Enviando 12stallmanure
Enviando 12stallmanure
C O L L E G E O F A G R I C U LT U R A L S C I E N C E S
A G R I C U LT U R A L R E S E A R C H A N D C O O P E R AT I V E E X T E N S I O N
2
Stall Waste Production and each stall, about 60 to 70 pounds of waste to handle. There are several
Characteristics total waste material is removed daily. common stall bedding materials and
This results in about 12 tons of waste each has different characteristics in
Manure includes both the solid and a year per stall with 8.5 tons being handling, field application, suitabil-
liquid portions of waste. Horse ma- manure from a 1,000-pound horse. ity to composting, and acceptance for
nure is about 60% solids and 40% The density of horse manure is sales. Availability and cost of bedding
urine. On average, a horse produces about 63 lb/ft3. Therefore, 51 pounds materials in the stable area will prob-
0.5 ounces of feces and 0.3 fluid of manure would occupy about 0.81 ably have the greatest influence on
ounces of urine per pound of body cubic feet. The soiled stall bedding bedding selection. (See Bedding
weight every day. A 1,000-pound removed with this manure would be Characteristics Tables 1 and 2)
horse produces about 31 pounds of about twice this volume, so the total The manure management needs
feces and 2.4 gallons of urine daily, volume of stall waste removed per day of pastured horses are different than
which totals around 51 pounds of per 1,000 pound horse may be esti- stabled horses. The field-deposited
total raw waste per day (Figure 1). mated as 2.4 ft3. To put all these num- manure is beneficial as it serves as a
Soiled bedding removed with the bers in perspective, annual stall waste fertilizer. Substantial amounts of
manure during stall cleaning may from one horse would fill its 12 ft x manure can accumulate where
account for another 8 to 15 pounds 12 ft stall about 6-feet deep (assumes horses congregate around gates, wa-
per day of waste. The volume of no settling). Plan now for handling terers, favorite shade areas, feeders,
soiled bedding removed equals al- this material! and shelters. These areas should be
most twice the volume of manure re- Barn chores include a daily cleaned weekly for better pasture
moved, but varies widely depending cleanout of manure and soiled bed- management, parasite control, and
on management practices. So for ding, leading to a steady stream of to diminish fly breeding. Manure
Figure 1. Daily manure and stall waste production from a typical 1,000-pound
horse.
Manure Daily
Stall Waste
Daily
Table 1. Approximate water absorption collected from paddocks and pas- Environmental Impact
of dry bedding materials (typically 10% tures may be added to the stall waste
stockpile. Minimizing Nuisances
moisture).
Horse manure has been consid- For a suburban setting, one potential
[Reproduced with permission from Livestock Waste
Facilities Handbook, MWPS-18.] ered a valuable resource rather than problem includes overcoming mis-
a “waste.” Fertilizer value of the 81⁄ 2 conceptions about the nuisance and
Lbs of water tons of manure produced annually by pollution potential of horse facilities.
absorbed
per lb of a 1,000-pound horse is about 102 Most people enjoy horses, yet neigh-
Material bedding pounds of nitrogen, 43 pounds of bors can be more concerned that
Wheat straw 2.2 P2O5 (phosphorus pentoxide [phos- horses are manure-generating, fly
Hay—chopped, mature 3.0 phate] = 43.7% P), and 77 pounds of and odor machines. A horse facility
Tanning bark 4.0 K2O (potash = 83% K). The nutrient operating with a large number of
content of horse manure can also be horses on limited acreage can inten-
Fine bark 2.5
represented as 12 lb/ton of N, 5 lb/ sify nuisance problems not noticed
Pine chips 3.0
ton of P2O5, and 9 lb/ton of K2O (nu- at small stables. Generally in the
Pine sawdust 2.5 Northeast, 2 to 3 acres of good pas-
trient values for any manure vary
Pine shavings 2.0 widely so these are only guidelines). ture per horse is needed for summer
Hardwood chips, shavings, sawdust* 1.5 Traditionally, nitrate-nitrogen is the feeding purposes. More horses per
Corn shredded stover 2.5 component that presents the most acre are common and successfully
Corn cobs, ground 2.1 pollution potential since it moves managed with supplemental feeding.
Not recommended for horse stall bedding: flax straw, oat
freely in the soil. Most of horse Fortunately, careful management
straw, black cherry, and walnut wood products. The horse manure’s nitrogen is contained in the and attention to detail can overcome
may eat oat straw. urine. potential problems of intensive horse
*Walnut shavings cause founder so all hardwood These values are an average for operations.
shavings should be avoided on the chance that some horse manure (urine and feces). Pests commonly associated with
walnut shavings could be mixed in.
With the large amount of bedding animal agriculture are flies and small
material mixed with manure in typi- rodents, such as mice and rats. Flies
cal stall waste, the fertilizer nutrient and odors are the most common
Table 2. Hay and bedding material value would vary (see Direct Disposal complaints, but proper manure man-
density. section). agement can virtually eliminate farm
[Reproduced with permission from Livestock Waste pests and odors. Figure 2 shows some
Facilities Handbook, MWPS-18.] simple, yet important site-planning
Form Material Density lb/ft3 features to minimize nuisances asso-
ciated with manure management.
Loose Alfalfa 4
Non-legume hay 4 Insects. It is always easier and more
Straw 2–3 effective to prevent fly breeding than
Shavings 9
it is to control adult flies. Eliminat-
ing the habitat required by the lar-
Sand 105
vae to hatch and grow significantly
Baled Alfalfa 8
reduces fly populations. Because flies
Non-legume hay 7 deposit eggs in the top few inches of
Straw 5 moist manure, minimizing moist
Wood shavings 20 manure surface area is one reduction
Chopped Alfalfa 6 strategy. Eggs can hatch in as little as
Non-legume hay 6 7 days under optimal temperature
Straw 7 and moisture conditions.
Fly breeding season
starts when spring
temperatures get
above 65 ° F and
ends at the first
killing frost in
4
the fall. Under ideal breeding condi- ets are excellent feeding grounds for Preventing Water Pollution
tions, it has been calculated that one rodents. Concrete floors and founda- Manure Pile Runoff. Any on-site ma-
fly can produce 300 million offspring tions deter rodent entry as do metal nure storage should not contribute
in about 60 days! Few flies will de- shields on doors and screens over to ground or surface water pollution.
velop if manure is removed from the small openings. Young mice can Leachate is the brownish liquid that
stable site or made undesirable for squeeze through an opening as small has “leached” from the solid pile con-
fly breeding within a maximum 7-day as 1⁄ 4 inch. Overfed, pet cats are not tents and drains off a waste pile bot-
cycle. usually good mousers but a barn cat tom. Not all piles will have leachate;
Keep manure as dry as possible, can deter rodents. Poison bait is not in fact, proper management can
below 50% moisture, to make it less often safe around horse facilities due avoid leachate formation. Stall waste
desirable for egg deposition. Spread to the presence of pets and children; is typically very dry with little
manure out in thin layers during field however, secure bait boxes are leachate. When water or pure ma-
application or field dragging, or keep effective. nure, such as from paddock or arena
out precipitation by roofing or cleanup, is added, some leachate may
Odor. Nuisance odor from the horses
tarping the permanent holding area form. A covered storage area will have
themselves is generally minimal. Of-
and covering any dumpsters or tem- much less leachate than one exposed
fensive odors can be generated from
porary manure storage. Cleaning up to precipitation. Prevent any pile
manure. If manure is allowed to de-
decaying organic material is essential leachate from contaminating
compose without enough oxygen, it
to fly control. Filth flies lay eggs in groundwater or nearby waterways by
will be anaerobic (without oxygen)
any decaying organic matter includ- capturing or diverting it. A concrete
and will usually produce offensive
ing spilled feed, manure left in stall pad with sidewalls is necessary to con-
odors. Aerobic (with oxygen) decom-
corners, grass clippings, and manure tain leachate from very large, uncov-
position, such as composting, does
piles. Store small amounts of manure ered piles. Leachate drainage to a
not produce such odors because the
in containers with tight-fitting lids. treatment system such as a grassed
microbes decomposing the waste use
Cleaning up spilled grain will not infiltration area (see Vegetated Filter
the nutrients and produce odor-free
only suppress filth fly populations but Area sidebar) is necessary to prevent
compounds (water vapor and carbon
will also reduce feed sources for mice runoff to geologically and socially
dioxide, for example) as a by-prod-
and rats. Further information is avail- sensitive areas. Another potential
uct. Anticipate some odor from the
able in Pest Management Recommenda- source of water pollution is from
manure storage area since fresh ma-
tion for Horses (see Additional field-applied manure that is subject
nure is added daily. Place the area
Resources). to surface runoff conditions or is de-
downwind of the stable facility and
Rodents. Clean out trash, dumps, residential areas to minimize odor posited near waterways. Apply stall
piles of old lumber or manure, and problems. Summer breezes are the manure so runoff is minimized;
garbage where rats and mice hide. main concern if winter and summer guidelines are provided in the Direct
Keep weeds trimmed around build- prevailing wind directions are not the Disposal section.
ings to reduce hiding places. Stacked same. Neighbors will be less tolerant Stall Flooring. The type of stall floor-
feedbags create ideal passageways in during warm weather as they are out- ing may determine the potential for
which rodents can eat, hide, and doors more often and have open groundwater pollution from the
breed. Store feed in rodent-proof house windows. stable. Concrete, most asphalt, and
bins, preferably metal or lined with well-packed clay floors are consid-
Aesthetics. Another nuisance associ-
metal or wire mesh. A 30-gallon trash ered impermeable to water flow.
ated with waste management can be
can will hold a 100-pound sack of However, with any stall flooring ma-
the visual aspect of large manure stor-
feed. Feed from these containers terial, there is so much bedding used
age piles. Keep the storage site
rather than from an open bag, and in horse stalls that urine and any liq-
screened from view with vegetation,
clean up any spills immediately. Ar- uid from the manure are soaked up
fencing, and/or by location in a re-
eas under feed bins, bunks, and buck- by bedding. Therefore, free urine in
mote area. A well-designed and man-
aged stall waste facility can be reason- contact with the flooring material is
ably contained and not offensive minimized compared to other live-
visually. Screening the storage site is stock housing. Drains are not neces-
worthwhile because “out of sight is sary in horse stall floors, except un-
out of mind,” if the storage is other- der circumstances noted below.
wise well managed.
5
Figure 2. Farm plan showing manure management for minimizing nuisances. wide) is positioned along the front
stall wall in the aisle floor. This gut-
ter would then slope along the aisle
Diversion of any runoff Site Manure Storage toward drains. Horse Stable Flooring
— to grassed area — on high ground Materials and Drainage has more in-
— away from waterways — away from buildings formation.
— not in paddock/pasture
— accessible to stable The floor in an open-sided shed
— visually remote location usually consists of the native material
— downwind of residences found on the building site. Pastured
horses do not spend much time in
the shelter unless encouraged to do
so by feeding or fencing. Groundwa-
ter pollution is minimal because little
Rainy Day manure is deposited in the shed. If
(Sacrifice) horses are fed or confined in this fa-
Paddocks Buckwall cility, then a more durable floor may
be desirable along with a plan to col-
Manure Visual
Storage lect and dispose of the accumulated
Screening
Pad (Fence and/or manure. Packed limestone screen-
Shrubs) ings work very well in open sheds by
providing good drainage and ease of
cleaning.
Rainy-Day Paddocks. Many farm
managers have rainy-day paddocks
Year-round Access
Stable
that are exercise lots with no pasture
Paddocks grass. They are used for turnout dur-
ing inclement weather when horse
Road
Figure 3. Efficient handling of large quantities of bulky material includes straight- Manure Handling
line movement through wide doors to a convenient stockpile area.
Efficient Movement. When handling
large quantities of bulky material,
Convenient travel Exterior loading access straight-line movement through wide
distance to all stalls
doors is the most efficient. Avoid
stable designs that necessitate turns
Hay
Wide
and tight passages for travel from the
bedding stall to manure deposition area.
doors
storage
Straight line Hand labor is most common in horse
movement stall cleaning. To increase worker effi-
Minimize lifting ciency provide plenty of stall light,
minimize lifting, and make the tem-
porary manure stockpile area easily
Plenty of light for Gradual
accessible from all areas of the stable
work efficiency sweeping
turns (Figure 3).
In most stables, stalls are cleaned
Avoid narrow
passages and tight daily and manure temporarily stock-
corners piled in an accessible area near the
barn. To avoid additional handling,
Outdoor light for workers can temporarily stockpile
pre-dawn chores Use gravity where manure in a vehicle, such as a ma-
possible to transfer
stall waste to
nure dumpster or spreader. Once the
storage stall cleaning chores are finished or
the temporary storage is filled, the
stockpile is moved to the long-term
storage location or removed from the
Figure 4. Automated barn cleaner. stable site.
Adapted from Livestock Waste Facilities Handbook
Mechanization can replace some
hand labor of stall cleaning. A com-
mon adaptation is a motorized ve-
Options include: hicle pulling a cart through the work-
— Removable
cover at each ing aisle of the stable. The engine
door (shown) exhaust and the repositioning of the
— Full coverage cart can detract from its ultimate use-
with
removable fulness and become a health hazard
panel at each if the stable is inadequately venti-
door for stall lated. The cart can efficiently trans-
Channelway to be cleaning
left open
port material to areas more remote
from the stable.
A mechanized alternative is the
barn cleaner, which automatically
moves the waste from the stall area
to the temporary stockpile area. A
barn cleaner is a scraper that oper-
ates in a narrow gutter (about 16-
inches wide) and has closely spaced
flights on a chain drive (Figure 4). It
is designed to handle wastes with
high-solids content typical of horse
stall waste. The gutter cleaner can be
located under the floor at the back
7
of the stall or along the side of an aisle Figure 5. Options for automatic barn cleaner gutter and stockpile placements.
servicing the stalls (Figure 5). The
primary advantage is that minimal
worker effort is required to move stall
waste into the gutter: no lifting, no
Manure removed
moving carts, and no travel to the
through endwall
temporary stockpile area. The disad-
vantages are the initial cost, complex
installation, and maintenance of the
gutter system. Stall gutters must be
Manure removed
covered and bedded over when through sidewall
horses are in the stall. With aisle gut-
Stalls
Stalls
Aisle
Aisle
ters, horses get used to stepping
around them even if gutters are left
uncovered. Safety may become an is-
sue if normally covered aisle gutters
are left open.
Manure Storage
Barn cleaner at aisle- Barn cleaner at back
The stall waste will have to be stored stall wall junction wall of stalls
somewhere whether temporarily or
long term. Keep stored manure in a Figure 6. Simple manure stockpile pad with backstop, which is suitable for a small
fly-tight area during the warm stable. Use a tarp or other cover to minimize leachate production from
months or manage to prevent fly precipitation.
breeding and protect from rainfall
and surface runoff. A well-built stor-
1 or 2 Buck Walls to aid unloading and to
age pad or container aids in waste
screen from view (use pressure-treated wood)
handling and minimizes pollution
potential from the pile. The pad can
Elevated above
be as informal as a level, well-packed surrounds
surface with a wood or masonry back-
stop (Figures 6, 7, 8) or can be a cov- Concrete or
ered structure with impermeable crushed Sod to capture
flooring. If topography permits, a limestone base any liquid
runoff
below-grade storage container is a
less-objectionable structure as it
keeps the manure contained to a
Figure 7. Manure pad slope and drainage. Drain and gutter are recommended in all
small area, is out of view, can be cov-
ered, and is easily filled using gravity
cases, especially if the manure stack will not be protected from rainfall. Leachate
to dump waste into it (Figure 9). One (effluent) must be directed to a storage tank and/or suitable method of disposal.
side should be at ground level for Reproduced with permission from Livestock Waste Facilities Handbook, MWPS-18.
emptying. Longer-term manure stor- 4" min rise to
ages are often more substantial struc- divert runoff Manure
tures than short-term storages. Large away from
quantities of manure require a stor- stack
age designed with wide door(s), a
high roof, and strong construction to EFW
3 4
least 40-feet wide if commercial-sized Figure 9. Manure storage container uses topography and gravity for ease of
agricultural machinery will be used waste-handling chores. Two options are shown for manure drop-off protection.
to load and unload the storage. A
smaller width of 20 feet is acceptable
for smaller farm and garden tractors,
leaving enough room to maneuver
the tractor during unloading. Angle
grooves across the ramp to drain rain-
water. Install a 4-inch-thick concrete
floor and ramp over 6 inches of
coarse gravel or crushed rock (up to
1 1⁄ 2-inch aggregate size). Two inches
of sand can replace gravel as fill un-
der the concrete when placed over
undisturbed or compacted soil.
Smaller or private stables can suffice
with well-packed stone dust. Bucking
walls (backstop) are recommended
to aid in unloading; options are pro-
vided in Figure 8.
If liquids such as unabsorbed
urine, snowmelt, and rain are to be
stored, slope the floor toward a
closed end. The floor may be sloped
to one or both sides, with openings
on the low side to a gutter or surface Figure 10. Features of large, roofed, solid-manure storage.
drain (Figure 11). Unabsorbed liq-
uids may be diverted to a gently
sloped, grassed area that acts as a veg-
Engineered roof trusses
etated filter (Figure 12). Additional
problems of handling separated liq-
uids may make use of roofs or extra
bedding a better solution. A large, Timber wall
unroofed storage (such as those serv- and post
option
ing multiple stables at a track) may
need floor drains connected to un-
derground corrosion-resistant 8-inch Concrete wall option
pipes to carry away liquids. Provide End access
removable grills for periodic clean-
ing, or start the stack with 6 inches
of absorbent material such as wood
or bark chips to absorb some liquids
and permit drainage.
chemicals in the manure can damage Figure 11. Covered storage with leachate collection for wet materials.
them. Do not store manure where
runoff or floodwater will cause nutri-
Roof gutter
ents to enter nearby waterways. Table
3 lists distances to separate the ma-
Keep clean
nure storage from sensitive areas
water and
such as nearby water sources or resi- leachate from
dences. Do not store manure in pad- mixing
docks due to increased parasite ex-
posure for the horses. Locate storages
downwind from both the farm and Leachate to
holding pond or
neighbors’ residences. Consider the Leachate collecting channel Floor slope 2–4% treatment system
aesthetics of the storage placement to channel
so that it can be screened from view
(Figure 2). Use natural or manmade
screening such as a hedgerow or
Figure 12. Grassed filter area for treating manure storage leachate. Use a site-
fence to improve the aesthetics and
specific design of the vegetated filter based on leachate production and site
help contain any odors. Remember
characteristics.
that for many perceived nuisances,
out of sight can be out of mind for
neighbors. Provide for easy filling of
the storage with a tractor-mounted
manure loader or scraper elevator
stacker unit. Unload waste with a trac-
tor mounted bucket.
Good drainage at any manure
storage site is absolutely necessary.
The site may be graded to divert sur-
face runoff without creating erosion.
Poor drainage results in saturated
conditions leading to muddy access
and pools of dirty water. Divert any
surface drainage water and runoff
from nearby roofs away from the pile
area. On-Farm Composting Handbook,
NRAES-54 has details of surface wa-
ter diversion and site grading. Many
stables and indoor riding arenas do
not have gutters and downspouts,
causing substantial runoff from these
buildings. A gutter and downspout
system will collect and divert water
away from the building foundation
and bypass the manure storage. Tarps
or a roof over the manure storage can
minimize rainwater entry if leachate
containment becomes a problem. Do
not allow polluted runoff to pool as
mosquitoes and flies will breed in the
moist area.
11
Manure Disposal Figure 13. Proper application with a tractor and spreader provides a thin layer of
stable waste over the soil to improve manure drying and fertilizer application
Direct Disposal. Direct disposal in-
along with decreased fly breeding.
volves the on-farm use of the stall
waste via field application. Proper Adapted from On-Farm Composting Handbook, NRAES-54.
Figure 14. Simple process of a Figure 15. A front-end loader (pictured) or specialized compost turning equipment
composting stall waste pile. is used to turn compost in professionally managed composting facilities.
Reproduced with permission from On-Farm Composing Handbook, NRAES-54.
Heat
Water CO2
Warm Warm
air air
O2 O2
Cool air Cool air
curbside. Empty feed sacks filled with courses and nurseries provide an Compost microbes live most com-
horse manure are a useful package outlet for truckloads of compost. fortably at certain temperatures
for manure distribution. Pathogens and fly eggs are killed (130–140oF) and moisture levels (50–
by composting’s high temperature. 60%). They need oxygen (5–15%),
By-Product: Compost. An alternative
Parasite eggs can be killed with a 30- so waste pile aeration is necessary.
to “disposing” of horse manure is to
minute exposure to 140°F that will The more carefully these biological
compost it into a by-product of the
occur on the inside of a properly factors are controlled, the more so-
operation. Composting occurs natu-
composted pile. These temperatures phisticated the compost facility be-
rally if stall waste decomposes in the
are not reached on the pile exterior, comes. It takes 2 weeks to 6 months
presence of oxygen and is kept rela-
which is one reason the pile is peri- to produce finished compost under
tively moist, above 50% moisture con-
odically mixed and turned so that professionally managed conditions.
tent (Figure 14). The microbes that
exterior material is incorporated into The benefit of faster production is
decompose the bedding and manure
the middle for full composting. Stall that less space is needed for compost
occur naturally in stall waste. In fact,
waste composts well in piles that are processing and storage. Large, com-
commercial composters and mush-
at least 3-feet square by 3-feet deep. mercial compost facilities provide
room substrate preparation facilities
Smaller piles will not retain enough near-ideal conditions for composting
often seek straw-bedded horse stall
heat to reach the proper composting to speed the process and minimize
waste. Composting provides a mate-
temperature. space. A good and thorough guide
rial that is more readily marketable
There is a trade off between the to On-Farm Composting is available
than raw stall waste. Finished com-
complexities of composting facilities (see Additional Resources).
post is partially degraded manure
versus the amount of time to produce Intensive composting will be an-
and is more organically stable, pre-
finished compost. For example, static other daily operation at the stable.
senting less of a pollution threat. Its
pile composting, which is informally This responsibility may not be of in-
finer texture, high organic matter
practiced at most stables, involves terest to all stable managers. The sale
content, and fertilizer value make it
simply piling the stall waste and let- or disposal of the compost must also
desirable as a garden soil amend-
ting it “compost” for 6 months to 2 be considered. Marketing and poten-
ment. Composting reduces the vol-
years. In contrast, with more ideal tial liability becomes important if off-
ume of waste by 40% to 70%. Horse
conditions and intensive manage- farm disposal is desired. Having a
manure, with its associated bedding,
ment, the same stall waste could be ready outlet for compost will make
is almost per fectly suited for
composted in about 4 weeks. Inten- the facility and time investment more
composting because it has appropri-
sive management of a composting worthwhile. With limited hauling, a
ate levels of nitrogenous material and
operation entails daily monitoring centralized cooperative facility could
carbon-based bedding material. (The
and periodic (perhaps weekly) atten- be managed for several farms with
carbon:nitrogen ratio of stall waste is
tion to mixing the raw ingredients, more effective process labor and
20:1 to 30:1.) Stables have success-
forming the pile, and perhaps turn- marketing of compost being addi-
fully given away, or even sold, bulk
ing the compost (Figure 15). tional benefits.
and bagged horse compost. Golf
14