necessary for (space available in the carrying
CRI / CRIN 0 986 613 500 case 0 986 613 650) 0 986 613 699

Removal and installation tools CRI / CRIN

Designation Order number

Rotating device for injector 0 986 611 481
Puller for CRI 0 986 611 499
Striking tool for injector (CR) 0 986 612 727
Cleaning set for compressed air adapter 0 986 612 729
Sealing bolt for combustion chamber 0 986 612 734
Puller for injector 0 986 612 782
Removal claw for CRI (MB, PSA) 0 986 612 872

37
Common Rail System:
CRI / CRIN1 from Bosch
1 Solenoid valve controlled injectors

Full repair of passenger car Common Rail injectors

(CRI) and commercial vehicle Common Rail injectors
(CRIN).

Collection (packages) of repair and measuring tools,

assembly tools, and testers in line with requirements
and according to customer profiles.

Repair tools
Level 3 - tools for complete repair of solenoid-valve-controlled Bosch injectors
For first-time users / workshops that have so far not For first-time users / workshops that have so far not
carried out any injector repairs. carried out any injector repairs.

First-time user package: CRI level 3 First-time user package: CRIN level 3
Designation Order number Designation Order number
First-time user package: CRI level 3 0 986 610 700 First-time user package: CRIN level 3 0 986 610 710
Equipment supplied: Equipment supplied:
Carrying case CRI/CRIN set 2 (measurement and calibration) Carrying case CRI/CRIN set 2 (measurement and calibration)
Carrying case CRI/CRIN set 3 Carrying case CRI/CRIN set 3
(assortment of measurement accessories) (assortment of measurement accessories)
Carrying case CRI/CRIN set 4 ("first-time users") Carrying case CRI/CRIN set 4 ("first-time users")
Carrying case, torque wrench with CRI-specific content Carrying case, torque wrench with CRI-specific content
Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 220 (electric activation), manual Control unit, CRR 220 (electric activation), manual
Power screwdriver for removal of the injector Power screwdriver for removal of the injector
Clamping fixture for injector mounting Clamping fixture for injector mounting
Conversion kit Conversion kit
Carrying case CRI shim Carrying case CRIN shim
Assembly fixture CRR 130 (CRI 2.1)
Required special accessories Required special accessories
Base set of shims F 00Z C99 016 Base set of shims F 00Z C99 016
Set of shims CRI F 00Z C99 009 Set of shims CRIN F 00R J02 760
Precision voltage regulator 1 687 022 873 Precision voltage regulator 1 687 022 873

Retrofit set Retrofit set

Designation Order number Designation Order number
Retrofit kit CRIN, level 3 0 986 610 705 Retrofit kit CRI, level 3 0 986 610 715
Set of shims CRIN F 00R J02 760 Set of shims CRI F 00Z C99 009

38
Repair tools
For workshops that already perform injector repair For workshops that already perform injector repair
levels 1 (nozzle replacement) and 2 (high-pressure levels 1 (nozzle replacement) and 2 (high-pressure
ring replacement). ring replacement).

Upgrade kit for CRI, level 3 Upgrade kit for CRIN, level 3
Designation Order number Designation Order number
Upgrade kit for CRI, level 3 0 986 610 750 Upgrade kit CRIN, level 3 0 986 610 760
Equipment supplied: Equipment supplied:
Carrying case CRI/CRIN set 2 (measurement and calibration) Carrying case CRI/CRIN set 2 (measurement and calibration)
Carrying case CRI/CRIN set 3 (assortment of measurement Carrying case CRI/CRIN set 3 (assortment of measurement
accessories) accessories)
Carrying case, torque wrench with CRI-specific content Carrying case, torque wrench with CRI-specific content
Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 220 (electric activation), manual Control unit, CRR 220 (electric activation), manual
Conversion kit Conversion kit
Carrying case CRI (without content) Carrying case CRIN (without content)
Assembly fixture CRR 130 (CRI 2.1)
Required special accessories Required special accessories
Base set of shims F 00Z C99 016 Base set of shims F 00Z C99 016
Set of shims CRI F 00Z C99 009 Set of shims CRIN F 00R J02 760
Precision voltage regulator 1 687 022 873 Precision voltage regulator 1 687 022 873

Retrofit set Retrofit set

Designation Order number Designation Order number
Retrofit kit CRIN, level 3 0 986 610 725 Retrofit kit CRI level 3 0 986 610 735
Set of shims CRIN F 00R J02 760 Set of shims CRI F 00Z C99 009

39
Common Rail System:
CRI1 from Delphi / Denso
1 Solenoid valve controlled injectors

Special accessories set for testing Delphi

and Denso Common Rail injectors

Test equipment EPS 815 / EPS 708

Special accessories set CRI Delphi / Denso Designation Order number
This special accessories set enables Common Rail Special accessories CRI Delphi / Denso 1 687 010 186
passenger car injectors (solenoid valve) from the Further special accessories:
manufacturers Delphi and Denso to be mounted Update set for former
and tested on the EPS 815 or EPS 708. CRI Delphi / Denso set 1 687 001 609.
A requirement is the retrofit kit CRI 846 / CRI 846 H For testing injectors above 1 Ω 1 687 010 187

or CRI/CRIN 848 H. Injection chamber set

for testing Denso/Siemens CRI Piezo
Test above 1 Ω possible and CRI Delphi/Denso solenoid valve.
Required if CRI Delphi / Denso set
1687 001 609 or 1 687 010 186
(production date before 12/2010)
not present 1 685 438 631
Test pressure line 1,800 bar
New: In addition to our own test values CD "TestData",
for testing CRI Piezo Bosch and
test values for Diesel components from Delphi, Denso solenoid valve Delphi / Denso up to 1,800 bar.
and Conti/Siemens for EPS 815, EPS 708 and EPS 200 Note: Required if "old" CRI Delphi / Denso
set 1 687 001 609 is not present.
are available from the data provider Refdat and can be
Can only be used with CRI 846 (1,800 bar) 1 687 010 185
downloaded from the workshop under www.refdat.net
Test pressure line 2,500 bar
for testing Bosch CRI Piezo and
Delphi / Denso solenoid valve up to 2,500 bar.
Can only be used with CRI 846 H or
CRI/CRIN 848 H 1 687 016 065

Please note additional test set accessories and accessories for test
benches (see quotation sheets)

40
Common Rail System:
CRI (Piezo) from Bosch / Denso / Siemens
Special accessories set for testing Delphi and Denso
passenger car Common Rail Piezo injectors
Ñ Bosch components of the latest generation can
be tested with test software and TestData CD
Ñ Test specifications from systems from other
manufacturers are available via www.refdat.net

Test equipment EPS 815 / EPS 708

Special accessories set CRI Piezo Designation Order number
for diagnosing passenger car Common Rail Piezo Special accessories set CRI Piezo 1 687 010 333
injectors from manufacturers: Further special accessories:
Ñ Bosch Hose lines
Ñ Denso for testing CRI Piezo Denso.
Ñ Siemens / Continental Required if CRI Delphi / Denso set
1 687 001 609 or 1 687 010 186
Ñ Delphi (in preparation) not present 1 687 016 055
Injection chamber set
The new test kit is designed for efficient and highly for testing Denso/Siemens CRI Piezo
accurate testing of Bosch systems and systems from and CRI Delphi/Denso solenoid valve.
Required if CRI Delphi/Denso set
other external manufacturers. Testing of competitors' 1 687 001 609 or 1 687 010 186
components is still in preparation. The workshop thus (production date before 12/2010)
guarantees a wide base in the long-term for a reliable not present 1 685 438 631

business growth area. Test pressure line 1,800 bar

for testing Bosch CRI Piezo and
Delphi/Denso solenoid valve up to 1,800 bar.
Piezo Common Rail injector testing at a glance: Required if "old" CRI Delphi/Denso set
Ñ Air-tightness test 1 687 001 609 not present.
Can only be used with CRI 846 (1,800 bar) 1 687 010 185
Ñ Check of coupler filling
Test pressure line 2,500 bar
Ñ Check for insulating faults in the Piezo module
for testing Bosch CRI Piezo and
Ñ Injection quantity measurement at the test points: Delphi/Denso solenoid valve up to 2,500 bar.
- pre-injection (VE) Only to be used with CRI 846 H or
CRI/CRIN 848 H 1 687 016 065
- idling (LL)
- emission (EM) Please note additional test set accessories and accessories for test
benches (see quotation sheets)
- full load (VL) - fuel return quantity
Ñ IMA coding (incl. ISA Code) Removal and installation tools
(injector voltage adjustment) Designation Order number
Ñ Activation up to 220 V Puller for CRI 0 986 611 499
Adapter for UP, CRI Piezo 0 986 612 885

41
Unit injector / unit pump system:
UI / UP
CAM 847 retrofit kit for testing Unit Injector and
Unit Pump systems
The basis for testing Unit Injector and Unit Pump sys-
tems is the injection component test bench EPS 815
from Bosch. The CAM 847 retrofit kit guarantees that
the functional test of Bosch systems is in accordance
with manufacturer's specifications.
Testing of competitors' systems is still in preparation.

Test equipment EPS 815 

CAM 847 Efficient work
retrofit kit – complete testing of UI and UP systems Ñ Space-saving Cambox
Full performance development, high injection pressures Ñ Timesaving by testing with universal cam
and a long service life are trademarks of Unit Injector Ñ Significantly reduced setup times in the workshop
and Unit Pump systems. With the CAM 847 retrofit kit, thanks to the simulation of all relevant system strokes
Bosch now rounds off the use of EPS 815 as a universal via adaptations
test bench, allowing UI and UP systems to be tested. Ñ Automated test sequence

Flexible design
Bosch offers two versions of the CAM 847 retrofit kit:
Ñ Complete package with Camboxes and 12 adapta-
tions for test Bosch UI and UP systems
Ñ Individual package for customized and market-oriented
compilation of the necessary adapter sets

Please note additional test set accessories and accessories for test
benches (see quotation sheets)

42
Unit injector / unit pump system:
UI / UP Complete package

The basis for testing Unit Injector and Unit Pump

systems is the complete package.
It contains the Cambox and 12 adapters required for
testing UI and UP systems from Bosch.

Individual package see page 44

Test equipment EPS 815

Retrofit kit CAM 847 complete package
Designation Order number
Retrofit kit CAM 847 including 12 adaptations 1 687 001 847
Note: For testing UI-P, UI-N and UP. Only for EPS 815 as of manufacturing date 01/2001
Special accessories
Test nozzle-holder assembly
required for CAM 847 if retrofit kit VPM 844 not present 1 688 901 119
Test nozzle-holder assembly
required for CAM 847, if test DHK 1 688 901 034 + nozzle-retaining nut 1 683 373 081 not present 1 688 901 120

Please note additional test set accessories and accessories for test benches (see quotation sheets)

43
Unit injector / unit pump system:
UI / UP Individual package

Flexible arrangement with the CAM 847 individual

package:
Purchase only to match your workshop requirements
Ñ Selection of three adapter sets for customized market
adaptation
- UI-P adapter set
- UI-N adapter set
- UP adapter set

Test equipment EPS 815

Retrofit kit CAM 847 individual package

Designation Order number
Retrofit kit CAM 847 without adapter sets 1 687 001 849
CAM 847 individual package cam box without adapter sets
Note: Only for EPS 815 as of manufacturing date 01/2001 1 687 001 849
UI passenger car adapter set (consisting of 2 adapters for testing Bosch UI passenger cars) 1 687 016 051
UI commercial vehicle adapter set (consisting of 6 adapters for testing Bosch UI commercial vehicles) 1 687 016 052
UP adapter set (consisting of 4 adapters for testing Bosch UP) 1 687 016 053
Nozzle-and-holder assembly suspension required for testing UP components 1 687 016 049
Injection chamber required for testing UI components 1 682 312 044
Test nozzle-holder assembly required for CAM 847 if VPM 844 not present 1 688 901 119
Test nozzle-holder assembly required for CAM 847, If test DHK 1 688 901 034 + nozzle-retaining
nut 1 683 373 081 not present 1 688 901 120

Please note additional test set accessories and accessories for test benches (see quotation sheets)

Adapter set UI-P Adapter set UI-N Adapter set UP Nozzle-and-holder assembly
suspension

44
Unit injector / unit pump system:
UI / UP

Assembly device for nozzle replacement Force transducers for pressures

Repair tools Removal and installation tools

Efficient work with the assembly device UI-P: Designation Order number
Ñ Optional adaptations for repair of commercial Assembly sleeve set for O-ring UI 0 986 611 490
vehicles injectors and CR injectors (0 986 613 500) Striking tool for removal and installation 0 986 611 492
available of the UI for Scania
Ñ Simple disassembly and assembly of the UI thanks to Measuring device for measuring 0 986 611 493
assembly device for nozzle replacement 0 968 613 400 the UI for Scania

in spite of forces between 9,000 N and 16,000 N Puller for removing 0 986 611 494
the UI for VW (passenger car)
Ñ Precise measured results with the already widely
Wrench socket for screwing in 0 986 612 747
used force transducer 0 968 612 997 the UI in cylinder head for VW (passenger car)
Assembly sleeve for sealing rings (UI) 0 986 612 748
Designation Order number Puller for removal of UI from 0 986 612 750
Assembly device for nozzle replacement 0 986 613 400 cylinder head of VW (passenger car)

Force transducer in conjunction with 0 986 612 997 Sealing plug for sealing the 0 986 612 751
assembly device cylinder head for Volvo

Support plate for UI passenger car 0 986 613 237 Measuring device for measuring 0 986 612 777
the UI for Volvo
Support plate for UI commercial vehicle 0 986 613 499
Wrench socket for toothed belt tensioner 0 986 612 778
Assembly sleeve set for assembly of 0 986 613 824
O-rings on UI-P1.x Adapter for UP, CRI 0 986 612 885

Assembly sleeve set for assembly of 0 986 611 490

O-rings on UI-P2
Box wrench set, 28 a/f for 0 986 613 238
nozzle clamping nut
Box wrench set, 32 a/f for 0 986 613 240
nozzle clamping nut
Wrench socket, 38 a/f for 0 986 613 239
solenoid clamping nut
Load sensor for shaft seals, bushes, etc. 0 986 612 878
Force transducer for pressures 0 986 612 997

45
Test bench:
EPS 200

Diesel boom with new opportunities for Higher performance in a compact format: EPS 200
qualified service Efficient Common Rail injector testing
Modern high-pressure Diesel fuel-injection systems are Delivery quantity-based injector test through quantity
the driving force behind the sustained Diesel boom. Due measurement of
to the widespread use of Diesel technology, new growth Ñ Pre-injection (VE)
areas are available to workshops in a rapidly growing Ñ Idling (LL)
market. Ñ Full-load (VL)
Ñ Fuel return
EPS 200 – checking Diesel components quickly with with solenoid CRI/CRIN2.
little effort:
Ñ UI nozzles via adapters (Unit Injector) Conventional nozzle testing
Ñ 1-spring/2-spring nozzle-and-holder assembly (DHK) Ñ Check of the combination leak-tightness (internal
Ñ Nozzle-and-holder assembly with needle-motion leak test)
sensor (NBF) Ñ Seat-tightness test
Ñ Nozzle-and-holder assembly from external brands Ñ Electrical "chattering check"
Ñ Stepped holders Ñ Measurement of nozzle-opening pressures
Ñ Solenoid-valve CRI1
Ñ Solenoid-valve CRIN1 Updates for CRI/CRIN components can be called via the
Ñ Solenoid-valve CRI from external brands TestData CD.

New: In addition to our own test values CD "TestData",

test values for Diesel components from Delphi, Denso
and Conti/Siemens for EPS 815, EPS 708 and EPS 200
are available from the data provider Refdat and can be
downloaded from the workshop under www.refdat.net

46
Checking Diesel components automatically,
reliably and economically

CRI/CRIN (Common Rail Injectors passenger cars / commercial vehicles)

UI (Unit Injector)

Nozzle holder

EPS 200 – an overview of the advantages: Efficient operation

Ñ Intuitive user interface with touchscreen operation
User and environmentally friendly or a PC keyboard
Ñ Integrated extractor device for minimizing oil mist in
the workshop Future-proof and flexible design
Ñ Space-saving thanks to compact shape
Efficient work Ñ Windows XP embedded operating system, monitor
Ñ Excellent economy through automatic test sequence, port, e.g. for beamer
simple menu guidance with graphic and numeric
1 Injector rate matching classifications can not be carried out.
presentation of the measured results
2 A warranty assessment for the CRI/CRIN test is not possible with
Ñ Integrated database for saving test values and the EPS 200.
customer data 3 Opening pressures of the UIs and nozzle-and-holder assemblies

Ñ Test values already "on board" when device is (possibly with 1st and 2nd nozzle opening pressure) are included
in the database. Test values for CRI/CRIN up to 12/2008 are con-
delivered3, selection by part numbers tained in the database; an update is via the TestData CD subscrip-
Ñ Realistic operating status through pressure genera- tion.
4 Simple acquisition of the EPS 200 does not entitle you to perform
tion up to 1,800 bar by an integrated Common Rail
warranty work for Robert Bosch GmbH.
high-pressure pump Only workshops that have a corresponding contractual relation-
Ñ Warranty assessment4 with UI and nozzle-and-holder ship with Robert Bosch GmbH are entitled to do such work.
assembly test possible
Ñ Integrated flushing program for clean Diesel compo-
nents

47
Test equipment:
EPS 200

Intuitive user interface with touchscreen operation

Device overview and special accessories

Designation Order number Use
EPS 200 (400 V) 0 683 803 200 For checking nozzle-and-holder assembly (Bosch and external brands),
UI nozzles and solenoid CRI (Bosch applications)
EPS 200 (200 V) 0 683 803 201 For checking nozzle-and-holder assembly (Bosch and external brands),
UI nozzles and solenoid CRI (Bosch applications)
EPS 200 A (400 V) 0 683 803 202 As EPS 200 incl. CRI Delphi/Denso, CRIN-Bosch
EPS 200 A (200 V) 0 683 803 203 As EPS 200 incl. CRI Delphi/Denso, CRIN-Bosch
Accessories
CRI Delphi/Denso, CRIN from Bosch 1 687 001 872 For testing solenoid-controlled CR injectors from Delphi and Denso incl.
CRIN Bosch, SA for the EPS 200 basic device
Oil catcher pan1 1 685 411 077 Pan for placing under EPS 200
UI adapter set for commercial vehicles 1 687 010 147 3-piece UI adapter set for testing UI nozzles for Scania, Iveco and Volvo2
UI adapter set for commercial vehicles 1 687 010 338 2-piece UI adapter set for testing UI nozzles for Iveco and Detroit2
UI adapter set for passenger cars 1 687 001 857 3-piece UI adapter set for testing UI nozzles from the Volkswagen Group2
UI adapter Nissan 1 681 335 111 Adapter for testing UI nozzles from Nissan
Nozzle-and-holder assembly connector 1 683 391 193 Radial
Nozzle-and-holder assembly connector 1 683 391 194 Axial, Opel
Nozzle-and-holder assembly reducing adapter 1 680 362 047 M 16 x 1.5 (commercial vehicle-specific)
Nozzle-and-holder assembly reducing adapter 1 680 362 000 M 18 x 1.5 (commercial vehicle-specific)
Nozzle-and-holder assembly reducing adapter 1 680 362 001 M 22 x 1.5 (commercial vehicle-specific)
Nozzle-and-holder assembly reducing adapter 1 680 362 044 M 24 x 1.5 (commercial vehicle-specific)
Nozzle-and-holder assembly reducing adapter 1 680 362 002 M 26 x 1.5 (commercial vehicle-specific)
Nozzle-and-holder assembly reducing adapter 1 680 362 045 M 27 x 1.5 (commercial vehicle-specific)
Printer PDR 374 1 687 001 850 Color inkjet printer incl. USB cable
CD/DVD drive1 1 687 022 932 External DVD drive for connection to the EPS 200
Power unit1 1 687 022 890 Power unit for CD/DVD drive
Mains cable1 1 684 461 106 Mains cable for power unit
CD EPS 200 system software 1 687 005 050 Software version 1.10 incl. pre-injection for retrofitting
CD TestData 1 687 370 270 Specified data on CD TestData for CR injectors (pass. car/comm. veh.)
Note: Update subscription via ESI[tronic] ServiceLine

1 Included in the scope of delivery of the EPS 200/200 A from production data 01/2009.
48 2 Bosch applications
Test device:
EPS 100

Test equipment
The Bosch injector test device EPS 100: User and environmentally friendly thanks to
Future-proof and flexible design extraction device EPS 738 as special accessories
Ñ Testing and adjustment of injection-nozzle opening Ñ Direct extraction of the oil mist when testing
pressure injection nozzles
Ñ Assessment of the injection spray with regard to
shape and atomization (injection-spray pattern)
Designation Order number
Ñ Checking for leaks in injection nozzles, and checking
Special accessories
the chatter properties on two-spring nozzle holders,
EPS 738 – extraction device 230 V/50 Hz 0 684 200 702
stepped nozzle holders, and UI/UP applications
Test pressure line M 14 x 1.5/M 16 x 1.5 1 680 750 087
Reducing adapter M 14 x 1.5/M 18 x 1.5 1 680 362 000
Efficient work
Reducing adapter M 14 x 1.5/M 22 x 1.5 1 680 362 001
Ñ Reduced total error (+/- 2.4 bar) through high read-
Reducing adapter M 14 x 1.5/M 24 x 1.5 1 680 362 044
off (1 bar) and pressure gauge accuracy
Reducing adapter M 14 x 1.5/M 26 x 1.5 1 680 362 002
Ñ Idling vibrations of the engine can be avoided by
Reducing adapter M 14 x 1.5/M 27 x 1.5 1 680 362 045
extremely accurate analysis of the smallest possible
Injector needle test accessories for 1 688 130 153
leaks
hole pintle nozzle
Metal oil tank with cover 1 685 400 029

Designation Order number UI AdapterKit for commercial vehicle Scania,

Iveco and Volvo 1 687 010 147
EPS 100 0 684 200 704
UI AdapterKit for commercial vehicle Iveco
Scope of delivery and Detroit 1 687 010 338
Test pressure line M 14 x 1.5/M 12 x 1.5 1 680 750 014 UI AdapterKit for passenger car Volkswagen 1 687 001 857
Test pressure line M 14 x 1.5/M 14 x 1.5 1 680 750 008 UI adapter for Nissan 1 681 335 111
Pressure gauge 0 - 40 MPa 100 dia., 1 687 231 211
strength class 0.6, M 20 x 15

49
Diagnostic tools
at the vehicle

Diesel Set 1 Diesel Set 2

Diesel Set 1 Designation Order number

For low-pressure measurement at the vehicle on all pas- Diesel Set 1, checking low-pressure circuit 0 986 613 100
senger cars and commercial vehicles fuel systems. Scope of delivery
Diesel Set 2 Measuring device 0 986 613 001
Ventilation for fuel systems with radial-piston distributor Pressure gauge 0 986 613 102
pumps and Common Rail Systems. Pressure gauge 0 986 613 103

Diesel Set 3 Parts set, discharge valve 0 986 615 075

Pressure build-up check on high-pressure pumps for Test pressure line 0 986 613 078

Common Rail Systems under engine starting conditions Test pressure line 0 986 613 079
- Engine does not start (starter turns) Test pressure line 0 986 613 080
- Breakdowns (engine stalls during operation and does Test pressure line 0 986 613 081
not start up again when the starter is turned) Test pressure line 0 986 613 082
- Cutouts (engine stalls) Test pressure line 0 986 613 083
Rail-pressure sensor comparison test in the Common Test pressure line 0 986 613 084
Rail System Test pressure line 0 986 613 085
- Performance loss (no fault-code storage) Test pressure line 0 986 613 119
Tool set, double banjo bolts 0 986 613 098
Diesel Set 3 extension set
In the framework of offboard system diagnosis, the Tool set, threaded hollow connection pieces 0 986 613 037

extension set allows you to carry out a rail-pressure Tool set, threaded hollow connection pieces 0 986 613 099

sensor test on engines with less than four cylinders Adapter for return line pressure measurement 0 986 612 980

(e.g. Smart). Measurements are possible in the com- Test pressure line 0 986 613 097

plete operating range of the engine. Test pressure line 0 986 613 110

Volume measuring device Designation Order number

Return flow measurement on Common Rail injectors
Diesel Set 2, venting low-pressure circuit 0 986 610 234
on passenger car and commercial vehicle systems and
Scope of delivery
Piezo injectors. Adaptations enable connection of many
Hand pump 0 986 610 305
injectors to the volume measuring device.
Connecting piece 0 986 610 306
Adapter 0 986 610 307

50 Banjo bolt 0 986 610 310

Diesel Set 3 Quantity measuring device

Designation Order number Designation Order number

Diesel Set 3, checking high-pressure circuit 0 986 613 200 Quantity measuring device 0 986 612 950
Scope of delivery Adapter, screw adapter (6 pieces) 0 986 613 952
Container for pressure transducer module 0 986 612 938 Adapter, Piezo injectors 0 986 612 922
Hose, 60 MPa 0 986 613 272 Adapter, Piezo injectors (6 pieces) 0 986 613 922
Display unit, digital 0 986 613 163 Adapter, Delphi injectors 0 986 612 902
Adapter line for pressure display 0 986 613 164 Adapter, Delphi injectors (6 pieces) 0 986 613 902
pressure transducer/pressure transducer module Adapter, Denso injectors 0 986 612 923
Charger for pressure display device 0 986 613 168 Adapter, Denso injectors (6 pieces) 0 986 613 923
Parts set, adapter for 200 MPa hose line 0 986 613 250 Adapter, Siemens injectors 0 986 612 906
Parts set, union nuts 200 MPa 0 986 613 251 Adapter, Siemens injectors (6 pieces) 0 986 613 906
Parts set, thrust rings 200 MPa 0 986 613 252 Sealing parts set, return line (6 pieces) 0 986 612 900
Parts set, adapter connector 60 MPa 0 986 613 253 Adapter, screw adapter 0 986 613 952
Parts set, union nuts 60 MPa 0 986 613 254 Tool set for connection 0 986 613 951
Parts set, thrust rings 60 MPa 0 986 613 268 of return quantity measuring device (CRIN)
Carrying case 0 986 613 199
Blanking plug for pressure transducer 1 683 212 023
Union nut for pressure transducer 1 413 313 041
Further diagnostic tools
Designation Order number Designation Order number
Diesel Set 3, extension set 0 986 612 925 Coil, triggering signal for solenoid valve injectors 0 986 612 793
Scope of delivery (passenger car / commercial vehicle)

Hose 0 986 612 963 Test device, triggering of CRI (Piezo) 0 986 610 099

Fitting 0 986 612 964 Coil, triggering signal for solenoid injectors 0 986 612 745
Delphi
Elbow 0 986 612 966
Elbow 0 986 612 967
Fitting 0 986 612 968
Nut 0 986 612 969
Nut 0 986 612 971
Ring 0 986 612 979
51
Ring 0 986 612 983
Space and work area requirements
5m

Test 1,1 m

0,7 m
KMA

0,6 m
Circulation cooler
0,63 m

Mains connection
EPS 815 1,5 m

2,3 m

4m
Cabinets for calibration
nozzle holder and test
pressure lines
7m

0,81 m 1,5 m
Servicing
0,5 m Tool cabinets
parts washing
Washing area:
Ultrasound
cleaning,

(Height 2,16 m)

(Height 2,16 m)
Work bench

Work bench

2m

0,5 m

3m
Nozzle test

1,5 m

The ideal work bench for Diesel service (0 986 613 300)
The workplace for servicing Diesel pumps and components must meet the highest
requirements with regard to cleanliness, clarity and functionality, as even the smallest
dirt particles can lead to malfunctions in the Diesel systems.

The area should be equipped as follows:

Ñ Floor of sealed concrete with damping at the test bench bases
Ñ Sufficient ventilation through an exhaust air system for carrying away vapors
Ñ Noise insulation is recommended
52
Ñ A water connection with supply and drain line or circulation cooler
Technical data:
EPS 815
Technical data EPS 815
Dimensions of the EPS 815
LxHxW mm 2,260 x 1,588 x 860
Water connection G1 / 2" A ISO 228-1 *Note:
Weight approx. kg 1,000
Supply line Return line If the coolant temperature in the
max. supply line exceeds 17 °C, apart Drive:
17°C* from the installation of a circulation Special motor with full protection
cooler (see Special accessories) it (thermal and overload)
200 200 Clutch output, standard version
may be necessary to introduce
mm mm Power output (duration) kW 10.2
additional onsite measures. Please
consult your Bosch sales partner Power output (20 min) kW 15
before doing this. Power output (60 s) kW 17.5
Customer-provided in-series fuse A 35
GFC protection mA 300
Torque limiting clutch (duration)
0 to 590 rpm Nm 164
630 mm
0 to 850 rpm Nm –
1270 mm
at 1,500 rpm Nm 65
773 mm at 2,500 rpm Nm 38
656 mm Torque limiting clutch (60 s)
0 to 590 rpm Nm 280
40 mm
0 to 850 rpm Nm –
at 1,500 rpm Nm 111
310 mm

at 2,500 rpm Nm 67
Speed range rpm 0 – 4,000
Mains connection

Speed range accuracy rpm < ± 1

Speed reaction time µs 250
Speed adjustment rate rpm/s 250
Direction of rotation: left/right
Positioning accuracy (closed-loop control) <)° 0.1
2937 mm

Moment of inertia of graduated disk kg/m2 1.5

Axis height (clamping bed height mm 125
to injection pump axis center)
Coupling assembly
Zero-backlash multiplate clutch as per ISO Nm/° 2,600
2306 mm

Power supply
12/24 V for start/stop solenoids A 7
Fuel quantity
measuring Delivery pump capacity
system Test oil, low pressure kPa 0 – 600
l/min 0 – 22
Test oil, high pressure MPa 0 – 6
Swing area dia. 2003 mm l/min 0 – 1.4
Lube oil pressure (special accessories) kPa 0 – 600
l/min 0 – 5.8
Pressure gauge
Low pressure kPa 0 – 600
High pressure MPa 0–6
max. designed space for
PC housing with KMA 802
Vacuum/pump internal pressure kPa -100 0 250
Max. designed space of Max. design space Delivery pump pressure MPa 0 – 1.6
of monitor and keyboard
measurement cell carrier with KMA 802 or stroke
counting mechanism Lube oil pressure (special accessories) MPa 0 – 1
min. 1500 mm

with MGT 812 / 824

with KMA 802 or measu- Heating/cooling
ring glass holder
12 mm

Test oil heating: electric approx. kW 2,2

with MGT 812 / 824
Test oil heating: Water connection ISO 288 G1/2
1765 mm
1565 mm

Coolant consumption approx. l/min 9

Coolant temperature max. °C 17
max. 1840 mm

Filling quantities
987 mm

Test oil approx. l 50

Reservoir for contaminated oil approx. l 6
Main connection
Lube oil (special accessories) approx. l 12
Water connection
Testing colours
green RAL 6018

53
Technical data:
MGT 8xx / KMA 8xx
Technical data MGT 812 / MGT 824 Scope of delivery MGT 812 / MGT 824
Weight kg 33/39 Ñ Measuring glass holder
Dimensions L x H x W mm 825 x 590 x 285/ Ñ Stroke counting mechanism with temperature
840 x 630 x 290 controller
Speed range rpm 0 - 6,400 Ñ 12 measuring glasses 44 ml and
Speed measurement accuracy rpm < ± 0.25% ± 1 digit 12 measuring glasses 260 ml
Stroke rate range in steps of 50 Stroke 50 - 5,000 Ñ 2 protective sleeves for test value sheet
Stroke rate accuracy Stroke < ± 0.4
Temperature measurement range °C -40 - +150
Temperature control range °C +30 - +60
Temperature measurement °C 40 ± 0.5; 80 ± 1.2
accuracy
Overflow quantity measurement l/h 15 - 260
Number of measurement points 12
Measuring glass size ml 44 + 260
Operating hours counter 40 years in 0.25 hour cycles

Technical data KMA 802/KMA 822 Scope of delivery KMA 802 / KMA 822
Weight kg 68/100 Ñ Fuel delivery measurement device
Dimensions L x H x W mm 840 x 630 x 290/ Ñ 19"-LCD color monitor on a rotary console
630 x 1,700 x 630 Ñ Support for keyboard
Speed range 0 - 5,000 Ñ Assembly and fixing parts power supply lines
Speed measurement accuracy rpm < ± 0.25% ± 1 digit
Temperature measurement °C -40 - +150 Ñ KMA 802 for assembly on the test bench
range incl. DVD drive.
Temperature control range °C +30 - +60 Ñ KMA 822 with system carrier (trolley) for assembly
Temperature measurement °C 40 ± 0.5; 80 ± 1.2 beside the test bench
accuracy
Overflow quantity measurement l/h 15 - 400
Number of measurement points 12
Measurement range l/h 0.03 - 30
Max./Min. quantity mm3/ 0.2 - 3,000
within measurement range stroke
Measurement accuracy l/h 0.03 - 0.1 < ± 3 %
l/h 0.1 - 1 < ± 2 %
l/h 1 - 30 < ± 1 %
Maximum permitted
ambient temperature °C 40
Operating hours counter 40 years in 0.25 hour cycles
Mains voltage 230 V – 50/60 Hz – 3 A
(present on EPS 815) 28 V – 50/60 Hz – 5 A
20 V – 50/60 Hz – 3 A

54
Technical data:
EPS 708 / EPS 200 / EPS 100
Technical data EPS 708 Technical data EPS 708
L x H x W mm 2,070 x 1,850 x 790 Pump volume measurement l/h 0.03 - 300
Weight with cooler without / with Pump overflow volume measurement l/h 15 - 150
operating supplies approx. kg 850/920 Injector volume measurement mm3/stroke 0.03 - 30
Weight (with packaging, without Measurement accuracy l/h 0.03 - 0.1 < ± 3%
operating supplies) approx. kg 950 l/h 0.1 - 1 < ± 2%
Three-phase current – nominal l/h 1 - 30 < ± 1%
voltage 400 V VAC 380 - 440 l/h 30 - 100 < ± 1.5%
Three-phase current – nominal l/h 100 - 300 < ± 1%
voltage 230 V VAC 200 - 240 Maximum permitted
Number of phase P/PE 3 ambient temperature °C 40

Input frequency Hz 50/60 Separate operating hour meter for test bench, motor and
measurement cells
Rated current for 400 V A 30 (fuse 35 A gG)
Technical data EPS 200/200 A
Rated current for 230 V A 60 (fuse 35 A gG)
Three-phase current -
Rated output kVA 21
nominal voltage EPS 200 - 400 V VAC 380 - 460
Customer-provided in-series fuse A 40
Three-phase current -
GFC protection mA 500 nominal voltage EPS 200 - 230 V VAC 200 - 240
Drive: Number of phases P/PE 3
Standstill torque (motor) Nm 23 Input frequency Hz 50/60
Maximum torque (motor) Nm 61 Rated current for EPS 200 - 400 V A 15
Speed range rpm 0 - 4,000 Rated current for EPS 200 - 230 V A 27
Direction of rotation: Left/right Rated output kW 4,2
Axis height (clamping bed height mm 110 Compressed air MPa 0,5 - 0,8
to injection pump axis center)
Operating temperature °C 0 - 40
Drive coupling:
Degree of protection - IP 34
Zero-backlash multiplate clutch as
Oil pressure MPa 180
per ISO Nm/° 2,600
Maximum speed rpm 3,500
Supply pump output:
Control voltage VDC 24
Test oil low-pressure kPa 500
l/min 3-6 Capacity of testing oil tank l 7

Test oil high-pressure MPa 220 Noise emission dB(A) < 71,5
l/min 58 Workplace-related emission
soundpressure level as per
Lubrication oil pressure kPa 0 - 600
DIN EN ISO 11201
(special accessories) l/min 0 - 5,8
Sound power level as
Pressure setting:
per DIN EN ISO 3744 dB(A) < 84,1
Rail designed for up to MPa 250
EPS 200 (H x W x D) mm 580 x 560 x 780
Test pressure MPa 18-220
Weight of EPS 200 with packaging kg 156
Pre-supply-pump pressure kPa 10 - 500
Weight of EPS 200 kg 112
Lube oil pressure (special accessories) kPa 100 - 600 (without testing oil and packaging)
Heating / cooling: Oil catcher pan (H x W x D) mm 30 x 570 x 720
Test oil heating: electrical approx. kW 2,1 (special accessories)

Test oil cooling: Water connection ISO 288 2.5 bar at G1/2" Technical data EPS 100

Coolant consumption approx. °C 17 For nozzle sizes - P, R, S, T

Filling volumes: Pressure gauge bar 0 - 400
Test oil approx. l 55 Pressure gauge MPa 0 - 40
Retaining capacity for Connecting thread for
contaminated oil approx. l 10 test pressure line - M 14 x 1,5
Lubrication oil (special accessories) Weight kg 4
approx. l 8
Test bench colors: Safety information for EPS 200:
The grounded, symmetrical 400 Volt three-phase power
Green RAL 6018 system and the 200 Volt three-phase power system must be
Measuring technology: protected by a residual current circuit-breaker with rated
residual current of 30 mA. The 230 Volt basic device must be
Temperature control range °C 30 – 50 protected by a 32-ampere fuse and the 400 Volt basic device
Temperature measurement accuracy °C ±0,5 by a 16-ampere fuse.

55
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT

Test benches
1 Injector component test benches – without measuring system
Please choose a test bench:
1.1a EPS 815 400 volt 0 683 815 001
1.1b EPS 815 200 / 220 / 230 / 240 volt 0 683 815 002
1.1c EPS 815 440 / 460 / 480 / 500 volt 0 683 815 003
1.1d Conversion kit 807 to 815 only for old generation AMKASYM converter required 1 687 001 553
Test sets (for mechanical and electronic systems)
2 Test sets for conventional systems
(mechanical inline fuel-injection pumps, distributor injection pumps)
2.1 Basic set 1 687 005 018
2.1.1 A-pump set 1 687 005 019
2.1.2 P-pump set 1 687 005 021
2.1.3 VE-pump set 1 687 005 022
2.1.4 M-MW pump set 1 687 005 020
2.1.5 H-pump set 1 687 005 023
2.2 EDC-VE EPS 865 0 684 200 615
2.2.1 Special accessories for EDC-VE ballast unit,
required for testing EDC-VE pumps with HDK sensor 1 687 022 281
3 Test sets for VP systems (VP 29, VP 30, VP 44)
3.1 VPM 844 test set (VP 29 / 30 / 44) only for EPS 815 from production date 01 / 2001,
Coolant temperature during testing VP 29 / 30 / 44 maximum 17°C permissible. 1 687 002 844
3.1.1 Adapter line PSG2 required for connection of pump control unit type 2 only VP 44 1 684 465 498
3.1.2 Test pressure line L= 350 mm (Ford / Rover VP 29 / 30) 1 680 750 100
3.1.3 Test pressure line L= 450 mm (Audi / BMW / Ford / Nissan / Opel VP 44) 1 680 750 101
3.1.4 Test pressure line L= 845 mm (Cummins / John Deere / MAN / Nissan / VM Motori / Volvo VP 44) 1 680 750 102
3.1.5 Test pressure line L= 450 mm (Opel VP 29 / SISU / Perkins VP 30) 1 680 750 103
3.1.6 Calibration nozzle holder combination type IX pass.veh. / comm.veh. (d= 0.5), qty.6 recommended 1 688 901 116
3.1.7 Calibration nozzle holder combination type X pass.veh. (d= 0.4), qty.6 recommended (only VP 44) 1 688 901 118
3.1.8 Calibration nozzle holder combination type X comm.veh. (d= 0.5), qty.6 recommended (only VP 44) 1 688 901 119
3.1.9 Bench stand Audi, qty.2 required (only VP 44) 1 688 030 186
3.1.10 Cable clip set 1 680 190 018
3.1.11 Fixture KDEP 1140, required if VE-pumps test set 1 687 005 022 not already present 0 986 611 876
3.1.12 Fixture adapter for PDHK type X
Caution! 6x 0 986 612 269 required 0 986 612 269
4 Test sets for UI / UP systems (UI-P, UI-N, UP)
Please choose between complete package (item 4.1a) and individual package (item 4.1b):
4.1a CAM 847 complete package incl. 12 adaptations for testing UI-P, UI-N and UP
from Bosch. Only for EPS 815 from production date 01 / 2001 1 687 001 847
4.1b CAM 847 individual package Cambox without adapter sets.
Only for EPS 815 from production date 01 / 2001 1 687 001 849
4.1b.1 UI pass.veh. adapter set, comprising 2 adapters for testing Bosch UI pass.veh. 1 687 016 051
4.1b.2 UI comm.veh. adapter set, comprising 6 adapters for testing Bosch UI comm.veh. 1 687 016 052
4.1b.3 UP adapter set, comprising 4 adapters for testing Bosch UP 1 687 016 053
4.1b.4 DHK mounting, required for testing UP components 1 687 016 049
4.1b.5 Injection chamber, required for testing UI components 1 682 312 044
4.2 Test DHK, required for CAM 847 if VPM 844 not present 1 688 901 119
4.3 Test DHK, required for CAM 847 if test DHK 1 688 901 034 + nozzle-retaining
nut 1 683 373 081 not present 1 688 901 120
5 Test sets for CRS = Common Rail System (CP, CPN, CRI, CRIN)
5.1 CRS 845 H basic test set for CR pumps (CP, CRI and CRIN) 1 687 002 845

56
Item Designation Order number Price excl. VAT

5.1.1 Update set from 1,600 bar to 1,800 bar, required for existing CRS 845 with
production date before 05 / 2006 1 687 001 612
5.1.2 Update set CRS 845 H, required for upgrading CRS 845 (1,800 bar)
1 687 001 845 to CRS 845 H (2,500 bar) 1 687 002 845 1 687 010 334
5.1.3 CP1 / CP1H pump set 1 687 010 341
5.1.4 CP2 pump set 1 687 010 342
5.1.4.1 Printed board to test CP2, required for already existing CRS 845 with
production date before 04 / 2004 1 688 400 320
5.1.5 CP3 pump set 1 687 010 182
5.1.5.1 Update set CP3.4, return connection for CP3.4 pumps, for customers
with “old” CP3 set 1 687 010 135.
1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 061
5.1.5.2 Supplement set MAN CP3.4, for CP3.4 MAN applications
(CP3 pump set is prerequisite) 1 687 001 619
5.1.6 CP Delphi / Denso / Siemens (other brand pump set)
successor set for 1 687 010 161 / ...162 / ...166 1 687 010 183
5.1.6.1 Update set CP Delphi / Denso / Siemens (other brand pump set), with new adapters
for CP other brand pumps, for customers with “old” CP other brand pump sets
1 687 010 1 61 / ...162 / ...166.
1 687 010 1 61 / ...162 / ...166 + 1 687 010 1 84 = 1 687 010 1 83 1 687 010 184
5.1.7 Test sets for CR injectors (CRI and CRIN from Bosch and other brands)
Please choose between CRI 846 H (item 5.1.7a) and CRI / CRIN 848 H (item 5.1.7b):
5.1.7a CRI 846 H Test set
for testing Bosch CRI (solenoid valve) passenger car + basic set for CRI Piezo,
other brand and commercial vehicle (CRS 845 or CRS 845 H is prerequisite).
When commissioning, calibration of rail pressure sensor must be carried out 1 687 002 846
5.1.7a.1 Update set for swivel device (for adaptation of Common Rail injectors),
required for existing CRI 846 with production date before 06 / 2006 1 688 120 174
5.1.7a.2 Update set CRI 846 H, required for upgrading CRI 846 (1,800 bar)
1 687 001 846 to CRI 846 H (2,500 bar) 1 687 002 846 1 687 010 335
5.1.7a.3 Adapter (Thread adaption and restricts system to 1,800 bar), required if set
combination CRS 845 (1,800 bar) and CRI 846 H (2,500 bar) or
CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used. 1 681 032 094
5.1.7a.4 CRIN Test set
only required if customer chooses not to opt for CRI / CRIN 848 H (item 2.3.1b).
For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H required:
for 1x CRIN clamp: 1x CRIN set 1 687 001 925,
for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line 1 684 463 711 1 687 001 925
5.1.7a.4.1 Adapter line, required of customer clamps 2x CRIN sets (1 687 001 925) 1 684 463 711
5.1.7a.4.2 Update set return line CRIN (extended return line),
required for “old” CRIN set 1 687 001 599.
1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623 1 687 016 060
5.1.7a.4.3 Update set clamp piece CRIN (additional clamp pieces for latest CRIN applications),
required for “old” CRIN set 1 687 001 599.
1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623 1 687 016 062
5.1.7b CRI / CRIN 848 H Test set
for testing Bosch CRI (solenoid valve) passenger car and commercial vehicle +
basic set for CRI Piezo, other brand (CRS 845 or CRS 845 H is prerequisite) 1 687 001 934
5.1.7b.1 Update set CRI / CRIN 848 H for a test expansion from up to 4 CRIN includes no
distribution rail 2,500 bar. For upgrading CRI 846 H (2,500 bar) 1 687 002 846 or
for upgrading CRI 846 (1,800 bar) 1 687 001 846. 1 687 010 349
5.1.7b.2 17 adapter sets and 35 cover plates for CRI / CRIN 848 H available soon
5.1.8 Test sets that can be used on CRI 846 H (Pos. 5.7.1a) or on CRI / CRIN 848 H (Pos. 5.7.1b)
5.1.8.1 CRI Delphi / Denso (CRI for other brand passenger car) will be delivered without
injection chamber 1 687 010 186

57
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT

5.1.8.1.1 Update set CRI Delphi / Denso with hose lines and software (above 1 Ohm testing),
required for “old” CRI Delphi / Denso 1 687 001 609.
1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 187
5.1.8.2 CRI Piezo (for CRI Piezo from Bosch, Siemens and Denso) 1 687 010 333
5.1.8.2.1 Hose lines (6 pc.) required for CRI Piezo (Denso injectors) if CRI Delphi/Denso
1 687 001 609 or 1 687 010 186 not already present 1 687 016 055
5.1.9 Accessory for CRI Delphi / Denso (Pos. 5.1.8.1) and CRI Piezo (Pos.5.1.8.2)
5.1.9.1 Injection chambers (OLD)(order 6 pc.), please use these injection chambers as long
as the new injection chamber set 1 685 438 631 is not available or instruct your
customers that SOL will be in Dec 2010 1 682 312 042
5.1.9.2 Injection chamber set (NEW) (Scope of delivery: 6 pc.) required for test set
CRI Piezo (Denso / Siemens Injectors) and CRI Delphi / Denso (solenoid valve).
Not required, if CRI  / CRIN 848 H is present.
Required, if CRI Delphi / Denso 1 687 001 609 or 1 687 010 186
(with production date before 11 / 2010) not already present 1 685 438 631
5.1.9.3 Test pressure line set 1,800 bar (6pc.)(if testing is only up to 1,800 bar),
to be used only with CRI 846 (1,800 bar), required for CRI Piezo
(Bosch injectors) and CRI Delphi / Denso (solenoid valve)
if CRI Delphi / Denso 1 687 001 609 not present.
Scope of delivery: 6x test pressure line 180° M14x1,5 to M14x1,5 1 687 010 185
5.1.9.4 Test pressure line set 2,500 bar (6pc.) (if testing up to 2,500 bar) only to be used
with CRI 846 H (2,500 bar) or CRI / CRIN 848 H required for CRI Piezo
(Bosch injectors) and CRI Delphi / Denso (solenoid valve).
Scope of delivery: 6x test pressure line 180° M16x1,5 zu M14x1,5 1 687 016 065
6 Accessory for Common Rail test sets (under item 5)
6.1 High pressure hose 2,500 bar, length: 1,000 mm,
useable for: CP1, CP2, CP3, CP1 / CP3, CP-Delphi / Denso / Siemens, CRI 846 H,
CRI / CRIN 848 H. Caution! If CP2 is used: 2x 1 687 016 064.
Scope of delivery: High pressure hose M16x1,5 to M16 / M14 / M12x1,5
Adapter curved M16x1,5 to M12x1,5, Nuts 1 687 016 064
6.2 High pressure hose 2,500 bar, length: 750 mm,
useable for: CRI / CRIN 848 H, CRIN test set
Caution! If CRI / CRIN 848 H is used: 4x 1 687 016 070,
if 1 CRIN test set is used: 1x 1 687 016 070,
if 2 CRIN test sets are used: 2x 1 687 016 070.
Scope of delivery: High pressure hose M16x1,5 to M16 / M14 / M12x1,5
Adapter curved M16x1,5 to M12x1,5, Nuts 1 687 016 070
6.3 High pressure hose 1,800 bar, length: 1,000 mm,
useable for CP with screw adaption M14 - straight, required if up to 1,800 bar
will be tested and the hose set 2,500 bar 1 687 016 064 is not present.
Scope of delivery: High pressure line M14x1,5 to M12x1,5 - straight 1 680 712 227
6.4 High pressure hose 1,800 bar, length: 1,000 mm,
useable for CP, CRIN test set with screw adaption M12 - straight, required if up to
1,800 bar will be tested and the hose set 2,500 bar 1 687 016 064 is not present.
If 1 CRIN test set is used: 1x 1 687 016 070,
if 2 CRIN test sets are used: 2x 1 687 016 070.
Scope of delivery: High pressure line M14x1,5 to M12x1,5 - straight 1 680 712 229
6.5 High pressure hose 1,800 bar, length: 1,000 mm,
useable for: CP with screw adaption M12 - 90°, required, if up to 1,800 bar
will be tested and the hose set 2,500 bar 1 687 016 064 is not present.
Scope of delivery: High pressure line M14x1,5 to M12x1,5 - 90° 1 680 712 230
6.6 Adapter, application for pumps and CRIN adaption. Hose side M12 -> M14 pump
or CRIN. Optional on offer, if no hose M14 / M14 1,800 bar is present.
Scope of delivery: Adapter M12x1,5 to M14x1,5 1 681 032 077
Accessories for test benches
7 Accessories for test benches
7.1 Drive coupling without play, required for CRS 845 H and CAM 847 1 686 401 024
7.1.1 Intermediate flange, required for CRS 845 H and CAM 847 1 685 700 140

58
Item Designation Order number Price excl. VAT

7.2 Clamping bracket, required for all VE, VR, CRS 845 H 1 688 010 129
7.3 Lubrication supply (voltage 200 to 500 volt), required for CP2 / CP3.4 pumps or CAM 847 1 687 001 362
7.3.1 Conversion kit for lubrication supply, only required for CAM 847 and for
lubrication supply 1 687 001 362 with production before 01 / 2009 1 687 010 169
7.4 Riser retrofit kit required for KMA with production date before 04 / 2001 1 687 001 544
Please choose a transformer (item 7.5a and item 7.5b):
7.5a Transformer conversion kit 400 - 500 V / EPS 815, required for VPM 844, CRI 846 H,
CRI / CRIN 848 H only for EPS 815 with production date before 07 / 2005 1 687 001 800
7.5b Transformer conversion kit 200 - 240 V / EPS 815, required for VPM 844, CRI 846 H,
CRI / CRIN 848 H only for EPS 815 with production date before 07 / 2005 1 687 001 801
7.6 Heat exchanger, required for CRS 845 H, VPM 844 and CAM 847 1 687 010 336
7.6.1 Update set for heat exchanger (2,500 bar), required for update set CRS 845 H (1 687 010 334)
1 687 010 130 + 1 687 010 337 = 1 687 010 336 1 687 010 337
7.6.2 Heat exchanger supplement to 12 channel, required for testing CR pumps with
delivery capacity > 160 l / h 1 687 001 557
7.7 Precision constant voltage regulator (included in retrofit kit VPM 844),
required for CRI 846 H, CRI / CRIN 848 H and CAM 847 1 687 022 873
7.7.1 Assembly set, required when purchasing precision constant
voltage regulator (1 687 022 873) 1 687 016 043
7.8 CRI 800 (CRI 846 control unit) required for CAM 847 if CRI 846 not present 1 687 023 369
7.9 Speed sensor, required for CAM 847 if VPM 844 not present 1 687 224 963
7.10 Connection line for speed sensor, required for CAM 847, if VPM 844 not present 1 684 465 499
7.11 EMV kit, required for CAM 847 if VPM 844 not present 1 687 016 042
7.12 Temperature sensor, required for CAM 847 if CRI 846, CRI 846 H or
CRI/CRIN 848 H not present 1 687 016 033
8 Test instrument (MGT or KMA)
Please choose as follows between MGT (item 8.1a) or KMA (item 8.1b):
8.1a MGT – measuring glass measuring systems
Please choose as follows between MGT 812 (item 8.1a.1) or MGT 824 (item 8.1a.2):
8.1a.1 MGT 812 measuring glass holder incl. measuring glass control unit (lift and turn counter) 0 683 812 001
8.1a.1.1 Measuring glass light MGT 812 (50 Hz) 1 687 001 393
8.1a.1.2 Measuring glass light MGT 812 (60 Hz) 1 687 001 394
8.1a.2 MGT 824 measuring glass holder incl. measuring glass control unit (lift and turn
counter) with lateral offset for 4 unit loading and means of using larger
measuring glasses 0 683 824 001
8.1a.2.1 Measuring glass light MGT 824 (50 Hz) 1 687 001 395
8.1a.2.2 Measuring glass light MGT 824 (60 Hz) 1 687 001 396
8.1a.2.3 Measuring glass holder adapter with 12 x 155 ml measuring glasses and
12 x 600 ml measuring glasses 1 688 005 065
8.1a.2.4 Supplement kit für MGT 824 (double unit loading)
from 12 x 44 ml measuring glasses to 24 x 44 ml measuring glasses
and from 12 x 260 ml measuring glasses to 24 260 ml measuring glasses 1 687 001 414
8.1b KMA – Continuous measuring systems
Please choose as follows between KMA 802 (item 8.1b.1) or KMA 822 (item 8.1b.2):
8.1b.1 KMA 802 continuous measuring system, 19" TFT display unit for assembly on test
bench, required for VPM 844, CRS 845 H, CAM 847 0 683 802 001
8.1b.2 KMA 822 continuous measuring system, 19" TFT display unit for assembly
incl. trolley required for VPM 844, CRS 845 H, CAM 847 0 683 822 001
9 Computer unit (essential for KMA)
Please choose as follows between CR / UI / UP- (item 8.1b.1) or
CR / UI / UP / VP computer (item 8.1b.2):

59
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT

9.1.a CR / UI / UP computer, required for KMA 8xx, CAM 847, CRS 845 H,
(Win2000, Celeron 1,1 GHz, 256 RAM, HDD 40 GB, CD / DVD-LW, PCI-COM2 / 
-COM3 / -COM4, no keyboard) required for KMA 8xx, CAM 847, CRS 845 H 1 687 022 958
9.1.b CR / UI / UP / VP computer, required for KMA 8xx, CAM 847, CRS 845 H, VPM 844
(Win2000, Celeron 1,1 GHz, 256 RAM, HDD 40 GB, CD / DVD-LW, PCI-COM2 / 
-COM3 / -COM4, VPM 844 ISO module, SVTW card, Smart CAN card, no keyboard) 1 687 023 582
9.1.1 Update set for converting all generations of Win2000
CR / UI / UP computer (e.g. 1 687 022 887, 1 687 022 958)
auf CR / UI / UP / VP computer (1 687 023 582) 1 687 001 949
9.1.2. Interface module VPM 844 ISO requested, if printed board 1 688 400 304
is defect in “old” computer 1 687 022 959 or interface module defect in
computer 1 687 023 582 1 687 023 524
9.1.3 Update set for conversion WinME to Win2000, required for CAM 847,
CRS 845 H, VPM 844 if WinME present 1 687 001 555
9.1.4 COM 4 interface required for CAM 847 if CRI 846, CRI 846 H or
CRI / CRIN 848 H not present 1 687 016 034
9.2 Keyboard
Please choose suitable keyboard:
9.2.a ASCII keyboard (German) 1 687 022 354
9.2.b ASCII keyboard (US) 1 687 022 356
9.2.c ASCII keyboard (French) 1 687 022 360
9.2.d ASCII keyboard (Spanish) 1 687 022 358
9.2.e ASCII keyboard (Italian) 1 687 022 361
9.2.f ASCII keyboard (Danish) 1 687 022 359
9.2.g ASCII keyboard (Dutch) 1 687 022 377
9.2.h ASCII keyboard (Finnish / Swedish) 1 687 022 379
9.2.i ASCII keyboard (Greek) 1 687 022 392
9.2.j ASCII keyboard (Turkish) 1 687 022 378
9.2.k ASCII keyboard (Polish) 1 687 022 397
9.2.l ASCII keyboard (UK) 1 687 022 357
9.2.m ASCII keyboard (Czech) 1 687 022 396
9.2. a-m Protection hood for standard PC keyboard 1 685 510 165
9.2. i & b Protection hood for US English / Greek PC keyboard 1 685 510 166
9.3 Printer
9.3.1 Inkjet printer PDR 374 incl. USB connecting line 1 687 001 850
10 Software (database of test specifications, ESI)
10.1 CD ESI[tronic]-A 1 987 729 002
10.2 CD ESI[tronic]-D 1 987 729 012
10.3 CD ESI[tronic]-K1 1 987 729 261
10.4 CD ESI[tronic]-W 1 987 729 032
10.5 CD TestData - update subscription, required for VPM 844, CRS 845 H or CAM 847 1 687 370 270
11 Maintenance tools
11.1 Dial gauge, service dept. calibration tool for CAM 847 1 687 233 112
12 Service
12.1 Calibrating oil 25 l
Required in EPS 815: 50 l necessary
Required in EPS 708: 55 l necessary
Required in EPS 200: 7 l necessary 5 980 570 025
12.2 User training
12.3 Freight, packaging disposal
12.4 Installation, initial operation, instruction, training courses
12.5 Travel flat rate

60
Product offer sheet:
EPS 708
Item Designation Order number Price excl. VAT

Test benches
1 Test benches for CR pumps and CR injectors incl. measuring system
Please choose a test bench:
1.1 Test benches incl. integrated cooling system
1.1a EPS 708 400 volt 0 683 708 020
1.1b EPS 708 200 / 220 / 230 / 240 volt 0 683 708 021
1.2 Test benches – without internal cooling system (external water connection)
1.2a EPS 708 400 volt 0 683 708 001
1.2b EPS 708 200 / 220 / 230 / 240 volt 0 683 708 002
1.3 Cooler retrofit kit 200 - 400 volt 1 687 001 951
Test sets (for Common Rail System, CRS 845 H included in items supplied with EPS 708)
2 Test sets for CRS = Common Rail System (CPN,CRI, CRIN)
2.1 CP1 / CP3 pump set. Note: Lubrication supply required for CP3.3 / 3.4,
existing CP1 and CP3 set can be used on EPS 708 1 687 010 346
2.1.1 Update set CP3.4 return connection for CP3.4 pumps for customers with
“old” CP3 set 1 687 010 135
1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 061
2.1.2 Supplement set MAN CP3.4 for CP 3.4 MAN applications (CP3 and CP1 / CP3
pump set is prerequisite) 1 687 001 619
2.2 CP Delphi / Denso / Siemens (other brand pump set) successor kit for
1 687 010 161 / ...162 / ...166 1 687 010 183
2.2.1 Update set CP Delphi / Denso / Siemens (other brand pump set) with new adapters
for other brand CP pumps for customers with “old” other brand CP
pump sets 1 687 010 161 / ...162 / ...166.
1 687 010 161 / ...162 / ...166 + 1 687 010 184 = 1 687 010 183 1 687 010 184
2.3 Test sets for CR injectors (CRI and CRIN from Bosch and other brands)
Please chosse between CRI 846 H (Pos 2.3.1a) and CRI / CRIN 848 H (Pos 2.3.1b):
2.3.1a CRI 846 H Test set for testing Bosch CRI (solenoid valve) passenger car + basic set
for CRI Piezo, other brand and commercial vehicle (CRS 845 or CRS 845 H is
prerequisite). When commissioning, calibration of rail pressure sensor must be
carried out 1 687 002 846
2.3.1a.1 Update set for swivel device (for adaptation of Common Rail injectors).
When commissioning, calibration of rail pressure sensor must be carried out 1 688 120 174
2.3.1a.2 Update set CRI 846 H, required for upgrading CRI 846 (1,800 bar) 1 687 001 846
to CRI 846 H (2,500 bar) 1 687 002 846 1 687 010 335
2.3.1a.3 Adapter (Thread adaption and restricts system to 1,800 bar), required if set
combination CRS 845 (1,800 bar) and CRI 846 H (2,500 bar) or CRS 845 H
(2,500 bar) and CRI 846 (1,800 bar) are used. 1 681 032 094
2.3.1a.4 CRIN Test set only required if customer chooses not to opt for CRI / CRIN 848 H
(item 2.3.1b).
For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H required:
for 1x CRIN clamp: 1x CRIN set 1 687 001 925,
for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line 1 684 463 711 1 687 001 925
2.3.1a.4.1 Adapter line, required if customer clamps 2x CRIN set (1 687 001 925) 1 684 463 711
2.3.1a.4.2 Update set return line CRIN (extended return line), required for “old” CRIN
set 1 687 001 599. 1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623 1 687 016 060
2.3.1a.4.3 Update set clamp piece CRIN (additional clamp pieces for latest CRIN applications),
required for “old” CRIN set 1 687 001 599.
1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623 1 687 016 062
2.3.1b CRI / CRIN 848 H Test set, for testing Bosch CRI (solenoid valve) passenger car and
commercial vehicle + basic set for CRI Piezo, other brand (CRS 845 or CRS 845 H
is prerequisite) 1 687 001 934

61
Product offer sheet:
EPS 708
Item Designation Order number Price excl. VAT

2.3.1b.1 Update set CRI / CRIN 848 H, for a test expansion from up to 4 CRIN, includes no
distribution rail 2,500 bar. For upgrading CRI 846 H (2,500 bar) 1 687 002 846 or
for upgrading CRI 846 (1,800 bar) 1 687 001 846. Caution! Customer needs to
upgrade additionally to CRI 846 H, if EPS 708 is used (see Pos.2.3.1a.2) 1 687 010 349
2.3.1b.2 17 adapter sets and 35 cover plates for CRI / CRIN 848 H available soon
2.3.2 Test sets that can be used on CRI 846 H (item 2.3.1a) or
on CRI / CRIN 848 H (item 2.3.1b)
2.3.2.1 CRI Delphi / Denso (CRI for other brand passenger car) will be delivered without
injection chamber 1 687 010 186
2.3.2.1.1 Update set CRI Delphi / Denso with hose lines and software (above 1 Ohm testing),
required for “old” CRI Delphi / Denso 1 687 001 609.
1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 187
2.3.2.2 CRI Piezo (for CRI Piezo from Bosch, Siemens and Denso) 1 687 010 333
2.3.2.2.1 Hose lines (6 pc.) required for CRI Piezo (Denso injectors) if CRI Delphi/Denso
1 687 001 609 or 1 687 010 186 not already present 1 687 016 055
2.3.3 Accessory for CRI Delphi / Denso (item 2.3.2.1) and CRI Piezo (item 2.3.3)
Injection chambers (OLD) (order 6 pc.),
please use these injection chambers as long as the new injection chamber set
1 685 438 631 is not available or instruct your customers that SOL will be in Dec 2010 1 682 312 042
2.3.3.1 Injection chambers (NEW) (Scope of delivery: 6 pc.), required for test set CRI Piezo
(Denso / Siemens Injectors) and CRI Delphi / Denso (solenoid valve).
Not required, if CRI  / CRIN 848 H is present.
Required, if CRI Delphi / Denso 1 687 001 609 or 1 687 010 186
(with production date before 11 / 2010) not already present 1 685 438 631
2.3.3.2 Test pressure line set 1,800 bar (6 pc.) (if testing is only up to 1,800 bar),
to be used only with CRI 846 (1,800 bar), required for CRI Piezo
(Bosch injectors) and CRI Delphi / Denso (solenoid valve) if CRI Delphi / Denso
1 687 001 609 not present.
Scope of delivery: 6x test pressure line 180° M14x1,5 to M14x1,5 1 687 010 185
2.3.3.3 Test pressure line set 2,500 bar (6 pc.) (if testing up to 2,500 bar),
to be used only with CRI 846 H (2,500 bar) or CRI / CRIN 848 H, required for
CRI Piezo (Bosch injectors) and CRI Delphi / Denso (solenoid valve).
Scope of delivery: 6x test pressure line 180° M16x1,5 zu M14x1,5 1 687 016 065
3 Accessory for Common Rail test sets (under item 2)
3.1 High pressure hose 2,500 bar, length: 1,000 mm
useable for: CP1, CP3, CP1 / CP3, CP-Delphi / Denso / Siemens, CRI 846 H,
CRI / CRIN 848 H. Caution! If CP2 is used: 2x 1 687 016 064.
Scope of delivery: High pressure hose M16x1,5 to M16 / M14 / M12x1,5
Adapter curved M16x1,5 to M12x1,5, Nuts 1 687 016 064
3.2 High pressure hose 2,500 bar, length: 750 mm
useable for: CRI / CRIN 848 H, CRIN test set
Caution! If CRI / CRIN 848 H is used: 4x 1 687 016 070,
if 1 CRIN test set is used: 1x 1 687 016 070,
if 2 CRIN test sets are used: 2x 1 687 016 070.
Scope of delivery: High pressure hose M16x1,5 to M16 / M14 / M12x1,5
Adapter curved M16x1,5 to M12x1,5, Nuts 1 687 016 070
3.3 High pressure hose 1,800 bar, length: 1,000 mm
useable for: CP with screw adaption M14 - straight, required, if up to 1,800 bar
will be tested and the hose set 2,500 bar 1 687 016 064 is not present.
Scope of delivery: High pressure line M14x1,5 to M12x1,5 - straight 1 680 712 227
3.4 High pressure hose 1,800 bar, length: 1,000 mm
useable for CP, CRIN test set with screw adaption M12 - straight, required, if up to
1,800 bar will be tested and the hose set 2,500 bar 1 687 016 064 is not present.
If 1 CRIN test set is used: 1x 1 687 016 070,
if 2 CRIN test sets are used: 2x 1 687 016 070.
Scope of delivery: High pressure line M14x1,5 to M12x1,5 - straight 1 680 712 229

62
Item Designation Order number Price excl. VAT

3.5 High pressure hose 1,800 bar, length: 1,000 mm

useable for: CP with screw adaption M12 - 90°,
required, if up to 1,800 bar will be tested and the hose set 2,500 bar
1 687 016 064 is not present.
Scope of delivery: High pressure line M14x1,5 to M12x1,5 - 90° 1 680 712 230
3.6 Adapter
Application for pumps- and CRIN adaption
Hose side M12 -> M14 pump or CRIN. Optional on offer,
if no hose M14 / M14 1,800 bar is present.
Scope of delivery: Adapter M12x1,5 to M14x1,5 1 681 032 077
Accessories for test benches
4 Accessories for test benches
4.1 Clamping bracket, required for all CR pumps 1 688 010 129
4.2 Lubrication supply (only to be used on EPS 708), required for CP3.4 pumps 1 687 001 931
5 Computer unit (computer included in items supplied with EPS 708)
5.1 Keyboard
Please choose suitable keyboard:
5.1a ASCII keyboard (German) 1 687 022 368
5.1b ASCII keyboard (US) 1 687 023 385
5.1c ASCII keyboard (French) 1 687 022 792
5.1d ASCII keyboard (Spanish) 1 687 023 387
5.1e ASCII keyboard (Italian) 1 687 022 810
5.1f ASCII keyboard (Danish) 1 687 023 388
5.1g ASCII keyboard (Dutch) 1 687 023 389
5.1h ASCII keyboard (Finnish / Swedish) 1 687 023 390
5.1i ASCII keyboard (UK) 1 687 023 386
5.1j ASCII keyboard (Czech) 1 687 023 391
5.1.a-j Protection hood for standard PC keyboard 1 685 510 165
5.1.b Protection hood for US English / Greek PC keyboard 1 685 510 166
6 Printer
6.1 Inkjet printer PDR 374 incl. USB connecting line 1 687 001 850
7 Software (database of test specifications, ESI)
7.1 CD ESI[tronic]-A 1 987 729 002
7.2 CD ESI[tronic]-D 1 987 729 012
7.3 CD ESI[tronic]-K1 1 987 729 261
7.4 CD ESI[tronic]-W 1 987 729 032
7.5 CD TestData – update subscription required for VPM 844, CRS 845 H or CAM 847 1 687 370 270
8 Service
8.1 Calibrating oil 25 l
Required in EPS 815: 50 l when commissioning
Required in EPS 708: 55 l when commissioning
Required in EPS 200: 7 l when commissioning 5 980 570 025
8.2 User training
8.3 Freight, packaging disposal
8.4 Installation, initial operation, instruction, training courses
8.5 Travel flat rate

63
Software for replacement and repair

Well equipped for Diesel and electrical systems: Use

the timesaving ESI[tronic] software with practical
Troubleshooting Instructions to replace and repair defec-
tive components of modern vehicle systems and to
exploit new sales opportunities.

ESI[tronic]-K "Components repair instructions"

Ñ Repair instructions, service information and telegrams
for Diesel and electrical system components
Ñ Direct interaction of information from ESI[tronic]-D The TestData CD
and ESI[tronic]-E, e.g. spare parts, and ESI[tronic]-W Test specifications for Bosch Common Rail high-pressure
pumps, Common Rail injectors and VP 29/30/44 distribu-
ESI[tronic]-D "Diesel replacement parts" tor injection pumps (obtainable by subscription, can be
Ñ Most comprehensive catalogue for Bosch Diesel ordered via the ESI[tronic] ServiceLine).
products
Ñ Around 51,000 spare-parts lists with over 380,000
individual parts New: In addition to our own test values CD "TestData",
Ñ Exploded drawings in highest quality test values for Diesel components from Delphi,
Ñ Stepless zoom function Denso and Conti/Siemens for EPS 815 and EPS 200
are available from the data provider Refdat and can
ESI[tronic]-W "Diesel test data"
be downloaded from the workshop under
Ñ Test specifications of around 12,000 inline fuel-injec-
www.refdat.net
tion pump combinations and for approx. 2,000 VE
pumps
Ñ Complete test operation from obtaining measured
values to log printing
Ñ All test steps are displayed in optimized order

ESI[tronic]-K/W "Archive"
Every new customer receives the archive data of
ESI[tronic]-K and W once, and free of charge, with the
ESI[tronic] subscription.

64
Training for success

With selective technical training, always one step Ñ Zexel injection pumps
ahead of the competition 1 987 727 558
Training in one of our training centers provides the Ñ Repair and testing of Bosch Common Rail injectors
theory and practice of the necessary basic knowledge for passenger car and commercial vehicle and testing
for successful diagnosis and repair. of external injectors
1 987 726 283
Ñ Comprehensive transfer of knowledge of modern Ñ Repair and testing of Unit Injector UI (pump-nozzle)
Diesel systems by the system developer Bosch and Unit Pump UP for passenger car and commercial
Ñ Instruction in methodical procedures during trouble- vehicle
shooting 1 987 726 286
Ñ Learning by doing Ñ WBT Web Based Training EDC (CD-ROM)
Ñ Practical training in groups on active vehicles and Ñ EDC passenger car practical training for WBT
operational engines 1 987 726 210
Ñ Firsthand instruction in the newest systems and Ñ Diesel vehicle technology 1
components 1 987 727 562
Ñ Modern, extensive training equipment Ñ Diesel vehicle technology 2
Ñ Highly qualified practice-oriented trainers and insider 1 987 727 557
know-how Ñ Diesel commercial vehicle technology
Ñ Training according to the most modern didactical 1 987 727 563
methods Ñ European On-Board Diagnosis on Diesel Vehicles
(passenger car / commercial vehicle)
The following is a selection of courses offered: 1 987 726 280
Ñ Bosch in-line fuel-injection pumps and mechanical Ñ Diagnosis on Bosch Common Rail Systems for pass. cars
controller - Basic 1 987 727 550 1 987 726 292
Ñ Bosch distributor injection pumps model VE, VE-EDC,
VP 29/30/44 New:
1 987 727 552 Ñ High-pressure pump/CR system type CP2/CPN2
Ñ High-pressure pump/CR system 1 987 727 574
1 987 727 568 Ñ Exhaust-gas treatment in commercial vehicles
Ñ EDC in-line fuel-injection pumps (electronically 1 987 727 577
controlled in-line fuel-injection pumps and actuator)
65
1 987 727 555
Outlook: Continuous further development

Stable and future-proof Planned test equipment

The EPS 815 component test bench is the reliable
Ñ Special accessories CRI Piezo for EPS 200
basis in the long term for testing the newest Diesel
Ñ Special accessories CRI commercial vehicles
components. To accomplish this, Bosch continuously
develops appropriate test equipment for further com- external brands
ponents from Bosch and other manufacturers. Ñ Special accessories CP4
Ñ Special accessories UI/UP external brands
The following list shows the accessory sets which will
be available in the near future.

List of abbreviations used

CP1 Common Rail high pressure pump type 1 NBF Needle motion sensor
CP1H Common Rail high pressure pump type 1 NIMA Injection quantity comparison (commercial vehicle)
(Heavy duty version) RP Inline fuel-injection pump
CP2 Common Rail high pressure pump type 2 UI-P Unit injector (passenger car)
CP3 Common Rail high pressure pump type 3 UI-N Unit injector (commercial vehicle)
CRI Common Rail injector (passenger car) UP Unit pump
CRIN Common Rail injector (commercial vehicle) VE Distributor fuel-injection pump
DHK Nozzle holder assembly VP44 Radial piston pump (distributor fuel-injection pump)
EPS Injection pump test bench VP29 Axial piston pump (distributor fuel-injection pump)
IMA Injection quantity comparison (passenger car) VP30 Axial piston pump (distributor fuel-injection pump)
ISA Injection voltage comparison
KMA Continual quantity analysis

66
Our knowledge, your success:
Bosch Diagnostics

Diagnostics –
the key to the
automotive workshop
of the future
Motor vehicle systems
are becoming increas-
ingly complex; the
demands placed on
qualified ­diagnosis
in workshops are
­rising. For professional
­service on mod­ern
vehicles, Bosch pro-
vides every­thing at one
stop, ­perfectly coordi-
nated: test technology,
­software, technical
training and hotline,
supplemented by parts
in ­initial equipment
quality.

ESI[tronic]: Software for ­ Test Equipment: Matched to Service Training: Knowledge Technical Hotline: Support
diagnostics and service each workshop type as a factor of success from the system developer
Ñ Simple operation Ñ Optimized combination of Ñ Comprehensive training Ñ Support in difficult technical
Ñ Rapid access hardware and software for programs for automotive situations
Ñ Modular structure rapid troubleshooting, qualified workshops Ñ Skills covering all brands
Ñ Comprehensive market repair and high time savings Ñ Practical training courses and manufacturers
coverage Ñ PC-based test technology of Ñ Highly qualified trainers
Ñ Continually updated the latest generation with with practical experience
Ñ Universal operation extendable modules
regardless of manufacturer
67
 Bosch: bringing you
the workshop of the future
For over 120 years, Bosch innovations have been keeping vehicles
on the road and getting people to and from their destinations while
improving safety and peace of mind along the way.
Bosch Automotive Aftermarket offers workshops and retailers a
comprehensive portfolio of products that is unmatched worldwide:
AA-DGP/MKT WAW 3226 EN 11.2010 Technical changes and program modifications are reserved

Ñ Efficient diagnostics
Ñ Innovative workshop equipment
Ñ Quick, reliable delivery
Ñ The world’s most comprehensive range of spare parts –
including both new and remanufactured
Ñ Workshop concepts to meet every requirement
Ñ Comprehensive training
Ñ Targeted sales and marketing support
Ñ A competent service hotline
Ñ 24-hour online workshop services
Ñ Affordable leasing services for workshop equipment and software

From parts to scheduling, organization, and results, our solutions are

combined with additional services to ensure your needs will be perfectly
met, helping you to maximize your potential.

Workshop tip:
With its expertise from original equipment, Bosch offers all Diesel specialists
a holistic range of workshop test equipment, software, training and know-
how. For consolidating Diesel business today and in the future.

Diagnostics and parts: you only find both at Bosch.

Where to find original Bosch Quality

Fuel-supply pumps and tools in
premium quality from Bosch
Superior technology and high depend-
ability: From the original equipment
through motor racing to the spare
parts market. Bosch always delivers
quality.

Robert Bosch GmbH

Automotive Aftermarket
Business Unit Diagnostics
73201 Plochingen
Germany

68 www.bosch-diagnostics.com