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Kenwood TM-732A Service manual
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TM733A/E KENWOOD
( SERVICE MANUAL |
© 1991-11 PRINTED IN JAPAN
851-8144-00(0) 1740
Knob (VFO) Microphone
(27-3124-00) (791-081605) Manz
(791-0517-05) KMS
(791-0821-08) E/62,63
Panel
‘ (A62-0174-03) KP.n,n02,63,
(A62.0175-09) E523 °°
Knob (POWER)
— {K27-3121-08)
é Knob (Low)
¢ (K27-3122:08)
Metallic eabinet (BOTTOM) Knob (Ou
(aor-2081-13) Knob (MAIN) Knob (CALL) Knob (SEL) fore
(K29-3186-08) —(K27-3120008) x6 {K27-9128-04) ee
‘ Knob (Sat)
(29-4576-08) x2
CIRCUIT DESCRIPTION 2 CONTROL UNIT (X57-400X-XX) (C/4) 67
SEMICONDUCTOR DATA. 18 VOLUME UNIT (X57-400X-XX) (D/4) 70
DESCRIPTION OF COMPONENTS 22 LCD ASSY (B38-03XX-15) 70
MODIFICATION .. 26 SCHEMATIC DIAGRAM ail
PARTS LIST. 27 BLOCK DIAGRAM .. 74
EXPLODED VIEW 45 LEVEL DIAGRAM 76
PACKING. 47 MC-45 (MULTIFUNCTION MICROPHONE) 7
ADJUSTMENT 48 MC-45DM.
¢ TERMINAL FUNCTIONS essen 66 (MULTI FUNCTION MICROPHONE WITH AUTOPACH ) ..78
PC BOARD VIEWS/CIRCUIT DIAGRAM PG-4K/L (PANEL SEPARATE KIT K : 4M: 7M). 79
é AAMHz TX-RX UNIT (X57-400X-XX) (A/4) nue 57 TSU-7 (CTCSS UNIT) ne BO
430MHz TX-RX UNIT (X57-400X-XX} (B/4)..... 62 SPECIFICATIONS BACK COVERTM-732A/E
CIRCUIT DESCRIPTION
Outline Accessories
‘The TM-732/VE are 144/430MHz FM dual band car Pats rare Fare No | Destination sade
transcaivers designed for armature radio communica~ LP [olaclna 2]
tions, Waren ard Bagoai030_|1
Wren cad 46-0619.00 Tt
+ Features Warranty card e46-002200_| [4
1. Complete compact dual band function. [insrseton manual | a62ov0r.00 [1 [11 [ala|a|1 {1
2. The extended cable kit (option) car be used to dis» _—[ Ineuucton manual [962020200 | {+ 1
connect the panel with one touch of a finger. Free | Instwction manuel _| @82.0228-00 aay
setting is made possible. [oc powercora | exoariios [i [af ]a{a fa [4
3. Independent receiving function enables the simu Fuse (1581 revooiros (t/t 1 [a {ala ]t
‘taneous receiving of 144MHz and 430MHz bands. ‘Mic hook, zooste24 [t/t
(Both bands independent, full display, volume, Mebie mountbracker| J20aase-03 [1 l1fa[a [a [a [3
squelch, signaling, external loudspeaker.) Mic hookserew | Naego1o4 [1 [1
4, Large LCD (68.0 x 19.0 mm Screw set neocoaatos [rit [t |i [a ]a |i ft
5. Simple operation like monoband type. Microphone To1-081605 aft |
6. Both 144MHz and 430MHz bands can be received ‘Microphone rorastz0s [tft] | [a
ata time. Microphone To10821-05 Tah
7, Duplexer buit in (Types K and P excluded). Spanner wore ft Pt
8. Smeter squelch function built in. Switching to
noise squelch provides the adjustment of S-meter
squelch level with a squelch volume.
9, With'a maximum of 64 memory channels, the Units for Each Model and Destination
switching of a memory channel mode permits Pars No, Uritname | Destination code
‘changing the number of split end normal memory [PIM woh € [ez
channels for each band, ( 50 channels in full split ¥ETAOOOTT eK one _[1 fA
memory) X87-4000-21 DEAK unit Ta
10, DTSS and paging functions builtin. X67-4002-71 TAK unt That
+11, Wire (microphone jack connected) and wireless B360366-16 LeDAsty [1 |
{OTMF) coulom® function builtin 3840967-16 LCD Assy i
1330-0068-18 LCD Ass Th
B98 0370418 Lcd Ass'y at
B36 0971-18 LGD As n
List of Destinations
we Destination] Destaton Frequency renge (wa Tapani]
code aa 0) vad] 430
“TWEE | Nn America x TK i4a.00-1a7a0s | 498.00-449.905 [50 | 36
MAX 118.00-173.995,
TweTaaA | Canada P TK tak oo-1a7.96 | 600-499.905 [60 | 38
21 AX_118.00-173.995,
TWeTaIA_| Other counties um 144.00-147.995 | _490.00-400.005 | “60 [38
“TwT228 | Other counties wa 7X 19600-17805 | -2 «10.00-469.805 | 50 | 35
18x 118.00-173.895,
THETA | Other counties wi 7X 196.00-173.895 | *2 #7000-469.005 | 50 | 36
s AK 118.00-173.895,
TNETS2E_| Ewopean counties [EE 7a4.00-145.995_ | «3000~00.506 [60 | 96
TWeTGZE | Eutopeen counties | E2 7K 136.00-178.996 | “2 47000-489.905 [60 | 36
*1_RX_116.00-173.95,
"7 Guarantee frequency range 144.00-147 985, 118.00-136.998
+2: Guarantee frequency range 490.00~499.995
AM(
TM-732A/E
CIRCUIT DESCRIPTION
Frequency Configuration
‘The TM-732A/E has separate PLL and IF units for
the VHF and UHF bands, so it can receive signals on
both bands at the same time. Ithas a VHF sub-receiver
to receive a UHF signal in the VHF band anda UHF sub-
receiver to receive the VHF band signal in the UHF
band
The 144MHz band receiver mixes the received sig-
nal with the first local oscillation frequency of 188,08 to
193,045MHz (K,P,M), 189,05 to 191,045MHez (E) to
produce the first intermediate frequency of 45.08MHz,
The signal is then mixed with the second local oscila-
tion frequency of 45.505MHz to produce the second
intermediate frequency of 456kHz.
The 430MHz band receiver mixes the received sig-
nal with the first local oscillation frequency of 379.475
to 891.47MHz (K,P), 371.475 to 381,47MHz (M,E) to
produce the first intermediate frequency of
58.525MHz. The signal is then mixed with the second
local oscillation frequency of 58.0MHz to produce the
second intermediate frequency of 455kHz.
‘The 144MHz band sub-receiver mixes the received
signal with the first local oscillation frequency of
202.525 to 208.52MHz (K,P,M), 202.528 to
204.52MH2 (E) to produce the first intermadiate fre-
quency of 58.525MHz. The signal then goes to the
second intermediate frequency section of the UHF
receiver to produce the second intermediate fre-
quency of 455kHz,
‘The 430MHz band sub-reosiver mixes the received
signal with the first local oscillation frequency of
392.95 to 404.945MHz (K.P), 384,95 to 394,945MHz
(M.E} to produce the first intermediate frequency of
45,05MHz. The signal then goes to the second inter-
mediate frequency section of the VHF receiver to pro-
duce the second intermediate frequency of 455kHz.
‘The recsivers and sub-receivers for the 144 and,
430MHz bands all use double conversion. The trans-
mitter contains a PLL circuit that directly generates and
divides down carriers for both bands. The transmis-
sion signals are amplified by a linear amplifier and
transmitted. The main circuits are used to transmit
signals even if a sub-band is being used.
7 4 rive | oe
Eb-LEh LEH Sh aE
“3 Mix y
: ._ ||. E|~
somite ct = Fee
Tear
te A Mx “ T
Secu te iz
Fig.1 Frequency configurationTM-732A/E
CIRCUIT DISCRIPTION
144MHz Band Transmit Circuit
+ Outline
The transmit circuit produces the desired carrier
frequency directly, and directly modulates its fre-
‘quency by means of a vari-cap diode.
+ Modulator circuit
‘The audio signal amplified and limited by the control
Unit passes through a splatter filter, is mixed with the
sub-tone from the microcomputer, and input to PLL
Unit (KCH11} IC9. The PLL unit directly modulates the
cartier frequency with the input audio signal by using a
vari-cap diode to control the frequency of the VCO.
+ Younger-stage circuit
‘The signal output from the PLL unit goes to drive
circuit HIC 1C10 (KCB11). The HIC can provide a stable
drive output for the final module without adjustment
because it has a large bandwidth.
The drive signal input to the power module accord-
ing to the output power is amplified to the specified
level
+ APC and power switching circuits
‘The automatic transmission output control circuit
(APC) detects and partially amplifies the transmission
output with a diode, and controls the DB voltage for
the drive stage and final module to keep the transmit
output constant, The power switching circuit can
switch the power by changing the setting resistor for
the APC control voltage with a signal from the shift
register (IC8)
430MHz Band Transmit Circuit
+ Outline
The transmit circuit produces the desired carrier fre-
quency directly and directly modulates its frequency by
means of a vari-cap diode.
+ Modulator circuit
The audio signal amplified and limited by the control
unit passes through a splatter filter, is mixed with the
sub-tone from the microcomputer, and input to PLL
unit (KCH2) 1C207, The PLL unit directly modulates
the carrier frequency with the input audio signal by
using a vari-cap diode to control the frequency of the
Vco.
+ Younger stage circuit
‘The signal output from the PLL unit goes to drive
circuit HIC 1C209 (KCB14), The HIC can provide stable
drive output for the final module without adjustment
because it has a large bandwicith.
+ Power amplifier circuit
‘The drive signal input to the power module accord-
ing to the output power is amplified to the specified
level.
+ APC and power-switching circuits
The automatic transmission output control circuit
(APC) detects and partially amplifies the transmission
‘output with a diode, and controls the DB voltage for
the drive stage and final module to keep the transmit
output constant. The power switching circuit can
switch the power by changing the setting resistor for
the APC control voltage with a signal from the shift
register (IC206). To protect the high power model
from excessive temperature rise, there is a thermal
switch to reduce the power automatically if the tem-
perature reaches a certain levelTM-732A/E
CIRCUIT DISCRIPTION
144MIHz Band Receive Circuit
‘The received 144MHz band signal from the antenna
passes through a transmission/reception selection di-
‘ode switch. ‘The signal then passes through an an-
tenna matching coil in the receiver front end and a di-
vider, and is amplified by a GaAs (gallium arsenide)
field-effect transistor. The unwanted components of
the signal are eliminated by @ band-pass filter consist-
ing of a three stage variable capacitor. The resulting
signal goes to the first mixer, is mixed with the first
local oscillator signal from the PLL circuit, and so con-
verted to the first intermediate frequency of
45.05MHz, ‘The unwanted near by signal components
are eliminated by a two stage MCF.
‘The first intermediate frequency signal is amplified
and input to FM IF HICIC1 (KCD04). This signal is then
mixed with the second local oscillation frequency of
45.505MHz to produce the second intermediate fre-
quency signal of 455kHz. The unwanted near by signal
components are eliminated by an FM ceramic filter.
‘The resulting signal is input to IC1 again, amplified, and
detected to produce an audio signal
+ Signal strength meter
‘The signal strength meter output voltage of FM IF
HIC IC1 (KCDO1) is input to the control unit. tis then
digitized to drive the bar meter of the LCD.
430MHz Band Receive Circuit
The received 430MHz band signal from the antenna
passes through a fier in the final unit and a transmis
sion/reception selection diode switch. The signal then
passes through an antenna matching coil in the re-
ceiver front end, is amplified by a GaAs (gallium
arsenide) field-effect transistor and joint type FET, and
passes through two 2 pole dielectric fiers. The result-
ing signal goes to the first mixer, is mixed with the first
local oscillator signal from the PLL circuit, and so con-
verted to the first intermediate frequency of
58.525MHz. The unwanted near-by signal compo-
nents are eliminated by @ two stage MCF. The first
intermediate frequency signal is amplified and input to
FM IF HIC IC201 (KCD04). This signal is then mixed
with the second local oscillation frequency of
58.07MH2 to produce the second intermediate fre-
quency signal of 455kHz. The unwented nearby signal
components are eliminated by a ceramic fiter. The
resulting signal is amplified, and detected to produce
an audio signal.
+ Signal-strength meter
The signal strength meter output voltage of FM IF
HIC 1C201 (KCD04) is input to the control unit micro-
computer to drive the signal strength meter.
Kom Rating
Tem Rating
Contor frequency 6 050M
Center frequency aM
ass bandwidth =£7.8kHe or more at 348
‘Alteration bandwidth | #22kHe or less at 2508
Guaranteed attenuation | 80dB or more within Fo- 9102 |
(Sourious:#1MH2 at 4088 or moze) |
‘Attenuation bandwidth | &26kHe or less at 2648
S5kdz or oss st 60d,
| Gvarantoed attenuation | 4008 or more within +75 to TOO0K2|
[
[Pass bendwith [28 zor move at 348
|
Fipple 108 or loss L £048 or more at #5 10K!z
Insertion lose “4dB or less ] eo eae [cu onal
Terminating impedance | 800k + 10%, 29F 2 10% [Insertion oss “448 o ess
Table 1 MCF (L71-0409-05) (TX-RX unit XF1)
[Terminating impedence | 900m 10%, 2653 10%
Table 1 MCF (L71-0410-05) (TX-RX unit XF201)
[poe 2 oes (inst ES
Tom ating 1
[Nein centr requeney | a66Kr2 a f hem Rating
a bandh 6.0K or more from iF) Tal cnr ney —_| ASS
5008 bandwith Tasos: tem aeoeer | | 8uB bandh 48.06 arma (ron ERT
50a ondwieh EIZSKHZ or loss (rom 455eH2)
inserton ose 68 or less at asirum ett pri
Guaranteed attenuation | 3548 or mor win sido of 5 |
WO matching terminating | 2.088 |
impecence J
Table 2 Ceramic filter CFWIM455F (L72-0872-05)
(1%-RX unit CFI)
Fipple 348 less fini 5
Insertion foe (648 of less ft maximum ouput po)
Guaranteed attenuation | 3508 or more {win R751)
WO matching terminating | 20K
impedance,
Table2 Cerami
filter CFWMA55F (L72-0372-05)
(TX-RX unit CF201)—TM-732A/E
CIRCUIT DISCRIPTION
144MHz Band Sub Receive Circuit
‘The received signal from the antenna goes to the
receiver front end for the 144MHz main band. The
signal is amplified by a GaAs (gallium arsenide) field-
effect transistor (Q1}), input to the main 144MHz main
circuit and sub circuit by the divider circuit, and input to
the 430MHz band sub circuit. The unwanted signal
components are eliminated by the filter circuit of the
sub-teceive circuit, and the resulting signal is amplified
by transistor 0211. The unwanted signal components
are further eliminated by another filter circuit. The re-
sulting signal is then mixed with the first local oscilla:
tion frequency by the FET (0212) mixer to produce the
first intermediate frequency signal of §8.525MHz. The
signal is input to the 430MHz band main circuit, and
the 144MHz sub band signal is received by the rain
circuit
ar
@) ne
xF201
I
tif
Fig. 2 144MHz band sub receive circuit block diagram
430MHz Band Sub Receive Circuit
The 144MHz unit can receive 430MHz band signals.
The received signal from the antenna passes through a
transmissior/reception selection diode switch in the
final section of the 430MHz unit, The signal then
passes through an antenna matching coil, andis ampli-
fied by @ GaAs (gallium arsenide) field-effect transistor
(0201), The amplified receive signal passes through a
201
divider, and is amplified by IC3 (high frequency wide-
band amplifier) of the 144MHz unit. The unwanted
signal components are removed by a band-pass filter.
The resulting signal goes to the first mixer, is mixed
with the first local oscillator signal from the PLL circuit,
and so converted to the first intermediate frequency of
45,05MHz. The subsequent receive operation is the
same as for the 144MHz band.
Main 430MH2 band
as
13
Pcte7ec|
/\
(8) wo
Wor
TTT
oe
Fig. 3 430MHz band sub receive circuit block diagramTM-732A/E
CIRCUIT DISCRIPTION
Squelch Circuit
The panel unit microprocessor reads the angle of
rotation of the squelch VR, and converts it to a 6 bit
digital value, The panel unit microprocessor transfers
les cs
a a a
the data to the control unit microprocessor, which in
turn transfers the data to ICS (BU40948F). The data is
converted to analog by analog switch IC4 (BU40668F)
according to the output from ICS.
les Ics,
144MHz Band Shift Register Circuit
‘The ES, CK, and DT serial data from the control unit
is sent to IC8 (BU40948F) to perform the control op-
erations outlined in the following table.
4 Squelch circuit .
430MHz Band Shift Register Circuit
The serial data from the control unit is sent to IC206
{8U40948F} to perform the control operation outlined
in the following table,
Fiato,| Name Funetion PiaNo,| Name Funetion
1_| Strobe | Enable nt = | Swobe | Erabie aut
2 [bate | sera dats input 2 ata —[ Bate input
3] Clock | Clock input 3 | Chock | Goek input —
[4 [at [7xax selection. Low when TXis set ‘4 [Qt | DORK selection,
| G2] TX power selection 5 G2 | TK power selection. "HH power
__| UMD and LOW power "Hl power [03 | TXpowerssecion, °H": MID power
& [OS Tepower selection 7 Las —| Fan eon "A" Tansmission
Hed LOW power,“ : MID power set
7a ote
| Ves | GND 10 [as - =
9 | Os a1_| ae
10 | Q's = 12 [O07 Receiving power switching
7) o8 siving pov Bang “Us Main recoton
eC YHE band man reception ape -
td —~ — 4 14 | Q5 | Receiving power switching
13 | G8 | Feceivng power swiching reiewcteee
1S UNE band su ception ae poe
14 [05 — [is Tvo0 Fav =
16 [ a [av -
16 [von |vTM-732A/E
CIRCUIT DISCRIPTION
SOL Circuit
‘The SQL circuit varies the voltage output from
1201 {KCD04) by the electronic VR with the same
analog switch as used for the 144MHez band,
144MHz Band 8T/8R Switching Circuit
and Unlock Circuit
A high signal is applied to the base of 016 and Q19
from the shift register during reception, Q16 is turned
on, BR is output, and Q18 and Q17 are turned off. 8T is
not output. 8R is tumed off, and 8T is turned on during
transmission. The unlock signal is input to Q19 from
the PLL unit. When the PLL is unlocked, this signal
goes high. So, 8T is not tumed on, and transmission
does not occur even if a signal arrives from the shift
register.
5 144MHz band 8T/8R swi
unlock circuit
ig circuit and
430MHz Band 8T/8R Switching Circuit
and Unlock Circuit
A high signal is applied to the base of 0215 and
214 from the shift register during reception, 216 is
tumed on, 8R is output, and 217 and Q218 are turned
off. 8T is not output. 8R is turned off, and 8T is turned
‘on during transmission. The unlock signal is input to
214 from the PLL unit. When the PLL is unlocked,
this signal goes high. So, 8T is not turned on, and
transmission does not occur even if a signal arrives
from the shift register.
ig.6 430MHz band 8T/8R switching circuit and
unlock circuit
AF Signal System
+ Outline
Detection signals RAV and RAU from the 144MHz
and 430MHz units go to the mute and beep circuits of
the control unit. The signals pass through the elec-
tronic VR, analog signal switching circuit, and speaker
switching circuit of the 144MHz unit, and are output to
the power amplifier and speaker.
+ Beep and mute circuits
To sound the beep when a key is pressed, a pulse is
output from P20 of the CPU, mixed with the output
through the buffer (2401) of monitor IC401 (DTMF
encoder) for DTSS operation, passed through the beep
mute circuit (408 and 406) for each band, mixed
‘with the detection signal for each band, and sent to the
electronic VR. The audio mute circuit (0404 and 0409)
for each band works only when the beep sound is out:
put from the CPU. The signal output from the elec-
tronic VR passes through analog switch IC404 and the
audio mute circuit (Q402 and Q403}, and is output to
the speaker switching circuit. The CPU transfers data
to the electronic volume in the same way as for the
TM-941
€FO
TM-732A/E
CIRCUIT DISCRIPTION
ve
100
| (a2) — 400
recon mate
oo Un ‘ores ‘AOt switching cirevit
scios © sos
ure
20
cou
ean
Digital Control Unit
+ Outline
The digital control unit controls functions with a
single microprocessor (CPU). It consists of the tone
‘output circuit, DTMF encode/decode circuit, electronic
VR circuit, and analog signal switching circuit. It con-
tains the reset and backup circuits, microphone ampli
fier circuit, and microphone key input circuit.
Speaker switching circuit
The 144MHz unit has two speaker jacks, Jt and J2.
AF signals can be output to various combinations of
speakers, including the internal speaker. If no external
roo [40
Vy
7. AF signal system block diagram
speaker is connected to J1, pins 10 and 11 of IC7 go
low, and AF signals AO and AO1 from the control unit
are added. The resulting signal goes to power ampli-
fier IC6. If an external speakeris connected to J, pins
10.and 11 of IC7 go high, and AO and AOT are input to
C6 separately.
Combinations of AF signals are listed below.
oO ro}
Internal speaker
External speaker
Tnternel speaker | External spesker
Externe speaker | External spesker
‘speaker only
External speaker (2)
External speaker (i
Internal speakers 2)
Power fine I
Fig.8 Speaker switching circuitTM-732A/E
CIRCUIT DISCRIPTION
Tone Output Circuit
The signal is input to R402 (ladder resistor) from P61
‘to P63, and P70 to P73 of the CPU, and converted from
digital to analog to produce 38 signals of 67.0 to
250.3H2, Figure 9 shows the internal configuration of
Ra02,
Tone owout %
Fig. 9 Internal configuration of R402
DTMF Encode/Decode Circuit
+ DTMF encode/decode circuit
Data is transmitted to 1C401 {LR40B9BN) from PAO
to P43, and P50 to P53 of the CPU, and a DTMF signal
is output from IC401
+ DTMF decode circuit
‘When the received signal or a signal from the DTMF
microphone (option) enters C402 (LC7385M) and an
effective tone pair is detected, STD goes high, is input
to RIZ of the CPU, and data is read into P90 to P93,
10403 prow cao
IK TMF
ou
Poo~| —__Ficaoe | 2
oo >] Mic,
Pre }#——s7 eo
Fig. 10 DTMF encode/decode circuit
10
Analog Signal Switching Circuit
1C404 switches the audio signal and DTMF MIC/RO,
and IC405 switches between V/U of MIC RD, OTMF
RD, and CTCSS RD.
+ Audio signal switching
Switches the VHF AF signal and UHF AF signal from
the electronic VR to AO1 oF ACO.
+ DTMF MIC/RD switching
Switches the DTMF decoder IC input to the DTMF
signal in the detection signal or the TMF signal from.
the microphone.
+ MIC RD V/U switching
‘Switches the signal output from microphone pin RD
to RDV or ROU.
+ DTMF RD V/U switching
Switches the OTMF decoder IC input to RDV or
RDU.
‘The signal passes through this circuit and the DTMF.
MIC/RD switching circuit, and goes to the DTMF de-
coder IC. When switching to either ROV or RDU, the
signal is switched to the band for which a busy sense
signal (SC) is being input to the CPU. If busy sense
signals for both bands are being input to the CPU at the
same time, the last detected band is used.
+ CTCSS RD V/U switching
‘Switches the signal to the CTCSS unit (TSU-7 op-
tion) to RDV or ROU, When switching to either ROV or
RDU, the signal is switched to the band for which a
busy sense signal (SC) is being input to the CPU. If
busy sense signals for both bands are being input to
the CPU, the circuit is switched in 500msec intervals.
[ior 17 AOO=VAF AF, AOT-UHF AF
| uti sige switching) | Ls AOO=UHF AF, a
| P100 H : OTM signlin the detection signal
(OTM Neo switching) |: OTME signal from miccophone
P10 HRV
(wiCRO WU swing | U: ROU :
103 HiROv
(TMF RO W/Uswitting) | H: ROU _
Pio HiROV
{oress no wu swt! | L: ROUTM-732A/E
CIRCUIT DISCRIPTION
2
=
Fig. 11 Analog signal swite
Reset and Backup Circuits
When the power supply is connected, a low level
pulse of about msec duration is output by the reset
circuit, This pulse goss to RESET of the CPU for
2 Jalal
1g circuit
Power-on reset. When the power supply is, discon-
ected, the voltage drop of the 13.8V line is detected,
and INT4 of the CPU goes high. The CPU enters the
backup mode.
Fig. 12 Reset and backup circuits
Microphone Amplifier Circuit
The audio signal from the microphone goes to three
operational amplfiors. Thase amplifiers constitute @
pre-emphasis circuit, amplifier, limiter, and splatter cir-
cuit that eliminates unwanted high frequency compo-
nents,
ec
se gels
The modulator circuit directly modulates the fre-
quency of the VCO for both the 144 and 430MHz
bands by means of a vari-cap diode,
ican v2)
Fig. 13 Microphone amplifier circuit
"TM-732A/E
2
CIRCUIT DISCRIPTION €
Microphone Key Input
‘The microphone UP, DOWN, and function keys are
connected to the analog input of the CPU, and each
function is activated according to the voltage applied
when a key is pressed.
8
vows mao a
Pas
‘&
wh hh he he
Fig. 14 Microphone key input
Panel Unit
+ Outline
The panel unit controls the display circuit, memory,
and dimmer circuit with a microprocessor. The keys.
and the rotary encoder are connected directly to the
microprocessor.
Dimmer Circuit
‘The dimmer circuit can change the brightness of the
lamp in four steps, and tur the lamp off. Q3 amplifies
the error of the stabilized power supply using a 5V ref-
erence voltage. The output voltage can be controlled
in four steps by grounding a combination of the BP2
and BP8 ports of the microprocessor. If the imped-
ance of BP1, connected to the emitter of Q2, is made
high , Q2 is turned off. No lamp voltage is output, and
the lamp goes off,
Tolamp
BFF BP BPA
tea (cu)
Fig. 15
mer circuit
Reset Circuit ©
When the power supply is connected, the 1C1
(L78LRO5B-FA) output (pin5} becomes SV, and after
about 100msec, RESET (pin4) goes high. The signal is
input to the RESET pin of the CPU (IC4) to reset it.
Key and Rotary Encoder Input Circuit
Each panel key signals input from its own port. The
MR, VFO, and MHz keys are pulled up by external ro-
sistors (the PSW key is pulled downl, and the other
keys are pulled up by software, The rotary encoder
inputs signals directly to the microcomputer.
Display Circuit
‘The display circuit consists of the CPU, LCD driver
‘and peripheral circuits, and LCD, The LCD is driven
dynamically with 1/2 duty. Part of the display-is con-
trolled by the CPU (IC4), and part is controlled by the
LCD drivar {IC5), as shown in the figure, Data is trans-
ferred serially from P40, P41, and P42 of the CPU to
the LCD driver.
gGaGgas eas
EcSsB S083 car”
Controled | cantata bythe LCD driver (C5)
bythe cPUUCS) |
Fig. 16 Display LCD
Memory e
Memory channel data is stored in IC6 (non volatile
memory). Data is written according to the serial data
from P31, P32, and P33 of the microcomputer (IC4),
and is read by P23.CIRCUIT DISCRIPTION
430MHz Band PLL Synthesizer
‘The VCO and PLL circuits comprise a hybrid inte-
grated circuit housed in a solid shielded case. Com
Parison frequencies are produced by dividing a
12,8MH2 reference frequency from the 144MHz band
Unit to correspond to the §, 10, 18, 20, 12.5, and 25kHz
channel steps,
When UHF band signals are received, 379.478 to
391.47MHz {K,P), 371.475 to 381.47MHz (M, E] is gen-
erated, and when UHF band signals are transmitted,
438,00 to 449.995MHz (K.P), 430.00 to 439,995MHz
(ME) is generated. When VHF sub band signals are re-
ceived, the VCO in the PLL unit stops, and the VHF sub
VCO on the mother board is operated to produce
202.525 to 206.52MHz (K,P,M), 202.525 to
204.52MHz (E),
250520)
Scart?
ese0re
BUF vase
Fig. 17. 430MHz band
144MHz Band PLL Synthesizer
‘The VCO and PLL circuits comprise a hybrid inte-
grated circuit housed in a solid shielded case. X2
(12.8MH2) is generated by the PLL IC (M56760FP) in
the HIC, and is divided to produce a 6 or 6.25kHz refer-
ence frequency. Part of the 12.8MHz output is passed
through the buffer amplifier, and goes to the 430MHz
unit.
Comparison frequencies are produced by dividing
29035245)
498.00-449.998Mi K, P
§30,00-439.995MHr ME
PLL block diagram
X2 to correspond to the 5, 10, 16, 20, 12.6, and 25kHz
channel steps. When VHF band signals are received,
189.05 to 193,045MHz (K,P,M), 189.05 to
197.045MHz (E) is generated, and when VHF band sig-
nals are transmitted, 144,00 to 147.995MHz (K,P.M),
144,00 to 145,998MIHe (E) is generated. When UHF
sub band signals are received, a lock is established at
twice the VCO oscillation frequency to produce
379.475 to 391.47MH2 (K.P), 371.475 to 381.47MHz
(Me.
144.00~147 996MHe K, PM
Y 144.00-145.995MHe ©
189.05~193.045MHe K.P.
188,05~191.045MHs E
378.476-301.47 Mite KP
371.475-381-47 Mite ME
esr00Fe
2ScuivnG x2
& zemee
a
Fig. 18 144MHz band
|
|
|
wr |
ee J
PLL block diagram
—TM-732A/E
BTM-732A/E
CIRCUIT DESCRIPTION
1/0 Port Specifications
+__75328GC-540-3B9 (LCD ASSY : IC4)
7-com port 70 |Pullup [Back wy] Description Circuit pn ame
Poor i “HBicheck 0: Foner nat connected, 1 Power connected
PoW/Sck tLe
Po2/S01s80_| P80 o| 0 Common microprocessor. Si
Pos/svse1 | Pst tLe Comman miccoprocessor. SO
PromTo | PENCGK [1] © Encoder clock
PHaNTY | PINT! [1 Connect to PSI
Przar2_| PeNcoOT [1 | © Encoder date
PIgANTS | P_PS r Power switch (non ockngh si
P2opToo | P.KeYI2 [I | Band select VHF.
P21 pxevis_[ 1 [0 Band select UHF
P22/PGL EY
Paaeuz | REPO [I | Oo EEPROM, DO.
PoQ/LLCDGL | P_$5 ° 5C switching.
PovsyNc | PEPDI | O| m EEPROM, DI
Pa Perse [0] a EEPROM. Sk
Pas pecs [0] m | | G&PAOM, CS
Pao co [o} LCD driver stiobe. MSM5285
Pat cock [O| @ LCD diver clock. MISM5265
Paz P.icooT |O| @ LCD diver data._-MSMB265
Pas Ptest [oO] © LCD all on. MSME265
P50 pres [ile Me key 4
P51 Pxev2 [1] @ MR key. 33
Pa pret [i [e VFO key. 82
Ps 1 [Wes
Peomkeo | Bxevi7_| 1 O_| CONTSEL Foy. wa
Povks! | PKEYIO | 1 | LOW ey. st
Pazma2 | PKeYs | 1 | MUTE key: S10
Paskes | P_keve [1 ‘| REV key, S3
ProKRa | P-KEY? [1 | TONE key, 8
PruKas | P_KeYe | 1 | BELL key, 7
Prekes | PKEYS | I O_| Fay. 6
PTAKR? | P_KEYa | 1 O| CALL tay. $5
0 P80 i ‘| Destination input BO.
Pai P81 i ‘| Destination input bY
Pen P82 i ‘| Destination input ba
Pes P83 i ‘© | Destination input b3. |
S24/8P0___| P_BLANK | 0 _
[saveri | PLAMP [0 Lamp. 0: ON 1: OFF _
s2ger2 | DIMI | 0 Dimmer, _1.2= 00:01, 01:02
s77er3___| PDIM2 | 0 Dimmer 1.2 = 10:03, 1.1: D4
S20/8P4 °
S29/8P5 © C
ss0aP6__| PLEDU | O ‘Gontl cispay LED (VHF, 0: ON, 1: OFF
Sover7 | PLEDV | 0 pao display LED (VHF. 0: ON, 1: OFF
‘ANO/ Ves
ANT Vss a
‘ANZ PSOw ‘VHF band squelch input
ANS, PVOLV VHF bend volume inut
ANA, P_SOLU. UHF band squelch input _
ANS, P_VOLU. UHF band volume input
1: Pulled up by software during checking only
(0 : Always pulled up by software
4
(© : Aways pulled up by hardware
1: Always pulled down by hardware€
©
CIRCUIT DESCRIPTION
+_75517GF-029-3B9 (TX-RX UNIT : 1C403)
TM-732A/E
Port ame | Play Backup Dossition Cie pnnime
PvE Pow desk 0; Option, 1 Bask
ipo
Pousooss0 | P30 [oo Panel miroprocessor Sl
Powsiosst [Pst [1 [0 anal micopocessor. SO
PINTO | P- i i
PUNT | OTST 1 | EFCSS cotton, 0; Tone mate, 1 Tone mismatch 300
PrzmnTz | #.s1D || m| 1] DTW detection C7286 STO). 0:Nosnul detec, Sgaldaeaed| SO
Piamo | r.cawoo|-1 i 3 0: Noa 1 Cano! dey
PaarrTOO | p.aeeP [0 | Beep ouputpn Beep sound, "L": No beep ou
Pal ery [0 |_| | Sit regsterP LL das (UH oy
Pear [cas [0 | Sif reste7PL cock UHR, cx
Payeu2 | peru | LPL enti UF eu
Fao Pes [0 1 [ht repr eae OH eu
Pat Peau [0 1 Sit eit enable UHL E52
ex ret [0 i [-CTGSS unt rable comecion check —arGamsaedTsiaomead | CTE
P58 psc fo T_[ SCONE. —0:0N.1: OF 7
Pa Baka | 0. © | 1] OTM encoder deta a. LRaDBOBNT a
Pa puna | 0|~@ | 1] OTF encoder dia a
a P-2|0| © | 1 | OTMF encode: data c
a Pi 0| © | 1 | OTF encode: dts cs
0 Pca 0| © | 1 _| OTMF encoder dt fe
fst e-ci[0| © | 1 OTMF encoder data fa
P52 pa [ole 1 TMF encoder data (C2). R2
Pe £3 [0] © | 1] OTMF encoder data at
peakto | P1760 | 0 T1760 tone
peu | P-T0Ne [0 1 [Sutton ub
peukta | PT0Ne [0 [Stone oxo 2
Peake | PTONE [0 1 svbtone op
Prakta | P-ToNe [0 1 [Sven ovut ia
PruKas | PTONE [0 1 [subtore out
PraKa6 | P"TONE |. TT Subtone ouput it
PraKRT | PTONE—[O. Tf Setone out 7
PeaPPO 1 1 [-eonnected to SCK tor dock when dong
‘PRI/SCKI PUP ifeyi ‘Microphone UP.
P82/SO1 PPT ifeyi ‘Microphone PTT.
east | DOWN [1 |e | 1 | Mieghone DOW,
Fo ea Om decoder dia (UCTS a
Pat a2 [ | 1] or dear ate 2, a2
Paz faa [om decor cia 3 ae
8 pas [1 [et deco: ct (0, a
Pre DIS | O (Lon ewiehing. — 0: Mcophane, 1 = Deesion ap
Poi esp [0 [Seer swatting. 0: nena SP for VHF, ternal SP or UF
Paz .crosno [0 {Tete Ro switching. 0: UR. 1 VF
Pia F.DIMERO | 0 [OTH RO etching, 0; UNF. 1: VHF
Pri pwc [0 1 irphone A swing. 0; UH. VRE
Pitt ewMuTe | TT Microphone mite. 0: OFF, 1: ON
pra P_MUTEEX [0 1 [ert spskar mia of when beep oui 07 OFF, TON
[rie P_MUTEIN TO TT intra speaker mat lf when bop op. 0: OFF. 1 ON
P20 P.prar wy [O-| © [I] Seep AF mute VHP, _0:0FF, 1:0
Piz P.pPaFMU [Oe || | Beep AF mite UH) —0 :OFF 1: ON
{4 Pulled up by software during checking only
(2 Always pulled up by software
(©: Always pulled up by Fardware
1 Always pulled down by hardware
5TM-732A/E
16
CIRCUIT DESCRIPTION
+_75517GF-029-3B9 (TX-RX UNIT : 1C403)
iccom port_| Port name_[H0 [Pi Dessrnton Gia pin name
Pra PaPMUN | 0] © | 1 | Boopmute WAN. —0:OFF,1:0N
Pras P-pPMUTU[ O[ © | 1 | Beep mute WHA. 0; OFF. 1:0N
P80 P-VOLEN [0 |e | 1] Geen volume arable, LHF, W: VHF
erat P-ROMUTE || @ | 1] RO mute, 0: Tensmiesn with repair, 17ON
Pra FapsWw_ [Oe | 1 | Powersvich, 0: Power OFF, 1: Power ON 8
P13 PLES2V | @ | 1 | Shift register 2 enable (VHF). _ ESv2
Piao BLES [O |e | I~] shift reitor1 enabie VHF est
Pat PLEPV ole 1 PLL enable (VHFl. Z EPV
Pree PACK’ [0] @ | 1 | Shift registorPtlecroni volime/STCSS dock VHF, ow |
Pas PDIV[0| © | 1 | Shi registoPL Electronic vohme/CTCSS dat WHF. “ow
avo sv ‘VF band Stor input suv |
ANT PasMu | I 'UHF band S-mater nut 7 TSM
AN? p_upaN [1 UP, CALL, VFO : 7
ANS PLONAN | 1 DOWN, MR. RF _
aN Hs = = é
PISYANE: Tse
Pisaane | PSC ——11 SCVAF pat. OF BURY, 1: CLOSE =
Prsyan? —[Pscu [1 SC UAFinput 0 BUSY, 1 CLOSE
‘4: Pulled up by software during checking only
(© : Always puled up by software
+ Shift register BU4O94BF (TX-RX UNIT
(© : Always pulled up by hardware
1 Always pulled down by hardware
IC8) : VHF
ee eee = as
a2 | 6 | ‘0; MID, LOW power, 1: Hi power HL
SH 2 aN a
04 7 _ ‘See next page table 1. 7k
05 14 ___ |__| See next page table 1. 12k
os [13 See next page table 1 8
ee ee eee erenal 6
+ Shift register BU4094BF (TX-RX UNIT : 1C206) : UHF
a a ee ee ee =
oe 2 z
Seto ae i
See Renee aan
as | 13 | PO_BoR ‘See next page table | mr
gies eee =| @
Note that logics negative. (Reversed when datas output
Enable : ES1 UM
Data = P21 (4 pin)
Clock = P22 143 pin)
30 (4 sindTM-732A/E
CIRCUIT DESCRIPTION
+_ Relationship between frequencies and Q4, 05, Q6, and Q7 (Table 1)
Band ‘abies
Frequency (MH | 118 | 2a ‘| ta0- | a00- | a0 Boo- | 8
KP 123995 | 12009 | 172999 | 452996 |_aa7.s05 90990 | 73998
Frequency (WHat a10- :
MMa.Ma.E.€2 429.995
a v T c FAN FAN| FAN |
[os U H L L H H L
co K H H L H L H
a7 s Si = = H H
a8 t a H L Hl
fie w505_|a505 | a.05 | e505 | 90526 _| Ba.828
iF ait U u u L L L
Uxu
+_ PLLMS6760FP (TX-RX UNIT : IC9, 207 internal IC)
Band “aaa ovine
Frequeney | 118-129.905 | 130-173.005 | 400-469.595 | 410-460006 | G00-a70.900 | sdd-o0aa0 | 1a6-17a098
swt t 0: Reception t 1: Reception i H 7
a) 1 :Transmission 1 Transmission
swe T [os Transmission] H q a T
0 1: Rocopton
+_ Shift register BUAO94BF (TX-RX UNIT : 1C5) : VHF squelch
Teg port [Pin No Por data name | Save Function Remarks
ar [4 | PO.save SOLA
G2_|_s_| Po.sava SOL bts
‘a3 | 6 _| Po.save SOL bit
ax_|7_[ Po-savi SOL BitT
‘0514 | Po-savo SOL Bit.
(05 13._| PO_AMWeN
a7 [2 [Po 5
‘oa 11] Po =
Enable :€52 VHF = P33 65 pin)
Data = P1436 pin)
Clock = 142 62 ain
+_ Shift register BU4O94BF (TX-RX UNIT : 1C206) : UHF squelch
‘Sieg por [Pin No, Pardats nano | Save [Back up] Function Remarks |
ar |__| Pp_saue SOL BIA
ozs | Po-saus SOL bit
‘a3 |—6 | Po-sau SOLbit2.
‘as |—7_[Po-saut SOL Eit1
‘a5 | 14 | Po-savo SOL Bt.
‘a8 [ 13 [PO aane
ar [12 [Po =
‘as [13_[ Po. =
noble E52 UHF = Pat (40 pin)
Date = P21 (a pn)
Clock = P22 (4 pind
WTM-732A/E
SEMICONDUCTOR DATA
Final Module : M57788MR (TX-RX Unit 1C501)
+ Equivalent circuit
+ Electrical characteristics
Tem |Symbal | TP)
|
| Fequenay 7
‘Output power | Po 25
Tea ecieney [aT | 28
ad spurious 25
‘ard spuraus | | “25
Final Module : S-AV17 (TX-RX Unit 1C502)
+ Equivalent circuit
+ Terminal connection
ier
1: Input
2 : First stage power supply
3 : Drive stage power supply
44 Final stage power supply
5 : Output
8 Fin (GND)
+ Terminal connection
| ] EP ere
ica waa ~
Te8 adnan
Teno ae
te211 BV AVR
oo
[cree Ti eee
im ier So Ge Deepa ~
Tot, EXE Wer See Gre Deseo
Taos Elcrone fig shana VAF bond Lol cane: UF band
ies? evan
1408, iC403, Serial data inverter
cto e411 | tow eqn oo RE
Br-b8
8
or
oe Fevereow even
8 ——HWetage correction
B10. ~ | Heterodyne switch Transmit/receive switch
on Fave eo
foe APC wipers comsonaTa —
13,014 ‘Antenne selection switch a
rs, b16 | Power deacon an 7
D201 * RF switch - _
ao2 Reverse-flow prevention
24TM-732A/E
© DESCRIPTION OF COMPONENTS
© et Ne Uee/Fanaion ‘Gparation/Condiion ompaty
3208 ieetinker —— =
0204, 0205 | Heterodyne eich
(0206, 0207 Reverse-flow prevention
a0 etree etch
batt APC tempersturecomparsaon
baa Revere prevention
0213, B24 | Antenna selection sich
(216, D216 | Power detection
Ba? Revere power connesion
prevention
‘Daot, Daz Reverse-flow prevention ~ _
toa acl detection
ioe eset detection
40s Revere low revnion
Foo Microprocessor protection
© ‘D407 Reverse-low prevention
©
@
.
©
¢
2TM-732A/E
26
MODIFICATION
Cloning Function
+ Wired cloning (Modification not required)
Cloning cable
Operation
1. Write memory data into the master transceiver.
2. Switch the power off, hold down the F and MHz
keys, and switch the power on again. ‘The fre-
quency display shows "CLone
3, Set the slave transosiver to clone mode in the same
way.
4. Connect the microphone jacks of the two transceiv-
crs with a cloning cable
5. Pross the CALL key on the master transceiver. The
‘ON AIR® indicator lights, and cloning starts. When
data output ends, a beep sounds, and "End! is dis-
played, When the writing of all channel data fin-
ishes, a beep sounds, and *End’ is displayed.
Note: Cloning is possible only between TM-732s.
Memery channel modes, the number of chan-
nels for each band, and all memory channel
data are cloned,
+ Cloning with transceiver (DTMF}
(Modification required)
Operation
1, Write data into the master transceiver, and specify
the transmit band and transmit frequency.
2, Switch the power off, hold down the CALL and
BELL keys, and switch the power on again. Clone
receive mode is entered, and ‘Lone is displayed
on the frequency display for the band other than the
transmit band.
3, Set the receive frequency of the slave transceiver to
the transmit frequency of the master transceiver,
hold down the CALL and BELL keys, and switch the
power on
4, Press the PTT key on the master transceiver. The
power goes low automatically and transmission
starts. (The remaining data is displayed on the sig-
nakstrength meter display.) “
5. When all the data has been output, a beep sounds,
and "End! is displayed.
6. When all the data has been written into the slave
transceiver, a beep sounds, and "End! is displayed.
Nota : If the signal breaks during reception, a beep
sounds, and ‘Err is displayed.1@
'@
i@
TM-732A/E
PARTS LIST
CAPACITORS co 45 TH 1H 220 J ‘cca jjColr* “Capacitor value
123 4 58 010 = 19 220F
1 = Type «.- corsmig, electrolytic, ete. 100 = 109F Rae
2 = Shape... found, sauars, ect. 101 = 100pF Ae
3= Temp. coefficient 102 = 10009F = 0.001HF Sraaates
103 = 0.01nF
+ Temperature coetficiont
ratwors] Cc] t [P| ATS [1] 0) fw] @ [uw Ts [eK].
Color? | Black | Red [Orange| Yalow | Green | five [Viole | | pomvrc | #30 | x60 | 2120 | #250 | #600
pomv’c | 0 | -0 | ~160 | -220 | -330 | -470 | -750 | Example : CCASTH = -470% 6Oopmi"C
Tolerance Loss than 1096
[code] C [DO [G]¥]K[m[x]2]P No code (code] 8 [CT DIF]
(6) |2028[205] #2 | 26 [#10 | #20 | +40 | +80 | +100] Moro then 10,F~10~+60| [oF [20.4 [e026|405) a1 | a2
-20 | -20 | -0 |Lossthan_4.2uF ~10 ~ +75
+ Voltage rating
aawod] ATS ]O]O]TE]TFLSG|H] J] «]V .
ist word _
o 70 [126 16 [20 [26 |316| 40 | 60 | 63 | 80 | -
1 10 [126] 16 | 20 | 26 [31.6] 40 | 50 | 63 | a0 | 38
[2 700 | 128 | 160 | 200 | 260 | 316 | 400 | 500 | 630 | 600 | -
3 "1900 [1260] 1600 [2000 [2600 [3160 | 4000 15000 6200) 8000) —
except dimension) Dimension
(chip) (Cl, RH, Ws, SL
0 CK BEE IN OZ
ft al oreo ot 7
(Crioh (8, FP
RESISTORS
+ Chip resistor (Carbon)
@ MB WER 2 mL
1294567
(chip) (6,91
+ Carbon resistor (Normal type)
(% BD 44 BB 20 om J
123946567
‘Type ... ceramic, eloctolysc, ete. 6 = Voltage rating
6 = Valve
7 = Tolerance
Zp
+ Dimension (Chip capacitor)
Dimension code | L Ww 7
Empty | 86405 | 50+ 08 | Loss than 20
E 32402 | 16402 |Loss than 1.25
F 20403 [1.25 4 0.2] Less than 1.28
+ Dimension (Chip resistor)
Dimension code [_L. W__| 1 [Wattage
E a2e02|t6s02 087) 28
F 20203 [1254 02/045 | 2A
Rating wattage
(Cod |Wiettage [Coda | Wattage [Code | Wattage]
[2a | wow | 2 | waw | 3a | iw
28 | vew [2H | tw | 30 | aw
2c | vew.
2