Nonlinear Modal Analysis of A Full-Scale Aircraft
Nonlinear Modal Analysis of A Full-Scale Aircraft
the wing tips. The nonlinear normal modes of this aircraft are computed from a reduced-order nonlinear finite
element model using a numerical algorithm combining shooting and pseudo-arclength continuation. Several
nonlinear normal modes, involving, e.g., wing bending, wing torsion, and tail bending, are presented, which highlights
that the aircraft can exhibit very interesting nonlinear phenomena. Specifically, it is shown that modes with distinct
linear frequencies can interact and generate additional nonlinear modes with no linear counterpart.
Nomenclature small aircraft for which no finite element (FE) model is developed,
F = augmented two-point boundary-value problem, m and m∕s GVT is thus the only means of providing a modal basis. This basis is
fnl = restoring force vector, N used to form a mathematical model of the structural dynamic
fr;c = restoring force at wing side, N behavior that is used for flutter predictions. For larger aircraft, the
g = vector field, m∕s and N∕kg main GVTobjective is to update and validate the finite element model
H = shooting function, m and m∕s of the aircraft, which, in turn, will be used for making reliable flutter
h = phase condition predictions.
I = identity matrix, 1∕s Aircraft GVT has now become standard industrial practice [1,2].
K = stiffness matrix, N∕m However, nonlinearity is frequently encountered during these tests
k = linear cubic spring, N∕m and represents a significant challenge for aerospace engineers [3,4].
k−nl = nonlinear cubic spring, N∕m3 For instance, besides the nonlinear fluid–structure interaction, typical
M = mass matrix, kg nonlinearities include backlash and friction in control surfaces and
mc = mass at wing side, kg joints, hardening nonlinearities in engine-to-pylon connections, and
n = number of degrees of freedom saturation effects in hydraulic actuators. Although there has been
p = tangent vector, m; m∕s; and s some recent progress in nonlinearity detection and characterization in
T = motion period, s aerospace structures [5,6], further developments for accounting for
T~ = prediction of the motion period, s nonlinear dynamic phenomena during aircraft certification are still
x = displacement vector, m needed [7]. They would clearly improve the confidence practicing
x_ = velocity vector, m∕s engineers have in both aircraft testing and modeling.
x = acceleration vector, m∕s2 In this context, the nonlinear normal mode (NNM) theory offers a
x c = acceleration at wing side, m∕s2 solid theoretical tool for interpreting a wide class of nonlinear
xrel = relative displacement across the nonlinear connection, m dynamical phenomena, yet NNMs have a clear conceptual relation to
y o = linear mode shape of the full-size finite element model the linear normal modes (LNMs) [8,9]. However, most engineers still
y r = linear mode shape of the reduced finite element model view NNMs as a concept that is foreign to them. One reason suppor-
z = state space vector, m and m∕s ting this statement is that most existing constructive techniques for
z~ = prediction of the next state space vector, m and m∕s computing NNMs are based on asymptotic approaches [10,11].
z0 = initial state space vector, m and m∕s Because these techniques rely on fairly involved mathematical
developments, they are usually limited to the analysis of systems with
low dimensionality.
I. Introduction There have been few attempts to compute NNMs using numerical
methods [12–15]. The objective of this paper is to demonstrate that
D URING the development of a new aircraft, testing plays a key
role for flutter qualification. Before flight flutter tests, ground
vibration testing (GVT) is performed on the full-scale aircraft. For
the computation of NNMs of complex, real-world structures is now
within reach and that it can be of great help for understanding and
interpreting experimental observations. Specifically, the algorithm
Received 10 April 2012; revision received 19 March 2013; accepted for proposed in [16] is used in the present study to compute the NNMs of
publication 21 March 2013; published online 29 August 2013. Copyright © the airframe of the Morane–Saulnier Paris aircraft, for which the
2013 by the American Institute of Aeronautics and Astronautics, Inc. All ground vibration tests have exhibited some nonlinear structural
rights reserved. Copies of this paper may be made for personal or internal use, behaviors. Very interesting nonlinear dynamics, including nonlinear
on condition that the copier pay the $10.00 per-copy fee to the Copyright modal interactions, will be revealed.
Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923; include The paper is organized as follows. Section II briefly reviews the
the code 1542-3868/13 and $10.00 in correspondence with the CCC.
two main definitions of an NNM. Section III describes the algorithm
*Professor, Department of Aerospace and Mechanical Engineering, 1,
Chemin des Chevreuils, B-4000. used for NNM computation. Section IV introduces the mathematical
†
Ph.D. Student, Department of Aerospace and Mechanical Engineering, 1, modeling of the considered aircraft and discusses carefully the results
Chemin des Chevreuils, B-4000. of nonlinear modal analysis. The conclusions of the present study are
‡
Research Scientist, 29 Avenue de la Division Leclerc, F-92320. summarized in Sec. V.
1409
1410 KERSCHEN ET AL.
II. Brief Review of Nonlinear Normal Modes to the minimal period of the periodic motion and at an energy equal to
A detailed description of NNMs and of their fundamental the conserved total energy during the motion (i.e., the sum of kinetic
properties (e.g., frequency–energy dependence, bifurcations, and and potential energies). A branch, represented by a solid line, is a
stability) is given in [8,9]. For completeness, the two main definitions family of NNM motions possessing the same qualitative features.
of an NNM are briefly reviewed in this section. The backbone of the plot is therefore formed by two branches, which
The free response of discrete conservative mechanical systems represent in-phase (S11) and out-of-phase (S11−) NNMs. The FEP
with n degrees of freedom (DOFs) is considered, assuming that clearly shows that the nonlinear modal parameters have a strong
continuous systems (e.g., beams, shells, or plates) have been spatially dependence on the total energy in the system based on the following:
discretized using the finite element method. The governing equations 1) The frequency of both the in-phase and out-of-phase NNMs
of motion are increases with the energy level, which reveals the hardening
characteristic of the system.
Mxt
Kxt fnl fxtg 0 (1) 2) The modal curves change for increasing energies. The in-phase
NNM tends to localize to the second DOF (i.e., it resembles a vertical
where M and K are the mass and stiffness matrices, respectively, xt curve), whereas the out-of-phase NNM localizes to the first DOF
and xt
are the displacement and acceleration vectors, respectively, (i.e., it resembles a horizontal curve).
and fnl is the nonlinear restoring force vector.
There exist two main definitions of an NNM in the literature due to
Rosenberg [17] and Shaw and Pierre [18]:
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Fig. 1 Frequency–energy plot of the two-DOF system. Fig. 3 Morane–Saulnier Paris aircraft.
KERSCHEN ET AL. 1411
Table 1 Aircraft properties Starting from some assumed initial conditions z0 p0 , the motion
z0 0
p t; zp0 at the assumed period T
0 can be obtained by numerical
Length, m Wingspan, m Height, m Wing area, m2 Weight, kg
time integration methods (e.g., Runge–Kutta or Newmark schemes).
10.4 10.1 2.6 18 1945
A Newton–Raphson iteration scheme is therefore used to correct the
initial guess and to converge to the actual solution.
The phase of the periodic solutions is not fixed. If zt is a solution
Such a plot gives a very clear indication of the effects of of the autonomous system (3), then zt Δt is geometrically the
nonlinearity on modal parameters. same solution in state space for any Δt. Hence, an additional
condition, termed the phase condition, has to be specified in order to
remove the arbitrariness of the initial conditions. An isolated NNM is
III. Numerical Computation of NNMs therefore computed by solving the augmented two-point boundary-
The numerical method proposed here for the NNM computation value problem defined by
relies on two main techniques, namely, shooting and pseudo-
arclength continuation. A detailed description of the algorithm is
given in [16]. Hzp0 ; T 0
Fzp0 ; T ≡ (6)
hzp0 0
A. Shooting Method
The equations of motion of system (1) can be recast into state space
where hzp0 0 is the phase condition.
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form:
Fig. 4 a) Connection between external fuel tank and wing tip (top view). Close-up of b) front- and c) rear-bolted attachments.
1412 KERSCHEN ET AL.
2 3
∂H ∂H
5 pz;j 0
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2. Corrector Step
The prediction is corrected by a shooting procedure in order to
solve Eq. (6) in which the variations of the initial conditions and the
period are forced to be orthogonal to the predictor step. At iteration k,
the corrections zk1 k k
p0;j1 zp0;j1 Δzp0;j1 and T j1
k1
k k
T j1 ΔT j1 are computed by solving the overdetermined linear
system using the Moore–Penrose matrix inverse:
2 3
∂H ∂H
∂zp0 zk ;T k
∂T zk
;T k
2 3
6 p0;j1 j1 7 k
7 Δzp0;j1
p0;j1 j1
6
6 ∂h 0 74 5
6 ∂zp0 zk 7
4 p0;j1 5 ΔT k
j1
pz;j pT;j
2 3
−Hzk k
p0;j1 ; T j1
6 7
6 −hzk 7
4 p0;j1 5
0 Fig. 6 a) First wing bending mode, b) first wing torsional mode, and
c) second wing torsional mode.
Table 2 Natural frequencies of the linear finite element model
Mode Frequency, Modal shape
number Hz
1 0.0936 Rigid-body mode
2 0.7260 Rigid-body mode
3 0.9606 Rigid-body mode
Wing side
Tank side
Fig. 8 Left: restoring force surface, right: stiffness curves (zero relative velocity). Top: rear tank of the left wing, bottom: rear tank of the right wing.
21.3
21.28
21.26
21.24
Frequency (Hz)
21.22
a b
21.2
21.18
21.16
21.14
21.12
21.1 −4 −3 −2 −1 0 1
10 10 10 10 10 10
Energy (log scale)
a)
b) c)
Fig. 9 FEP of an NNM involving T-tail symmetric bending.
1414 KERSCHEN ET AL.
conditions and integrate the nonlinear governing equations of liaison aircraft. The structural configuration under consideration
motion. This is extremely computational intensive for large-scale corresponds to the aircraft without its jet engines and standing on the
finite element models such as the one considered in this study. ground through its three landing gears with deflated tires. General
Targeting a substantial reduction of the computational cost, characteristics of the aircraft are listed in Table 1. A specimen of this
sensitivity analysis is exploited for determining ∂zt; z0 ∕∂z0 . It airplane is present in ONERA’s laboratory. It is used for training
amounts to differentiating the equations of motion (3) with respect to engineers and technicians for GVT and for research purposes.
the initial conditions z0 , which leads to Ground vibration tests exhibited nonlinear behavior in the connection
between the wings and external fuel tanks located at the wing tip.
d ∂zt; z0 ∂gz ∂zt; z0 Figure 4 shows that this connection consists of bolted attachments.
(11)
dt ∂z0 ∂z zt;z0 ∂z0
A. Aircraft Structural Model
with 1. Finite Element Model of the Underlying Linear Structure
The FE model of the linear part of the full-scale aircraft, illustrated
∂z0; z0 in Fig. 5, was elaborated from drawings at ONERA. The wings, T tail,
I (12)
∂z0 and fuselage are modeled by means of 2-D elements such as beams
and shells. Three-dimensional (3-D) spring elements, which take into
because z0; z0 z0 . Hence, the matrix ∂zt; z0 ∕∂z0 at t T can account the structural flexibility of the tires and landing gears, are
be obtained by numerically integrating over T the initial-value used as boundary conditions of the aircraft. At each wing tip, the front
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problem defined by linear ordinary differential equations (11) with and rear connections between the wings and the fuel tanks are
initial conditions (12). modeled using beam elements. The FE model, originally created in
The complete algorithm is shown in Fig. 2. NASTRAN, was converted into the SAMCEF FE software. The
complete FE model has more than 80,000 DOFs.
The natural frequencies of the underlying linear system in the
IV. Nonlinear Modal Analysis of the Morane–Saulnier [0–50 Hz] frequency range are given in Table 2. The first nine modes
Paris Aircraft correspond to aircraft rigid-body modes, i.e., six modes are landing
The numerical computation of the NNMs of a complex, real-world gear suspension modes, whereas three modes involve rigid-body
structure is addressed in this section. The structure is the airframe of motions of the control surfaces. The frequency range of the
the Morane–Saulnier Paris aircraft, represented in Fig. 3. This French rigid-body modes is comprised between 0.09 and 3.57 Hz, i.e.,
jet aircraft was built during the 1950s and was used as a trainer and noticeably lower than the first elastic mode located at 8.19 Hz. The
8.3
8.25
8.2
Frequency (Hz)
a
8.15 b
8.1
8.05
8
−4 −3 −2 −1 0
10 10 10 10 10
Energy (log scale)
a)
b) c)
Fig. 10 FEP of an NNM involving wing bending (linear frequency 8.19 Hz). NNMs at energy levels marked in the FEP are inset; they are given in terms
of the initial displacements (m) that realize the periodic motion (with zero initial velocities assumed).
KERSCHEN ET AL. 1415
modal shapes of different elastic normal modes of vibrations are is performed in the space of the initial model after projecting the
depicted in Fig. 6. Figure 6a represents the first wing bending mode. reduced modes back into the original space. The deviation between
The first and second wing torsional modes are depicted in Figs. 6b the mode shapes of the original y o and reduced y r models is
and 6c and correspond to symmetric and antisymmetric wing determined using the modal assurance criterion (MAC):
motions, respectively. These latter modes are of particular interest
because there is a significant deformation of the nonlinear connec- jy o y r j2
tions between the wings and fuel tanks. The other modes concern the MAC (13)
jy o y o jjy r y r j
aircraft tail and are consequently almost unaffected by the nonlinear
connections.
MAC values range from 0 in the absence of correlation to 1 for a
2. Reduced-Order Modeling complete correspondence. In the [0–100 Hz] range, MAC values
Because the nonlinearities are spatially localized, condensation between modes shapes are all greater than 0.999, and the maximum
of the linear components of the model can be achieved using the relative error on the natural frequencies is 0.2%. The accuracy of this
Craig–Bampton reduction technique [21]. This will lead to a linear reduced model is therefore excellent. We note that much less
substantial decrease in the computational burden without degrading than 500 internal modes are sufficient to build a good reduced model
the computational accuracy, at least in the frequency range of interest. in the [0–100 Hz] frequency range. However, a larger number of
We stress that many practical applications possess spatially localized modes was deliberately chosen for two main reasons. On the one
nonlinearities, and so the procedure developed herein is of wide hand, it serves to illustrate that our NNM algorithm can deal with
systems of relatively high dimensionality. On the other hand, due to
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applicability.
The Craig–Bampton method expresses the complete set of initial the presence of harmonics, nonlinear modal interactions may occur
DOFs in terms of retained DOFs and internal vibration modes of the between a mode in the frequency range of interest and another mode
primary structure clamped on the retained nodes. To introduce the outside this range. More internal modes are therefore necessary to
nonlinear behavior of the connections between the wings and the guarantee the accuracy of the reduced model in nonlinear regimes of
tanks, the reduced-order model of the aircraft is constructed by motion.
keeping one node on both sides of the attachments. For each wing,
four nodes are retained, namely, two nodes for the front attachment 3. Aircraft Nonlinearities
and two nodes for the rear attachment. In total, eight nodes of the The existence of a softening nonlinear behavior was evidenced
initial FE model possessing, each 6 DOFs and 500 internal modes of during ground vibration tests conducted at ONERA. In particular,
vibrations, are kept in the reduced model; the FE model is thus frequency response function measurements revealed a decrease in
reduced to 548 DOFs. resonant frequencies when the excitation level was increased. The
To assess the accuracy of the reduced model, its LNMs are connections between the wings and fuel tanks were assumed to cause
compared to those predicted by the initial FE model. The comparison this observed nonlinear effect. To confirm this hypothesis, the front
31.2 31.0360
31.1
31 a
tongue 3:1
Frequency (Hz)
30.9
31.0358
0
10
30.8
30.7 30.6
30.6
tongue 5:1
30.5
b 30.58
tongue 9:1
30.4
−4 −2 0 2 4 0
10 10 10 10 10 10
Energy (log scale)
a)
b) c)
Fig. 11 FEP of an NNM involving symmetric wing torsion (linear frequency 31.08 Hz). NNMs at energy levels marked in the FEP are inset; they are
given in terms of the initial displacements (m) that realize the periodic motion (with zero initial velocities assumed).
1416 KERSCHEN ET AL.
and rear connections of each wing were instrumented, and measure- deformation of the wing, a quantitative assessment of the nonlinear
ments dedicated to nonlinearity characterization were carried out. effects cannot be achieved precisely. However, plotting the measured
Specifically, accelerometers were positioned on both the wing and acceleration signal x c t against the relative displacement and
tank sides of the connections, and two shakers were located at the velocity across the connection can provide meaningful qualitative
tanks. The instrumentation at one of the connection is shown in Fig. 7. information about the type of nonlinearity present in the bolted
The dynamic behavior of these connections in the vertical direction connections. To this end, the aircraft was excited close to the second
was investigated using the restoring force surface method [22]. torsional mode, which is known to activate nonlinear behavior, using
Newton’s second law applied at the wing side of one connection a band-limited swept sine excitation. Figure 8 presents the resulting
writes 3-D plots for the rear connections of the left and right wings. 2-D
sections corresponding to zero relative velocities are also shown to
mc xc t fr;c fxc t; x_c tg 0 (14) highlight elastic nonlinearities. A softening elastic nonlinearity with
a piecewise linear characteristic can clearly be observed. This result
where fr;c is the restoring force at the considered DOF. The index c is seems to be compatible with what was previously reported for bolted
related to the connection under consideration (i.e., either the rear or connections in the literature [23,24]. Similar nonlinear effects were
front attachment of the left or right wing). From Eq. (14), the restoring also observed for the front connections. They are not shown here,
force is obtained by because these connections participated in the aircraft response to a
lesser extent.
fr;c −mc xc (15) Because nonsmooth nonlinearities require dedicated and very
specific time integration methods, which are not yet available in our
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Because the restoring force fr;c includes both the force related to the NNM computation algorithm, the nonlinearities in the connections
connection of interest and the force generated by the elastic were regularized using polynomial expansions. This is why the
31.036
a
Frequency (Hz)
31.036
b c
31.0359
31.0358
31.0358
0 2
10 10
Energy
a)
−4 −4
x 10 x 10
4 5 0.01
Displacement (m)
Displacement (m)
Displacement (m)
2 0.005
0 0 0
−2 −0.005
−4 −5 −0.01
0 0.01 0.02 0.03 0 0.01 0.02 0.03 0 0.01 0.02 0.03
Time (s) Time (s) Time (s)
−4 −4 −3
x 10 x 10 x 10
4 6 10
4
2 5
Ai
Ai
Ai
2
0 0
0
−2 −2 −5
1 3 5 1 3 5 1 3 5
Harmonic i Harmonic i Harmonic i
b) c) d)
Fig. 12 3∶1 internal resonance between the first wing torsional mode and a higher tail mode. a) Close up in the FEP of the 3∶1 tongue of Fig. 11. Bottom
plots: NNM motions at b) beginning of the tongue (in the vicinity of the backbone of the first wing torsional mode), c) middle of the tongue, and d) extremity
of the tongue. From top to bottom: NNM shapes, time series of the vertical displacements at the rear tip of the right tank ( — — ) and at the right side of the
horizontal tail (–––), and Fourier coefficients of both displacements (in gray and black, respectively).
KERSCHEN ET AL. 1417
stiffness curve was reconstructed by considering the mathematical model is considered, this mode is not affected by nonlinearity and can
model be considered as a purely linear mode.
The nonlinear extension of the two-node wing-bending mode (i.e.,
fr;c kxrel k−nl x3rel k−nl < 0 (16) mode 10 in Table 2) is illustrated in Fig. 10. The FEP reveals that this
mode is weakly affected by the nonlinearities, at least until energies
A value of −1013 N∕m3 was found to be adequate for the cubic compatible with physical constraints. The frequency of the NNM
spring. Damping in the connections was not considered because the motions on the backbone slightly decreases with increasing energy
focus of this study is on the NNMs of the underlying Hamiltonian levels, which results from the softening characteristic of the
system. nonlinearity. A quantitatively similar decrease in frequency between
The reduced-order model, generated in the SAMCEF software, low-level and high-level swept sine excitations was observed during
was exported to MATLAB® where nonlinearities were imple- the experimental tests. Even though the frequency decrease is small,
mented. Four nonlinearities were added, each one being located we remark that an accuracy of 0.001 Hz is usually sought during
between the two nodes defining a nonlinear connection. GVTs; it is therefore important to account for it. The MAC value
between the NNMs at low and high energy levels (see Figs. 10b and
B. Nonlinear Normal Modes and Corresponding Oscillation 10c) is 0.99. Accordingly, the modal shapes do not change much over
Frequencies the considered energy range and resemble the corresponding LNM.
The NNM computation was carried out in the MATLAB® Figure 11 represents the FEP of the first symmetric wing torsional
environment using the nonlinear reduced-order model built in the mode (i.e., mode 19 in Table 2). For this mode, the relative motion of
the fuel tanks is more important, which enhances the nonlinear effect
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preceding sections. For conciseness, only the modes that are the most
relevant ones for the purpose of this study are described in what of the connections. As a result, the oscillation frequency has a marked
follows. energy dependence along the backbone branch. This decay of the
The first mode examined herein is the nonlinear counterpart of the natural frequency is in agreement, at least qualitatively, with what
first T-tail symmetric bending mode (i.e., mode 13 in Table 2). As in observed experimentally and confirms the relevance of this nonlinear
Sec. II, the computed backbone branch and related NNM motions are modal analysis. Conversely, the modal shapes on the backbone
depicted in a FEP in Fig. 9. Because there is no visible wing branch are only weakly altered by the nonlinearities; the MAC value
deformation, the modal shape and the corresponding oscillation between the NNMs at low and high energy levels is equal to 0.98.
frequency remain practically unchanged when the total energy is In addition to the main backbone branch, three other NNM
increased in the system. Despite the fact that a nonlinear aircraft branches that are localized to a specific region of the FEP can be
35
33.5344
34.8 a
33.5343
33.5342
34.6
33.5341 tongue 9:1
33.534
Frequency (Hz)
34.4
33.5339
0 2
34.2 10 10
34
33.8
b
33.6
33.4
−4 −2 0 2 4
10 10 10 10 10
Energy (log scale)
a)
b) c)
Fig. 13 FEP of an NNM involving antisymmetric wing torsion. NNMs at energy levels marked in the FEP are inset; they are given in terms of the initial
displacements (m) that realize the periodic motion (with zero initial velocities assumed).
1418 KERSCHEN ET AL.
noticed. These tongues bifurcate from the backbone branch of the frequency region in which they live. This will be addressed in
considered mode and bifurcate into the backbone branch of another subsequent research by applying, numerically and experimentally, a
mode, thereby realizing an internal resonance between two modes. slow sweep sine excitation and nonlinear force appropriation to this
Because of harmonics, modal interactions with distinct linear aircraft.
frequencies can be generated in nonlinear regimes of motion. Finally, this research paves the way for the constructive use of
Specifically, the 3∶1, 5∶1, and 9∶1 internal resonances in Fig. 11 nonlinearity for design. Some nonlinear phenomena with no linear
involve third, fifth, and ninth harmonics of the fundamental counterpart such as targeted energy transfer could be exploited for
frequency of the first symmetric wing torsional mode. protecting more sensitive parts of aircraft by transferring or
A close-up of the 3∶1 internal resonance is depicted in Fig. 12. redistributing energy from one substructure to another substructure.
Modal shapes at three different locations on the tongue are also
represented. When the energy gradually increases along the tongue, a
smooth transition from the first wing torsional mode to a higher-
frequency tail torsional mode occurs. Both modes are present in the References
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