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CRACK MITIGATION IN SLABS
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RESTRAINT CRACKS
AND THEIR MITIGATION IN
UNBONDED POST-TENSIONED
BUILDING STRUCTURES
BY BIJAN O. AALAMI
PN tke) 1 RO aU LaRESTRAINT CRACKS AND THEIR MITIGATION IN UNBONDED
POST-TENSIONED BUILDING STRUCTURES
By Bijan O. Aalami’, and Florian G. Barth?
Synopsis: Based on extensive observations and a survey of the performance
of unbonded post-tensioned buildings, the paper presenis a categorization of
the common cracks in beams and slabs. The principal causes of crack
formation due to restraining effects of supporting structures are discussed in
detail. Current methods of crack formation control are presented and
evaluated. The consequences of cracks on serviceability and strength of post-
tensioned buildings are reviewed. Recommendations are made for crack
mitigation and maintenance of buildings which are post-tensioned with
unbonded tendons.
Presented at the 1986 ACI Convention
Baltimore, Maryland November 9-14
Printed by ACI as SP-113, 1989Copyright © 1988
vy
‘American Conerete institute
All tights reserved. This book or any part thereof may not be
reproduced in any form without the written permission of the
‘American Concrete Institut.
Printed in USA
‘Although the Post-Tensioning Institute does its bast to insure
that any advice, recommendation or information it may give
Is accurate, no liability or esponsibility of any kind (including
liability for negligence) is accepted in this respect by the
Institut, its servants or agents.‘Bijan O. Aalami Ph.D, SE, is the principal consultant to Bijan, Florian &
Associates, Inc. Dr. Aalami also serves as professor of Civil Engineering at San
Francisco State University. He is the author of the internationally used ADAPT
Post-tensioning software system and a member of ACI/ASCE committees 423 and
421
‘Florian G. Barth is President of Bijan, Florian Associates, Inc. (BFL), a structural
consulting firm in Mountain View, California, specializing in design of post-
tensioned structures. He serves on the Technical Advisory Board of PTI. He holds
a master’s degree in structural engineering and is a registered engineer.
INTRODUCTION
Most concrete structures develop cracks for one reason or another. In most cases,
cracks do not impair the expected performance of the structure. Some cracks, on
the other hand, may be detrimental by leading to excessive deflections, exposure to
corrosive environment, and possibly strength reduction. Cracks may also be
aesthetically unacceptable. Undesirable cracks should be avoided by design, and
if they occur, should be identified and neutralized.
It is important to recognize which cracks are unwanted and should be treated, and
what method of repair is best suited. Preventive measures against crack formation
are an essential component of the process of design, construction and maintenance.
Richardson [1] has presented a comprehensive overview of different crack types in
reinforced concrete structures, their causes and effects,and has concluded with a
lucid crack categorization flow chart.
ACI Committee 362 State-of-the Art Report on Parking Structures [2] reviews the
cracking problems of parking structures and their rehabilitation. Hom and Kost [3],
and Ojha [4] report on crack formation, evaluation and repair of a specific parking
structure. For box girder bridges Podoiny [5] has presented a detailed account on
the causes of cracks and their retrofit procedures.
For the purposes of the present work the causes of crack formation are categorized
as follows:
(@) Inadequate design, such as insufficient reinforcement;
deficient detailing: and,
poor workmanship.(i) Restrained volume changes which include:
shrinkage;
‘creep;
elastic shortening; and,
temperature.
This paper is limited in scope to the treatment of cracks of the second category (ii),
namely shrinkage, creep, elastic shortening and temperature, as they occur in post-
tensioned members and the supporting structural elements. These cracks are
commonly referred to as “restraining cracks."
Further, the work is directed primarily to the application of unbonded post-
tensioning in commercial buildings, with specific references to parking structures and
subterranean structures. A subterranean structure is one in which one or several
post-tensioned concrete decks partially or totally below grade are topped with a
superstructure built of wood, concrete or steel construction, The architectural
outline of the post-tensioned lower levels is generally different from the upper levels
as they commonly serve different functions. The lower concrete levels may be for
parking or commercial retail, the upper levels for residential or office occupancy.
This type of structure is widely used in California metroplexes where high land cost
prohibits the provision of off-site parking.
‘The study reported herein is the outcome of design, review and observation on over
three hundred post-tensioned structures between 1982 and 1987.
The work is subdivided into (1) crack causes and types, (2) crack mitigation
measures, (3) structural evaluation of cracks, and (4) repair of cracks; the work
concludes with (5) remarks and recommendations.
1. CRACK CAUSES AND TYPES
‘Three factors, when combined, lead to restraint cracks in post-tensioned slabs. First,
post-tensioned slabs tend to shorten. Second, walls and columns restrain free
movement of a slab. Third, the tension developed in slab due to restraint exceeds
the slab’s tensile capacity.
Factors causing shortening of slab are:
A- SHRINKAGE OF CONCRETE
B- CREEP IN CONCRETE DUE TO PRECOMPRESSION
C- ELASTIC SHORTENING DUE TO PRECOMPRESSION
D- FALL IN TEMPERATURE
For a typical parking structure in Southern California with 70 percent ambient
humidity and a moderate temperature variation of 40°F, the contributions of theCONTRIBUTION OF DIFFERENT FACTORS TO TYPICAL,
SLAB SHORTENING *
DESCRIPTION PERCENTAGE
SHRINKAGE
* For a parking structure In southern California
pe
200 ft.
{
‘SHORTENING 0.8 in. ) 100 ft.
tl _S
16 in <—
LONG-TERM SHORTENING OF A TYPICAL SLAB,
IF FREE TO MOVE
SLAB THICKNESS 8 inch
PRECOMPRESSION 150 psi
CONCRETE STRENGTH 4000 psi
CONCRETE SHRINKAGE 450 micro-strain
Figure 1.1
“3above factors to slab shortening are as given in Table 1.1. It is noteworthy that
two-thirds of slab shortening is typically due to shrinkage of concrete. Axial creep
and elastic shortening, which are the only direct consequences of post-tensioning,
precipitate about one-sixth of total shortening.
In order to appreciate the magnitude of shortenings which are likely to occur in a
post-tensioned slab consider the example shown in Figure 1.1. For the 200x100 ft
slab shown, the shortenings - if free to take place - are estimated at 0.8 in. per 100
ftof slab length, Obviously, this shortening cannot materialize in most cases, since
the slabs are commonly tied to supporting structural elements. The interaction of,
slab with its restraining structural elements is the crucial factor in the formation of
cracks.
Assume that the wall and column supports fully inhibit the shortening of the slab.
For the example given in Figure 1.1 the following situation would arise:
Hypothetical shortening tension. - approx +1000 psi
Precompression due to post-tensioning . 150 ps
Net hypothetical tension .. + 850 psi
As the calculated hypothetical tension of 850 psi exceeds the slab’s tensile capacity
of approximately 250 psi, cracks would occur. One method of releasing the tension
generated in the slab is to allow the slab to move and shorten.
Referring to the breakdown of shortenings in Table 1.1, observe that only 18% of
the calculated shortening is due to post-tensioning. ‘The balance is common to
non-prestressed as well as post-tensioned slabs. A similar calculation for the
hypothetical tension in a non-prestressed concrete slab having the same parameters
as in Figure 1.1 would indicate a calculated tension of 830 psi, due to shortening
effects. This shows that there is little difference between post-tensioned and
non-prestressed slabs as far as crack initiation is concerned. However, crack
propagation is fundamentally different between the two types.
Prominent characteristics of cracks in unbonded post-tensioned slabs as compared.
to the regular reinforced concrete are:
(Cracks are lesser in number. Instead of a multitude of hairline cracks fewer
cracks form.
(ii) Cracks are generally wider. They are spaced farther apart and generally
extend deeper into the slab. In regular reinforced concrete the spacing between
cracks is of the order of slab depth, whereas in post-tensioned slabs it is more
related to the span length and the overall dimensions of the slabs. In most cases
crack spacing is more than one quarter of the shorter slab span.CREEP/SHRINKAGE STRENGTH /SHRINKAGE
‘CRACKS ‘CRACKS:
5 \
+, o le
ca WH
| * +
POST-TENSIONED REINFORCED CONCRETE
SLAB SLAB
REFLECTED CEILING VIEW OF SLABS
Figure 1.2
VIEW OF REFLECTED CEILING SHOWING CRACKS IN PT SLAB
(VILLAGE SERRAMONTE, CA)
Figure 1.3
“5(iii) Cracks are normally longer and continuous. Continuous cracks may extend
over one span and beyond. In non-prestressed concrete cracks are generally shorter
in length.
(iv) Cracks commonly do not coincide with locations of maximum moments.
Restraining cracks do not necessarily develop at bottom of mid-span or top of
supports where the bending moments are maximum.
(v)__ Cracks occur at axially weak locations. Axially weak regions are typically
found at construction joints; pour strips; cold joints; paths with reduced
cross-sectional area ; paths with fewer bars across the line of potential cracking; at
discontinuities in slab; and finally, where precompression is reduced either due to
termination of tendons or friction iosses in them. Figure 12 compares typical crack
patterns on the soffit of an interior panel of a two-way slab construction, For the
regular reinforced concrete structure the shrinkage cracks are shown coinciding with
the locations of maximum tension.
‘Unbonded post-tensioned slabs generally exhibit a poorer cracking performance on
account of lesser bonded reinforcement which mobilizes the concrete in the
immediate vicinity of a crack. Hence, a series of large slab segments separated by
wide cracks rather than well distributed small cracks are produced unless either the
unbonded post-tensioning is accompanied by a sufficient non-prestressed
reinforcement or in-plane restraining actions are present which result in a similar
improvement of the crack distribution.
In the following, the common cracks in SLABS, COLUMNS and WALLS are
reviewed.
1.1 SLAB CRACKS
SLAB CRACKS are grouped into OVERALL and LOCALIZED cracks.
A Overall Slab Cracks
‘The primary causes of overall cracks are: (i) POOR LAYOUT OF SUPPORTing
structural elements and the manner in which the slab is tied to them, and (fi)
IRREGULARITIES IN SLAB GEOMETRY.
@ Figures 1.3 and 1.4 show crack formation in two out of many similar slab
conditions investigated by the authors. The examples are representative of many
slabs having similar crack formation. The slabs are post-tensioned in both directions
and designed as a two-way system according to Chapter 18 of ACI 318. TheVIEW OF REFLECTED CEILING SHOWING CRACKS IN PT SLAB
(VILLAGE SERRAMONTE, CA)
Figure 1.4
r- TENDON -F
L
m2 et, =
oa =
CONCRETE COMPRESSION = TENDON TEXSION
(a) SLAB FREE 10 MOVE
(fe ‘SLAB
= bay
r= een sh.
DIVERSION OF — [=
COMPRESSION : I WALL
10 WALL a
CONCRETE COMPRESSION < TENDON TENSION
(b) SLAB RESTRAINED AGAINST MOVEMENT
DIVERSION OF PT FORCE TO WALLS
Figure 1.5
7CRACKS
SoG
Pr Pr
fee
PASSIVE
RESISTANCE,
OF SOIL
CRACK FORMATION IN SLAB ON GRADE
DUE TO RESISTANCE BEHIND
CROSS BEAMS
Figure 1.6
SLAB
(a) (0)
()
IRREGULAR SLAB PLANS SHOWING CRACK FORMATION
Figure 1.7
~8-CRACKS AT SLAB CORNERS WHICH ARE
TIED TO CORNER WALLS
Figure 1.8
CRACK FORMATION AT CORNER OF INTERIOR
OPENINGS
Figure 1.9
~9-precompression provided by the tendons in the longitudinal direction is, in both
cases, dissipated into the supporting walls, since the primary transverse cracks
extend across the entire width of the slab and through its thickness. In the two cases
exemplified the prime cause of the cracks is the restraining effects of the perimeter
walls.
In a slab which is free to move, such as is illustrated in Figure 1.5 (a), the tendon
force (F) is balanced by the precompression developed in the slab. If the slab
‘movement is restrained through walls or columns, such as the walls in Figure 1.5 (b),
a part of the tendon force F is diverted to the supporting elements.
One other common example of overall cracking in slabs is the case of slab on grade
with cross beams as shown in Figure 1.6. The resistance provided by cross beams
against slab movement results in a reduction or elimination of post-tensioning forces
in the slab and leads to crack formation when concrete’s tensile capacity is
exhausted.
(ii) The second major source of overall slab cracks is the IRREGULARITIES
IN SLAB GEOMETRY. Typical examples of irregularities occurring in slabs are
shown in Figure 1.7, If not properly detailed, the discontinuities at the reentrant
comers invariably lead to cracks which may extend as far as a quarter to one-third
of the shorter width at the location of crack.
B- Localized Slab Cracks
Figures 1.8 and 1.9 are examples of localized cracks in post-tensioned slabs. The
cracks shown normally initiate within the first few days after concrete is placed and
before the application of post-tensioning.
1.2 COLUMN CRACKS
SHORT COLUMNS at split levels in parking structures, as illustrated in Figure 1.10,
can develop severe cracks and spalling of concrete due to the shortening of the
parking decks immediately above and below. The same figure shows a release detail
with a central dowel for prevention of such cracks. For simplicity the stirrups in the
short column are not shown.
Columns tied to half-height walls as shown in Figure 1.11 (a) develop similar cracks
to the short columns described in Figure 1.10. The crack formation is especially
severe in beam-slab floor constructions. Provision of full-height or hatf-height joints
between the walls and the columns, illustrated in Figure 1.11 (b), are effective
methods of mitigating such cracks.
End columns of slabs 150 ft or more in length are particularly susceptible to cracks
of the type illustrated in Figure 1.12.
-10-SLAB
SHORT COLUMN Urennow se] HELEISE
E ko
PT FORCE ~ + CENTRAL
DOWEL,
COLUMN
FF
LE Csi
RIGIDLY CONNECTED COLUMN: RELEASE COLUMN
CRACKING IN SHORT COLUMN AT SPLIT LEVEL OF
PARKING STRUCTURE
Figure 1.10
SLAB— CRACKS cout SLAB
1 C
MOVEMENT
piREction < += =
COLUMN
WAL
=a
PARTIAL HEIGHT
No sont
(a) SIDE VIEW OF COLUMN (b) FRONT VIEW
TIED TO WALL
WALL-COLUMN RELEASE
Figure 1.11
-u-cow
PT SAB yoveuent
ei
\ st conn
N=
N
TT
CRACKS IN END COLUMNS OF LONG BUILDINGS
Figure 1,12
“™ SHEAR WALL iTS.
SHORTENNG OF
sup [| | || UePeR Levets
a
il
ct ieee i
rc ro Ty
pstaess || | |
Locanions
PLAZA J ']) oisteess ar
LEVEL lowes: counan
LOCATIONS OF POTENTIAL DISTRESS DUE TO SHORTENING OF
POST-TENSIONED SLABS IN MULTISTORY BUILDINGS
Figure 1.13
2s'-DA ae
1 al PT SLAB ile
+- 1/2" INCH NEOPRENE
dl | oom,
24" DIA. COLUMN
US
RELEASE DETAIL. EDGE COLUMNS OF SUNNYVALE
SHOPPING CENTER, SUNNYVALE, CA
Figure 1.14
“1‘The moment generated in the column due to this displacement should be accounted
for in the design of such columns.
Multistory towers extending above rigid plaza levels, as illustrated in Figure 1.13,
generate potential distress locations at the junction of the tower to the plaza level,
‘Typically the shortening at the plaza level is less than the upper levels due to the
restraints of the footings and the grade beams which are not commonly post-
tensioned. The same figure identifies the lowest level column of the tower over the
footing as another distress location with a great likelihood of crack formation.
Architecturally sized thick columns are another source of distress. Figure 1.14
illustrates details developed for such columns and employed successfully on several
projects.
1.3 WALL CRACKS
Wall cracks may also be grouped into overall and local categories. Figure 1.15
illustrates the most common crack formation due to overall behavior of walls tied
to post-tensioned slabs. The diagonal tension cracks shown form at the ends of the
walls due to the movement of the slab and extend over a region having a length of
approximately one to two wall heights from the wall end. Such cracks can be
reduced or eliminated by design as is discussed in section 2.4 (iii) of this paper.
Local distresses in walls occur at tips of inadequately reinforced masonry or concrete
walls as shown in Figure 1.16, at the corners of openings, and over the height of
‘masonry columns located at the corners of slabs where the slab movement is most,
severe. Such distress locations need to be identified during the design phase and
structural drawings detailed to withstand the anticipated movement prepared.
It is observed that, regardless of whether a column or wall supports an unbonded or
a non-prestressed slab the restraints exerted by the slab on the supporting member
precipitates the same consequences. The same principles of crack mitigation should
be applied to the supporting members of both types of slab construction.
2. CRACK MITIGATION
The principal techniques of crack mitigation are:
2.1 PLANNING THE LAYOUT OF RESTRAINING MEMBERS
‘The most effective method of restraint crack prevention is a good selection of walls
and columns locations during the architectural planning of the building. The equal
number and length of walls may be positioned such as to reduce the tendency of
iesDIRECTION OF SLAB MOVEMENT
END OF —4 a
WALL
T+ SLAB
}~ WALL
Kh
tr
Fooring
— CRACKS
CRACKS IN WALL DUE 10 SLAB MOVEMENT
Figure 1.15
SUP JOINT PT SLAB
‘SLAB
— = VovEMENT
' TJ \ oirtzeron
I a
ONO ALL jp pemnorceuanr
AT CORNER
SPALLING OF CONCRETE MASONRY UNITS (CMU) AT
SLIP JOINTS AND RECOMMENDED ADDED
REINFORCEMENT
Figure 1.16
-15-: COLUMN y
(a) FAVORABLE ARRANGEMENT OF RESTRAINING WALLS
(b) UNFAVORABLE ARRANGEMENT OF RESTRAINING WALLS
PLANNING IN LAYOUT OF SHEAR WALLS TO MITIGATE
SLAB CRACK
Figure 2.1
-16-crack formation by allowing the slab to move freely toward a planned point of zero
movement (2.1a). Figure 2.1(b) shows examples of unfavorably arranged walls and
layouts in which the walls impede the free movement and thus create conditions
conducive to crack formation.
2.2 STRUCTURAL SEPARATION
Slabs of irregular geometry in plan are particularly susceptible to cracking, Figure
2.2 (a) shows a small slab area appended to a larger rectangular shaped region. The
structural separation shown in the figure between the two post-tensioned slabs
consists of a physical gap between the slabs equal to 0.5 to 1 in. For the particular
example shown, itis advisable to continue the slab separation through the supporting
walls. ‘The major difference between such structural separations and the expansion
Joints lies in that the structural separation discussed herein loses its significance after
a period of two to three months during which time the bulk of the slab shortening
takes place. The structural separation need not be designed to remain serviceable
during the lifetime of the structure. An expansion joint which has been designed to
accommodaté~temperature induced movements must be detailed to remain
operational during the in-service life of the structure.
Smaller areas separated by openings or irregular slab geometries, such as the
appendix shown in the top right corner of Figure 2.2 (b) cannot generally follow the
overall pattern of shortening of the entire slab area. ‘Their connection to the main
slab is mostly over short lengths. Stairwells, elevator shafts and other walls impart
substantial restraint against free movement of small slab areas. Moreover, for most
cases, it is neither economical nor practical to effectively post-tension small slab
areas less than 20 feet in length. ‘The authors’ practice has been to provide a
separation between the two slab areas and construct the detached smaller region as.
a non-prestressed slab. The structural separation for such conditions need not
extend through the supporting walls. Typically, the separation is achieved by placing
styrofoam sheets 0.5 to 0.75 in. thick vertically between the two slabs.
23 CLOSURE STRIPS, JOINTS AND FAVORABLE POUR
SEQUENCING
A CLOSURE STRIP, also referred to as a pour strip, is a temporary separation of
approximately 30 to 36 in. between two regions of slab which will be constructed and
post-tensioned separately. Each region is allowed to independently undergo its
shortening. After a period of typically 30 to 60 days, the gap between the two post-
tensioned slab regions - the closure strip - is closed by placing and consolidating
non-shrink concrete. The reinforcement which extends from the concrete slab on
each side into the closure strip provides for the continuity of the slab over the strip
ueAPPENDIX ‘USE
REINFORCED CONCRETE
c SHEAR WALL
| prsup |
STRUCTURAL
‘SEPARATION
SEPARATION BETWEEN LARGE.
AREAS FORMING AN
IRREGULAR SHAPE
Figure
SEPARATION
SEPARATION BETWEEN A
LARGE AREA AND A
SMALL APPENDIX
CONSTRUCTION JOINT
WITH NO STRESSING
CONSTRUCTION JOINT WITH
INTERMEDIATE STRESSING
CLOSURE STRIP
DETAILS OF SLAB JOINTS
Figure 2.3
-18-‘The width of a closure strip is determined by the net distance required to position
a stressing jack between the two sides of the strip and conclude the stressing
operation, The reinforcement across the closure strip is designed on the basis of
actions (moments and shears) occurring at the location of the strip when the entire
slab is combined into a continuum. Between two adjacent supports, the preferred
location of a closure strip is, for regular conditions, at quarter span where the
moments are typically small. Other considerations, however, may dictate the
location of closure strip. The position of the closure strip in relation to the entire
slab is discussed at the end of this section. For corrosion protection, it is
emphasized that as a good practice the stressing ends of the tendons terminating in
the closure strip should be cut, sealed and grouted in the same manner as at free
edges.
The time necessary to keep a closure strip open is determined by the extent of
shortening deemed necessary before the two slab regions are tied together. A
number of building officials engaged in plan check of post-tensioned slabs use, from
experience, 0.25 in. as the hypothetical displacement which can be accommodated
in a post-tensioned structure without significant impairment to its serviceability. For
example, the closure concrete should be placed at a time when the remaining
calculated displacement of the slabs at each side of the strip is 0.25 in. Obviously,
once the two slab regions are tied through the closure strip, the displacement
referred to cannot take place. It is recognized that this is an empirical procedure
backed by the satisfactory performance of closure strips in place. Section 2.4
discusses a direct method for estimating the closing time of a pour strip.
CONSTRUCTION JOINTS are joints at predetermined locations in the slab
between two concrete placements. The joints provide a planned temporary break
between two slab regions for the purpose of crack control and construction
operations. They are also used to subdivide a larger slab area into constructionally
manageable sizes. A construction joint as shown in Figure 2.3 differs from a cold
joint in that, (i) its location is determined by design as opposed to the location at
which a concrete batch is finished, and (ii) there is a time gap of commonly three
to seven days between the placement of first pour and the second pour. This time
gap is applicable to joints which are designed for crack control.
Construction joints may or may not have intermediate stressing, Intermediate
stressing of tendons is carried out for long tendons where friction losses are
appreciable.
From the performance experience of post-tensioned slabs, the following guidelines
for the provision of CLOSURE STRIPS or STRUCTURAL SEPARATIONS are
developed and pursued by the authors in their designs:
(i) If the slab length is less than 250 feet, no closure strip or structural
separations are necessary, unless the supporting walls are unfavorably placed.
19+(ii) If the slab length is longer than 250 feet, but less than 375 feet,
provide one centrally located closure strip.
(iii) If the slab length is longer than 375 feet, provide a structural
separation.
2.4 RELEASED CONNECTIONS
Released connections are effective means of crack mitigation when favorable layout
of supporting structural elements or provision of construction separations and
closure strips cannot be fully implemented. Released connections are those in which
a joint is detailed and constructed such as to permit a limited movement of the slab
relative to its support. Released connections may be used in conjunction with
closure strips and structural joints. Released connections with successful results are
now common practice for post-tensioned slab construction in California. Released
‘connections are grouped into: WALL/SLAB release, SLAB/COLUMN release,
SLAB JOINTS and WALL JOINTS.
() WALL/SLAB RELEASE
Figure 2.4 shows several types of wall/slab connections commonly used. To
facilitate slippage, a slip material is normally provided at the interface of wall and
slab. For simplicity in presentation, the connections shown are for the end walls and
a terminating roof slab, but these are equally applicable with appropriate
modifications for interior walls and intermediate slabs.
Connection type (a) with no ties between the slab and its supporting wall is the most
effective release joint, but its application is restricted by the fact that walls, in many
cases, in addition to gravity loading must be designed to transfer shear forces at
their interface to the slabs. Moreover, the stability of the walls due to lateral loads
may become a governing consideration. Such releases, where possible, are employed
at the corners of the slab areas. The maximum length of a "NO TIE" release is
recommended to be limited to the height of the respective wall.
‘A permanent release with a dowel encased in a compressible material is shown in
part (b) of the figure. The dowel is provided to impede catastrophic movements of
the wall such as in the event of an earthquake. This permanent release detail is
used more frequently than the no-tie connection. However, it is more costly and
requires greater care during construction.
A temporary release as shown in Figures 2.4 (d) and 2.5 is one in which the slab is
initially constructed released from the wall. After the shortening of the slab has
taken place to the extent that the balance is considered acceptable, the joint is fixed
by grouting the pockets (Figure 2.4-d), or dry packing the space between the wall
-20-SLIP MATERIAL
| BR
fr Dow Wal
A
(2) NO TIE (b) PERMANENT RELBASE (c) FULL TIE
a LATER COMPRESSIBLE. MATERIAL
a
(4) TEMPORARY RELEASE (e) NON-IOAD BEARING
SLAB
TYPICAL DETAILS OF DIFFERENT WALL/SLAB
CONNECTION TYPES
Figure 2.4
COMPRESSIBLE BLOCKOUT. REMOVE
AND FILL WITH GROUT AFTER
Pr fea SLAB SHORTENING
tt
sur fi
sont
CONCRETE
4 AAsONRY
-] UNIT
SlaB DOWEL
TEMPORARY RELEASE OVER MASONRY WALL
Figure 2.5
~21-and the slab (Figure 2.5). The detail shown in Figure 2.5 does not have the
disadvantage of detail 2.4 (d), where construction over the wall must accommodate
the grouting operation of the release.
It should be noted that in the in-service condition the dowel shown for the non-load
bearing wall detail of Figure 2.4 (e) does not provide lateral constraint. The wall
should be designed to withstand the wind/seismic or other lateral loads without a
connection at the top.
The performance of a release joint is greatly dependent on the workmanship and
the selection of slip material. A smooth trowel finish is commonly specified for the
top of the wall. In practice most walls inspected are found to have a surface
roughness at the slip interface of 0.5 in. or more. Two layers of 15-Ib building paper
are used by many engineers as slip material. The effectiveness of the slip materials
depends primarily on the smoothness of the finished surface at the top of the wall.
‘The wet concrete of the slab has the tendency to force the paper or the felt into the
uneven wall top yielding an undesirable interlocked connection.
Tempered wood particle board, which is a stiff and strong material with a smooth
finished surface, is superior to building paper or felt. ‘The minimum material
thickness used is one layer of 1/8 in. between the two surfaces. For critical
conditions up to two layers 1/4 in. each may be used.
High density plastic elastomeric strips, such as neoprene, are also used as slip
material. Due to their high cost the use of elastomeric materials is primarily limited
to smaller areas such as between the columns and slab or columns and footings.
‘The use of elastomeric materials is particularly recommended where the connection
is expected to undergo appreciable rotation in addition to relative displacements in
plane of the slip joint.
(i) SLAB/COLUMN RELEASE
Columns may either be designed to withstand the anticipated forces conducive to
lateral displacements between their ends without sign of distress, or may be released
to accommodate relative displacements of slab to column at the joints. The latter
option, where applicable, leads to a superior slab performance. Several
considerations must be reviewed in arriving at a satisfactory solution.
Maximum displacements are typically at the end columns as shown in Figure 2.6.
A detail providing rotational release at the base of the column, as shown in the
same figure, may prove adequate. Where columns are excessively bulky, as may be
required for architectural reasons, it becomes necessary to provide a detail which
would accommodate displacements in addition to rotation. ‘The detail shown in
Figure 2.7 has been used successfully on several projects.SHEAR WALL PT SLAB COLUMN.
3S HINGED Pa
Ivf |/ CONSTRUCTION sup
= = NEOPRENE,
as “PAD
A so on ei me
sl ass ES oe uals
ELEVATION DETAIL OF HINGE CONSTRUCTION
HINGED CONSTRUCTION AT BASE OF END COLUMNS
Figure 2.6
7 k
_’ NEOPRENE PAD
Figure 2.7
=23-PLAN SHOWING SLAB JOINTS ISOLATING REGIONS
OF POTENTIAL DISTRESS
Figure 2.8
-24-(ii) SLAB JOINTS
Slab joints are separations provided in the slab between regions which are critical
in accommodating the anticipated rotations or displacements, but are neither strong.
enough to resist the forces generated, nor flexible enough to articulate it without
distress. Slab strips over the walls or between openings as shown in Figure 2.8 are
typical examples. A slab joint is a joint in the slab only and does not extend through
the supporting structure.
(v) WALL JOINTS
‘Wall joints are vertical separations between adjacent walls in order to enable the
walls to accommodate displacements of slabs/beams supported by walls. Wall joints
are very effective in mitigating cracks in slabs/beams as well as ctacks in the
supporting walls themselves. Figure 2.9 (a) shows the plan of a rectangular slab
resting on perimeter walls and interior columns. The columns are not shown for
clarity. ‘The wall joints (WJ) provided at the corners of the slab extend through the
entire height of the walls. They afford the end walls movement toward the center
of the slab without being impeded by the longitudinal walls. Such wall joints
perform best when accompanied by a slip joint between the slab and cross walls as.
shown in Figure 2.10. The detail shows joints with no ties at the corners, thus
allowing the wall shown at left to follow the movement of the slab to the right
without interference of the cross wall shown in elevation. The size of the gap is
estimated at 0.75 in. for every 100 feet of slab movement to be accommodated by
the wall. Wall joints need not in all cases extend through the entire height of a wall
down to the lower level.
™ EXAMPLES OF RELEASED SLABS
Figure 2.9 is an example of a slab in which a central closure strip, wall/slab releases
and wall joints are used in combination for optimum performance. Part (a) of the
figure shows the location of wall joints.
Part (b) indicates the wall/slab releases employed.
Alternative applications of closure strips are shown in Figure 2.11 for a slab in which.
the shear wall layout is unfavorable toward the unrestrained movement of slab.
(¥) REMARKS ON RELEASES
The estimate of expected shortening of a post-tensioned structural member and the
determination of the time lapse prior to grouting or concreting a temporary release
joint are two critical considerations in the planning of release joints.
=25-WL
a
n
caasuee
5
W Ws
(a) PLAN SHOWING WALL JOINTS(WJ) AND CLOSURE
STRIP ABOVE
a
PERMANENT
(b) PLAN SHOWING ARRANGEMENT OF DEFFERENT
WALL/SLAB CONNECTIONS
Figure 2.9
| SLIP
JOINT
ELEVATION OF CORNER WALL SHOWING
WALL JOINT
Figure 2,10
26‘The unrestrained shortening of a post-tensioned member can be estimated on the
basis of data given in PCI handbook (6]. Figure 2.12 is composed from data in the
same reference and applies to post-tensioned slabs of regular construction. It relates
the amount of creep and shrinkage shortening to the age of concrete. Referring to
Table 1.1, it is concluded that these are the primary parameters which need to be
considered in the estimation of time lapse for release joints. Neither elastic
shortening, which takes place only during the stressing operation, nor the
‘movements due to temperature variations are time-dependent parameters in the
context of Figure 2.12.
Tis important to note that implementation of releases in slabs/beams and the
supporting structures improve the serviceability of the slab/beam at the cost of
reducing the strength reserve of the entire structure against collapse under
catastrophic loadings. Each release eliminates a redundancy in the structure which
could possibly be considered as a structural reserve against failure. Such
redundancies, although recognized, are not always accounted for in design, and are
not called upon in the planned life cycle of a structure.
25 ADDITION/IMPROVED LAYOUT OF MILD REINFORCEMENT
In addition to a well planned layout of shear walls and supporting structures and
provision of releases, it is necessary to place additional mild reinforcement at
locations of potential distress to mitigate crack formation. Figures 2.13 through 2.15
illustrate examples of typical cases.
Figure 2.13 shows reinforcement added next to non-released exterior walls. Due to
design shear transfer requirements between a slab and its supporting wall, it might
not always be feasible to provide sufficient release details to prevent all cracks. The
reinforcement shown in Figure 2.13 is found to be highly effective for such
conditions. ‘The steel is placed parallel to the wall over a width equal to
approximately 10 feet normal to the wall. The steel area is determined as 0.0015
times the cross-sectional area of the slab over one-third of the transverse span. The
bars are spaced alternatively at top and bottom at approximately 1.5 times the slab
thickness. Note that this is not a code requirement, but a practice found to yield
satisfactory results in the elimination of potential restraint cracks.
2.6 ADDITION/IMPROVED LAYOUT OF TENDONS
Figures 2.16 and 2.17 show two conditions where wall restraints can lead to
significant losses of precompression in the central region of the slab and
consequently formation of cracks. In addition to other measures, such as releases,
-27-‘SHEAR
Wauls
290 ft.
an _|
(a) PLAN OF SLAB WITH FOUR CORNER SHEAR WALLS
FF %
CO, i
A
cuosure J € CLOSURE
‘STRIPS
STRIP
<
(b) ALTERNATIVE PLANS FOR PLACEMENT OF CLOSURE
STRIPS
Figure 2.11
=28-1008
EXTRACTED FROM PCI
DESIGN HANDBOOK
“0
SHORTENING
ET
‘day 37 1 0 30 50 100 200 tyr
PERCENTAGE OF FINAL SHRINKAGE AND CREEP
Dye 2 yrs.
TIME SCALE
ESTIMATE.OF CREEP AND SHRINKAGE SHORTENING FOR TYPICAL POST-TENSIONED
SLABS
Figure 2.12
\— SHRINKAGE/ — WALL
CREEP REBAR
CRACK MITIGATION REBAR NEXT TO SHEAR WALLS
Figure 2.13
29+(a) INTERIOR SHEAR WALL
Np mee a
= =
(b) EXTERIOR SHEAR WALL
CRACK MITIGATING REBAR NEXT TO SHEAR WALLS
Figure 2.14
|— SLAB
REINFORCEMENT AT SLAB CORNERS
Figure 2.15
-30-as described in the preceding sections, itis helpful to lay out the tendons so as to
deposit additional compression in regions where losses are expected to be highest.
Dead ending and overlapping of tendons as illustrated in Figures 2.16 and 2.17 can
serve this purpose.
Detailing of strand layout around discontinuities and openings are also of
importance. Figure 2.18 illustrates two arrangements for tendon layout at an
interior opening. ‘The detail on the right shows the common practice where the
sides of the opening are pulled apart. Cracks at the corners of such openings are
not uncommon. The detail on the left demonstrates an alternative tendon layout,
whereby the opening is provided with an additional precompression ring to
counteract crack precipitating stresses at the corners.
2.7 INCOMPLETE OR POOR IMPLEMENTATION OF CRACK
MITIGATION MEASURES MAY LEAD TO UNSUCCESSFUL
RESULTS.
Crack mitigation schemes must be well designed, and more importantly, clearly
detailed and followed closely through the construction phase for successful results.
‘The following shows three examples where the incomplete implementation of crack
prevention steps led to distress.
Figures 2.19 and 2.20 show the schematic and picture of a slab and wall construction
in which the slab and the soffit of a wide shallow beam were shown with a slip
detail, but no gap or compressive material was provided between the side of the
beam’and the masonry wall. ‘The resulting concentration of forces generated at this,
point led to the cracking of the wall as shown in the picture resulting in a gap at the
opposite side of the beam,
If the length of a slip joint is not adequate, a condition such as displayed in Figures
221 and 2.22 may result. In these figures the diagonal cracks which normally
precipitate at the ends of the wall occurred at the tip of the slip joint. The cracks
developed are obviously lesser in number and intensity compared to a no-slip
condition, but were not totally eliminated due to deficient slip joint design.
A slip joint will function properly as long as movement can be accommodated
without significant obstructions, Schematic 2.23 shows a beam resting on a wall and
an end column with a slip surface detail at the interfaces of the beam/wall and the
beam/column. The column dowels extending into the beam led to spalling of
concrete at the end of the beam as pictured in Figure 2.24, which shows the end
view of the beam. The dowels should either not cross the slip joint, or if they do,
they should be detailed with articulation as illustrated in Figure 2.4 (b), in which
the dowel is surrounded by a compressible blockout.
-31-TENDON ARRANGEMENT TO COMPENSATE RESTRAINING
EFFECTS OF TRANSVERSE WALLS
Figure 2.16
TENDON ARRANGEMENT FOR MITIGATING CRACKS
IN CENTRAL SPANS
Figure 2.17
-32-Ceavoon Ccexon
CRACK INHIBITING LAYOUT CRACK PROMOTING LAYOUT
~ ARRANGEMENT OF TENDONS AT OPENING
Figure 2.18
-33-RESISTANCE
(Cove 70 Key sur dow
i Tt < sus
SLAB/BEAM MOVEMENT
{-— CONCRETE
MLL ‘MASONRY
unt
CRACK
PROVIDE
RECOMMENDED COUPEE
CRACK FORMATION AT SLIP JOINT WHERE BEAM STEM
KEYS INTO WALL
Figure 2.19
Figure 2,
34WALL
sup —
JOINT
DIRECTION OF SLAB MOVEMENT
>
SLAB
t
C POOTING
‘~ CRACKS
CRACKS AT END OF SLIP JOINTS
Figure 2.21
Figure 2.22
=35-BEAM MOVEMENT
>
r— REBAR BEAM
CRACKS : 4
+— SUP JOINT
7%
coLUMN VW
Y
i SA~ TALL
“No GaP
INCORRECT IMPLEMENTATION OF SLIP JOINT
Figure 2.23
Figure 2.24
=36-2.8 COMMON FIELD SHORTCOMINGS IN IMPLEMENTATION OF
CRACK MITIGATION MEASURES
No release design will perform satisfactorily when incorrectly constructed. Figure
2.25 shows several examples of common shortcomings in construction. ‘The most
common problem is that the top of the wall is not always leveled with a smooth
trowel finish, resulting in the slab interlocking with the undulation at top of wall.
Dowels from the wall, detailed to be encompassed in compressible material, are
wrongly used as a support to which the reinforcement from the slab is tied. “The
wires used to tie the reinforcements fully exhaust the compressibility capacity of the
lockout material
Where blockouts are achieved through corrugated tubing, the tubing may not be
properly centered over the dowel, thus restricting the slippage along the joint.
Figure 2.26 shows the wall penetrating into the slab and thereby impeding its
unrestricted movement transverse to the wall. Obviously, the slip joint shown cannot
function for displacements normal to the wall,
29 EXAMPLES OF SUCCESSFUL IMPLEMENTATION OF CRACK
MITIGATION PROCEDURES
There are many gratifying examples where a release provision in construction
demonstrates its effectiveness by actual movements between the post-tensioned
structural member and its supports together with absence of cracks in critical
regions. Figures 227 and 2.28 demonstrate two such examples where relative
movements of 0.75 to 1 in. across the slip joint has led to the release of forces
conducive to crack formation,
3. STRUCTURAL EVALUATION OF CRACKS
The first step in the treatment of cracks is their structural evaluation, Cracked
regions must be appraised against code requirements of SERVICEABILITY and
STRENGTH.
SERVICEABILITY when applied to a typical post-tensioned structure consists of
checks for (i) deflections under working conditions, (ii) exposure to corrosive
elements and durability, and (iii) for certain geographical locations, freeze-thaw
damage.
STRENGTH requirements ensure that the affected structural members maintain a
minimum factor of safety against collapse.
e315MIRE WRAPPING
SLAB COMPRESSIBLE
REINFORCEMENT | MATERIAL SLAB
+= t COMPERSSIBLE
SUP _j Ly MATERIAL
JOINT on
,
WALL
Zz RELEASE CORRUGATED
| A WALL DOWEL © TUBE
(a) ELEVATION - SLAB REINFORCEMENT — (b) PLAN ~ WRONG OFF-CENTER
AT LEFT IS WRONGLY TIED TO PLACEMENT OF BLOCKOUT
RELEASE DOWEL TUBING
INCORRECT EXECUTION OF SLAB/WALL RELEASE BLOCKOUTS
Figure 2.25
SLAB SLIP PAD
C (is
“ot
+
WALL PENETRATES
CONCRETE
CONCRETE | INTO SLAB
ow WAL
INCORRECT IMPLEMENTATION OF SLIP
JOINT IN LOAD BEARING WALL
Figure 2.26
-38-Figure 2.28
-39-Prior to a detailed discussion on the evaluation steps, it is helpful to review the
functions of post-tensioning in a post-tensioned member, with particular reference
to consequences of cracking.
3.1 CONTRIBUTIONS OF POST-TENSIONING IN SLABS
For the purpose of evaluating the consequences of cracks, the contributions of post-
tensioning are grouped into (i) providing uplift, (i) subscribing to the ultimate
strength of the section, and (iii) providing precompression.
()__ UPLIFTiis the force exerted by the tendon on a member due to the former's
curvature. Figure 3.1 shows the schematics of a model selected to illustrate the
uplift in slabs. Part (a) of the figure shows the slab resting freely on two rigid
abutments. The UNBONDED tendon is stressed and anchored behind the rigid
supports. Since there is an open gap between the rigid abutments and the slab, it
is clear that the slab does not experience precompression, Part (b) of the figure
shows the free body diagram of the resulting forces acting on the slab if the strand
is considered removed from its sheathing. These forces, which are referred to as
UPLIFT, are functions of:
A- FORCE IN TENDON
B- PROFILE (SHAPE) OF TENDON
‘The width and position of the gaps, which are intended to model cracking, do not
affect the uplift forces, even if gaps are at mid-span. As long as the distance
between the rigid bulkheads is maintained, the tendon force remains unaffected by
the size and number of cracks (gaps).
As cracks in slabs do not significantly affect the tendon force and its profile, it is
concluded that the UPLIFT CHARACTERISTICS OF A Post-TENSIONED SLAB
ARE NOT IMPAIRED BY CRACKING.
Gi) _Atultimate strength, the tensile force available to resist the design moment will be
less, by the amount of post-tensioning force that is diverted to the restraining supports. As
aresult, the nominal moment of the section will be less. For common construction,
however, the reduction in ultimate strength is not considered to be substantial.
(iil) _ PRECOMPRESSION is the average force in slab due to post-tensioning,
At locations of cracks, particularly if cracks extend through the thickness of slab,
the precompression is partially or fully lost. Besides uplift and strength, major
rounds for specifying a minimum precompression inthe design of post-tensioned
labs are:
A- MITIGATE CRACKING
B- REDUCE DEFLECTIONS
C- IMPART TWO-WAY ACTIONS IN TWO-WAY SLAB SYSTEMS
D- IMPROVE PUNCHING SHEAR PERFORMANCE
A+ Cracking by itself is not a prime issue, provided the consequences of cracking
do not render the performance of the slab unsatisfactory. Since the present work
A442. -43-im
(a) SECTION (b) FORCE RESULTANTS
C= COMPRESSION FORCE DUE 10 CONCRETE
Fe= COMPRESSION FORCE DUE TO COMPRESSIVE
STEEL. (IF AVAILABLE)
j= TENSILE FORCE DUE 10 TENSION STEEL
p= TENSILE FORCE DUE 10 POST-TENSIONING
ILLUSTRATION OF FORCE COMPONENTS CONTRIBUTING
TO THE ULTIMATE STRENGTH OF A SECTION
Figure 3.3
4drests on the premise that cracks have formed, the following discussion places
emphasis on consequences of cracks, with the objective of evaluating the significance
of cracks formed.
B- Most post-tensioned slabs are designed assuming little or no cracking of
concrete for in-service conditions. As a result, the gross moment of inertia based
on the full cross-section of the slab is considered in deflection calculations. A
cracked section means a local decrease in the flexural stiffness of the slab. As only
a few cracks develop in any given span of a post-tensioned concrete slab, its overall
stiffness is not affected to the same degree that non-prestressed concrete would be.
In a conventional concrete slab, formation of a multiple of closely spaced hairline
cracks results in a widespread reduction of slab stiffness. However, a wider crack
typical of post-tensioned concrete undergoes a greater rotation at the cracked
surface.
The other major factor in deflection of a slab is the amount of uplift provided by
post-tensioning, As illustrated in the preceding sections cracking does not reduce
the uplift
From over 100 cracked post-tensioned slabs surveyed, none exhibited deflections
beyond permissible code values, provided that their designs met or exceeded the
minimum recommended ACI-318 recommendations. It is concluded that the margin
of safety against excessive deflections in the ACI code is such that post-tensioned
slabs complying with its recommendation commonly can accommodate restraint
cracks and the resulting local loss of precompression without undergoing
unacceptable deflections
C- Biaxial precompression imparts two-way action. A concrete slab, when
compressed in two perpendicular directions, behaves essentially as a homogeneous
plate in resisting the applied loading. Moments and shear forces develop in both
directions. Reduction or loss in precompression, when leading to crack formation,
changes the biaxial load carrying characteristics of the slab. The biaxial action
referred to herein is a serviceability consideration, since for ultimate strength the
collapse characteristics of slabs are primarily affected by the location and details of
reinforcing, and the slab geometry.
When evaluating a cracked slab, consequences of cracking on the slab’s biaxial load
carrying characteristics should be viewed with its in-service performance in mind,
Ifa slab is not exhibiting excessive deformations and other signs of distress, such as
local spalling of concrete, or multiple hair cracks attributable to local undereapacity,
it is indicative that the slab’s serviceability is not impaired. It can be concluded that
the anticipated role of the biaxial compression is fulfilled.
D- Axial compression increases the punching shear capacity of slab/columa
regions. ‘The small vertical component of tension in tendons is another contributory
factor. Constraints may lead to the reduction of precompression at a column region,
but the vertical component of tendon forces remains unaffected.
45+3.2 SUMMARY OF STRUCTURAL EVALUATION AND
RECOMMENDATIONS
From the observations and evaluations made on post-tensioned slabs constructed in
California and the foregoing arguments, the following conclusions are made in
relation to restraint cracks:
i) RESTRAINT CRACKS GENERALLY DO NOT IMPAIR THE.
STRENGTH OF SLABS
i) RESTRAINTCRACKS DO NOTCOMMONLY LEAD TO EXCESSIVE,
DEFLECTIONS
iii) CRACKS INCREASE EXPOSURE TO CORROSION
iv) MOSTRESTRAINT CRACKS DONOT OCCUR ATSTRUCTURALLY
CRITICAL LOCATIONS
In terms of recommendations:
v) SEAL OFF CRACKS OF EXCESSIVE WIDTH (greater than
0.01 in.), PARTICULARLY WHERE CORROSIONAND DURABILITY
ARE IMPORTANT CONSIDERATIONS
4, REPAIR OF CRACKS
4.1 OBJECTIVES OF CRACK REPAIR
‘The repair on the structures with restraint cracks which were surveyed by the
authors served the following purposes:
i) _ Tn most cases repair was conducted as a precautionary measure to cut off
exposure of reinforcements and post-tensioning to weather and moisture. In some
cases it was performed to stop leakage.
i) Tt was rarely necessary to carry out repairs in order to restore structural,
strength.
') Occasionally repairs were conducted for aesthetic reasons.
4.2 WHICH CRACKS TO REPAIR
i) Cracks which are determined to be of structural significance should be
repaired regardless of width and location. Most such cracks are due to poor design,
deficient detailing or bad workmanship.
ii) Cracks which affect the serviceability of a structure, such as deflection and
local distress, may be left unrepaired if the diminished serviceability is acceptable
and the repair is not cost effective.
-46-iil) Under normal congitions of service, shorteomings due to deterioration may
be encountered if cracks exceed 0.01 in. in width. Such cracks should be sealed to
prevent the intrusion of moisture and possible oxidization, loss of steel area, and
possible spalling {7}.
jv) _ Cracks in structures exposed to especially adverse conditions should be
sealed, even if they are less than 0.01 in. in width, Also, cracks which show rust
stain should be sealed.
4.3 WHEN TO REPAIR
Restraint cracks are best repaired after the shrinkage and creep shortenings are
essentially complete. Generally, a lapse of time between one-and-one-half to two
years is adequate, after which cracks may be repaired. A time delay in sealing of
Eracks is only justifiable if corrosion considerations permit.
4.4 HOWTO REPAIR
‘There are numerous reports on methods of sealing cracks in reinforced concrete
structures, The most common and effective procedure is the injection of an epoxy
fesin compound under pressure into the cracks in order to fillin the crack voids.
For details consult the manufacturers’ literature.
i) For cracks which are “non-working.” that is to say they no longer move, the
‘best method of sealing is to inject the cracks with an epoxy resin of low viscosity.
‘This is done in such a manner that the cracks filled with the resin and the concrete
on each side is reunited by "gluing" action of the resin. Another method is to rout
a groove along the crack throughout its entire length and fill the groove with an
epoxy compound, The latter scheme is not recommended in highly corrosive
environment.
ii) Cracks which are ‘working’, i. open and close as a result of Loads,
temperature, ete. cannot normally be successfully sealed with epoxy compounds, but
runt be sealed with flexible sealant that can withstand the movements to which the
cracks are subjected.
5. GENERAL CONCLUSIONS AND RECOMMENDATIONS
Crack formation in post-tensioned slabs, beams and their supporting elements, due
to constraint against free movement is reviewed. The influences of cracks on
serviceability and strength of post-tensioned structural members are discussed
-47-Methods to inhibit crack formation are pointed out. From the study of cracks in
post-tensioned structures a number of general conclusions are formulated:
j) Shortening cracks (cracks due to constraint against free movement of slab)
are frequent in post-tensioned slabs supported on walls and stiff columns.
ii) Shortening cracks can be reduced significantly through crack mitigation
measures, The principal crack reduction procedures are:
A) _ Planning for layout of constraints
B) Structural separations
C) Closure strips, joints and favorable pour sequencing
D) _ Released connections
E) _Addition/improved layout of mild reinforcement
F) Addition improved layout of tendons
In regards to the implementation of crack mitigation procedures the following
guideline is recommended:
> For small and simple slab geometries (10,000 square feet or less)
supported on regular size columns, design the slab to withstand the
forces generated by shortening. It is not generally cost effective to
implement crack mitigation measures.
> For slabs with substantial restraint it is necessary to implement crack
mitigation measures.
iii) Most shortening cracks are not structurally significant
iv) ‘The most common impairment of shortening cracks is exposure of
reinforcement and post-tensioning to corrosive elements; aesthetics and leakage are
the next common considerations.
y) __ For slabs with significant support restraints, such as perimeter walls, it is
Gitentimes necessary to conduct a one-time maintenance routine to repair
shortening cracks.
‘Add notes on the structural drawings indicating that:
A- Shortening cracks are likely to occur
B_ Shortening cracks do not normally impair the structural integrity of
slabs
C- Slabs should have a one-time crack maintenance operation, which
consists of:
> Inspecting and evaluating slabs and supporting members two
years after construction
» Determining cracks to be repaired
>» Repairing cracks
-48-vii) _ Describe the details. of crack maintenance scheme on the structural drawings,
ensuring that the following items are accounted for:
‘The maintenance program consists of:
a) _ Give an estimate of the total length of anticipated cracks requiring
repair. For the structures surveyed by the authors in California, the length
can conservatively be estimated at 0.009 feet of cracks per sq/ft of slab area.
‘This value is for slabs up to three levels above the foundation. For slabs at
higher levels of multi-story buildings the value is commonly less.
b)__ State who should reserve funds for the one-time maintenance program,
which is to take place one-and-one-half to two-years after the completion of
construction. It is important to clarify whether it is the owner, or the
contractor who would fund the work.
¢) __ Estimate funds to be allocated for the maintenance program. A first
estimate for California is $8.-$10. per lineal foot of crack, or 7 cents per
sq/ft of slab area.
EES
REFERENCES
1. Richardson, M.G. "Cracking in Reinforced Concrete Buildings’, Concrete
International, January 1987, pp 21-23.
2. ACI Committee 362, "State-of-the-Art Report on Parking Structures, ACI
362R-85, ACI Journal, July-August 1985, pp 544-578.
3. Hom,$. and Kost, G., "Investigation and Repair of Post-Tensioned Concrete
Slabs - A Case Study", Concrete International, July 1983, pp 44-49.
4. Ojha, S., "Rehabilitation of a Parking Structure’, Concrete International,
April 1986, pp 24-28.
5. Podolny, Jr. W., "The Cause of Cracking in Post-Tensioned Concrete Box
Girder Bridges and Retrofit Procedures", PC Journal, March-April 1986, pp
82-139.
6. PCI, "PCI Design Handbook for Precast Prestressed Concrete’, Illinois, 1978
7. Libby, J. R., "Modern Prestressed Concrete’, Book, Van Nostrand Reinhold,
New York, 1977.
= 49PTI COMPANY MEMBERS
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