Additional Safety Features For Category M & N Vehicles: Automotive Industry Standard
Additional Safety Features For Category M & N Vehicles: Automotive Industry Standard
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CHECK LIST FOR PREPARING AUTOMOTIVE INDUSTRY STANDARD
Draft AIS-145/DF1: Additional Safety features for Category M & N vehicles
14. What are the test equipment for establishing As specified in this standard.
compliance?
15. If possible, identify such facilities available in ARAI, (other testing agencies to
India. confirm)
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Status chart of the Standard to be used by the purchaser for updating the record
General remarks:
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INTRODUCTION
The Government of India felt the need for a permanent agency to expedite the
publication of standards and development of test facilities in parallel when the
work on the preparation of the standards is going on, as the development of
improved safety critical parts can be undertaken only after the publication of the
standard and commissioning of test facilities. To this end, the erstwhile Ministry of
Surface Transport (MoST) has constituted a permanent Automotive Industry
Standards Committee (AISC) vide order No. RT-11028/11/97-MVL dated
September 15, 1997. The standards prepared by AISC will be approved by the
permanent CMVR Technical Standing Committee (CTSC). After approval, the
Automotive Research Association of India, (ARAI), Pune, being the secretariat of
the AIS Committee, will publish this standard.
Ministry of Road Transport took initiative to further increase vehicular safety with
the aim to reduce causes of accidents. Following was the focus while formulation
of this standard:
Reverse Park Alert Systems (RPAS) which uses object-detection devices (sensors)
or camera based displays in order to provide the driver with information about
obstacles in specified zone while reversing the vehicle The test objects in this
standard are defined based on systems using ultrasonic sensors and electro-
magnetic sensors which reflect the most commonly used technology. For other
sensing technologies possibly coming up in the future, these test objects shall be
checked and changed if required.
The AISC panel responsible for formulation of this standard is given in Annex 8.
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Additional Safety features for Category M & N vehicles
1. SCOPE
1.1 This standard specifies the requirements for additional safety features for M &
N category vehicles that are aimed to further enhance vehicular and road
safety.
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Annexure 5.
5.5 Vehicle reverse parking alert shall meet requirements of Annexure 6 for
vehicle of M1 category and M2 category derived from M1.
5.6 Vehicle Reverse Parking Alert shall meet requirements of Annexure 7 for
vehicles other than M1 category.
All vehicles other than M1 equipped with vehicle reverse parking alert shall
comply with the requirements of Annexure 7 of this standard. To address the
diversity of vehicle heights and rear end configuration, it shall be permissible
for vehicles of category other than M1 to comply with the requirements of
Annexure 6 as an alternative. Tractors including Puller Tractors of N category
shall be exempted from the requirements of both Annexures 6 & 7.
6 EXTENSION OF TYPE APPROVAL
6.1 Every modification pertaining to the information, even if the changes are not
technical in nature declared in accordance with 4.1 shall be intimated by the
manufacturer to the testing agency.
If the changes are in parameters not related to the provisions, no further action
need be taken.
If the changes are in parameters related to the provisions, the Testing Agency,
which has issued the certificate of compliance, shall then consider, whether,
6.1.1 the device with the changed specifications still complies with provisions, or
6.1.2 Any further verification is required to establish compliance.
6.2 In case of 6.1.2, tests for only those parameters which are affected by the
modifications need be carried out
6.3 In case of fulfilment of criterion of para 6.1.1 or after results of further
verification as per para of 6.1.2 are satisfactory, the approval of compliance shall
be extended for the changes carried out.
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ANNEXURE 1
(See 4.1)
TECHNICAL INFORMATION TO BE SUBMITTED BY
VEHICLE MANUFACTURER FOR TYPE APPROVAL
(Applicable for all Additional Safety features addressed in this standard)
A General information
1. Name and address of vehicle
manufacturer
2 Vehicle model and its variant(s)
3 Vehicle overall dimensions, (length,
width and height), mm
B Information for Speed alert
Details of audible alert
1.
(Alert above 80 kmph)
Details of audible alert
2.
Continuous /intermittent.
(Alert above 120 kmph)
3. if intermittent, Interval between Alerts
1. Doors
2.1 Front
2.1.1 Make
2.2 Rear
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2.2.1 Make
2. Airbags information as
2.1 Make
2.1 Make
3.1 Make
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ANNEXURE 2
(See 5.1)
REQUIREMENTS FOR SPEED ALERT SYSTEMS
(Applicable for category M1)
1. Definitions
1.1 “Speed alert system” means a system which alerts the driver; whenever the motor
vehicle plies at excess speed beyond its specified limits;
1.2 Audible warning means for the purpose of this annexure sound signal used to alert
the driver after exceeding the set limit of the speed.
2.2 Manufacturer shall ensure that audible warning created as per 2.1 above shall be
easily recognized by the driver.
2.3 The speed alert system shall be designed in such a way that the warning signal cannot
be stopped by means other than control of the speed by the driver.
ANNEXURE 3
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(See 5.2)
1. Definitions
1.1 “Safety-belt reminder” means a system dedicated to alert the driver when
driver or co-driver does not use the safety-belt. The system is constituted by a
detection of an unfastened safety-belt and by a driver's alert which is a first
level warning and a second level warning.
1.1.3 “First Level Warning” means a visual warning activated when the ignition
switch is engaged (engine running or not) and the driver's or co-driver’s
safety-belt is not fastened. An audible warning can be added as an option.
1.1.4 “Second Level Warning” means a visual and audible warning activated when
a driver operates a vehicle without fastening of driver or co-driver
safety-belt.
1.1.5 “Safety-Belt is not fastened” means, at the option of the manufacturer, either
the driver or co-driver safety-belt buckle is not engaged or the webbing length
pulled out of the retractor is 100 mm or less.
1.1.7 "Co-Driver" means the person occupying the Front outboard seating position,
other than the driver seat.
2. Requirements concerning the Safety-Belt Reminder
2.1.1 Where the vehicle manufacturer equips the driver or co-driver seating
position of M1 category of vehicles with a safety-belt reminder system the
vehicle manufacturer shall provide following:
a) First level Warning
b) Second level Warning:
The safety-belt reminder system shall satisfy the requirements of 2.1.2
2.1.1.1 The deactivation of the safety-belt reminder may be allowed, provided that
such deactivation satisfies to the requirements of 2.1.2.6.
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2.1.2 Safety-Belt Reminder
or
FIG. 2
2.1.2.1.2 Visual warning shall be by continuous or intermittent signal.
2.1.2.2 First level warning shall be at least a visual warning activated for 4 seconds or
longer when the driver or co-driver safety-belt is not fastened and the ignition
switch is engaged.
b) Speed greater than the speed threshold. The threshold shall not exceed
25 km/h.
c) Duration time (engine running) greater than the duration time threshold.
The threshold shall not exceed 60 seconds. The first level warning
duration time and the duration time the vehicle is not in normal operation
shall be excluded.
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2.1.2.4.1 The thresholds to trigger safety belt reminder listed in paragraphs 2.1.2.4 (a) to
(c), may be reset when:
(i) Any of the doors have been opened while the vehicle is not in normal
operation or
(ii) The seat or seats which triggered the warning are no longer occupied.
2.1.2.4.2 The second level warning may be discontinued when
(i) None of the safety-belts which triggered the warning are unfastened,
(ii) The vehicle ceases to be in normal operation, or
(iii) The seat or seats which triggered the warning are no longer occupied.
2.1.2.5 The activation of the second level warning shall be tested according to the test
procedure defined in 3.2.
2.1.2.6 The safety-belt reminder may be designed to allow deactivation.
2.1.2.6.1 In the case a short term deactivation is provided, it shall be more difficult to
deactivate the safety-belt reminder than buckling the safety-belt on and off.
When the ignition is switched off for more than 30 minutes and switched on
again, a short-term deactivated safety-belt reminder must reactivate.
2.1.2.6.2 In the case that a facility for a long term deactivation is provided, it shall
require a sequence of operations to deactivate, that are detailed only in the
manufacturer's technical manual and/or which requires the use of tools
(mechanical, electrical, digital, etc.) that are not provided with the vehicle.
3.1 The first level warning shall be tested according to the following conditions:
a) Safety-belt is not fastened;
b) Engine is stopped or idling and the vehicle is not in forward or reverse
motion;
c) Transmission is in neutral position;
d) Ignition switch is engaged.
3.2 The second level warning shall be tested according to the following
conditions:
a) Safety-belt is not fastened;
b) Test vehicle driven with one or any combination of the conditions of
described in 3.2.1 to 3.2.3 at the manufacturer's choice.
3.2.1 Accelerate the test vehicle to 25 –0/+10 km/h from a halt and continue on the
same speed.
3.2.2 The test vehicle is driven forward at least 500 m from a halt position.
3.2.3 The vehicle is tested when the vehicle is in normal operation for at least
60 seconds.
3.3 A system that the first level warning stops after a certain period of time, the
second level warning shall be tested according to 3.2 after the first level
warning has been deactivated. A system that the first level warning does not
stop after a certain period of time, the second level warning shall be tested
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according to 3.2 while the first level warning is activated.
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ANNEXURE 4
(See 5.3)
1. Definitions
1.1 “Manual over-ride” means the system that enables the motor vehicle occupant
to open the door from inside using door release lever or control with or without
electric power assistance to door locking system.
2. Requirements
2.2 In order to avoid non-opening of side doors after activation of central locking
system, there shall be provision by way of manual over-ride or otherwise that
enables the vehicle occupant to open the door from inside using door release
lever / control regardless of with or without electric power assistance to door
locking system. This requirement shall not be applicable when the child safety
lock system of the door is engaged.
1. Vehicle occupant shall activate central lock to lock all the doors, with
child safety lock system of the door in disengaged mode.
2. Disconnect electrical supply either at system level (For example central
locking, controller, etc.) or disconnect main battery supply by suitable
means.
Occupant shall be able to open the door from inside using internal controls
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ANNEXURE 5
(See 5.4)
REQUIREMENTS FOR DRIVER AIRBAG
(Applicable for category M1)
1. Definitions
1.1 "Airbag" means a device installed to supplement safety belts and restraint
systems in power-driven vehicles, i.e. systems which, in the event of a severe
impact affecting the vehicle, automatically deploy a flexible structure intended
to limit, by compression of the gas contained within it, the gravity of the
contacts of one or more parts of the body of an occupant of the vehicle with the
interior of the passenger compartment.
2. Requirements
2.1. Vehicles of category M1 with total permissible mass not exceeding 2.5 tones
shall be equipped with appropriately designed driver airbag and shall comply
with the performance requirements of AIS-098.
Vehicles of category M1 with total permissible mass exceeding 2.5 tones shall
be equipped with driver airbag. The verification of compliance as per para. 5.2
and 5.3 of AIS-096 shall be done with steering airbag equipped.
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ANNEXURE 6
(See 5.5)
,
1. Definitions
1.1 “Vehicle reverse parking alert” means a systems that are designed to alert
/ display the driver about obstacles on rear side of vehicles during parking in reverse
gear”
1.2 “Audible information and warning” means acoustical signal that is used to present
information about relevant obstacles, to the driver
1.3 “Visual information and warning” means Optical signal which is used to present
information about relevant obstacles to the driver
Detection distance
Monitoring range
(M1)
Rear-1 (R1) 0.6 m
Rear-2 (R2) 1.0 m
Table 1: Rear Parking Alert – Monitoring Range & Detection
distance
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System that gives an indication to the driver, when the reverse gear is selected,
whether there are objects in the rear monitoring range.
1.6 Sensor
Component that detects objects in the monitoring range.
2.1.2 Activation criteria is Reverse gear selected .Deactivation criteria is gear other
than reverse is selected.
2.1.3 The system may have on / off switch or push button to override automatic
(de) activation
2.1.4 In order to reduce annoyance of the driver, the system may automatically switch
off the audible signal temporarily after a certain time (duration can be defined by
manufacturer). The system, however shall remain in active state.
2.1.5 On vehicles with automatic transmission the system may be deactivated if the
P (parking) gear position is selected.
2.1.6 It may be allowed to deactivate the system while the parking brake is engaged.
2.2.1 The Rear parking alert system shall give an acoustic signal to warn the driver on
the obstacles detected in the monitoring range in case of sensor based system.
The system may have optical warning as supplementary alert to warn the driver.
In case of camera based systems, obstacle within monitoring range shall be
visible to driver. Additionally Vehicle manufacturer may provide acoustic
warning or optical warning or both.
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deactivated.
Provided that provisions under clause 2.1 shall be permitted.
2.3 Monitoring Range coverage
Rear parking alert system shall meet the performance requirements described
below. Vehicle shall be in normal condition during the verification.
2.3.1 Method of Evaluation of Horizontal coverage
The horizontal areas of relevance are the two-dimensional projections of the
monitoring ranges on to the driveway. The minimum detection distances as
measured from the vehicle boundary are defined in Table 1.
The first 0.2 m starting from the vehicle boundary (see Figure 2) shall not be
tested, because state-of-the-art sensing technology cannot guarantee detection in
this close proximity.
In order to perform the operational test the relevant monitoring range shall be
scanned horizontally with test object H as specified in Clause 3. Each detected
grid position is represented by a covered square with edge lengths of dx and dy
(dx = 0.1 m, dy = 0.1 m for testing the horizontal coverage) and its center at the
position of the longitudinal axis of the standard obstacle. The grid is explained in
Fig 3.
2.3.2 The monitoring range is divided into two ranges, “A1” that extends from the
vehicle boundary up to 0.6 m and “A2” which covers the range beyond 0.6 m till
1.0 m. “A” is the distance starting from the vehicle boundary. The width of the
rectangle, is equal to the vehicle width, measured along the rear axle. The
dimensions shall be rounded up to the nearest 0,1 m. The grid is arranged
symmetrically to the vehicle centre line. (Refer Figure 2)
Fig 3 explains location of test object within grid.
Figure 2 : Determination of the rear horizontal coverage ratio in the
sub-areas A1 and A2
Key
1 Test object
Vehicle Boundary
2 Detected
3 Not detected
Figure 3 : “Grid positions for testing the horizontal coverage of the rear
monitoring range”
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The coverage ratio is defined as the ratio of the covered area over the total area of
relevance.
2.4.1.1 The minimum required coverage ratios for the rear horizontal areas of relevance
are as follows when tested as per clause 2.3.1 & 2.3.2
The display visible to driver from normal driving position shall show at least 87% test
objects (by number) when tested as shown in Fig. 3
Alternately, the display visible to the driver from normal driving position shall show full
vision on ground as per figure 3. where dimension “A” is 0.3 meter. (refer Fig.2 for “A”)
2.4.2 The system can use either senor or camera based solutions or any other system
for compliance to requirements.
In case vehicles are provided with alert as well as display, manufacturer may
choose to meet either of the requirements specified for sensor based system or
camera based system as per his discretion.
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2.4.3 Test Setup:
Perform the operational test on a vehicle or test structure that allows the
installation conditions of the selected vehicle model or selected vehicle range to
be reproduced. In case a vehicle is used to perform the test, it shall have kerb
weight. A tolerance of +/- 5 % shall be allowed on kerb weight. If the ride height
is adjustable, it shall be set to normal driving condition on paved roads.
Sensor surfaces shall be visibly clean and free of contamination.
2.5 Reverse Parking Alert System shall meet the requirements of AIS-004 (Part 3) for
Electro Magnetic Compatibility applicable to electronic sub-assembly (ESA) or
at vehicle level
Diameter
Monitoring range Material Length
During testing, the wind speed shall not exceed 5.4 m/s (wind force 3).
Temperature shall be within 15◦C to 40◦C under non-precipitating conditions (not
raining, sleeting, snowing, etc.). The test location shall be on a flat, dry, asphalt
or concrete surface. The tests shall not be affected by reflections, neither of sonic
nor of electromagnetic waves from walls in the environment, auxiliary test
equipment or other objects.
ANNEXURE 7
(See 5.6)
REQUIREMENTS FOR VEHICLE REVERSE PARKING ALERT
(Applicable for category M and N not covered by annexure 6)
1. Definitions
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1.1 “Vehicle reverse parking alert system (RPAS)” means a system that is designed to
alert the driver about obstacles on the rear side of vehicles while parking in reverse
1.2 “Audible information and warning” means acoustical signal that is used to present
information about relevant obstacles, to the driver eg. Pulses, Speech etc.
1.3 “Visual information and warning” means Optical signal which is used to present
information about relevant obstacles to the driver eg. Telltale, Display, etc.
1.6 Sensor
Component that detects objects in the monitoring range.
2.1.1 The RPAS shall be automatically activated whenever reverse gear is selected and
the ignition switch is in ON condition.
2.1.2 The RPAS system shall be automatically deactivated whenever a gear position
other than reverse gear is selected.
2.1.3 It shall not be possible to disable the RPAS by simply switching it off.
2.1.4 The audible warning signal shall be maintained as described in clause no 2.4.1
2.1.5 On vehicles with automatic transmission the RPAS shall be deactivated if any
gear position other that R (reverse gear) is selected.
2.4.1.2 Faults
a) The faults in the system shall be indicated by a continuous tone and this tone
shall differ markedly from the normal warning tones in its frequencies.
b) The warning tone shall have minimum duration of 3 seconds after selection of
reverse gear. After sounding for the required period, the warning shall
automatically switched off.
c) It shall only sound when the reverse gear is engaged & sound every time this
gear is selected as long as the fault remains.
d) The warning signal shall not be cancelled unless the fault is rectified.
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2.4.2 Visual indicators
Visual indicators if fitted shall be readily visible to the driver and may indicate
messages related to one or more of the following:
a) Objects being in the main warning range or collision range,
b) System activation
c) System readiness
d) Faults
2.4.3 The vehicle manufacturer shall provide information on the method of operation of
the audible warning and visual indicators in the user manual.
2.5 Rear View Camera System (optional fitment)
The rear view camera system shall display the zone behind the vehicle where an
object may be present.
2.6 Electromagnetic Compatibility
The RPAS equipment shall comply with EMC requirements of AIS-004 (Part 3)
3.0 Tests
3.1 General test conditions
3.1.1 The desirable ambient conditions are
a) Ambient temperature: 15 to 40ºC
b) Relative Humidity: 60 ± 25%
c) Ambient wind speed: 5.4 m/s Max.
3.1.2 The test shall not be affected by reflected sounds from surrounding walls, auxiliary
test equipment or other objects.
3.2 Test object
The monitoring range capability of the RPAS shall be tested with the following test
objects:
a) Test object H for the horizontal test: plastic tube, grey, 75 mm diameter,
1000 mm length
b) Test object V for the vertical test: plastic tube, grey, 75 mm diameter, 300
mm length
The material of the tube for the test object may be different from the above
specification with agreement between manufacturer & test agency.
3.3 Test procedure
3.3.1 Operational tests for compliance to the specified monitoring range shall be
performed on a vehicle or on a test structure on which the installation conditions of
the RPAS of the selected vehicle model or model range (in fully laden condition) can
be reproduced.
3.3.2 Appropriate aids shall be used for identifying the test object positions.
3.3.3 A log shall be kept of the test positions where the object is detected and where the
object is not detected.
3.4 Test 1 – Horizontal monitoring range test
3.4.1 Position the test object H (1 m long) such that the axis of the tube is standing
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perpendicular to the ground & at positions shown in the grid in Figure 2.
3.4.2 The number of measuring points in each row at 200 mm interval as shown in the
Figure 2 is indicative and will depend upon the actual width of the vehicle.
Referencing for the measuring point pattern shall be from the center of the vehicle.
3.4.3 If the distance from the outermost measuring point of the 200 mm grid to the outer
edge of the vehicle is more than 100 mm, an additional measuring point shall be
located there.
3.4.4 In the case of tippers, the 1.8 m monitoring range shall be measured from the face of
the sensor mounting. Any projections of the tipping superstructure behind the sensor
mounting surface shall be ignored.
3.4.5 The fraction obtained by dividing the number of points at which the test object is
detected by the total number of points at which it is placed shall be at least 0.9.
3.5 Test 2 - Vertical monitoring range test
3.5.1 Position the test object V (300 mm long) so that the axis of the tube is static &
parallel to the ground and its longitudinal center is at the grid measuring points
shown in Figures 3 & 4 as applicable.
3.5.2 The detection of test object V shall be checked at all indicated positions of the test
planes at 500 mm, 800 mm & 1100 mm, as applicable. (See Figure 5)
3.5.3 In case of vehicles where the frame height does not exceed 800 mm, the test at
1100 mm level shall not be performed and in case of vehicles where the frame height
exceeds 800 mm, the test at 500 mm level shall not be performed. Frame height shall
be measured upto the topmost point of the frame from ground.
3.5.4 Further RPAS fitted on Tippers need not provide any detection at 500 mm level (See
Figure 5)
3.5.5 Finally, the fraction obtained by dividing the number of points at which the test
object is detected by the total number of points at which it is expected to be detected
shall be at least 0.9.
4.0 APPLICATION FOR TYPE APPROVAL
4.1 The data to be submitted by the manufacturer for type approval is indicated in
Annexure 1
4.2 Additionally, manufacturer may need to submit data which may be relevant to
application for approval, e.g., frame height when seeking exemption.
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Dimensions in mm
Reference
plane of
vehicle rear
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Dimensions in mm
Reference
plane of
vehicle
rear
○ Grid Position for lateral placement of Test Object V at 500 mm and 800mm planes
parallel to ground
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Dimensions in mm
Reference
plane of
vehicle rear
□ Grid Position for lateral placement of Test Object V at 1100mm plane parallel to ground
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Dimensions in mm
1100
500
Reference plane of
vehicle rear
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ANNEXURE 8
PANEL COMPOSITION*
(See Introduction)
Chairman
Mr. A. V. Mannikar ARAI
Members Representing
Mr. A. A. Badusha ARAI
Mr. V. P. Rawal ARAI
Mr. V. P. Godbole CIRT
Ms. Shubhangi Dalvi CIRT
Ms. Vijayanta Ahuja ICAT
Mr. P. K. Banerjee SIAM
Mr. S. Ravishankar SIAM (Ashok Leyland Ltd.)
Mr. V. Faustino SIAM (Ashok Leyland Ltd.)
Mr. Kedar Kshirsagar SIAM (FCA India)
Mr. Girish S Kodolikar SIAM (Force Motors Ltd.)
Mr. Pankaj Karn SIAM (Ford India Pvt. Ltd.)
Mr. Sanjay Thakur SIAM (General Motors India Ltd.)
Mr. Yoshihisa Hara SIAM (Honda Cars R&D India Ltd.)
Mr. Feroz Khan SIAM (Honda Motors)
Mr. Jaiganesh D SIAM (Hyundai Motor India Ltd.)
Mr. Kiran Mulki SIAM (Mahindra & Mahindra Ltd.)
Mr. Shailesh Kulkarni SIAM (Mahindra & Mahindra Ltd.)
Mr. J. Jaiprakash SIAM (Mahindra & Mahindra Ltd.)
Mr. V. G. Kulkarni SIAM (Mahindra Truck & Bus Division)
Mr. Uday Shinde SIAM (Mahindra Truck & Bus Division)
Mr. Gururaj Ravi SIAM (Maruti Suzuki India Ltd.)
Mr. Ashim Howlader SIAM (Maruti Suzuki India Ltd.)
Mr. Nikhil Desai SIAM (Mercedes Benz India Pvt. Ltd.)
Mr. Rajendra Khile SIAM (Renault Nissan )
Mr. Pratik Joshi SIAM (Skoda Auto India Pvt. Ltd.)
Mr. P. S. Gowrishankar SIAM (Tata Motors Ltd.)
Mr. Raju M. SIAM (Toyota Kirloskar Motor Pvt. Ltd.)
Mr. Suchindran M. SIAM (Toyota Kirloskar Motor Pvt. Ltd.)
Mr. Vikrant Lokhande SIAM (VoIvo Trucks)
Mr. Makarand Brahme SIAM (Volkswagen India Pvt. Ltd.)
Ms. Subhag Naqvi ACMA
Mr. Uday Harite ACMA
Mr. Harish Chandrashekar Autoliv India Pvt. Ltd.
Mr. Prabhakar Y Denso
Mr. Kishor Golesar Nippon Audiotronix Pvt. Ltd.
Mr. Priyank Mani Nippon Audiotronix Pvt. Ltd.
Mr. Uday Wasule Minda Stonebridge Instrument Ltd.
Mr. Alauddin Ali JLRIL
Mr. Suresh M. Pricol Ltd.
Mr. N. Rajagopal Pricol Ltd.
Mr. Sharan Basappa Pricol Ltd.
Mr. Bijoy Santra Sandhar Tech. Ltd.
* At the time of approval of this Automotive Industry Standard (AIS)
ANNEXURE 9
(See Introduction)
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COMMITTEE COMPOSITION*
Automotive Industry Standards Committee
Chairperson
Members Representing
Member Secretary
Shri Vikram Tandon
Dy. General Manager
The Automotive Research Association of India, Pune
* At the time of approval of this Automotive Industry Standard (AIS)
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