ALUMINIUM PIPEWORK FLUID POWER DISTRIBUTION SYSTEMS

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W HY BUY A TESEO SYSTEM

The choice of a Teseo modern modular piping system in
aluminium eliminates the hidden costs of a compressed
air system. Such costs are constantly increasing during
the entire lifetime of your distribution system. Typical
hidden costs eliminated or reduced by Teseo aluminium
piping are:
• Costs for air leaks. The patented clamping and se-
aling concept of our piping system eliminates leaks, a
major problem in many compressed air systems, Teseo
pipework systems saves energy normally wasted in such
systems.
• Costs of air treatment, in-line Filters, maintenance, re-
pairing machines and tools. Aluminium is not affected by
rusting or corrosion, so inside Teseo piping air is always
as clean as after the treatment done at the source. This
guarantees a longer life to the equipment connected.
• Costs for downtime and labour for each modifica- TESEO TRADITIONAL
tion. A Teseo pipework network is easy to modify and to Systems
extend. As a compressed air system inside the factory,
Systems
adding a new branch line or point of use drop takes few
minutes to be operative. These can also be added live Hidden costs (Air quality, modifications,
using our hot tap. low efficiency and air leaks)
• Costs for the low flow rate and high pressure
drop. High precision aluminium extruded profiles of Te- Labour costs
seo piping have a smooth inner surface. The friction of
air flowing through the tubing is considerably lower than Material costs
in a conventional rough steel or black steel pipe. Such a
feature can be easily translated into less pressure drop
and extra flow with the same electric power supply con-
sumption. Contact our sales representative or website to
get more information.

HIGH TECH DESIGN

LIGHT WEIGHT

HEAVY DUTY PROFILES AND ACCESSORIES

100% METAL PIPES & FITTING

100% RECYCLABLE ALUMINIUM

ENERGY SAVING

SAFE AND RELIABLE

ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
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HBS HOLLOW BAR SYSTEM

HBS

The great innovation of this unique system lies in the

methods and means to add lines of compressed air
and other fluids under pressure. The system is mainly
composed of an extruded aluminium bar, which pre-
sents an external rectangular section with tee slots and an internal bore of
large dimension to carry a considerable flow of compressed air.
A wide selection of straight joints, T or l joints allows for airlines of whatever
length and shape. To complete the equipment we supply a number of outlet pla-
tes of various dimensions and shapes. The Teseo Modular aluminium Pipework
System is leak free due to positive o-ring seals.

The following advantages stand out:

• Fast installation.
• Quick installation of additional outlets.
• Easy to make changes and add new branch lines.
• Clean and smooth inner and outer surfaces.
• Integrated modular system

EASY TO ASSEMBLE
DEBURRING MOUNTING

ASSEMBLING TIGHTENING

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BLUE DESIGN

HBS
The new generation of the blue in TESEO is the result of
the modification and the improvement of all the TESEO Indicative diagrams of compressed air flow rates and
systems. related pressure drops in a line 30 m long (20°C - 1013
Our continuous R & D into Energy Saving together with a mbar).
high regard for the Design ruled our technical choices. The data used has been provided by the UNIVERSITY OF
We studied the internal passages and the thicknesses to TURIN. See online software (page 9)
increase the flow rates through our tubing.
Double seats for the O-rings and high quality NBR Blue
O-Rings, manufactured for Teseo, are applied to all the
connections for high quality sealing.
Ergonomics of the complete system has been improved 310.000
thanks to optimization of the shapes and weights.
270.000 HBS110
Precision manufacturing carried out on many components
improves the outer finishing and removes the die-casting 230.000
defects.
Outlet plates have been re-designed with new moulds, to 190.000
improve quality and accuracy.
150.000
The blocking parts have been analyzed and improved.
HBS80
The implementation of accessories and components is 110.000
continuous.
Teseo are sourcing New certifications and 70.000
international compatibility. 30.000

80.000

70.000
HBS63
60.000

50.000

40.000
HBS50
30.000

20.000

10.000

15.000
HBS32
10.000

HBS25
Indicative diagram for the choice of the HBS diameter 5.000
FLOW RATE

according to compressor installed max power.

m3/min

0
Indicative flow rate
Compressor
power HBS bar 0,1 0,2 0,3 0,4 0,5 0,6
(L 30 m - 6 bar - ∆p 3%)
kW Nl/min PRESSURE DROP

19 25 2.900
36 32 5.400
110 50 16.400 AIR PRESSURE: 6 → 12 bar
195 63 29.200 → 1,2 MPa
0,6
350 80 53.000 → 174 psi
87
785 110 117.500

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T ECHNICAL CHARACTERISTICS
HBS

Extruded Aluminium.............................................................Alloy EN AW-6060 UNI EN 573-3:1996

International designations ......................................... ANSI 6060 - DIN1748/1: AlMgSi 0,5 BS 6060
Chemical composition .................................................................Si: 0,45% - Mg: 0,45% - Fe: 0,3%
Heat treatment ............................................................................................................Aging T5 o T6
Surface treatment (upon request) ...........................................................Chemical silver anodization
Specific weight, density ................................................................................................ Kg/dm3 2,71
Electrical conductivity ..................................................................................................... % IACS 53
Thermal Conductivity....................................................................................................... W/m.K 200
Specific heat......................................................................................................................J/Kg.K 96
Coefficient of expansion........................................................................................... mm/m °C 0,024
Tensile strength............................................................................................................... Kg/mm2 24
Yield strength.................................................................................................................. Kg/mm2 20
Modulus of elasticity ..................................................................................................Kg/mm2 6.700
Brinell hardness ................................................................................................................ HB 70÷80
Melting range.................................................................................................................. °C 600-650
O-ring material ......................................................................................................................NBR 70
Operating temperature...................................................................................................°C -20/+120
Screw material .......................................................................................................... Steel class 8.8
Screw driving torque ...................................................................... Nm 10÷13,5 (90÷120 Inch Lbs)
Outlet thread .................................................................................................................. BSP or NPT
Terminal thread............................................................................................................... BSP or NPT
Max operating pressure .......................................................................... 15 bar - 1,5 MPa - 217 psi
Failure test pressure ............................................................................... 56 bar - 5,6 MPa - 813 psi

Compatibility with fluids

Compressed air, Vacuum,Argon, Nitrogen, Carbon dioxide, Mineral oil*,Synthetic oil*, Other fluids*.

WARNING!
Teseo components are intended only to uses for which they have been specifically designed by the
manufacturer and patent holder. This does not absolve the professional user to refrain from checking
technical compatibility and current project of your application. Our technical department is at your
disposal for evaluations, analysis of special use, to design and eventually implement specific com-
ponents and assemblies. Teseo company is not responsible for any damage caused by improper,
erroneous, unreasonable and product incompatibilities with applications not specified by the catalog.
*For further information, please apply to Teseo Srl Technical Office.

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PROFILES SECTION OVER VIEW

HBS
HBS25 HBS32 HBS50

HBS110 HBS80 HBS63

SIZE DIMENSIONS

Max Inner Section

Name Dimensions Weight Moment of inertia
hole volume area

Di A B l i C d V P Jx Jy
cm2
mm mm mm mm mm mm mm l/m g/m cm4 cm4
HBS25 25 28 49 36 - 6,2 18 0,5 800 6,70 2,90 5
HBS32 32 36 50 36 - 6,2 20 0,8 1150 11,90 6,60 8
HBS50 50 60 60 36 36 6,2 20 2,0 1800 25,00 31,50 20
HBS63 63 68 74 60 36 6,2 20/30 3,1 2770 74,20 58,80 31
HBS80 80 85 85 60 60 6,2 42 5,0 3300 120,00 120,00 50
HBS110 110 115 115 60 60 6,2 43 9,5 4200 265,00 265,00 95

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NATURAL ALUMINIUM EXTRUDED PIPE

HBS

Di L Part. P
mm m no. Kg n°

25 5 800 028 500 4,0 32

32 5 800 036 500 5,7 24
50 5 800 060 500 9,0 16
63 5 800 068 500 13,8 12
80 5 800 085 500 16,7 8
110 5 800 114 500 21,0 4

Di L Part. P
mm m no. Kg n°

25 2,5 800 028 250 2,0 32 ✍

32 2,5 800 036 250 2,9 24 ✍
50 2,5 800 060 250 4,5 16 ✍
63 2,5 800 068 250 6,9 12 ✍
80 2,5 800 085 250 8,3 8 ✍
110 2,5 800 114 250 10,5 4 ✍

ANODIZED ALUMINIUM EXTRUDED PIPE

Di L Part. P
mm m no. Kg n°

25 5 801 028 500 4,0 32

32 5 801 036 500 6,3 24
50 5 801 060 500 9,5 16
63 5 801 068 500 14,0 12
80 5 801 085 500 17,0 8
110 5 801 114 500 21,3 4

Di L Part. P
mm m no. Kg n°

25 2,5 801 028 250 2,0 32 ✍

32 2,5 801 036 250 3,1 24 ✍
50 2,5 801 060 250 4,7 16 ✍
63 2,5 801 068 250 7,0 12 ✍
80 2,5 801 085 250 8,5 8 ✍
110 2,5 801 114 250 10,6 4 ✍

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STRAIGHT JOINT, COMPLETE

HBS
D I L B Part. P
mm mm mm mm no. g n°

25* 36 50 120 003 000 020 180 20

32* 36 65 120 003 001 020 200 20
50 36 90 160 003 002 020 570 10
63 36-60 106 160 003 003 020 770 10
80 60 130 160 003 004 020 950 10
110 60 180 230 003 005 020 2000 5
* It is suggested to the user, if the application makes it necessary, the imple-
mentation with the components:
711 048 120 + 725 010 056 + 212 006 008 (Page 32 and 34)

SLIDING JOINT, COMPLETE

D I L B Part. P
mm mm mm mm no. g n°

25 36 75 200 003 000 021 420 10

32 36 95 200 003 001 021 450 10
50 36 130 200 003 002 021 780 10
63 60 150 200 003 003 021 1000 5
80 60 180 200 003 004 021 1400 5
110 60 280 280 003 005 021 2500 5

REDUCTION STRAIGHT JOINT, COMPLETE

D d L I Part. P
mm mm mm mm no. g n°

32 25 66 36 003 001 049 270 10

50 32 88 36 003 002 049 621 10
63 50 105 36 003 003 049 777 5
80 63 125 60 003 004 049 1470 5
110 80 280 60 003 005 049 3000 2

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L JOINT, COMPLETE
HBS

D I L B Part. P
mm mm mm mm no. g n°

25 36 60 30 003 000 022 240 20

32 36 60 42 003 001 022 280 20
50 36 80 60 003 002 022 530 10
63 36-60 80 75 003 003 022 1400 10
80 60 80 85 003 004 022 2600 10
110 60 110 165 003 005 022 3000 5

T JOINT, COMPLETE
D I L B Part. P
mm mm mm mm no. g n°

25 36 60 30 003 000 024 400 10

32 36 60 50 003 001 024 430 10
50 36 80 60 003 002 024 820 10
63 36-60 80 75 003 003 024 2100 10
80 60 80 85 003 004 024 3500 5
110/80 60 110 230 003 005 023 3900 2
110 60 110 230 003 005 024 4000 2

CROSS JOINT, COMPLETE

D L A B Part. P
mm mm mm mm no. kg n°

80 260 83 60 003 004 045 4,6 2 ✍

110 306 114 90 003 005 045 5,6 2 ✍

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45° JOINT, COMPLETE

HBS
D ∝ B Part. P
mm ° mm no. kg n°

80 45 60 003 004 051 2,4 2 ✍

110 45 90 003 005 051 3,2 2 ✍

CLOSED TERMINAL, COMPLETE

D I L B Part. P
mm mm mm mm no. g n°

25 36 29 60 003 000 026 120 20

32 36 32 60 003 001 026 120 20
50 36 40 60 003 002 026 430 10
63 60 40 60 003 003 026 700 10
80 60 66 80 003 004 026 1350 5
110 60 150 110 003 005 026 2000 2

BALL VALVE, COMPLETE

D G I A Part. P
mm mm mm no. g n°

25 3/4” - BSP 36 50 003 000 046 630 10

32 1” - BSP 36 50 003 001 046 1120 10
50 1”1/2 - BSP 36 60 003 002 046 2050 10
63 2” - BSP 36 60 003 003 046 3360 10
80 2”1/2 - BSP 60 72 003 004 046 5300 5
110 4” - BSP 60 78 003 005 046 12600 2

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KIT FOR BALL VALVE

HBS

D G L d Part. P
mm mm mm no. g n°

25 3/4” - BSP 220 30 003 000 047 340 10

32 1” - BSP 220 30 003 001 047 650 10
50 1”1/2 - BSP 250 42 003 002 047 740 10
63 2” - BSP 250 42 003 003 047 910 10
80 2”1/2 - BSP - - 003 004 047 1400 5

TERMINAL WITH THREADED HOLE, COMPLETE

D G L B I Part. P
mm mm mm mm no. g n°

25 1/4” - BSP 28 60 36 003 000 025 114 20

32 1/4” - BSP 32 60 36 003 001 025 130 20
32 1/2” - BSP 32 60 36 003 001 031 128 20
50 1/4” - BSP 40 60 36 003 002 025 440 20
50 1/2” - BSP 50 60 36 003 002 029 430 20
63 1/4” - BSP 50 60 60 003 003 025 656 20
80 1/4” - BSP 66 80 60 003 004 025 1300 20
80 1/2” - BSP 66 80 60 003 004 029 1300 20
110 3/8” - BSP 150 110 60 003 005 025 2000 2

TERMINAL THREADED FEMALE, COMPLETE

D G E L I Part. P
mm mm mm mm no. g n°

25 3/4” - BSP 30 45 36 003 000 027 120 20

32 1” - BSP 36 60 36 003 001 027 140 20
50 1”1/2 - BSP 52 70 36 003 002 028 340 20
63 1”1/2 - BSP 65 72 60 003 003 028 440 10
80 1” - BSP - 66 60 003 004 027 1300 20
80 2” - BSP 82 95 60 003 004 028 920 10
110 2”1/2 - BSP 115 150 60 003 005 028 2000 2

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NIPPLE THREADED MALE, COMPLETE

HBS
D G L B I Part. P
mm mm mm mm no. g n°

25 3/4” - BSP 47 60 36 003 000 029 110 20

32 1” - BSP 55 60 36 003 001 030 230 20
50 1”1/2 - BSP 76 60 36 003 002 030 330 20
63 2” - BSP 80 60 60 003 003 030 430 10
80 2”1/2 - BSP 100 80 60 003 004 030 650 10

TERMINAL THREADED MALE, COMPLETE

D G L E I Part. P
mm mm mm mm no. g n°

25 1” - BSP 45 36 36 003 000 030 130 20

32 1”1/4 - BSP 61 50 36 003 001 029 190 20
50 2” - BSP 75 65 36 003 002 031 440 20
63 2”1/2 - BSP 90 82 60 003 003 031 600 10
80 3” - BSP 110 90 60 003 004 031 830 10
110 4” - BSP 152 115 60 003 005 031 1500 5

FLANGED ADAPTER
D d Norm n° Part. P
mm mm no. kg n°

80 18 UNI-EN 1092 4 003 004 050 2,4 2 ✍

80 19 ASME 150lb 4 003 004 450 1,6 2 ✍
110 18 UNI-EN 1092 8 003 005 050 3,3 2 ✍
110 19 ASME 150lb 8 003 005 450 3,4 2 ✍

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I36 FEMALE OUTLET PLATE, COMPLETE

HBS

I G A L Part. P
mm mm mm no. g n°

36 1/8” - BSP 50 25 003 001 032 80 20 ✍

36 1/4” - BSP 50 25 003 001 033 80 20 ✍
36 3/8” - BSP 50 25 003 001 034 80 20 ✍
36 1/2” - BSP 50 25 003 002 033 110 20 ✍
36 3/4” - BSP 50 25 003 002 034 105 20 ✍
36 1” - BSP 50 25 003 002 035 90 20 ✍

I60 FEMALE OUTLET PLATE, COMPLETE

I G A L Part. P
mm mm mm no. g n°

60 1/2” - BSP 72 30 003 003 033 250 10 ✍

60 3/4” - BSP 72 30 003 003 034 220 20 ✍
60 1” - BSP 72 30 003 003 035 200 10 ✍
60 1”1/4 - BSP 72 30 003 003 038 175 10 ✍
60 1”1/2 - BSP 72 30 003 003 036 150 10 ✍
60 2” - BSP 72 30 003 003 039 193 10 ✍

MODULAR OUTLET PLATE

I i G A B L Part. P
mm mm mm mm mm no. g n°

60 36 1/8” - BSP 72 48 25 003 360 030 140 10 ✍

60 36 1/4” - BSP 72 48 25 003 360 031 137 10 ✍
60 36 3/8” - BSP 72 48 25 003 360 032 133 10 ✍
60 36 1/2” - BSP 72 48 25 003 360 033 129 10 ✍
60 36 3/4” - BSP 72 48 25 003 360 034 125 10 ✍
60 36 1” - BSP 72 48 25 003 360 035 120 10 ✍

MALE OUTLET PLATE, COMPLETE

I G A L Part. P
mm mm mm no. g n°

36 1” - BSP 48 32 003 002 036 120 20

60 2” - BSP 70 49 003 004 036 600 10

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FEMALE MULTIPLE OUTLET PLATE, COMPLETE

HBS
I i Holes G L Part. P
mm mm mm no. g n°

36 36 2 1/4” - BSP 24 003 001 036 120 20 ✍

36 36 2 3/8” - BSP 24 003 001 037 115 20 ✍
36 36 4 1/4” - BSP 24 003 001 038 110 20 ✍
36 36 4 3/8” - BSP 24 003 001 039 100 20 ✍
60 36 4 1/4” - BSP 30 003 360 054 190 10 ✍
60 36 4 3/8” - BSP 30 003 360 056 175 10 ✍
60 36 4 1/2” - BSP 30 003 360 058 150 10 ✍
60 36 2 1/2” - BSP 30 003 360 059 160 10 ✍

REDUCTION PLATE, COMPLETE

D I A L Part. P
mm mm mm mm no. g n°

25 36 48 40 003 000 037 190 20

32 36 48 44 003 002 037 200 20
50 60 70 60 003 003 037 530 10
63 60 70 72 003 004 037 610 10

CONDENSATE LEVEL SPY HOLE

I d L B Part. P
mm mm mm mm no. g n°

36 40 10 48 003 001 044 100 20

60 40 12 72 003 003 044 180 10

MANOMETER, COMPLETE

I d L B Part. P
mm mm mm mm no. g n°

36 50 45 48 003 001 048 144 10

60 50 55 72 003 003 048 205 10

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FLEXIBLE PIPE FOR CONNECTION TO COMPRESSOR

HBS

D G L d Part. P
mm mm mm no. g n°

25 1” - BSP 1000 37 003 000 058 1700 20

32 1”1/4 - BSP 1000 44 003 001 058 2200 20
50 2” - BSP 1000 65 003 002 058 4000 20
63 2”1/2 - BSP 1300 77 003 003 058 4700 20
80 3” - BSP 1600 90 003 004 058 5800 20

FLEXIBLE JOINT FOR HBS-HBS CONNECTION

D d L l Part. P
mm mm mm mm no. g n°

25 37 1000 1050 003 000 059 1900 10

32 44 1000 1080 003 001 059 2400 10
50 65 1000 1100 003 002 059 4300 10
63 77 1300 1450 003 003 059 5000 10
80 90 1600 1800 003 004 059 6300 10

U BRACKET, COMPLETE
I B L A Part. P
mm mm mm mm no. g n°

36 50 52 30 003 000 040 140 20

For HBS 25 Only

L PLATE, COMPLETE

I P L S Part. P
mm mm mm mm no. g n°

36 36 60 2 003 001 040 100 20

36-60 36 80 3 003 003 040 260 20
36-60 36-60 140 3,5 003 004 040 430 20

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HANGING BRACKET

HBS
Di A d i Part. P
mm mm mm mm no. g n°

50/63 68 11 36 003 003 073 395 10

80 85 11 36 003 004 073 391 10
110 115 11 36 003 005 073 481 10

SUPPORT BRACKET, COMPLETE

A B I L Part. P
mm mm mm mm no. g n°

130 170 140 600 003 001 070 1300 10 ✍

130 170 140 * 003 001 071 360 10
*without bar

ADHESIVE COLOUR STICKERS

L Colour Part. P
mm no. g n°

310 Blue RAL 5015 104 025 150 29 11

310 Brown RAL 8003 104 028 316 29 11
310 Grey RAL 7000 104 028 317 29 11
310 Red RAL 3020 104 028 318 29 11
310 Yellow RAL 1028 104 028 319 29 11
310 Green RAL 6029 104 028 315 29 11

DEMO SUIT-CASE

A B L Configuration Part. P
mm mm mm no. g n°

130 380 490 22 HBS parts 003 001 090 4500 1

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HBS

C REATE YOUR DROP COLUMN

A - Confirm the characteristics of your main line and of the
secondary lines that derive from it, to define a components
list.
B - Study the route from the main line that the secondary lines
have to take and choose the components and pipework
needed.
C - Define the types of end of line attachments required and
choose the appropriate components.
D - Verify the pipework’s route from B to C and choose the
quantity of pipework and the components needed

HBS pages 24-25-26-27-31

A
AP page 53
HBS pages 20-22-28
B
AP pages 44-45-49-55-56
HBS pages 20-21-23-24-25-26-27-28-31
C
AP pages 45-46-47-49-50-55
HBS pages 20-21-31
D
AP pages 44-45

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REDUCTION PLATE FOR D14 COLUMN, COMPLETE

HBS
I i D L Part. P
mm mm mm mm no. g n°

36 36 14 50 003 001 134 160 20 ✍

60 60 14 55 003 003 134 300 20 ✍
60 36 14 55 003 360 134 170 20 ✍

3 OUTLETS BLOCK FOR D14 DROP COLUMN, COMPLETE

D G A B Part. P
mm mm mm no. g n°

14 3/8” - BSP 75 95 003 001 068 700 20 ✍

14 1/2” - BSP 75 95 003 002 068 750 20 ✍

STRAIGHT PIPE FOR D14 DROP COLUMN

D d L Part. P
mm mm m no. g n°

14 12 1 425 014 100 106 20

14 12 5 425 014 500 530 20

BENT PIPE FOR D14 DROP COLUMN

D d L Part. P
mm mm m no. g n°

14 12 1 804 014 100 105 20

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HANGING BRACKET, COMPLETE

HBS

I A B D Part. P
mm mm mm mm no. g n°

36-60 50 28 10 003 001 074 100 20

SMALL PLATE WITH M6 HOLES

I A L Part. P
holes
mm mm mm no. g n°

36 10 56 2 725 010 056 12 100

60 10 80 2 725 010 080 23 50
60 10 78 3 725 010 081 22 50

INSULATING BLOCK
d L I B Part. P
mm mm mm mm no. g n°

6 60 36 10 003 001 075 26 20

STRAIGHT PLATE, IN GALVANIZED STEEL

A L I S Part. P
mm mm mm mm no. g n°

48 120 36 2 711 048 120 80 20

54 160 36 2,5 711 056 160 146 20
72 160 36-60 2,5 711 072 160 201 20
78 240 36-60 3,5 711 078 230 422 20

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L PLATE, IN GALVANIZED STEEL

HBS
A B L I S Part. P
mm mm mm mm mm no. g n°

48 60 60 36 2 721 048 060 77 20

54 80 80 36 2,5 732 056 080 148 20
72 80 80 36-60 3 732 072 090 245 20
78 94 140 36-60 3,5 732 078 140 420 20

FIXING BRACKET, IN GALVANIZED STEEL

A L I S Part. P
mm mm mm mm no. g n°

48 72 36 2 735 048 120 78 20

O-RING SEAL IN NBR70

D d Cod. Part. P
mm mm AS-BS no. g n°

25 1,78 2081-019 271 020 002 0,4 100

25 2 0210-02 271 021 002 0,5 100
29 3 0230-03 271 023 003 0,7 100
32 2,62 3106-121 271 027 003 0,7 100
32 3 0260-03 271 026 003 0,8 100
50 2,62 3175-132 271 044 003 1 100
50 3 0440-03 271 043 003 1,3 100
63 2,62 3225-140 271 057 003 1,2 100
63 3 0560-03 271 056 003 1,5 100
80 3 0720-03 271 072 003 2,2 100
80 2,62 3287-150 271 073 003 1,5 100
110 3,53 4387-241 271 101 004 4 100

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FLAT SEAL FOR FLANGES

HBS

D d DN S Part. P
mm mm mm no. g n°

142 90 80 2 274 089 002 33 10 ✍

160 116 100 3 274 116 003 56 10 ✍

ALLEN SCREW, IN GALVANIZED STEEL

d L D E Part. P
mm mm mm mm no. g n°

M6 8 10 5 212 006 008 4,2 100

M6 10 10 5 212 006 010 4,5 100
M6 12 10 5 212 006 012 4,8 100
M6 14 10 5 212 006 014 5,0 100
M6 18 10 5 212 006 018 5,8 100

DRILLING JIG
I i L Part. P
mm mm mm no. g n°

60 36 80 911 036 060 190 1

TUBES TO HOLD SMALL PLATE IN POSITION

d L Mat Part. P
mm mm no. g n°

8 150 PVC 421 006 015 5 10

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BASIC TOOLS BOX

HBS
A B L Part. P
mm mm mm no. g n°

50 190 240 003 001 092 700 1

VASELINE GREASE
Part. P
no. g n°

111 003 100 850 20

111 003 010 100 20

PTFE BLUE GREASE

Part. P
no. g n°

114 003 005 50 20

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TERMINAL WITH NPT THREADED HOLE, COMPLETE

HBS

D G L B I Part. P
mm mm mm mm no. g n°

25 1/4” - NPT 22 60 36 003 000 425 114 20

32 1/4” - NPT 25 60 36 003 001 425 130 20
32 1/2” - NPT 25 60 36 003 001 431 128 20
50 1/4” - NPT 40 60 36 003 002 425 440 20
NPT COMPONENTS

50 1/2” - NPT 40 60 36 003 002 429 430 20

63 1/4” - NPT 50 60 60 003 003 425 656 20 ✍
80 1/4” - NPT 66 80 60 003 004 425 1300 20 ✍
80 1/2” - NPT 66 80 60 003 004 429 1300 20
110 3/8” - NPT 150 110 60 003 005 425 2000 20 ✍

NPT TERMINAL THREADED FEMALE, COMPLETE

D G E L I Part. P
mm mm mm mm no. g n°

25 3/4” - NPT 30 40 36 003 000 427 120 20

32 1” - NPT 36 50 36 003 001 427 140 20
50 1”1/2 - NPT 52 70 36 003 002 428 340 20
63 1”1/2 - NPT 65 75 60 003 003 428 440 10 ✍
80 1” - NPT - 66 60 003 004 427 920 20 ✍
80 2” - NPT 82 95 60 003 004 428 920 10 ✍
110 2”1/2 - NPT 115 150 60 003 005 428 2000 20 ✍

NPT NIPPLE THREADED MALE, COMPLETE

D G L B I Part. P
mm mm mm mm no. g n°

25 3/4” - NPT 36 60 36 003 000 429 110 20

32 1” - NPT 44 60 36 003 001 430 230 20
50 1”1/2 - NPT 75 60 36 003 002 430 330 20
63 2” - NPT 80 60 60 003 003 430 430 10
80 2”1/2 - NPT 102 80 60 003 004 430 650 10

NPT TERMINAL THREADED MALE, COMPLETE

D G L E I Part. P
mm mm mm mm no. g n°

25 1” - NPT 40 36 36 003 000 430 130 20

32 1”1/4 - NPT 52 50 36 003 001 429 190 20
50 2” - NPT 75 65 36 003 002 431 440 20
63 2”1/2 - NPT 90 82 60 003 003 431 600 10
80 3” - NPT 120 90 60 003 004 431 830 10
110 4” - NPT 150 115 60 003 005 431 1500 20

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I36 NPT FEMALE OUTLET PLATE, COMPLETE

HBS
I G A L Part. P
mm mm mm no. g n°

36 1/8” - NPT 50 25 003 001 432 80 20 ✍

36 1/4” - NPT 50 25 003 001 433 80 20
36 3/8” - NPT 50 25 003 001 434 80 20
36 1/2” - NPT 50 25 003 002 433 110 20

NPT COMPONENTS
36 3/4” - NPT 50 25 003 002 434 105 20
36 1” - NPT 50 25 003 002 435 90 20

I60 NPT FEMALE OUTLET PLATE, COMPLETE

I G A L Part. P
mm mm mm no. g n°

60 1/2” - NPT 70 30 003 003 433 250 10

60 3/4” - NPT 72 30 003 003 434 220 20 ✍
60 1” - NPT 72 30 003 003 435 200 10 ✍
60 1”1/4 - NPT 72 30 003 003 438 175 10 ✍
60 1”1/2 - NPT 72 30 003 003 436 150 10 ✍
60 2” - NPT 72 30 003 003 439 193 10 ✍

NPT MALE OUTLET PLATE, COMPLETE

I G A L Part. P
mm mm mm no. g n°

36 1” - NPT 48 36 003 002 436 120 20

60 2” - NPT 70 49 003 004 436 600 10 ✍

NPT FEMALE MULTIPLE OUTLETS PLATE, COMPLETE

I holes G L Part. P
mm mm no. g n°

36 2 1/4” - NPT 24 003 001 436 120 20 ✍

36 2 3/8” - NPT 24 003 001 437 115 20 ✍
36 4 1/4” - NPT 24 003 001 438 110 20 ✍
36 4 3/8” - NPT 24 003 001 439 100 20 ✍

FLEXIBLE PIPE WITH NPT THREADED TERMINAL FOR CONNECTION TO COMPRESSOR

D G L d Part. P
mm mm mm no. g n°

25 1” - NPT 1000 37 003 000 458 1700 20 ✍

32 1”1/4 - NPT 1000 44 003 001 458 2200 20 ✍
50 2” - NPT 1000 65 003 002 458 4000 20 ✍
63 2”1/2 - NPT 1300 77 003 003 458 4700 20 ✍
80 3” - NPT 1600 90 003 004 458 5800 20 ✍

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TESEO PIPING SYSTEMS APPROXIMATE FLOW RATES

Based upon independent data provided by the university of Torino (I), mechanical Department, research Contract
n° 1089/97.

PRESSURE DROP FLOW RATE in l/min

Working Δp=
L AP28 and AP36 and AP54 and AP68 and
pressure Pi – Pu Ø 14 AP22 AP45 HBS80 HBS110
(m) HBS25 HBS32 HBS50 HBS63
(bar) about 3%

2 0,07 30 160 600 1.000 1.900 3.600 5.900 10.500 19.000 42.300
4 0,12 30 300 1.100 2.000 3.600 6.650 10.900 19.500 35.400 78.500
6 0,18 30 460 1.650 2.900 5.400 10.000 16.400 29.200 53.000 117.500
8 0,25 30 628 2.300 4.000 7.300 13.500 22.700 39.700 72.200 160.000
10 0,30 30 650 2.700 4.800 9.000 16.800 27.200 48.500 88.000 195.000

Flow rates in this char are calculated with 3% pressure drop from inlet pressure. Lenght of pipe is 30 metres.

WE EAT THEM ALL!

Comparing nominal diameters with the competitors, the flow rate of our piping is physically larger.
The blue lines are small, they fit in ours. MAKE THE RIGHT CHOICE!

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APPROXIMATE CHART FOR CHOOSING TESEO PIPING DIAMETER - HBS SYSTEM

Flow rate LENGTH (in meters)
m³/h l/min cfm 20 50 100 200 300 400 500 1000 1500 2000

21 350 12 25 25 25 25 25 25 25 25 25 25
30 500 18 25 25 25 25 25 25 25 25 25 25
42 700 25 25 25 25 25 25 25 25 25 25 32
54 900 32 25 25 25 25 25 25 25 25 32 32
66 1100 39 25 25 25 25 25 25 25 32 32 32
90 1500 53 25 25 25 25 25 25 32 32 50 50
120 2000 71 25 25 25 25 32 32 32 50 50 50
150 2500 88 25 25 25 32 32 32 50 50 50 50
216 3600 127 25 25 32 32 50 50 50 50 50 63
360 6000 212 25 32 50 50 50 50 50 63 63 63
540 9000 318 32 50 50 50 50 63 63 80 80 80
690 11500 406 32 50 50 50 63 63 63 80 80 80
780 13000 459 50 50 50 63 63 63 80 80 80 110
900 15000 530 50 50 50 63 63 80 80 80 110 110
1260 21000 742 50 50 63 80 80 80 80 110 110 110
1620 27000 954 50 63 63 80 80 110 110 110 110 #110
2000 33300 1177 50 63 80 80 110 110 110 110 #110 #110
3000 50000 1766 63 80 80 110 110 110 110 #110 #110 #110
3360 56000 1978 63 80 110 110 110 110 #110 #110 #110 #110
3720 62000 2190 80 80 110 110 110 #110 #110 #110 #110 #110
4800 80000 2825 80 110 110 110 #110 #110 #110 #110 #110 #110
5880 98000 3461 80 110 110 #110 #110 #110 #110 #110 #110 #110
6720 112000 3955 80 110 #110 #110 #110 #110 #110 #110 #110 #110
9600 160000 5650 110 110 #110 #110 #110 #110 #110 #110 #110 #110
12000 200000 7063 110 #110 #110 #110 #110 #110 #110 #110 #110 #110
15000 250000 8829 110 #110 #110 #110 #110 #110 #110 #110 #110 #110
This chart indicates Teseo piping diameters calculated at 8 bars pressure and 5% pressure drop from inlet pressure.
#110 = indicates pressure drop over 5%

APPROXIMATE CHART FOR CHOOSING TESEO PIPING DIAMETER - AP SYSTEM

Flow rate LENGTH (in meters)
m³/h l/min cfm 20 50 100 200 300 400 500 1000 1500 2000

21 350 12 22 22 22 22 22 22 22 22 22 28
30 500 18 22 22 22 22 22 22 22 28 28 28
42 700 25 22 22 22 22 22 22 28 28 28 36
54 900 32 22 22 22 22 22 28 28 36 36 36
66 1100 39 22 22 22 22 28 28 28 36 36 36
90 1500 53 22 22 22 28 28 36 36 36 45 45
120 2000 71 22 22 28 36 36 36 36 45 45 45
150 2500 88 22 28 28 36 36 36 45 45 54 54
216 3600 127 28 28 36 45 45 45 45 54 54 68
360 6000 212 28 36 45 45 54 54 54 68 68 68
540 9000 318 36 45 45 54 54 68 68 #68 #68 #68
690 11500 406 45 45 54 54 68 68 68 #68 #68 #68
780 13000 459 45 45 54 68 68 68 #68 #68 #68 #68
900 15000 530 45 54 54 68 68 #68 #68 #68 #68 #68
1260 21000 742 45 54 68 #68 #68 #68 #68 #68 #68 #68
1620 27000 954 54 68 68 #68 #68 #68 #68 #68 #68 #68
2000 33300 1177 54 68 #68 #68 #68 #68 #68 #68 #68 #68
3000 50000 1766 68 #68 #68 #68 #68 #68 #68 #68 #68 #68
3360 56000 1978 68 #68 #68 #68 #68 #68 #68 #68 #68 #68
3720 62000 2190 #68 #68 #68 #68 #68 #68 #68 #68 #68 #68

This chart indicates Teseo piping diameters calculated at 8 bars pressure and 5% pressure drop from inlet pressure.
#68 = indicates pressure drop over 5%

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COMPRESSED AIR IS EXPENSIVE: DON’T WASTE IT!

Good tips for new investment

MAKE THE RIGHT CHOICE

You may change your compressor or dryer in future, but your compressed air piping is a fixed utility in your plant.
USE QUALITY PRODUCTS
Original quality piping system will assure reliable performance and expected safety standards in your factory.
CHOOSE THE RIGHT SIZE
The right engineering & sizing of the system is fundamental to save energy, potentially more than any other practice.
INSTALL A LEAK FREE SYSTEM
Modular systems with positive seals will perform better than any threated conventional tubing.
DON’T FOCUS ON INITIAL COST
The cost of components is only a small part of the total investment. Choose systems with the lowest cost of ownership!

C OMPRESSED AIR LIFETIME COSTS

MONEY SAVED: saving due to correct sizing and engineering,

optimised working pressure and choice of high quality product.

LEAKAGE: cost of air leaks and inappropriate use of compressed

air during the lifetime of the system.

ELECTRICITY: cost of electricity to feed the air compressor.

INSTALLATION: cost of labour for installing the system,

for extensions and modifications, for ordinary maintenance.

MATERIAL: cost of pipes and fittings for assembling the system.

MAINTENANCE: cost for running ordinary maintenance of the

machines generating compressed air.

GENERATION: cost of machines for generating compressed air

(including compressor, receiver, dryer, filters).

Some good general practices…

Prevent and reduce leaks

In a conventional piping system leaks may waste 20-40% of your compressed air. Routinely check your system for leaks.
Reduce air pressure
Reducing the pressure in your system of 1 bar (15 psi) will lead to 7% saving on your annual energy consumption.
Feed compressors with cool air
With 3°C cooler intake air, compressor will save 1% energy to reach the desired working pressure.
Avoid inappropriate use
Check the efficiency of compressed air used for cooling, agitating, mixing or inflating in your factory.

Contact our technical department for a first quick check-up of your system.
We will help you to focus on the analysis and intervention by giving an assessment of costs and waste.

ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
 EN

COD. 9995 518 016 - Pubb: FEBBRAIO 2016

Graphics: ALYKE’ COMUNICAZIONE - TESEO TECHNICAL DEPT

Teseo srl - Via degli Oleandri, 1

IN ITALY

25015 Desenzano del Garda (BS) - Italy

MADE

Tel. +39 030 9150411 - Fax +39 030 9150419

www.teseoair.com - teseo@teseoair.com