RK Mial Mki@centube-com- 09840149147 S CENLUB SYSTEMS (@80.9001:2000 Ceres) CENLUB SYSTEMS 42, DLF Industrial Estate-I, Faridabad-121 003, Haryana (India). Tel. :91-129-4113771, 2255180, 2277747 Fax : 91-129-4113745, E-mail : sales@cenlub.com + cenlub@ndb.vsni.net.in Website : www.cenlub.com * www.cenlubonline.comS.DAS CENTRALISED SINGLE SHOT SS) CENTRALISED LUBRICATION SYSTEMS & An ISO 9001 : 2000 Certified Company OIL LUBRICATION SYSTEM cena svstems CENTRALISED SINGLE SHOT OIL LUBRICATION SYSTEM CENLUB Single shot centralised oll lubrication system is an efficient, sale method by which a predetermined amount of ol is LOW NOISE LEVEL dliveed to various lubrication points of a machine from one : central source. It is atta oss system and does nat require any Suelo return tine for collection of cit 9. LESS WEAR & TEAR 10. SAFE. NO NEED TO STOP MACHINE LESS CONSUMPTION OF LUBRICANT ADVANTAGES Pa agen rane Can be used on various machines such as Machine Tools, Textile Machines, Die Casting Machines, Sheet Metal Working Machines, 1 2, MORE PRODUCTION ‘Shearing and Press Brakes, Metal Forming Machines, Rubber 3. MORE RELIABILITY Mixing Machines, Printing Machines, Injctin/Blow Moulding 4, NO HUMAN ERROR Machines, Presses and Hammers, Packaging Equipment, Pe miRieeten or eer en Pharmaceuticals Machines, Food Processing Equipment etc. CENTRALISED SINGLE SHOT OIL LUBRICATION SYSTEM CONSISTS OF FOLLOWING ELEMENTS PUMP METERING — MANIFOLDS FITTINGS. TIME L CARTRIDGES & TUBINGS. CONTROLLER HAND PUMP AUTOMATIC PUMP i 1 MOTORISED PNEUMATIC LUBRICATION PUMP. UNIT (CAN BE OPERATED HYDRAULICALLY ALSO) ‘TYPICAL SYSTEM LAYOUT ‘rawSy CENTRALISED LUBRICATION SYSTEMS An 180 9001 ; 2000 Certified Company PLANNING/INSTALLATION OF THE SYSTEM While planning the system, the following procedures should be adopted 1. Ascertan lubrication points and find out the areas to be lubricated at corresponding lubvicalion points of machine 2. Select dosage of lubrication on each point. For this purpose, the basic rule is that per sho, a film of min, 25, ‘micron thickness shall be formed over the area to be lubricated for automatic system and 50 miron for hand pumps. This is applicable for frequency of one hour However, the volume is normally increased considering factors like; shock loading, quality and material of surfaces, service conditions, extra high speeds, heat & dust etc. Pure caloulations are not enough and these are to be confirmed by experimental installation, 3, Select metering cartridges according to lubricant dosage {or each point 4, Sum up the dosages of metering cartridges forall the lubrication points, 5. Depending upon machine requirement, finalise the type of pump, While selecting piston type pump (ie. Hand operated and Pheumatically/Hydraulically operated Pump). Pump ‘output per stroke shall be checked as per the fllowing formula: PUMP OUTPUT = 1.25 x(A) +10 x (8) (A) = Total Dosage of all metering cartridges used in the system, (@) = Length of primary flexible tubing in meter. In case pump output is less, select bigger size of pump. 6. Select manifolds such that a manifold caters to all the lubrication points existing in the same viciiy 7. As regards layout of tubings and fitings it shall be so arranged tat air which has entered the system may escape through lubrication points. For this purpose, following points are to be observed: (@) Preferably pump be installed at a place on the machine wher ol lve canbe checked and refiling of ol can be done conveniently CENTRALISED SINGLE SHOT OIL LUBRICATION SYSTEM (b) Mainline (normally 6mm OD tube) from the pump should rise upward (c) if mainline is to be taken downward at any place, bifurcate the line such that one line goes upward also at the junction. (6) Last metering catidge/cartidges in every branch of lubrication fine must be upward. (@) Divide the main fine into 2 oF 3 branches near the pump, instead of routing one single line around the machine. This will minimise the tube length ‘and give better appearance and ease of maintenance of system. (1) The secondary line (4mm OD tube) joining metering cartridges to lubrication points should be of minimum length. This is to avoid unnecessary time for filing secondary tube by lubrication impulse while commissioning lubrication system, (@) Connect outiet of each metering cartridge to one lubrication point only. (h) Use flexible tube (nylon or rubberised hose) for ‘moving parts of the machine (}) In case o lubrication point situated inthe hot zone of the machine (or the zane where hot metal chips ae likly to fll such as on the fixture), do not use nylon tube, While commissioning centralised lubrication on a machine, loosen the last plug/plugs screwed on the manifolds in each branch of main line. Give few Tubicaton impulses so that mainline gets filled withthe oil upto the end and oil starts leaking from the loosened plugs. Tight the plugs. Now give few lubrication impulses, ‘until ol fom all the metering cartridges reaches up-to lubrication points on the machine. Onoe this is achieved, the system becomes ready for use. ‘As regards frequency of lubrication, it may vary from few ‘minutes to few hours depending upon the kind and load ‘of machines:iS CENTRALISED LUBRICATION SYSTEMS An 180 9001 : 2000 Certified Company ‘centus systems HAND PUMPS ‘© These pumps are suitable for Manual Centralised Lubrication System of light duty automatic machines such as Small power presses, Packing machines, Die punching machines, Miling machines, Single spindle automals, Looms, Surface grinders, Pouch filing machines etc. etc. Normally these pumps are suitable for 2-40 lubrication points ‘© These pumps are very simple in construction, The construction is spring return piston type. The piston is ‘operated by pulling a cam handle. The other salient features ate strainer at the inlet port, @ pressure reducing system wich is very important for proper operation of metering cartridges. HAND PUMPS MODEL : H 1700-10, H 600-6 H 250-4 HT ‘© Normally outlet is on right hand side of the pump. However pumps with outlet allt and side and with outlets at both sides are also available. The pump outlet is suitable for direct fitment of 6 mm OD tube without help of any other fiting, The outlet thread size is M 10x1 (F) (© Relic valve to flow back excess oli also provided with these pumps. The pumps are provided with oil level gauge for visibility of oil in reservoir, (Model H-7 is without reservoir) © Always fill clean oil to get better life and trouble {ree operation of these pumps. I is nat recommended to operate dry pump. ‘© Pumps are suitable fr il wih viscosity range 40-1000 ost MODEL H-1700-10/H-600-6 Outlet on right hand side unless specified Meson . RMA D8 05 10e, em . one. Hi7m10 17 0 mH 9 ww Hons mes ToT MODEL H-250-4 Reservoir Capacity-250 co, Discharge per stroke—4 oc COutet on right hand side unless specitied o MODEL H-7 Without Oil Reservoir Discharge per stroke-7oo, FESeVOR OSCHAREE CoH dK LM ON CRG PR STO mec NCC Mons @ 1% mm Sm n % 1% 25 MO 2 oO 6& CENTRALISED LUBRICATION SYSTEMS An 180 9001 : 2000 Certified Company CeNLUB S¥STEMS MOTORISED LUBRICATION UNITS Motorised lubrication units are electric motor driven pumps along with reservoir, oil filler, suction stainer, pressure reliet valve, bleed valve etc. and are suitable for single shot automatic oil lubrication. These motorised lubrication units are to be run intermittently with metering cartridges for ol cistribution. During motor ‘ON’ period (normally 5 sec) all the metering cartridges eject out required amount of oil at various points of —If desired these units can be supplied without pressure switch and float switch, —Special units as per customers’ specifications are also manufactured. —Units for liquid grease (fui grease are also manufactured AUTOMATIC LUBRICATION UNITS MODEL : ALU-C3/PSIFS, ALL-OS/PSIFS, ALU OB/PSIS, - ALU-2O/PSIFS, ALU-3O/PS/FS, SPLU-OQ/FS, FLU-2700 the machine. And during motor “OFF period (decided by lubrication frequency min. 1 minute) these metering cartridges (get recharged for next lubrication cycle, These units donot require any return line connection as metered amount of ol is lost in normal running ofthe machine, All the units are as per the following hydraulic circuit: ‘= EQ eam naer 8 5 cbs i {or use in tetileprinting machines. BRE nee MODEL SPLU-03/PS/FS MODEL ALU-03/PS/FS MODEL ALU-05/PS/FS Reservoir aur Motor = 1208, 230¥ Pr. Sting = 15 Kim? Suitable for oils with viscosity range 50-160 ost only & io2000 Cert ied Company & CENTRALISED LUBRICATION SYSTEMS An 180 9001 : 2000 Certific ‘CeNLUB SYSTEMS MODEL OF UNIT AU - CBPSFS RESERVOIR CAPACITY 3 Utes DISCHARGE OF PUMP 10 uM MoTOR - 415 012 kw 23 PHASE 1500 RPM NORMAL RELIEF VALVE 15 Koon? SETTING PRESSURE SIMTCH 12 Koon? SETTING AUTOMATIC LUBRICATION UNITS @ MODEL ALU-08/PS/ES MODEL ALU-20/PS/FS MODEL ALU-30/PS/FS DIMENSIONS ARE WN MM AESERVOIR Hoe 9 Ao ny 7) 0 ee es et ee AU -08 100 50 30 300 200 355 200 375. 400 A Lines AU-20 120 60 45D 425 280 475 210 500 47020 Lites AU-9) 120 65 525 500 280 550 270 575 480 30 Lites SPECIFICATIONS AWU-OSPSFS ALU OBPSFS ALU - Q0PSFS ALU - SPSS 5 Lies 8 Lis 20 Lies 30 Lies 10 UM 25 PM 25M 25 UM 2 Ke 018 Kn 18 kw 018 Kw 20 kaon! 25 Kone 2% KylonF 25 Kt? 16 Kin 18 Kon? 18 Ka/on? 18 Kya 1. All these units are suitable for oil with viscosity range 50-1000 cst. 2. Units with vertical float switch is also available on customer request. Moe au2m0 FLU2700S AU2700RSFS aw2res AU270-S/FS ELU2700-S/PSIS Mover 3 Phase, 012 Kx 3 Phase, 0.12 Kx 3 Phase, 0.12 Kx 1 Phase, 0.12 Kw 1 Phase, 0.12 Kw 1 Phase, 012 Ka Pressue sich x Sex Mx ELITE LUBRICATION UNIT MODEL : ELU-2700 Fioa swith x ) CENTRALISED LUBRICATION SYSTEMS & ‘An ISO 9001 : 2000 Certified Company Dis tBUTOR Eos CeNLUB SYSTEMS. MODEL : PB-4555, P8-6080 EXAMPLE : HOW TO ORDER PROGRESSIVE BLOCKS MODEL : PB-4555 & PB-6080 BLOCK NO. 1 PB-6080-4-8 NOTE : Input Lubricant 4. Spool displacement of middle block 2 (M55-0.55cc) is { Celiveed through outlets of middle block 1(1L, 1, curs [refs] OUTS 2. Spool displacement of middle block 3 (M35-0.35ce) is € ee elivered through cutlets of middle block 2(2L, 2R). eels 3. Spool! displacement of middle block 4 (M35-0.35ce) is ote delivered through outlets of middle block 3(3L, 3A). = 4. Spool displacement of middle block 1 (M75-0.75cc) is aaa =a] SER CR a a delivered through outlets of middle block 4(4L, 4A) Dose ino prowl 055 035 035 075 055 03 035 075 BLOCK NO. 2 NOTE : - BLOCK NO. 3 1. Output at 1 is rom mide block 2 (MES- 6080-4-6-PS 0 88cc) & from middle black 3 (M36-0:35e) joint together by joining banjo as shown. t Total ouput 055cc + 0360c = 0:900° te 2. Thee is no outlets at 2 as joining banjo is ac a used her. oe 4 Ouiput at 3R i fom mide block 4 (M35- earale el 0.36ccx2-0.70ec) it is multiplied by to, Le because separating screw of middle Block 3 [ns Z| = an E has been removed and out 3L i plugged E Output at AF is from middle block 1 ic. LP. al standard positon .78en NOTE Ouiput at 1L is from middle block 2 is 055cc Ouiput at 2L is from middle block 3 i. 0.36cc. Output at 3s plugged. Ouiput at AL. is from middle block 1 ie. 0,75cc. * Block 2 & block 3 are similar except that proximity switch has been added in block No, 3. NOTE : PS. at standard position Oils = ORL Os RRR Das in 0: Dose in oe peroce 080 X 070 075 055 095 X O75 perle 080 X O70 075 O55 035 % 075 BLOCK NO. 4 NOTE : PB — Progressive Block PB-6080-8-6-IP-PS 4. IP at locaton 7 IP — Indicator Pin 2. PS at location BR PS — Proximity Switéh SSR - Separating Screw Removed Ost 8 ® 7 AGAO10 = 30 ce 10610610 = 30ce 0754075 = 15 co Dose in co ——Oufpt AR, tL, Outpt 4A, aL, SL Ogu 7A, TL. er oe shined together "ned agefer——_doned oper outs aL ce a _ ADH.O41.0 = 3c 10410440 = 30m Dove ince ——Ouput 2, 3%, BL Ogu SR, 6%, 61, er one ined together dined tageter "i a 1500& CENTRALISED LUBRICATION SYSTEMS ‘An ISO 9001 : 2000 Certified Company cenwus systems PROGRESSIVE BLOCK ‘MODEL : PB-4555 ‘© Max. delivery volume ofthe CS/4555 Progressive Block with oil circulation is 05 lits/min This delivery volume is independent of the number of outlets Intermediate Element ‘M’ lement Daley per Piston Designation Outlet a Mis 035 om? 5 Meo 02 on? 1 Mes 025 em? 8 uso 03 on? 9 mo 08 on? 0 ‘© The element with Indicator Pin or element with Proximity Switch can be fitted in any desied position Detail of Element with Indicator Pin, Detail of Element with Proximity Switch. PROGRESSIVE BLOCKS (MODEL : PB-4555, PB-6080 PROGRESSIVE BLOCK MODEL : PB-6080 | e ‘© Max delivery volume ofthe CS/6080 Progressive Block with ol circulation is 2 litsémin, This delivery volume is independent of the number of outlets Intermediate Element ‘M’ IMPORTANT * tment Dilvey per Piston THIS VOLUME OF OIL WILL BE esigetion Outlet 8 DELIVERED FROM THE CORRES- Mas 035 ont 8 PONDING OUTLETS OF NEXT Mss 055 ont 0 MIDDLE BLOCK Mrs 075 ont ry 0 10 on? 4 SPECIFICATION OF PROXIMITY ‘SWITCH NORMALLY USED © OUTPUT POLARITY : POSITIVE ‘@ SENSING DISTANCE : 2mm ‘© The element with Indicator Pin or element with Proximity Suiteh can be fitled in any desired position. Detail of Element with Indicator Pin, © CABLE LENGTH =: 200mm ‘© OPERATING 24 VOC VOLTAGE e THREAD MI2xX1 © WITH LED ‘CONNECTION DIAGRAM Detail of Element with Proximity Switch. eo rs PLEASE CONSULT US FOR ANY OTHER SWITCH 30DUAL LINE CENTRALISED LUBRICATION: SYSTEMS LUBRICATION SYSTEM An ISO 9001 : 2000 Certified Company S) CENLUB SYSTEMS DUAL LINE LUBRICATION SYSTEM (END OF LINE SYSTEM) This type of system basically consists ofa reservoir with in-built reciprocating plunger pump, reversing valve, dose feeders, end pressure relay and pipings In this system, there are two main supply lines which are laid parallel to the equipment to be lubricated. inlet to dose feeders ‘are connected to these two lines and the outlets from the feeders are connected to points of lubrication The pump feeds grease alternately ino the two main ines through the reversing valve. The end pressure relay is localed at the farthest point from the pump which trips the pump motor and changes positon of the reversing vale as soon as a pre-set pressure is achieved inte line being pressurized. This completes ihe cycle. The next cycle is stated through an adjustable timer. ‘A dual line system generally have a working pressure of 100- 300 Kg/om? and can feed metered grease to hundreds of lubrication points through a pipe line. 1. Pump with lubricant reservoir 2. Pressure line 3, Pressure relief valve 4. Filler 5. Reversing valve 6. Main tine 7. Dose feeder (metering device) 8, End pressure relay 9. Feed line 40. Lubrication point 11, Reliet line Pump can be manually operated, pneumatically operated & motorised. Please ask us for details mentioning No. of points on the system and grease aly. to be supplied to all these poins per cycle. End pressure relay is not required in manual system and ‘smal’ in length’ systems. It is basically required for big systems to ensure positively pressure building at the end of line. Control panels for automatic operation ae also available, Please ask for detailSOF-21, CSDF-41 MODEL : CSOF-11, CSDF-31, DOSE FEEDERS 2000 Certified Company CENTRALISED LUBRICATION SYSTEMS An 180 9001 CeNLUS S¥STEMS SS) ‘S70 pp yen ae Wu ep Ow PS te-yaso 1300W w3q334 3800 by-daso 7300 430334 3800 emt mas oa a's bz-4as9 7300 H-4aso 13000 430334 3800 430334 S00COMPANY PROFILE Cenlub Systems has become a hallmark in the field of lubrication, establishing itself as “the solution provider” in the industry. Strong commitment to quality and product excellence has made Cenlub Systems the trusted partner in the industry. Centralised lubrication and fluid management solutions offered by Cenlub Systems include turnkey projects, customized design solutions, lubrication equipments, commissioning, after sales support and spares. The strong associate network is determined to provide services at remotest locations, Cenlub Systems, an |SO 9001 : 2000 certified establishment, has high end manufacturing setup with precision machines like CNC lathe, CNC milling, grinding, lapping & honing to provide closer tolerances, Product range of Cenlub Systems spans across — Oil Lubrication — Progressive, Dual Line, Multiline, Spray, Mist, Single Shot, etc. Oil Circulation System ~ Lube Oil Console, Forced Oil Lubrication System etc. Grease Lubrication — Progressive, Dual Line, Multiline, Spray, etc Mobile Service cum Lube Van, Bay Lubrication System Rotary gear pump Progressive blocks, distributions blocks and dose feeders Electronic timer and controllers Hydraulic tubes, fittings and spares Accessories like — level switches, pressure switches, flow switches, etc Cenlub Systems is instrumental in smooth running of iron & steel industry, mining industry, defense factories, PSU units, railways units, sugar industry, cement industry, conveyors, material handling equipments, paper mills, printing machines, packaging machines, automobiles industry, textile industry, tyre industry, batch mixing industry, food processing industry, et. iS ~ CENLUB SYSTEMS : 42, DLF Industrial Estate-|, Faridabad-121 003, Haryana (India). Tel: 91-129-4119771, 2255180, 2277747 + Fax : 91-129-4113745 CeNLUB SYSTEMS E-mail : sales@cenlub.com * cenlub@ndb.vsni.net.in (180 90012000 Certo) Website: www:cenlub.com * www.cenlubonline.com 001.0408