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WPQ Format

This document summarizes the welder performance qualification of Amit Kumar according to ASME Section IX. It details the welding process used (SMAW), materials welded (steel), welding positions qualified for (3G), and test results which were satisfactory. Mechanical testing was conducted by an outside lab and verified that the welder is qualified to weld plate and pipe with a thickness up to 24mm according to the WPS.
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0% found this document useful (0 votes)
4K views8 pages

WPQ Format

This document summarizes the welder performance qualification of Amit Kumar according to ASME Section IX. It details the welding process used (SMAW), materials welded (steel), welding positions qualified for (3G), and test results which were satisfactory. Mechanical testing was conducted by an outside lab and verified that the welder is qualified to weld plate and pipe with a thickness up to 24mm according to the WPS.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Format No.

: Mech

TALWANDI SABO POWER LIMITED, PUNJAB


QW 484A WELDER PERFORMANCE QUALIFICATION (WPQ)
AS PER ASME SECTION - IX

Welder's Name : Identification No. : WQT NO.


Test Description DOT
Identification of WPS followed : Test coupon Production weld
Specification & Type / grade : Thickness :

Testing Variables & Qualification Limits


Welding Variables (QW-350) Actual Values Range Qualified
Welding Processes : SMAW : MAW
Type : MANUAL : MANUAL
Backing (with/without) : Without : With or Without
Plate Pipe (enter diameter if pipe or tube) : Dia :Note 1
Base metal P-Number to P-Number :1 : P1 thru P15F, P34 & P41 thru P4
Filler metal or electrode specification(s) SFA (info. Only) : 5.1 :
Filler metal or electrode classification(s) (info. Only) :E :
Filler metal F-Number :4 : 4,3,2,1
Consumable insert (GTAW or PAW) : NA : NA
Filler Metal Product Form : Solid : Solid
Deposit thickness for each process : :
Position Qualified : 6G : For Plate & Pipe Groove: ALL; Fi

Vertical Progression (Uphill/Downhill) : UPHILL : UPHILL


Type of fuel gas : NA : NA
Inert Gas Backing (GTAW,PAW,GMAW) : NA : NA
Transfer mode (spray/pulsed/globular-GMAW) : NA : NA
Welding current type/ polarity : DCEP : DCEP
Results
Visual examination of completes weld (QW-302.4) : SATISFACTORY
Transverse Face & Root bends QW-462.3(a) Longitudinal bends QW-462.3(b) Side bends QW-462.2

Type Result Type Result


RB1 NA FB1 NA
RB2 NA FB2 NA

Alternative Examination Results (QW-191) : NA RT UT (Check one)


Fillet Weld - fracture test (QW-181.2) : NA Length & percent of defects : A-Mi. Poro, B -NSD -ACCEPTA
Fillet welds in plate QW-462.4(b) Fillet welds in pipe QW-462.4(c)
Macro examinations (QW-184) : NA Fillet size : NA Concavity/convexity : NA
Flim or specimens evaluated by : NA Company :
Mechanical test conducted by : NA Lab Report no. & Date :
Welding supervised by :
Note 1: Diameters Qualified : Groove Welds - 73mm O.D & Over, Unlimited diameters for fillet welds

We certify that the statements in this record are correct and that the test coupons were prepared , welded and tested in accordance w
the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.
Prepared by CFPG Checked by CFPG Approved by SEPCO
Name
Signature
Date
. : Mech/QC-04

:
:

1 thru P49

e: ALL; Fillet-ALL

ACCEPTABLE
dance with

Approved by TSPL
Format No. : Mech/QC-04

LARSEN & TOUBRO LIMITED


TPPC DIVISION
TALWANDI SABO POWER LIMITED, PUNJAB
QW 484A WELDER PERFORMANCE QUALIFICATION (WPQ)
AS PER ASME SECTION - IX

Welder's Name :AMIT KUMAR Identification No. : L&T / W-08


Test Description
Identification of WPS followed : WPS/L&T/TSPL/03 REV-01 Test coupon Production weld
Specification & Type / grade : IS 2062 E410 Thickness : 12 mm

Testing Variables & Qualification Limits


Welding Variables (QW-350) Actual Values Range Qualified
Welding Processes : SMAW : SMAW
Type : MANUAL : MANUAL
Backing (with/without) : With : With
Plate Pipe (enter diameter if pipe or tube) : :Plate 24 mm, Pipe OD≥ 73 mm
Base metal P-Number to P-Number :1 :1
Filler metal or electrode specification(s) SFA (info. On: A 5.1 : A 5.1
Filler metal or electrode classification(s) (info. Only) : E7018 : E7018
Filler metal F-Number :4 : 1,2,3,4
Consumable insert (GTAW or PAW) : NA : NA
Filler Metal Product Form : NA : NA
Deposit thickness for each process : 12 mm : Upto 24 mm
Position Qualified : 3G : 1G, 3G;
For plate
& pipe
groove:
F,V-
O.D>610
mm;For
pipe
groove: F-
O.D≥73
mm; For
plate &
pipe
Fillet:
F,H,V

Vertical Progression (Uphill/Downhill) : UPHILL : UPHILL


Type of fuel gas : NA : NA
Inert Gas Backing (GTAW,PAW,GMAW) : NA : NA
Transfer mode (spray/pulsed/globular-GMAW) : NA : NA
Welding current type/ polarity : DCEP : DCEP
Results
Visual examination of completes weld (QW-302.4) : SATISFACTORY
Transverse Face & Root bends QW-462.3(a) Longitudinal bends QW-462.3(b) Side bends QW-462.2

Type Result Type Result


RB1 NA FB1 NA
RB2 NA FB2 NA

Alternative Examination Results (QW-191) : NA RT UT (Check one)


Fillet Weld - fracture test (QW-181.2) : NA Length & percent of defects :
Fillet welds in plate QW-462.4(b) Fillet welds in pipe QW-462.4(c)
Macro examinations (QW-184) : NA Fillet size : NA Concavity/convexity : NA
Flim or specimens evaluated by : NA Company : R.K. Inspection & Testing Services
Mechanical test conducted by : NA Lab Report no. : 0511 / 27 H Dt. 27/05/2011
Welding supervised by : Mr. Mohan.R

We certify that the statements in this record are correct and that the test coupons were prepared , welded and tested in accord
the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.
Prepared by L&T Checked by L&T Approved by SEPCO Approved by TSPL
Name
Signature
Date
t No. : Mech/QC-04

mm, Pipe OD≥ 73 mm


Side bends QW-462.2

y/convexity : NA
esting Services
7 H Dt. 27/05/2011

red , welded and tested in accordance with

Approved by TSPL

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