OLC (T) 20 - Rev D.0 - EN - 0
OLC (T) 20 - Rev D.0 - EN - 0
Gas Detector
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                                              WARNINGS
* This document is not contractually binding. In the interests of its customers, OLDHAM reserves to modify the
  technical specifications of its equipment without notice, in order to improve its performance.
* READ THIS MANUAL CAREFULLY BEFORE FIRST USE OF THE EQUIPMENT: this manual must be
  read by any person who is or will be responsible for using, maintaining or repairing this equipment.
* This equipment will only provide the announced performance levels if it is used, maintained and repaired
  according to OLDHAM directives, by OLDHAM personnel or by personnel approved by OLDHAM.
                                            GUARANTEE
2 years guarantee in normal conditions of use on parts and technical labour, return in our workshops, excluding
consumables (sensors, filters, etc.)
                                                         2
                                                CONTENTS
1     Description ................................................................................................... 5
    1.1 General ..........................................................................................................................5
    1.2 Main characteristics of the various versions .................................................................5
    1.3 Mechanical installation of the various versions ............................................................6
2     Wiring arrangements .................................................................................. 7
    2.1 3-Wire version (OLC 20d, OLCT 20d) ........................................................................7
    2.2 2-wire versions (OLCT 20d).........................................................................................7
    2.3 2-wire Intrinsic Safety versions (OLCT 20i) ................................................................8
3     Maintenance ................................................................................................. 9
    3.1 Detector OLC 20 ...........................................................................................................9
        3.1.1 Calibration ...............................................................................................................9
        3.1.2 Replacing a sensor on an OLC 20 .........................................................................10
    3.2 Transmitters OLCT 20 ................................................................................................10
        3.2.1 Calibration .............................................................................................................10
        3.2.2 Calibration specifications ......................................................................................12
    3.3 Replacing a sensor on OLCT 20 .................................................................................12
    3.4 Disposal of OLC(T) 20 ...............................................................................................12
4     Spare Parts ................................................................................................. 13
    4.1 OLC 20 flameproof gas detector ................................................................................13
    4.2 OLCT 20 flameproof gas detector ..............................................................................13
    4.3 OLCT 20 Intrinsic Safety detector..............................................................................14
5     Accessories ................................................................................................. 15
6     Technical characteristics of OLC 20 ....................................................... 17
7     Technical characteristics of OLCT 20..................................................... 17
8     Specific Instructions for use in Explosive Atmospheres according to
      European Directive ATEX 94/9/EC ........................................................ 19
    8.1 Specifications for mechanical and electrical installation in Classified Areas. ...........19
        8.1.1 Flameproof detectors (d) .......................................................................................19
        8.1.2 Intrinsic safety detectors (i) OLCT 20 i ................................................................19
                                                                       3
     8.2 Metrological specifications for explosive gas and oxygen measurement detectors ...20
         8.2.1 Technical Specifications and Special Instructions for explosive gas detectors ....21
         8.2.2 Technical Specifications and Special Instructions for Oxygen detectors .............25
     8.3 Markings .....................................................................................................................26
         8.3.1 Flameproof certified version: OLC 20d and OLCT 20 d......................................26
         8.3.2 Intrinsic safety version: OLCT 20 i ......................................................................26
9      Recommendations ..................................................................................... 27
10     EU Declaration of Conformity ................................................................. 29
                                                                    4
1 Description
1.1 General
      OLC 20 gas detectors are catalytic type detectors intended for the detection of combustible
      gases. They are flameproof certified (OLC 20d).
      OLCT 20 gas detectors are 4-20 mA transmitters and are intended for the measurement of
      combustible and toxic gases and oxygen. They are either flameproof certified (OLCT 20d)
      or intrinsically safe certified (OLCT 20i).
      OLC 20s and OLCT 20s are available in ¾ NPT or M25 screw fittings and are designed to
      be attached on a junction box or any compatible generic transmitters.
                                                      OLC 20      OLCT 20
                                                       LEL      LEL      TOX/O2
              Flameproof design                         X        X         X
              Intrinsic safety design                                      X
              3-wire cable / Wheatstone bridge          X
              3-wire cable / 4-20 mA output                      X
              2-wire cable / 4-20 mA output                                X
              Catalytic sensor                          X        X
              Electrochemical sensor                                       X
              Replaceable sensor                        X
              Replaceable and pre-calibrated sensor              X         X
                                                 5
1.3        Mechanical installation of the various versions
Please ensure you read the paragraph: Special Specifications for use in Potentially Explosive
Atmospheres in Accordance with European Directive ATEX 94/9/EC
Figure 1 : Dimensions
                                               6
2 Wiring arrangements
Please ensure you read the paragraph: Special Specifications for use in Potentially Explosive
Atmospheres in Accordance with European Directive ATEX 94/9/EC
1 1 (S) E
2 2 (-) D
3 3 (+) D
B C
                                               Figure 2
                A                    B                C                     D                  E
        OLDHAM controller     OLC or OLCT 20      Grounding           Power supply         Signal (I)
         3                                                    3 (+)     D
         1                                                    1 (-/S)   E
Figure 3
                A                    B                C                      D                     E
        OLDHAM controller   OLC 20 or OLCT 20     Grounding             Power supply       Power supply
                                                                                              Signal
                                                  7
2.3      2-wire Intrinsic Safety versions (OLCT 20i)
                                                                   A
           B
                                           Figure 4
               A                  B                     C
      OLDHAM controller    OLC 20 or OLCT 20       ZENER Barrier
                                               8
3 Maintenance
         The operations and adjustments described in this chapter must be performed
         by authorized personnel only as they can affect the appliance's reliability in
         detection.
         It is prohibited to open the transmitter when energized
OLDHAM further recommends that a full instrument calibration be performed using a certified
concentration(s) of calibration gas(es) quarterly, every 3 months.* Calibrations may be necessary more or
less frequently based, for example, on application, field conditions, exposure to gas, sensor technology, and
environmental conditions. The frequency of calibration is best determined by company policy or local
regulatory agencies.
If an instrument fails to operate properly during any functional “bump” test, a full instrument calibration
should be performed successfully prior to use.
These recommendations are based on safe work procedures, industry best practises, and regulatory standards
to ensure worker safety. OLDHAM is not responsible for setting safety practices and policies.
* For new installations it may be prudent to carry out bump tests frequently at first (perhaps weekly),
increasing the time intervals (to, perhaps, monthly or more) as confidence grows with experience in the
installation concerned, on the basis of the maintenance record.
3.1.1 Calibration
                                                     9
        3.1.2 Replacing a sensor on an OLC 20
When?
        -   When the sensor is damaged or cannot be calibrated
        -   On a preventive basis
How?
        - Turn off the relevant measuring channel
        - Remove the sensor to be replaced
        - Replace it with a new sensor
        - Turn on the channel back and check that it operates correctly
        (see the following page for more information)
OLCT 20 gas transmitters are equipped with a pre-calibrated sensor and do not require any
adjustment on installation.
However, as gas detectors are safety equipment, it is recommended to bump test the complete
transmitter after a sensor replacement.
3.2.1 Calibration
After removing the sensor from the transmitter, perform the calibration by using the calibrating
bench provided for that purpose (see CALIBRO’s user manual).
                                               10
                                         Procedure
                                                                            1
                                                                                     Rotate the sensor
                                                                                     module then
                                                                                     extract it
                                                                                 2
                                               11
        3.2.2   Calibration specifications
                                                               item 1   - Adjustment of 0 in
                                                                          clean air, using
                                                                          potentiometer (item 1).
OLCT 20 sensor module                                                   - Adjustment of
(LEL/TOX/O2)                                                              sensitivity (with
                                                                          standard gas), using the
                                                                          potentiometer (item 2).
                                                              item 2
When?
How?
                                                12
4 Spare Parts
         Use only genuine spares, otherwise the reliability of the equipment could be adversely
         affected
                                                13
4.3           OLCT 20 Intrinsic Safety detector
                                           14
5 Accessories
BY-PASS ADAPTOR
                                     6327910
for combustible gases, CO, H2S, O2
                                        15
16
6 Technical characteristics of OLC 20
     Power supply:                       voltage on detector terminals = 2.8 V max
     Power consumption:                  3-wire version = 400 mA max
     Measurement signal:                 Wheatstone bridge
     Line length (shielded cable):       3-wire version = 1 km as 3x 1.5 mm2
                                         (32 ohms in loop mode)
     Output signal                       mV bridge output, 3 wires
     Ingress Protection                  IP66
     Weight                              800 g
     Dimensions                          60 X 120 mm
Output signal
Miscellaneous
                                             17
18
8 Specific Instructions for use in Explosive Atmospheres
  according to European Directive ATEX 94/9/EC
      The OLC/OLCT 20 gas detectors comply with the requirements of European Directive ATEX
94/9/EC relating to explosive Dust and Gas atmospheres.
        As a result of their metrological performance, as tested by the Approval Agency INERIS, the
OLC/OLCT 20 gas detectors designed to measure explosive gasses and oxygen are classified as
safety devices and may therefore contribute to limiting the risk of explosion.
      The information contained in the following paragraphs should be respected and taken into
account by the manager of the site where the equipment is installed. Please refer to the provisions of
European Directive ATEX 1999/92/EC on improving health and safety conditions for workers
exposed to potentially explosive atmospheres.
      Installation will comply with all applicable standards, and particularly with EN 60079-14 and
EN 60079-17.
                                                   19
8.2        Metrological specifications for explosive gas and oxygen measurement
           detectors
        The OLC/OLCT 20 transmitter sensors intended to measure explosive gasses and oxygen are
classified as safety devices and may therefore contribute to limiting the risk of explosion.
      Detectors comply with the following European standards:
      -   OLCT 20 explosive gas detectors comply with European standards EN 50054 and EN
          50057 for Methane (calibration gas), Propane and Hydrogen (gasses following response
          curves), where they are used with SV 4B, MX 15, MX 32, MX 42A, MX 43, MX 48, MX
          52 and MX 62 OLDHAM controllers, or where they are connected to measurement
          devices with 4-20 mA inputs in accordance with paragraph 1.5 of Appendix II of the
          ATEX 94/9/EC Directive and are compatible with their characteristics (cf. transfer curve).
             Oxygen detectors:
      -   OLCT 20 oxygen detectors comply with European Standard EN 50104 where they are
          used with MX 15, MX 32, MX 42A, MX 43, MX 48, MX 52 and MX 62 OLDHAM
          controllers, or where they are connected to measurement devices with 4-20 mA inputs in
          accordance with paragraph 1.5 of Appendix II of the ATEX 94/9/EC Directive and are
          compatible with their characteristics (cf. transfer curve).
                                              20
       8.2.1 Technical Specifications and Special Instructions for explosive gas detectors
   Output Current in
   mA
                                      Fault
               23.2 mA
               20.0 mA
                 4.0 mA
                 1 mA
                                      Fault
                                                                  Concentration
                                                                  in % LEL
                               0%             100 % 120%
Please note: Detectors can generate ambiguous measurements at high gas concentrations, i.e. the
current output for a > 20% concentration of gas by volume is the same as for a concentration of < 5%
by volume (bell curve). It is therefore essential that the measuring device memorises the fact that the
value has exceeded the scale and that resetting is manual rather than automatic, and follows the safety
regulations specific to the site.
                                                  21
8.2.1.2            Metrological data
Type VQ1
Principle Catalytic
                                             22
  8.2.1.3               Special precautions for explosive gas detectors
       Sensors are sensitive to certain poisons, which can reduce their sensitivity: emission of
        silicone-containing vapours at concentrations > 10 ppm and chlorinated or sulphurous
        products at concentrations > 100 ppm.
       A lack of oxygen (< 15% O2) or over-oxygenation (> 23% O2) may cause under-measurement
        (in the former case) or over-measurement (in the latter case).
     It is recommended that the detector is calibrated using the gas to be measured. Users wishing to
calibrate the detector using a gas other that detected and factory-programmed should refer to the
following table, and use the recommended gas and corresponding coefficient.
       Ethyl acetate    C4H8O2     2,10 11,50      -4        3,0           1,65               1,35                 0,90           0,80
       Acetone           C3H6O     2,15   13,00    -18       2,1           1,65                1,35                0,90           0,80
       Acetylene          C2H2     1,50   100      -18       0,9           2,35                1,90                1,25           1,15
       Acrylic acid     C3H4O2     2,40   8,00     54        2,5           5,00               4,00                 2,65           2,40
       Butyl acrylate C7H12O2 1,20        8,00     37        4,4           3,50               2,80                 1,85           1,70
       Ethyl acrylate   C5H8O2     1,70 13,00      -2        3,5           3,05               2,45                 1,65           1,50
       Acrylonitrile     C3H3N     2,80 28,00      -1        1,8           1,45               1,20                 0,80           0,70
       Ammoniac           NH3      15,00 30,20    < -100     0,6           0,90                0,75                0,50           0,45
       Benzene           C6H6      1,20   8,00     -11       2,7           4,00               3,20                 2,15           1,90
       1.3-
                         C4H6      1,40 16,30      -85       1,9           2,55               2,05                 1,35           1,25
       Butadiene
       Butane            C4H10     1,50   8,50     -60       2,0           1,90                1,55                1,00           0,90
       Butanol
                        C4H10O      1,4   11,3     29        2,6           1,95               1,60                 1,05           0,95
       (Butyl Alcool)
       2 - Butanone
                         C4H8O     1,80 11,50      -4        2,5           3,90               3,15                 2,10           1,90
       (MEK)
       Cyclohexane       C6H12     1,20   8,30     -17       2,9           2,00               1,60                 1,10           1,00
       Dimethylether     C2H6O     3,00 27,00      -41       1,6           1,80               1,45                 0,95           0,90
       Dodecane         C12H26     0,60   ~6,0     74        5,9           4,00               3,20                 2,15           1,90
       Ethane             C2H6     3,00   15,50    135       1,0           1,50                1,20                0,80           0,75
       Ethanol           C2H6O     3,30   19,00    13        1,6           2,15                1,75                1,15           1,05
       Ether
                      (C2H5)2O 1,70 36,00          -45       2,6           1,90               1,55                 1,00           0,90
       (Diethylether)
       Ethylene           C2H4     2,70   34,00   - 135      1,0           1,65                1,35                0,90           0,80
       LPG              Prop+But   1,65   ~9,0    < -50      1,9           1,90                1,55                1,00           0,90
       Diesel           Melange    0,60   ~6,0     55        >4            3,20                2,60                1,70           1,55
       Natural Gas        CH4      5,00   15,00   -188       0,6           1,05
       Heptane           C7H16     1,10   6,70      -4       3,5           2,20                1,80                1,20           1,05
                                                            23
                                                                                         -                   -
             Gas        Chemical    LEL    LSE     Flash     Vapor Coefficient Coefficient Coefficient Coefficient
                        Formula     (%)    (%)     point    density Calibration gas Calibration gas - Calibration gas - Calibration gas
                                                                         CH4 (methane)       H2 (Hydrogen)       C4H10 (Butane)    C5H12
                                                    (°C)
                                                                                                                                  (Pentane)
        Hexane           C6H14      1,20   7,40     -23          3,0        2,10                1,70                1,15           1,00
        Hydrogen           H2       4,00   75,60     -       0,069                              1,00
        Isobutane        C4H10      1,50   8,40     -83          2,0        1,50               1,20                 0,80           0,75
        Isobutene        C4H8       1,60 10,00     <-10          1,9        2,20               1,80                 1,20           1,05
        Isopropanol      C3H8O      2,15 13,50     11,7          2,1        1,60               1,30                 0,85           0,80
        Kerosene         C10 -
                                    0,70   5,00    > 50          >4         5,00               4,00                 2,65           2,40
        (JP4)             C16
        Methyl
                        C5H8O2      2,10 12,50       2           3,5        2,25               1,80                 1,20           1,10
        Methacrylate
        Methane           CH4       5,00   15,00   -188       0,55          1,00
        Methanol        CH3OH       5,50 44,00      11           1,1        1,40               1,15                 0,75           0,70
                        melange
        Naphta                      0,90   5,90    > 44          >4         3,50               2,80                 1,85           1,70
                        (Mixture)
        Nonane           C9H20      0,70   5,60     31           4,4        4,40                3,55                2,35           2,10
        Octane           C8H18      1,00   6,00     12           3,9        2,70                2,20                1,45           1,30
        Ethylene
                         C2H4O      2,60   100      -20          1,5        2,10               1,70                 1,15           1,00
        Oxyde
        Propylene
                         C3H6O      1,90 37,00      70           2,0        2,35               1,90                 1,25           1,15
        oxide
        Pentane          C5H12      1,40   8,00     -49          2,5                                                               1,00
        Propane           C3H8      2,00    9,5    -104          1,6        1,55                1,25                0,85           0,75
        Propylene         C3H6      2,00   11,70   -107,8        1,5        1,65                1,35                0,90           0,80
        Styrene           C8H8      1,1    8,00     31           3,6        6,30                5,05                3,35           3,00
        Gasoline lead
                            /       1,10   ~6,0     21       3à4            1,80               1,45                 0,95           0,90
        free
        Toluene           C7H8      1,20    7        5           3,1        4,00                3,20                2,15           1,90
        Turpentine
                            -       0,8    6,0      35           4,7        3,50               2,80                 1,85           1,70
        Oil
        Triethyl
                        C6H15N      1,20    8       -15          3,5        2,05               1,65                 1,10           1,00
        amine
                        melange
        White Spirit                1,10   6,50    >30           >4         3,50               2,80                 1,85           1,70
                        (Mixture)
        Xylene           C8H10      1,00   7,60     25           3,7        4,00                3,20                2,15           1,90
        Sensors with a grey background: gases recommended for calibrating the detector (VQ1)
Example (second row of table): calibration of an Acetone detector using 1% butane (by volume) as
the calibrating gas.
Value to be displayed:
                    1% (butane injected) x 100 x 0.90 (Butane/Acetone coefficient) = 60% LEL
                    1.5% (butane LEL)
N.B.:
         -    LELs vary depending on the source. Those values shown here are taken from European
              Standard EN 50054
         -    Coefficients are accurate to  15%
                                                            24
       8.2.2 Technical Specifications and Special Instructions for Oxygen detectors
Output Current in mA
                                                  Fault
                          23.2 mA
                          20.0 mA
                            4.0 mA
                            1 mA
                                                 Fault                          % O2 concentration
                                                                                by volume
                                          0%              30.0 % 36.0%
                                                 25
  8.2.2.3             Characteristics and Special precautions for oxygen detectors
         When the transmitter is powered up or the measurement sensor is replaced, it takes between
          30 and 60 minutes for the measurement to stabilise at 20.9% v/v in pure ambient air.
         The use of an oxygen-rich atmosphere (> 25%) can compromise safety.
8.3 Markings
                  OLDHAM
                  F – 62027 Arras
                      0080
                  OLC 20d or OLCT 20d
                        II 2GD
                  Ex d IIC T6 Gb
                  Ex tb IIIC T85°C Db IP66
                  Tamb : -20°C to 70°C
                  INERIS 01ATEX0004X
                  Read instruction manual
                  WARNING: Do not open when energized
                  Serial number, year of manufacture
                                                 26
9 Recommendations
The measuring sensor shall be positioned facing downwards. The physical location of the
TRANSMITTER depends on the type of gas to be detected:
Despite its high degree of protection (IP66), it may be necessary to protect the TRANSMITTER
against adverse weather conditions (rain, dust, direct sunlight, etc.) and from direct spraying with
cleaning or maintenance products (causing soiling of the detection sensor).
The TRANSMITTER must also be positioned so as to allow access to the measuring sensor so that
it can be replaced.
Detectors must be positioned so as to optimize the detection of accumulations of gas emitted in the
air.
 chemical and physical data on gases and vapours which may be present
 liquids with low volatility  detectors as near as possible to the leak risk area
 type and concentration of gas leaks (high-pressure jet, slow leak, etc.)
 air movements
 effect of temperature
 avoiding direct sunlight on the readout area as this would lead to maintenance problems
                                                   27
28
10 EU Declaration of Conformity
                        29
30
31
                            The Fixed Gas Detection Experts